Tekton Test Form

TEKTON STRONG BUILDERS CORP.
TE CONNECTIVITY MANUFACTURING
PHILIPPINES INC.
TESTING AND COMMISSIONING

REPORT
Project: TE CONNECTIVITY MANUFACTURING PHILIPPINES INC.
General Contractor: AQUAGEN TECHNOLOGIES INC.
Commissioning Team: TEKTON STRONG BUILDERS CORP.
Tab Supervisor:
Approved By:
Date:
PRE - COMMISSIONING CHECKLIST
Date
Ready Ready
1. HVAC Units & Build-Up Units Date
Yes No Yes No
a. GENERAL d. COILS (ELECTRIC)
Louvers Installed Sizes and construction

Manual dampers adjusted &
locked Airflow Direction
Automatic dampers operating Duct connection
Housing complete Safety switches
Access door closed Contractors and disconnect switches
Condensate drain piping & pan Electrical service and connections
Free from debris and dirt Obstruction &debris
b. FILTERS e. FANS
Type and size Rotation
Number Wheel clearance and balance
Clean Bearing and Motor lubrication
Frame - clean Drive alignment
Temporary Belt tension
c. COILS (HYDRONIC) Drive set screw tight
Size and rows Belt guard in place
Fin spacing and condition Flexible duct connector alignment
Obstruction & debris Starters and disconnect switches
Airflow and Direction Electrical service and connections
Piping leakage VFD set up for correct frequency
Correct piping connections f. VIBRATION ISOLATION
Valves open or set Springs and compression
Air vents or steam traps Base level and free
Provisions for TAB measurement

Ready Ready
2. DUCT SYSTEMS Date 3. PUMPS Date
Yes No Yes No
a. GENERAL a. MOTORS
Manual dampers adjusted & locked Rotation
Doors closed as required Lubrication
Fire dampers open and accessible Alignment
Terminal units open or set Set screws tight
Registers and diffusers open & set Guards in place
Turning vanes in square elbows Starters and disconnect switches
Provisions made for Tab Requirements Electrical servce and connections
Duct work sealed as required b. PIPING
Correct flow and connections
Leakage
Valves open or set
Strainer clean
Air vented
Flexible connections
Cavitation possibilities
c. BASES
Vibration Isolation
Grouting
Leveling
Ready Ready
4. HYDRONIC EQUIPMENT Date 5. HYDRONIC PIPING SYSTEM Date
Yes No Yes No
a. BOILERS Leak tested and flushed
Operating controls & devices Fluid levels and make up
Safety controls & devices Relief or safety valve setting
Lubricatio of pumps andfans Compression tanks / Air vented
Draft controls and Devices Steam traps and connections
Piping connection and flow Strainers clean
Valves open or set Valves open or set
Water make-up provisions Provisions made for TAB measurements
Blow down provisions
6. CONTROL SYSTEM
Electrical connections
b. HEAT EXCHANGERS Data centers operating
Correct flow and connection Outdoor/return damper set
Valves open or set Economizer control set
Air vensts or steam traps Static pressure control set
c. COOLING TOWERS AND
CONDENSERS Space controls operating
Correct flow and proctecton Complete system operating
Valves open or set Valves open or set
Leakage
7. OTHER CHECKS
sump waterr level
Spray nozzle a. Other trade or personel notified of Tab work
requirements.
Fan / Pump rotation
Drives and alignment b. Preliminary data complete
Guards in place c. Test report forms prepared
Starters and Disconnect switches
Electrical connections
Above checklists are to be verified by the installing contractor for verifying system readiness for Testing and Balancing.
PUNCHLIST FORM
1st Philippine Industrial Park (Sto tomas, Equipment:
Site:
Batangas) System ID:
Location:
Project: TE Connectivity
Date:
Item Category Raised by On Cleared
Punchlist Details
No. A B Name Date Date
Category A, Major Punchlist items must be resolved prior to testing & commissioning activities commencing.
Category B, Minor Punchlist not impacting on commissioning, Must be resolved for final Handover.
Punchlist Raised
by:
Signature Date
PL Cleared By:
Signature Date
Verified By:
Signature Date
REMARKS:
EQUIPMENT
PERFORMANCE
TESTING
AIR HANDLING UNIT TEST DATA
Submitted Actual Test
Description Remarks
data Data
Unit Designation AHU 1
Quantity 2
Location 2F Utility Area
Manufacturer
Model Number
Horizontal
Model Type Draw Thru
Area Served Auto Assy
Total Heat (TR) 85 TR
Sensible Heat (TR)
Max Face Velocity
(FPM) 500 FPM
Entering Air
Temperature (DB)
Entering Air
Temperature (WB)
Leaving Air
Temperature (DB)
Leaving Air
Temperature (WB)
Supply Air Flow (CFM) 7514 CFM
Free Air Flow (CFM) 7514 LPS
Total Static Pressure
(Pa) 622 Pa
Water Flow (GPM) 12.87 LPS
Mid Filter 35%
Final Filter 85%
Power 20HP
Voltage 460V

Actual Test
Description Submitted data Remarks
Data
Quantity 3
Location 2F Utility Area
Manufacturer
Model Number
Horizontal
Area Served Plating
Sensible Heat (TR)
Max Face Velocity
(FPM) 500 FPM
Entering Air
Temperature (DB)
Entering Air
Temperature (WB)
Leaving Air
Temperature (DB)
Leaving Air
Temperature (WB)
Supply Air Flow (LPS) 7514 LPS
Total Static Pressure (
Pa) 622 Pa
Mid Filter 35%
Final Filter 85%
Power 20HP
Voltage 460V

Description Remarks
data Data
Quantity 3
Molding &
Location Stamping
Manufacturer
Model Number
Horizontal
Area Served Plating
Sensible Heat (TR)
Max Face Velocity
(FPM) 500 FPM
Entering Air
Temperature (DB)
Entering Air
Temperature (WB)
Leaving Air
Temperature (DB)
Leaving Air
Temperature (WB)
Total Static Pressure (
Pa) 622 Pa
Mid Filter 35%
Final Filter 85%
Power 30HP
Voltage 460V
PRE-COOL AIR HANDLING UNIT TEST DATA

Description Remarks
data Data
Unit Designation PAU 1
Quantity 4
Location LEVEL 1 &2
Manufacturer
Model Number
Horizontal
Model Type draw thru
HALLWAY,
Area Served OFFICES
Total Heat (TR) 4.2 TR
Sensible Heat (TR) 3.1 TR
Max Face Velocity
(FPM) 500 FPM
Entering Air
Temperature (DB) 35C
Entering Air
Temperature (WB) 28C
Leaving Air
Temperature (DB) 32C
Leaving Air
Temperature (WB) 25.8C
Free Air Flow (CFM) 250 Pa
Total Static Pressure(
Pa) 622 Pa
Water Flow (GPM) .66 LPS
Mid Filter 85%
Final Filter 85%
Power .75HP
Voltage 230V
FAN TEST DATA

Actual Test
Data
Unit Designation EF 1
Quantity 2
Location TBD
Manufacturer
Serial Number
Service Plating Area
Capacity 6187 LPS
ESP 375 Pa
Fan Motor Power 5.6 kW
Fan Motor Voltage 460V
Fan Motor Phase 3
FAN TEST DATA

Actual Test
Data
Quantity 2
Location TBD
Manufacturer
Serial Number
Service Molding Area
Capacity 14158 LPS
ESP 375 Pa
Fan Motor Phase 3
FAN TEST DATA
Actual Test
Data
Quantity 2
Location TBD
Manufacturer
Serial Number
Warehouse
Service (Raws)
Capacity 5899 LPS
ESP 375 Pa
Fan Motor Phase 3
FAN TEST DATA

Actual Test
Data
Quantity 2
Location TBD
Manufacturer
Serial Number
Warehouse
Service (Finished)
Capacity 4719 LPS
ESP 375 Pa
Fan Motor Power 3.72kW
Fan Motor Phase 3
FAN TEST DATA

Actual Test
Data
Quantity 1
Location Level 1
Manufacturer
Serial Number
Lvl 1 Female
Service toilet
Capacity 165 LPS
ESP 250 Pa
Fan Motor Power .1 kW
Fan Motor Voltage 230 V
Fan Motor Phase 1
FAN TEST DATA

Actual Test
Data
Quantity 3
Location Level 1 & 2
Manufacturer
Serial Number
Service Male toilet
Capacity 142 LPS
ESP 230 Pa
Fan Motor Phase 1
FAN TEST DATA
Actual Test
Data
Quantity 6
Location Level 1 & 2
Manufacturer
Serial Number
Male & Female
Service toilet
Capacity 94.4 LPS
ESP 230 Pa
Fan Motor Phase 1
FAN TEST DATA

Actual Test
Data
Quantity 1
Location Level 1
Manufacturer
Serial Number
Service Clinic toilet
Capacity 47.19 LPS
ESP 230 Pa
Fan Motor Phase 1
FAN TEST DATA
Actual Test
Data
Quantity 4
Location Level 1
Manufacturer
Serial Number
Service Janitor & toilet
Capacity 23.6 LPS
ESP 230 Pa
Fan Motor Phase 1
FAN TEST DATA

Actual Test
Data
Quantity 1
Location Level 1
Manufacturer
Serial Number
Cafeteria / Food
Service Prep
Capacity 708 LPS
ESP 350 Pa
Fan Motor Phase 1
FAN TEST DATA
Actual Test
Data
Quantity 1
Location Level 1
Manufacturer
Serial Number
Alkaline & Acid
Service Storage
Capacity 1188 LPS
ESP 250 Pa
Fan Motor Phase 1
WATER COOLED CHILLER TEST DATA
Description Submitted data Actual Test Data Remarks
Unit Designation CH 1
Quantity 1
Location 2F utility area
Manufacturer
Model Number
Model Type
Unit Capacity 2110 kW
Motor Power 325 kW
Motor Volts 460 V
Motor Phase 3
EVAPORATOR TEST DATA
Total LPS 90.84 LPS
Entering
Temperature (˚C) 12.22 ˚C
LeavingTemperature
(˚C) 6.67 ˚C
Numberof Pass 2
Max Pressure Drop
(kPa) 53.8 kPa
Fouling factor 0.0001
CONDENSER TEST DATA
Total LPS 113.6 LPS
Entering
Temperature (˚C) 29.4 ˚C
LeavingTemperature
(˚C) 35 ˚C
Numberof Pass 2
Max Pressure Drop
(kPa) 53.8 KpA
Fouling factor 0.00025
COOLING TOWER UNIT TEST DATA
Unit Designation CT 1
Quantity 1
Location 2F UTILITY AREA
Manufacturer
Model Number
Model Type INDUCED TYPE
Units Served Chiller units
Heat Dissipation
Capacity (LPS) 113.6 LPS
Water Entering
Temperature (˚C) 35(˚C)
Water Leaving
Temperature (˚C) 29.4 (˚C)
Max Pressure Drop
(kPa) 35.87 kPa
Design wet bulb
temperature (˚C) 27.78 (˚C)
Motor Power 30 kW
Motor Voltage 460V
Motor Phase 3
PUMPS TEST DATA
Unit Designation CHWP 1
Quantity 2
Manufacturer
Model Number
Horizontal Split
Case, Double
Model Type Suction,
Centrifugal
Pump
Service Chilled Water
Capacity 90.8 LPS
Total Dynamic Head 672 kPa
Motor Speed 1800 rpm
Motor Power 93.2 kW
Motor Voltage 460 V
Motor Phase 3
Motor Poles 4
Seal Gland Mechanical Seal
PUMPS TEST DATA
Unit Designation CWP1
Quantity 2
Manufacturer
Model Number
Horizontal Split
Case, Double
Model Type Suction,
Centrifugal
Pump
Condenser
Service
Water
Capacity 113.5 LPS
Total Dynamic Head 389.55 kPa
Motor Power 74.6 kW
Motor Voltage 460 V
Motor Phase 3
Motor Poles 4
Seal Gland Mechanical Seal
FAN COIL UNIT (CHILLED WATER TYPE) TEST DATA
Unit Designation FCU 1
Quantity 6
Manufacturer
Serial Number
4-way ceiling
Type
cassette
Automation,
Reception,
Area Served
Store, MGR,
Equip Storage
COOLING DATA
Total Heat (kW) 5.9 kW
Air Flow (LPS) 306.7 LPS
Water Flow (LPS) 0.285 LPS
Entering Water
6.67 (˚C)
Temp. (˚C)
Leaving Water
12.22 (˚C)
Temp. (˚C)
ELECTRICAL DATA
Power 37 watts
Voltage 230 V
Motor Phase 1
Weight (kg) 30 kg
Quantity 7
Manufacturer
Serial Number
4-way ceiling
Type cassette
Mech
Storage,Board
Room, Presence
Area Served
Room, BMS
Room, Vault,
Facilities Office
COOLING DATA
Air Flow (LPS) 420 LPS
Entering Water
Temp. (˚C) 6.67 (˚C)
Leaving Water
Temp. (˚C) 12.22 (˚C)
ELECTRICAL DATA
Power 90 watts
Voltage 230 V
Motor Phase 1
Weight (kg) 32 kg
Quantity 7
Manufacturer
Serial Number
4-way ceiling
Type cassette
Inward QA, PQA,
Spare Parts,
Clinic, Main
Lobby,
Cafeteria, Food
Prep, Training
Area Served
Room, L1 Office,
L2 Office,
Tooling, Prod
Office,
Inspection
Office, Wet Lab
COOLING DATA
Water Flow (LPS) .57 LPS
Entering Water
Temp. (˚C) 6.67 (˚C)
Leaving Water
Temp. (˚C) 12.22 (˚C)
ELECTRICAL DATA
Power 120 watts
Voltage 230 V
Motor Phase 1
Weight (kg) 36 kg
Quantity 14
Manufacturer
Serial Number
Type Wall Mounted
Location,
Area Served DN,DR, MGR1-
10, Docs Room
COOLING DATA
Entering Water
Temp. (˚C) 6.67 (˚C)
Leaving Water
Temp. (˚C) 12.22 (˚C)
ELECTRICAL DATA
Power 9 watts
Voltage 230 V
Motor Phase 1
Weight (kg) 30 kg
Quantity 4
Manufacturer
Serial Number
Type Wall Mounted
Area Served MT1-3, VP Room
COOLING DATA
Entering Water
Temp. (˚C) 6.67 (˚C)
Leaving Water
Temp. (˚C) 12.22 (˚C)
ELECTRICAL DATA
Power 9 watts
Voltage 230 V
Motor Phase 1
Weight (kg) 30 kg
Quantity 3
Manufacturer
Serial Number
Type Ceiling Mounted
Server Room, IT
Area Served Server, Hub
Room
COOLING DATA
Entering Water
Temp. (˚C) 6.67 (˚C)
Leaving Water
Temp. (˚C) 12.22 (˚C)
ELECTRICAL DATA
Power 9 watts
Voltage 230 V
Motor Phase 1
Weight (kg) 30 kg
SPLIT TYPE AC UNIT TEST DATA
DX 1 for Indoor
Unit Designation & ACCU 1 for
outdoor
Server, IT
Service Server, Hub
room
Cooling Capacity 13.19 kW
Fan Coil Unit
Quantity 3
Ceiling
Type
Suspended
Supply Air 635 CFM
External Static
Pressure (Pa)
Air Cooled Condensing Unit
Quantity 3
Cooling Capacity 13.19 kW
Power
5400 watts
Consumption
Refrigerant Suction Ø 22.3
Refrigerant Liquid Ø 9.5
Voltage 230
Phase 3
SCRUBBER EXHAUST TEST DATA
Unit Designation SCR 1
Quantity 1
Location
Service Plating Machine
capacity 1668 LPS
External Static
Pressure
Motor Power
Motor Voltage 460
Motor Phase 3
Motor Frequency 60
MIST ELIMINATOR TEST DATA

Unit Designation ME 1
Quantity 1
Location TBD
Service Plating Machine
Capacity 4719 LPS
External Static Pressure -
Motor Power -
Motor Voltage 460 V
Motor Phase 3
Motor Frequency 60 hz
AIR COMPRESSOR TEST DATA
Actual Test
Data
Unit Designation AC 1
Quantity 1
Service Production Area
Capacity Free Air (LPS) 392 LPS
Capacity Working
8.6 Bar
Pressure
Power 144 kW
Voltage 460 V
Phase 3
Frequency 60 Hz
AIR COMPRESSOR TEST DATA

Actual Test
Data
Unit Designation AC 2
Quantity 1
Service Production Area
Capacity Free Air (LPS) 283 LPS
Capacity Working
8.6 Bar
Pressure
Power 122 kW
Voltage 460 V
Phase 3
Frequency 60 Hz
AIR DRYER TEST DATA
Actual Test
Data
Unit Designation AD 1
Quantity 1
Capacity 392 LPS
Pressure Drop (Bar) .12 Bar
Power 10.7 kW
Voltage 460 V
Phase 3
Frequency 60 Hz
AIR DRYER TEST DATA

Actual Test
Data
Unit Designation AD 2
Quantity 1
Capacity 283 LPS
Pressure Drop (Bar) .12 Bar
Power 8.6 kW
Voltage 460 V
Phase 3
Frequency 60 Hz
AIR RECEIVER TANK TEST DATA
Unit Designation AR 1
Quantity 1
Capacity 2000 L
AIR RECEIVER TANK TEST DATA

Quantity 1
Capacity
HOT WATER BOILER TEST DATA

Actual Test
Data
Service Hot Water
Number of Units 1
Water flow rate (LPS) 12.66 LPS
Heating Capacity 275 kW
Fuel Electric
Power 275 kW
Voltage 460 V
Phase 3
Frequency 60 Hz
PROCESS HOT WATER PUMP TEST DATA
Actual Test
Data
Unit Designation PHWP 1
Type End-Suction (C.P.)
Number of Units 1
Capacity 12.66 LPS
Total Dynamic Head (kPa) 275 kW
Drive Electric
Motor Power 15 HP
Motor Voltage 460 V
Motor Phase 3
Motor Frequency 60 Hz
PROCESS COOLING WATER PUMP TEST DATA

Actual Test
Data
Unit Designation PCWP 1
Type End-Suction (C.P.)
Number of Units 1
Capacity 14.5 LPS
Total Dynamic Head (kPa) 690 Kpa
Drive Flanged Coupled
Motor Power 20 HP
Motor Voltage 460 V
Motor Phase 3
Motor Frequency 60 Hz
EXPANSION TANK TEST DATA
Actual Test
Data
Unit Designation ET - 1
Location Equipment Room
Number of Units 1
Unit Capacity 90 L
Type Bladder

Actual Test
Data
Location Equipment room
Service PCW
Number of Units 1
Unit Capacity 90 L
Type Bladder

Actual Test
Data
Location Boiler room
Service PHW
Number of Units 1
Unit Capacity 90 L
Type Bladder
AIR SEPARATOR TEST DATA
Actual Test
Data
Unit Designation AS - 1
Number of Units 1
Unit Capacity 2880 GPM
Type In line

Actual Test
Data
Service PCW
Number of Units 1
Unit Capacity 460
Type In line

Actual Test
Data
Location Boiler room
Service PHW
Number of Units 1
Unit Capacity 460
Type In line
PRE FILTER TEST DATA
Actual Test
Data
Unit Designation PF - 1
Quantity 1
Capacity 392 LPS
Efficiency 1 micron
PRE FILTER TEST DATA

Actual Test
Data
Unit Designation PF - 2
Quantity 1
Capacity 283 LPS
Efficiency 1 micron
AIR FILTER TEST DATA
Actual Test
Data
Unit Designation AF - 1
Quantity 1
Capacity 392 LPS
Efficiency 1 micron
AIR FILTER TEST DATA

Actual Test
Data
Unit Designation AF - 2
Quantity 1
Capacity 283 LPS
Efficiency 1 micron
HEAT EXCHANGER TEST DATA

Actual Test
Data
Unit Designation HX - 1
Number of units 1
Cold Side
Flow rate 14.5 LPS
Temperature IN 5.5 ˚C
Temperature OUT 12 ˚C
Hot Side
Flow rate 14.5 LPS
Temperature IN 22 ˚C
Temperature OUT 28.5 ˚C
Air
Balancing
Report
Air balancing Matrix
To be completed by test and air balance

To be completed by design engineer technician
Design CFM VAV Min/Max Actual CFM VAV min/max Percent of Design
Pressure Actual # air

Space
Location Supply Return Exhaust Relationship Supply Return Exhaust Suppy Return Exhaust changes
Volume
+0- per hour
Plating
Area
Molding &
Stamping
Area
Raw
Materials
Warehouse
Finished
Goods
Warehouse
Level 1
female
toilet
Level 1 & 2
Male toilet
Level 1 & 2
toilet
clinic toilet
Janitor &
toilet
Tooling
Production
Level 1
Office
Level 2
Office
To be completed by test and air balance
To be completed by design engineer technician
Design CFM VAV Min/Max Actual CFM VAV min/max Percent of Design
Actual #
Pressure
Space air
Location Supply Return Exhaust Relationship Supply Return Exhaust Supply Return Exhaust
Volume changes
+0-
per hour
Inspection
Office
Documents
room
Server
Room
Cafeteria /
Food Prep
Training
room
Alkaline
Storage /
Acid
Storage &
Mezzanine
HUB room
Main Lobby
Facilities
Office
BMS room
Pressurization
0 = Equal: Within +/- 10% of design CFM supply and return/exhaust.
+ = Positive: Exceeds 10% or 50 CFM (which is greater) supply CFM over return/exhaust CFM.
- = Negative: Exceeds 10% or 50 CFM (which is greater) return/exhaust CFM over supply CFM.
Actual Values listed that are more than 10% departure from design values without clarification will not be accepted.
Remarks:
Air balance Technician name & signature:

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TEKTON STRONG BUILDERS CORP.

TESTING AND COMMISSIONING

Project: TE CONNECTIVITY MANUFACTURING PHILIPPINES INC.

General Contractor: AQUAGEN TECHNOLOGIES INC.

Commissioning Team: TEKTON STRONG BUILDERS CORP.

a. GENERAL d. COILS (ELECTRIC)

Louvers Installed Sizes and construction

Automatic dampers operating Duct connection

Housing complete Safety switches

Access door closed Contractors and disconnect switches

Condensate drain piping & pan Electrical service and connections

Free from debris and dirt Obstruction &debris

Type and size Rotation

Number Wheel clearance and balance

Clean Bearing and Motor lubrication

Frame - clean Drive alignment

Temporary Belt tension

c. COILS (HYDRONIC) Drive set screw tight

Size and rows Belt guard in place

Fin spacing and condition Flexible duct connector alignment

Obstruction & debris Starters and disconnect switches

Airflow and Direction Electrical service and connections

Piping leakage VFD set up for correct frequency

Correct piping connections f. VIBRATION ISOLATION

Valves open or set Springs and compression

Air vents or steam traps Base level and free

Provisions for TAB measurement

AIR HANDLING UNIT TEST DATA

AIR HANDLING UNIT TEST DATA

PRE-COOL AIR HANDLING UNIT TEST DATA

FAN TEST DATA

FAN TEST DATA

FAN TEST DATA

FAN TEST DATA

FAN TEST DATA

FAN TEST DATA

FAN TEST DATA

MIST ELIMINATOR TEST DATA

AIR COMPRESSOR TEST DATA

AIR DRYER TEST DATA

AIR RECEIVER TANK TEST DATA

HOT WATER BOILER TEST DATA

PROCESS COOLING WATER PUMP TEST DATA

EXPANSION TANK TEST DATA

EXPANSION TANK TEST DATA

AIR SEPARATOR TEST DATA

AIR SEPARATOR TEST DATA

PRE FILTER TEST DATA

AIR FILTER TEST DATA

HEAT EXCHANGER TEST DATA

To be completed by test and air balance

Pressure Actual # air

Air balance Technician name & signature:

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