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Practical P1
P2 P3 P4 P5 P6 P7
Group (D)
(Please circle) P8 P9 P10 P11 P12 P13 P14
Instructor Dr. Yew Ming Kun
Date & Time
7th January 2022
of Practical
Group Members:
No Student Name Student ID Programme
5
*Penalty will be imposed on report submitted without sufficient and clear information.
Total
Practical (Psychomotor Skill - 30%)
Scale 1 2 3 4 5
Taxonomy 1 (Perception) 2 (Set) 3 (Guided 4 (Mechanism) 5(Complex Overt
Level Response) Response) Score
(b)
Criteria Weightage Poor Fair Acceptable Good Excellent
(a)
Unfamiliar Fair knowledge Acceptable Good knowledge Excellent knowledge
knowledge
A. NOT able to Able to answer Able to answer Able to answer Able to answer ALL
Understandi answer any PARTIAL MOST question(s) ALL question(s) question(s) with
ng of 15% question(s). question(s) with with BRIEF with BRIEF DETAIL and
Practical BRIEF elaborations elaborations CLEAR
elaborations elaborations
Need intensive Need little Fairly involvement Full involvement Fully involvement with
encouragement encouragement Good Leadership
NOT committed PARTIALLY MODERATELY FULLY FULLY committed
and NOT co- committed and committed and committed and and HIGHLY co-
B. Involvement operative with PARTIALLY MODERATELY HIGHLY co- operative with team
/ Leadership / team members in co- co- operative with members in identifying
Precautions identifying and operative with operative with team team members in and solving problems
15% solving problems. team members in members in identifying and with GOOD
identifying and identifying and solving problems. leadership quality.
solving problems. solving problems.
INTRODUCTION
The WP 120 test stand can exhibit all essential buckling concerns. Buckling is largely a stability
concern, as opposed to basic strength problems like pulling, pressure, bending, and shearing. One of
the most well-known technical examples in stability theory is the buckling problem number. Buckling
is an integral part of practically every technological sector. Examples of this are:
• Stop rods for valve actuation and connecting rods in motor construction
APPARATUS
PROCEDURE
2. The force sensor (C) cable was later connected to the force meter (D).
3. The force meter (D) console box was connected to laboratory 240 VAC power supply. The power
supply was later switched on.
4. The width, depth and length of the columns were measured. The measurements were recorded and
use for calculate the column second moment of area, I.
5. The lower and upper bar test specimen holder screw (G) were both loosen and the test specimen
was placed to the lower and upper bar. The Allen key provided later will be used to tighten the screw
6.The configuration was set to pined-pined. (Ensure the screws F are loosened).
7. The max/min button soft button was tared zero for three second.
8. The load was applied to the specimen by rotating the loading mechanism once the force reached
the maximum point and start decreasing.
9. The load was applied to the test specimen by rotating the loading mechanism.
10. Eyes were kept close on the force meter. The loading mechanism stops loading once the force
reached the maximum point and start decreasing.
11. The deflection shape of the column were observed and sketched out.
12. The max/min button of the meter was pressed. The maximum force which would be the critical
load were recorded.
13. The experiment on the remaining configuration were repeated. For fixed end, the screws were
ensured to be tightened.
EXPERIMENTAL FORMULAE & CONSTANT
The followings are the formulas and Young Modulus of the column specimen that were used in the
result calculation section for this experiment:
A) Aluminium
Table 3: Dimension for pinned-pinned aluminium column
Table 7: The second moment of inertia for each test configuration of the aluminum column
𝜋 2 𝐸𝐼
𝐹𝑐𝑟𝑖𝑡𝑖𝑐𝑎𝑙 =
𝐿2
= 450.3966𝑁
Calculated theoretical load (fixed-fixed):
Le = 0.5L
4𝜋 2 𝐸𝐼
𝐹𝑐𝑟𝑖𝑡𝑖𝑐𝑎𝑙 =
𝐿2
4𝜋 2 (70 × 109 )(5.8386 × 10−11 )
=
(0.3)2
= 1793.2325𝑁
Calculated theoretical load (pinned-fixed):
Le = 0.7L
𝜋 2 𝐸𝐼
𝐹𝑐𝑟𝑖𝑡𝑖𝑐𝑎𝑙 =
0.49𝐿2
𝜋 2 (70 × 109 )(5.4845 × 10−11 )
=
0.49(0.3)2
= 859.4267𝑁
Percentage error:
|[𝑀𝑒𝑎𝑠𝑢𝑟𝑒𝑑 𝑣𝑎𝑙𝑢𝑒] − [𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 𝑣𝑎𝑙𝑢𝑒]|
× 100%
[𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 𝑣𝑎𝑙𝑢𝑒]
Table 12: The second moment of inertia for each test configuration of the mild steel column
𝜋 2 𝐸𝐼
𝐹𝑐𝑟𝑖𝑡𝑖𝑐𝑎𝑙 =
𝐿2
= 387.4601𝑁
Calculated theoretical load (fixed-fixed):
Le = 0.5L
4𝜋 2 𝐸𝐼
𝐹𝑐𝑟𝑖𝑡𝑖𝑐𝑎𝑙 =
𝐿2
4𝜋 2 (200 × 109 )(2.2786 × 10−11 )
=
(0.3003)2
= 1995.537𝑁
Calculated theoretical load (pinned-fixed):
Le = 0.7L
𝜋 2 𝐸𝐼
𝐹𝑐𝑟𝑖𝑡𝑖𝑐𝑎𝑙 =
0.49𝐿2
𝜋 2 (200 × 109 )(2.2786 × 10−11 )
=
0.49(0.3)2
= 1020.1684𝑁
Percentage error:
|[𝑀𝑒𝑎𝑠𝑢𝑟𝑒𝑑 𝑣𝑎𝑙𝑢𝑒] − [𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 𝑣𝑎𝑙𝑢𝑒]|
× 100%
[𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 𝑣𝑎𝑙𝑢𝑒]
Aluminum
DISCUSSION
In this experiment, two different materials, aluminium and steel were analyzed to enquire the maximum
load on specimen before it fails in three different cases, which are (i) pinned-pinned column, (ii) fixed-
fixed column and (iii) pinned-fixed column. Theoretically, the critical load of the aluminium column
for the 3 different cases are 450.3966 N, 1793.2325 N and 859.4267 N, respectively. Meanwhile, the
theoretical value calculated for the critical load of the steel column for the 3 different cases is 387.4601
N, 1995.5370 N and 1020.1684 N, respectively. The theoretical values are compared with experimental
values, and the percentage errors are obtained. The comparison is shown in Table 14 and Table 15
below.
One of the major causes of the difference between our measured and calculated results is the
inelastic deformation of the specimens. This could be contributed by the residual stresses and any
retained plastic deformation because of its repetitive prior use. Similarly, the uneven dimensions of the
columns such as the lengths, widths and depths, could also contribute to the inaccuracy of results.
Besides, the poor calibration of the equipment could be another reason causing the high percentage
error. For instance, the clamps may not be aligned properly to place the force parallel along with the
test specimens. Other than that, the modulus of elasticity we used in the calculations may not be the
actual value of the aluminium and steel used in the experiments. As a result, the observed deflections
showed an exaggerated point of contra flexure at the apex of the specimens than could be expected of
an exact half sine wave deformation. Lastly, Euler’s method is a fairly basic demonstration of buckling,
and is not commonly used in practice. Thus, the effective length constants are different in practice and
theory.
The fixed-fixed configuration is considered the best column design among the three types of
end conditions for columns (pinned-pinned, fixed-fixed, and pinned-fixed). The fixed-fixed
configuration column has an effective length factor (K) of 0.5. Thus, this configuration can withstand
about four times heavier load than the pinned-pinned column and is approximately two times heavier
than the pinned-fixed column based on Euler's formula. The theoretical critical load calculation showed
that the fixed-fixed configuration could withstand the highest load (1793.2325N and 1995.537N)
compared to the other two configurations in aluminium and steel columns. Moreover, the aluminium
and steel fixed-fixed columns were able to resist the heaviest load in the buckling test compared to the
other configurations. The experiment demonstrated that the fixed-fixed aluminium and steel columns
could withstand up to 385N before suffering from permanent deformation. Therefore, the fixed-fixed
configuration is considered the best column design to prevent buckling failure attributable to its highest
critical load resistance.
CONCLUSION
In conclusion, the objectives of this experiment, which is to observe the deflection shape of columns of
three configurations and to compare experimental values with theoretical values based on Euler's
formula are achieved. The aluminium columns could withstand the critical loads of 314N for pinned-
pinned, 325N for fixed-fixed, and 317N for pinned-fixed configurations before suffering from buckling
failure. The percentage errors for each configuration were 30.2837%, 81.8763% and 63.1149%,
respectively. The steel columns could resist critical loads of 378N for pinned-pinned, 385N for fixed-
fixed, and 352N for pinned-fixed configurations before permanently deformed. The percentage errors
for each configuration were 2.4416%, 80.7069% and 65.4959%, respectively. The high discrepancy in
percentage error is caused by the inelastic deformation of the specimens, uneven dimensions of the
columns, poor equipment calibration and inaccurate theoretical value of the modulus of elasticity.
Among the three configurations, the fixed-fixed column is considered the best configuration reputable
to its highest critical load resistance compared to the other two configurations. Besides, the result
demonstrated that the steel column could withstand heavier loads than its aluminium counterparts. The
steel column suffered lesser bend compared to the aluminium column. Hence, a steel fixed-fixed column
is considered the best column design.
REFERENCE
ITEM INDUSTRIECHNIK. (2015) Euler Buckling cases. [Online] 2015. Available from:
http://glossar.item24.com/en/home/view/glossary/ll/en%7Cde/item/euler-buckling-cases/
[Accessed: 10th February 2022].