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ExxonMobil E&PS Project: GR17000162 Guyana Office Complex
22777 Springwoods Village Parkway Georgetown, Demerara-Mahaica GP3W+GQ
Spring, Texas 77389
P: (972) 444-1000

 
 

Submittal #23 31 13-2.2 - Metal Ducts: Product Data (UG-TS-M-003)


23 31 13 - Metal Ducts
 

Revision 2 Submittal Manager Chris Chanona (NABI/KCL Oilfield Construction


Services Guyana (JV))

Status Open Date Created Aug 8, 2021

Issue Date Aug 8, 2021 Spec Section 23 31 13 - Metal Ducts

Responsible Update Group Received From


Contractor

Received Date   Submit By Nov 30, 2021

Final Due Date Nov 15, 2021 Lead Time

Cost Code

Location Type Product Information

Approvers Chris Chanona (NABI/KCL Oilfield Construction Services Guyana (JV)), Rui Antunes (NABI/KCL Oilfield Construction Services
Guyana (JV)), Adrienne Steadman (HOK), Lee Wilson (ExxonMobil E&PS (US)), Adrienne Steadman (HOK)

Ball in Court Adrienne Steadman (HOK)

Distribution Steve Wilson (NABI/KCL Oilfield Construction Services Guyana (JV)), Lee Wilson (ExxonMobil E&PS (US)), Randy Taylor (HOK
INC), Adrienne Steadman (HOK), Richard Price (NABI/KCL Oilfield Construction Services Guyana (JV)), Leon Paredes
(ExxonMobil E&PS (US)), Steve Milner (NABI/KCL Oilfield Construction Services Guyana (JV)), Gerry McKenna (Update Group)
, Jerry Khouly (NABI/KCL Oilfield Construction Services Guyana (JV)), Edward Christopher Kennedy (NABI/KCL Oilfield
Construction Services Guyana (JV)), Pedro Freitas (NABI/KCL Oilfield Construction Services Guyana (JV)), Chris Chanona
(NABI/KCL Oilfield Construction Services Guyana (JV)), Richard Bugbee (HOK), Mark Breen (Update Group), Diogo Borges
(NABI/KCL Oilfield Construction Services Guyana (JV)), Jose Antonio Bonilla (NABI/KCL Oilfield Construction Services Guyana
(JV)), Rui Antunes (NABI/KCL Oilfield Construction Services Guyana (JV))

Description G. Product Data: Include manufacturer’s product data for fasteners, sealants, flexible ducts and\nduct liner. Types of transverse
joints and reinforcing used corresponding to the range of duct dimensions and pressure classes used
a. Use SMACNA designations for construction of joints, fittings, hangers and supports
b. Rigidity classes used corresponding to the range of duct dimensions and pressure\nclasses used
c. Details of construction for each type of fitting including geometry, material gauges and all dimensions. Provide detailed fitting
documents for the range of duct dimensions and pressure classes used.
d. Details of construction for each fitting type shall have a unique identification\nnumber. The identification number shall appear
on the ductwork shop drawings at\nits point of use.
e. Duct hanger and support types corresponding to the range of duct dimensions and pressure classes used. Provide a unique
identification number for each size. The identification number shall appear on the ductwork shop drawings at its point of use
f. Duct sleeves with corresponding materials and penetration sealing details.
g. Duct sealing material product data sheets. Identify, using the Duct System Schedule, where each type of duct sealer will be
used.
 
 
Submittal Workflow
Name Sent Date Due Date Returned Date Response Attachments

General Information        
Attachments

Mark Breen   Nov 30, 2021 Nov 1, 2021 Submitted UG1509-TS-M-003 23.31.13 Re-


Submittal.pdf  

Comment See attached technical re-submittal for metal ducts spec section 23 31 13 for your review

 
ExxonMobil E&PS Page 1 of 2 Printed On: Nov 3, 2021 01:15 PM -04
   

Submittal #23 31 13-2.2 - Metal Ducts: Product Data (UG-TS-M-003) Project: GR17000162 Guyana Office Complex
 
Name Sent Date Due Date Returned Date Response Attachments

Chris Chanona Nov 1, 2021 Nov 2, 2021 Nov 2, 2021 Approved EMGOC-233113-0002-03.pdf (Current) 

Comment Adrienne, see attached technical re-submittal for metal ducts spec section 23 31 13 for your review

Rui Antunes Nov 1, 2021 Nov 2, 2021 Nov 1, 2021 Approved

Comment Chris fw for Final Approval 

Adrienne Steadman Nov 2, 2021 Nov 12, 2021   Pending

Lee Wilson   Nov 15, 2021   Pending

Adrienne Steadman   Nov 15, 2021   Pending

Hellmuth, Obata & Kassabaum, Inc.


ARCHITECTURE, ENGINEERING, PLANNING, INTERIORS, GRAPHICS, CONSULTING

A - Approved Proceed with the work covered by this Submittal


provided it complies with the Contract Documents.
Comments and corrections do not authorize changes
B - Approved as Noted to the Contract Documents.

C - Revise as Noted and Resubmit Do not proceed with the work covered by this
Submittal. Limit corrections in resubmissions to items
noted in this Submittal.
D - Rejected

E - Reviewed for Information This Submittal is for information only. Resubmit only
if noted in this Submittal.
F - Reviewed for Information as Noted

B Approved as Noted
Review of this Submittal is for the limited purpose of checking for conformance with
information given and the design concept expressed in the Contract Documents. The
review is not for determining the accuracy or completeness of other details such as
dimensions and quantities, or for substantiating instructions for installation or
performance of equipment or systems, which remains the Contractor's responsibility.
Review shall not constitute approval of safety precautions, or of construction means,
methods, and techniques, sequences or procedures.
Approval of a specific item shall not indicate approval of an assembly of which the
item is a component. Approval of this Submittal does not relieve the Contractor of its
responsibility to comply with the Contract Documents.

Reviewed By:

Greg Sherman 11/17/2021


Submittal File:

23 31 13-2.2 - Metal Ducts Product Data (UG-TS-M-003).pdf

 
ExxonMobil E&PS Page 2 of 2 Printed On: Nov 3, 2021 01:15 PM -04
Submittal 23 31 13-2.2 – HOK Review Comments
Date: July 1, 2021 November 17, 2021
By: Greg Sherman

Previous Review comments are in red. Comments with strikethrough have been addressed and are
closed.
New review comments are in black.

1. Previous Review Comment #1: Information is still lacking for a proper review of the submittal.
2. General: Comply with Paragraph 1.6.I regarding resubmittal requirements.
3. General: Provide product literature on round ductwork. Limited information has been
provided on the construction of the round ductwork for general use other than the Statement
of Compliance. HOK assumes all round ductwork will be constructed per the Specifications
and no deviations will be taken.
4. General: Provide product information on laboratory exhaust air ductwork. Refer to Article 4.5
of the Specifications for requirements. No information submitted regarding construction of
laboratory exhaust ductwork.
5. General: Provide product information on kitchen exhaust ductwork. Refer to Article 4.4 of the
Specifications for requirements. No information submitted regarding construction of kitchen
exhaust ductwork.
6. Pages 34 through 62 of 123: In general, the proposed ductwork does not meet the Contract
Documents. See below for further comments.
a. General: Ductwork proposed in the submittal is based on metric units. All other
submitted equipment has been provided in I-P units. Please update to provide
ductwork in I-P units to avoid coordination issues due to conversions. Comment not
addressed. Submittal still shows SI units for ductwork. Contractor to provide all
ductwork in I-P units.
b. General: Confirm tie rods will not be used for intermediate supports.
c. Page 36 of 123: Raw edge is not an acceptable duct joining method per the Contract
Documents and SMACNA. Revise submittal.
d. Page 36 of 123: Connection ends listed on the table do not match the duct joints
highlighted on Pages 42 and 43. Please clarify. Refer to Article 2.5 of the specification
for requirements on rectangular ductwork.
e. Page 36 of 123: Provide elbows in accordance with subparagraph 2.5.A.2 of the
Specifications. Provide turning vanes in mitered elbows as required by subparagraph
2.5.A.3 of the Specifications.
f. Page 36 of 123: Clarify note about “Square Elbow Any Angle”. Submittal notes 150 for
all elbows.
g. Page 36 of 123: Duct transitions shall comply with subparagraph 2.5.A.4 of the
Specifications. Confirm compliance. Unclear from submittal what is being provided.
h. Page 37 of 123: Cross out types of duct that are not applicable to the project. For
example, PVC duct is not applicable. HOK is assuming all ductwork will be galvanized
steel or stainless steel.
i. Page 39 of 123: Submitted pressure class for ductwork does not comply with
Specifications. For example, no ductwork on the project should be constructed below
a 2 inch pressure class (500 Pa). Refer to Part 4 of the Specifications for the required
SMACNA duct construction class.
j. Page 40 of 123: Submitted duct sealing requirements do not comply with
Specifications. In general, all ductwork shall be constructed with a minimum SMACNA
seal class A. Refer to Part 4 of the Specifications for the required SMACNA duct seal
class. Provide specified seal class.
k. Page 41 of 123: HOK’s assumption is that the joints indicated on this page are not
applicable and the joints on page 42 and 43 are what is intended to be installed.
l. Page 42,43 of 123: Provide shop drawing of proposed TDC joint. Be sure to relate the
proposed joint to the SMACNA equivalent joint type (T-25a, T25b, etc.) Cutsheet of
TDC fitting not provided. Assumption is that the product provided will be Ductmate
TDC or equal.
m. Page 42,42 of 123: SMACNA Types T-1, T-2 and T-10 are allowed for ductwork
constructed to a pressure class of 3 inches or less and smaller than 24 inches. The
remaining joints are not allowed per the Specifications. Refer to paragraph 2.5.C of
the Specifications for allowable joints depending on duct size and pressure class. See
new comment 17, 18, 19 and 20.
n. Page 44 of 123: Ductwork constructed to 1 inch pressure class is not allowed by the
Contract Documents. Refer to Part 4 of the Specifications for the required SMACNA
duct construction class.
o. Page 45 through 47 of 123: Provide cutsheets or shop drawings of intermediate
reinforcement indicated in table. Refer to Paragraph 2.5.B for reinforcement
requirements. Please note that reinforcements are required at 5 feet maximum
intervals.
p. Page 45 through 47 of 123: Ductwork larger than 18 inches is required for this project.
Provide information on all ductwork required.
q. General: Please note that in addition to the tables provided on pages 45 through 47 of
the submittal, tables similar to
r. Page 48 through 59 of 123: HOK’s assumption is that this information will be updated
based on review comments made above. Refer to Paragraph 2.5.A of the
Specifications for requirements regarding duct fittings. In general, duct fittings
installed should match those indicated on the Contract Documents. Any deviations
should be highlighted on the duct shop drawings.
i. Mitered elbows should only be used where indicated on the Contract
Drawings. Refer to Subparagraph 2.5.A.2 of the Specifications for additional
requirements.
ii. Refer to details on drawings M901 and M902 for additional requirements. For
example, the duct tee should comply with the requirements on detail 2/M902.
Does not comply. Duct tee shall comply with the requirements on detail
2/M902.
iii. Indicate where the drop beam offset should be used. Not shown on Page 54.
Only use fittings indicated on Contract Drawings.
iv. Y-branch and pants fittings should not be required. If they are required,
please indicate where.
v. Indicate where the goose neck fitting will be used.
vi. The duct taps installed should be the duct taps submitted with the duct
accessories submittal, not the ones indicated in the metal ducts submittal.
s. Page 60 of 123: Ductwork leakage testing is specified under Article 1.09, Article 1.10
and Part 4 of the Specifications. Confirm ductwork will be leakage tested per the
Specifications.
t. Page 61 of 123: 1 inch pressure class ductwork is not applicable to this project. Please
remove.
u. Page 62 of 123: the information provided on this page contradicts the information
provided earlier in the submittal. For example, Page 45 indicates that intermediate
reinforcement will be provided but Page 62 does not. Clarify intent. Similar comment
regarding duct joints. Tie rods are not allowed by the Specifications.
7. Page 66 of 123: Confirm the appropriate finish will be provided as required by subparagraphs
2.1.B.1 and 2.1.B.2 of the Specifications.
8. Page 71 through 73 of 123: Ensure stainless steel hardware will be installed where required by
Paragraph 2.1.D of the Specifications.
9. Page 86 of 123: Please note that 1-1/2 inch thick and 2 inch thick duct liner are required.
Refer to Article 4.6 of the Specifications for requirements.
10. Page 99 of 123: Cutsheet is a repeat of page 75. Clarify intent.
11. Page 103, 104 of 123: Submitted cutsheets indicate some components that would be required
for piping supports. Submit all information regarding piping supports per the applicable
Specification Section.
12. Page 101 through 105 of 123: Confirm compliance the duct support requirements indicated on
drawing M901 and M902.
13. Page 110, 111 of 123: Contractor to size anchors based on loading requirements. HOK does
not review anchors for loading and proper application.
14. Page 117 of 123: Confirm the submitted beam clamp is not intended to be used. The beam
clamp does not comply with the Specifications.
15. Page 123 of 123: Contractor to confirm stainless steel inserts will be used where required by
Paragraph 2.16.C of the Specifications.
16. Page 41 of 120 – All ductwork shall be seal class A regardless of the submitted
recommendations. The exception is kitchen exhaust ductwork which shall be continuously
welded.
17. Page 42 of 120 – HOK’s assumption is the s-cleat listed here corresponds to the T-1 and T-2
joints listed on page 43 of the submittal.
18. Page 43 of 120 – T-6 and T-7 transverse joints are not allowed per the Contract Documents. T-
1 and T-2 transverse joints for ductwork 24 inches and smaller is allowed. Refer to
subparagraph 2.5.C.2 of the Specifications.
19. Page 44 of 120 – T-11, T-12 and T-13 transverse joints are not allowed per the Contract
Documents. T-10 transverse joints for ductwork 24 inches and smaller is allowed. Refer to
subparagraph 2.5.C.2 of the Specifications.
20. Page 45 of 120 – Please note T-21 is only allowed on ductwork with a pressure class of 3
inches of water column or less.
21. Page 49 of 120 –Unclear which SMACNA transverse joint aligns withs flat drive. Provide
transvers joints submitted on pages 43 and 33 of the submittal.
22. Page 59 of 120 – Do not use mitered round elbows.
23. Page 60 of 120 – All fittings should be low pressure drop with bellmouth or conical
connections to allow for a smooth transition of airflow. No straight fitting should be used.
24. Page 61 of 120 – Ensure all laboratory exhaust ductwork is constructed to a 6 inch pressure
class, Industrial Class 1 per SMACNA. Refer to subparagraph 4.5.A.1 of the Specifications for
requirements.
25. Page 61 of 120 – Ensure all kitchen exhaust ductwork construction and installation complies
with 2015 International Mechanical Code.
Re-Submittal Form
PROJECT: - EXXON Mobil Office Facility, Guyana.
MEP Hellmuth, Obata & Kassabaum, Inc
MAIN CONTRACTOR: NABI/KCL Oilfield Construction Services Guyana JV
Project # UG-1509 Issued 1-Nov-21 Actual Reply
Prepared & P: +592 630 7053
Mark Breen Company Update Group Contact:
Reviewed By: E:mbreen@updategroup.com
To Steve Wilson Company NABI/KCL
Drawing Submittal - (DS) Material Sample Submittal - (MSS)
Material Technical Submittal - (MTS) √ Other - (O)
This Submittal Form is Issued For: ACTION
1 APPROVAL A APPROVED
2 INFORMATION B APPROVED AS NOTED
3 OTHER C REJECTED - RESUBMIT
Issued
Submittal Number Description Rev For 1 2 3

UG-TS-M-003 Metal Ducts 2 √

Spec Section 23.31.13

Quality Control By: Company Person Date


Contractor RTEK HVAC & Refrigeration Michael Rollins 10/30/2021
Contractor Update Contracting Guyana Inc. Mark Breen 11/1/2021
Contractor Update Contracting Guyana Inc. Andy Jones 10/30/2021
Manufacturer N/A
Previous Submittals
Rev: Date Issued Date Returned Status Comments
0 4/28/2021 6/14/2021 C - Revise and Resubmit Page 3
1 6/25/2021 7/6/2021 C - Revise and Resubmit Page 3

Submital Approved By Tick


Main Contractor
Client / PM Name
Architect Signature
MEP Consultants Company DATE:

Page 2 of 120
 
49D2E661FGHIIJJIKHLJKM361F896 NO  968161PQRKS4KMKTTIU O V36NR
JWTTTJXHR9Y151Z[[E342F3\

123 43568163 8938163
369 53 8163
3 5 3 6612356
 !" #$%"!" !" &%%'$( )*+,-.."".-!!!-!/%(01$23
 422356 (5%6$$$$2$227$($'$(2$776892260*$26:721;$'"305$'$<
#2$'$=6 !" >!" !" &%%'$(?2$(
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HOK Comments (2021-07-01): Hellmuth, Obata & Kassabaum, Inc.
ARCHITECTURE, ENGINEERING, PLANNING, INTERIORS, GRAPHICS, CONSULTING

1. See attachment for HOK review comments. A - Approved Proceed with the work covered by this Submittal
provided it complies with the Contract Documents.
Comments and corrections do not authorize changes
B - Approved as Noted to the Contract Documents.

C - Revise as Noted and Resubmit Do not proceed with the work covered by this
Submittal. Limit corrections in resubmissions to items
noted in this Submittal.
D - Rejected

E - Reviewed for Information This Submittal is for information only. Resubmit only
if noted in this Submittal.
F - Reviewed for Information as Noted

C Revise as Noted and Resubmit


Review of this Submittal is for the limited purpose of checking for conformance with
information given and the design concept expressed in the Contract Documents. The
review is not for determining the accuracy or completeness of other details such as
dimensions and quantities, or for substantiating instructions for installation or
performance of equipment or systems, which remains the Contractor's responsibility.
Review shall not constitute approval of safety precautions, or of construction means,
methods, and techniques, sequences or procedures.
Approval of a specific item shall not indicate approval of an assembly of which the
item is a component. Approval of this Submittal does not relieve the Contractor of its
responsibility to comply with the Contract Documents.

Reviewed By:

Greg Sherman 7/1/2021


Submittal File:

23 31 13-2.1 - Metal Ducts PD.pdf

Page 3 of 120
Submittal 23 31 13-2.1 – HOK Review Comments
Date: July 1, 2021
By: Greg Sherman

1. Previous Review Comment #1: Information is still lacking for a proper review of the submittal. Page 37-48
2. General: Comply with Paragraph 1.6.I regarding resubmittal requirements. Comply with "Resubmittal"
3. General: Provide product literature on round ductwork. Page 58-60
4. General: Provide product information on laboratory exhaust air ductwork. Refer to Article 4.5
of the Specifications for requirements. No information submitted regarding construction of
laboratory exhaust ductwork. Page 61
5. General: Provide product information on kitchen exhaust ductwork. Refer to Article 4.4 of the
Specifications for requirements. No information submitted regarding construction of kitchen
exhaust ductwork. Page 61
6. Pages 34 through 62 of 123: In general, the proposed ductwork does not meet the Contract
Documents. See below for further comments.
a. General: Ductwork proposed in the submittal is based on metric units. All other
submitted equipment has been provided in I-P units. Please update to provide
ductwork in I-P units to avoid coordination issues due to conversions. Comment Addressed
b. General: Confirm tie rods will not be used for intermediate supports. Confirm tie rods will not be used
c. Page 36 of 123: Raw edge is not an acceptable duct joining method per the Contract
Documents and SMACNA. Revise submittal. Raw edge Removed Page 38
d. Page 36 of 123: Connection ends listed on the table do not match the duct joints
highlighted on Pages 42 and 43. Please clarify. Refer to Article 2.5 of the specification
for requirements on rectangular ductwork. Connections corrected Page 42
e. Page 36 of 123: Provide elbows in accordance with subparagraph 2.5.A.2 of the
Specifications. Provide turning vanes in mitered elbows as required by subparagraph
2.5.A.3 of the Specifications. Page 50-59
f. Page 36 of 123: Clarify note about “Square Elbow Any Angle”. Submittal notes 150 for
all elbows. Note removed to facilitate various duct sizes as per specification
g. Page 36 of 123: Duct transitions shall comply with subparagraph 2.5.A.4 of the
Specifications. Confirm compliance. Unclear from submittal what is being provided. Confirm Page 52
h. Page 37 of 123: Cross out types of duct that are not applicable to the project. For
example, PVC duct is not applicable. Comment addressed
i. Page 39 of 123: Submitted pressure class for ductwork does not comply with
Specifications. For example, no ductwork on the project should be constructed below
a 2 inch pressure class (500 Pa). Refer to Part 4 of the Specifications for the required
SMACNA duct construction class. COmment addressed Page 41
j. Page 40 of 123: Submitted duct sealing requirements do not comply with
Specifications. In general, all ductwork shall be constructed with a minimum SMACNA
seal class A. Refer to Part 4 of the Specifications for the required SMACNA duct seal
class. Page 41
k. Page 41 of 123: HOK’s assumption is that the joints indicated on this page are not
applicable and the joints on page 42 and 43 are what is intended to be installed. Confirm both methods
pending the application

Page 4 of 120
l. Page 42,43 of 123: Provide shop drawing of proposed TDC joint. Be sure to relate the
proposed joint to the SMACNA equivalent joint type (T-25a, T25b, etc.) Page 45
m. Page 42,42 of 123: SMACNA Types T-1, T-2 and T-10 are allowed for ductwork
constructed to a pressure class of 3 inches or less and smaller than 24 inches. The
remaining joints are not allowed per the Specifications. Refer to paragraph 2.5.C of
the Specifications for allowable joints depending on duct size and pressure class. Confirm page 45
n. Page 44 of 123: Ductwork constructed to 1 inch pressure class is not allowed by the
Contract Documents. Refer to Part 4 of the Specifications for the required SMACNA
duct construction class. Page removed
o. Page 45 through 47 of 123: Provide cutsheets or shop drawings of intermediate
reinforcement indicated in table. Refer to Paragraph 2.5.B for reinforcement
requirements. Please note that reinforcements are required at 5 feet maximum
intervals. Page 51
p. Page 45 through 47 of 123: Ductwork larger than 18 inches is required for this project.
Provide information on all ductwork required. Comment addressed Page 46-48
q. General: Please note that in addition to the tables provided on pages 45 through 47 of
the submittal, tables similar to
r. Page 48 through 59 of 123: HOK’s assumption is that this information will be updated
based on review comments made above. Refer to Paragraph 2.5.A of the
Specifications for requirements regarding duct fittings. In general, duct fittings
installed should match those indicated on the Contract Documents. Any deviations
should be highlighted on the duct shop drawings. Confirm, fittings identified on Page 49-60
i. Mitered elbows should only be used where indicated on the Contract
Drawings. Refer to Subparagraph 2.5.A.2 of the Specifications for additional
requirements. Confirm
ii. Refer to details on drawings M901 and M902 for additional requirements. For
example, the duct tee should comply with the requirements on detail 2/M902.
iii. Indicate where the drop beam offset should be used. Confirm page 54
iv. Y-branch and pants fittings should not be required. If they are required,
please indicate where. Both fittings removed
v. Indicate where the goose neck fitting will be used. Fitting removed
vi. The duct taps installed should be the duct taps submitted with the duct
accessories submittal, not the ones indicated in the metal ducts submittal. Confirm, removed
s. Page 60 of 123: Ductwork leakage testing is specified under Article 1.09, Article 1.10
and Part 4 of the Specifications. Confirm ductwork will be leakage tested per the
Specifications. Confirm
t. Page 61 of 123: 1 inch pressure class ductwork is not applicable to this project. Please
remove. Removed
u. Page 62 of 123: the information provided on this page contradicts the information
provided earlier in the submittal. For example, Page 45 indicates that intermediate
reinforcement will be provided but Page 62 does not. Clarify intent. Similar comment
regarding duct joints. Tie rods are not allowed by the Specifications. Page removed
7. Page 66 of 123: Confirm the appropriate finish will be provided as required by subparagraphs
2.1.B.1 and 2.1.B.2 of the Specifications. Confirm both finished will be used as specfied

Page 5 of 120
8. Page 71 through 73 of 123: Ensure stainless steel hardware will be installed where required by
Paragraph 2.1.D of the Specifications. Confirm
9. Page 86 of 123: Please note that 1-1/2 inch thick and 2 inch thick duct liner are required.
Refer to Article 4.6 of the Specifications for requirements. Confirm change made to required specification Page 85-88
10. Page 99 of 123: Cutsheet is a repeat of page 75. Clarify intent. Page removed
11. Page 103, 104 of 123: Submitted cutsheets indicate some components that would be required
for piping supports. Submit all information regarding piping supports per the applicable
Specification Section. Standard specified for equipment is highlighted on each of the pages
12. Page 101 through 105 of 123: Confirm compliance the duct support requirements indicated on
drawing M901 and M902. Confirm compliance
13. Page 110, 111 of 123: Contractor to size anchors based on loading requirements. HOK does
not review anchors for loading and proper application. Confirm size will be slected
14. Page 117 of 123: Confirm the submitted beam clamp is not intended to be used. The beam
clamp does not comply with the Specifications. Confirmed not intended to be used
15. Page 123 of 123: Contractor to confirm stainless steel inserts will be used where required by
Paragraph 2.16.C of the Specifications. Confirm

Page 6 of 120
Update Contracting Checklist
23-31-13-Metal-Ducts
SPECIFICATION INITIALS

SUBMITTAL PAGE
MANUFACTURER

COMPLIANCE

REFERENCE
STANDARD
CONTRACTOR
SUB- STATEMENT OF

SUB-
SECTION DESCRIPTION
SECTION COMPLIANCE

23-31-13 1.6 G Action Submittals Complies as Specified SMACNA STANDARDS Complies 37 - 62


23-31-13 2.1b Galvanized Steel Duct (G90) Complies as Specified ASTM A 653 Complies 63 - 70
ASTM A 167, ASTM A 240,
23-31-13 2.1c Stainless Steet Ductwork Complies as Specified ASTM A 480; Type 304 and Complies 64 - 70
Type 316
23-31-13 2.1d Fastners Complies as Specified ASTM A 307 grade A Complies 104 - 109
23-31-13 2.1e Duct Sealant Complies as Specified NFPA 90A Complies 74
23-31-13 2.1f Caulk Type Sealant Complies as Specified Versa-Grip 181 Complies 75
23-31-13 2.1g Liquid Sealant Complies as Specified Hardcast AFT-701 Complies 76 - 77
23-31-13 2.1h Two step tape and Adhesive Complies as Specified NA Complies 79 - 80
23-31-13 2.1I Sealant Tape Complies as Specified fabric reinforced Complies 79 - 80

Page 7 of 120
Steel, continuously threaded,
23-31-13 2.1k Hanger Rod Complies as Specified Complies 81
minimum 3/8 inch diameter
23-31-13 2.2a Acoustical Flexible Ductwork Complies as Specified ASTM E 477 Complies 82 - 84

Owens-
Corning ASTM C 1071, Type 1, NFPA
23-31-13 2.3a Duct Liner Complies as Specified Complies 85 - 88
Fiberglas 90A and with NAIMA AH124
Corporation

23-31-13 2.3b Water Based Duct Liner Adhesive Complies as Specified NFPA 90A and ASTM C 916 Complies 89
23-31-13 2.3c Insulation Pins Complies as Specified Complies 90
23-31-13 2.6a Round Duckwork and Fittings Complies as Specified Complies 58 - 61
ASTM A 167, ASTM A 240,
23-31-13 2.7 Laboratory Exhaust Ductwork Complies as Specified ASTM A 480; Type 304 and Complies 92 - 93
Type 316
23-31-13 2.7b 316L Stainless Steel Complies as Specified Type 316L stainless steel Complies 92 - 93
23-31-13 2.7G Fittings Complies 61
23-31-13 2.7H Hangers and Supports Complies as Specified Complies 98 - 103
23-31-13 2.7J Gaskets
16 gauge Type 304,Mechanical
23-31-13 2.8 Kitchen Exhaust Ductwork Complies as Specified Complies 61
Code and NFPA 96

16 gauge Type 304,Mechanical


23-31-13 2.9 Locker Room & Shower Exhaust Ductwork Complies as Specified Complies 92 - 93
Code and NFPA 96
23-31-13 2.9D Access Door for Inspection
23-31-13 2.11 Sealing for Duct System & Plenums Complies as Specified SMACNA,AWS D9.1 Complies 76 - 77
23-31-13 2.12 Metal Hangers and Supports Complies as Specified MSS SP-58, Types 1 Complies 98 - 103
23-31-13 2.13 Metal Framing System Complies as Specified MFMA-4 Complies 99
23-31-13 2.14 Fastner Systems (Wedge & Drop In) Complies as Specified FF-S-325 Complies 104 - 109
23-31-13 2.15 Beam Clamps Complies as Specified MSS SP-58 Complies 110 - 120
23-31-13 2.16 Inserts Complies as Specified MSS-SP type 18 Complies 109

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SECTION 233113 - METAL DUCTS

Comply PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Sheet metal ductwork.


2. Sheet metal plenums.
3. Materials:

a. Fasteners.
b. Sealants.

4. Kitchen exhaust ductwork.


5. Laboratory exhaust ductwork.
6. Acoustical flexible duct.
7. Duct liner.
8. Pressure testing.
9. Duct cleaning.

B. Related Sections

1. Section 230593: Testing, Adjusting and Balancing for HVAC.


2. Section 230713: Duct Insulation.
3. Section 233300: Air Duct Accessories.
4. Section 238129: Variable-Refrigerant-Flow HVAC Systems.

1.3 DEFINITIONS

A. Duct sizes: Inside clear dimensions. For lined ducts, maintain the sizes indicated on the
drawings inside the lining. For duct construction use sheet metal dimensions.

B. Deflection: The allowable deflection of unsupported sheet metal expressed as X equals L/C,
where X is the allowable deflection, L is the unsupported span and C is a constant. For
example, if the specified wall deflection is L/240 and the unsupported span is 60 inches, the
allowable deflection is 60 inches/240 which is 0.25 inches.

C. Industrial Class I: Industrial Class 1 includes, but is not limited to, where indicated, ducts used
for removing laboratory exhausts.

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Comply D. Kitchen Exhaust: Kitchen exhaust ductwork includes ducts used for removing smoke, grease
and moisture laden air from kitchen and dishwashing exhaust hoods, equipment and spaces.

1.4 DUCT SEAL CLASSIFICATION

A. Joints and seams in ductwork shall conform to SMACNA Seal Classifications:

1. Seal duct systems as indicated in PART-4 "Duct System Schedule".

1.5 CODES AND STANDARDS

A. Duct construction shall be in accordance with governing codes, IMC, and NFPA 30, 45, 90A,
91and 96.

B. Contract documents, codes and standards together establish minimum requirements for duct
construction and installation. Where contract documents contradict codes and standards, the
more stringent shall apply. When conflicts occur, request clarification.

1.6 ACTION SUBMITTALS

A. Submittals shall comply with Division 01 requirements and also comply with additional
requirements indicated in this Section.

B. Submittals shall indicate contact for each party responsible for preparing the submittals. Include
for each party: company name and address, person's name with contact information including
phone number, e-mail address and date prepared.

C. Submittal sheets shall be sequentially numbered with the format: sheet number of number total.
For example, 1 of 3.

D. Submit catalogs, brochures, product data, shop drawings and other submittal data that contain
only information specific to equipment, products and materials to be furnished. Do not submit
information that describes several different items or options other than those items or options to
be used unless irrelevant information is marked out and relevant material is clearly marked.

E. Multiple Submittal Submissions:

1. Provide as few submittals as possible to address scope of the Section. Where possible
provide only one submittal to address the entire scope of the Section.
2. Where multiple narrow scope submittal submissions are required for this section to
execute the work, include with the first submittal a multiple submittal execution plan that
includes a coordinated schedule clearly defining intent of the multiple submissions.

a. Include a proposed date of each submission with a detailed description of submittal


content to be included in each submission.
b. The execution plan with schedule shall cover the entire scope of the section.
c. Include a detailed description of reason(s) for multiple submissions and
consequences of fewer submittals.

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Comply 3. Clearly identify each submittal requirement indicated and in which submission(s) the
information will be provided.
4. Include an updated execution plan with schedule in each subsequent submittal
submission to indicate progress made with changes highlighted to easily track the
changes made to previous submitted execution plan and schedule.

F. Response to Specifications:

1. Prepare and submit a point by point statement of compliance with specifications.

2. Manufacturer and Contractor shall jointly prepare and submit a point by point statement
of compliance with specifications.

a. Manufacturer shall prepare response to applicable portions of specifications


included in manufacturer's scope.
b. Contractor shall prepare response to portions not included in manufacturer's scope
and responded to by manufacturer.

3. Where proposing to comply fully with stated requirement, indicate by placing the word
"Comply" next to specification subparagraph text. Include a cross reference to the
submittal page where information is included to confirm compliance. The confirming
information shall be clearly highlighted for ease of review.
4. Where proposing not to comply, or accomplish stated requirement in a manner different
from that described, provide a full description of the deviation with a cross reference next
to specification subparagraph text to the submittal page number where the description can
be found. The description shall be cross referenced back to the specification
subparagraph for ease of back and forth reference.
5. Where requirement is not applicable to the submittal, indicate by placing the word "N/A
to Submittal" next to specification subparagraph text. Where requirement is not
applicable to the Project, indicate by placing the word "N/A to Project" next to
specification subparagraph text.
6. Submittals which do not include a response to specification as indicated shall be rejected
and returned without review.

Pg 37-62 G. Product Data: Include manufacturer’s product data for fasteners, sealants, flexible ducts and
duct liner. Types of transverse joints and reinforcing used corresponding to the range of duct
dimensions and pressure classes used.

a. Use SMACNA designations for construction of joints, fittings, hangers and


supports.
b. Rigidity classes used corresponding to the range of duct dimensions and pressure
classes used.
c. Details of construction for each type of fitting including geometry, material gauges
and all dimensions. Provide detailed fitting documents for the range of duct
dimensions and pressure classes used.
d. Details of construction for each fitting type shall have a unique identification
number. The identification number shall appear on the ductwork shop drawings at
its point of use.
e. Duct hanger and support types corresponding to the range of duct dimensions and
pressure classes used. Provide a unique identification number for each size. The

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Comply identification number shall appear on the ductwork shop drawings at its point of
use.
f. Duct sleeves with corresponding materials and penetration sealing details.
g. Duct sealing material product data sheets. Identify, using the Duct System
Schedule, where each type of duct sealer will be used.

H. Quality Control Review:

1. Before submitting, Contractor shall provide a formal quality control review of the entire
submittal for compliance with submittal requirements indicated.
2. Carefully check the submittal to ensure there is no missing and contradicting
information.
3. Front page of submittal shall indicate "Quality Control Review By" with list of each
person and company name who performed the quality control review.
4. Do not submit without a formal quality control review.
5. Before preparation of shop drawings, submit for review a Duct Construction Manual
showing the materials and methods of fabrication and installation. Include as a
minimum, the following for each duct system:

a. Duct Material and gauges corresponding to the range of duct dimensions and
pressure classes used.

I. Resubmittals:

1. Clearly mark the front page of each resubmittal as a "Resubmittal" and include a listing
of each previous version of the submittal with its associated submission date. List
submittal versions in order starting with most recent version first and initial submittal
last.
2. Provide at the front of the resubmittal a written response following each of the previous
submittal review comments. If the resubmittal has been updated in response to the review
comment, the comment response shall include cross reference to the submittal page(s) for
updated information.
3. Clearly identify each change by cloud, or other highly visible method, that draws
attention to each change from the previous submittal.
4. Mark each change on each page.

a. Identify each new resubmittal page as "New Page" and mark through pages
previously submitted that are no longer relevant.
b. Do not remove previously submitted pages that are no longer relevant. Instead,
mark through each deleted page and indicate "Page Deleted" on the page.

5. Only those changes that are clearly identified will be reviewed and considered part of the
resubmittal. Changes that are not clearly identified will be ignored and not considered
relevant.

1.7 DUCTWORK SHOP DRAWINGS

A. Do not submit shop drawings until receiving an approved Duct Construction Manual.

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Comply B. Submit a complete shop drawing list indicating the drawing number, drawing title, and drawing
scale. Submit a sample floor plan showing the drawing format.

C. Prepare shop drawings for ductwork, equipment, dampers, and accessories specified under
Division 23 and shown on the mechanical drawings.

D. Submit shop drawings for each level of each building. Typical drawings are not acceptable.

E. Show each duct support/hanger cross referenced to a detail identifying the detailed construction
of the support/hanger.

F. Prepare shop drawings on sheets with size, margins and title block similar to design drawings.

G. Drawing scale for plans shall be a minimum of 0.25 inch equal one foot. Drawing scale for
mechanical equipment areas shall be a minimum of 0.375 inch equal one foot. Drawing scale
for mechanical chases and shafts shall be a minimum of 0.5 inch equal one foot.

H. Drawing scale for sections shall match plans. Provide sections at the following locations:

1. Shafts.
2. At rooftop units showing transitions from rooftop unit to ductwork located in plenum of
top floor of building.
3. At locations on floor plans where changes in duct elevation exceed 6 inches and where
offsets are required for coordination with other trades.
4. Sufficient sections to depict each duct at all elevations throughout its travel.

I. Base dimensions used for mechanical equipment on the equipment manufacturer's approved
shop drawings. Identify mechanical equipment on ductwork shop drawings using same
equipment designations shown on contract documents.

J. Indicate top and bottom of duct elevations and show all transverse sections, bends, elbows,
fittings, tees, offsets, terminal unit taps and air outlets. For each duct size, show indexed
identification number, referenced in Duct Construction Manual, for each fitting, transverse
joint, and duct reinforcing type.

K. Ductwork indicated on shop drawings shall be double line and show outside sheetmetal
dimensions. Where ductwork is lined, indicated dash line showing inside dimensions of duct
liner.

L. Show ductwork dimensionally located from structural grid lines.

M. Coordinate with the work of other trades to verify proper clearances for ductwork and the
correct location of registers, grilles and diffusers. Refer to the architectural for floor plans,
reflected ceiling plans and room finish schedules, and locate diffusers and other related work
accordingly. Field changes made because of lack of coordination shall be the liability of the
Contractor and bear no additional cost to Owner.

N. To ensure proper coordination with other trades, backgrounds of ductwork shop drawings shall
include the following items as a minimum:

1. Structural grid with column lines identified.

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Comply 2. Architectural floor plans indicating permanent partitions such as drywall, concrete
masonry or reinforced concrete.
3. Architectural reflected ceiling plans showing the ceiling grid.
4. Access floor showing grid and location of pedestals.
5. Room names and numbers.
6. Light fixtures.
7. Sprinkler piping and heads.
8. Piping.
9. Cable trays.
10. Ceiling mounted equipment such as fire alarms, wireless access points, audio visual
equipment and signage.
11. Conduits and raceways including pull boxes and junction boxes.

O. Screen the ductwork shop drawing background.

P. The shop drawings shall be prepared on a computer aided design (CAD) system or Building
Information Modeling (BIM).

Q. Conform the layout shown on the contract drawings wherever possible. However, base the
layout on actual field measurements and conditions. Provide at no additional cost, plan offsets,
rises, drops, and transitions to resolve interferences discovered during coordination of the
installation. Modifications shall be clearly flagged by note and brought to attention of reviewer
during shop drawing submittals. Modifications shall be approved before commencement of
work.

R. Install ductwork in accordance with approved shop drawings.

S. Submit with shop drawings, UL fire resistance ratings, sound absorption and transmission sound
test data, thermal coefficients and condensation control data.

T. At completion of project, submit one set of record drawings and CAD or BIM electronic files
covering all ductwork. Revise shop drawings to show as-built conditions.

U. Submit shop drawings in a timely manner.

1.8 MARKING AND STORAGE

A. Mark each section of ductwork delivered to project site with a unique section number indicated
on the shop drawings.

B. Store ductwork under roof and protect from damage. Cover ductwork to keep clean. Ductwork
stored outdoors and exposed to weather shall be removed from project site, and replaced with
new.

1.9 LEAK TESTING SAMPLE SPECIMEN

A. Perform leak test on a sample specimen of ductwork as indicated below. Follow procedures
outlined in the SMACNA HVAC Air Duct Leakage Test Manual.

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Comply B. Submit test results. Test report shall be in accordance with reporting requirements in SMACNA
Air Duct Leakage Test Manual.

C. Perform test before project ductwork fabrication begins.

D. Build and leak test a sample specimen consisting of the following:

1. Rectangular and round duct construction, to be used for duct systems having a duct
pressure class of 2 inches WG and higher.
2. Specimen shall include, at least 10 transverse joints, typical longitudinal seams, two
branch tap connections, two 90 degree elbows, and four branch taps.
3. Seal sample to satisfy leakage criteria. Sample shall represent duct construction proposed
for project.

E. Leakage amount shall not exceed the SMACNA leakage class indicated in PART 4-"DUCT
SYSTEM SCHEDULE".

F. If leakage criteria is not satisfied, modify duct construction and sealing construction and re-test
until leakage criteria is finally satisfied.

G. Seal actual duct installation in same manner as successful test specimen.

1.10 FIELD DUCTWORK LEAKAGE TESTING

A. In addition to leak testing sample specimen of ductwork, leak test installed ductwork indicated
in PART 4-"DUCT SYSTEM SCHEDULE".

1. If less than 100 percent of ductwork is to be tested, percentage of ductwork to be tested


shall be randomly selected by Architect.

B. Follow procedures outlined in SMACNA HVAC Air Duct Leakage Test Manual.

C. Duct system leakage amount shall be according to PART 4-"DUCT SYSTEM SCHEDULE".

D. Submit a test report for each test. Test report shall be according to reporting requirements in
SMACNA Air Duct Leakage Test Manual.

E. If leakage criteria is not satisfied:

1. Modify duct construction and sealing construction and re-test until leakage criteria is
satisfied.
2. Reconstruct and seal remaining ductwork in same manner as successful test specimen.

1.11 INSPECTION

A. Owner has authority to require a leak test performed on any system or systems felt not to satisfy
leakage requirements specified.

B. If requested, submit a cost proposal for testing additional ductwork.

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C. Owner shall review cost proposal and either direct Contractor to proceed or enlist service of an
independent testing agency.

D. Testing shall be performed using same testing procedure indicated for sample specimen.

E. If ductwork tested does not satisfy leakage class specified, modify remaining ductwork to
satisfy leakage class specified at no additional cost to Owner.

F. If ductwork tested does satisfy leakage class specified, Owner shall pay for testing.

PART 2 - PRODUCTS

Comply 2.1 MATERIALS

A. General: Noncombustible or conforming to requirements for Class l air duct materials, or UL


181.

Pg 63-70 B. Galvanized Steel Ducts: ASTM A 653 galvanized steel sheet, lock-forming quality, having zinc
coating weight that complies with G90 of 0.90 ounce per square foot in conformance with
ASTM A 90.

1. For painted ductwork, use a mill phosphatized finish.


2. For unpainted ductwork, use a bright spangled finish.

Pg 64- 70 C. Stainless Steel Ducts: ASTM A 167, ASTM A 240, ASTM A 480; Type 304 and Type 316.
Use a No. 2B finish, annealed, pickled and bright cold-rolled, unless otherwise specified.

1. Where exposed to view, use a No. 2B or 4 finish.

D. Fasteners:
Pg 104-109
1. Bolts shall be hex head minimum 0.3125 inches diameter cadmium plated carbon steel in
accordance with ASTM A 307 grade A. Companion nuts shall be in accordance with
ASTM A 563 grade A, cadmium plated.
2. Bolts in contact with the weather, including but not limited to, outdoor air ductwork and
plenums, ductwork in unconditioned spaces, relief air ductwork and plenums on the
discharge side of fans, exhaust ductwork on the discharge of fans and all systems using
stainless steel ductwork, shall be hex head 0.3125 inches diameter 300 series stainless
steel according to ASTM F 593. Companion nuts shall be according to ASTM F 594.
3. Sheet metal screws shall be hex-head, minimum Number 8, self-tapping. Screws in
contact with weather, as specified for bolts and systems using stainless steel ductwork
shall be stainless steel.

Pg 74 E. Duct sealants shall have the following characteristics:

1. Duct sealant shall have a minimum of 40 percent solids content.


2. High adhesive strength and cohesive strengths.
3. Good adhesion to metals that have not been solvent cleaned.
4. Durable, flexible bond over a 40 year life.
5. Maintains a tight bond when exposed to moisture.

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Comply 6. Conforms to NFPA 90A requirements.

Pg 75 F. Caulk Type Sealant:

1. Basis-of-Design Product: Subject to compliance with requirements, provide Hardcast


Inc., Versa-Grip 181, or comparable product by one of the following:

a. McGill.

2. Water based, air dries to form a rubbery, flexible, fire resistant seal, compatible with the
mating material.

Pg 76-77 G. Liquid Type Sealant:

1. Basis-of-Design Product: Subject to compliance with requirements, provide McGill,


United Duct Sealer, or comparable product by one of the following:

a. Hardcast Inc.

2. Solvent based elastomer, air dried to form a tough flexible film, weather, water, oils, fuel,
and detergent or soap solution resistant, fire resistant, compatible with mating materials.

Pg79-80 H. Two Step Tape and Adhesive:

1. Basis-of-Design Product: Subject to compliance with requirements, provide Hardcast Inc,


DT tape ad RTA-50 adhesive or McGill, Uni-Cast, or comparable product by one of the
following:

a. Hardcast Inc.
b. McGill.

2. Woven fiber tape impregnated with a mineral gypsum compound.


3. Adhesive is a modified styrene acrylic adhesive.

Pg 79-80 I. Sealant Tape: Synthetic rubber sealant in tape form, fabric reinforced, weather resistant, with
protective liner, minimum thickness 0.125 inches, fire resistant, compatible with the mating
material.

J. Flange Gasket:

1. Basis-of-Design Product: Subject to compliance with requirements, provide Ductmate


440, or comparable product by one of the following:

a. Essex.
b. Ventfabrics, Inc.
c. Ward Industries.

2. Use a flange gasket on flanged transverse joints.


3. Synthetic polymer based sealing tape.
4. Gasket shall have 100 percent solids content with a UL flame spread and smoke
development rating of 5.
5. Gasket shall be minimum 0.125 inches thick and 0.75 inch wide.

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Pg 81 K. Hanger Rod: Steel, continuously threaded, minimum 3/8 inch diameter.

Pg 82-84 2.2 FLEXIBLE DUCTS

A. Acoustical Flexible Duct:

1. Basis-of-Design Product: Subject to compliance with requirements, provide Flexmaster


Type 1M, or comparable product by one of the following:

a. Clevepak Corporation, Clevaflex Division.


b. Flexonics Inc.

2. Construct the duct of a fabric supported by helically wound galvanized steel. The fabric
shall be mechanically fastened to the steel helix without the use of adhesive.
3. The internal working pressure rating shall be at least as follows with a bursting pressure
of at least 2-1/2 times the working pressure.

a. Positive: 10 inches W.C.


b. Negative: 5 inches W.C.

4. The duct shall be rated for a velocity of at least 5500 feet per minute.
5. Suitable for operating temperatures up to 250 degrees F.
6. Acoustic Performance:

a. The insertion loss (dB) of a 6 foot length of duct when tested in accordance with
ASTM E 477 at a velocity of 2500 feet per minute shall be at least:

125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz

1) 8 inch dia. 5 16 17 18 16 11
2) 12 inch dia. 8 17 14 18 14 11

7. Factory insulate the flexible duct with flexible fiberglass insulation. The R value shall be
at least 8 at a mean temperature of 75 degrees F.
8. Cover the insulation with a reinforced aluminum pigmented vapor barrier jacket having a
permeance of not greater than 0.05 perms when tested in accordance with ASTM E 96,
procedure A.
9. Ductwork shall be UL listed, Class 1 Air Duct and comply with NFPA 90A and 90B.

Pg 85-88 2.3 DUCT LINER

A. Rectangular Duct Liner:

1. Basis-of-Design Product: Subject to compliance with requirements, provide Johns


Manville Linacoustic RC, or comparable product by one of the following:

a. Certain-Teed Corporation.
b. Knauf Fiberglass.
c. Owens-Corning Fiberglas Corporation.

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2. Complies with ASTM C 1071, Type 1, NFPA 90A and with NAIMA AH124 “Fibrous
Glass Duct Liner Standard”.
3. Operating temperature limit of 250 degrees F.
4. Thermal conductance not to exceed 0.24 Btu inch/hour square foot degree F at 75 degrees
F mean temperature when tested in accordance with ASTM C 518.
5. Rated for velocities up to 6,000 feet per minute.
6. Sound absorption coefficients in octave bands frequencies when tested in accordance
with ASTM C 423, Type A mounting.

a. 1 inch thickness:

1) 125 hertz: 0.08.


2) 250 hertz: 0.31.
3) 500 hertz: 0.64.
4) 1000 hertz: 0.84.
5) 2000 hertz: 0.97.
6) 4000 hertz: 1.03.
7) NRC: 0.70.

b. 2 inch thickness:

1) 125 hertz: 0.25.


2) 250 hertz: 0.66.
3) 500 hertz: 1.00.
4) 1000 hertz: 1.05.
5) 2000 hertz: 1.02.
6) 4000 hertz: 1.01.
7) NRC: 0.95.

7. Provide surface that is in contact with airstream with a durable coating that is suitable for
duct cleaning procedures defined by NADCA.
8. Coat duct liner with an anti-microbial agent to protect against potential growth of fungus
and bacteria. Comply with ASTM G 21.
9. Antimicrobial Erosion-Resistant Coating: Apply to the surface of the liner that will form
the interior surface of the duct to act as a moisture repellent and erosion-resistant coating.
Antimicrobial compound shall be tested for efficacy by an NRTL and registered by the
EPA for use in HVAC systems.

Pg 89 B. Water-Based Duct Liner Adhesive:

1. Comply with NFPA 90A and ASTM C 916.


2. Adhesive shall have a VOC content of 80 g/L or less when calculated according to
40 CFR 59, Subpart D (EPA Method 24).

Pg 90 C. Insulation Pins:

1. Galvanized steel suitable for mechanical attachment, or welding attachment to duct


without damaging liner when applied as recommended by manufacturer and without
causing leakage in duct.
2. Tensile Strength: Indefinitely sustain a 50-lb. tensile, dead-load test perpendicular to
duct wall.

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3. Fastener Pin Length: As required for thickness of insulation and without projecting more
than 0.125 inches into airstream.

2.4 FABRICATION

A. General:

1. No variation of duct configuration, fittings or sizes are permitted without written


approval.
2. Complete metal ducts within themselves with no single partition between ducts. Open
corners are not acceptable.
3. Lap metal ducts in the direction of air flow. Interior surfaces of ductwork shall be
smooth. No sheet metal parts, tabs, angles, or anything else may project into the air ducts
for any reason unless specified. Unless noted otherwise, seams and joints shall be
external, except for snaplock and Pittsburgh longitudinal seams.
4. Unless otherwise indicated, ductwork and plenums shall be fabricated from ASTM A 653
galvanized steel. Reinforcements and transverse joints shall be galvanized steel, unless
otherwise specified.
5. Clean and paint damaged galvanized surfaces using corrosion resistant aluminum paint.

2.5 RECTANGULAR DUCTWORK AND FITTINGS


Pg 58-65
A. General:

1. Cross-break or use mechanical transverse beading for sizes 12 inches and larger. Duct
beading used to stiffen the ducts shall be at least 0.0625 inch deep at the center of the
bead and not more than 0.375 inch wide at the base of the bead.
2. Construct bends, and elbows with a duct centerline radius of not less than 1.5 times duct
size. Construct radius elbows, where shown on drawings, in accordance with SMACNA.
Where it is not possible to use 1.5 radius rectangular elbows, use a radius elbow of 1
times the duct centerline or a mitered elbow with turning vanes. Get written approval to
use 90 degree mitered elbows with turning vanes that are not shown on the mechanical
drawings.
3. Provide turning vanes in all 90 degree mitered elbows. The vanes shall be the single fin
type, with a 2 inch inside radius for small vanes. Use the double fin type, with a 4.5 inch
inside radius for large vanes. Use small vanes spaced no more than 1.5 inches apart for
ducts up to 18 inches wide, and 3.25 inches apart for ducts through 36 inches wide. For
ducts larger than 36 inches, use double fin type vanes, spaced at no more than 3.25 inches
apart. Shop-fabricated turning vanes are not acceptable, unless they are machine shaped,
punched and assembled. Do not use vanes in elbows less than 90 degrees.
4. Increase duct sizes gradually, not exceeding 15 degrees divergence wherever possible.
The maximum divergence upstream of equipment shall be 30 degrees, and 45 degrees
convergence downstream. Make transitions with the top of the duct flat, except where
shown on the drawings.
5. Construct metal ducts with joints mechanically rigid, airtight (required to satisfy leakage
class), braced and stiffened so as not to breathe, rattle, vibrate, or sag. Seal duct joints,
seams and connections with sealant during fabrication.

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6. Use "Pittsburgh Lock" longitudinal seams for rectangular ductwork construction classes
of 4 inches and higher. Use "Button Punch Snap-Lock" or "Pittsburgh Lock" for the
remaining ductwork.
7. Secure snap lock seams with sheet metal screws spaced not less than 30 inches on centers
along the seams. Provide at least 2 screws for each transverse section, and equally space
the screws.
8. Where possible, fabricate the ductwork so that seams and joints will not be cut due to the
installation of variable air volume boxes, grilles, registers, or ceiling outlets. If the
cutting of seams and joints is unavoidable, reinforce the cut portion to its original
strength.
9. Use 45 degree throat type branch tees, unless otherwise indicated on the drawings.
Construct the tees in accordance with the details on the mechanical drawings and Figure
4-6 of SMACNA HVAC Duct Construction Standards.

B. Duct Gauges and Reinforcement:

1. Duct gauges and reinforcing shall be in accordance with the SMACNA HVAC Duct
Construction Standard, unless otherwise indicated.
2. Unless otherwise specified, use any of the options indicated in the SMACNA manual for
various combinations of duct gauges, reinforcing and transverse joints.
3. The following are the minimum acceptable gauges for rectangular ductwork:

a. 26 gauge for 2 inch pressure ductwork, 24 gauge for 4 inch pressure ductwork.
b. Ductwork within 50 feet of a fan and air handling unit shall be a minimum of 16
gauge. Base the fifty foot requirement on following the centerline of the duct.
This requirement applies to ductwork connected to fans and air handling units
having a scheduled airflow of 5000 CFM and greater.

4. Following are minimum acceptable reinforcing requirements for rectangular ductwork.

a. Maximum reinforcement spacing of 5 feet.


b. Use of tie rods for duct reinforcement is not allowed.
c. Minimum rigidity class on ductwork that is 26 inches through 48 inches shall be
Class E.
d. Ductwork larger than 48 inch shall have a minimum rigidity Class of H.
e. Intermediate reinforcing shall be by angle only.
f. Maximum deflection of ductwork larger than 96 inches shall be L/360.
g. Maximum reinforcement spacing shall be 2.5 feet for ducts larger than 96 inches.

5. Reinforcements shall match material of construction for ductwork.

C. Transverse Joints:

1. Use transverse joint types indicated in SMACNA HVAC Duct Construction Standard
with the limitations indicated.
2. Pressure class: Positive or negative 3 inch water column or less:

a. Duct sizes through 24 inch: Option to use SMACNA Types T-1, T-2, T-10, T-21,
T-22, T-24, T-25a, T-25b.
b. Duct sizes 26 inch through 48 inch: Option to use SMACNA types T-21, T-22, T-
24, T-25a, T-25b.

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c. Duct sizes larger than 48 inch: SMACNA type T-22, T-24, T-25a, T-25b.
d. Duct sizes larger than 80 inch: SMACNA type T-22.

3. Pressure class: Positive 4 inch water column or higher:

a. Duct sizes through 36 inch: Option to use SMACNA type T-22, T-24, T-25a, T-
25b.
b. Duct sizes larger than 36 inch: SMACNA type T-22, T-24, T-25a, T-25b.
c. Duct sizes larger than 80 inch: SMACNA type T-22.

4. Install transverse joints in accordance with the SMACNA HVAC Duct Construction
Standard, unless the contract documents dictate more stringent requirements.
5. Proprietary duct connection systems that are not evaluated or graded by SMACNA are
not acceptable.
6. Fasten the ends of the reinforcement and transverse joints so they do not deflect.
7. Companion angle transverse joints shall be HVAC Duct Construction Standard type T-22
and built in accordance with Table 2-32. Continuously weld the angles together at the
corners. Tack weld the angle to the duct wall, at a maximum spacing of 6 inches on
center, starting at the corners. Bolt companion flanges using hex head hardware. For less
than 4 inch pressure class, space the bolts at a maximum of 6 inches on center, starting at
the corners. For remaining construction, space the bolts at a maximum of 4 inches on
center, starting at the corners. The companion angles shall have at least a 3/8 inch high
Van Stone flange with the corners sealed. In lieu of a Van Stone flange, continuously
weld the inside of the angle to the duct.
8. Alternate formed flange transverse joints shall be HVAC Duct Construction Standard
type T-24, 25 and built in accordance with Table 2-32. Use at least 16 gauge steel corner
pieces with minimum 3/8 inch diameter bolts to close the corners. Refer to detail in
Figure 1-15. Use gaskets to form an effective seal. Lock mating flanges together by
using 6 inch long clips starting at each corner, and equally spaced at a maximum of 12
inches on center.

2.6 ROUND DUCTWORK AND FITTINGS

A. Basis-of-Design Product: Subject to compliance with requirements, McGill Airflow, or


comparable product by one of the following:

1. Eastern Sheetmetal.
2. Gowco Incorporated.
3. Peabody Company.
4. Semco Manufacturing Incorporated.

B. General:

1. To assure a tight fit of all components, round ductwork including fittings shall be the
product of one manufacturer.
2. Round ductwork including fittings shall be manufactured by a company in the business of
manufacturing round ducts and fittings for at least 10 years.
3. Submit the following information on round ductwork.

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a. Certified laboratory test data of spiral lock seam ductwork leakage rate, bursting
strength, collapse strength, and seam strength.
b. Certified laboratory test data of fitting pressure loss for each fitting used.
c. When requested, provide samples as requested for approval.

4. Install the ductwork in accordance with the mechanical drawings. Where changes to the
duct system are necessary, submit the change for review. Accept the cost for changes
made that are not in accordance with the mechanical drawings, unless receiving written
approval.
5. Clean and paint damaged galvanized surfaces using corrosion resistant aluminum paint.

C. Ductwork:

1. Round ductwork shall be spiral lockseam for all sizes in which the product is available.
Duct sizes not available in spiral lockseam shall be longitudinal, continuous butt weld or
continuous seam weld according to SMACNA HVAC Duct Construction standards Type
RL-4.
2. Construct round ductwork in accordance with SMACNA HVAC Duct Construction
Standards, except the sheet metal gauges shall be at least:

a. Round Duct:

Spiral Lockseam Longitudinal Seam

1) Through 14 inch: 26 24
2) 15 inch through 26 inch: 24 22
3) 27 inch through 36 inch: 22 20
4) 37 inch through 50 inch: 20 18
5) 51 inch through 60 inch: 18 16
6) 61 inch and larger: 16 14

3. Provide the ducts in continuous lengths between transverse joints. Maximize the
transverse joint spacing, up to a maximum of 20 feet.

D. Fittings:

1. Fittings shall have all seams continuously welded. Weld build-up, burrs and irregularities
shall be ground smooth. For supply and return duct systems with a pressure class of 4
inch water column or less, the seams may be spot welded and continuously sealed in lieu
of continuous welding.
2. Manufacture divided flow fittings as a separate fitting when the branch duct diameter
exceeds 2/3 of the main duct diameter. Use a saddle tap when the branch duct diameter is
2/3 of the main duct diameter or less.
3. Divided flow fittings shall be of type indicated on the mechanical drawings. Use 90
degree tee and cross fittings everywhere except where conical or 45 degree lateral fittings
are indicated. Use concentric branches, unless otherwise indicated on the mechanical
drawings or required by space limitations.
4. Conical fittings shall have a base diameter at least 2 inches larger than the branch duct
diameter. The transition length of the conical shall be at least 4 inches.

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5. Use wye fittings and bullhead tees where indicated on the drawings. Provide the
bullhead tees with single thickness turning vanes. Construct the vanes of not less than 16
gauge galvanized steel.
6. Ninety degree elbows for round ductwork through 12 inches shall be two piece die
stamped. Ninety degree elbows for round ductwork above 12 inches shall be 5 piece
segmented construction. Fabricate the elbows to a centerline radius of 1-1/2 times the
duct diameter. Where shown on the mechanical drawings and where space requirements
dictate, use 90 degree mitered elbows with single thickness turning vanes. For duct sizes
through 26 inches, construct the vanes of minimum 22 gauge galvanized steel. For duct
sizes larger than 26 inches, use at least 16 gauge galvanized steel.
7. Forty-five degree elbows shall be two piece, die stamped for round ductwork through 12
inch and 3 piece segmented construction for round ductwork above 12 inches. The
centerline radius shall be 1-1/2 times the duct diameter.
8. Elbows other than 45 and 90 degrees shall be segmented construction with a centerline
radius 1-1/2 times the duct diameter. Elbows less than 36 degrees shall be two piece,
elbows between 36 and 71 degrees shall be 3 piece and elbows above 71 degrees shall be
5 piece.
9. Elbows shall have continuously welded seams. For supply and exhaust duct systems with
a pressure class of 4 inch water column or less, the seams may be spot welded and
continuously sealed in lieu of continuous welding.
10. Transitions shall be concentric, unless otherwise indicated on the mechanical drawings or
required by space limitations. The length of the transition, excluding the mating sleeve,
shall be at least the difference between the adjoining duct diameters. The minimum
length, excluding the mating sleeve, shall be 4 inches.
11. Reducing fittings are acceptable provided the transition length is as specified.
12. Provide bellmouth connections at each round duct takeoff from plenums, rectangular
ductwork exceeding 3 inch pressure class, and at all duct inlets where the velocities
exceed 1500 feet per minute. The bellmouth radius shall be at least 10 percent of the duct
diameter, with a minimum radius of 1 inch. Where space is limited, adjust the radius to
fit the space condition. The bellmouth fitting shall be die formed or precision spun and a
one piece design. Provide a 2 inch lip at the inlet. Provide either a slip or flanged
connection on the discharge to match the adjacent duct.
13. Fittings shall have the following minimum wall thickness:

a. Round Duct:

1) Through 14 inch: 24 gauge


2) 15 inch through 26 inch: 22 gauge
3) 27 inch through 36 inch: 20 gauge
4) 37 inch through 50 inch: 18 gauge
5) 51 inch through 60 inch: 16 gauge
6) 61 inch and larger: 14 gauge

E. Transverse Joint Connections:

1. Round ductwork through 34 inch diameter shall be beaded sleeve, SMACNA HVAC
Duct Construction Standards Type RT-1. Round ductwork larger than 34 inch diameter
shall be flanged, Type RT-2 or RT-2A, as specified.
2. For duct to duct joints, Type RT-1, provide a beaded sleeve coupling constructed of
ASTM A 653 galvanized steel, G90 finish. The coupling, for sizes through 18 inches
diameter, shall be a minimum of 16 gauge. Larger sizes shall be a minimum of 14 gauge.

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The coupling shall extend at least 2 inches into the adjacent ductwork. The stop bead
shall be at least 3/8 inch high.
3. For fitting to duct joints, Type RT-1, size the fitting ends to slip inside the mating duct
sections. They shall provide a tight fit and have at least a 2 inch insertion length.
Provide the fittings with at least a 1/4 inch high stop bead. An additional coupling is not
required for duct to fitting joints.
4. For fitting to fitting joints, Type RT-1, use a non-beaded slip coupling of the same
construction as the beaded coupling. Slip the coupling over both fitting ends. The
coupling shall provide a tight fit and have an overlap length of at least 2 inches.
5. Fasten sleeve joined ductwork using 1/4 inch hex head Number 8 sheet metal screws
uniformly spaced, a maximum of 7 inches on center, along the duct circumference.
6. Flanged duct to duct joints shall be type RT-2, with a Van Stone flange. Tack weld the
angle ring to the duct with equally spaced tack welds, a maximum of 6 inches on center,
around the duct circumference. Provide at 4 tack welds around the duct circumference.
Flanged joints for fittings shall be Type RT-2 with a Van Stone flange. The minimum
Van Stone flange dimension shall be 3/8 inch. Fitting flanges are not required to be tack
welded.
7. Construct flanged joints of steel angle rings. The rings shall be rolled to shape and butt
welded. Prime coat the angle rings with zinc chromate. The angle ring flange and leg
dimension shall be; 1 inch for ducts through 10 inch diameter, 1-1/2 inch for ducts from
12 inches through 24 inches in diameter and 2 inches for ducts over 24 inches in
diameter. The minimum flange thickness shall be 1/8 inch for ducts through 10 inches
and 3/16 inch for larger ducts. Drill or punch the flanges to accommodate, minimum
5/16 inch diameter bolts, spaced at a maximum of 7 inches on center.
8. Fasten flanged joints using minimum 5/16 inch diameter hex head hardware at each hole
provided in the flange.

2.7 LABORATORY EXHAUST DUCTWORK

A. General:

1. Comply with the requirements specified for rectangular and round galvanized steel
ductwork, unless superseded by the requirements herein.
2. This section applies to all laboratory and process exhaust ductwork.

Pg 92-93 B. Materials:

1. Unless otherwise indicated by the drawings, construct laboratory exhaust ductwork of


the following

a. Type 316L stainless steel.

2. Construct general toilet and janitor’s exhaust ductwork of galvanized steel.

C. Construction Class:

1. Fabricate laboratory exhaust ductwork in accordance with the requirements of SMACNA


Industrial Class 1 as specified for stainless steel ductwork.

D. Longitudinal Seams:

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1. Rectangular:

a. Use continuously welded seams in accordance with Rectangular Industrial Duct


Construction Standards.

2. Round:

a. Longitudinal butt weld RL-4 in accordance with SMACNA HVAC DUCT


CONSTRUCTION STANDARDS.

E. Transverse Joints:

1. Limit the use of flanged transverse joints to the following. Use welded butt joints or
externally welded flange joints elsewhere.

a. Connections to dampers, fans and other scheduled equipment.


b. Joints in duct sizes larger than 30 inches.

2. Flanged Rectangular Joints:

a. Use companion angle flange transverse joints in accordance with 2004 Edition of
SMACNA Rectangular Industrial Duct Construction Standards, Figure 17.

3. Flanged Round Joints:

a. Use companion angle flange transverse joints in accordance with SMACNA


Round Industrial Duct Construction Standards.
b. Flange material to match duct.

F. Gauges and Reinforcing:

1. Use the same gauges and reinforcing requirements as specified for rectangular and round
galvanized steel ductwork, except the ductwork shall be at least 20 gauge for sizes
through 24 inches, at least 18 gauge for sizes 25 through 48 inches, and at least 16 gauge
for larger sizes.
2. Construct reinforcing exposed to the airstream with same material stainless steel as the
adjacent ductwork.

G. Fittings:

1. Comply with the requirements specified for galvanized sheetmetal ductwork, except
fabricate the fittings of the same type of material as the ductwork.

Pg 98-103 H. Hangers and Supports:

1. Comply with the requirements specified for galvanized steel ductwork.

I. Welding:

1. Continuously seal weld all joints and seams. Butt joint and seam welds shall be full
penetration, exterior welds.

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2. Qualify and use welding procedures, welders and welding operators in accordance with
Section IX of the ASME Boiler and Pressure Vessel Code or AWS D9.1.
3. Visually inspect each weld for cracks, underfill, incomplete fusion, overlaps, surface
porosity, gas pockets, crevices, crater pits and depressions. Correct deficiencies.
4. Grind and polish welds on ductwork with internal washdown to provide a smooth surface
that is free of surface imperfections such as burrs, sharp edges and weld splatter.

J. Gaskets:

1. In addition to the requirements previously specified, the gasket material must be


impervious to chemical and temperature attack caused by the exhaust air.

Pg 61 2.8 KITCHEN EXHAUST DUCTWORK

A. Construct ductwork for removal of smoke and grease-laden vapors from kitchen hoods and
commercial cooking equipment of not less than 16 gauge Type 304 or 316 stainless steel.

B. Reinforce ductwork according to static pressure rating of fan at shutoff.

C. Fabricate kitchen exhaust ductwork to comply with more stringent requirement of 2015
International Mechanical Code and NFPA 96.

D. Seams, joints and penetrations shall have air, liquid and grease-tight continuous external weld.

E. Where removable sections are shown, or required, fabricate individual duct sections with
flanged ends. Attach companion angles to duct using continuous welds. Join companion angles
with gaskets suitable for service. Use stainless steel hex head machine bolts and nuts.

F. Provide access doors for inspection and cleaning of ductwork as required by governing code
and NFPA 96. Locate access doors at least 20 feet apart.

G. Slope ductwork according to 2015 International Mechanical Code and NFPA 96.

H. Make connections to exhaust fans according to 2015 International Mechanical Code and NFPA
96.

I. Make connections to kitchen exhaust hood according to manufacturer’s installation instructions,


2015 International Mechanical Code and NFPA 96. Where requirements differ, comply with
the more stringent.

Pg 92-93 2.9 LOCKER ROOM AND SHOWER EXHAUST DUCTWORK

A. Construct ductwork exposed to moisture and condensation of stainless steel.

B. Externally weld seams, joints and penetrations air and liquid-tight.

C. Slope ductwork to an accessible low point and install a low point drain that extends to sanitary
drainage system.

D. Provide access doors in ductwork for inspection.

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2.10 DUCTWORK LOCATED OUTDOORS

A. Construct ductwork of stainless steel.

B. Externally weld seams, joints and penetrations air and liquid-tight.

C. Slope ductwork to an accessible low point and install a low point drain that extends to sanitary
drainage system.

Pg 98-103 2.11 SEALING FOR DUCT SYSTEMS AND PLENUMS

A. Seal transverse joints, fitting connections and longitudinal seams to comply with SMACNA
Duct Seal Classification indicated, as a minimum, and to satisfy duct leakage indicated.

B. Seal longitudinal seams, except continuous weld, or spiral lockseam with liquid sealant.

C. Seal transverse joints and fittings in round ductwork, except flanged joints, with liquid sealant
or the two step tape and adhesive system.

D. Seal traverse joints and fittings in rectangular ductwork, except SMACNA T-22 flanged joints,
with the two step tape and adhesive system.

E. Use synthetic rubber gaskets for bolted and flanged joints.

F. Continuously welded seams do not require further sealing.

G. Welding shall be in accordance with AWS D9.1.

Pg 98-103
2.12 METAL HANGERS AND SUPPORTS

A. Hangers:

1. Description: MSS SP-58, Types 1 through 58, galvanized or stainless steel, factory-
fabricated components.
2. Hanger Rods: Continuous-thread rod, nuts, and washer made of galvanized or stainless
steel.

Pg 99 2.13 METAL FRAMING SYSTEMS

A. MFMA Manufacturer Metal Framing Systems:

1. Description: Shop- or field-fabricated, pipe-support assembly for supporting multiple


parallel pipes.
2. Standard: MFMA-4.
3. Channels: Continuous slotted steel channel with inturned lips.
4. Channel Nuts: Formed or stamped steel nuts or other devices designed to fit into channel
slot and, when tightened, prevent slipping along channel.
5. Hanger Rods: Continuous-thread rod, nuts, and washer made of galvanized steel for use
indoors and of stainless steel for use outdoors.

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6. Metallic Coating for Use Indoors: Electroplated zinc.


7. Application: Only for indoor use in conditioned spaces.

Pg 104-109 2.14 FASTENER SYSTEMS

A. Wedge Anchors:

1. Basis of design: Hilti Kwik-bolt.


2. Wedge anchors shall meet the physical requirements of Federal Specification FF-S-325
Group II, Type 4, Class 1.
3. Indoor Applications: Zinc-coated or stainless steel.
4. Outdoor applications, unconditioned spaces and in other potentially wet areas: stainless
steel.

Pg 104-109 B. Drop In Anchors:

1. Basis of design: Hilti drop in anchors.


2. Drop in anchors shall meet the physical requirements of Federal Specification FF-S-325
Group VIII, Type 1.
3. Indoor Applications: Zinc-coated or stainless steel.
4. Outdoor applications, unconditioned spaces and in other potentially wet areas: stainless
steel.

Pg 110-120 2.15 BEAM CLAMPS

A. MSS SP-58 designations:

1. Top beam clamp: Type 25.


2. Side beam or channel clamp: Type 20 or Type 27.
3. Center beam: Type 21.
4. Welded beam attachment: Type 22.
5. Steel beam clamp with eye nut: Type 28.
6. Linked steel clamp with eye nut: Type 29.

B. Materials:

1. Indoor Applications: Galvanized malleable iron or carbon steel.


2. Outdoor applications, unconditioned spaces and in other potentially wet areas: 300 series
stainless steel.

Pg 109 2.16 INSERTS

A. Description: Body and expander plug for threaded connection with lateral adjustment, top slot
for reinforcing rods, lugs for attaching to forms.

B. MSS-SP type 18.

C. Materials:

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1. Indoor Applications: Galvanized malleable iron or carbon steel.


2. Outdoor applications, unconditioned spaces and in other potentially wet areas: 300 series
stainless steel.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Provide openings in ductwork where required to accommodate thermometers, sensors, switches


and other control instrumentation. Install products furnished by (BAS) Building Automation
System trade in accordance with BAS trades requirements and BAS installation details.

B. Provide instrument test holes for testing and balancing of systems complete with a metal can
and screw cap to ensure against air leakage. Refer to Section 233300 "Air Duct Accessories"
for instrument test holes.

C. Locate ducts with sufficient space around equipment to allow normal operating and
maintenance activities.

D. Ductwork exposed to outdoor elements shall be stainless steel.

E. Make ductwork watertight wherever moisture accumulation can occur.

1. Provide a watertight section within 10 feet from outdoors.


2. Make the ductwork watertight by soldering, welding or by fabricating the duct with the
seams located at the top of the duct, or a combination of these methods.
3. Pitch watertight ductwork in direction of airflow for drainage.
4. Provide a NPS 1.25 NPT threaded half coupling at low point. Connect a drain pipe to
half coupling and route it to nearest drain.

F. Provide residue traps at the base of vertical risers with an access door for cleanout.

G. Provide galvanized sheet metal blank-offs at louvers, or portions thereof, that are not being used
by the mechanical trade for HVAC applications. Construct the blank-offs of at least 16 gauge
ASTM A 653, G-90, galvanized steel. Insulate blank-offs with 2 inch thick mineral fiber rigid
board insulation.

3.2 FLEXIBLE DUCT INSTALLATION

A. Use insulated acoustical flexible duct in systems with a duct construction class through plus or
minus 3 inches WG.

B. Connect diffusers to sheet metal ducts with not more than a 5 foot length of flexible duct. Use a
shorter length if indicated on drawings.

C. Do not offset flexible duct more than 1/8 of diameter.

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D. Hold flexible ductwork in place with stainless steel clamps. Seal ends to comply with leakage
requirements indicated.

E. Where flexible ducts pass through walls, terminate the flexible duct at wall. Provide a sheet
metal collar through wall penetration.

F. Limit use of flexible duct to:

1. Duct sizes 16 inches and smaller.


2. Where indicated on drawings.
3. Grilles, registers and diffusers located in areas with accessible ceilings.

G. Provide a continuous length of flexible duct with no intermediate joints.

3.3 INSTALLATION OF EXPOSED DUCTWORK

A. Take special precautions to protect ductwork from being dented, scratched or inflicted with
other surface blemishes.

B. Trim duct sealants flush. Create a neat and uniform bead.

C. Grind welds, if necessary, to provide a smooth surface that is free of surface imperfections, such
as burrs, sharp edges and weld splatter.

D. Maintain consistency, symmetry and uniformity in the arrangement and detailing of fittings,
hangers and supports, installed duct accessories and air outlets.

E. Repair or replace damaged sections and poor workmanship.

3.4 SEALANTS

A. Clean and pretreat surfaces before application of sealant.

1. Conform to manufacturers' cleaning procedures.


2. Install sealants according to manufacturers’ instructions and requirements indicated.

3.5 DUCT SUPPORTS

A. Refer to drawings for duct support requirements.

B. Flexible Ductwork:

1. Support flexible duct at manufacturer's recommended intervals, but not greater than 5
feet.
2. Maximum permissible sag is 0.5 inch per foot of spacing between supports. A
connection to another duct or equipment is deemed a support point.
3. Hanger or saddle material in contact with flexible duct shall be of sufficient width to
prevent any restriction of the internal diameter of the duct when the weight of supported
section rests on the hanger or saddle material.

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4. In no case shall the material contacting the flexible duct be less than 1 inch wide.
5. Narrower hanger material may be used in conjunction with a sheet metal saddle which
meets the above specifications. This saddle must be formed to cover one-half the
circumference of the outside diameter of the flexible duct and must be rolled to fit neatly
around the lower half of the duct's outer circumference.
6. Factory installed suspension systems integral to the flexible duct are an acceptable
alternative hanging method when manufacturers' recommended procedures are followed.
7. Hangers shall be adequately attached to building structure.
8. To prevent tearing of vapor barrier, do not support entire weight of flexible duct on any
one hanger during installation.
9. Air devices connected by flexible duct shall be supported independently.

C. Duct Supports:

1. Wall supported: Fabricated angle bracket. Refer to SMACNA HVAC Duct Construction
Standards, 3rd edition, Figure 5-9, B.

a. Maximum horizontal duct size wall mounted, 36 inches.


b. Support spacing shall not exceed 10 feet.

2. Floor supported vertical ducts: Flanged steel angle conforming to configuration of


ductwork. Refer to SMACNA HVAC Duct Construction Standards, 3rd edition, Figure
5-8, B.

a. Support ducts at every floor.


b. Support spacing shall not exceed 10 feet.

3. Floor supported rectangular ductwork and plenums: Structural steel angle or channel.

D. Trim threaded rods 0.5 inch below duct support.

3.6 CONNECTIONS

A. Provide a sheet metal transition not exceeding 15 degrees when connecting to automatic control
dampers.

B. Provide sheet metal transition not exceeding 15 degrees when connecting to equipment
connections from the duct sizes indicated on the mechanical drawings.

3.7 ROUTING

A. Route ductwork in an orderly manner and maintain proper grades.

B. Install ductwork to conserve headroom and interfere as little as possible with the use of space.
Avoid routing ductwork at elevations capable of causing occupant hazards.

C. Route ductwork parallel to and at right angles to building column lines.

D. Group ductwork whenever practical at common elevations.

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E. Install ductwork straight and plumb. Springing or forcing ductwork into place is not permitted.

F. Install ductwork to prevent strain on equipment connections.

G. Provide easements where ductwork conflicts with piping and structure. Where easement
exceeds 10 percent of duct area, split duct into two ducts maintaining original area. Use of
easements requires written request and approval for each specific location.

3.8 CLEANING

A. Cover and seal openings in ductwork during construction to prevent inside of ducts from getting
dirty.

B. Where duct systems are considered dirty, as determined by Owner, clean duct systems with
HEPA filtered vacuum machines.

1. Ductwork shall be cleaned by a certified Air Systems Cleaning Specialist (ASCS) who is
currently registered with the National Air Duct Cleaners Association (NADCA).
2. Comply with requirements of NADCA standard ACR 2006.
3. Remove and dispose of visible, dirt, dust and debris. After cleaning, weight of debris,
when collected per Appendix A of NADCA 1992-01, shall not exceed 1.0 milligram per
100 square centimeters.

C. Protect equipment which may be harmed by excessive dirt with filters, or bypass during
cleaning.

D. Provide access doors in ductwork for cleaning purposes. Comply with Section 233300, Duct
Accessories.

NA 3.9 DUCT LINER INSTALLATION

A. Maintain net free area of duct dimensions indicated on drawings. Increase duct dimensions as
necessary to compensate for liner thickness.

B. Install liner with designated face exposed to airstream.

C. Adhere duct liner with 100 percent coverage of liner adhesive at liner contact surface area.

D. Coat edges of liner with adhesive. Neatly butt liner without gaps at transverse joints and coat
with adhesive.

E. Fold and compress liner in corners of rectangular duct sections or cut and fit to assure butted
edge overlapping. Longitudinal joints in duct liner shall not occur except at corners of ducts
unless the size of duct and standard liner product dimensions make it necessary.

F. Locate mechanical fasteners with respect to interior dimensions and regardless of airflow
direction according to figure 2-19 of SMACNA HVAC Duct Construction Standards. Interior
widths of duct not exceeding 8 inches do not require mechanical fasteners.

G. Coat longitudinal joints in liner with adhesive.

METAL DUCTS 233113 - 25


Page 33 of 120
ExxonMobil Office Facility Addendum 02 - 2019/08/16
Comply Georgetown, Guyana HOK Project No. 17.10078.00

H. Metal nosings that are either channel or zee profile or are integrally-formed from duct wall shall
be securely installed over transversely oriented liner edges facing airstream at fan discharge and
at any interval of lined duct preceded by unlined duct. In addition, where velocities exceed
2500 fpm metal nosing shall be used on upstream edges of liner at every transverse joint.

I. Where dampers, turning vane assemblies or other devices are placed inside of lined duct or
fittings, install metal hat sections. Secure metal hat sections to duct wall with bolts, screws,
rivets or welds. Hat section height shall be same as liner thickness. Insulate void behind hat
sections.

J. Install liner with mechanical fastening devices that:

1. When installed, are as corrosion resistant as G90 coated galvanized steel.


2. Will not adversely affect fire resistance classification of liner and adhesives.
3. Do not damage liner when applied as recommended by manufacturer.
4. Do not cause leakage in duct.
5. Do not project more than nominally into airstream.
6. Will indefinitely sustain a 50 pound tensile dead load test perpendicular to duct wall.
7. Are correct length for specified liner thickness.

K. At branch taps, apply adhesive to cut edges of lining at ductwork penetrations.

3.10 IDENTIFICATION

A. Provide identification not more than 50 feet apart for straight runs.

B. Provide identification for each branch duct.

C. Provide identification within 3 feet of each wall, floor, roof or ceiling penetration.

D. Place identifications where easily read. On overhead ductwork, place identification below the
horizontal centerline.

E. Provide identification behind access doors in inaccessible construction.

F. Provide identification on exposed ductwork and ductwork in concealed areas, including ceiling
plenums, shafts and chases.

PART 4 - DUCT SYSTEM SCHEDULE

4.1 SUPPLY AIR SYSTEMS

A. Rectangular Duct:

1. From VRF cassette discharge to air outlet neck:

a. SMACNA duct construction class: 2 inches water column.


b. Minimum SMACNA seal class: A.
c. SMACNA leakage class: 6.

METAL DUCTS 233113 - 26


Page 34 of 120
ExxonMobil Office Facility Addendum 02 - 2019/08/16
Comply Georgetown, Guyana HOK Project No. 17.10078.00

d. Field Leak Testing: 25 percent.

B. Round Duct:

1. From VRF cassette discharge to air outlet neck:

a. SMACNA duct construction class: 2 inches water column.


b. Minimum SMACNA seal class: A.
c. SMACNA leakage class: 6.
d. Field Leak Testing: 25 percent.

4.2 RETURN AIR AND TRANSFER AIR SYSTEMS

A. Rectangular Duct:

1. SMACNA duct construction class: 2 inches water column.


2. Minimum SMACNA seal class: A.
3. SMACNA leakage class: 3.
4. Field Leak Testing: 25 percent.

4.3 OUTDOOR AIR SYSTEMS

A. Rectangular Duct:

1. SMACNA duct construction class: 4 inches water column.


2. Minimum SMACNA seal class: A.
3. SMACNA leakage class: 3.
4. Field Leak Testing: 50 percent.

B. Round Duct:

1. SMACNA duct construction class: 3 inches water column.


2. Minimum SMACNA seal class: A.
3. SMACNA leakage class: 3.
4. Field Leak Testing: 50 percent.

4.4 GENERAL EXHAUST AIR SYSTEMS/RELIEF AIR SYSTEMS

A. General Exhaust, Constant Volume:

1. SMACNA duct construction class: Plus or minus 3 inches water column.


2. Minimum SMACNA seal class: A.
3. SMACNA leakage class: 6.
4. Field Leak Testing: 25 percent.

B. Kitchen Exhaust:

1. Duct construction class: NFPA 96, not less than SMACNA duct construction class 4
inches.

METAL DUCTS 233113 - 27


Page 35 of 120
ExxonMobil Office Facility Addendum 02 - 2019/08/16
Comply Georgetown, Guyana HOK Project No. 17.10078.00

2. Minimum SMACNA seal class: Continuously welded.


3. SMACNA leakage class: 3 or less.
4. Field Leak Testing: 100 percent.

4.5 LABORATORY EXHAUST AIR SYSTEMS

A. Laboratory Exhaust:

1. SMACNA duct construction class: Plus or minus 6 inches water column, Industrial Class
1.
2. Minimum SMACNA seal class: A.
3. SMACNA leakage class: 3.
4. Field Leak Testing: 100 percent.

4.6 DUCT LINER SCHEDULE

A. Supply and outdoor ductwork exposed to view but not in laboratory spaces: 2 inches thick.

B. Stainless steel outdoor air ductwork located outdoors: 2 inches thick

C. Transfer air ducts: 2 inches thick

D. Rectangular supply ductwork downstream of VRF cassettes: 1-1/2 inches thick, except ducts
with both dimensions larger than 24 inches, 2 inches thick.

E. Supply duct mains not located in chases: 1-1/2 inches thick, except ducts with both dimensions
larger than 24 inches, 2 inches.

END OF SECTION 233113

METAL DUCTS 233113 - 28


Page 36 of 120
Duct Numbering
The recommended method of duct numbering & identification is as follows:

A SA-01

Piece Number (sequential)

Piece Name (maximum 7 characters)


e.g. system service

Optional Duct Length Code


(see below & over)

Page 37 of 120
RESUBMITTAL
Duct Notation of
Sizes
Straight Duct

Code Duct Connection Connection Notes


(optional) Length End 1 End 2
A 1430 TDC TDC
B 1405 TDC TDC 25mm step in for insulation
C 1380 TDC TDC 50mm step in for insulation
D 1500 Flat Drive Flat Drive
E 1475 Flat Drive Flat Drive 25mm step in for insulation
F 1450 Flat Drive Flat Drive 50mm step in for insulation
G 1478 TDC Raw Edge
H 1453 TDC Raw Edge 25mm step in for insulation
I 1428 TDC Raw Edge 50mm step in for insulation
J 1512 Flat Drive Raw Edge
K 1487 Flat Drive Raw Edge 25mm step in for insulation
L 1462 Flat Drive Raw Edge 50mm step in for insulation

Duct Fittings

Cross-break or use mechanical transverse beading for sizes 12 inches and larger. Duct
beading used to stiffen the ducts shall be at least 0.0625 inch deep at the center of the
bead and not more than 0.375 inch wide at the base of the bead.

Construct bends, and elbows with a duct centerline radius of not less than 1.5 times duct size.Where it is not
possible to use 1.5 radius rectangular elbows, use a radius elbow of 1 times the duct centerline or a mitered
elbow with turning vanes. (See Duct Diagram)

Turning vanes in all 90 degree mitered elbows. The vanes shall be the single fin type, with a 2 inch inside
radius for small vanes. Double fin type, with a 4.5 inch inside radius for large vanes. Use small vanes spaced
no more than 1.5 inches apart for ducts up to 18 inches wide, and 3.25 inches apart for ducts through 36
inches wide. For ducts larger than 36 inches, use double fin type vanes, spaced at no more than 3.25 inches
apart. Shop-fabricated turning vanes are not acceptable, unless they are machine shaped,
punched and assembled. No vanes in elbows less than 90 degrees.Transitions with the top of the duct flat.

Construct metal ducts with joints mechanically rigid, airtight (required to satisfy leakage class A-C), braced
and stiffened so as not to breathe, rattle, vibrate, or sag. Seal duct joints, seams and connections with
sealant during fabrication.

Page 38 of 120
Duct Size
The recommended method of indication of duct size is as follows:

500 x 500 4S/3 (1500) Pressure File Rating

Type of Ductwork
1 Plain Galvanised Mild Steel
2 Galvanised Steel c/w 25mm Internal Acoustic Lining
3 Galvanised Steel c/w 50mm Internal Acoustic Lining
4 Galvanised Steel c/w 25mm External Thermal Lining
5 Galvanised Steel c/w 50mm External Thermal Lining
6 PVC or other rigid plastic
7 Galvanised Steel c/w Special Internal Coating
8 Aluminium Alloy (to specification)
9 Galvanised Steel with External Fire Proofing
10 Flexible Duct (to specification)
11 Stainless Steel (to specification)

Air System Type


S Supply Air
R Return Air
E Extract Air
OA Outside Air
SP Spill Air
SS Smoke Spill

Plant Number

Duct Sheetmetal Size


Visible Dimension First

Page 39 of 120
Drawing Legend
Manufacturing drawings should be to the following legend and symbols.
AP Access Panel
BD Single Blade Regulating (butterfly) Damper
FD Fire Damper (by others)
MD Motorised Damper (by others)
SC Smoke Control Damper (by others)
SD Splitter Damper
VC Volume Control Damper (by others)

(SA 19) Sequential duct identification - piece name and number


BE Blank End
C C-cleat Joint
LF Loose Flange
F TDC Joint
OE Open End (c/w birdmesh)
RE Raw Edge
S S-cleat Joint
S&D Slip & Drive (combination S-cleat / C-cleat joint)
SF Sheetmetal Turn-out (self) Flange (dimension required e.g. 25mm)

MOS Measure on Site (measurement to be confirmed later)


TOS Trim on Site (flange will be supplied loose for site fixing)

BL Bottom Level
BSD Bottom Sets Down (dimension & airflow direction required)
BSU Bottom Sets Up (dimension & airflow direction required)
ET Equal Taper
FA From Above
FB From Below
FOB Flat on Bottom (Elevations)
FOT Flat on Top (Elevations)
FTS Flat this Side (Elevations)
SD Set Down (dimension & airflow direction required)
SU Set Up (dimension & airflow direction required)
TA To Above
TB To Below
TL Top Level
TSD Top Sets Down (dimension & airflow direction required)
TSU Top Sets Up (dimension & airflow direction required)

(Note that all offsets should be in the direction of airflow)

Page 40 of 120
RESUBMITTAL
Sealing Class
Requirements of
Duct Per Pa ("Wg)
Duct Sealing Requirements
SMACNA provides for the following sealing requirements.

Seal Class Pressure File Sealing Required


A 4" w.g All transverse joints, longitudinal seams and duct wall
(1000Pa) and above penetrations.
B 3" w.g (750Pa) All transverse joints and longitudinal seams.
C 2 w.g (500Pa) Transverse joints only.

Notes:
(i) Transverse joints are connections of two duct or fitting elements orientated perpendicular to the
flow.
(ii) Longitudinal seams are joints orientated in the direction of airflow.
(iii) Duct wall penetrations are openings made by screws, non-self-sealing fasteners, tie rods etc.
(iv) All other connections are considered transverse joints, including but not limited to spin-in spigots,
taps and other branch connections, access doorframes, and duct connection to equipment.

Sealing Class per


Pressure profiles
and Application
ASHRAE recommends the following duct seal levels :

Duct Location Supply Supply Exhaust Return


≤ 2" w.g > 2" w.g
Outdoors A A A A
Unconditioned Spaces B A B B
Conditioned Spaces (concealed ductwork) C B B B
Conditioned Spaces (exposed ductwork)
Office type spaces A A B B
Factory type spaces C B B B

Page 41 of 120
RESUBMITTAL

Transverse Joints and Stiffeners


The transverse joints and stiffeners used have the following SMACNA & HVCA ratings.
Types of joints to
be used
Item SMACNA Class SMACNA Class HVCA Class HVCA Class
Joint Reinforcement Joint Reinforcement
C-cleat A1 n/a C1 n/a
1
S-cleat A n/a C1 n/a
TDC Gauge n/a J2 n/a
Dependent
30 x 30 x 3 RS Angle G F J3 S2
40 x 40 x 3 RS Angle H G J4 S3
50 x 50 x 3 RS Angle J H J5 S4
50 x 50 x 5 RS Angle K J J6 S5
60 x 60 x 6 RS Angle L K n/a S6
WDCI 25mm H n/a J4 n/a
Ductmate 25 F n/a J3 n/a
Ductmate 35 J n/a J4/5 n/a

Notes:
(i) Flat drive is 'A' rated subject to maximum duct width, duct gauge, and reinforcement spacing. Refer
to SMACNA HVAC Duct Construction Standards.

Page 42 of 120
Gage no less than two gages less than duct gage
,..., 24 ga minimum
11
11 Qualification as reinforcement per Table 2-48
11

C##'i) _,,@=====L='======~=>
T -3 - Sljp Gage as per T - 1
I
Any length at 2 in. wg
T - 1 - DRIVESUP
T -3 - REINFORCED
36 in. maximum length at 3 in. wg
30 in. maximum length at 4 in. wg
Not allowed above 4 in. wg

Fasten standing portions within 2 in. of each end


and el sewhere at 8 in . spacing or less
Any length at 2 in. wg
36 in . maximmn length at 3 in. wg
STANDING DRIVE SUP 30 in . maximmn length at 4 in . wg
T- 2
Not allowed above 4 in. wg

PLAIN -S" SUP


T- 5 Not less than two gages less than duct gage
24 ga minimum
When used on all 4 sides, fasten within 2 in. of the
comers and at 12 ft maximmn intervals
2 in. wg maxim ttm pressure

T -6 HEMMED "S" SUP


(T-6a REINFORCED)

16G~
.
( l.6 1 mm) T Use slips conforming to T-6

~l
Use 16 ga angle of I in. height into slip pocket
Fasten with screws at ends
Angle used o nly for A , B, or C r igidity class
RBI-FORCED "S" SLIP 2 in. wg maxim ttm pressure
T- 7

FIGURE 2-1 RECTANGULAR DUCT/TRANSVERSE JOINTS

Page 43 of 120
r
(25 mm) 1:
,, 24 ga for 30 inch 'vidlh or less
C'"--='J .: 22 ga over 30 inch \Vidlh
FaSlen lo each section of lhe duct \Vilhin 2 in. from
corners and al 6 in. maximum inle1vals
T-8 DOUBLE ·s · SLIP 5k in. minimum tabs lo close corners
(T-& RBNFOACEO)

'O
H
l_

STANDINGS
T-10
I
'
\Vhen using Son all four sides, fasten slip lo duct
\Vilhin 2 in. of lhe corner and al 12 in. maximum
intervals
Any lcng llt al 2 in. wg

~
-

H , l 36 in. maximum lcng llt al 3 in. wg

L U 30 in. maximum lcng llt al 4 in. wg


Nol allowed above 4 in. wg

STANDtNG S (ALT.) STAND<NG S (ALT.)


T - 11 T-12

FaSlen as per Joint T.1 0


Standing po11ion as per T.1 0 or T.11 to hold Flat
Bar
FaSlen bar stock to the connector \Vithin 2 in. of
the corner and at 12 in. 1113.ximum intc1vals
Any leng lh at 2 in. wg
STANDINGS
(BAR RB NFOACED) 36 in. maximum leng th at 3 in. wg
T - 13
30 in. maximum leng lh at 4 in. wg
Not allowed above 4 in. wg

FaSlen as per Joinl 'f.1 0


FaSlen ang le to the connector or duct wall \Vithin
2 in. of the corner and at 12 in. maximum intc1vals
Any length at 2 in. wg
36 in. maximum leng th at 3 in. wg
STANDINGS
(ANGLE REINFORCED) 30 in. maximum leng th at 4 in. wg
T-14
Nol allowed above 4 in. wg

FIGURE 2-1 RECTANGULAR DUCT/TRANSVERSE JOINTS (CONTINUED)

Page 44 of 120
NEW PAGE

n T-4. 9. 17. 18. 19. 20. ANO 23, OMITTED


I I
I I DUE TO I N FREQUENT USE. MAY STILL BE
I I USED PEA THE FIRST EDITION IF ACCEPTABLE
% ~"=======L_='-=-=-=-=-=-=-::J=- TO THE SPECIFYING AUTHORITY.

T -1 - DRIVE SLIP STANDING OAlVE SLIP


T-3 - REINFORCED T -2

(76mm) :~-~~.;,m>T1 " (25 mm) l:ri


--j
MAX.

ti.... ___;_
3" :;-

IL- -, 9
~
_J_
==
)
11
~c:~~'.J~·e:~c::;:~·=
PLAIN " S " SUP T~ HEMMED "S'' SUP REINFORCED " S " SUP T -8 DOUBLE ''S" SLIP

.
T-5 (T-6a REINFORCED) T- 7 ( T-8a REI NFORCED)

LJ~l
H I H ~-,
I:
....., II
I
L
STANDINGS STANDI NGS ( ALT.) STANDING S (ALT.) STANDINGS
T -10 T-11 T-12 (BAA REINFORCED)
T - 13

r;
.,
'•
.c=__ _, , fl H

STANDINGS ST ANDING SEAM ANGLE REINFOR CED


f
( ANGLE REINFORCED) T -1 5 S T ANDING SEAM
T - 14 T - 16

s
COMPANION ANGLES FLANGED
(CAULK OR GASKET) IWITH GASKET)
T - 24

FLANGED FLANGED FLANGED SUP-ON


(WITH GASKET) (WITH GASKET) (WITH GASKET) FLANGE
T-24A T -25a T-25b (CONSULT M FRS.I

Page 45 of 120
RESUBMITTAL

2 in. wg
Static Reinfo rcement Code fo r Duct Gage Nu mber
Pos. o r Neg. No
Rein forcement
Required Reinforcement Spacing Optio ns
Duct
Dimensio n I 0 ft 8 fi 6 ft 5 ft 4 ft 3 fi 2Y2 fi 2 ft

Q) ® CD © Q) © 0 ® ® ®
I 0 in. and under 26 ga. Not Required
II - 12 in. 26 ga.
13 - 14 in. 24 ga. B-26 B-26 B-26 B-26 B-26 B-26 B-26
15 - 16 in. 24 ga. C-26 C-26 C-26 C-26 C-26 B-26 B-26
17 - 18 in. 22 ga. C-26 C-26 C-26 C-26 C-26 C-26 B-26
19 - 20 in. 20 ga. C-22 C-24 C-26 C-26 C-26 C-26 C-26 C-26
21 - 22 in. 18 ga. D-22 D-24 D-26 D-26 C-26 C-26 C-26 C-26
23 - 24 in. 18 ga. E-22 E-24 D-26 D-26 D-26 C-26 C-26 C-26
25 - 26 in. 18 ga. E-22 E-22 E-2 4 D-26 D-26 C-26 C-26 C-26
27 - 28 in. 18 ga. F-20 E-20 E-22 E-24 D-26 D-26 C-26 C-26
29 - 30 in. 18 ga. F-20 F-20 E-22 E-24 E-26 D-26 D-26 C-26
31 - 36 in. 16 ga. 0 -1 8 0 -20 F-22 F-24 E-24 E-26 D-26 D-26
37 - 42 in. H-16 H-18 0 -20 0 -22 F-24 E-24 E-26 E-26
43 - 48 in. 1-1 8 H-20 H-22 0 -22 F-24 F-2 4 E-2 4
49 - 54 in. 1-1 60 1-1 80 H-200 H-200 0 -24 F-2 4 F-2 4
55 - 60 in. 1-1 80 1-200 H-200 0 -22 0 -24 F-2 4
61 - 72 in. Not Designed J-1 6H J-l 8H 1-200 H-220 H-220 H-2 4
73 - 84 in. J-l 6H 1-200 1-200 1-220 1-220
85 - 96 in. J- l 8H l - 18H l -20H l -22H
97 - 108 in. K-1 61 K- 18H J- 18H l - 18H
109 - 120 in. K-1 61 K- 181 J- 181
Table 2-3 Rectangular Duct Reinforcement

Page 46 of 120
RESUBMITTAL

3 in. wg
ta tic R einforce me nt Code for Ouct Gage Number
Pos. or Neg. J O
Reinforcement
Req u ired Rein force men t pacing Options
Ouct
Dimen. ion 10 ft ft 6 ft 5 ft 4 ft 3 ft 2~ ft 2 ft

CD 0 0 © CD © 0 ® ® @
10 in. and under 24 ga. . ot Required 8-26 8 -26 8 -26 B-26 8 -26 8 -26
11 - 12 in. 24 ga. 8-2(1 B-26 B-26 8-26 B-26 B-26
13 - 14 in. 22 ga. C-24 C-24 C-26 C-26 8 -26 B-26
15 - 16 in. 22 ga. C-24 C-24 C-26 C-26 C-26 C-26
17 - 18 in. 20 ga. 0-24 0-24 C-24 C-26 C-26 C-26 -26
19 - 20 in. 1~ ga. 0-22 D-22 D-24 D-24 C-26 C-26 -26
21 - 22 in. l~ ga. E- .,.., l:'..-22 D-24 D-24 D-26 C-26 C-26
23 - 24 in. 1~ ga. l:'..-20 E-22 E-24 E-24 D-26 D-26 -26
25 - 26 in. l~ ga. r-20 l:'..-22 l:'..-24 l:'. -24 D-26 D-26 C-26
27 - 2 in. 1~ ga. r-20 F-20 F-22 c-24 c-26 D-26 D-26
29 - 30 in. 1~ ga. (1-20 F-20 F-22 c -24 c -26 c-26 D-26
31 - 36 in. 1(1 ga. 11-l~Ci H-1 :-;(, H-180 0 -20 F-22 F-24 l:'..-26 l:'..-26
37 - 42 in. 1-IMi H-1 G H-20G G-22 F-24 F-24 c-26
43 - 48 in. J-lMI 1-1 ~(j 1-1 G H-20 G-22 0-24 F-24
49 - 54 in. .J- lM I 1-1 0 1-180 H-220 0 -24 0 -24
55 - 60 in. J- H1H I- ~(1 1-1 0 H-20G H-220 0-24
61 - 72 in. .~fot Designed J-1 (ii J-lhH 1-200 l-22G 1-24G
73 - 84 in. L-H1l "-.-IM! J-18 H l-20H 1-220
5 - 96 in. L-1 l1l K-1 I J-1 I l-20 H
97 - 108 in. L-1(11 L-18 1 K-1 I
109 - 120 in. L-1 (11 L-18 1 K-18 1
Table 2-4 Rectangular Duct Reinforcement

Page 47 of 120
RESUBMITTAL

4 in. wg
ta t ic R einforcem ent ode fo r Duct Gage Number
Pos. o r Neg. No
Reinforcement
Required R einforcement Spacing Optio n ·
Duct
Dimension I O ft 8 ft 6 ft 5 ft 4 ft 3 ft 2!h ft 2 ft

CD 0 CD © CD © 0 © ® (@)
8 in. and under 24 ga. B-26 B-26 B-26 B-2 6 B-26 B-26
Not RC'qu ir<'d
9 I O in. 22 ga. B-24 B-26 B-26 B-26 B-26 B-26
II 12 in. 22 ga. B-24 C-24 C-26 C-2 6 C-26 B -26 B-26
13 14 in. 20 ga. C -22 C-22 C-24 C-26 C-26 C -26 C-26
15 16 in. 20 ga. D-22 D-22 C-24 -26 C-26 C-26 -26
17 18 in. 18 ga. D-22 D-22 D-24 D-26 C-26 C-26 C-26
19 20 in. 18 ga. E-20 E-22 E-24 D-24 D-26 C -26 C-26
21 22 in. 18 ga. E-20 E-20 E-24 E-24 D-26 D-26 -26
23 24 in. 18 ga. F-20 F-20 E-22 E-24 E-26 D-26 D-26
25 26 in. 16 ga. 0 - 18 0 - 18 F-20 F-22 E-24 E- 26 E- 26 D-26
27 28 in. 16 ga. 11-18(1 0 -1 8 0 -20 F-22 F-24 E-26 E-26 D-26
29 30 in. 16 ga. H-l8C1 H-1 80 0 - 18 0 -22 F-24 E-26 E-26 E-26
31 36 in. J-16H l-J 6(1 H-180 H-20 0 -22 F-24 F-26 E-26
37 42 in. J- 16H 1- 160 1-1 80 H-200 0 -22 0 -24 F-26
43 48 in. J- 16H 1- 180 1- 180 H-220 H-240 0-24
49 54 in. J- 16H l-18H 1- 180 1-200 H-220 H-240
55 60 in. J-1 61 l-18H 1-200 1-220 H-240
61 72 in. Not Desij!ncd K-16H J-1 8H l-20H 1-220
73 84 in. K-1 61 J- 18 1 l-20H
85 96 in. L-161 K- 181 J-20 1
97 108 in. L-161 L- 181 L- 181
109 120 in. L-161 L- I 8J L- 18J
Table 2-5 Rectangular Duct Reinforcement

Page 48 of 120
Standard Duct and Fitting Details

The necessary designer information required such as overall duct size, piece length, throat lengths,
offsets, bend angles and radii should be shown on the drawings. Where suggested fitting dimensions
are given below, these represent the minimum practical length required to form seams and fit flanges.

If you have specific requirements not detailed here, please ask.

Rectangular Duct & Fittings

Straight Duct
Fitting Designation Code: SD

Options: SD Style 1 L shaped


SD Style 2 1 piece
SD Style 3 4 piece, MF-MF seams
SD Style 4 4 piece, MM-FF seams
SD Style 5 U shaped

Nominal Lengths:
Raw Edge or
Joint Type Flat Drive TDC Flange
Blank End

Raw Edge 1524 - -

Flat Drive 1512 1500 n/a

TDC Flange 1477 n/a 1430

Slip on Flange 1527 n/a 1480

25 Turn Out 1499 1486 1452

Note that for a 25 or 50 step-in either end (e.g. when going


from lined to unlined duct), reduce the above lengths by the
respective step-in amount.

Page 49 of 120
RESUBMITTAL

90 o Elbow
Fitting Designation Code: EL Straight elbow
DE Drop cheek elbow

Options: EL Style 1 Square throat and radius heel


EL Style 2 Radius throat and heel
EL Style 3 Square throat and heel
EL Style 4 Radius throat and square heel
EL Style 5 Mitred throat and square heel
EL Style 6 Square throat and mitred heel
EL Style 7 Mitred throat and mitred heel
DE Style 8 & 9* Drop cheek radiused elbow

Minimum Throat Straight Length: SB/SL = 150mm for square throat


SB/SL = 50mm for radius or mitre throats.

Throat Radius Options: The minimum practical inside throat radius is 150mm
Short radius R = 0.25 duct width (c/w splitter vanes)
Medium radius R = 0.5 duct width (c/w splitter vanes)
Long radius R = duct width

Styles marked * can move out of plane and elevation. These fittings should have a minimum of a
medium throat radius, preferably a long radius, and cannot be supplied with splitter vanes.

Page 50 of 120
NEW PAGE

INTERMEDIATE REINFORCEMENT

NOTES

Duct Gauges and Reinforcement:


1. Duct gauges and reinforcing shall be in accordance with the SMACNA HVAC Duct
Construction Standard, unless otherwise indicated.

2. Unless otherwise specified, use any of the options indicated in the SMACNA manual for
various combinations of duct gauges, reinforcing and transverse joints.

3. The following are the minimum acceptable gauges for rectangular ductwork:
a. 26 gauge for 2 inch pressure ductwork, 24 gauge for 4 inch pressure ductwork.
b. Ductwork within 50 feet of a fan and air handling unit shall be a minimum of 16
gauge. Base the fifty foot requirement on following the centerline of the duct.
This requirement applies to ductwork connected to fans and air handling units
having a scheduled airflow of 5000 CFM and greater.

4. Following are minimum acceptable reinforcing requirements for rectangular ductwork.


a. Maximum reinforcement spacing of 5 feet.
b. Use of tie rods for duct reinforcement is not allowed.
c. Minimum rigidity class on ductwork that is 26 inches through 48 inches shall be Class E.
d. Ductwork larger than 48 inch shall have a minimum rigidity Class of H.
e. Intermediate reinforcing shall be by angle only.
f. Maximum deflection of ductwork larger than 96 inches shall be L/360.
g. Maximum reinforcement spacing shall be 2.5 feet for ducts larger than 96 inches.

5. Reinforcements shall match material of construction for ductwork.

Page 51 of 120
RESUBMITTAL

Transition
Fitting Designation Code: TR

Options: TR Style 1* Four piece


TR Style 2 Two piece
TR Style 3 Four piece centred
TR Style 4* & 5* Four piece closed end

Standard Lengths: 600 or 1200

Maximum Practical Length: 1350mm

Minimum Throat Straight Length: ST / SB = 50mm


Styles marked * can move out of plane and elevation

Drop Beam Offset


Fitting Designation Code: DB

Options: DB Style 1* Straight offset


DB Style 2* Radius calculated
DB Style 3* Radius entered

Standard Lengths: n/a

Maximum Practical Length: 1350mm

Minimum Throat Straight Length: SL / SR = 50mm


Styles marked * can move out of plane and elevation

Page 52 of 120
Offset
Fitting Designation Code: TO Transitioning offset
SO Straight offset

Options: TO Style 1 & 4* Double radius calculated


TO Style 2 & 5* Single radius
TO Style 3 & 6 Double radius entered
SO Style 7 Jogged offset
SO Style 8 Dogleg offset

Standard Lengths: 600 or 1200

Maximum Practical Length: 1350mm

Minimum Throat Straight Length: ST / SB = 50mm


Styles marked * can move out of plane and elevation

Page 53 of 120
RESUBMITTAL

Tee
Fitting Designation Code: TE Straight tee
DT Drop cheek tee

Options: TE Style 1 Square throat and heel


TE Style 2 Square throat and radius heel
TE Style 3 Radius throat and heel
TE Style 4 Radius throat and square heel
DT Style 5 & 6* Drop cheek c/w radius throat and heel

Minimum Throat Straight Length: SB / SR / STL / STR / SBL / SBR = 150mm for square throat
SB / SL / SBL / SBR = 50mm for radius or mitre throats.

Styles marked * can move out of plane and elevation. These fittings should have a minimum of a
medium throat radius, and cannot be supplied with splitter vanes.

The above styles can all be made as nested fittings, with centre splitter.

Page 54 of 120
Y - Branch
Fitting Designation Code: YB

Options: YB Style 1 Square throat and radius heel


YB Style 2 Radius throat and heel
YB Style 3 Square throat and heel
YB Style 4 Radius throat and square heel
YB Style 5 & 6* Drop cheek with radius throat and heel

Minimum Throat Straight Length: SB / SL = 150mm for square throat


SB / SL / ST = 50mm for radius throat.

Styles marked * can move out of plane and elevation. These fittings should have a minimum of a
medium throat radius, preferably a long radius, and cannot be supplied with splitter vanes.

The above styles can all be made as nested fittings, with centre splitter, or for <90° angles.

Pants Fitting
Fitting Designation Code: PT

Minimum Throat Straight Length: SBLR / SBRL / ST = 50mm

Style can move out of plane and elevation

Page 55 of 120
PAGE DELETED

Cross Tee
Fitting Designation Code: CT

Options: CT Style 1 Square throat and radius heel


CT Style 2 Radius throat and heel
CT Style 3 Square throat and heel
CT Style 4 Radius throat and square heel
CT Style 5 & 6* Drop cheek with radius throat and heel

Minimum Throat Straight Length: SL / SR / SBL / SBR / L = 150mm for square throat
SB / SL / SBL / SBR = 50mm for radius throat.

Styles marked * can move out of plane and elevation. These fittings should have a minimum of a
medium throat radius, preferably a long radius, and cannot be supplied with splitter vanes.

The above styles can all be made as nested fittings, with centre splitter.

Parker Fitting
Fitting Designation Code: PF

Options: PF Style 1 Right hand outlet


PF Style 2 Centered Outlet
PF Style 3 Left hand outlet
Minimum Throat Straight Length: ST = 50mm

Page 56 of 120
Increased Take-off
Fitting Designation Code: IA

Options: IA Style 1 4 piece radius throat % increase


IA Style 2 2 piece radius throat % increase
IA Style 3 4 piece straight throat % increase
IA Style 4 2 piece straight throat % increase

Maximum Practical Length: 1350mm

Minimum Throat Straight Length: SB / ST = 50mm

Goose Neck
Fitting Designation Code: GN

Options: GN Style 1 Square throat (angle 90º to 160º)


GN Style 2 Radius throat (angle 90º to 180º)

Minimum Throat Straight Length: SB / ST = 150mm for square throat


SB / ST = 50mm for radius throat.
Note SB must be greater than ST

Throat radius options: The minimum practical inside throat radius is 150mm

Outlet height is generally computed as WT = WB x 125%. Outlet is generally fitted with a galvanised
birdmesh screen.

Page 57 of 120
RESUBMITTAL

Round/Oval Duct & Fittings


Round Pipe
Fitting Designation Code: RP

Maximum Length Longitudinal Seam 1200mm


Spiral Seam 3000mm

The above fitting can be round or oval

Round to Square
Fitting Designation Code: RS

Options: Centred or flat seams*

Standard Throat Straight Length: SBL / SBR = 50mm

Minimum Collar Length: ST = 75mm

Styles marked * can move out of plane and elevation

The above fittings can be round or oval

Page 58 of 120
NEW PAGE

Round Reducer
Fitting Designation Code: RR

Maximum Practical Length: 1350mm


Minimum Collar Length: T=75mm

The above fittings can be round or oval

Round Elbow
Fitting Designation Code: RE

RE Style 1 Standard single blank (0º to 90º, 2 to 15 gores)


RE Style 2 Reducing multiple blank (0º to 90º, 2 to 15 gores)
RE Style 3 Round tap from elbow
RE Style 4 Round pieced elbow c/w 2 piece gores (0º to 90º, 2
to 15 gores)
NOTES:
Round ductwork shall be spiral lockseam for all sizes in which the product is available. Duct sizes not
available in spiral lockseam shall be longitudinal, continuous butt weld or continuous seam weld according to
SMACNA HVAC Duct Construction standards Type RL-4.

Ninety degree elbows for round ductwork through 12 inches shall be two piece die stamped. Ninety degree
elbows for round ductwork above 12 inches shall be 5 piece segmented construction Fabricate the elbows
to a centerline radius of 1-1/2 times the duct diameter.For duct sizes through 26 inches, construct the vanes
of minimum 22 gauge galvanized steel. For duct sizes larger than 26 inches, use at least 16 gauge
galvanized steel.

Forty-five degree elbows shall be two piece, die stamped for round ductwork through 12 inch and 3 piece
segmented construction for round ductwork above 12 inches. The centerline radius shall be 1-1/2 times the
duct diameter.

Page 59 of 120
NEW PAGE

Rectangular & Round Taps


Fitting Designation Code: RA

Options: Rectangular Tap 0º to 90º angle to duct


Round Tap* 0º to 90º angle to duct

Styles marked * can move out of plane and elevation

NOTES
Conical fittings shall have a base diameter at least 2 inches larger than the branch ductdiameter. The transition length of the
conical shall be at least 4 inches.
Use wye fittings and bullhead tees where indicated on the drawings. Provide the bullhead tees with single thickness turning vanes.
Construct the vanes of not less than 16 gauge galvanized steel.

Ninety degree elbows for round ductwork through 12 inches shall be two piece die stamped. Ninety degree elbows for round
ductwork above 12 inches shall be 5 piece segmented construction. Fabricate the elbows to a centerline radius of 1-1/2 times the
duct diameter.Where space requirements dictate, use 90 degree mitered elbows with single thickness turning vanes. For duct sizes
through 26 inches, construct the vanes of minimum 22 gauge galvanized steel. For duct sizes larger than 26 inches, use at least 16
gauge galvanized steel.

Elbows shall have continuously welded seams. For supply and exhaust duct systems with a pressure class of 4 inch water column or
less, the seams may be spot welded and continuously sealed in lieu of continuous welding.

Transitions shall be concentric, unless otherwise indicated on the mechanical drawings or required by space limitations. The
length of the transition, excluding the mating sleeve, shall be at least the difference between the adjoining duct diameters. The
minimum length, excluding the mating sleeve, shall be 4 inches.

Reducing fittings are acceptable provided the transition length is as specified.

Provide bellmouth connections at each round duct takeoff from plenums, rectangular ductwork exceeding 3 inch pressure class,
and at all duct inlets where the velocities exceed 1500 feet per minute. The bellmouth radius shall be at least 10 percent of the duct
diameter, with a minimum radius of 1 inch. Where space is limited, adjust the radius to fit the space condition. The bellmouth
fitting shall be die formed or precision spun and a one piece design. Provide a 2 inch lip at the inlet. Provide either a slip or flanged
connection on the discharge to match the adjacent duct.

Page 60 of 120
NEW PAGE
LABORATORY, KITCHEN DUCTS & EXHAUST DUCTS

NOTES
Materials:
1. Unless otherwise indicated by the drawings, construct laboratory exhaust
ductwork of the following a. Type 316L stainless steel.

Construction Class:
1. Fabricate laboratory exhaust ductwork in accordance with the requirements of
SMACNA Industrial Class 1 as specified for stainless steel ductwork.

1. Rectangular:
a. Use continuously welded seams in accordance with Rectangular Industrial
Duct

2. Round:
a. Longitudinal butt weld RL-4 in accordance with SMACNA HVAC DUCT
CONSTRUCTION STANDARDS.

Gauges and Reinforcing:


1. Use the same gauges and reinforcing requirements as specified for rectangular
and round galvanized steel ductwork, except the ductwork shall be at least 20
gauge for sizes through 24 inches, at least 18 gauge for sizes 25 through 48
inches, and at least 16 gauge for larger sizes.
2. Construct reinforcing exposed to the airstream with same material stainless
steel as the adjacent ductwork.

KITCHEN EXHAUST DUCTWORK


A. Construct ductwork for removal of smoke and grease-laden vapors from
kitchen hoods and commercial cooking equipment of not less than 16 gauge
Type 304 or 316 stainless steel.

Seams, joints and penetrations shall have air, liquid and grease-tight continuous
external weld.

Page 61 of 120
Acoustic Lining
The standard acoustic lining for ductwork is a semi-rigid fibreglass board with a perforated foil
facing (HDP). Alternatively, a black matt facing (BMF) may be employed.

Acoustic lining may suffer minor damage in transport and handling. Small cuts, tears or abrasions may
be repaired with silver tape for HDP facing or PVA adhesive (e.g. Ados AD20, Fullers X3801) for a BMF
facing, depending upon the insulation facing type.

The occasional exposure to wet weather during transportation or pre-building enclosure conditions
in new construction will not necessarily impair the performance of the liner. In such cases drying or
other corrective measures recommended by the manufacturer should be followed. However
corrective action should be taken immediately to avoid damaging the liner fastenings (i.e. corrosion
failure at the pin weld).

Ductwork Testing
The pressure testing of installed ductwork is an occasional requirement of the design engineer. This
requirement should be kept under control, and testing, where agreed, should be carried out in
accordance with SMACNA or HVCA procedures. Active steps should be taken to ensure that the
ducting is airtight and is erected competently regardless of testing requirements.

Generally SMACNA does not recommend the testing of duct systems where the operating pressure is
less than 750Pa (3" wg).

Page 62 of 120
Specifications
23 33 13

Sub-
section
Part 2.1
Materials

Page 63 of 120
HOT DIP
GALVANIZED
STEEL

Auto Body Panels

Appliances

HVAC

Agricultural Equipment

Transportation

HOT DIP GALVANIZED STEEL, known as ZINCGRIP® Steel,


is continuously coated on both sides with a zinc coating.
The hot dip process, pioneered by AK Steel, provides a tight
metallurgical bond between the steel and the coating. This
process results in a material with the strength and formability
of steel plus the corrosion protection of zinc. Zinc protects the
base metal by providing a barrier to corrosive elements and also
by the sacrificial nature of the coating.

ZINCGRIP Steel is available with special surface finishes,


tailored for specific applications, and in a variety of base metal
grades and coating weights. ZINCGRIP Steel is widely used in
many applications in the automotive, appliance, construction,
HVAC, and other industries.

Page 64 of 120
HOT DIP GALVANIZED STEEL

Product Description
TABLE 1 – COATING WEIGHT
PRODUCT FEATURES
CORROSION RESISTANCE Coating Coating Weight Min.
The zinc coating protects the base metal by providing a barrier to corrosive Designation oz./ft.2
g/m2
elements and also by the sacrificial nature of the coating. Ultimate service life
depends on coating thickness and the severity of the environment. Triple Spot Designation (Total Both Sides)
EXCELLENT SURFACE APPEARANCE G01 No Min. No Min.
ZINCGRIP Steel is available as EXTRASMOOTH™ or ULTRASMOOTH® for the G30 0.30 92
most demanding surface critical applications.
G40 0.40 122
FORMABILITY G60 0.60 183
ZINCGRIP Steel can be used to produce parts containing simple bends to parts
with deep drawing requirements. G90 0.90 275

PAINTABILITY G115 1.15 351


ZINCGRIP Steel is readily paintable provided proper pre-treatment is performed. G140 1.40 427
WELDABILITY G165 1.65 504
ZINCGRIP Steel can be joined using a variety of accepted welding practices. G185 1.85 565
G210 2.10 641
COATING CHARACTERISTICS
G235 2.35 717
The hot dip coating process assures a tightly adherent, uniform coating of zinc
on both sides of the product. A thin alloy layer readily permits normal fabrication Single Spot Designation (Single Side)
practices without incurring significant coating damage. 20G/20G 0.07/0.07 20/20
Hot dip coatings are specified in a wide range of coating weight categories as 40G/40G 0.13/0.13 40/40
shown in Table 1. The differences in designation are explained by the diagram 50G/50G 0.16/0.16 50/50
in Figure 1. A schematic of the coating cross section is shown in Figure 2. For
coating weights not listed, contact your AK Steel sales representative. 60G/60G 0.20/0.20 60/60
70G/70G 0.23/0.23 70/70
SURFACE PROTECTION AND LUBRICATION 90G/90G 0.29/0.29 90/90
To prevent staining in transit and storage, it is recommended that ZINCGRIP 98G/98G 0.32/0.32 98/98
Steel be supplied with a rust-preventive oil. A chemical passivating treatment Note: 1 oz./ft.2 coating weight = 0.0017 in. coating thickness
can also be supplied. A chemical treatment is not recommended if the product 7.14 g/m2 coating mass = 1 µm coating thickness
will be painted unless proper surface preparations are taken. Specific chemical
For other coating weights, please inquire.
treatment requirements (such as RoHS) must be clearly indicated and reviewed.
ZINCGRIP Steel can be supplied with a zinc-phosphate coating called FIGURE 1 – COATING DESIGNATION
PAINTGRIP® for applications that require paint pre-treatment.
Min TST* oz./ft.2(102) Min SST* g/m2 per side
Total both sides Unexposed side Min SST g/m2 per side
Exposed side if applicable
G90 70G70GE
G = Pure Zinc G = Pure Zinc E = Exposed
A = Zinc-Iron Alloy A = Zinc-Iron Alloy U = Unexposed
English Designation Metric Designation

*TST/SST = Triple Spot Test/Single Spot Test as defined by ASTM A924.

FIGURE 2 – COATING CROSS SECTION


ZINC COATING

STEEL BASE METAL

Layers not shown to scale.

1
Page 65 of 120
HOT DIP GALVANIZED STEEL

Product Description
SURFACE/FINISH EXTRA DEEP DRAWING STEEL (EDDS)
ZINCGRIP Steel is available in three types of surface appearances. Extra Deep Drawing Steel or Extra Deep Drawing Steel Plus (EDDS+) should be
ordered for the most demanding forming applications. These steels, also known
Minimized Spangle is ZINCGRIP Steel that, through control of the coating bath as Interstitial Free (I-F) steel, are produced from vacuum degassed less than
chemistry, has no visible spangle. It is available with the full range of coating 0.010%C, stabilized grades. EDDS+ has the lowest carbon content available
weights and base metal qualities. It is used in noncritical surface applications and has been specially formulated to be AK Steel’s most ductile product.
and is not guaranteed to be free from stretcher strain, luder lines, or fluting.
For high strength applications, ZINCGRIP Steel is available as
ZINCGRIP EXTRASMOOTH Steel is a product that is produced by skin passing Structural Steel (SS) or High Strength Low Alloy Steel (HSLAS).
the coated sheet to smooth the surface and impart resistance to stretcher Bake Hardenable (BH), Dent Resistant (DR) and Dual Phase (DP) Steels are
strain and fluting. It is suited for applications where appearance is important. also available.
EXTRASMOOTH is recommended for coil coated applications.
Typical mechanical properties are shown in Tables 2 – 5.
ZINCGRIP ULTRASMOOTH Steel is a skin pass product with superior surface
appearance, uniformity and consistency. Applications would include more
stringent surface quality requirements. SPECIFICATIONS
ZINCGRIP Steels are produced in conformance to the following specifications:
AK Steel utilizes nitrogen finishing to control coating weight and smooth the
coating. This technology, along with coating bath chemistry control, combine to ASTM A653 Base metal chemistry, grades, and coatings
produce a superior zinc coated product.
ASTM A755 Hot dip coil-coated for exposed building products
Regular spangle product is not available from AK Steel. ASTM A924 General requirements and tolerances

FORMABILITY AND MECHANICAL PROPERTIES ASTM A929 Corrugated steel pipe


The formability of all steel products is a result of the interaction of many AASHTO M218 Galvanized culvert sheets
variables. These variables include: the mechanical properties of the steel, the SAE J2340 RA 830
forming system (tooling) used to manufacture parts, and the lubrication used For any specifications not listed here, contact your AK Steel sales representative.
during forming. Of these three, AK Steel can directly affect the mechanical
properties of the steel. Tight control over chemical composition, hot rolling
OUTSIDE PROCESSING
parameters, the amount of cold reduction, in-line annealing time and
temperature, and the amount of additional processing allow the production of Tailored blanks, tension leveling, re-squaring, slitting, cut-to-length, and
high quality ZINCGRIP Steel to meet our customers requirements. coil coating are just some of the services AK Steel can provide through
arrangements with outside processors.
COMMERCIAL STEEL (CS) AND FORMING STEEL (FS)
Commercial Steel Type B (CS Type B) and Forming Steel Type B (FS Type B)
should be used for moderate forming or bending applications. These products TECHNICAL ASSISTANCE
are produced from aluminum-killed continuously cast slabs and unless AK Steel’s technical representatives can provide you with more detailed
otherwise specified, have a carbon content of 0.02 – 0.15%C and information concerning this product. They also are available to assist you in
0.02 – 0.10%C respectively. To prevent the occurrence of fluting or stretcher reviewing any welding, forming, painting, or other material selection issues.
strains during forming or processing, both products must be ordered as
EXTRASMOOTH. These products are subject to aging and the temper rolling MILL LIMITS*
effect is temporary. ZINCGRIP Steel is available in thicknesses from 0.018 – 0.134 in.
DEEP DRAWING STEEL (DDS) (0.46 – 3.40 mm), and widths up to 80 in. (2032 mm), depending on the
For more stringent forming applications, Deep Drawing Steel should be ordered. dimensions and product quality. For sizes outside these limits, please contact
Deep Drawing Steel has a controlled carbon content less than 0.06%C. your AK Steel sales representative.
Interstitial Free (I-F) steel may be supplied at the manufacturer’s discretion The standard inner diameter of ZINCGRIP coils is 24 in. (609 mm).
unless low carbon (non I-F) is specifically requested at the time of purchase.
*Please inquire for Hot Rolled substrate capability.

2
Page 66 of 120
304 Stainless steel plate

Product:304 Stainless steel plate

Standard: JIS, AISI, ASTM, GB, DIN, EN, etc.


Material:201, 202, 304, 304L, 309S, 310S, 316, 316L, 317, 317L, 321, 430, 430F, etc.
Thickness:0.1mm-150mm, or according to the customers' request.
Width:500mm-3000mm, or according to the customers' request.
Length:500mm-6000mm, or according to the customers' request.

304
304 stainless steel is a common material in stainless steel
with a density of 7.93 g/cm, also known in the industry as
18/8 stainless steel. High temperature resistance 800℃,
with the characteristics of good processing performance,
high toughness, widely used in the industrial and furniture
decoration industry and food and medical industry.
Tensile strength b (MPa)≥515-1035
304 stainless steel atlas
304 stainless steel atlas (6 sheets)
The yield strength is 0.2 (MPa)≥205
Elongation = 5 (%)≥40
Reduction of area bits of p (%)?
Hardness: 201 HBW or less;
92 HRB or less;
210 hv or less
Density (20℃, g/cm) : 7.93
Melting point (℃) : 1398~1454
Specific heat capacity (0~100℃, KJ· kg-1k-1) : 0.50
Thermal conductivity (W·m-1· k-1) :(100℃) 16.3, (500℃) 21.5
Linear expansion coefficient (10-6· k-1) :(0~100℃) 17.2, (0~500℃) 18.4
Resistivity (20 ℃, 10-6 Ω m2 / m) : 0.73
Longitudinal modulus of elasticity (20℃, KN/mm2) : 193

Page 67 of 120
Stainless steel plate, stainless steel sheet (Hot rolled, cold rolled),
Stainless Steel Sheet/Stainless Steel Plate,
Item
304 316L Stainless Steel Sheet/Stainless Steel Plate, stainless steel sheet

Standard ASTM A240,GB/T3280-2007,JIS4304-2005,ASTM A167,EN10088-2-2005,etc


310S,310,309,309S,316,316L,316Ti,317,317L,321,321H,347,347H,304,304L,
Material
302,301,201,202,403,405,409,409L,410,410S,420,430,631,904L,Duplex,etc
2B,2D,BA,NO.1,NO.4,NO.8,8K,mirror,checkered,embossed,hair line, sand
Surface
blast, Brush, etching,etc
Thickness 0.01~200mm
Width 1000mm,1219mm,1500mm,1800mm,2000mm,2500mm,3000mm,3500mm,etc
Length 2000mm,2440mm,3000mm,5800mm,6000mm,etc
Package Standard export package,suit for all kinds of transport,or as required.
20ft GP:5898mm(Length)x2352mm(Width)x2393mm(High)
Container
40ft GP:12032mm(Length)x2352mm(Width)x2393mm(High)
Size
40ft HC:12032mm(Length)x2352mm(Width)x2698mm(High)
Price term Ex-Work,FOB,CNF,CFR,CIF,FCA,DDP,DDU,etc
MOQ 500Kg
Stainless steel plate applies to construction field, ships building industry,
petroleum, chemical
industries, war and electricity industries, food processing and medical
Application industry, boiler heat
exchanger, machinery and hardware fields. Stainless steel plate can be made
according to
the customers requirements.

Page 68 of 120
316 Stainless steel plate

Product:316 Stainless steel plate


Standard:JIS, AISI, ASTM, GB, DIN, EN, etc.
Material:201, 202, 304, 304L, 309S, 310S, 316, 316L, 317, 317L, 321, 430, 430F, etc.
Thickness:0.1mm-150mm, or according to the customers' request.
Width:500mm-3000mm, or according to the customers' request.
Length:500mm-6000mm, or according to the customers' request.

316
316 stainless steel, 18cr-12ni-2.5 Mo due to the addition of
Mo, so its corrosion resistance, atmospheric corrosion
resistance and high temperature strength is particularly good,
can be used in harsh conditions;
Excellent work hardening (non-magnetic).
Equipment for the production of seawater, chemicals, dyes,
papermaking, oxalic acid and fertilizers;
Photography, food industry, coastal facilities, ropes, CD rods,
bolts, nuts.
Chemical composition of 316 stainless steel: C≤0.08, Si≤1.00,
Mn≤2.00, P≤0.045, S≤0.03, Ni:10.0-14.0, Cr:16.0-18.5,
Mo:2.0-3.0.
Mechanical properties of 316 stainless steel, tensile strength
(Mpa) 620 MIN, yield strength (Mpa) 310 MIN, elongation (%) 30 MIN, area reduction (%) 40 MIN,
density of 316 stainless steel 8.03g /cm3, austenitic stainless steel is generally used this value.

Page 69 of 120
Stainless steel plate, stainless steel sheet (Hot rolled,cold rolled),
Stainless Steel Sheet/Stainless Steel Plate,
Item
304 316L Stainless Steel Sheet/Stainless Steel Plate, stainless steel
sheet price
ASTM A240,GB/T3280-2007,JIS4304-2005,ASTM A167,EN10088-2-
Standard
2005,etc
310S,310,309,309S,316,316L,316Ti,317,317L,321,321H,347,347H,3
04,304L,
Material
302,301,201,202,403,405,409,409L,410,410S,420,430,631,904L,Du
plex,etc
2B,2D,BA,NO.1,NO.4,NO.8,8K,mirror,checkered,embossed,hair
Surface
line,sand blast,Brush,etching,etc
Thicknes
0.01~200mm
s
1000mm,1219mm,1500mm,1800mm,2000mm,2500mm,3000mm,35
Width
00mm,etc
Length 2000mm,2440mm,3000mm,5800mm,6000mm,etc
Package Standard export package,suit for all kinds of transport,or as required.
Containe 20ft GP:5898mm(Length)x2352mm(Width)x2393mm(High)
r 40ft GP:12032mm(Length)x2352mm(Width)x2393mm(High)
Size 40ft HC:12032mm(Length)x2352mm(Width)x2698mm(High)
Price
Ex-Work,FOB,CNF,CFR,CIF,FCA,DDP,DDU,etc
term
MOQ 500Kg
Stainless steel plate applies to construction field, ships building
industry, petroleum,chemical
industries, war and electricity industries, food processing and medical
Applicati
industry, boiler heat
on
exchanger, machinery and hardware fields.Stainless steel plate can
be made according to
the customers requirements.

Page 70 of 120
SUBMITTAL
HEX BOLT A307 A
Low carbon steel 60,000 PSI

Chemical Requirements
 Carbon max
 0.29

 Manganese max
 0.90

 Phosphorous max
 0.04

 Sulfur max
 0.15

Mechanical Requirements
 Hardness Brinel
 Min 121 Max 241

 Hardness Rockwell
 Min 69 Max 100

 Tensile strength (KSI)


 Min 60 Max ---

 Elongation
 Min 18 IN 2in (50mm)

Black Plain Zinc Plated Hot Dip Galv Tripac 2000 Blue
ASTM B633 ASTM A153

Dimensional Data
Hex bolt dimensions as 0.3125 inches diameter cadmium plated carbon steel

C1. Threads shall be course thread series as specified in the latest issue of
ANSI/ASME B1.1, page A-26. Having a class 2A tolerance.

 Unless otherwise specified. Hex nuts ASTM A563 ASME B18.2.2


 The above information is the abstract of ASTM A307 Grade A


 Additional information can be found in ASTM A307 DTD 2001, ASTM A563, DTD

2001.

475 Klug Circle-Corona, CA. 92880 (951) 280-4488 - Fax: (951) 272-4445

Page 71 of 120
TECHNICAL DATA SHEET:

SELF-DRILLING SCREWS
DRILLING SCREWS

A self-drilling screw is a self-tapping screw with type B spaced threads and a drill point which drills its
own hole. As you drill, the screw forms mating threads and produces a complete fastening connection
in a single operation.

KEY BENEFITS

§ Reduces labor and tooling cost


§ Reduces or eliminates drill bits and taps
§ One step installation

PERFORMANCE & DIMENSIONAL DATA

Self-Drilling Screws, Type BSD *SAE J78-1996


T t P Minimum
Minimum Practical Nominal Screw Lengths, Torsional
Nominal Size or Basic Threads Major Diameter Minor Diameter Protrusion Allowance Formed Points Strength, lb.
Screw Diameter Per Inch - in. (STEEL
90° Head, Csk Head, 90° Head, Csk Head, SCREWS
Max Min Max Min #2 Pt. #3 Pt.
#2 Pt. #2 Pt. #3 Pt. #3 Pt. ONLY)
4 0.1120 24 0.114 0.110 0.086 0.082 0.163 - 5/16 3/8 - - 14
6 0.1380 20 0.139 0.135 0.104 0.104 0.190 0.220 5/16 3/8 3/8 7/16 24
7* 0.1510 19 0.153 0.146 0.113 0.113 0.137 0.157 5/16 3/8 3/8 7/16 -
8 0.1640 18 0.166 0.161 0.122 0.122 0.211 0.251 3/8 7/16 7/16 1/2 42
10 0.1900 16 0.189 0.183 0.141 0.141 0.235 0.300 7/16 1/2 1/2 9/16 61
12 0.2160 14 0.215 0.209 0.164 0.164 0.283 0.353 1/2 5/8 1/2 5/8 92
1/4 0.2500 14 0.246 0.240 0.192 0.192 0.318 0.393 1/2 5/8 1/2 5/8 150
* SAE J78 does not include specifications for #7 diameter drill screws.

Coarse Thread Self-Drilling Screws - 5/16 & 3/8 Diameters, #3 Point


T t A B
Nominal Size or Basic Screw Threads Per
Major Diameter Minor Diameter Drill Point Length Drill Point Diameter
Diameter Inch
Max Min Max Min Max Min Max Min
5/16 0.3125 12 0.315 0.307 0.272 0.263 0.421 0.361 0.270 0.265
3/8 0.3750 12 0.380 0.370 0.308 0.298 0.354 0.314 0.338 0.330

www.allfasteners.com | Customer Service 800 577 3171

Doc: AFSelfDrillingScrewsTDS | Version Date: 04/19/19 | Page 1 of 8


Page 72 of 120
TECHNICAL DATA SHEET:

SELF-DRILLING SCREWS
DRILLING SCREWS

PERFORMANCE & DIMENSIONAL DATA (CONT'D)

STEEL STAINLESS
Type BSD: A tapping screw with spaced threads and a drill point which drills its own hole.
Description Type CSD: A wafer head thread forming screw with machine screw thread pitch and a drill point which drills its own hole.
Both types allow the screw to form mating thread and produce a complete fastening system in a single operation.
Type BSD: The 18-8 stainless drill screw offers superior
Type BSD: May be used to attached plywood, soft woods or corrosion resistance while the 410 stainless screw will drill
composition board to metal, or attach metal to metal. through harder material than the 18-8. The hardness of the
Type CSD: The finer thread pitch reduces friction and driving material to be drilled should be a minimum of 10-20 Rockwell
Application/Advantages torques. Type-CSD screws are normally used with thicker hardness points. Minimum torques are the same for stainless
materials. All self-drilling screws offer economical benefits: and steel self-drill screws. Drill time is 2.5 seconds for 1mm
reduces labor and tooling costs; reduces or eliminates drill bits thickness.
and taps. Type CSD: The finer thread pitch reduces friction and driving
torques.
Material AISI 1016 - 1024 or equivalent steel 410 or 18-8 stainless steel
410 stainless screws shall be hardened and tempered by
heating to 1800°F - 1900°F sufficient for sustenitization,
Screws shall be quenched in liquid and then tempered by
Heat Treatment held for at least 1/2 hour and rapid air or oil-quenched then
reheating to 625°F minimum.
reheating to 500°F - 600°F for at least 1 hour and air cooled
to provide the specified hardness.
Case Hardness Rockwell C52 - 58 410 SS: Rockwell C55 minimum
No. 4 & 6 diameter: 0.02 - 0.07
Case Depth No. 8 through 12 diameter: 0.04 - 0.09
1/4" diameter and larger: 0.05 - 0.011
410 SS: Rockwell C38 - 42 (after tempering)
Core Hardness Rockwell C43 - 40 (after tempering)
18-8 SS: Rockwell B90-C25 (approx.)

www.allfasteners.com | Customer Service 800 577 3171

Doc: AFSelfDrillingScrewsTDS | Version Date: 04/19/19 | Page 2 of 8


Page 73 of 120
SUBMITTAL RECORD
JOB
®
R

Specification Form
LOCATION
SUBMITTED TO
EDS - Duroseal
SUBMITTAL PREPARED BY
APPROVED BY
Water Based Duct Sealer
DATE

DESCRIPTION RELATED SMACNA RECOMMENDATIONS*


Wherever there are seams or joints in ductwork or the sidewalls of the 1.4.1 - Duct Sealing
duct are pierced, the potential for air leakage exists. Besides contributing Ducts must be sufficiently airtight to ensure economical and quiet
to energy waste, leaks can also create noise. Sealing of ductwork can performance of the system. It must be recognized that airtightness in
be accomplished with the use of a viscous material which fills gaps and ducts cannot, and need not, be absolute (as it must be in a water pip-
conforms to the surface without running. ing system). Codes normally require that ducts be reasonably airtight.
EDS DuroSeal is a durable and flexible, grey, water based duct seal- Concerns for energy conservation, humidity control, space temperature
ant, designed for low, medium and high pressure heating and air control, room air movement, ventilation, maintenance, etc., necessitate
conditioning duct work. EDS Duroseal is designed for use on flex- regulating leakage by prescriptive measures in construction standards.
ible air ducts or air connectors as well as metal duct systems. EDS Leakage is largely a function of static pressure and the amount of
Duroseal is a water based sealer, suitable for indoor and outdoor use. leakage in a system is significantly related to system size. Adequate
airtightness can normally be ensured by a) selecting a static pressure,
FEATURES construction class suitable for the operating condition, and b) sealing
• Meets LEED requirements for Credit 4.1 the ductwork properly.
• Suitable for indoor and outdoor use
• UL181B-M Classified The designer is responsible for determining the pressure class or
• Water based - no harmful solvents classes required for duct construction and for evaluating the amount
• Non-flammable of sealing necessary to achieve system performance objectives. It is
• Paintable recommended that all duct constructed for the 1 in. (250 Pa) and 1/2
• Mildew Resistant in. (125 Pa) pressure class meet Seal Class C. However, because de-
signers sometimes deem leakage in unsealed ducts not to have adverse
TYPICAL PROPERTIES effects, the sealing of all ducts in the 1 in. (250 Pa) and 1/2 in. (125 Pa)
Type: Vinyl Acetate pressure class is not required by this construction manual. Designers
Solids: 70% occasionally exempt the following from sealing requirements: small
Weight: 10.5lbs./gal. systems, residential occupancies, ducts located directly in the zones
Color: Grey they serve, ducts that have short runs from volume control boxes to
Odor: Mild diffusers, certain return air ceiling plenum applications, etc. When Seal
VOC: 54 gms./ltr. Class C is to apply to all 1 in. (250 Pa) and 1/2 in. (125 Pa) pressure
Viscosity: 360,000-500,000 CPS Brookfield DV-E, Spindle TF, class duct, the designer must require this in the project specification.
5 RPM @ 70°F The designer should review the HVAC Air Duct Leakage Test Manual
Flammability: Non-Flammable for estimated and practical leakage allowances.
Effect of Freezing: 5 Cycles
Seven pressure classes exist [1/2 in. (125 Pa), 1 in. (250 Pa), 2 in.
Storage Life: Gallons-1 year at 70°F, Cartridge-9 months at 70°F
(500 Pa), 3 in. (750 Pa), 4 in. (1000 Pa), 6 in. (1500 Pa), and 10 in.
Temperature Range: -20°F to 180°F
Clean With: Water/Detergent wg (2500 Pa)]. If the designer does not designate pressure class for
Cure Time: Dry to touch in 30 minutes; full cure for pressure duct construction on the contract drawings, the basis of compliance
testing in 48 hours with the SMACNA HVAC Duct Construction Standards is as follows:
Method of Application: Brush, trowel, putty knife, or caulking 2 in. wg (500 Pa) for all ducts between the supply fan and variable
gun. As a general practice, it is advisable that liquid products be volume control boxes and 1 in. wg (250 Pa) for all other ducts of any
stirred prior to use. application.
Underwriters Laboratories, Inc.
Some sealants can adversely affect the release function of breakaway
Classified Adhesive Surface Burning Characteristics
66H9 Applied to Inorganic Reinforced Cement Board connections to fire dampers; consult the damper manufacturer for
USC CNC installation restrictions.
Flame Spread 5 5
Smoke Developed 5 5 Table 1-1 Standard Duct Sealing Requirements
Meets : NFPA 90A & 90B Seal Applicable Static Pressure
UL 181 B-M 2S04 Sealing Requirements
Class Construction Class
Class A: All Transverse joints, longitudi-
ITEM# CODE DESCRIPTION A 4 in. wg and up (1000 Pa)
nal seams, and duct wall penetrations
5096 EDS-1 Duroseal - 1 Gallon Pail Class B: All Transverse joints and longi-
B 3 in. wg (750 Pa)
5095 EDS-C Duroseal Cartridge tudinal seams only
C Class C: Transverse joints only 2 in. wg (500 Pa)
SUGGESTED SPECIFICATIONS In addition to the above, any variable air volume systems duct of 1 in. (250 Pa) and
1/2 in. wg (125 Pa) construction class that is upstream of the VAV boxes shall meet
All potential points of leakage on the ductwork shall be sealed with a Seal Class C
vinyl acetate water based duct sealer coded EDS as manufactured by *From SMACNA HVAC Duct Construction Standards Metal and
Duro Dyne Corporation. Flexible • Third Edition • 2005

Duro Dyne Corporate Headquarters, Bay Shore, NY


©2016 DURO DYNE CORP.
631-249-9000 • Fax: 631-249-8346 Printed in the USA 6/16
Duro Dyne Midwest • Duro Dyne West • Duro Dyne Canada BO005415
www.durodyne.com • E-mail: durodyne@durodyne.com
Page 74 of 120
Versa-Grip™ 181
Premium Indoor/Outdoor
Water Based Duct Sealant
Versa-Grip 181 is a premium grade, GREENGUARD Gold
PART NUMBERS
304141 1 Case w/ (25) 11 oz. Cartridges (White) Certified, versatile, all purpose duct sealant for use on all types
305056 1 Case w/ (25) 11 oz. Cartridges (Gray) of metal duct, fiberglass duct board, duct fabric, and flex duct.
304138 1 Case w/ (4) 1-Gallon Pails (White) Versa-Grip incorporates a built-in fiber reinforcement for
305057 1 Case w/ (4) 1-Gallon Pails (Gray) exceptional strength, with UV inhibitors for outdoor use. UL
304139 1 - 2-Gallon Pail (White)
181A-M listed / UL 181B-M listed.
305058 1 - 2-Gallon Pail (Gray)
APPLICATION
TECHNICAL DATA
Temperature 35°F to 110°F (1.7°C to 44°C)
Consistency Heavy textured
Method Brush, putty knife, or caulk gun
Base Synthetic latex
Solvent Water Surface must be dry, dirt, oil, and
Preparation
grease free.
Weight per Gallon 11.6 lbs.
Apply 18 mil, scrim and 18 mil
Solids Content 73.4% Rate (UL 181 A-M)
over scrim.
Viscosity Thixotropic
Approx. 214 to 320 lin. ft. per gal. at 20
Rate (UL 181 B-M)
Freeze/Thaw Stability Passed 5 Cycles to 30 mil wet film thickness at 3" width.
Apply 18 mil, scrim, addt. 18 mil. Clean Up Wet Soap and water
Approximately 130 lin. ft. per 11-fluid-oz UN-TACK™ or Solvent
Coverage (UL 181 A-M) Clean Up Dry
tube, ⅛" bead (40 m per 325 L tube, 3.2 (Use safe handling practices.)
mm bead)
Painting Only latex or epoxy paints
Approximately 214 to 320 lin. ft. per gal. at
Coverage (UL 181 B-M) Ductboard Scrim required for UL 181A-M
20 to 30 mil wet film thickness at 3" width
Shore A Hardness >20 STORAGE
Flexibility Passes ¼ inch mandrel bend 35°F to 110°F (1.7°C to 44°C)
Temperature
Time to Test 48 hours* DO NOT FREEZE
Service Temperature -20°F to 200°F (-28.8°C to 93.3°C) Shelf Life One year (unopened)
Mildew Resistance Mold & Mildew resistant Flammability Non-flammable
Exempt: 0 g/l SPECIFICATION/STANDARDS COMPLIANCE
VOC
Non-Exempt: 38 g/l (less water)
Property Method Results
Flame Spread - 0, Smoke Developed - 0 (When
Surface Burning Freeze Thaw &
tested in accordance with ASTM E84, UL 723) ASTM C-731 Pass
Heat Cycling
Pressure Classes 16" W.C. - 3rd Party 24 Hr (5/8" Diam.)
Slump Test ASTM D-2202 Pass
Seal Class Meets Seal Class A
VOC Limitation SCAQMD Rule 1168 Pass
/(('Y Meets/Exceeds
Extractant Testing NSF Pass
*May vary according to temperature and humidity Compounds for use in
Construction of Federally
FSIS Pass
PRECAUTIONS Inspected Meat &
Surface must be clean and free of moisture, contamination and foreign Poultry Plants
matter. Do not allow this product to freeze. Apply when temperatures will
not fall below freezing for at least 36-48 hours, depending on temperature Michigan Department
Acceptable Indoor Air
and humidity. Do not apply this product where temperatures will exceed of Quality Criteria Pass
Concentrations
200°F. Keep out of the reach of children. Review MSDS for complete safety (Part 201/213)
information prior to use. DO NOT use where acidic or alkaline chemicals are LEED v4 UL 2818 Pass
present (ie., lab fume hood, vents, etc.)
US EPA Pass
For Industrial Professional Use Only.
NSF/AWSI Standard 61 Pass
USDA Pass
Underwriters Laboratories Inc.®
FDA Pass
LISTED
17NF City of Los Angeles
Pass
UL 181A-M Approval RR#8427
FOR USE WITH U.L. LISTED RIGID
FIBERGLASS AIR DUCTS OR CONNECTORS.
UL 181B-M
FOR USE WITH U.L. LISTED FLEXIBLE AIR DUCTS OR CONNECTORS

USA: 900 Hensley Lane, Wylie, TX 75098 • (877) 495-4822


Canada: 205 Brunswick Boulevard, Suite 300, Pointe-Claire, QC H9R 1A5 • (800) 544-5535
www.hardcast.com
Page 75 of 120
Aluma-Grip™ AFT-701
Indoor/Outdoor Rolled Mastic Sealant

PART NUMBERS Aluma-Grip AFT-701 is a heavy-duty, pressure-sensitive, 40-year-


304078 1 Case w/ (24) 2" x 50' Rolls cycle, duct joint rolled sealant. AFT-701 provides an aggressive
304079 1 Case w/ (16) 3" x 50' Rolls water-resistant grip to most surfaces including sheet metal, duct
304080 1 Case w/ (12) 4" x 50' Rolls board, flex duct, PVC-coated duct, and duct wrap vapor barriers.
304081 1 Case w/ (8) 6" x 50' Rolls AFT-701 is suitable for subgrade application on PVC-coated duct.
304082 1 Case w/ (4) 9" x 50' Rolls
304077 1 Case w/ (4) 12" x 50' Rolls APPLICATION
Temperature 35°F to 110°F (1.7°C to 44°C)
TECHNICAL DATA Cut desired length, peel off release liner
Mill finish aluminum substrate and apply. Removal or repositioning
Appearance may damage AFT-701 and surface.
with gray adhesive/sealant Method
Overlap at ends. Use squeegee
Backing Aluminum with heavy pressure to ensure
Thickness 30 mils complete contact.

Sealant Material Modified Butyl Surface must be dry and


Preparation
free of dirt, oil and grease.
Peel Strength >10 lbs. per linear inch
UN-TACK™ or Solvent
Tensile Strength 720 psi avg. Clean Up
(Use safe handling practices.)
Elongation 560% avg.
Use paint appropriate
Painting
Flexibility Excellent, no cracking for aluminum

Bonding Time Instant high tack, full bond 24 hours


STORAGE
Time to Test Immediate
35°F to 110°F (1.7°C to 44°C)
Service Temperature -20°F to 180°F Temperature
DO NOT FREEZE
Flame spread……...25
Shelf Life 24 months
Smoke developed…50
Surface Burning
(When tested in accordance with Flammability Non-flammable
ASTM E84)
Passes 2,000 hours QUV
Weather Resistance (When tested in accordance with PRECAUTIONS
ASTM G53) Surfaces must be clean and free of moisture and contamination.
Do not apply this product in areas where temperatures will exceed
Mildew Resistance Mold and mildew resistant
200°F. Keep out of the reach of children. DO NOT use where acidic
VOC 0 g/l or alkaline chemicals are present (e.g., lab fume hood, vents, etc.)

SMACNA ½", 1", 2", 3", 4", 6" and For Industrial Professional Use Only.
Pressure Classes
10" w.g.

Seal Class Meets Seal Class A


50' rolls in 2", 3", 4", 6", 9" and
Packaging 12" widths. 200 ft.² per case
(150 ft.² for 9")

SPECIFICATION/STANDARDS COMPLIANCE
Property Method Results
VOC Limitation SCAQMD Rule 1168 Pass

USA: 900 Hensley Lane, Wylie, TX 75098 • (877) 495-4822


Canada: 2100 Remembrance Road, Lachine, QC H8S 1X3 • (800) 544-5535
www.carlislehvac.com
P/N 601244 - AFT-701 TDS 08/08/14
Page 76 of 120
Two Part II Sealing System
The Original Indoor/Outdoor
Duct Sealing System

PART NUMBERS
Two Part II is Hardcast’s original mineral-gypsum-compound-
304168 RTA-50: 1 Case w/ (4) 1-Gallon Pails
304164 DT-5300: 1 Case w/ (12) 3" x 150' Rolls impregnated fiber tape and liquid sealant duct joint sealer. The

304165 DT-5400: 1 Case w/ (12) 4" x 150' Rolls industry standard two part system for sealing low, medium and

304286 2 Part II Dispensor: 1 Unit high-pressure duct systems.

TECHNICAL DATA APPLICATION


INSTALLED WITH DT-TAPE Temperature 35°F to 110°F (1.7°C to 44°C)
Recommend 2 Part II Dispenser (see
RTA-50 SEALANT instructions) or brush. Used 2 Part II
Dispenser or coat both sides, if using
Bonding Time 72 hours* the brush method. Use lengths of 12
Service Temperatures 0°F to 200°F to 18 inches. Apply heavy side down
and press firmly into place, removing
(When tested in accordance with ASTM E84) Method wrinkles and air bubbles. Overlap a
Surface Burning Flame spread……...0 minimum of 2 inches. Either method,
Smoke developed…0 apply a top coat of RTA 50 over tape
Weather QUV Passed 1000 hours QUV with brush. Interior applications dry time
is 72 hours. Either method, exterior
Pressure Classes SMACNA ½, 1, 2, 3, 4, 6 and 10 inches w.g. applications require an additional coat
Seal Class Meets Seal Class A of RTA 50 after 72 hours.

Mildew Resistance Mold & Mildew resistant Surface must be dry and
Preparation
free of dirt, oil and grease.
Freeze/Thaw Stability Passed 5 Cycles (stir before use)
Clean Up Wet Soap and water
Exempt: 0 g/l
VOC
Non-Exempt: 135 g/l (less water) UN-TACK™ or Solvent
Clean Up Dry
*May vary according to temperature and humidity
(Use safe handling practices.)
Painting Only latex or epoxy paints
SPECIFICATION/STANDARDS COMPLIANCE Approx. 1 gallon RTA-50 per two
Coverage
Property Method Results 3" x 150' rolls of DT-Tape
City of Los Angeles
Pass
Approval RR#8069 STORAGE
35°F to 110°F (1.7°C to 44°C)
DT-TAPE Temperature
DO NOT FREEZE
Appearance White Impregnanted Fiber Tape
RTA 50 = One year (unopened)
Shelf Life
Packaging 150-ft. rolls in widths of: DT-Tape = Not applicable
DT 5300 3" – 12 rolls per case
DT 5400 4" – 12 rolls per case PRECAUTIONS
Surfaces must be clean and free of moisture, contamination and
foreign matter. Do not apply when rain or freezing temperatures
TWO PART II SEALANT DISPENSER will occur within 72 hours. Do not apply where temperatures
will exceed 200ºF. Store DT Tape in DRY ATMOSPHERE. Keep
Combined tape-roll-holder/dispenser; out of the reach of children. Review MSDS for complete safety
Appearance
pail mounted design. information prior to use. DO NOT use where acidic or alkaline
chemicals are present (ie., lab fume hood, vents, etc.) CAUTION:
Custom designed, high-impact
Construction If product freezes, return to room temperature and stir before use.
polyethylene
LEAKAGE TEST: Use smoke method only. Do not ues soap and
Capacities Tape 150-ft./roll of 3" or 4" DT Tape water for test.
For Industrial Professional Use Only.

USA: 900 Hensley Lane, Wylie, TX 75098 • (877) 495-4822


Canada: 2100 Remembrance Road, Lachine, QC H8S 1X3 • (800) 544-5535
www.carlislehvac.com
Page 77 of 120
Two Part II Sealing System
Setup Guide

The original, classic Hardcast DT Tape and sealant system invented by Hardcast now comes in this new, easy to use system. The original tape
is now in 150 foot lengths to fit this dispenser. The RTA-50 liquid sealant is available in 1 gallon pails. The combination offers the same superior
seam/joint sealing used for almost 40 years in an easy to use, easy to maintain dispenser. Save time and money and still get the best duct seal
ever invented, just follow these instructions.

A. Remove Core Roller (1) by slightly pulling and Dispenser in place of the lid and I. Allow a minimum of 72 hours drying time
on the sides of the holder/frame. Insert press the rim firmly to lock it to the pail. before turning on the system (on interior
the Roller into a roll of Hardcast DT-5300 duct only).
or DT-5400 Tape. Replace the Roller with F. Adjust the amount of sealant applied to
the Tape into the holder/frame. the tape by loosening the wing nuts of J. After the sealant has dried a minimum
the Adjustable Coating Control Roller (3) of 72 hours, on exterior duct apply an
B. Guide the leading edge of the tape down, and moving it towards the Fixed Coating additional coat of RTA-50 to tape surface.
between the the Fixed Coating Control Control Roller (2) until the tape is pressed Drying time may take longer depending
Roller (2) and the Adjustable Coating against itself to create a squeegee effect. on temperature and relative humidity
Control Roller (3). Pull the tape under and Move the Adjustable Roller (3) away from conditions.
around the Bottom Tape Guide Roller (6). (2) to leave more sealant on the tape.
Tighten the wing nuts when adjusted as K. When not in use, remove the Tape and
C. Pull the tape up and guide it back through desired. Dispenser assembly from the pail. Close it
the two Coating Control Rollers (2) & (3) tightly with it’s lid. Cut the tape where it is
and over the Adjustable Coating Control G. Pull the amount of tape needed and cut dry, use or discard the wet tape. Clean the
Roller (3). with a razor cutter using the Tape Cutting Dispenser with water.
Guide (4) or use scissors.
D. Pull the tape through the the holder/frame
towards and over the Tape Cutting Guide H. Apply the sealant/coated tape over the
(4). duct joint. Overlap the ends of the tape
and squeeze out air bubbles. Allow to
E. Remove the lid from the Hardcast RTA-50 cure as directed on the sealant label.
sealant pail. Place the assembled Tape

USA: 900 Hensley Lane, Wylie, TX 75098 • (877) 495-4822


Canada: 2100 Remembrance Road, Lachine, QC H8S 1X3 • (800) 544-5535
www.carlislehvac.com
P/N 600280 - TWO PART II SEALING SYSTEM 05/27/16
Page 78 of 120
D U C T M A T E

DM 440 ™

Gasket Tape

Premium Grade Buytl Sealing Tape


Ideal for Rectangular Connections

• Wide range of application temperatures • Meets LEED® VOC content requirements


• Works under extreme conditions • Excellent adhesion to galvanized, aluminized,
• Non-hardening, UL classified stainless steel, and other metal surfaces

Page 79 of 120
DM 440™ Gasket Tape Premium Grade
Sealing Tape
DESCRIPTION T E C H N I C A L I N F O R M AT I O N
This product is a premium sealing tape developed for use with Ductmate’s % SOLIDS: >98%
4 bolt duct connection systems. Ductmate 440 tape has the widest range ASTM C771-74
of application temperatures (see Hardness and Force to Compress) of any COLOR: Off-White
material on the market ensuring a positive seal and ease of application
under extreme conditions. It is non-hardening and has extremely good SPECIFIC GRAVITY: 1.71 ± .05
adhesion to galvanized, Galvalume™, aluminized metal, stainless steel and VOC CONTENT: 0 g/l per ASTM D-2369
other metal surfaces. 37g/l per Modified EPA Method 24
SHORE OO HARDNESS: 50 - 65
BASIC USE Two second test
SLUMP RESISTANCE: < 0.5”
Premium sealing tape for use with Ductmate’s 4 bolt duct connection DM-1100 (300°F, 24 hours)
systems. Also suitable for use with other rectangular flange systems which FLEXIBILITY: Cold temperature passes
require gasket. ASTM C765-73
WATER RESISTANCE: Hydrophobic
SPECIAL CHARACTERISTICS ELONGATION: > 600%
DM 1200
This compound has a polymer content that is derived from butyl and a
proprietary co-polymer. The plasticizers are of the Polyisobutylene and ELONGATION AFTER AGING: > 600%
Polybutene type and permit no oxidation or migration. The fillers are inert DM 1200A
and are used mainly as extenders and process aids and to a lesser extent as COMPRESSIBILITY: > 40 lbF - peak force
reinforcing pigments. The remaining compound consists of antioxidants ASTM C907-mod. (75°F, 50%H)
and organic processing aids. TENSILE STRENGTH: > 7 psi
ASTM C907
3/16” x 5/8” x 25’ per roll. Other sizes available upon request.
TACK STRENGTH: < 1”
Mineral Spirits will readily facilitate the cleaning of tools and equipment. ASTM D3121 (Ambient)
PEEL ADHESION: > 2.0 PLI on galvanized steel
PA C K A G I N G I N F O R M AT I O N ASTM C794-mod.
SERVICE TEMPERATURE: 0°F to 190°F
Standard product is packaged 500 ft. per carton (20 rolls x 25 ft. per roll). This APPLICATION TEMPERATURE: Above 40°F
product is extruded on silicone backed release paper. All rolls are separated by
chipboard pads and protected by upright stacking cores. Standard shipping DIMENSIONAL TOLERANCES: Tape Width 5/8” ±1/32”
cartons are constructed of 200 lb Kraft material. Pallets are heavy duty and FEDERAL SPECIFICATIONS: Type II, Class B
have 4-way entry. All pallets are stretchwrapped for shipment. TT-C- 1796A,
(Supersedes MILC- 18909B and
PART # PACKAGING 18969B)
U.S.D.A ACCEPTABILITY: Product chemically acceptable to
440 3/16 X 5/8 (20) 25 ft/rolls the U.S. Department of
500 ft/case @ 45 lbs/case Agriculture for use in meat and
440 3/16 X 1 (16) 25 ft/rolls poultry processing areas under
(used w/DM45) 400 ft/case @ 53 lbs/case Federal inspection.
F.D.A REQUIREMENTS: Meets requirements
GR 440 2X2 2” x 2” x 3/16” 21CFR175.105
1 Carton = 5 packs of 24 patches

LIMITED PRODUCT WARRANTY Caulking and Sealants


SURFACE BURNING CHARACTERISTICS
Ductmate warrants that DM 440 Gasket Tape, when properly installed and maintained, will be free R15018
from defects in material and workmanship, and will comply with all written specifications made by R27925
Ductmate at the time of sale. Ductmate’s warranty shall run for a period of one year from the date
of manufacture. Ductmate 440 Gasket Tape
Warranty Limitation USC - Classification
The warranty stated above is in lieu of all other warranties, express or implied, including but not Applied to Inorganic Reinforced Cement Board +
limited to the implied warranties of MERCHANTABILITY AND FITNESS FOR A “FHC 25/50”
PARTICULAR PURPOSE. Although Ductmate may have suggested the product, or provided + - Tested in two 5/8 in. wide longitudinal strips spaced 8 in. on
written or oral advice to the Purchaser, it is the Purchaser’s responsibility to test and determine the center (Coverage: 7.0 percent of exposed test sample area)
suitability of DM 440 Gasket Tape, for the intended use and purpose, and Purchaser and/or its
customer assumes all risk and liability whatsoever regarding such suitability. CNC - Classification
Applied to Inorganic Reinforced Cement Board +
Limitation of Liability “FHC 25/50”
In the event of a breach of the above warranty, Ductmate’s sole obligation, and Purchaser’s sole and + - Tested as applied in two 16mm wide longitudinal strips spaced
exclusive remedy, shall be, at Ductmate’s option, repair or replacement of any defective products, or 200mm on centre (Sealant Coverage 7% of exposed test sample area)
refund of an applicable portion of the purchase price. Ductmate shall have no liability for costs of
removal or reinstallation of the product. The Purchaser agrees that no other remedy, including but not The FHC 25/50 “Fire Hazard Classification” indicates that the labeled
limited to loss of profits, loss sales, injury to person or property, or any other special, incidental or material has a flame spread of 25 or less and a smoke developed of 50
consequential damages, shall be available to the Purchaser for any claim arising out of this Agreement, or less as tested per UL 723 or equivalent
regardless of whether such claim is made in contract or in tort, including strict liability in tort. In no
event will Ductmate be obligated to pay damages to the Purchaser in any amount exceeding the
purchase price that the Purchaser paid to Ductmate for the allegedly defective product.

®
Distributed By:

10%

Charleroi, PA Lodi, CA
210 Fifth Street 810 S. Cluff Avenue This spec data is printed on paper that meets the Certified Fiber
Charleroi, PA 15022 Lodi, CA 95240-9141 Sourcing requirements of the SFI program.
724-258-0500 209-333-4680
Ductmate Is A Proud Member Of The Following Organizations:
Additional Manufacturing and Warehousing in
Monongahela, PA and Wagoner, OK
1-800-245-3188 • www.ductmate.com
© Copyright Ductmate Industries, Inc. All rights reserved. 27 - 10/17

Page 80 of 120
NATIONAL PIPE HANGER CORPORATION

FIG. 755 Continuous Threaded Rod

SERVICE: Recommended for use on hanging pipe support assemblies between pipe attachment and
structural attachment. Continuous rolled United National Course (UNC) Class 1A thread
form available in 6ft, 10ft and 12ft lengths.
MATERIAL: Carbon Steel meeting ASTM A36
Stainless Steel Type 304 and 316 meeting ASTM F593
FINISH: Black, Electro-Galvanized meeting ASTM B633 or Hot-Dip Galvanized meeting ASTM A153
MAX TEMP: 650ºF for Black Carbon Steel and Stainless Steel
350ºF for Electro-Galvanized and Hot-Dip Galvanized Carbon Steel
ORDERING: Specify figure number, rod size, length, material and finish.
ROD ROOT AREA WEIGHT PER MAX. REC.
SIZE THREAD, IN2 FOOT, LBS. LOAD, LBS.
/41
0.027 0.12 280
5
/16 0.045 0.19 480
3
/8 0.068 0.29 730
1
/2 0.126 0.54 1350
5
/8 0.202 0.83 2160
3
/4 0.302 1.25 3230
7
/8 0.419 1.70 4480
1 0.551 2.23 5900
11/8 0.693 2.81 7420
11/4 0.890 3.54 9500
13/8 1.054 4.23 11290
11/2 1.290 5.12 13800
13/4 1.740 6.92 18600
2 2.300 9.09 24600
Notes:
1. Maximum recommended load based on MSS SP-58 with ultimate strength of 50000 psi, a safety factor of 3.5 and a 25% reduction for
installation and service conditions equating to an allowable stress of 10700 psi loaded in tension.
2. Minimum 3⁄8” rod size per MSS SP-58.
3. Root area in accordance with ASME B1.1.
4. United National Fine (UNF) thread form available upon request.

Hanger NJ (609) 261-5353 www.nationalpipehanger.com MD (301) 568-8805


Rods
PageOctober
81 of 27, 2016
120
Specifications
23 33 13

Sub-section
Part 2.2

Page 82 of 120
SUBMITTAL DATA

Flexmaster U.S.A.® 1M
Acoustical Flexible Duct Insulated Overlapping
Metal Helix
Fabric Folds

Fiberglass
Insulation

Filler
Mechanical
Lock Helix

Metal Helix
Reinforced Metalized
PE Fabric
Vapor Barrier
(Polyethylene)

Technical Data Construction Features


Standard Lengths (ft) 25 ft, Special lengths on request The Flexmaster U.S.A.® Type 1M is manufactured to meet
Inside Diameter (in) 3”, 4”, 5”, 6”, 7”, 8”, 9”, 10”, 12”, 14”, the highest quality standards in strength, permeability
15”, 16”, 18”, 20” and fire resistance required in a flexible duct. Tested to
Air Friction Loss See Friction Loss Chart for details UL standard 181, this Class 1 Air Duct is fabricated with
an acoustically transparent PE inner film which allows
Vapor Barrier Permeance (.05) perm A.S.T.M. E96, Procedure A
mid-range sound energy to penetrate the duct wall.
Test Standard UL181
Tested By Intertek/ETL Duct Fabric
Certifications Met Class 1 Air Duct, NFPA 90A and A Polyethylene fabric, mechanically locked to the duct
90B, BOCA, SBBC, HUD/FHA, MIN helix without the use of adhesives.
Property Std.
Internal Working Pressure (w.g.) 10” w.g. positive Duct Helix
5” w.g. negative thru 16” dia. Made from corrosive resistant galvanized steel, the duct
1” w.g. negative, 18” & 20” dia. helix is mechanically formed to attach the duct fabric
Rated Velocity 5500 F.P.M. without the use of adhesives.
Min Burst Pressure 2 1/2 times working pressure
Vapor Barrier
Operating Temperature Range -200 to +2500F
Fire retardant, reinforced aluminum material. Excellent
Flame/Smoke 25/50
strength at low temperatures. Will not age harden.
Insulation Thermal Conductance R4.2, R6, R8
Like the UL Mark, the ETL Listed Mark shows that our product has been Insulation
independently tested by a Nationally Recognized Testing Laboratory
(NRTL). It shows that it has met the requirements of widely accepted Formaldehyde-free fiberglass insulation by Johns
product safety standards and that we have agreed to periodic follow-up
inspections to verify continued compliance.
Manville.

Page 83 of 120
Flexmaster U.S.A.® Type 1 Acoustical Performance Submittal Data

Sound Attenuation - Straight Duct


Insertion Loss, dB
Flexmaster U.S.A.® Octave Band Center Frequency, Hz
Dia (in.) Length (ft.)
Flexible Duct
125 250 500 1,000 2,000 4,000
12 9 49 >53 >52 50 36
9 7 31 36 33 32 24
Type 1 6 6 5 16 18 17 16 13
3 2.7 5.6 6.0 5.8 5.6 4.9
1 0.93 1.48 1.55 1.51 1.49 1.36
12 10 47 >50 >51 49 30
9 8 30 33 36 31 20
Type 1 8 6 5 16 17 18 16 11
3 2.8 5.4 5.8 6.0 5.6 4.6
1 0.95 1.46 1.51 1.55 1.48 1.30
12 18 >49 39 >48 38 28
9 12 32 25 33 25 19
Type 1 12 6 8 17 14 18 14 11
3 3.5 5.6 5.0 5.8 5.2 4.3
1 1.12 1.49 1.39 1.51 1.41 1.26

Sound Attenuation - 900 Elbow


Insertion Loss, dB
Flexmaster U.S.A.® Octave Band Center Frequency, Hz
Dia (in.) Length (ft.)
Flexible Duct
125 250 500 1K 2K 4K
12 7 39 >52 >51 >50 44
9 5 25 37 35 33 28
Type 1 6
6 4 14 19 18 17 15
3 2.3 2.7 6.0 5.9 5.8 5.3
12 10 47 >52 >52 49 32
9 8 30 35 37 31 21
Type 1 8
6 6 16 18 19 16 12
3 2.8 5.5 5.9 6.1 5.7 4.6
12 14 >51 >52 >52 46 25
9 10 35 33 34 29 17
Type 1 12
6 7 18 17 17 15 10
3 3.2 5.9 5.8 5.8 5.4 4.1

Notes:
1. Acoustical testing was performed in accordance with ASTM E477 and ADC Test Code FD 72-RI by ETL.
2. Insertion loss values are for flow velocities less than 2,500 fpm.
3. The 63 Hz IL values were laboratory measured, but were not published due to lack of acoustical value.

Flexmaster U.S.A.®
5235 Ted Street
Houston, TX 77040 USA
Tel. +1.713.462.7694
Fax + 1.713.939.8441
www.FlexmasterUSA.com
www.Masterduct.com
041221 1M
Page 84 of 120
Specifications
23 31 13

Sub-section
Part 2.3

Description
Duct Liner

Page 85 of 120
RESUBMITTAL
HVAC INSULATION

LINACOUSTIC® RC
FIBERGLASS DUCT LINER WITH REINFORCED COATING SYSTEM

DATA SHEET

DESCRIPTION
Linacoustic® RC insulation is a flexible duct liner made from strong glass fibers
bonded with a thermosetting resin. The airstream surface is protected with
JM’s exclusive Reinforced Coating system, which combines our state-of-the-art
Permacote® acrylic coating with a flexible glass mat reinforcement to provide a
smooth airstream surface.

FACTORY-APPLIED EDGE COATING


Edge coating is factory applied to the edges of the liner core, ensuring coverage of
the leading edges per NAIMA/SMACNA requirements. Shop fabrication cuts may
be coated with SuperSeal® edge treatment (refer to publication AHS-202).

USES
Linacoustic RC insulation is specifically designed for lining sheet metal ducts in air
conditioning, heating and ventilating systems, providing superior acoustical and
thermal performance. SPECIFICATION COMPLIANCE
• ASTM C1071, Type I
STORAGE
• ICC Compliant
Linacoustic RC should be kept clean and dry during storage, transport, fabrication,
• California Title 24
installation, and system operation.
• MEA #353-93-M
• Conforms to ASHRAE 62
GENERAL PROPERTIES • SMACNA Application Standards for Duct Liners
Operating temperature (max.) – ASTM C411 250°F (121°C) • NAIMA Fibrous Glass Duct Liner Installation Standard
Air velocity (max.) – ASTM C1071 6,000 fpm (30.5 m/sec) • Canada: CGSB 51-GP-11M and CAN/CGSB 51.11
Water repellency – INDA IST 80.6 ≥6
Fungi resistance – ASTM C1338 Does not breed or promote
ADVANTAGES
Fungi resistance – ASTM G21 No growth
Improves Indoor Building Environment. Linacoustic RC duct liner improves indoor
environmental quality by helping to control both temperature and sound.
STANDARD THICKNESSES AND PACKAGING
Thickness Roll Length Roll Widths for All Thicknesses* Resistant to Dust and Dirt. The tough acrylic polymer Permacote coating helps
guard against the incursion of dust or dirt into the substrate, minimizing the
in mm lineal feet lineal meters in mm potential for biological growth.
½ 13 100, 150, 200 31, 46, 61 34 to 72 864 to 1829
Will Not Support Microbial Growth. Permacote coating is formulated with an
1 25 50,100,150, 200 15, 31, 46, 61 34 to 72 864 to 1829 immobilized EPA-registered protective agent to protect the coating from potential
1½ 38 50, 100 15, 31 34 to 72 864 to 1829 growth of fungi and bacteria.
2 51 50 15 34 to 72 864 to 1829 Linacoustic RC duct liner meets all requirements for fungi and bacterial resistance.
3 76.2 50 15 55 to 60 1422 to 1524 Tests were conducted in accordance with ASTM C1338 and ASTM G21 (fungi
testing). Detailed information is available in Johns Manville fact sheet HSE-103FS.
*Available in ¼” (6.4 mm) increment.

Contact your Regional Sales Office for stock items and availability of special sizes. Note: As with any type of surface, microbial growth may occur in accumulated
duct system dirt, given certain conditions. This risk is minimized with proper design,
SURFACE BURNING CHARACTERISTICS filtration, maintenance and operation of the HVAC system.
Linacoustic RC duct liner meets the Surface Burning Characteristics and Limited
Cleanability. If HVAC system cleaning is required, the Reinforced Coating
Combustibility of the following standards:
airstream surface may be cleaned with industry-recognized dry methods. See the
Standard/Test Method North American Insulation Manufacturers Association (NAIMA) “Cleaning Fibrous
• ASTM E84 Glass Insulated Air Duct Systems.”
• UL 723
Highly Resistant to Water. The reinforced coating surface provides superior
• NFPA 255
resistance to penetration of incidental water into the fiber glass wool core.
• NFPA 90A and 90B Maximum Flame Spread Index 25
• NFPA 259 Maximum Smoke Developed Index 50
• CAN/ULC S102

HVAC-329 10/8/20 (Replaces 10/31/19)

Page 86 of 120
RESUBMITTAL
AIR HANDLING SYSTEMS

LINACOUSTIC® RC
FIBERGLASS DUCT LINER WITH REINFORCED COATING SYSTEM

DATA SHEET

SUSTAINABLE BUILDING CERTIFICATIONS THERMAL PERFORMANCE


GREENGUARD® Certified Thickness R-value Conductance
GREENGUARD® GOLD Certified in mm (hr•ft2 •°F)/Btu m2 •°C/W Btu/(hr•ft2 •°F) W/m2 •°C
GREENGUARD® Certified products ½ 13 2.2 0.39 0.46 2.61
have been screened for more than 1 25 4.2 0.74 0.24 1.36
10,000 volatile organic compounds 1½ 38 6.3 1.11 0.16 0.91
(VOCs) and meet stringent standards
for low chemical emissions based on
2 51 8.0 1.41 0.13 0.74
established criteria from key public 3 76.2 12.0 2.11 0.08 0.47
health agencies R-value and conductance are calculated from the material thermal conductivity tested in
accordance with ASTM C518 at 75°F (24°C) mean temperature.
INSTALLATION
Linacoustic RC duct liner installation must be performed in accordance
SOUND ABSORPTION COEFFICIENTS (ASTM C 423, TYPE “A” MOUNTING)
with the requirements of the NAIMA Fibrous Glass Duct Liner Standards or Thickness Sound Absorption Coefficient at Frequency
SMACNA HVAC Duct Construction Standard. All transverse edges, or any
edges exposed to airflow, must be coated with an approved duct liner coating (Cycles per Second) of
material, such as Johns Manville SuperSeal products. in mm 125 250 500 1000 2000 4000 NRC
½ 13 0.07 0.20 0.44 0.66 0.84 0.93 0.55
Minimizes Pre-installation Damage. Linacoustic RC duct liner’s Reinforced 1 25 0.08 0.31 0.64 0.84 0.97 1.03 0.70
Coating System is highly resistant to damage that can occur during in-shop 1½ 38 0.10 0.47 0.85 1.01 1.02 0.99 0.85
handling, fabrication, jobsite shipping and installation.
2 51 0.25 0.66 1.00 1.05 1.02 1.01 0.95
Easy to Fabricate. Linacoustic RC duct liner is lightweight and easy 3 76.2 0.47 0.96 1.17 1.10 1.02 1.05 1.05
to handle. Clean, even edges can be accurately cut with regular Coefficients were tested in accordance with ASTM C423 and ASTM E795.
shop tools.
ISO 9000 CERTIFICATION
Johns Manville mechanical insulation products are designed, manufactured
and tested in our own facilities, which are certified and registered to stringent
ISO 9000 (ANSI/ASQC 90) series quality standards. This certification, along
with regular, independent third-party auditing for compliance, is your
assurance that Johns Manville products deliver consistent high quality.

HVAC-329 10/8/20 (Replaces 10/31/19)

Page 87 of 120
RESUBMITTAL AIR HANDLING SYSTEMS

LINACOUSTIC® RC
FIBERGLASS DUCT LINER WITH REINFORCED COATING SYSTEM

DATA SHEET

DUCT LINER INSTALLATION LINER FASTENERS


When velocity exceeds 4000 fpm (20.3 m/sec), use metal nosing on
every leading edge. Nosing may be formed on duct or be channel or Liner Liner
zee attached by screws, rivets or welds. A metal nosing shall also
be installed at the fan discharge and at any point where lined duct is
preceded by unlined duct.
Air Flow
Type 1 Type 2
The velocity-rated Clinched Pin: Integral Welded Pin: Integral Head
side of liner must Head (Impact Applied)
face the air flow D

Lapped and Washer Liner Washer Liner


Butted Corner
All Transverse
Edges to be
Coated with
Adhesive
D
Type 3 Type 4
D
Alternate Welded Pin: Press-on Head Adhered Pin: Press-on Head
Folded
Duct Section Corner
(Typically 4' or 5'
[1.22 m or 1.52 m]) Cupped Beveled
Maximum spacing for fasteners. Actual intervals are approximate.
Dimensions Head Types
A B C D
Velocity* in mm in mm in mm in mm
0–2500 fpm 3 76 12 305 4 102 18 457
(0–12.7 m/sec) Hold firmly in place with minimum
compression of material
2501–6000 fpm 3 76 6 152 4 102 16 406
Approx. 1⁄8" (3 mm)
(12.7–30.5 m/sec) Nominal
*Unless a lower level is set by the listing agency. Insulation
Thickness
Liner adhered to the duct with 90% minimum area coverage of adhesive.
Adhesive shall conform to ASTM C 916.
Shop or field cuts shall be liberally coated with SuperSeal
Edge Treatment or approved adhesive.

North American Sales Offices, Technical specifications as shown in this literature are intended to be used as general
Insulation Systems guidelines only. Please refer to the Safety Data Sheet and product label prior to using this
product. The physical and chemical properties of Linacoustic RC listed herein represent
Eastern Region & Canada typical, average values obtained in accordance with accepted test methods and are
P.O. Box 158 subject to normal manufacturing variations. They are supplied as a technical service
Defiance, OH 43512 and are subject to change without notice. Any references to numerical flame spread or
717 17th St. smoke developed ratings are not intended to reflect hazards presented by these or any
800-334-2399 other materials under actual fire conditions.
Denver, CO 80202 Fax: 419-784-7866
800-654-3103 Western Region & Outside All Johns Manville products are sold subject to Johns Manville’s standard Terms and
www.JM.com North America Conditions, which includes a Limited Warranty and Limitation of Remedy. For a copy
of the Johns Manville standard Terms and Conditions or for information on other Johns
P.O. Box 5108 Manville thermal insulation and systems, visit www.jm.com/terms-conditions or call
Denver, CO 80217 (800)654-3103.
800-368-4431
Fax: 303-978-4661
HVAC-329 10/8/20 (Replaces 10/31/19) © 2020 Johns Manville. All Rights Reserved.

Page 88 of 120
SUBMITTAL RECORD
JOB
®
R

Submittal Form
LOCATION
SUBMITTED TO
WITLVAS / BWITLVAS
SUBMITTAL PREPARED BY
APPROVED BY
Water Based
DATE Duct Liner Adhesive
DESCRIPTION RELATED SMACNA RECOMMENDATIONS*
WITLVAS is a premium, multi-use, water based, non-flammable,
7.4 Installation Standards For Rectangular Ducts Using Flexible
UL Classified duct liner and insulation adhesive specifically engineered
Liner
and formulated for all types of spray, roller, brush or extrusion
applications. Also available in black as BWITLVAS. S2.3 Each layer of duct liner shall be attached with 90 percent
coverage of adhesive at the liner contact surface area.

S2.4 All transversely oriented edges of liner not receiving metal


FEATURES nosing shall be coated with adhesive. Liner shall be neatly butted
without gaps at transverse joints and shall be coated with adhesive
• Water Based • Great Coverage at such joints before butting.
• Non-Flammable • Seal Cut Edges
• Excellent Tack & Adhesion • Mild Odor S2.6 Ducts with interior widths of 8 in. (203 mm) or less do not
require mechanical fasteners in addition to adhesive.
• Excellent Adhesion to Metal • Immediate Tack
*From SMACNA HVAC Duct Construction Standards Metal and
• Excellent Adhesion to Fibrous • Water Resistant
Flexible • Third Edition • 2005
and Foil Backed Duct Insulation • Low VOC
• Airless Sprayable • Easy Clean-Up • UL 723 Classified
• Brushable • UL 723 Classified • LEED Compliant SCAQMD Rule 11688
• Rollable • LEED Compliant • Conforms to Requirements of:
NFPA 90A and 90B
FDA, USDA and EPA Standards
TYPICAL PROPERTIES ASTM C-916
Base: Synthetic latex
Consistency: Low viscosity liquid ASTM E-84
Solvent: Water
Solids: Approx 40%
Weight: 9.5 lbs./gallon
Solids Content: >40% ITEM# CODE DESCRIPTION
Color: White (WITLVAS) or Black (BWITLVAS) 5106 WIT5LVAS WITLV-AS White 5 Gallon Pail
Odor: Mild 5107 WIT50LVAS WITLV-AS White 50 Gallon Drum
VOC: >5 g/l 5127 BWIT5LVAS BWITLV-AS Black 5 Gallon Pail
Viscosity: >2000 cps 5128 BWIT50LVAS BWITLV-AS Black 50 Gallon Drum
Flammability: Non-Flammable
Effect of Freezing: DO NOT ALLOW TO FREEZE
Storage Life: One year (unopened)
Clean With: Warm Water/Soap when wet; solvent when dry
Method of Application: Brush, roller, standard spray, airless
SUGGESTED SPECIFICATIONS
spray or roller coated All metal duct shall be lined according to SMACNA HVAC Duct Con-
Preparation: Surface must be dry, dirt, oil and grease free struction Standard. Each layer of duct liner shall be attached with 90%
Coverage: Up to 530 sq. ft. / gal depending on application coverage of adhesive at the liner contact surface area. Adhesive shall
Water Resistance: Good be UL classified for surface burning characteristics and be water based.
Mildew Resistance: Mold & Mildew resistant Adhesive shall be WITLVAS or BWITLVAS as manufactured by Duro
Application Temperature: 40°F - 110°F Dyne Corporation.
Service Temperature: -20°F - 200°F
Bond Time: 2-10 minutes ADHESIVES
Dry Time: 20-40 minutes* SURFACE BURNING CHARACTERISTICS
* May vary according to temperature and humidity 4KW4
FLAME SPREAD.............0
SMOKE DEVELOPED......0
Also classified in accordance
File # R5286 with ASTM D1929-96
®

Duro Dyne Corporate Headquarters, Bay Shore, NY


631-249-9000 • Fax: 631-249-8346
Duro Dyne Midwest • Duro Dyne West • Duro Dyne Canada ©2020 DURO DYNE CORP.
www.durodyne.com • E-mail: durodyne@durodyne.com Printed in the USA 4/2020

Page 89 of 120
Duct Liner/Resistance Weld Pin
Duct liner pins are used to attach insulation to sheet metal air ducts, and are generally applied during
the duct fabrication stage. They can be welded in place with a manual load spot welder or an automat-
ed spot welder. The duct liner pins are available with a flat top dish or a beveled edge dish-usually de-
termined by user preference.

Specifications

Material Gauge Washer Length

1” Galvanized
Pin-Zinc Coated 10 gauge Flat or Beveled 1/2” to 2”
Dish

800-458-9353
www.hybrocosales.com
Page 90 of 120
Specifications
23 33 13

Sub-
section
Part
2.7,2.8-2.9
Description
Laboratory,Kitchen &
Locker room Exhaust
Comments

4. Page 89 through 90 of 116 - Access doors were submitted under Submittal 23 33 00-1.0 Air Duct
Accessories: Product Data and should be removed from this submittal to avoid confusion. (Confirmed
Pages Removed)

Page 91 of 120
316 Stainless steel plate

Product:316 Stainless steel plate


Standard:JIS, AISI, ASTM, GB, DIN, EN, etc.
Material:201, 202, 304, 304L, 309S, 310S, 316, 316L, 317, 317L, 321, 430, 430F, etc.
Thickness:0.1mm-150mm, or according to the customers' request.
Width:500mm-3000mm, or according to the customers' request.
Length:500mm-6000mm, or according to the customers' request.

316
316 stainless steel, 18cr-12ni-2.5 Mo due to the addition of
Mo, so its corrosion resistance, atmospheric corrosion
resistance and high temperature strength is particularly good,
can be used in harsh conditions;
Excellent work hardening (non-magnetic).
Equipment for the production of seawater, chemicals, dyes,
papermaking, oxalic acid and fertilizers;
Photography, food industry, coastal facilities, ropes, CD rods,
bolts, nuts.
Chemical composition of 316 stainless steel: C≤0.08, Si≤1.00,
Mn≤2.00, P≤0.045, S≤0.03, Ni:10.0-14.0, Cr:16.0-18.5,
Mo:2.0-3.0.
Mechanical properties of 316 stainless steel, tensile strength
(Mpa) 620 MIN, yield strength (Mpa) 310 MIN, elongation (%) 30 MIN, area reduction (%) 40 MIN,
density of 316 stainless steel 8.03g /cm3, austenitic stainless steel is generally used this value.

Page 92 of 120
Stainless steel plate, stainless steel sheet (Hot rolled,cold rolled),
Stainless Steel Sheet/Stainless Steel Plate,
Item
304 316L Stainless Steel Sheet/Stainless Steel Plate, stainless steel
sheet price
ASTM A240,GB/T3280-2007,JIS4304-2005,ASTM A167,EN10088-2-
Standard
2005,etc
310S,310,309,309S,316,316L,316Ti,317,317L,321,321H,347,347H,3
04,304L,
Material
302,301,201,202,403,405,409,409L,410,410S,420,430,631,904L,Du
plex,etc
2B,2D,BA,NO.1,NO.4,NO.8,8K,mirror,checkered,embossed,hair
Surface
line,sand blast,Brush,etching,etc
Thicknes
0.01~200mm
s
1000mm,1219mm,1500mm,1800mm,2000mm,2500mm,3000mm,35
Width
00mm,etc
Length 2000mm,2440mm,3000mm,5800mm,6000mm,etc
Package Standard export package,suit for all kinds of transport,or as required.
Containe 20ft GP:5898mm(Length)x2352mm(Width)x2393mm(High)
r 40ft GP:12032mm(Length)x2352mm(Width)x2393mm(High)
Size 40ft HC:12032mm(Length)x2352mm(Width)x2698mm(High)
Price
Ex-Work,FOB,CNF,CFR,CIF,FCA,DDP,DDU,etc
term
MOQ 500Kg
Stainless steel plate applies to construction field, ships building
industry, petroleum,chemical
industries, war and electricity industries, food processing and medical
Applicati
industry, boiler heat
on
exchanger, machinery and hardware fields.Stainless steel plate can
be made according to
the customers requirements.

Page 93 of 120
304 Stainless steel plate

Product:304 Stainless steel plate

Standard: JIS, AISI, ASTM, GB, DIN, EN, etc.


Material:201, 202, 304, 304L, 309S, 310S, 316, 316L, 317, 317L, 321, 430, 430F, etc.
Thickness:0.1mm-150mm, or according to the customers' request.
Width:500mm-3000mm, or according to the customers' request.
Length:500mm-6000mm, or according to the customers' request.

304
304 stainless steel is a common material in stainless steel
with a density of 7.93 g/cm, also known in the industry as
18/8 stainless steel. High temperature resistance 800℃,
with the characteristics of good processing performance,
high toughness, widely used in the industrial and furniture
decoration industry and food and medical industry.
Tensile strength b (MPa)≥515-1035
304 stainless steel atlas
304 stainless steel atlas (6 sheets)
The yield strength is 0.2 (MPa)≥205
Elongation = 5 (%)≥40
Reduction of area bits of p (%)?
Hardness: 201 HBW or less;
92 HRB or less;
210 hv or less
Density (20℃, g/cm) : 7.93
Melting point (℃) : 1398~1454
Specific heat capacity (0~100℃, KJ· kg-1k-1) : 0.50
Thermal conductivity (W·m-1· k-1) :(100℃) 16.3, (500℃) 21.5
Linear expansion coefficient (10-6· k-1) :(0~100℃) 17.2, (0~500℃) 18.4
Resistivity (20 ℃, 10-6 Ω m2 / m) : 0.73
Longitudinal modulus of elasticity (20℃, KN/mm2) : 193

Page 94 of 120
Stainless steel plate, stainless steel sheet (Hot rolled, cold rolled),
Item Stainless Steel Sheet/Stainless Steel Plate,
304 316L Stainless Steel Sheet/Stainless Steel Plate, stainless steel sheet

Standard ASTM A240,GB/T3280-2007,JIS4304-2005,ASTM A167,EN10088-2-2005,etc


310S,310,309,309S,316,316L,316Ti,317,317L,321,321H,347,347H,304,304L,
Material
302,301,201,202,403,405,409,409L,410,410S,420,430,631,904L,Duplex,etc
2B,2D,BA,NO.1,NO.4,NO.8,8K,mirror,checkered,embossed,hair line, sand
Surface
blast, Brush, etching,etc
Thickness 0.01~200mm
Width 1000mm,1219mm,1500mm,1800mm,2000mm,2500mm,3000mm,3500mm,etc
Length 2000mm,2440mm,3000mm,5800mm,6000mm,etc
Package Standard export package,suit for all kinds of transport,or as required.
20ft GP:5898mm(Length)x2352mm(Width)x2393mm(High)
Container
40ft GP:12032mm(Length)x2352mm(Width)x2393mm(High)
Size
40ft HC:12032mm(Length)x2352mm(Width)x2698mm(High)
Price term Ex-Work,FOB,CNF,CFR,CIF,FCA,DDP,DDU,etc

MOQ 500Kg
Stainless steel plate applies to construction field, ships building industry,
petroleum, chemical
industries, war and electricity industries, food processing and medical
Application industry, boiler heat
exchanger, machinery and hardware fields. Stainless steel plate can be made
according to
the customers requirements.

Page 95 of 120
PAGE DELETED

ADC(H)12, ADC(H)22
& ADC(H)W22 AUTHORITY IN AIR CONTROL

SMACNA Standard Access Doors

APPLICATION
Ruskin access doors offer quick, easy and economical installation wherever duct ac-
cess is needed. Manual locks assure tight door closure and the continuous piano-type
hinge models give smooth operation. The ADCW and ADHW models feature a “see
through” panel that permits visual duct inspection without door removal.

STANDARD CONSTRUCTION
Frame 22 gage (.8) galvanized steel with seal

Door 22 gage (.8) galvanized steel


Hinge
Plated steel continuous piano type
(ADH models only)
Cam locks Plated steel - see note 4 for quantity per door
ADH22
Seals Foam gasket
Models ADC14 and ADH14 - 1/2” (12) Foil faced foam
Insulation
Models ADC24 and ADH24 - 1” (25) Fiberglass

DOOR CONSTRUCTION
ADC12 Removable, single skin

ADH12 Hinged, single skin

ADC22 Removable, double skin

ADH22 Hinged, double skin


Removable, double skin with round transparent plexiglass
ADCW22
window
ADC22
Hinged, double skin with round transparent plexiglass win-
ADHW22
dow

DOOR SIZES
Minimum size 6”w x 6”h (152 x 152)

Maximum size 24”w x 24”h (610 x 610)

MAXIMUM OPERATIONAL RATINGS VARIATIONS


Through 12”w x 12”h (305 x 305) - 3” w.g. Additional Cam Locks
Maximum Static Above 12”w x 12”h (305 x 305) - 2” w.g.
Pressure Stainless Steel Cam Locks
(per SMACNA Duct SMACNA standard access doors (double skin only) have Brass Plated Cam Locks
Construction Stan- been tested to higher pressures but will not be constructed Ventlock 100 latches
dards) per SMACNA Standards and will leak more. Refer to page 2
for more information 304 Stainless steel construction
Aluminum construction
20 gage (.9) door panels
INSTALLATION
Security chain
Cut hole 11/8” (28) smaller than door size Stainless Steel hinge
Wire reinforced glass window
Neoprene door seal
NOTE: Intermediate sizes between 6” x 6” (152 x 152) and
1. Dimensions shown in parenthesis ( ) indicate millimeters. 24” x 24” (610 x 610)
2. Access doors furnished actual size.
3. For doors larger than 24” x 24” (610 x 610) see GPAD.
4. ADH Models – Doors 16” (406) and under have one lock, doors over 16” (406) have two locks.
ADC Models – Doors 16” (406) and under have two locks, doors over 16” (406) have four locks.

Spec ADC12-120/Replaces ADC12-305 ALL STATED SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE OR OBLIGATION. Ruskin® January 2020

Page Page
96 1of 120
PAGE DELETED

PERFORMANCE DATA
12” x 12” ACCESS DOOR
10

Double Skin
Hinge Door

Single Skin
Hinge Door
Double Skin
Cam Door

Single Skin
Cam Door
Static Pressure, Inches W.G.

0.1
1 5 10 20 50 100
Leakage, CFM/Sq. Ft.

Tab
Frame Duct

Frame seal

Door seal
Door insulation

Door panel Door hinge


(ADH models only)

DOOR DETAIL

3900 Doctor Greaves Road


Kansas City, MO 64030
Website: www.ruskin.com
AUTHORITY IN AIR CONTROL Phone: (816) 761-7476

Spec ADC12-120/Replaces ADC12-305 ALL STATED SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE OR OBLIGATION. Ruskin® January 2020

Page Page
97 2of 120
Specifications
23 33 13

Sub-
Section Part 2.12 & 2.13
Metal Hangers , Supports & Framing Systems

Page 98 of 120
Strut Systems Metal Framing

The B-Line series metal framing support system is designed with many
time-saving features. Fully adjustable and reusable, with a complete line of
channels, fittings, and accessories for multi-purpose applications.

SELECTION CHART
for Channels, Materials and Hole Patterns
Strut Systems
Information

Material & Thickness Channel Hole Pattern


Channel Dimensions
Stainless
SH S H17/8 TH KO6
Steel
Height Width Type Type
Channel Steel Alum. 304 316
1 2 3 4

B11 31/4" (82.5) 15/8" (41.3) 12 Ga. -- -- -- 1 1 1 -- 1


B12 27/16" (61.9) 15/8" (41.3) 12 Ga. .105 -- -- 12 1 12 -- 12
B22 15/8" (41.3) 15/8" (41.3) 12 Ga. .105 12 Ga. 12 Ga. 1234 1 1234 1 12
B24 15/8" (41.3) 15/8" (41.3) 14 Ga. .080 14 Ga. 14 Ga. 1234 1 1234 -- 12
B26 15/8" (41.3) 15/8" (41.3) 16 Ga. -- -- -- 1 1 1 -- 1
B32 13/8" (34.9) 15/8" (41.3) 12 Ga. -- 12 Ga. -- 13 1 13 -- 1
B42 1" (25.4) 15/8" (41.3) 12 Ga. -- 12 Ga. -- 13 1 13 -- 1
B52 13/16" (20.6) 15/8" (41.3) 12 Ga. -- -- -- 1 1 1 -- 1
B54 13/16" (20.6) 15/8" (41.3) 14 Ga. .080 14 Ga. 14 Ga. 1234 1 1234 -- 12
B56 13/16" (20.6) 15/8" (41.3) 16 Ga. -- -- -- 1 1 1 -- 1

Channel Nuts

B2000 Series Schedule 40 Pipe Clamps

Part Nomina l Mat'l


No. Pipe Size Ga.
B2001 3/8" (10) 16
Size and Part Number
B2008 1/2" (15) 16
Thread With Without Twirl Copper Tubing Clamps
B2009 3/4" (20) 14
Size Spring Spring Nut
DURA-COPPER™
1/4"-20 N224 N224WO TN224 B2010 1" (25) 14
3/8"-16 N228 N228WO TN228 Part Nominal Mat'l B2011 11/4" (32) 14
No. Tubing Size Ga. B2012 11/2" (40) 12
1/2"-13 N225 N225WO TN225
B2026DCU 1/2" (15) 16
5/8"-11 B2013 2" (50) 12
N255 N255WO --
B2008DCU 3/4" (20) 16
3/4"-10 B2014 21/2" (60) 12
N275 N275WO --
B2030DCU 1" (25) 14 B2015 3" (80) 12
Available Finishes: Electro-Galvanized B2032DCU 11/4" (32) 14 B2016 31/2" (90) 11
B2011DCU 11/2" (40) 14 B2017 4" (100) 11
B2038DCU 2" (50) 12 B2018 41/2" (115) 11
Combo Nut Washers
B2042DCU 21/2" (60) 12 B2019 5" (125) 11
B2046DCU 3" (80) 12 B2020 6" (150) 11
Part Thread
Number Size B2050DCU 31/2" (90) 12 B2021 7" (175) 11
NW524 1/4"-20 B2054DCU 4" (100) 11 B2022 8" (200) 11
NW528 3/8"-16
Available Finishes: Electro-Galvanized, Aluminum, Stainless,
NW525 1/2"-13
DURA-COPPER Painted, Hot-Dip Galvanized and PVC coated.
Nut and bolts are included with all two-piece clamps.
Available Finishes: Electro-Galvanized ** Add “PA” to Part No. for Pre-assembled

All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified.
Eaton 17 B-Line series Pipe Hangers & Supports
Page 99 of 120
Strut Fittings

B200 Series B200D Series B141 B341 B140 B143 B133 B132 B101
SquareWasher No Twist 3-Hole Splice 4-Hole Splice 3-Hole Corner 4-Hole Corner 4-Hole Tee 5-Hole Cross 2-Hole Corner
SquareWasher Plate Plate Plate Plate Plate Plate Angle

B230 B104 B115 B844 B105 B107 B172 B280 B280SQ


2-Hole Corner 4-Hole Corner 4-Hole Corner Universal Shelf 3-Hole 5-Hole 4-Hole Splice Post Base Post Base
Angle Angle Angle Bracket Z-Support U-Support Clevis for B22 for B22

B441-22 B441-22A B314


Beam Clamp for Beam Clamp for Universal Shelf
13/16” to 15/8” 15/8” to 31/4” Bracket B198 Series B293 Series B409 Series
3-Hole 5-Hole 4-Hole Splice B297 Series B494 Series
Deep Channel Deep Channel
Z-Support U-Support Clevis Post Base for B22 Post Base for B22

Clamp Catalog Number Selection

Pipe or Pipe & Multi-Grip Standard BVP O.D. Dura-Copper BVT


Conduit Conduit (Rigid) Pipe VibraClamp™ Tubing VirbaClamp™
Size (Rigid & Pipe) (Pipe & Conduit) (Pipe & Conduit) Size (Copper Tubing) (O.D. Tubing)
1/4” 1/4” Pipe & Conduit Clamps
-- -- -- BVP025 -- BVT025
B2000 thru B2006
3/8” B2001 B2207 -- BVP037 3/8” B2024DCU BVT037 B2007 thru B2022
1/2” B2008 B2208 B2400-1/2 BVP050 1/2” B2025DCU BVT050 Dura-Copper™ Clamps B2000 Series
3/4” B2009 B2209 B2400-3/4 BVP075 5/8” B2026DCU BVT062
1” B2010 B2210 B2400-1 BVP100 3/4” B2027DCU BVT075
11/4” B2011 B2211 B2400-11/4 BVP125 7/8” B2008DCU BVT087
11/2” B2012 B2212 B2400-11/2 BVP150 1” -- BVT100
2” B2013 B2213 B2400-2 BVP200 11/8” B2030DCU BVT112
21/2” B2014 -- B2400-21/2 BVP250 13/8” B2032DCU BVT137 Multi-Grip Clamps
3” B2015 -- B2400-3 BVP300 15/8” B2011DCU BVT162 B2207 thru B2213 Standard Pipe Clamps
31/2” B2016 -- B2400-31/2 -- 21/8” B2038DCU BVT212 B2400 Series
4” B2017 -- B2400-4 BVP400 25/8” B2042DCU BVT262
5” B2019 -- B2400-5 -- 31/8” B2046DCU BVT312
BVT VibraClamp™ (Tubing)
35/8”
E

6” B2020 -- B2400-6 -- B2050DCU BVT362 B-LIN50


BVP1” I.P.
1 1/2

BVP VibraClamp™ (Pipe)


8” B2022 -- B2400-8 -- 41/8” B2054DCU BVT412 BVT025 thru BVT412
Bolted Metal Framing Specification
PART 1 - GENERAL
1.01 WORK INCLUDED C. ASTM A1011, 33,000 PSI min. yield - 1.03 QUALITY ASSURANCE stamp shall be included to reference the
A. Continuous slot, bolted framing channels Specification for Steel, Sheet and Strip, A. Manufacturers : Firms regularly engaged type of material used.
and all associated fittings and hardware. Carbon, Hot-Rolled, Structural Quality. in the manufacture of bolted metal framing D. MFMA Compliance: comply with the
B. Trapeze type supports for cable tray, D. ASTM B633 - Specification for Electrodeposited of the types required, whose products latest revision of MFMA Standard
conduit, pipe and other similar systems. Coatings of Zinc on Iron and Steel. have been in satisfactory use in similar Publication Number MFMA-4, “Metal
service for not less than 5 years. Framing”.
C. Use of bolted metal framing as a surface E. ASTM A653 33,000 PSI min. yield G90-
metal raceway. B. A material heat code number shall be E. NEC Compliance: Comply with the
Specification for Steel Sheet, Zinc Coated
stamped on all strut and fittings. This is latest revision NFPA 70 - Article 352
1.02 REFERENCES (Galvanized) by the Hot-Dip Process.
required to maintain traceability of the “Surface Metal Raceways and Surface
A ASTM A108 - Specification for Steel Bars, F. ASTM A1018 - Standard Specification for Steel, product to the material test reports to the Nonmetallic Raceways”.
Carbon, Cold Finished, Structural Quality. Sheet and Strip, Heavy Thickness Coils, ASTM standard. F. UL Compliance: Comply with UL
B. ASTM A123 - Specification for Zinc (hot-dip Carbon, Hot-Rolled, Structural Quality. C. For stainless steel items, the part number “Standard for Surface Metal Raceway
galvanized) Coatings on Products Fabricated G. MFMA - Metal Framing Standards shall contain a material designator and Fittings”.
from Rolled, Pressed, and Forged Steel Publication, MFMA-1. (EXAMPLE: B-Line B22SS6 for type 316
Shapes, Plates, Bars and Strips. or B22SS4 for type 304), or a separate

Page 100 of 120


Technical Data
MATERIALS Electro-galvanized, pre-galvanized, and but is suitable for extended exposure in
Carbon Steel hot-dip galvanized after fabrication. In dry or mildly corrosive atmospheres.
all cases, the zinc protects the steel
Carbon steel is used in the first as a sacrificial anode to repair bare
manufacture of B-Line pipe hangers Hot-Dip Galvanized After
areas on cut edges and gouges.
and supports. Excellent strength Fabrication (ASTM A123)
characteristics and adaptability to When exposed to air and moisture,
After a pipe hanger or fitting has been
cold forming provide a well zinc forms a tough, adherent protective
fabricated, it is completely immersed in
engineered design. By cold forming film consisting of a mixture of zinc
a bath of molten zinc. A metallurgical
the steel, mechanical properties are oxides, hydroxides, and carbonates.
bond is formed, resulting in a zinc
increased, adding to the structural The corrosion resistance of zinc is
coating that completely coats all
integrity of the fabricated hanger. directly related to its thickness and the
surfaces, including edges. Zinc
environment. For example a 0.2 mil
coatings of this specification have a
Stainless Steel (5 μm) coating will last twice as long as
minimum thickness of 1.50 ounces per
a 0.1 mil (2.5 μm) coating in the same
AISI Type 304 and Type 316 are square foot (0.45 kg/m2) on each side
environment.
non-magnetic members of the or a total of 3.0 ounces per square foot
austenitic stainless steel group. (0.9 kg/m2) of steel.
Technical Data

Several conditions make the use of Electro-Galvanized


Hot-dip galvanized after fabrication is
stainless steel ideal. These include (ASTM B633 SC1 or SC3)
recommended for outdoor exposure.
reducing long term maintenance An electro-galvanized process deposits For best results, a zinc rich paint
costs, high ambient temperatures, a coating of zinc on the steel by (available from B-Line) should be
appearance, and stable structural electrolysis from a bath of zinc salts. applied to field cuts. The zinc rich paint
properties such as yield strength, This coating is pure zinc and adheres will provide immediate protection for
and high creep resistance. to the steel with a molecular bond. A field cuts and eliminate the short time
maximum of 0.5 mils (12.7 μm) of zinc period for galvanic action to "heal" the
can be applied by this method. This damaged coating.
coating is recommended for in-door
use in relatively dry areas.
Plastic Coating
Pre-Galvanized Zinc Some products offered by B-Line are
(ASTM A653 Coating plastic or vinyl coated for prevention of
galvanic reaction between materials or
Designation G90)
for noise reduction. These coated
Pre-galvanized zinc is produced by products can also be used where
continuously rolling the steel coils or contact between glass pipe and hanger
sheets through molten zinc at the steel is not desirable. Felt lined hangers may
mills. This is also known as "mill- be substituted for same purpose.
galvanized" or "hot-dipped mill galva-
nized". Coils are then slit to size for
CORROSION fabrication of pipe hangers. Coating Red Primer
thicknesses of G90, is 0.90 ounces per A corrosion resistant metal primer
All metal surfaces exposed to the
square foot (0.27 kg/m2) of steel containing rust inhibitive pigments.
environment are affected by
surface.
corrosion. Depending on the physical
properties of the metal and its
proximity to other dissimilar metals,
an electrochemical reaction may Zn
ZnFe
occur which causes an attack on the
metal itself, resulting in corrosion. Fe
ZnO
Chemical corrosion is limited to
highly corrosive environments, high
temperatures, or a combination of
both. Protection of cut edges with zinc coatings.

Cut edges and welded areas are


not zinc coated; however, zinc near the
FINISHES uncoated metal becomes a
Zinc Coatings sacrificial anode which protects the
bare areas after a short period of time.
Protective zinc coatings are available Pre-galvanized steel is not
on a number of pipe hangers and generally recommended for use
accessories in three basic forms: outdoors in industrial environments,

19 Pipe Hangers & Supports


Page 101 of 120
Technical Data
DURA-COPPER™ and Samples are selected on a routine
DURA-GREEN™ Epoxy Coatings basis for Salt Spray (fog) testing to
DURA-COPPER and DURA-GREEN verify the quality of the finish. These
are water borne epoxy coatings tests are performed in accordance with
applied to B-Line products by a ASTM B117-73 and evaluated and
precisely controlled cathodic electro- rated according to ASTM D1654-79
deposition process. This process is (Tables 1 & 2). The DURA-COPPER
and DURA-GREEN Epoxy coatings Quality Assurance
accomplished using a conveyor to
transport parts through several have been tested and listed by B-Line’s Quality Assurance Program
cleaning, phosphatizing and application Underwriters Laboratories in has been developed and implemented
stages prior to being baked (See accordance with "Standard for Pipe for compliance to various industry
diagram below). Hanger Equipment for Fire Protection standards and specifications.
Service, UL 203" and meet or exceed
This custom designed paint system is all requirements of Federal
used for painting all copper painted Specification TT-C-490B Paragraph 3.
hanger parts and all green channel,
slotted angle and fittings.

Technical Data
DURA-COPPER™ & DURA-GREEN™ EPOXY COATING PROCESS
TANK 1 TANK 2 TANK 3 TANK 4 TANK 5 TANK 6 TANK 7 TANK 8 BAKE OVEN
Parts are Rinse is Phosphatized The material Deionized rinse The electro- The first The final rinse The curing
thoroughly applied to sealer is applied moves through prepares the coating tank post rinse insures a process takes
cleaned and remove to insure clear water metal for the applies a removes any smooth, 20 minutes at a
phosphatized. insoluble salts corrosion resis- rinse to remove cathodic uniform coat of unelectrically nonblemish baking
and unreacted tance and paint excess phos- electro-coating. epoxy paint to attracted finish. temperature of
phosphates. adhesion. phates. the entire solids. 375°F (199°C).
surface.

SALT SPRAY TEST RESULTS DURA-COPPER


DURA-COPPER out performs
Epoxy Copper Plating
4 to 1
Copper Plating

Elapsed Time
(1) All salt spray (fog) tests conducted in accordance with ASTM B117-73 and evaluated and rated
according to ASTM D1654-79 Tables 1 & 2. Tests were performed and certified by an independent testing laboratory.

General Information
Torque
The torque values in this catalog are to be used as a guide only. The relationship between the applied torque or
torque wrench reading and the actual tension created in the bolt may be substantially different. Important factors
affecting torque-tension relationships include friction under the bolt head or nut, hole tolerances, and torque
wrench tolerances. Accuracy of many commercial torque wrenches may vary as much as plus or minus 25%.
Charts and Tables
Charts and tables in this section are compiled from information published by nationally recognized organizations
and are intended for use as a guide only. B-Line recommends that users of this information determine the validity
of such information as applied to their own applications.
Eaton’s B-Line reserves the right to make specification changes without notice.

Pipe Hangers & Supports 20


Page 102 of 120
Technical Data

SECTION 15140 - PIPE HANGERS AND SUPPORTS


Part I - GENERAL
1.01 SECTION INCLUDES
A. The work covered under this section consists of the furnishing of all necessary labor,
supervision, materials, equipment, and services to completely execute the pipe hanger and
supports as described in this specification.

1.02 REFERENCES
A. ASTM B633 - Specification for Electrodeposited Coatings of Zinc on Iron and Steel.
B. ASTM A123 - Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products.
C. ASTM A653 - Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron
Alloy-Coated (Galvannealed) by the Hot-Dip Process.
Technical Data

D. ASTM A1011 - Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural,
High-Strength Low-Alloy, and High-Strength Low-Alloy with Improved Formability.
E. ANSI/MSS SP-58 - Manufacturers Standardization Society: Pipe Hangers and Supports -
Materials, Design, and Manufacture.
F. ANSI/MSS SP-69 - Manufacturers Standardization Society: Pipe Hangers and Supports -
Selection and Application.
G. NFPA 13 - Installation of Sprinkler Systems.

1.03 QUALITY ASSURANCE


A. Hangers and supports used in fire protection piping systems shall be listed and labeled by
Underwriters Laboratories.
B. Steel pipe hangers and supports shall have the manufacturers name, part number, and
applicable size stamped in the part itself for identification.
C. Hangers and supports shall be designed and manufactured in conformance with
ANSI/MSS SP-58.
D. Supports for sprinkler piping shall be in conformance with NFPA 13.

1.04 SUBMITTALS
A. Submit product data on all hanger and support devices, including shields and attachment
methods. Product data to include, but not limited to materials, finishes, approvals, load
ratings, and dimensional information.

Part II - PRODUCTS
2.01 ACCEPTABLE MANUFACTURERS
A. Manufacturer: Subject to compliance with these specifications, pipe hanger and support
systems shall be as manufactured by B-Line, Inc.

2.02 PIPE HANGERS AND SUPPORTS


A. Hangers
1. Uninsulated pipes 2 inch and smaller:
a. Adjustable steel swivel ring (band type) hanger, B-Line Fig. 200.
b. Adjustable steel swivel J-hanger, B-Line B3690.
c. Malleable iron ring hanger, B-Line B3198R or hinged ring hanger,
B3198H.
d. Adjustable steel clevis hanger, B-Line B3104 or B3100.

21 Pipe Hangers & Supports


Page 103 of 120
Specifications
23 33 13

Sub-
section
Part 2.14

Description
Fastner Systems

Page 104 of 120


YOUR ONE SOURCE FOR CONCRETE FASTENERS

PRODUCT CATALOG

p 888.498.5747
f 216.391.5352
1192 East 40th Street
Page 105 of 120 Cleveland, Ohio 44114
www.confast.com
p 888.498.5747
f 216.391.5352
1192 East 40th Street
YOUR ONE SOURCE FOR CONCRETE FASTENERS
Cleveland, Ohio 44114
www.confast.com

TABLE OF CONTENTS:

Thunderstud® 1

Sleeve Anchor 3

Drop-In 4

Machine Screw Anchor 5

Leadwood Screw Anchor 6

Single Expansion Anchor 7

Double Expansion Anchor 8

Lag Shield Anchor 9

Tapcon® Concrete Screws 10

Nylon Nail-It 11

Metal Hit Anchor 12

Split Drive Anchor 13

Strike Anchor 14

Hangar Mate 15

Wall Driller 16

Toggler Bolt 17

Plastic Toggler 18

Page 106 of 120


p 888.498.5747
f 216.391.5352
www.confast.com

TECHNICAL INFO

Approvals: Listed by Underwriters Laboratories (UL), International Conference of Building Officials


(ICBO) carbon steel only, Board of Standards and Appeals (BSA), City of L.A. Meets or exceeds U.S.
Government G.S.A. Specifications FF-S-325 Group 11, Type 4, Class

Applications: Medium to heavy duty into concrete.

Installation: (1) Drill hole into concrete with a carbide tipped masonry drill bit conforming to ANSI B94,
12-77, the same size as the ThunderStud® wedge anchor. If the fixture being fastened is in place and
THUNDERSTUD® being used as a template to locate the ThunderStud® anchor, the mounting hole in the fixture should
afford clearance for the universal wedge clip on the stud. (2) Clean hole, place the ThunderStud®
wedge anchor through the hole in the fixture or directly into the concrete and hammer it in to the drilled
The ThunderStud® wedge anchor con- hole until the threads are below the surface of the fixture/concrete. (3) Turn the nut by hand until the unit
sists of two pieces, permanently pre- is snugged up. Tighten the nut with a wrench, approximately three or four full turns, to complete the fas-
tening.
assembled into a single unit. The car-
bon steel rod is threaded for a portion of Anchor Length: Minimum embedment, plus fixture, plus nut and washer. The ThunderStud® wedge
its length. The extreme end of the anchor requires no maximum hole depth. The depth of the hole in the concrete should be the length of
threaded portion is rounded to protect the wedge anchor minus the thickness of the material being fastened. This will result in some extra
depth to accommodate a minor amount of concrete cutting which may not be able to be cleaned out of
the threads from damage while the hole
anchor is being driven into the hole
drilled in the concrete. The other end of Anchor Spacing: The forces on a ThunderStud® wedge anchor are transferred to the material that it is
the rod has a necked down diameter, installed in. If the anchors are installed too close together, it can cause an interaction of the forces, thus
reducing the holding power of the anchor. As a rule of thumb, the concrete anchor industry has estab-
which runs for a short distance, at the lished a minimum standard of ten (10) anchor diameters for spacing between anchors and five (5)
end of which it tapers outwardly to the anchor diameters from an unsupported edge. When vibration or sudden impact are part of the load con-
full diameter of the rod. A precision dition anchor spacing should be increased.
formed universal clip made of carbon
steel is permanently assembled around ANCHOR MATERIAL COMPOSITION
the necked down diameter to complete MATERIAL STEEL STAINLESS SPECIFICATION STEEL STAINLESS
the anchor. Each package contains the
correct number of nuts and washers. Stud AISI C12L14 303 304 316 ASTM A108 A510 A276 A479

Clip AISI C1010- 304 316 FEDERAL FF-SS325 A581 A582


10181037 GROUP II TYPE FF-S-325
4 CLASS 1

Washer AISI C1010- TYPE 18-8 316 PLATING ZINC QQ-Z- GROUP II
1018 325C

Nut LOW CARBON TYPE 18-8 316 GALVANIZED TYPE II CLASS 3 TYPE 4
ASTM A 563 ASTM A 153 CLASS 1
GRADE A CLASS C PASSIVATED

Page 107 of 120


1
p 888.498.5747
f 216.391.5352
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LENGTH IDENTIFICATION SYSTEM


TECHNICAL DATA

ANCHOR EMBED. Torque 2000 PSI 4000 PSI 6000 PSI


DIAMETER DEPTH Ft/Lb Tension Shear Tension Shear Tension Shear
(in.) (in.) (LB) (LB) (LB) (LB) (LB) (LB)

1-1/8 1170 1443 1771 1813 2773 2635


1/4 1-3/4 5-10 1841 1443 2408 1813 2773 2635
2-3/4 1975 1443 2748 1813 2830 2635
THUNDERSTUD®
1-1/2 1631 4318 3636 5121 4448 6232
3/8 3 25-30 3229 4318 5653 5121 5975 6232
5 4075 4318 6328 5121 6360 6232

2-1/4 3999 7419 6714 9377 9616 9888


1/2 4 50-60 6336 7419 8942 9377 10192 9888
6 6902 7419 10175 9377 12064 9888

3-3/4 4999 8264 8747 12928 9760 16373


5/8 5 75-90 8854 8264 15590 12928 19802 16373
7 9381 8264 16710 12928 17732 16373

3-1/4 6638 12504 11314 17050 16230 22965


3/4 6 150-175 10084 12504 18408 17050 21092 22965
8 11170 12504 19805 17050 22522 22965

3-7/8 8392 18250 16354 20234 16801 23980


7/8 5-3/4 200-250 12064 18250 18250 20234 23404 23980
8-3/4 12784 18250 16850 20234 25575 23980

4-1/2 9773 23617 18250 27605 27460 28909


1 7-1/2 250-300 11890 23617 26726 27605 34960 28909
10 15590 23617 30491 27605 37840 28909

5-1/2 17550 32275 22971 42690 32368 55566


1-1/4 7 400-450 21050 32275 27845 42690 48366 55566
10 27893 32275 34788 42690 61272 55566

ANCHOR SIZE HOLE SIZE MINIMUM STANDARD THREAD EXTRA THREAD


EMBEDMENT LENGTH LENGTH

1/4” all sizes 1/4” 1-1/8” 3/4”

3/8” x 2-1/4” 3/8” 1-1/2” 7/8”

3/8” 3/8” 1-1/2” 1-1/8”

1/2” all sizes 1/2” 2-1/4” 1-1/4”

*1/2” x 7” 1/2” 2-1/4” 1-1/4” 4”

5/8” all sizes 5/8” 2-3/4” 2”

*5/8” x 7” 5/8” 2-3/4” 2” 4”

*5/8” x 8-1/2” 5/8” 2-3/4” 2” 5”

3/4” all sizes 3/4” 3-1/4” 2”


*These anchors come with the standard thread length or
with the extra thread length *3/4” x 7” 3/4” 3-1/4” `2” 3-1/2”

Values shown are average ultimate values and are offered *3/4” x 8-1/2” 3/4” 3-1/4” 2” 4-1/2”
only as a guide and are not guaranteed. A safety factor of
4:1 or 25% is generally accepted as a safe working load.
7/8” 7/8” 3-7/8” 2-1/4”
Reference should be made to applicable codes for the spe-
cific working ratio. *Tested by ATEC in accordance with
1” 1” 4-1/2” 2-1/4”
ASTM E488-90 and ICBO Minimum embedment for satis-
factory anchor performance is 4-1/2 bolt diameters. Deeper
embedments will yield higher tension and shear capacity. 1-1/4” 1-1/4” 5-1/2 3-1/4”

Page 108 of 120


2
p 888.498.5747
f 216.391.5352
www.confast.com

TECHNICAL INFO

Approvals: Listed by Underwriters Laboratories (UL), International Conference of Building Officials


(ICBO), Meets or exceeds U.S. government G.S.A. Specification FF-S-325 Group Vlll, type 1.
Applications: Medium duty into concrete.

Installation: (1) Drill hole into concrete with a carbide tipped masonry drill bit conforming to ANSI B94,
12-77, matching the bit size with the outside diameter of the drop-in anchor being used. Make sure hole
depth exceeds minimum embedment. (2) Clean out concrete dust from hole using a wire brush, com-
pressed air or a blow out bulb. (3) Drive anchor into hole flush with the surface of the concrete. (4)
DROP-IN Using the proper setting tool for the anchor, expand anchor by inserting the setting tool into the anchor
and set with several solid hammer blows. The anchor is set properly when shoulder of setting tool is
flush with the top of anchor. To set anchor below surface: Drill hole deeper than anchor length. Thread
A Drop-In anchor consists of a zinc plat- bolt into anchor. Hammer anchor into hole until bolt head is a desired depth. Remove bolt and set
ed steel tubular expansion shield and a anchor with setting tool as described above.
solid, cone-shaped expander plug. The Anchor Spacing: The forces on a Drop-In Anchor are transferred to the material that it is installed in. If
expander plug is case hardened and the anchors are installed too close together, it can cause an interaction of the forces, thus reducing the
tempered to prevent galling and binding holfing power of the anchor. As a rule of thumb, the expansion industry has established a minimum
during expansion. The shield has four standard of ten (10) anchor diameters for spacing between anchors and five (5) anchor diameters from
an unsupported edge. When vibration or sudden impact are part of the load condition, spacing between
equally spaced slots for a portion of its anchors should be increased.
length, the bottom part may be knurled.
The shield also has a smooth, flange- Bolt Length: Bolt length equals thread length of anchor plus thickness of material to be fastened.
less top that allows either flush or coun-
tersunk installation. the bottom lip of the TECHNICAL DATA
shield is tapered to allow maximum SIZE LENGTH DRILL BIT THRD. LENGTH BOLT DIA. PULL-OUT
depth and holding power.
1/4" 1" 3/8" 7/16" 1/4" 2300 lb.

3/8" 1-9/16" 1/2" 5/8" 3/8" 4100 lb.

1/2" 2" 5/8" 1-3/16" 1/2" 6000 lb.

5/8" 2-1/2" 7/8" 1-3/16" 5/8" 8300 lb.

3/4" 3-3/16" 1" 1-3/16" 3/4" 13600 lb.

Values shown are average ultimate values and are offered only as a guide and are not guaranteed. A safety factor of
4:1 or 25% is generally accepted as a safe working load. Reference should be made in applicable codes for specific
working ratio. Minimum embedment for satisfactory anchor performance is 4-1/2 bolt diameters. Deeper embedments
will yield higher tension and shear capacity.

Page 109 of 120


4
Specifications
23 33 13

Sub-section
Part 2.15

Page 110 of 120


Beam Clamps
Beam Clamps

Beam clamps offered in this section are designed to provide attachment of hanger rods to structural members without drilling or
welding. A wide range of types and sizes are available for various applications.
Materials
Carbon Steel, Malleable Iron and Forged Steel are used in the manufacturing of beam clamps and accessories. Stainless steel and
other materials are available.
Finishes
The standard finishes for mechanical supports are plain steel (oil coated) sometimes referred to as black and Electro-Galvanized
Zinc (ASTM B633 SC3). Hot-Dip Galvanized After Fabrication (ASTM A123), Red Primer, Plastic Coating and DURA GREEN™.
Other special coatings are available upon request.
Note: Due to the design of some products, (threads, connecting hardware, swivels, etc.) items may
or may not be uniformly coated with special finishes. In some cases, the hanger itself may be coated, however, the hardware may
be supplied Electro-Plated, copper plated, or in stainless steel.
Recommended Set screw Torque (unless otherwise specified)
1/4”-20 3/8”-16 1/2”-13 5/8”-11 3/4”-10
4 ft/lbs (5 Nm) 5 ft/lbs (7 Nm) 11 ft/lbs (15 Nm) 21 ft/lbs (28 Nm) 34 ft/lbs (46 Nm)
Over torqued set screws will damage beam clamps in this section.
We are aware that torque wrenches are not used or not available in many instances. In the absence of a torque wrench, the set
screw should be finger tightened to the I-beam and then an additional 1/4 to 1/2 turn applied to the set screw.
Approvals (as noted)
Items in this section are Underwriters Laboratories Listed, Factory Mutual Approved, and comply with Federal Specification
WW-H-171E & A-A-1192A or Manufacturers Standardization Society ANSI/MSS SP-69 & SP-58.

All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified.
Eaton 28 B-Line series Pipe Hangers & Supports
Page 111 of 120
Beam Clamps
B312 - Retaining Strap Material Thickness
14 Gauge (1.9)
Size Range: 9” (228.6mm) to 18” (457.2mm) strap lengths 13/4"
(44.4)
Material: Steel L

Function: Designed for use with B303-B309 and B321 beam clamps.
Finish: Pre-Galvanized 1/2"
11/4"
(12.7)
Order By: Part number and finish. (31.7) 1/4"
(6.3)
Note:
Maximum beam thickness 3/4” (19.0). For thicker beams step up one flange width size.
Requires field forming on beam.

Part For Flange With L Approx. Wt./100


No.

Beam Clamps
in. (mm) in. (mm) Lbs. kg

B312-6 6" (152.4) 9" (228.6) 22 (10.0)


B312-9 9" (228.6) 12" (304.8) 30 (13.6)
B312-12 12" (304.8) 15" (381.0) 40 (18.1)
B312-15 15" (381.0) 18" (457.2) 49 (22.2)

J-Hook and Hex


B3040 - Adjustable Beam Clamp Nut Included
Size Range: 3/8"-16 thru 3/4"-10 rod C
Center of J-Hook to
Material: Steel
bottom of clamp body.
Function: Fits structural I-Beams and wide flange beams, flange B
widths 31/2" (88.9mm) to 8" (203.2mm), thickness up to 1/2" (12.7mm).
Approvals: Conforms to Federal Specification WW-H-171E &
A-A-1192A, Type 54, and Manufacturers Standardization Society
Steel Size
ANSI/MSS SP-69 & SP-58, Type 27. A C
Finish: Plain. Contact customer service for alternative finishes (Rod Size)
Hanger Rod
and materials.
Not Included
Order By: Part number and finish

Part Rod Size B C Steel Size Design Load Approx. Wt./100


No. A in. (mm) in. (mm) in. (mm) Lbs. (kN) Lbs. (kg)

B3040-3/8 3/8"-16 23/4" (69.8) 113/16" (46.0) 1/4" x 11/4" (6.3 x 31.7) 300 (1.33) 120 (54.4)
B3040-1/2 1/2"-13 23/4" (69.8) 13/4" (44.4) 1/4" x 11/2" (6.3 x 38.1) 700 (3.11) 160 (72.6)
B3040-5/8 5/8"-11 3" (76.2) 13/4" (44.4) 1/4" x 13/4" (6.3 x 44.4) 1000 (4.45) 216 (98.0)
B3040-3/4 3/4"-10 33/8" (85.7) 17/8" (47.6) 3/8" x 2" (9.5 x 50.8) 1800 (8.00) 442 (200.5)

All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified.
B-Line series Pipe Hangers & Supports 39 Eaton
Page 112 of 120
Beam Clamps
B3050 - Beam Clamp A
Steel Size
Center of bolt to bottom of
Material: Steel beam flange.
Function: Recommended for the suspending of hanger rod from
the center of an I-beam, equally distributing the load on both sides
of the beam. Use with B3210 eye rod, B3211 welded eye rod A
'W'
or B3200 weldless eye nut.
Bolt and Nut Included C
Approvals: Conforms to Federal Specification WW-H-171E & A-A-1192A,
Type 21 and Manufacturers Standardization Society ANSI/MSS SP-69 &
Bolt Size
SP-58, Type 21.
Finish: Plain. Contact customer service for alternative finishes and
materials.
B
Order By: Part number, type, width of flange and finish.

Part Flange Thickness


Number Bolt Min. Max. A B C Steel Size Design Load
& Size Size in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Lbs. (kN)

B3050-2 X * 1/2"-13 3/16" (4.8) 1/2" (12.7) 13/8" (34.9) 5/8" (15.9) 21/8" (54.0) 1/4"x 11/4" (6.3 x 31.7) 1000 (3.11)
B3050-5 X * 3/4"-10 5/8" (25.9) 1" (25.4) 17/8" (47.6) 7/8" (22.2) 3" (76.2) 1/2"x 2" (12.7 x 50.8) 3000 (6.67)

* Any flange width shown in bottom chart.


Beam Clamps

Flange Width Approx. Wt./100 For Beam Clamp Size


* 'W' 2 5
in. (mm) lbs. (kg) lbs. (kg)

4 4" (101.6) 116 (52.6) 429 (194.6)


5 5" (127.0) 125 (56.7) 458 (207.8)
6 6" (152.4) 134 (60.8) 486 (220.5)
7 7" (177.8) 143 (64.9) 514 (233.2)
8 8" (203.2) 152 (69.0) 543 (246.3)
9 9" (228.6) 160 (72.6) 571 (259.0)
10 10" (254.0) 169 (76.7) 599 (271.8)
12 12" (304.8) 187 (84.8) 656 (297.6)

All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified.
Eaton 40 B-Line series Pipe Hangers & Supports
Page 113 of 120
Beam Clamps
B3055 - Steel Beam Clamp
Size Range: 3/8"-16 thru 1"-8 rod
Material: Steel
Function: Designed for attaching a hanger rod to be centered under beam flanges.
2" (50.8mm) vertical adjustment is provided in the clamp.
Approvals: Conforms to Federal Specification WW-H-171E & A-A-1192A, Type 21
and Manufacturers Standardization Society ANSI/MSS SP-69 & SP-58, Type 21.
Finish: Plain or Electro-Galvanized
Order By: Part number, flange width, and finish.

Note: Consult factory for additional flange widths.

Steel Size
Note:
Box Style
Steel Size Furnished For
W B3055-3/8 x 4"
C
B3055-1/2 x 4"
Bolt and Nut B
B3055-5/8 x 4"
Included B3055-3/4 x 4"
W
B B3055-7/8 x 4"
C B3055-7/8 x 5"
Center of cross bolt to
bottom of side of B3055-1 x 4"
hanger rod nut. B3055-1 x 5"
B A

Beam Clamps
B3055-1 x 6"
(Rod Size)
Hanger Rod
NOTE: Not Included
Slots on bottom
portions of clamp halves
allow 1” (25.4) adjustment for
A variance in flange widths
(Rod Size)
Hanger Rod
Not Included

Rod Size B C Steel Size Design Load


Part No. A in. (mm) in. (mm) in. (mm) Lbs. (kN)

B3055-3/8 3/8"-16 3" (76.2) 4" (101.6) 1/4" x 11/4" (6.3 x 31.7) 550 (2.44)
B3055-1/2 1/2"-13 3" (76.2) 4" (101.6) 1/4" x 11/2" (6.3 x 38.1) 850 (3.78)
B3055-5/8 5/8"-11 31/4" (82.5) 41/2" (114.3) 3/8" x 11/2" (9.5 x 38.1) 1100 (4.89)
B3055-3/4 3/4"-10 31/4" (82.5) 41/2" (114.3) 3/8" x 2" (9.5 x 50.8) 1500 (6.67)
B3055-7/8 7/8"-9 31/2" (88.9) 5" (127.0) 1/2" x 2" (12.7 x 50.8) 2600 (11.56)
B3055-1 1"-8 31/2" (88.9) 51/2" (139.7) 1/2" x 2" (12.7 x 50.8) 4300 (19.12)

Flange Width W Approximate Wt./100 For Beam Clamp Size Lbs. (kg)
in. (mm) B3055-3/8" B3055-1/2" B3055-5/8" B3055-3/4" B3055-7/8" B3055-1"
4" (101.6) 168 (76.2) 201 (91.2) 328 (148.8) 434 (196.8) 657 (298.0) 797 (361.5)
5" (127.0) 181 (82.1) 217 (98.4) 352 (159.6) 466 (211.4) 667 (302.5) 824 (373.7)
6" (152.4) 193 (87.5) 231 (104.8) 373 (169.2) 495 (224.5) 705 (319.8) 877 (397.8)
7" (177.8) 205 (93.0) 246 (111.6) 395 (179.2) 525 (238.1) 744 (337.5) 926 (420.0)
8" (203.2) 214 (97.1) 256 (116.1) 411 (186.4) 546 (247.6) 773 (350.6) 962 (436.3)
10" (254.0) 235 (106.6) 282 (127.9) 449 (203.6) 596 (270.3) 840 (381.0) 1046 (474.4)
12" (304.8) 259 (117.5) 311 (141.0) 493 (223.6) 655 (297.1) 918 (416.4) 1143 (518.4)

All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified.
B-Line series Pipe Hangers & Supports 41 Eaton
Page 114 of 120
Beam Clamps
B3291, B3292, B3293, B3294, B3295, B3296, B3297, B3298
UFS Beam Clamp With Weldless Eye Nut
Available with left hand threads by adding an L to part number Example: B3291L-* C
Size Range: 3/8"-16 thru 2"-41/2 rod C
Material: Forged Steel
Function: Designed for attaching a hanger rod to the
bottom flange of a beam. Adjustable from flange widths
of 3" (76.2mm) to 15" (381.0mm). and flange thickness of E
no greater than 11/32" (26.2mm). E
Approvals: Complies with Federal Specification
WW-H-171E & A-A-1192A (Type 28 without links; B B
Type 29 with links,) and ANSI/MSS SP-58 (Type 28
With
without links; Type 29 with links).
Without Links
Finish: Plain or Electro-Galvanized A Links A
Order By: Part number, rod size and finish.
Note: Design load for B3291 thru B3295 based on
maximum rod size shown. Use the appropriate all
threaded rod design load shown on page 322 for sizes
less than maximum.

B3294 B3293

Beam Clamps
Maximum
Beam Flange Rod Size A
Part No. Thickness (Specify) B C Design Load Approx. Wt./100
*Rod Size In. (mm) * In. (mm) In. (mm) Lbs. (kN) Lbs. (kg)

3/8"-16, 1/2"-13,
B3291-* .60 (15.2) 5/8"-11, 3/4"-10 11/4" (31.7) 11/8" (28.6) 3230 (14.36) 390 (176.9)

B3292-* .60 (15.2) 7/8"-9, 1"-8 111/16" (42.9) 11/8" (28.6) 5900 (26.24) 915 (415.0)
B3293-*∆ .60 (15.2) 3/8"-16, 1/2"-13, 5/8"-11, 111/16" (42.9) 11/8" (28.6) 5900 (26.24) 1300 (589.6)
3/4"-10, 7/8"-9, 1"-8
B3294-* 1.031 (26.2) 7/8"-9, 1"-8 11/2" (38.1) 11/8" (28.6) 5900 (26.24) 2165 (982.0)
B3295-*∆ 1.031 (26.2) 7/8"-9, 1"-8 11/2" (38.1) 11/8" (28.6) 5900 (26.24) 3385 (1535.4)
B3296-* 1.031 (26.2) 1"-8, 11/8"-7, 21/8" (54.0) 11/8" (28.6) 11500 (51.15) 2390 (1084.1)
11/4"-7, 11/2"-6
B3297-*∆ 1.031 (26.2) 11/8"-7, 11/4"-7, 11/2"-6 21/8" (54.0) 11/8" (28.6) 11500 (51.15) 3575 (1621.6)
B3298-* 1.031 (26.2) 13/4"-5, 2"-41/2 49/16" (115.9) 11/8" (28.6) 11500 (51.15) 3675 (1666.9)

'E' Rod Take-Out For Flange Width


Part No. 3" 4" 5" 6" 7" 8" 9" 10" 11" 12" 13" 14" 15"
B3291-* 41/2" 55/16" 41/16" 35/8" 27/8" -- -- -- -- -- -- -- --
B3292-* -- 43/4" 47/16" 41/16" 33/8" -- -- -- -- -- -- -- --
B3293-*∆ -- -- -- -- 515/16" 6" 55/16" 5" -- -- -- -- --
B3294-* -- 613/16" 65/8" 63/8" 57/8" 57/8" 53/8" 413/16" -- -- -- -- --
B3295-* ∆ -- -- -- -- -- -- -- -- 81/8" 73/4" 71/8" 65/8" 61/16"
B3296-* -- 73/16" 7" 63/4" 61/4" 65/16" 513/16" 53/16" -- -- -- -- --
B3297-* ∆ -- -- -- -- -- -- -- -- 81/2" 81/8" 71/2" 7" 67/16"
B3298-* -- 83/8" 87/16" 83/16" 73/4" 73/4" 71/4" 65/8" -- -- -- -- --

To determine (mm) in the above chart, multiply inches by 25.4.


* Rod Size required to finish part number (see Rod Size 'A' in top chart).
∆ These part numbers are furnished with links.

All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified.
B-Line series Pipe Hangers & Supports 43 Eaton
Page 115 of 120
Beam Clamps
B3042 - Top Beam Hook
Size Range: 3/8"-16 and 1/2"-13 rod Steel Size
A
Material: Steel (Rod Size)
Function: Designed for attaching hanger rod to the top flange Hanger Rod
of a beam or angle truss. The support rod completes assembly Not Included
W
and secures it to the flange.
Finish: Plain or Electro-Galvanized
Allows 1/8" (3.2) clearance between hanger
Order By: Part number flange width, flange thickness and
rod and flange of beam.
finish.

For Pipe Size Design Load


Part No. A in. (mm) Lbs. (kN)

B3042-3/8 3/8"-16 3/4"-2" (20-50) 300 (1.33)


B3042-1/2 1/2"-13 21/2"-31/2" (65-90) 500 (2.22)

Approximate Wt./100 Lbs. (kg)


For Width of Beam Flange 'W'
Part No. 4" (101.6) 6" (152.4) 8" (203.2) 12" (304.8)
B3042-3/8 47 (21.3) 62 (28.1) 72 (32.6) 108 (49.0)
Beam Clamps

B3042-1/2 65 (29.5) 86 (39.0) 105 (47.6) 146 (66.2)

B3045 - Side Beam Clamp


Size Range: 3/8"-16 thru 7/8"-9 rods
3” (76.2mm) thru 9” (228.6mm) flange widths
Material: Steel Bolt and Nut Included
Function: Designed for attaching hanger rod to the side of a beam A (Rod Size)
flange. Works on top or bottom of beam. Hanger Rod Not Included
Approvals: Conforms to Federal Specification WW-H-171E &
A-A-1192A, Type 53 and Manufacturers Standardization Society
B
ANSI/MSS SP-69 & SP-58, Type 25.
Finish: Plain or Electro-Galvanized
Order By: Part number, flange width and thickness, and finish.

Rod Size B Flange Width Design Load


Part No. A in. (mm) in. (mm) Lbs. (kN)
B3045-3/8 3/8"-16 21/16" (52.4) 3" - 9" (76.2 - 228.6) 300 (1.33)
B3045-1/2 1/2"-13 25/16" (58.7) 3" - 9" (76.2 - 228.6) 500 (2.22)
B3045-5/8 5/8"-11 27/16" (61.9) 3" - 9" (76.2 - 228.6) 700 (3.11)

All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified.
Eaton 44 B-Line series Pipe Hangers & Supports
Page 116 of 120
Upper Attachments
B3083 - Welded Beam Attachment
B3083WO - Welded Beam Attachment Without Pin
A
B
Size Range: 3/8"-16 thru 2"-41/2 rod Center of cross bolt to bottom
(Rod Size)
Hanger Rod
Material: Steel (Stainless steel available) of attachment. B
Not Included
Function: Designed for attaching hanger rod to the bottom of C
structural steel where heavy loads and large hanger rod sizes are Center of cross bolt to top of
attachment. T x W C
required. Can be welded in place in either the upright or inverted
position. When using B3083WO, attach hanger rod to bolt or pin Steel Size
with a B3200 weldless eye nut or B3210 and B3211 series eye rods.
Approvals: Conforms to Federal Specification WW-H-171E &
A-A-1192A, Type 22 and Manufacturers Standardization Society Bolt or
ANSI/MSS SP-69 & SP-58, Type 22. Pin Size
Finish: Plain or Electro-Galvanized. Contact customer service for D Dia. E
alternative finishes and materials.
B3083
Order By: Part number (with or without hardware) and finish.
Note: When ordering with hardware for sizes 3/8 thru 11/8, hex head
cap screws and hex nuts will be supplied. For 11/4 thru 2, clevis pin
and cotter pins will be supplied. Must be specified with or without
hardware. Field weld where
required.

B3083WO

Pin or Design Load Approx. Wt./100


Rod Size Bolt Size 650° F (349°C) 750°F (399°C) W/O Hardware With Hardware
Part No. A in. (mm) Lbs. (kN) Lbs. (kN) Lbs. (kg) Lbs. (kg)
B3083-3/8 3/8"-16 1/2" (12.7) 730 (3.25) 572 (2.54) 89 (40.3) 110 (49.9)
B3083-1/2 1/2"-13 5/8" (15.9) 1350 (6.00) 1057 (4,70) 87 (39.4) 123 (55.8)
B3083-5/8 5/8"-11 3/4" (19.0) 2160 (9.61) 1692 (7.52) 84 (38.1) 140 (63.5)
B3083-3/4 3/4"-10 7/8" (22.2) 3230 (14.37) 2530 (11.25) 173 (78.4) 268 (121.5)
B3083-7/8 7/8"-9 1" (25.4) 4480 (19.93) 3508 (15.60) 234 (106.1) 376 (170.4)
B3083-1 1"-8 11/8" (28.6) 5900 (26.24) 4620 (20.55) 394 (178.6) 596 (270.2)
Attachments

B3083-11/8 11/8"-7 11/4" (31.7) 7450 (33.14) 5830 (25.93) 402 (182.2) 680 (308.3)
Upper

B3083-11/4 11/4"-7 13/8" (34.9) 9500 (42.25) 7440 (33.09) 734 (332.7) 955 (432.9)
B3083-11/2 11/2"-6 15/8" (41.3) 13800 (61.38) 10807 (48.07) 1460 (661.8) 1817 (823.7)
B3083-13/4 13/4"-5 17/8" (47.6) 18600 (82.73) 14566 (64.79) 1746 (791.5) 2310 (1047.1)
B3083-2 2"-41/2 21/4" (57.1) 24600 (109.42) 19625 (87.29) 2190 (992.7) 2996 (1358.1)

B C Dia. D E T xW
Part No. in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
B3083-3/8 2" (50.8) 7/8" (22.2) 9/16" (14.3) 11/4" (31.7) 1/4" x 2" (6.3 x 50.8)
B3083-1/2 2" (50.8) 7/8" (22.2) 11/16" (17.5) 11/4" (31.7) 1/4" x 2" (6.3 x 50.8)
B3083-5/8 2" (50.8) 7/8" (22.2) 13/16" (20.6) 11/4" (31.7) 1/4" x 2" (6.3 x 50.8)
B3083-3/4 2" (50.8) 11/8" (28.6) 15/16" (23.8) 11/2" (38.1) 3/8" x 21/2" (9.5 x 63.5)
B3083-7/8 3" (76.2) 11/4" (31.7) 11/8" (28.6) 2" (50.8) 3/8" x 21/2" (9.5 x 63.5)
B3083-1 3" (76.2) 11/2" (38.1) 11/4" (31.7) 2" (50.8) 1/2" x 3" (12.7 x 76.2)
B3083-11/8 3" (76.2) 11/2" (38.1) 13/8" (34.9) 23/4" (69.8) 1/2" x 3" (12.7 x 76.2)
B3083-11/4 3" (76.2) 2" (50.8) 11/2" (38.1) 3" (76.2) 5/8" x 4" (15.9 x 101.6)
B3083-11/2 4" (101.6) 21/2" (63.5) 13/4" (44.4) 31/2" (88.9) 3/4" x 5" (19.0 x 127.0)
B3083-13/4 5" (127.0) 23/4" (69.8) 2" (50.8) 33/4" (95.2) 3/4" x 5" (19.0 x 127.0)
B3083-2 5" (127.0) 31/4" (82.5) 23/8" (60.3) 33/4" (95.2) 3/4" x 6" (19.0 x 152.4)

All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified.
Eaton 236 B-Line series Pipe Hangers & Supports
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Specifications
23 33 13

Sub-
section
Part 2.16

Page 118 of 120


Concrete Inserts
Concrete Inserts

Concrete inserts offered in this section are designed to provide a pre-set support point in concrete ceilings, walls, and floors.
A range of inserts with varying design loads are available.

Materials
Carbon Steel and Malleable Iron are used in the manufacture of concrete inserts. Stainless Steel and other materials are
available.

Finishes
The standard finishes for mechanical supports are plain steel (oil coated) sometimes referred to as black and Electro-
Galvanized Zinc (ASTM B633 SC3). Hot-Dip Galvanized After Fabrication (ASTM A123), Red Primer, Plastic Coating,
DURA GREEN™ and other special coatings are available upon request.

Approvals (as noted)


Items in this section are Underwriters Laboratories Listed and comply with Federal Specification WW-H-171E & A-A-1192A
or Manufacturers Standardization Society ANSI/MSS SP-69 & SP-58.

All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified.
Eaton 208 B-Line series Pipe Hangers & Supports
Page 119 of 120
Concrete Inserts
B3014 - Malleable Iron Insert 2"
(50.8)
Material: Malleable Iron 33/8"
(85.7)
Function: Designed to be embedded in concrete to attach 3/8"-16 to
7/8"-9 hanger rods.

How to Install: Attach concrete insert to forms and install reinforcing 13/16"
rods as required. After forms are dismantled, the B3014N nut can be (20.6)
installed and the rod fastened to the nut. The rod should touch the 21/4"
inside top of the insert. (57.1)

Approvals: Underwriters Laboratories Listed when used with


B3014N Insert Nut. Conforms to Federal Specification WW-H-171E &
A-A-1192A, Type 18 and Manufacturers Standardization Society 31/4"
ANSI/MSS SP-69 & SP-58, Type 18. (82.5)

Weight: Approx. Wt./100 - 166 Lbs. (75.3kg)


Horizontal Adjustment:
Finish: Plain or Electro-Galvanized.
For 3/8"-16, 1/2"-13, 5/8"-11 rods - Adjustment is 13/4" (44.4)
Order By: Part number and finish. For 3/4"-10, 7/8"-9 rods - Adjustment is 13/16" (30.2)
(Order B3014N nuts separately).
Design Load: Design Loads based on B3014N malleable iron insert

Concrete Inserts
nut below.
Note: Before installation ensure that concrete is sufficient to
carry the load.

B3014N - Malleable Iron Insert Nut


Size Range: 3/8"-20 through 7/8"-9.
11/4"
Material: Malleable Iron (31.7)

Standard Finish: Plain or Electro-Galvanized 1/2"


(12.7)
Service: Designed for use with the B3014 malleable
iron insert shown above. For 3/8"-16 thru
17/8" 5/8"-11 Tap Sizes 'A'
17/8"
Ordering: Part number and finish. (47.6) (47.6)
1/2"
(12.7)

For 3/4"-10 &


7/8"-9 Tap Size 'A'
15/8"
(41.3)

Tap Size UL Max. Design Load* Approx. Wt./100


Part No. 'A' Pipe Size Lbs. (kN) Lbs. (kg)

B3014N-3/8 3/8"-16 4” 730 (3.25) 22 (10.0)


B3014N-1/2 1/2"-13 8” 1350 (6.00) 22 (10.0)
B3014N-5/8 5/8"-11 10” 1400 (6.23) 20 (9.1)
B3014N-3/4 3/4"-10 10” 1400 (6.23) 29 (13.1)
B3014N-7/8 7/8"-9 10” 1400 (6.23) 29 (13.1)

* When used with B3014 Malleable Iron Insert.

All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified.
B-Line series Pipe Hangers & Supports 213 Eaton
Page 120 of 120

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