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Work Method Statement

For Chipping and


Concrete Works on GIS MIP-MS-CT-CM-017
Work MS for Chipping and Concrete PAGE 1 OF 8
Zone-C Ground Floor REV 00
Works on GIS Zone-C Ground Floor
Slab for Missing
Slab for Missing Openings
Openings

Subcontract: SM12-SC-IK-AR-001

BI-09003-005
BI/JO:

Client’s Name: SAUDI ARABIAN OIL COMPANY (SAUDI ARAMCO)

MIP PKG12 - UTILITIES, FLARE AND PIPERACK FOR TANAJIB GAS


Project Title:
PLANT PROJECT

Project Location: TANAJIB, KINGDOM OF SAUDI ARABIA

REV. 00
Sign. Sign.
DATE 17 OCT 21

ORIG. BY H.BELTRAN
ENGINEERING

SAFETY
REVIEW IMMAM
SAFETY SUPERVISOR
BY
QC
REVIEW E.ANSARI
QC MANAGER
BY
M.RIYAZUDDI
APP. BY N
PROJECT MANAGER
CLIENT
APP

Issue History
Rev Reason for Issue

00 Issued for Review & Approval

TABLE OF CONTENTS

Document Name: Work Method Statement for Chipping and Concrete Works on GIS
Zone-C Ground Floor Slab for Missing Openings

Document No.: MIP-MS-CT-CM-16


Work Method Statement
For Chipping and
Concrete Works on GIS MIP-MS-CT-CM-017
Work MS for Chipping and Concrete PAGE 2 OF 8
Zone-C Ground Floor REV 00
Works on GIS Zone-C Ground Floor
Slab for Missing
Slab for Missing Openings
Openings

1.0 PURPOSE....................................................................................................................
2.0 SCOPE.........................................................................................................................
3.0 REFERENCES.............................................................................................................
4.0 RESPONSIBILITY........................................................................................................
5.0 RESOURCES...............................................................................................................
6.0 METHODOLOGY.........................................................................................................
7.0 QUALITY ASSURANCE AND QUALITY CONTROL..........................................................
8.0 HEALTH, SAFETY AND ENVIRONMENT...........................................................................

Document Name: Work Method Statement for Chipping and Concrete Works on GIS
Zone-C Ground Floor Slab for Missing Openings

Document No.: MIP-MS-CT-CM-16


Work Method Statement
For Chipping and
Concrete Works on GIS MIP-MS-CT-CM-017
Work MS for Chipping and Concrete PAGE 3 OF 8
Zone-C Ground Floor REV 00
Works on GIS Zone-C Ground Floor
Slab for Missing
Slab for Missing Openings
Openings

1.0 PURPOSE

The purpose of this Method Statement is to provide a proper and efficient sequence of
work for chipping, forms / box-out installation and concrete casting for the missing
openings on the ground floor slab at Zone-C of GIS Bldg. which are required to be
performed in a safely manner in accordance to the project specifications of Saudi
Aramco and other relevant industry code & standard.

2.0 SCOPE

The scope of works comprises of the following:

 Cutting and chipping of ground floor slab area (5110mm length x 500mm width x
25mm thk) as marked in attached IFC drawing (see Attachment #1) of GIS Bldg.
 Cleaning of exposed reinforcements
 Installation of box-out / forms for 8 Nos. openings
 Application of concrete bonding agent
 Concrete casting (32 MPA, Type I with micro silica)

3.0 REFERENCES

 SAES-Q-001 Criteria for Design & Construction of Concrete Structures


 CSSP Construction Site Safety Plan
 SACSM Saudi Aramco Construction Safety Manual
 GI-0002.100 Work Permit System
 ACI 304R Guide for Measuring, Mixing, Transporting and Placing Concrete
 ACI 308R Guide to Curing Concrete
 ACI 546 Guide to Concrete Repair
 ACI 224 Controls Cracking in Concrete Structures
 ACI 301-16 Specifications for Structural Concrete
 SCHEDULE Q Saudi Aramco Project Quality Requirements

Document Name: Work Method Statement for Chipping and Concrete Works on GIS
Zone-C Ground Floor Slab for Missing Openings

Document No.: MIP-MS-CT-CM-16


Work Method Statement
For Chipping and
Concrete Works on GIS MIP-MS-CT-CM-017
Work MS for Chipping and Concrete PAGE 4 OF 8
Zone-C Ground Floor REV 00
Works on GIS Zone-C Ground Floor
Slab for Missing
Slab for Missing Openings
Openings

4.0 RESPONSIBILITY

Designation Responsibility

He is responsible for implementation of all HSE


requirements. He shall study, analyze and schedule all
construction activities with his department to include
Project Manager manpower and equipment line up as well as other possible
resources required for the successful implementation of the
construction work activities. Study all aspects of work
procedure as per Project Technical Scope of Work.

He shall study and review all necessary documents for the


erection works in his area to include, technical scope of
work, specification, bill of quantities, planned milestone
dates and construction procedure in support to his
Construction Foreman. He shall monitor the availability of materials in
Manager accordance with the schedules and construction analysis. He
shall be directly reporting to the Project Manager. He shall
coordinate with other discipline to visualize possible conflicts
in the drawings as well as in the schedules to provide
other options in preventing unnecessary delays obstructions.

He is responsible for ensuring that the quality management


system (QMS) is fully implemented in an organized and
efficient manner. The QA/QC Manager is responsible for
delegating and assigning tasks to QA/QC Supervisors and
QC Manager working closely with related engineering, construction,
fabrication, and repair departments. Manage and oversee
project quality to ensure compliance to codes, standards,
regulations, equipment specific specifications, and QMS
requirements.

Site Engineer- He shall be responsible for the direct work supervision at site
Civil and ensure that the work is performed in accordance with
Contractor and company Technical Scope of Work and
latest approved for construction drawings. He shall
monitor the availability of materials in line with his required

Document Name: Work Method Statement for Chipping and Concrete Works on GIS
Zone-C Ground Floor Slab for Missing Openings

Document No.: MIP-MS-CT-CM-16


Work Method Statement
For Chipping and
Concrete Works on GIS MIP-MS-CT-CM-017
Work MS for Chipping and Concrete PAGE 5 OF 8
Zone-C Ground Floor REV 00
Works on GIS Zone-C Ground Floor
Slab for Missing
Slab for Missing Openings
Openings

Designation Responsibility

schedule.

He shall be responsible in monitoring and inspection of the


QC Inspector –
work and ensure that the work is performed in accordance
Civil
with Project Technical Scope of Work and Standards.

He shall be responsible in monitoring safety aspects and


ensuring that the work is done in accordance with Saudi
Site Safety Aramco Safety Standard Procedure. He shall discuss to the
Officer workers the- characteristics of related materials and status of
work area giving reminders as an additional point to work
safely.

He shall study and analyze if the location where the structure


should be installed satisfies the condition or restriction of
erection works on site. He shall coordinate with other
Surveyor
discipline to visualize possible conflicts in the drawings as well
as in the schedules to provide other options in preventing
unnecessary delays obstructions.

5.0 RESOURCES
The Contractor shall deploy an adequate number of resources as per requirement and
quantum of work in compliance to work schedule and resource histograms.

Equipment Manpower Safety Equipment


 Pick-ups  Civil Supervisor  First – Aid Kit
 Hand Tools /  Civil Foreman  Dust Mask w/ Filter
Electric Tools  Surveyor  Fire Extinguishers
 Ladder,  QC Inspector
 Warning Signage’s
Scaffolds  Carpenters
 Portable  Mason
Jackhammer /  Helpers
Concrete
Breaker Machine

6.0 METHODOLOGY

Document Name: Work Method Statement for Chipping and Concrete Works on GIS
Zone-C Ground Floor Slab for Missing Openings

Document No.: MIP-MS-CT-CM-16


Work Method Statement
For Chipping and
Concrete Works on GIS MIP-MS-CT-CM-017
Work MS for Chipping and Concrete PAGE 6 OF 8
Zone-C Ground Floor REV 00
Works on GIS Zone-C Ground Floor
Slab for Missing
Slab for Missing Openings
Openings

6.1 PREPARATORY WORKS

 Ensure that the Method Statement has been reviewed and approved by
COMPANY.
 Review the related drawings and documents prior to marking the area of slab
which will be chipped.
 Ensure that correct materials will be used for the activity.
 Provide barricade and warning signs around the working area.
 Conduct a safety tool box meeting together with all personnel which will be
involved in the execution of works.
 If required to be used, scaffolding and platform assemblies shall be inspected by
authorized scaffolding inspector.
 Obtain the appropriate work permits prior to commencement of works.
 Working area to be checked by safety supervisor to ensure that safe conditions
and environment exist for the works.
6.2 WORK PROCEDURE

 Surveyor to check, verify and mark locations/points at the designated work


 Ensure that the location of openings must be as per the approved drawings.
 Start surface concrete cutting using hand circular saw on the marked area (see
Attachment #2) prior to chipping works.
 Commence chipping works starting from the cut portion of the slab by using
electric portable jack hammer / concrete breaker.
 Remove laitance from the exposed reinforcements by any suitable means.
 Collect the debris and remove the dust accumulated during the chipping works.
 Ensure complete opening is restored and debris removed
 Inspection will commence afterwards.
 Once the chipping works have been completed, the box-out, bottom forms and
shoring/support installations will be performed.
 Surface preparation of the chipped area shall be completed.
 Installed Additional diagonal rebar around all the opening.
 Required inspection to be completed including other discipline.
 Apply approved bonding to the chipped slab area.
 Apply the approved concrete bonding agent FOSROC NITOBOND AR to the
chipped slab area where new concrete will be casted. Surface preparation and
material application should be followed as per manufacturer’s recommendation.

Document Name: Work Method Statement for Chipping and Concrete Works on GIS
Zone-C Ground Floor Slab for Missing Openings

Document No.: MIP-MS-CT-CM-16


Work Method Statement
For Chipping and
Concrete Works on GIS MIP-MS-CT-CM-017
Work MS for Chipping and Concrete PAGE 7 OF 8
Zone-C Ground Floor REV 00
Works on GIS Zone-C Ground Floor
Slab for Missing
Slab for Missing Openings
Openings

 Surveyor Verify again the location of the each opening is located properly in
place prior to grouting.
 Grouting shall be performed as performed as per the manufactures recommendation.

7.0 QUALITY ASSURANCE AND QUALITY CONTROL


The quality of the works shall be performed in line with the SA Quality Standards.
Contractor QA/QC Inspectors shall closely monitor and assure all general materials
comply with the project specifications. All the tests to be performed shall be in
conformance with the project standards. Any materials and works not conforming to
the project specifications shall be rejected.

For Project Scope of Works, inspection of works shall be carried out as per the
provisions given in the SATIP and SAIC of the approved Quality Plan & Procedures.

8.0 HEALTH, SAFETY AND ENVIRONMENT

 The HSE shall perform a splendid role in all construction activities to ensure that all
the works are being carried out in a safe manner and creating a healthy environment
at the site. All activities shall be carried out safely in accordance with CONTRACTOR
approved CSSP and relevant SACSM requirements.
 Daily toolbox meetings shall be conducted as mandatory, educating skilled personnel
& labors about evacuation drills, motivates them to use proper and appropriate PPE
for the job.
 Work Permits (WP) shall be obtained from the relevant authorities thru the assistance
of the Contractor. The WP shall always be available during the work execution.
 Approved Job Safety Analysis (JSA) must be discussed by Site Engineer/Safety
Officer to the Working Team before the activity starts. Each personnel must be aware
of all hazards associated with the Works. And since JSA is an active document, it
may change accordingly as the work progresses.
 Personal Protective Equipment’s (PPE) shall be provided and required, varying and
appropriate to type of Works. Safety Belts, with associated harness and lifeline shall
be provided for the personnel working at heights.

Document Name: Work Method Statement for Chipping and Concrete Works on GIS
Zone-C Ground Floor Slab for Missing Openings

Document No.: MIP-MS-CT-CM-16


Work Method Statement
For Chipping and
Concrete Works on GIS MIP-MS-CT-CM-017
Work MS for Chipping and Concrete PAGE 8 OF 8
Zone-C Ground Floor REV 00
Works on GIS Zone-C Ground Floor
Slab for Missing
Slab for Missing Openings
Openings

 All tools & equipment should be checked prior to commencing any work and at the
end of any work to report any defect or damage that may have occurred during an
activity.
 Hand tools should be inspected on a regular basis and be in good working condition.
 All workers shall have working at heights training prior to working at heights. To
ensure that all workers working at heights shall wear full body harness with 100% tie
off.
 Any incident at site shall be immediately reported to client and recorded. Weekly
Safety Statistics Reports and Safety Performance Reports, etc. shall be prepared
and recorded.
 All debris and excess materials shall be removed form site and dispose to an
approved dumping area.
 Proper housekeeping shall be maintaned at working area.

Document Name: Work Method Statement for Chipping and Concrete Works on GIS
Zone-C Ground Floor Slab for Missing Openings

Document No.: MIP-MS-CT-CM-16

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