NVA Activities

M/c No. – 40104

Model – SM 40
Customer - Highway
 20.1.Carriage fitting on bed
Before- Preparing the Rubber sheet cover in
main Assy for carriage coolant protection and
fitting. Fitting Time- 30 min
 20.2.Carriage fitting on bed
Before- Fitting spring in carriage. Time-
15min
 50.1. Limit & Homing Arrow Fitting
Before-Drilling & tapping to fit limit &
homing arrows. Time- 60 min
 80.1.WLH Separate Alignment
Before-blue matching of riser. Time-
1h 43min
 100.1.WKH and TS Alignment
Before- Drilling in TS & WKH coolant
protection cover. Time- 20 min
 120.1. Dresser Block Fitting
Before- Removing paint on WKH in
main assy. Time- 20min
 140.1.Motor base & motor fitting
After-Drilling tapping for Locating
Before-Drilling & Tapping in motor base to pin(M032850) mounting in
mount locating pin. Time- 45min bracket(M46110094) to be done at Mfg. stage.
 140.2.Motor base & motor fitting
Before-Re-tapping in carriage to fit
motor base bracket. Time- 25 min
 140.3.Motor base & motor fitting
Before- Motor base bracket matching.
Time- 3h 20min
 170.1.Wheel guard separate sub assy
Before- Drilling & Tapping in wheel guard
to fit coolant nozzle assy. Time- 48min
 170.2.Wheel Guard separate sub assy
Before- Tapping in wheel guard flapper.
Time- 21min
170.3.Wheel Guard separate sub assy
Before-Wheel guard separate sub assy.
Time- 3h 53min
 190.1.Belt guard & cover fitting
Before-Drilling & Tapping in belt guard to
fit belt tension checking cover. Time- 48
min
 190.3.Belt guard & belt guard cover fitting
Before- Drilling & Tapping in wheel
head to fit belt guard Time- 23min.
 260.1.Telescopic/Bellows Assy Fitting
Before- Drilling & tapping to fit
bellows. Time- 60min
 320.1. Separator Box Fitting
Before- drilling I separator box to fit
cover. Time- 40 min.
 220.1.Dia Roll Dresser Fitting & Alignment
Before-Drilling & Tapping in carriage to
fit Dia roll dresser. Time- 40min
 220.2.Dia Roll Dresser Fitting & Alignment
Before-Drilling & Tapping in dia roll
dresser to fit homing arrows. Time- 50min
 350.1.Bracket for telescopic angle(for gap)
fitting
Before- fitting angle for gap filling.
Time- 1h 43min
 380.1.Sheet metal assy
Before-Pendant bracket fitting in main
assy. Time- 40min
 380.2.Sheet metal assy
Before-Drilling & tapping in door to fit
door handle. Time- 29min.
 380.3.Sheet metal assy
Before-Drilling in amplifier pendant
bracket. Time- 10min.
 380.5.Sheet metal assy
Before- Drilling & Tapping in door & sheet
metal to fit bracket to fix the door movement
during transportation. Time- 30min
 380.6.Auto Door Cylinder Fitting
Before-Drilling & tapping in door to fit
auto door cylinder. Time- 24min
 380.8.Sheet metal assy
Before-Drilling & tapping to fix door
during transportation. Time- 32min.
 550.1.Wheel Loading Unloading Fitting
Before-Re-Tapping in wheel loading
unloading pillar. Time- 15min
 1.Foot switch fitting
Before-Drilling & tapping in sheet metal
bracket to fit foot switch. Time- 20min
 Time study(CNC-SM Model)
Before
Std. time before time study. After
Total time-533.5 Hrs.
Total time save under process-23.07 Hrs.
120 113 113
101
100

80
60.5 57.5
60 51
37.5
40

20
16.52
3.22 2.75 0 0.25 0.33 0
0
A-Caraca Sub B-Geometrical C-Sheet metal D-Elect. E-Mech. F-ITO,VTO, G-Packing And
Assy and bed tray fitting and Wiring,DDE Funt,Laser And MOM. Dispatch
fitting. piping. Functuon And And Hand
Tooling. Over to SAEG.

Std. Time in Hrs. Time save underprocess in Hrs.