BANGALAO, JUNE RODEN E.

BSMESEP-T-4B-T

MACHINE DESIGN 1
1. Compute for the stress in MPa on a 3 cm diameter, 100 cm long steel rod if its
elongation caused by an axial load is 0.12 cm.
𝐹𝐿 𝐿
𝛿𝑡 = = 𝛿𝑡 =
𝐴𝐸 𝐸
1000
1.2 = 𝛿𝑡 [ ]
206786
𝜹𝒕 = 𝟐𝟒𝟖. 𝟏 𝑴𝑷𝒂
2. Calculate the elongation, in inch of a solid steel shaft, SAE1030 carbon steel, 2-7/8
inches in diameter and 5 feet in length that is supporting a direct tensile load of 60,000
lbs, stress concentration factor K-1.47 and the yield strength is 40,000 psi.
𝐹𝐿 60000(5 𝑥 12)
𝛿𝑡 = =𝜋
𝐴𝐸 (2.875)2(30 𝑥 106)
4
𝜹𝒕 = 𝟎. 𝟎𝟏𝟖𝟓 𝒎𝒎
3. Calculate the maximum stress in ksi induced on the above shaft.
𝐹
𝛿𝑚𝑎𝑥 = 𝐾𝑡𝛿0 = 𝐾𝑡
𝐴

60000
𝛿𝑚𝑎𝑥 = 1.47 [𝜋 ]
(2.875)2
4
𝜹𝒎𝒂𝒙 = 𝟏𝟑𝟓𝟖𝟔. 𝟒 𝒑𝒔𝒊 𝒐𝒓 𝟏𝟑. 𝟓𝟗 𝒌𝒔𝒊
4. What is the resulting factor of safety in problem 5? P
𝛿𝑔 40000
𝑁= =
𝛿𝑚𝑎𝑥 13586
𝑵 = 𝟐. 𝟗𝟒𝟒
5. A bolt is subjected to an axial shock loading and the supplied load equals 12 kN.
Assuming allowable stress of 55 MPa, determine the size of the bolt required. Use a
stress concentration factor of 1.8
𝐹
[𝛿𝑡 = 𝐾𝑡 ] = 𝛿𝑡 𝑎𝑙𝑙𝑜𝑤
𝐴
 12000
1.8 [ 𝜋 ] = 55
𝑑 2
4
𝒅 = 𝟐𝟐. 𝟑𝟔 𝒎𝒎
6. (Apr 1997). How many 5/16-inch holes can be punched in one stroke in a steel plate
made of SAE 1010 steel, 7/16 inch thick using a force of 55 tons. The ultimate strength
for shear is 50 ksi.
𝐹
𝛿𝑠 = = 𝛿𝑢𝑠
𝑛[𝜋𝑑𝑡]
55 𝑥 2000
= 50000 ; 𝑛 = 5.12
5 7
𝑛 [𝜋 (16) (16)]

𝟓 𝒉𝒐𝒍𝒆𝒔 𝒐𝒏𝒍𝒚
7. (Oct 1997). What pressure in tons is required to punch a hole 2 inches in diameter
through a 4-inch-thick steel plate?
𝐹 = 80 𝑑𝑡 → 𝑓𝑜𝑟 𝑠𝑡𝑒𝑒𝑙 𝑝𝑙𝑎𝑡𝑒 𝑤𝑖𝑡ℎ 𝑐𝑖𝑟𝑐𝑢𝑙𝑎𝑟 ℎ𝑜𝑙𝑒𝑠
1
𝐹 = 80 (2) ( ) = 𝟒𝟎 𝒕𝒐𝒏𝒔
4
8. (Oct 1997). Determine the minimum diameter of a taper pin to use in fixing a lever to
a 2" diameter shaft if it is to transmit a torque of 700 in-lb. Use an allowable stress of
15 ksi.

∑ 𝑀𝑡 = 0

𝐷 2𝑇
𝑇 = 𝐹 ( ) 𝑜𝑟 𝐹 =
2 𝐷
𝐹
𝛿𝑆 = 𝜋 𝐷2 = 𝛿𝑆 𝐴𝐿𝐿𝑂𝑊
4
2(700)
2
𝜋 𝑚𝑚
𝑑 2 = 15000 ; 𝑑 = 0.2438 𝑚 𝑥 25.4
4 1𝑚
𝒅 = 𝟔. 𝟐 𝒎𝒎
9. A brass liner is 270 mm diameter when the temperature is 17°C. If the coefficient 5 of
5near expansion of the brass is 1.9 x 10 PC, find the temperature to which the liner
should be heated in order to increase the diameter by 2mm.
𝛿𝑡 = ∝ 𝐷 (∆𝑡)

2 = 1.9 𝑥 10−5 (270)(𝑡𝑓 − 17)

 𝒕𝒇 = 𝟒𝟎𝟔. 𝟖 ° 𝑪

10. A prismatic steel bar at 500°F is embedded in a rigid concrete wall. The bar is 40" long
and has a cross sectional area of 0.4 in². What is the axial force in the bar it if its
temperature is reduced to 100°F? The coefficient of thermal expansion is 5x10°/°F.
𝛿𝑡 = 𝛿𝑡
𝐹𝐿
∝ 𝐿∆𝑡 =
𝐴𝐸
𝐹
(5 𝑥 10−6 )(400) =
0.4(30 𝑥 106 )
𝑭 = 𝟐𝟒𝟎𝟎𝟎 𝒍𝒃
11. A hollow nickel-steel shaft, whose outside diameter is twice the inside diameter, is to
transmit 1492kW at 220rpm. The shaft is subjected essentially to torsion. Assuming
an allowable shear stress of 224MPa, determine the size of the hollow shaft required.
16𝑇𝐷𝑜
𝛿𝑠 = = 224
𝜋(𝐷𝑜3 )(1
− 0.54)
𝑫𝒐 = 𝟏𝟏𝟔. 𝟐𝟒 𝒎𝒎
12. What is the maximum moment formula for the beam loaded as shown?
𝑷𝑳
𝑴𝒎𝒂𝒙 =
𝟒
13. What is the maximum moment formula for the beam loaded as shown?
𝑷𝑳
𝑴𝒎𝒂𝒙 =
𝟖
14. (Apr 2002). Find the maximum moment of the beam loaded as shown:

𝒘𝑳𝟐
𝑴𝒎𝒂𝒙 =
𝟖
15. A horizontal simply supported beam, 16 ft long, is subjected to a load of 5000 lb
located at its center. The dimensions of the beam are 2" x 4”, and its weight may be
considered to be uniformly distributed at 1001b/ft. Find its flexural stress.
16. Determine the size of a horizontal section of a square bar, which is to be held firmly
at one end and to support a weight of 1600 kg at the other end. The bar is to be 1 m
long and is to be made from steel with a yield strength of 500 MPa. Use a factor of
safety of 3 and a stress concentration factor of 1.3.
17. A steel band saw blade is 0.7mm thick. Find the value of the bending stress when the
blade is passing around a pulley of 450 mm diameter. Use E 206,900MPa.
𝑀𝑐 𝐸𝑐
𝛿= =
𝐼 𝑃
 (206900)(0.35)
𝛿=
225
𝜹 = 𝟑𝟐𝟏. 𝟖𝟒 𝑴𝑷𝒂
18. The derivative of the moment equation is which of the following?
𝑑𝑚
= 𝑉 → 𝒔𝒉𝒆𝒂𝒓
𝑑𝑥
19. For a W14x43 wide flange structural steel designation, 14 represents:
𝑊14𝑥43 ; 14 → 𝒅𝒆𝒑𝒕𝒉 𝒐𝒇 𝒃𝒆𝒂𝒎, 43 → 𝑤𝑒𝑖𝑔ℎ𝑡 𝑝𝑒𝑟 𝑢𝑛𝑖𝑡 𝑙𝑒𝑛𝑔ℎ𝑡
20. A cantilever member, 40 mm long, has a rectangular cross section of 20mm x 100mm
and supports a load of 6000N at the free end. What is the maximum shear stress?
𝑉𝑏 3𝑉 3 6000
𝛿𝑚𝑎𝑥 = = = [ ]
𝐼𝑏 2𝐴 2 20(100)
𝜹𝒎𝒂𝒙 = 𝟒𝟓 𝑴𝑷𝒂