Monthly Report – January 2021

Project: Taloja CETP upgradation

Team Handling: Rupali, Nitin, Nilesh.

Major Issues Pending on Taloja CETP Plant

Sr. Area/ Equipment Issue to be resolved Action to be taken Responsibility

No.

1 Inlet OCMS
1. Inlet Sensor is not working Waiting for the inlet sensor Nilesh/Pravin
2. pH sensor need to be added from Axis Nano.
in addition to existing
sensor
3. compressed oil free
(instrument) air required for
continuous operation of
inlet sensor

2 Sluice Gates at
screen Chambers
1. Sluice gates are not 1. Waiting for the Nilesh/Pravin
properly closed by KD team shutdown to be given
at inlet and at outlet by MIDC.
2. Mechanical installation has 2. Aquachem team to
been done properly, but empty the screen
sealing has to be done by chamber and give
KDC team. clearance to KD team

3 Mechanical 1. Screen chain has been 1. We have joined the Nilesh/Pravin

Screen damaged during the chain, but the
operation. alignment is not
2. Need to be aligned properly proper. We are
and to be installed on the waiting for the Screen
location vendor for the
alignment issue as
well as for the
material corrosion
issue.
2. Once it is cleared, we
will install the
mechanical screen.
4 Manual Screen Height of screen is short. Scum/any Ordered the SS rods and angle Pravin
floating waste goes above the to increase the height of
manual screen manual screen
5 Auto sampler To be installed near the distribution We have checked the portable Pravin
chamber for hourly sampling in the toilet sent at mhape workshop.
cabin It is suitable for the auto
sampler.
Need small modification for
the same. Once done, auto
sampler can be installed
6 Inlet flow meter Open channel flow meter is not It has to sent at RK Dutts Nitin
for phase I & II showing the head v/s flow properly. works for calibration purpose
(Open channel Also, other unit display is having on 3rd Feb 2021 (as requested
flow meter) some hardware issue by vendor)
7 Eq. Tank Phase 1. We required EOT/Manual 1. Once received we will Mansi/Pravin
1 / Collection chain block for lifting of install the chain block.
Tank Phase 2 submersible pumps. 2. As per information
2. Submersible mixers of eq given by Mr. Umesh
tank phase 1 sent for the Bhutkar, we are
repairing receiving the mixers
on 1st Feb. 2021.
8 Primary Clarifier 1. Scum issue 1. We have now installed Pravin
phase 1/phase 2 the collection tank for
the scum and
instruction has been
given to the
supervisors/operators
for continuous
cleaning of scum box.
2. Only pump for
transfer of scum to the
thickener to be
installed
9 Decanter Phase Third decanter in phase 1 and 2nd 1. Piping to be done Pravin/Vilas
1/phase 2 decanter in phase 2 is not in in HDPE/GRP in Thorat
operation phase 1.
2. We are waiting
for the HMI from
Alfa Laval.
10 Turbo blower one turbo blower is not working We are waiting for the motor Nilesh/Pravin
phase 1 from Aerzen.
11 Turbo blower 2 blowers are not in operation HMI issue in both the blower. Nilesh/Pravin
phase 2 Waiting for same
12 Turbo blower 3 2 blowers are not in operation HMI issue in both the blower Nilesh/Pravin
13 Instrumentation Instrument cabling and termination Nilesh has given additional Nilesh
is remaining 1500 mtr 1 sq mm 4 core
shielded cable requirement.
14 PLC/SCADA HMI of PLC unit is sent for the We are waiting for the HMI of Pravin
repair purpose to kanekar PLC unit
engineering.
After completion of entire PLC
panel room work, we will place
scada system in the room
Documentation:

Plant Lighting: Rupali/ Pravin is working on the same with coordination with the vendor.

Note: Pending points/snag points given to the Manoj, he is already started working on the pending issues.