Tanggal Penilaian Jenis Penilaian Area Nama Workpost No Workpost

Converter and Matte Pond dan east

1/30/2014 Self Assessment 259
Packaging acces road

Converter and
1/30/2014 Self Assessment Converter#4 260
Packaging

Converter and
1/30/2014 Self Assessment Converter General 1 261
Packaging
Converter and
1/30/2014 Self Assessment Main Aisle 261a
Packaging

Converter and
1/30/2014 Self Assessment Converter General - 2 256
Packaging

Converter and
1/30/2014 Self Assessment Converter General 265
Packaging

1/29/2014 Self Assessment SGM Process Plant Dryer General

PA Heavy Equipment
1/29/2014 Self Assessment SGM Process Plant
dan PA LV Dryer

Watulabu dan Super

1/29/2014 Self Assessment SGM Process Plant
Pond

CTS-General Clean
1/24/2014 Self Assessment SGM Process Plant 160
Up

Ducon Scrubber 1 s/d

1/5/2014 Self Assessment SGM Process Plant 169
5

Container General
1/5/2014 Self Assessment SGM Process Plant 169
Repair Bay lt #4
Kiln & CTS
1/24/2014 Self Assessment SGM Process Plant 184
Management Office

HSFO Pump Station (

1/27/2014 Self Assessment SGM Process Plant 173
Main Pump no1 )

HSFO Pump Station (

1/27/2014 Self Assessment SGM Process Plant 174
Main Pump no2 )

1/27/2014 Self Assessment SGM Process Plant Sulphur melter Plant 175
 Lunch room Operator
1/27/2014 Self Assessment SGM Process Plant 176
Sulphur Melter

1/27/2014 Self Assessment SGM Process Plant Kiln Oil Trap 181

1/27/2014 Self Assessment SGM Process Plant Kiln-General Area 185

1/28/2014 Self Assessment SGM Process Plant Control Room Kiln 183

Calcine Crane 1 - 5
24/01/2014 Self Assessment SGM Process Plant 164
dan Catwalk

Calcine crane 1-5 dan

24/5/2014 Self Assessment SGM Process Plant 165
catwalk

1/5/2014 Self Assessment SGM Process Plant Transfercar 1 - 5 166

1/22/2014 Self Assessment SGM Process Plant SP1 168

1/22/2014 Self Assessment SGM Process Plant Lunch room CTS 170

1/22/2014 Self Assessment SGM Process Plant Dos#1 171

1/22/2014 Self Assessment SGM Process Plant DOS2 172

1/24/2014 Self Assessment SGM Process Plant Klin #2&3 178

1/5/2014 Self Assessment SGM Process Plant Kiln #4 179

 Jumlah Sense yang Q1 Self Assessment Score
Assessor Komponen Workpost Hasil Penilaian 5S
comply S1 S2 S3

Matte Pond,Suplay
Emar,Nata
Pump Area,Jalanan 44.92 1 11.29 11.96 20
niel
timur Converter

Lantai #1 Emergency
tank & Filter
room,Lantai #2 room
brom wide & Add
Emar,Nata
conveyor,Lantai 39.58 0 11.29 14.64 11.65
niel
#3,Lantai #4 & Talang
Air,Lantai #5, Control
Room and Skimming
Floor
Emar,Nata Bukit Indah dan Cabin
34.25 0 11.29 11.96 10
niel Operator
Emar,Nata Main aisle &
58.96 2 20 11.96 20
niel Bay#1,#2 #3 &#4
Lunch
Emar,Nata
Room,Converter 60.34 2 18.02 14.64 18.35
niel
Office
Emar,Nata Screening Scrap
46.93 1 11.29 14.64 20
niel Area
Suyanto /
Usman Dryer General 68.17 1 15.71 16.04 10
Daude
Suyanto /
Usman Parking Area 83.8 4 20 17.36 16.7
Daude
Suyanto /
Usman Pond 57.7 0 6.6 12.04 11.65
Daude
Harahap
Car Pit 1- 5 84.7 4 18.02 6.68 20
Rasyid
Ducon Scrubber,
Juniar Underflow & Overflow 87.97 3 13.33 14.64 20
Tank
Container General
Juniar 95.34 5 18.02 17.32 20
Repair Bay lt #4
Harahap Kiln & CTS
69.23 1 13.4 12.04 13.4
Rasyid Management Office
Heat Exchanger &
Marwadi Pump Station Main 77.83 3 17.69 14.72 10.05
Tank 5 & 6
Heat Exchanger &
Marwadi Pump Station Main 79.83 2 17.69 14.72 15.05
Tank 8 & 9
Marwadi Sulphur Melter Plant 68.13 2 13.4 17.36 8.35
 Lunch room operator
Marwadi 95.03 5 20 20 18.35
Sulphur Melter

Oil Trap (Utara &

Marwadi 91.68 4 20 18.68 20
Selatan)
Pond Feed Bin 1-2-3-
4-5,Ditch,Hopper Coal
Marwadi 91.42 5 18.02 18.68 16.7
1-2,Coal Pile DOS 1-
2,DOS 1-2
Wasis
Control room 84.43 4 13.4 17.32 18.35
Budiharto
Calcine Crane,
Dadang
catwalk dan rail
Chaeruddi 81.85 3 15.71 16.04 13.4
( calcine crane
n
1,2,3,4,5 )

Dadang Area Furnace feed bin

Chaeruddi seal & grizzly 5th floor 74.73 3 8.31 18.68 10.05
n Furnace 1,2,3&4

Transfercar
Cabin,Car,Hoist well
Rudin 85.77 4 20 17.36 16.7
& Car pit ( Transfercar
1,2,3,4 & 5 )

Djamiluddi
SP1 85.34 4 8.64 17.36 20
n
Djamiluddi Lunch room operator
91.42 4 13.4 18.68 20
n CTS
lukman Feeding System Dos#
67.83 1 13.4 12.04 10
hakim 1

FEEDING SYSTEM
DOS#2 ( CONVEYOR
ADI
305/306 ,SHUTTLE 56.12 0 15.71 14.68 3.3
SAMPE
CONVEYOR,HOPPE
R DAN FEED BIN)

Kiln2 & 3 Stack to

Akbar.R 81.34 3 8.98 17.36 15
Discharged End
Saharuddi Kiln4 Stack to
33 0 6.6 6.6 6.6
n Discharged End
Q1 Self Assessment Score
Non Compliance Action Plan By Who
S4 S5 5S

membersihkan &
Material Spill di top Flux/Scrap
Menyimpan
bin dan atap Material spill
1.67 0 44.92 material tersebut
Material papan dan steel di Penyimpanan yang tidaktepat
ke tempat yang
puncher
sesuai

2 0 39.58

1 0 34.25

7 0 58.96

9.33 0 60.34

1 0 46.93

14.04 12.38 68.17

17.36 12.38 83.8

15.03 12.38 57.7

20 20 84.7

20 20 87.97

20 20 95.34

14.02 16.37 69.23

17.35 18.02 77.83

15.69 16.68 79.83

16.02 13 68.13
19.34 17.34 95.03

20 13 91.68

20 18.02 91.42

17.36 18 84.43

17.36 19.34 81.85

17.69 20 74.73

14.68 17.03 85.77

19.34 20 85.34

19.34 20 91.42

16.68 15.71 67.83

10.37 12.06 56.12

20 20 81.34

6.6 6.6 33

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Root Cause Harapan When
Complete

tidak ada material spill dan

perlengkapan kerja disimpan
Manager 2/28/2014
setelah digunakan pada tempat
yang sesuai