Vitopend 222

Installation and service VIESMANN
instructions
for contractors
Vitopend 200-W
Type WHKA, 10.5 to 29.3 kW
Gas fired combi boiler
for balanced flue operation
Natural gas and LPG version
For applicability, see the last page
VITOPEND 200-W
5592 817 GB 3/2007 Please keep safe.

Safety instructions
Safety instructions
Please follow these safety instructions closely to prevent accidents and

material losses.
Safety instructions explained & the Code of Practice of relevant

trade associations,
Danger & all current safety regulations as
This symbol warns against the defined by DIN, EN, DVGW, TRGI,
risk of injury. TRF, VDE and all locally applicable
standards.
! Please note
This symbol warns against the
risk of material losses and
If you smell gas
environmental pollution. Danger

Escaping gas can lead to
Note explosions which may result in
Details identified by the word "Note" serious injury.
contain additional information. & Never smoke. Prevent naked
flames and sparks. Never

Target group switch lights or electrical
appliances ON or OFF.
These instructions are exclusively & Close the gas shut-off valve.
designed for qualified personnel. & Open windows and doors.
& Work on gas equipment must only & Remove all people from the
be carried out by a qualified gas fit- danger zone.

ter. & Notify your gas or electricity
& Work on electrical equipment must supplier from outside the

only be carried out by a qualified building.
electrician. & Shut off the electricity supply
& The system must be commissioned to the building from a safe

by the system installer or a qualified place (outside the building).
person authorised by the installer.
If you smell flue gas
Regulations
Danger
Observe the following when working Flue gas can lead to life-threa-
on this system tening poisoning.
& all legal instructions regarding the & Shut down the heating sys-
prevention of accidents, tem.

& all legal instructions regarding & Ventilate the boiler room.
environmental protection, & Close all doors leading to the

5592 817 GB
living space.
2
Safety instructions
Safety instructions (cont.)
Working on the system Repair work
& When using gas as fuel, also close

the main gas shut-off valve and
safeguard against unauthorised
! Please note
Repairing components which
fulfil a safety function can com-
reopening. promise the safe operation of
& Isolate the system from the power your heating system.
supply and check that it is no longer Replace faulty components
'live', e.g. by removing a separate only with original Viessmann
fuse or by means of a main isolator. spare parts.
& Safeguard the system against
unauthorised reconnection. Ancillary components, spare and

wearing parts
! Please note
Electronic modules can be
damaged by electro-static dis- ! Please note
Spare and wearing parts which
charges. have not been tested together
Touch earthed objects, such as with the heating system can
heating or water pipes, to dis- compromise its function. Instal-
charge static loads. ling non-authorised compo-
nents and non-approved
modifications/conversion can
compromise safety and may
invalidate our warranty.
For replacements, use only ori-
ginal spare parts from
Viessmann or those which are
approved by Viessmann.
5592 817 GB
3
Index
Index
Installation instructions
Preparing for installation
Product information .................................................................................... 6
Preparing for installation ............................................................................. 6
Installation sequence
Installing the boiler and making all connections ........................................... 9
Flue gas connection.................................................................................... 10
Gas connection .......................................................................................... 11
Opening the control unit casing ................................................................... 12
Electrical connections................................................................................. 13
Fitting the programming unit into the control unit.......................................... 16
Fitting the front panel .................................................................................. 17
Service instructions
Commissioning, inspection, maintenance
Steps - commissioning, inspection and maintenance ................................... 18
Further details regarding the individual steps .............................................. 20
Coding
Code 1........................................................................................................ 53
Code 2........................................................................................................ 55
Resetting codes to their delivered condition ................................................ 70
Service scans
Service level overview ................................................................................ 71
Temperatures, boiler coding card and brief scans ........................................ 72
Checking outputs (relay test) ...................................................................... 75
Scanning operating conditions and sensors ................................................ 76
Troubleshooting
Fault display ............................................................................................... 79
Fault codes................................................................................................. 81
Repairs ...................................................................................................... 89
Function description
Constant temperature control unit ............................................................... 98
Weather-compensated control unit.............................................................. 99
Extensions for external connections (accessories) ...................................... 101
Control functions ........................................................................................ 105
5592 817 GB
Remote control DIP switches ...................................................................... 111
4
Index
Index (cont.)
Designs
Connection and wiring diagram – internal connections ................................ 113
Connection and wiring diagram – external connections ............................... 115
Parts lists .................................................................................................. 117
Commissioning/service reports ............................................................... 123
Specification ............................................................................................. 124
Certificates
Declaration of conformity ............................................................................ 126
Keyword index .......................................................................................... 127

5592 817 GB
5
Product information
Vitopend 200-W, WHKA
Set up for operation with natural gas E.

May be converted with a conversion kit to natural gas LL or LPG.
The Vitopend 200-W should generally only be delivered to those countries spe-
cified on the type plate. For deliveries to alternative countries, an approved con-
tractor, on his own initiative, must arrange an individual approval in accordance
with the law of the land.
Preparing the boiler installation
On-site preparation of the gas, water and electrical connections:
Installation aid or mounting frame installation instructions.
5592 817 GB
6
Preparing for installation (cont.)
Installation
A Heating flow R p ¾" E Heating return R p ¾"

B Hot water R p ½" F Fill & drain valve
C Gas connection G Cable entry
D Cold water R p ½"
1. Prepare the water connections. 2. Prepare the gas connection

Flush the heating system. according to TRGI or TRF or all
5592 817 GB
local regulations.
7
Preparing for installation (cont.)
3. Prepare the electrical connections.

& Power supply cable: NYM-
J 3 x 1.5 mm 2 , fuse max. 16 A,

230 V~, 50 Hz.
& Accessory cables: NYM with the
required number of conductors

for the external connections.
& Allow all cables in area "G" to
protrude 1200 mm from the wall.
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8
Installing the boiler and making all connections
Installation
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9
Flue gas connection
B Parallel boiler flue connection for

the vertical and horizontal instal-
lation of the flue gas systems 80/
80
C Coaxial boiler flue connection for
the vertical installation of the flue
gas systems 60/100 or 80/125
D Boiler connection bend for the
horizontal installation of the flue
gas system 60/100
1. Release the tensioning screws on

the boiler outlet flange.
2. Insert the boiler flue connection.
Note
Fit the parallel connectors of boiler
flue connection B so they point
towards the left or right.
3. Tighten the tensioning screws.
Flue gas system installation

instructions
A Tensioning screws on the boiler

connection flange
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10
Gas connection
2. Carry out a leak/soundness test.
! Please note
Excessive test pressure
may damage the boiler and
the gas valve.
Max. test pressure
150 mbar. Where higher
pressure is required for
soundness tests, separate
the boiler and the gas valves
Installation
1. Install a gas shut-off valve A. from the gas supply pipe
(undo the fitting).
Conversion to other gas
types: 3. Vent the gas supply pipe.
Conversion kit installation
instructions
Notes regarding operation with

LPG
For the installation of boilers below
ground level, we recommend the
installation of an external safety
solenoid valve in conjunction with
internal extension H1.
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11
Opening the control unit casing
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12
Electrical connections
Information regarding the connection of accessories

For details of accessories, also observe their separate installation
instructions provided.
! Please note
Electronic modules can be damaged by electrostatic discharges.
Touch earthed objects, such as heating or water pipes, to discharge sta-
tic loads to earth.
Installation
5592 817 GB
A Radio clock connection
13
Electrical connections (cont.)
B Vitotrol 100 UTD (only for con-

stant temperature control units)
C Vitotrol 100 UTA (only for constant
temperature control units)
Plug 230 V~ Low voltage plugs

fÖ Power supply ! Outside temperature sensor (only
for weather-compensated control
Danger units)
Incorrect core terminations Installation:
can cause severe injuries & North or north-western wall, 2 to
and damage to the equip- 2.5 m above ground level; in

ment. multi-storey buildings, in the
Never interchange cores upper half of the second floor
"L1" and "N". & Not above windows, doors or
& Install an isolator in the power ventilation outlets

supply line that simultaneously & Not immediately below balco-
separates all non-earthed con- nies or gutters

ductors from the mains with at & Never render over
least 3 mm contact separation. & Cable length max. 35 m with a
& Remove the existing cable cross-section of 1.5 mm 2

grommet when using larger
cross-sections (up to 714 mm). ? Flow temperature sensor for low
Secure the cable with cable loss header (accessories)
grommet F (see page 14) inte-
grated into the casing base. aVG KM BUS subscriber (acces-
& Max. fuse rating 16 A. sories)
& Vitotrol 200 or 300 remote con-
lH Power supply of accessories trol (only for weather-compen-

Where the boiler is installed in wet sated control units)
areas, the connection to the & Vitocom 100
power supply of accessories out- & Extension kit for one heating
side the wet area must not be car- circuit with mixer (only for
ried out at the control unit. The weather-compensated control
power supply connection for units)
accessories can be made immedi- & External extension H1 or H2
ately at the control unit, if the boil-

er is installed outside wet areas.
This connection is controlled
directly with the system ON/OFF
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switch (max. 3 A)
& Vitotrol 100 UTA
& Vitotrol 100 UTD
14
Electrical connections (cont.)
Routing the connecting cables
! Please note
If connecting cables touch hot components they will be damaged.
When routing and securing connecting cables on site, ensure that the
maximum permissible temperatures for these cables are not exceeded.
Installation
A Low voltage connections E Communications module

B 230 V connections F Cable grommet for power supply
C Internal extension cable
D Main PCB
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15
Fitting the programming unit into the control unit
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16
Fitting the front panel
Installation
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17
Steps - commissioning, inspection and maintenance
For further information regarding the individual steps, see the page indicated
Commissioning steps

Inspection steps

Maintenance steps Page

! ! !
• • • 01. Filling the heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
• • • 02. Venting the heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
• • • 03. Checking all connections on the heating water
side and DHW side for leaks
• 04. Checking the power supply connection
• • 05. Setting the time and date (if required) – only for
weather-compensated control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
• 06. Changing the language (if required) – only for
weather-compensated control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• • 07. Checking the gas type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• 08. Changing the gas type (see separate installation
instructions)
• • • 09. Function sequence and possible faults . . . . . . . . . . . . . . . . . . . . . . . 23
• • • 10. Checking the static and supply pressure . . . . . . . . . . . . . . . . . . . . 25
• • • 11. Checking the nozzle pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
• 12. Setting the maximum output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
• 13. Checking the balanced flue system for soundness
(annular gap check) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
• • 14. Draining the heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
• • 15. Checking and cleaning the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
• • 16. Checking and cleaning the flue gas heat
exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
• • 17. Checking the ignition and ionisation electrodes . . . . . . 35
• 18. Flow limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
• • • 19. Checking the diaphragm expansion vessel and
system pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5592 817 GB
• • • 20. Checking the function of all safety valves
18
Steps - commissioning, inspection and . . . (cont.)

Commissioning steps

Inspection steps

Maintenance steps Page

! ! !
• • • 21. Checking the tightness of electrical connections
• • • 22. Checking all gas equipment for soundness at
operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
• • • 23. Flue gas emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
• • • 24. Checking the ionisation current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
• • • 25. Checking the external LPG safety valve (if
installed)
• 26. Matching the control unit to the heating system . . . . . . . 41
• 27. Adjusting the heating curves (only for weather-
compensated control units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
• 28. Connecting the control unit to the LON system
(only for weather-compensated control units) . . . . . . . . . . 49
• 29. Instructing the system user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
• 30. Scanning and resetting the "Service" display . . . . . . . . . . . 51
Service
5592 817 GB
19
Further details regarding the individual steps
Filling the heating system
! Please note
Unsuitable fill water increases the level of deposits and corrosion and
may lead to boiler damage.
& Thoroughly flush the entire heating system prior to filling it with water.
& Only use fill water of potable quality.
& Soften fill water with hardness exceeding 3.0 mol/m 3 , e.g. using a
small softening system for heating water (see Viessmann Vitoset price
list).
& An antifreeze additive suitable for heating systems can be mixed with
the fill water. The antifreeze manufacturer must verify its suitability.
1. Check the inlet pressure of the dia- 4. If the control unit was already
phragm expansion vessel. switched ON before filling began:
Switch ON the control unit and acti-
2. Close the gas shut-off valve. vate the filling program via code
"2F:2".
3. Fill the heating system at boiler fill
& drain valve A in the heating 5. Close boiler fill & drain valve A.
return (on the connection set or on
site). (Minimum system pressure 6. Close the shut-off valves on the
> 0.8 bar). heating water side.
Note Note
If the control unit has not been To call up coding level 1 and for set-
switched ON prior to filling the sys- ting the coding address, see page 53.
tem, then the servomotor of the For function and details of the fill pro-
diverter valve will still be in its cen- gram, see page 106.
5592 817 GB
tral position, and the system will be Whilst the fill program is running, the
completely filled. display shows "bF" (Vitotronic 100) or
"Befüllung" (filling) (Vitotronic 200).
20
Further details regarding the individual steps (cont.)
Venting the heating system
1. Start the control unit. 3. Check the system pressure.
2. Activate the venting program via

code "2F:1".
Note
To call up coding level 1 and for
setting the coding address, see
page 53.
For function and sequence of the
venting program, see page 106.
Whilst the venting program is run-
ning, the display shows "EL"
(Vitotronic 100) or "Entlüftung"
(venting) (Vitotronic 200).
Setting the time and date (if required) – only for weather-
compensated control units
Note Date (see step 2)

& During commissioning, or after a
prolonged time out of use, it may be

necessary to reset the time and
date, if the time flashes in the dis-
play.
& During commissioning these terms
appear in German (delivered condi-

tion):
Service
Press the following keys:

Time (see step 1)
1. a/b for the current time.
2. d to confirm; "Datum" (date)

is displayed.
3. a/b for the current date.

5592 817 GB
4. d to confirm.
21
Changing the language (if required) – only for weather-com-

pensated control units
Note Press the following keys:

When the unit is first taken into opera-
tion the display is in German (default 1. c "Heizkreis wählen" (select
language setting): heating circuit) is displayed.
Select heating circuit (see step 1.) 2. d to confirm; wait approx. 4 s.
3. c press this button again,

"Außentemperatur" (outside
temperature) is displayed.
4. b for the required language.
5. d to confirm.
Outside temperature (see step 3.)
Checking the gas type
Note
The boiler is set up in the factory for natural gas E.
1. Check the gas type and Wobbe 2. Convert the burner in accordance
index (W s) with your gas supply uti- with the details provided by the gas
lity or LPG supplier and compare supply utility or the LPG supplier to
them with the details on the burner match the fuel provided, if these
label. details diverge.
Conversion kit installation

instructions.
5592 817 GB
3. For conversion to LPG

Adjust code "1E:1" (see coding
level 1 page 53).
22
4. Record the gas type in the service

report on page 123.
Wobbe index ranges

Gas type Wobbe index range
kWh/m 3 MJ/m 3
Delivered condition
Natural gas E 12.0 to 16.1 43.2 to 58.0
GZ 50
After conversion
Natural gas LL 10.0 to 13.1 36.0 to 47.2
Natural gas L S 8.45 to 10.0 36.0 to 47.2
GZ 35
Natural gas LW 9.86 to 12.0 35.5 to 43.4
GZ 41.5
Natural gas S 10.1 to 11.55 36.3 to 41.6
LPG P 20.3 to 21.3 72.9 to 76.8
Function sequence and possible faults
Display screen Measures

Control unit is- No Increase set
sues heat de- value and ensure
mand heat is drawn off
Yes
Fan starts No after approx. Check the fan, fan

200 s fault F9 connecting
Service
cables, power at
the fan and fan
control
Yes
Air pressure No after approx. Check the ba-

switch enables 200 s fault E6 lanced flue sys-
start (contact tem and the air
closed across pressure switch
5592 817 GB
terminals "X8.10"
and "X8.11")
23
Yes
Ignition No Fault F4 Check ignition

module (control
voltage 230 V~
across plugs
"X2.1" and
"X2.2")
Yes
Gas train opens No Fault F4 Check the gas

train (control vol-
tage 230 V~);
check the gas
supply pressure
Yes
Ionisation cur- No Fault F4 Check the ionisa-

rent builds tion current,
(higher than check the elec-
4 µA) trode adjustment
Symbol A and the gas pipe
for airlocks.
Yes
Burner in opera- Stops below the Check flue gas

tion set boiler water system for sound-
temperature and ness (flue gas re-
restarts immedi- circulation),
ately check gas flow
pressure
For further information, see page 79

5592 817 GB
24
Checking the static and supply pressure
Danger
CO build-up as a result of an incorrect burner setup can have serious
health implications.
Carry out a CO test prior to and after work on gas equipment.
Operation with LPG 5. Start the boiler.

Flush the LPG tank twice during com-
missioning/replacement. Thoroughly Note
vent the tank and gas supply lines During commissioning, the boiler
after flushing. can enter a fault state because of
airlocks in the gas pipe. After
approx. 5 s press "E RESET" to
reset the burner.
6. Check the supply (flow) pressure.
Set value:
& Natural gas: 20 mbar
& LPG: 50 mbar
Note
1. Close the gas shut-off valve. Use suitable test equipment with a
resolution of at least 0.1 mbar to
2. Undo the screw inside test connec- measure the supply pressure.
tor A at the gas train, but do not
remove it, and connect the pres- 7. Record the actual value in the ser-
sure gauge. vice report.
Take the action shown in the table.
3. Open the gas shut-off valve.
Service
8. Switch OFF the system at the con-

4. Measure the static pressure and trol unit (the boiler shuts down),
record it in the service report. close the gas shut-off valve,
Set value: max. 57.5 mbar remove the pressure gauge and
close test connector A with the
screw.
5592 817 GB
25
9. Open the gas shut-off valve and

start up the boiler.
Danger
Gas escaping from the test
port leads to a risk of explo-
sion.
Check the test connector for
soundness.
Supply (flow) Supply (flow) Measures

pressure for nat- pressure for
ural gas LPG
below 17.4 mbar below 42.5 mbar Do not start the boiler. Notify your
mains gas or LPG supplier.
17.4 to 25 mbar 42.5 to 57.5 mbar Start the boiler.
above 25 mbar above 57.5 mbar Install a separate gas pressure gover-
nor upstream of the system and regu-
late the inlet pressure to 20 mbar for
natural gas or 50 mbar for LPG. Notify
your mains gas or LPG supplier.
5592 817 GB
26
Checking the nozzle pressure
4. Select the upper rated output.

Constant temperature control
unit:
K + d press simultaneously:
"1" is shown.
a press:
"2" is shown.
Weather-compensated control
unit:
"Relay test" and then
"Base load" is shown.
a "Full load" is shown.
5. Remove cap B from the gas

train.
6. Test the nozzle pressure at the

A Test connector upper rated output. In case of
B Cap deviations from the value
C Screw shown in the following table,
D Phillips screw adjust the nozzle pressure for the
upper rated output at screw C
1. Close the gas shut-off valve. (SW 10).
2. Release the screw inside test 7. Press d.

connector A, but do not remove, Operation with the upper output is
then connect the pressure gauge. terminated. Service
3. Open the gas shut-off valve. Start 8. Select the lower rated output.
the boiler. Constant temperature control
unit:
"1" is shown.
unit:
5592 817 GB
27
9. Test the nozzle pressure at the 13. Switch OFF the system at the
lower rated output. In case of control unit (the boiler shuts
deviations from the value down), close the gas shut-off
shown in the table below, adjust valve, remove the pressure gauge
the nozzle pressure for the lower and close test connector A with
rated output using cross-head the screw.
screw D. Hold screw C (SW 10)
to counter the torque applied. 14. Open the gas shut-off valve and
start up the boiler.
10. Snap cap B into place.
Danger
11. Check the setting values and Gas escaping from the test
record them in the service report. port leads to a risk of
explosion.
12. Press d. Check the test connector
Operation with the lower output is for soundness.
terminated.
Note
The values in the nozzle pressure table apply to the following ambient condi-
tions:
& Air pressure: 1013.25 mbar
& Temperature: 15 °C
Wobbe index see page 23.
Nozzle pressure table

Output kW 10.5 29
Nozzle pressure
Gas Supply pres- Nozzle 7 in
sure in mbar mm
Natural gas E 20/25 1.25 mbar 2.0 15.1
Natural 20/25 1.4 mbar 2.0 14.7
gas LL
Natural gas S 25 1.55 mbar 1.3 10.9
Natural 20 1.4 mbar 2.0 14.7
gas Lw
Natural 13 1.7 mbar 1.1 10.2
gas Ls
LPG 30/37/50 0.89 mbar 3.3 22.6
5592 817 GB
28
Setting the maximum output
You can limit the maximum output for heating operation. The limit is set via the
modulation range.
Note
The value to be entered is the approximate percentage of the max. rated output:
100 % corresponds to 29 kW rated output.
1. Start the boiler. 3. Record the setting for the maxi-

mum output on the additional type
2. K + F press simultaneously: plate supplied with the "technical
"100" flashes (equals documentation". Affix the type
29 kW output) and "A" plate next to the type plate on top
is displayed. of the boiler.
On weather-compen-
sated control units, the
display additionally
shows "Max. output".
a/b for the required output
("34" equals 10.5 kW out-
put).
d to confirm.
Service
5592 817 GB
29
Checking the balanced flue system for soundness (annular

gap check)
A Combustion air test port (ventila-

tion air)
The flue pipe is deemed to be sound if If actual CO2 values are higher or O2
the CO2 concentration in the combus- values are lower, then pressure test
tion air is no higher than 0.2 % or the the flue pipe with a static pressure of
O2 concentration is at least 20.6 %. 200 Pa.
Draining the heating system
! Please note
Risk of scalding
Only drain the heating system
when the boiler water tempera-
ture has dropped below 40 °C.
5592 817 GB
30
1. Switch ON the control unit and call

up the relay test:
unit:
K + d press simultaneously for
at least 2 s.
a/b press, until "5" is dis-
played.
unit:
K + d press simultaneously for
at least 2 s.
a/b press, until "Valve in mid-
dle pos." is displayed.
2. Wait until the valve has moved into

its central position (approx. 5 s),
then switch OFF the main ON/OFF
switch "8" at the control unit.
3. Drain the heating system via the

boiler fill & drain valve A.
Service
5592 817 GB
31
Checking and cleaning the burner
1. Switch OFF the ON/OFF switch 4. Release control unit E and pivot
on control unit E and the power downwards.
supply.
5. Unscrew combustion chamber
2. Close the gas shut-off valve and frame G.
safeguard against reopening.
6. Unscrew combustion chamber
3. Release and remove cover cover F.
5592 817 GB
plate H.
7. Pull plug-in connector B apart.
32
8. Pull the ignition cable plug from 11. Clean the burner, if required, with
ignition unit D and release from compressed air or with a soapy
the air box. solution.
Flush with clean water.
9. Pull the earth cable from the burn-
er. Note
Remove the ignition and monitor-
10. Remove fixing screws A and ing electrodes when cleaning with
remove burner C. a soapy solution or water.
Service
5592 817 GB
33
Checking and cleaning the flue gas heat exchanger
1. Pull the plug from boiler water tem-

perature sensor B and tempera-
ture limiter C.
2. Release plug-in connector clip A

from the connecting pipe and
release fitting D.
3. Pull flue gas heat exchanger E

forward to remove.
4. Clean the flue gas heat exchanger,

if required, with compressed air or
with a soapy solution.
Flush with clean water.
5592 817 GB
34
Checking the ignition and ionisation electrodes
Service
1. Check ignition electrodes A and 3. Check the electrode gaps.

ionisation electrode B for wear Replace the electrodes, if the gaps
and contamination. are not as specified or the electro-
des are damaged. Tighten the elec-
5592 817 GB
2. Clean the ignition electrodes with a trode fixing screws C with 2 Nm.
small brush or emery paper.
35
4. Secure the combustion chamber

cover.
Flow limiter
1. Switch OFF the control unit, shut

off the cold water supply line and
drain the system.
2. Undo Allen screws A.
3. Remove flow switch B and the

flow limiter downwards.
4. Check flow limiter C and replace it

in case of excessive scaling or
damage.
5. Reinstall flow limiter C and flow

switch B.
5592 817 GB
36
Checking the diaphragm expansion vessel and system pres-

sure
1. Pull the leads from air pressure

switch A.
2. Secure cover B.
3. Check the diaphragm expansion

vessel inlet pressure at test port C
and recharge, if required.
4. Secure lid B and push the leads

onto air pressure switch A.
Checking all gas equipment for soundness at operating pres-

sure
Danger
Service
Escaping gas leads to a risk of

explosion.
Check gas equipment for
soundness.
5592 817 GB
37
Flue gas emissions test
Coaxial boiler flue connection Parallel boiler flue connection
Coaxial boiler flue connection bend
A Flue gas
B Ventilation air
1. Connect the flue gas analyser to 4. Check the CO 2 or O 2 and CO con-

test port A. tent. Enter actual values into the
service report.
2. Open the gas shut-off valve. Start
the boiler. 5. Press d.
Operation with the lower rated out-
3. Select the lower rated output. put is terminated.
unit:
"1" is shown.
unit:
5592 817 GB
38
6. Select the upper rated output. 8. Press d.

Constant temperature control Operation with the upper rated out-
unit: put is terminated.
"1" is shown. Maintain limits to EN 483 and EN 297
a press: (CO content < 1000 ppm).
"2" is shown.
Weather-compensated control If the actual value falls outside the
unit: permissible range, check the follow-
K + d press simultaneously: ing:
"Relay test" and then & Balanced flue system for soundness
"Base load" is shown. (see page 30)

a press: & Static and supply pressure (see
"Full load" is shown. page 25)

& Nozzle pressure (see page 27)
7. Check the CO 2 or O 2 and CO con-

tent. Enter actual values into the
service report.
Service
5592 817 GB
39
Checking the ionisation current
2. Adjusting the upper output:

unit:
"1" is shown.
a press:
"2" is shown.
unit:
a press:
"Full load" is shown.
3. Ionisation current when the flame is

first established: min. 4 µA
Steps in case the ionisation current
is < 4 µA:
& Check the electrode gap
& Check the control unit power sup-
A Adaptor cable (available as ply.

accessory)
4. Press d.
1. Connect the test equipment Operation with the upper output is
according to the diagram. terminated.
5. Record the actual value in the ser-

vice report.
5592 817 GB
40
Matching the control unit to the heating system
Note
Subject to the equipment level, the control unit must be matched to the system.
Various system components are recognised automatically by the control unit
and the relevant codes are adjusted automatically.
& For the selection of an appropriate design, see the following diagrams.
& For coding steps, see page 53.
System version 1
One heating circuit without mixer A1
KW Cold water A Vitopend 200-W

WW DHW ! Outside temperature sensor
(only for weather-compen-
sated control units)
B lH Vitotrol 100 (only for con-
Service
stant temperature control

units)
or
External extension H4 for
connecting the Vitotrol 100 to
low voltage
Required coding
5592 817 GB
Operation with LPG 1E:1
41
System version 2
One heating circuit without mixer A1, one heating circuit with mixer M2
and system separation
KW Cold water C Extension kit for one heating cir-

WW DHW cuit with mixer M2
A Vitopend 200-W ? M2 Flow temperature sensor
! Outside temperature sensor sÖ M2 Heating circuit pump
(only for weather-compen- D Plate-type heat exchanger for
sated control units) system separation
B Temperature limiter for limiting
the maximum temperature of
underfloor heating systems
Required coding
5592 817 GB
42
System version 3
One heating circuit without mixer A1, one directly connected underfloor
heating circuit (injection control) with controller without auxiliary power
(three-way version)
KW Cold water B Temperature limiter for limiting

WW DHW the maximum temperature of
A Vitopend 200-W underfloor heating systems
! Outside temperature sensor C Controller without auxiliary
(only for weather-compen- power, three-way version (closes
sated control units) with rising temperature)
Service
sÖ Heating circuit pump for one

heating circuit without mixer
(connection via internal
extension)
5592 817 GB
43
Note
Three-way version available from:
& WSC AG
& Mess- + Regeltechnik
& Weismüllerstr. 3
& D-60314 Frankfurt/M.
& Danfoss
& Antriebs- und Regeltechnik GmbH
& Carl-Ligien-Str. 8
& D-63073 Offenbach/M.
Required coding
Internal extension (accessories) 53:2
System version 4
One heating circuit without mixer A1, one heating circuit with mixer M2
and low loss header
5592 817 GB
KW Cold water WW DHW
44
A Vitopend 200-W C Extension kit for one heating cir-

! Outside temperature sen- cuit with mixer M2
sor (only for weather- ? M2 Flow temperature sensor
compensated control for heating circuit with
units) mixer M2
sÖ A1 Heating circuit pump for a sÖ M2 Heating circuit pump for
heating circuit without heating circuit with
mixer A1 (connection via mixer M2
extension) D Low loss header
B Temperature limiter for limiting ? Flow temperature sensor for
the maximum temperature of low loss header
underfloor heating systems
Required coding
Internal extension (accessories) 53:2
Adjusting the heating curves (only for weather-compensated

control units)
The heating curves illustrate the rela- The room temperature, again,
tionship between the outside tem- depends on the boiler water or the
perature and the boiler water or flow flow temperature.
temperature.
To put it simply: The lower the outside Settings in the delivered condition:
temperature, the higher the boiler & Slope = 1.4
water or flow temperature. & Level = 0 Service

5592 817 GB
45
A Heating curve slope for underfloor B Heating curve slope for low tem-
heating systems perature heating systems
(according to the Energy Savings
Order [Germany])
5592 817 GB
46
Changing the slope and level 1. Slope:

Change with coding address "d3"
in code 1.
Setting range 2 to 35 (equals slope
0.2 to 3.5).
2. Level:
Change with coding address "d4"
in code 1.
Setting range -13 to +40 K.
A Changing the slope

B Changing the level (vertical paral-
lel offset of the heating curve)
Service
5592 817 GB
47
Adjusting the set room temperature
5. Adjust the set day temperature with

Standard room temperature rotary selector "ts".
The value will be automatically
accepted after approx. 2 s.
Accordingly, the heating curve is
adjusted along set room tempera-
ture axis C, which results in modi-
fied start/stop characteristics of the
heating circuit pumps if heating cir-
cuit pump logic function is active.
Reduced room temperature
Example 1: Adjustment of standard

room temperature from 20 to 26 °C
A Boiler water temperature or flow

temperature in °C
B Outside temperature in °C
C Set room temperature in °C
D Heating circuit pump "OFF"
E Heating circuit pump "ON"
Press the following keys: Example 2: Adjustment of reduced

room temperature from 5 °C to 14 °C
1. a "1r" flashes.
A Boiler water temperature or flow
2. d to select heating circuit A1 temperature in °C
(heating circuit without mixer) B Outside temperature in °C
or C Set room temperature in °C
D Heating circuit pump "OFF"
3. a "2r" flashes. E Heating circuit pump "ON"
4. d to select heating circuit with Press the following keys:

mixer M2.
1. a "1r" flashes.
5592 817 GB
48
2. d to select heating circuit A1 5. E Call up the set night tem-

(heating circuit without perature.
mixer)
or 6. a/b Change the value.
3. a "2r" flashes. 7. d Confirm the value.
4. d to select heating circuit

with mixer M2.
Connecting the control unit to the LON system (only for

weather-compensated control units)
The LON communication module Note

(accessories) must be plugged in. The data transfer via LON can take
several minutes.
Installation instructions
LON communication module
Single boiler system with Vitotronic 200-H and Vitocom 300
Set up the LON subscriber numbers Note

and further functions via code 2 (see In the same LON system, the same
the following table). number cannot be allocated twice.
Only one Vitotronic may be programmed as fault manager.
Boiler control unit Vitotronic 200-H Vitotronic 200-H Vitocom

Service
Subscriber no. 1 Subscriber no. 10 Subscriber no. 11 Subscriber

Code "77:1" Code "77:10" Set code "77:11" no. 99
Control unit is fault Control unit is not Control unit is not Device is fault
manager fault manager fault manager manager
Code "79:1" Code "79:0" Code "79:0"
5592 817 GB
Control unit trans- Control unit re- Control unit re- Device re-
mits the time ceives the time ceives the time ceives the
Code "7b:1" Set code "81:3" Set code "81:3" time
49
Boiler control unit Vitotronic 200-H Vitotronic 200-H Vitocom

Control unit trans- Control unit re- Control unit re- —
mits outside tem- ceives outside tem- ceives outside tem-
perature perature perature
Set code "97:2" Set code "97:1" Set code "97:1"
LON subscriber fault LON subscriber LON subscriber —
monitoring fault monitoring fault monitoring
Code "9C:20" Code "9C:20" Code "9C:20"
Updating the LON subscriber list
Only possible if all subscribers are 2. e The subscriber list is

connected and the control unit is pro- updated after approx.
grammed to be fault manager (code 2 min.
"79:1"). The subscriber check is
completed.
Press the following keys:
1. L + d simultaneously for
approx. 2 s.
Subscriber check
initiated (see page 50).
Carrying out a subscriber check
Communication with the system devices connected to the fault manager is

tested with a subscriber check.
Precondition:
& The control unit must be pro-
grammed as fault manager (code

"79:1")
& The LON subscriber number must
be programmed in all control units

(see page 49)
& The LON subscriber list in the fault
manager must be up to date (see A Consecutive number in the sub-

page 49) scriber list
B Subscriber number
5592 817 GB
50
Press the following keys: 4. "Check OK" is displayed during

communication between both
1. L + d simultaneously for devices.
approx. 2 s. or
The subscriber check
has been initiated. "Check not OK" is displayed if
there is no communication
2. a/b for the required subscri- between both devices. Check the
ber. LON connection.
3. d Check is enabled 5. Repeat points 2 and 3 to check

"Check" flashes until its further subscribers.
completion.
The display and all key 6. L + d simultaneously for
illuminations for the approx. 1 s.
selected subscriber flash The subscriber check is
for approx. 60 s. completed.
Instructing the system user
The system installer must hand the operating instructions to the system user
and instruct him/her in the operation of the system.
Scanning and resetting the "Service" display
The red fault indicator flashes when the limits set via coding address "21" and
"23" have been reached. The programming unit display flashes:
& On a constant temperature control unit:
& The defaulted hours run or the defaulted interval with clock symbol "u" (sub-
Service
ject to setting)
& On a weather-compensated control unit:
& "Service"
Note
Set code "24:1" and then code "24:0" if a service is carried out before the ser-
vice display is shown; the set service parameters for hours run and interval are
then reset to 0.
5592 817 GB
Press the following keys: 2. a/b Scan service messages.
1. c The service scan is active.
51
3. d The service display will be Note

cleared (for a weather- An acknowledged service message
compensated control unit: can be redisplayed by pressing d
"Acknowledge: Yes", (approx. 3 s).
reconfirm with d).
The red fault display con-
tinues to flash.
After a service has been carried out
1. Reset code "24:1" to "24:0". 2. Reset the burner hours run, burner
The red fault indicator extin- starts and consumption, if required.
guishes. Press the following keys:
c Scanning is active.
Note a/b for the selected value.
If coding address "24" is not reset, e The selected value will be
the "Service" message reappears: set to "0".
& On a constant temperature con- a/b for further scans.
trol unit: d Scanning is completed.
& After 24 hours
& On a weather-compensated con-
trol unit:
& At 07:00 h on Monday
5592 817 GB
52
Coding
Code 1
Calling up code 1
Note 2. a/b for the required coding

& On weather-compensated control address; the address
units, codes are displayed as plain flashes.
text.
& Codes that are irrelevant due to the 3. d to confirm.
system equipment level or the set-
ting of other codes will not be dis- 4. a/b for the selected value.
played.
& Heating systems with one heating 5. d to confirm; the display
circuit without mixer and one heat- briefly shows "accepted"
ing circuit with mixer: (weather-compensated
& Initially, the possible coding control unit); the address
addresses "A0" to "d4" for the heat- flashes again.
ing circuit without mixer A1 are
scanned; then the coding addresses 6. a/b for the selection of further
for the heating circuit with mixer M2 addresses.
are scanned.
7. K + L press simultaneously for
Press the following keys: approx. 1 s; code 1 is ter-
minated.
1. K + L simultaneously for
approx. 2 s.
Overview
Coding
Service
Coding in the delivered condition Possible change
System design
00:2 System version 1, 3: 00:4 1 heating circuit with
1 heating circuit without mixer M2, with DHW
mixer A1, with DHW heating
heating 00:6 System version 2, 4:
1 heating circuit without
mixer A1 and 1 heating
circuit with mixer M2, with
DHW heating
5592 817 GB
53
Coding
Code 1 (cont.)

Max. boiler water temp.
06:... Maximum limit of the 06:20 Maximum limit of the boil-
boiler water tempera- to er water temperature
ture, defaulted in °C by 06:127 within the ranges de-
the boiler coding card faulted by the boiler
Gas type
1E:0 Operation with natural 1E:1 Operation with LPG
gas
Venting/filling
2F:0 Programs disabled 2F:1 Venting program enabled
2F:2 Fill program enabled
Subscriber no.
77:1 LON subscriber number 77:2 LON subscriber number,
(only for weather-com- to adjustable from 1 to 99:
pensated control units) 77:99 1 - 4 = Boiler
5 = Cascade
10 - ... = Vitotronic 200-H
99 = Vitocom
Note
Allocate each number
only once.
Summer econ. A1
A5:5 With heating circuit A5:0 Without heating circuit
pump logic function pump logic function
(only for weather-com-
pensated control units)
Min. flow temp. A1/M2
C5:20 Electronic minimum C5:1 Minimum limit adjustable
flow temperature limit to from 1 to 127 °C (limited
20 °C (only when oper- C5:127 by the boiler coding card)
ating with standard
room temperature; only
for weather-compen-
Max. flow temp. A1/M2
C6:75 Electronic maximum C6:10 Maximum limit adjustable
5592 817 GB
75 °C (only for weather- C6:127 by the boiler coding card)

compensated control
units)
54
Coding
Code 1 (cont.)

Slope A1/M2
d3:14 Heating curve slope = d3:2 Heating curve slope ad-
1.4 (only for weather- to justable from 0.2 to 3.5
compensated control d3:35 (see page 45)
units)
Level A1/M2
d4:0 Heating curve level = 0 d4:–13 Heating curve level ad-
(only for weather-com- to justable from –13 to 40
pensated control units) d4:40 (see page 45)
Code 2
Calling up code 2
Note 4. d to confirm; the value

& On weather-compensated control flashes.
units, codes are displayed as plain
text. 5. a/b for the selected value.
& Codes that are irrelevant due to the
system equipment level or the set- 6. d to confirm; the display

ting of other codes will not be dis- briefly shows
played. "accepted" (for
weather-compensated
Press the following keys: control units); the
address flashes again.
1. L + G simultaneously for
approx. 2 s. 7. a/b for the selection of
Service
further addresses.
2. d to confirm.
8. L + G press simultaneously for
3. a/b for the required coding approx. 1 s; code 2 is
address; the address terminated.
flashes.
Summary
5592 817 GB
The coding addresses are grouped according to the following function areas.
The respective function area is shown on the display.
55
Coding
Code 2 (cont.)
The areas are scanned in the following sequence with a/b:
Function area Coding addresses

System design 00
Boiler/burner 06 to 54
DHW 56 to 73
General 76 to 9F
Heating circuit A1 (heating circuit without A0 to Fb
mixer)
Heating circuit with mixer M2 A0 to Fb
Note
Heating systems with one heating circuit without mixer and one heating circuit
with mixer:
Initially, the possible coding addresses "A0" to "Fb" for the heating circuit with-
out mixer A1 are scanned; then the coding addresses for the heating circuit with
mixer M2 are scanned.
Coding

System design
00:2 System version 1, 3: 00:4 1 heating circuit with
1 heating circuit without mixer M2, with DHW
mixer A1, with DHW heating
heating 00:6 System version 2, 4:
1 heating circuit without
mixer A1 and 1 heating
circuit with mixer M2, with
DHW heating
Boiler/burner
06:... Maximum limit of the 06:20 Maximum limit of the boil-
boiler water tempera- to er water temperature
ture, defaulted in °C by 06:127 within the ranges de-
the boiler coding card faulted by the boiler
1E:0 Operation with natural 1E:1 Operation with LPG
gas
21:0 No hours run interval for 21:1 The number of hours run
burner service to before the burner should
21:9999 be serviced is adjustable
5592 817 GB
from 1 to 9999 h
56
Coding
Code 2 (cont.)

23:0 No time interval for 23:1 Interval adjustable from 1
burner service selected to to 24 months
23:24
24:0 The service display is 24:1 Service display (value
reset displayed automatically)
25:0 With outside tempera- 25:1 Outside temperature sen-
ture sensor for constant sor and fault monitoring
temperature control recognised
units:
No recognition of out-
side temperature sen-
sor or fault monitoring
28:0 No burner interval igni- 28:1 The burner will be force-
tion started for 30 s after 5 h
2E:0 Without external exten- 2E:1 With external extension
sion (automatic recognition)
2F:0 Programs disabled 2F:1 Venting program enabled
2F:2 Fill program enabled
32:0 Influence of the signal 32:1 Influence of the signal
"External blocking" on to "External blocking" on
the circulation pumps: 32:15 the circulation pumps:
All pumps in control see the following table
function
Coding Internal cir- Heating circuit Heating circuit pump

culation pump Heating circuit with
pump Heating circuit mixer
without mixer
0 Control funct. Control funct. Control funct.
Service

2 Control funct. Control funct. OFF
4 Control funct. OFF Control funct.
6 Control funct. OFF OFF
8 OFF Control funct. Control funct.
5592 817 GB
10 OFF Control funct. OFF

57
Coding
Code 2 (cont.)
Coding Internal cir- Heating circuit Heating circuit pump

culation pump Heating circuit with
pump Heating circuit mixer
without mixer
12 OFF OFF Control funct.
14 OFF OFF OFF
15 OFF OFF OFF

Boiler/burner
34:0 Influence of the signal 34:1 Influence of the signal
"External demand" on to "External demand" on the
the circulation pumps: 34:23 circulation pumps: see
All pumps in control the following table
function
Coding Internal circula- Heating circuit Heating circuit

tion pump pump pump
Heating circuit Heating circuit with
without mixer mixer
14 OFF OFF OFF
15 OFF OFF OFF
16 ON Control funct. Control funct.
5592 817 GB
17 ON Control funct. Control funct.

18 ON Control funct. OFF
58
Coding
Code 2 (cont.)
Coding Internal circula- Heating circuit Heating circuit

tion pump pump pump
Heating circuit Heating circuit with
without mixer mixer
19 ON Control funct. OFF
20 ON OFF Control funct.
21 ON OFF Control funct.
22 ON OFF OFF
23 ON OFF OFF

Boiler/burner
52:0 Without flow tempera- 52:1 With flow temperature
ture sensor for low loss sensor for low loss head-
header er (automatic recognition)
53:1 No function 53:0 Function relay 2: Central
fault
53:2 Function relay 2: External
heating circuit pump
(heating circuit A1)
53:3 No function
DHW
56:0 Never adjust
6F:100 Maximum output for 6F:0 Max. output during DHW
DHW heating 100 %, to heating adjustable from
defaulted by the boiler 6F:100 min. output to 100 %
coding card
General
76:0 Without LON communi- 76:1 With LON communication
Service
cation module (only for module (automatic recog-
weather-compensated nition)
control units)
5592 817 GB
59
Coding
Code 2 (cont.)

77:1 LON subscriber number 77:2 LON subscriber number,
(only for weather-com- to adjustable from 1 to 99:
pensated control units) 77:99 1 - 4 = Boiler
5 = Cascade
10 - 98 = Vitotronic 200-H
99 = Vitocom
Note
Allocate each number
only once.
79:1 With LON communica- 79:0 The control unit is not the
tion module: fault manager (only for
Control unit is fault weather-compensated
manager control units)
7b:1 With LON communica- 7b:0 Do not transmit time
tion module:
The control unit trans-
mits the time (only for
weather-compensated
control units)
7F:1 Detached house (only 7F:0 Apartment block
for weather-compen- Separate adjustment of
sated control units) holiday program and time
program for DHW heat-
ing, as option
80:1 A fault message is dis- 80:0 Immediate fault message
played, providing a fault 80:2 The fault message is is-
is active for at least 5 s to sued after a delay that is
80:199 adjustable from 10 s to
995 s; 1 step ≙ 5 s
81:1 Automatic summer/win- 81:0 Manual summer/winter
ter time changeover time changeover
81:2 Use of the radio clock re-
ceiver (automatic recog-
nition)
81:3 With LON communication
module:
The control unit receives
5592 817 GB
the time
88:0 Temperature displayed 88:1 Temperature displayed in
in °C (Celsius) °F (Fahrenheit)
60
Coding
Code 2 (cont.)

8A:175 Never adjust
90:128 Time constant for calcu- 90:1 Fast (low values) or slow
lating the adjusted out- to (high values) matching of
side temperature 21.3 h 90:199 the flow temperature,
subject to the set value
when the outside tem-
perature changes;
1 step = 10 min
91:0 No external heating pro- 91:1 The external heating pro-
gram changeover via gram changeover affects
external extension (only the heating circuit without
for weather-compen- mixer
sated control units) 91:2 The external heating pro-
gram changeover affects
the heating circuit with
mixer
91:3 The external heating pro-
gram changeover affects
the heating circuit without
mixer and the heating cir-
cuit with mixer
95:0 Without Vitocom 100 95:1 With Vitocom 100 com-
communication inter- munication interface
face (automatic recognition)
97:0 With LON communica- 97:1 The control unit receives
tion module: the outside temperature
The outside tempera- from the Vitotronic 200-H
ture of the sensor con- 97:2 The control unit sends
nected to the control the outside temperature Service
unit is only utilised in- to the Vitotronic 200-H
ternally (only for weath-
er-compensated control
units)
98:1 Viessmann system 98:1 System number adjusta-
number (in conjunction to ble from 1 to 5
with monitoring several 98:5
systems via the
Vitocom 300)
9b:0 Minimum set boiler 9b:1 Minimum set boiler water
5592 817 GB
water temperature for to temperature adjustable

external demand 9b:127 from 1 to 127 °C
61
Coding
Code 2 (cont.)

9C:20 Monitoring LON sub- 9C:0 No monitoring
scribers. 9C:5 The time is adjustable
If a subscriber fails to to from 5 to 60 min
respond, the values de- 9C:60
faulted inside the con-
trol unit will be used
after 20 min; also, a
fault message is issued
pensated control units).
9F:8 Differential temperature 9F:0 Differential temperature
8 K; only in conjunction to adjustable from 0 to 40 K
with the mixer circuit 9F:40
Boiler circuit, mixer circuit
A0:0 Without remote control A0:1 With Vitotrol 200 (auto-
(only for weather-com- matic recognition)
pensated control units) A0:2 With Vitotrol 300 (auto-
matic recognition)
A3:2 Outside temperature A3:-9 Heating circuit pump
below 1 °C: Heating cir- to "ON/OFF", see the fol-
cuit pump "ON" A3:15 lowing table
Outside temperature
above 3 °C: Heating cir-
cuit pump "OFF"
! Please note
When selecting a value below 1 °C, there is a risk of pipes outside the
thermal envelope of the building being damaged by frost.
The standby mode, in particular, should be taken into consideration, e.g.
during holidays.
Parameter Heating circuit pump

Address A3:... ON at OFF at
-9 -10 °C -8 °C
-8 -9 °C -7 °C
5592 817 GB
-7 -8 °C -6 °C
-6 -7 °C -5 °C
-5 -6 °C -4 °C
62
Coding
Code 2 (cont.)
Parameter Heating circuit pump

-4 -5 °C -3 °C
-3 -4 °C -2 °C
-2 -3 °C -1 °C
-1 -2 °C 0 °C
0 -1 °C 1 °C
1 0 °C 2 °C
2 1 °C 3 °C
to to
15 14 °C 16 °C

A4:0 With frost protection A4:1 No frost protection; this
(only for weather-com- setting is only possible if
pensated control units) code "A3:-9" has been
selected.
Note
Observe the information
regarding coding address
"A3"
A5:5 With heating circuit A5:0 Without heating circuit

pump logic function pump logic function
(economy circuit): Heat- A5:1 With heating circuit pump
ing circuit pump "OFF" to logic function: Heating
when the outside tem- A5:15 circuit pump "OFF" (see
perature (AT) is 1 K the following table)
higher than the set
Service
room temperature
(RTset)
AT > RTset + 1 K (only
for weather-compen-
Parameter address With heating circuit pump logic function: Heating

A5:... circuit pump "OFF"
5592 817 GB
1 AT > RTset + 5 K
2 AT > RTset + 4 K
3 AT > RTset + 3 K
63
Coding
Code 2 (cont.)
Parameter address With heating circuit pump logic function: Heating

A5:... circuit pump "OFF"
4 AT > RTset + 2 K
5 AT > RTset + 1 K
6 AT > RTset
7 AT > RTset - 1 K
to
15 AT > RTset - 9 K

A6:36 Extended economy A6:5 Extended economy func-
function disabled (only to tion enabled, i.e. the
for weather-compen- A6:35 burner and heating circuit
sated control units) pump will be switched
OFF and the mixer
closed at a variable
value, adjustable be-
tween 5 and 35 °C plus
1 °C. This value is based
on the adjusted outside
temperature, comprising
the actual outside tem-
perature and a time con-
stant that takes the
cooling down of an aver-
age building into consid-
eration.
A7:0 Without mixer economy A7:1 With mixer economy
function (only for weath- function (extended heat-
er-compensated control ing circuit pump logic):
units) Heating circuit pump also
"OFF":
If a mixer has been
closed for longer than
20 min.
Heating pump "ON":
& If the mixer changes to
control mode
5592 817 GB
& If there is a risk of frost
64
Coding
Code 2 (cont.)

A8:1 Heating circuit with A8:0 Heating circuit with mixer
mixer M2 creates a de- M2 creates no demand
mand for the internal for the internal circulation
circulation pump (only pump
for weather-compen-
A9:7 With pump idle time: A9:0 Without pump idle time
Heating circuit pump A9:1 With pump idle time; ad-
"OFF" if the set value to justable from 1 to 15
changes through a A9:15
change in operating
mode or through a
change in the set room
temperature (only for
weather-compensated
control units)
b0:0 With remote control: b0:1 Heating mode: weather-
Heating mode/reduced compensated
operating mode: weath- Reduced operating
er-compensated (only mode: with room tem-
for weather-compen- perature hook-up
sated control units; b0:2 Heating mode: with room
change the coding only temperature hook-up
for the heating circuit Reduced operating
with mixer M2) mode: weather-compen-
sated
b0:3 Heating mode/reduced
operating mode: with
room temperature hook-
up
Service
b2:8 With remote control unit b2:0 Without room influence

and for the heating cir- b2:1 Room influence factor
cuit, heating with room to adjustable from 1 to 64
temperature hook-up b2:64
must be programmed:
Room influence factor 8
pensated control units;
change the coding only
5592 817 GB
for the heating circuit

with mixer M2)
65
Coding
Code 2 (cont.)

b5:0 With remote control: No b5:1 Heating circuit pump
room temperature-de- to logic function, see the fol-
pendent heating circuit b5:8 lowing table:
pump logic function
pensated control units;
change the coding only
for the heating circuit
with mixer M2)
Parameter ad- With heating circuit pump logic function:

dress b5:... Heating circuit pump "OFF" Heating circuit pump "ON"
1 RTactual > RTset + 5 K RTactual < RTset + 4 K
5 RTactual > RTset + 1 K RTactual < RTset
6 RTactual > RTset RTactual < RTset - 1 K
7 RTactual > RTset - 1 K RTactual < RTset - 2 K
8 RTactual > RTset - 2 K RTactual < RTset - 3 K

C5:20 Electronic minimum C5:1 Minimum limit adjustable
20 °C (only when oper- C5:127 by the boiler coding card)
ating with standard
room temperature; only
for weather-compen-
C6:74 Electronic maximum C6:10 Maximum limit adjustable
74 °C (only for weather- C6:127 by the boiler coding card)
compensated control
units)
d3:14 Heating curve slope = d3:2 Heating curve slope ad-
1.4 (only for weather- to justable from 0.2 to 3.5
5592 817 GB
compensated control d3:35 (see page 45)

units)
66
Coding
Code 2 (cont.)

d4:0 Heating curve level = 0 d4:–13 Heating curve level ad-
(only for weather-com- to justable from –13 to 40
pensated control units) d4:40 (see page 45)
d5:0 With external heating d5:1 The external heating pro-
program changeover: gram changeover
The heating program changes the heating pro-
changes over to "Con- gram to "Constant central
stant operation with re- heating with standard
duced room room temperature"
temperature" (only for
weather-compensated
control units)
E1:1 With remote control: E1:0 Set day temperature ad-
The set day tempera- justable from 3 to 23 °C
ture is adjustable at the E1:2 Set day temperature ad-
remote control unit from justable from 17 to 37 °C
10 to 30 °C (only for
weather-compensated
control units)
E2:50 With remote control: No E2:0 Display correction –5 K
display correction for to to
the actual room tem- E2:49 Display correction –0.1 K
perature (only for E2:51 Display correction +0.1 K
weather-compensated to to
control units) E2:99 Display correction +4.9 K
E5:0 Without external vari- E5:1 With external variable
able speed heating cir- speed heating circuit
cuit pump (only for pump (automatic recogni-
weather-compensated tion)
control units)
Service
E6:100 Maximum speed of the E6:0 Maximum speed adjusta-

external variable speed to ble from 0 to 100 %
heating circuit pump: E6:100
100 % of the speed in
standard mode (only for
weather-compensated
control units)
5592 817 GB
67
Coding
Code 2 (cont.)

E7:20 Minimum speed of the E7:0 Minimum speed adjusta-
external variable speed to ble from 0 to 100 % of
heating circuit pump: E7:100 max. speed
20 % of the maximum
speed (only for weath-
er-compensated control
units)
E8:0 Minimum speed in op- E8:1 Speed subject to the set-
eration with reduced ting in coding address
room temperature sub- "E9"
ject to the setting of
coding address "E7"
E9:20 Speed of the external E9:0 Speed adjustable from 0
variable speed heating to to 100 % of the maximum
circuit pump: 20 % of E9:100 speed during operation
the maximum speed in with reduced room tem-
reduced temperature perature
mode (only for weather-
compensated control
units)
Mixer circuit
F1:0 Screed drying function F1:1 Screed drying function
disabled (only for to adjustable in accordance
weather-compensated F1:5 with five optional tem-
control units). perature/time profiles
(see page 107)
F1:6 Constant flow tempera-
to ture 20 °C
F1:15
F2:8 Time limit for party F2:0 No time limit for party
mode 8 h (only for mode * 1
weather-compensated F2:1 Time limit adjustable from
control units) * 1 to 1 to 12h
F2:12
5592 817 GB
*1 Party
mode ends automatically in the "Heating and DHW" program, when the system
changes over to operation with standard room temperature.
68
Coding
Code 2 (cont.)

F5:8 Run-on time of the inter- F5:0 No run-on time of the in-
nal circulation pump in ternal circulation pump
heating mode 8 min F5:1 Run-on time of the inter-
(only for constant tem- to nal circulation pump ad-
perature control units) F5:20 justable from 1 to 20 min
F6:25 In the "DHW only" oper- F6:0 In the "DHW only" operat-
ating mode, the internal ing mode, the internal cir-
circulation pump is per- culation pump is
manently ON (only for permanently OFF
constant temperature F6:1 In the "DHW only" operat-
control units) to ing mode, the internal cir-
F6:24 culation pump will be
started 1 to 24 times per
day for 10 min respec-
tively.
F7:25 In "Standby mode", the F7:0 In "Standby mode", the
internal circulation internal circulation pump
pump is permanently is permanently OFF
ON (only for constant F7:1 In "Standby mode", the
temperature control to internal circulation pump
units) F7:24 will be started 1 to 24
times per day for 10 min
respectively.
Burner
F8:-5 Temperature limit for F8:+10 Temperature limit adjus-
terminating the reduced to table from +10 to -60 °C
mode -5 ºC, see exam- F8:-60
ple on page 109. F8:-61 Function disabled
Observe the setting of Service
coding address "A3".
F9:-14 Temperature limit for F9:+10 Temperature limit adjus-
raising the reduced set to table from +10 to -60 °C
room temp. -14 ºC, see F9:-60
example on page 109
5592 817 GB
69
Coding
Code 2 (cont.)

FA:20 Raising the set boiler FA:0 Temperature rise adjusta-
water temperature or to ble from 0 to 50 %
the set flow temperature FA:50
when changing from op-
eration with reduced
room temperature to op-
eration with standard
room temperature by
20 %. See example on
page 110 (only for
weather-compensated
control units).
Fb:30 Duration for raising the Fb:0 Duration adjustable from
set boiler water tem- to 0 to 300 min;
perature or the set flow Fb:150 1 step ≙ 2 min
temperature (see cod-
ing address "FA")
60 min. See example on
page 110 (only for
weather-compensated
control units).
Resetting codes to their delivered condition
Press the following keys: 3. d to confirm

or
1. L + G simultaneously for
approx. 2 s. 4. a/b to select "Standard set-
ting? No".
2. e "Standard setting?
Yes" appears.
5592 817 GB
70
Service scans
Service level overview
Function Key combination Exit Page

Temperatures, boiler cod- Press K and G simulta- Press d 72
ing card and brief scans neously for approx. 2 s
Relay test Press K and d simulta- Press d 75
neously for approx. 2 s
Max. output (heating Press K and F simulta- Press d 29
mode) neously for approx. 2 s
Operating conditions and Press c Press d 76
sensors
Service scan c (if "Service" flashes) Press d 51
Adjusting the display con- Press d and a simulta- – –
trast neously; the display dar-
kens
Press d and b simulta- – –
neously; the display be-
comes lighter
Calling up acknowledged d for approx. 3 s 80
fault messages
Fault history Press G and d simulta- Press d 81
Subscriber check (in con- Press L and d simulta- Press L 50
junction with LON sys- neously for approx. 2 s and d si-
tem) multaneous-
ly
Emissions test function Weather-compensated Press F –
"S" control unit: and E or
Press F and E simulta- O and F
neously for approx. 2 s simulta-
Constant temperature con- neously for
trol unit: approx. 1 s;
Service
Press O and F simulta- alternatively
neously for approx. 2 s automatic
after 30 min
Coding level 1 Press K and L simulta- K and L 53
Coding level 2 Press L and G simulta- L and G 55
Resetting codes to their Press L and G simulta- – 70
delivered condition neously for approx. 2 s;
then press e
5592 817 GB
71
Service scans
Temperatures, boiler coding card and brief scans
Constant temperature control unit
Press the following keys: 2. a/b for the required scan.
1. K + G simultaneously for 3. d Scanning is completed.

approx. 2 s.
The following values can be scanned, subject to the actual system equip-
ment level:
Brief scan Display screen
0 Flow System de- Software version Software

switch po- signs 1 to 6 Control unit version
sition Program-
0: disabled ming unit
1: enabled
1 0 Software version External 0
Burner control unit extension
software
version
0: no exter-
nal exten-
sion
E 0: no ex- 0: no exter- External 0 to 10 V hook-up
ternal de- nal block- Display in %
mand ing 0: no external hook-up
1: external 1: external
demand blocking
3 0 0 Set boiler water temperature
A 0 0 Highest demand temperature
4 0 Burner control unit type Equipment type
5 0 0 Set comfort temperature
b 0 0 Max. output in %
C 0 Boiler coding card (hexadecimal)
c 0 Version Version
Equipment Burner control unit
5592 817 GB
72
Service scans
Temperatures, boiler coding card and brief scans (cont.)
Brief scan Display screen
d 0 0 0 Variable Software
speed version
pump Variable
0 w/o speed pump
1 Wilo 0: no vari-
2 Grundfos able speed
pump
Weather-compensated control unit
Press the following keys: 2. a/b for the required scan.
1. K + G simultaneously for 3. d Scanning is completed.

approx. 2 s.
The following values can be scanned, subject to the actual system equip-
ment level:
Display screen Explanation
Slope A1 – level A1
Slope M2 – level M2
Outside temp. adj. The adjusted outside temperature can be reset
Outside temp. actual to the actual outside temperature with e.
Boiler temp. set
Boiler temp. actual
DHW temp. set
DHW temp. actual
Service
DHW outlet temp. actual Only for combi boilers

DHW outlet temp. set Only for combi boilers
Flow temp. set Heating circuit with mixer
Flow temp. actual Heating circuit with mixer
Mixed flow temp. set Low loss header
Mixed flow temp. actual Low loss header
Boiler coding card
Brief scan 1 to 8
5592 817 GB
73
Service scans
Brief Display screen

scan
1 Software version Equipment version Burner control unit

Control unit version
2 System designs 01 Number Maximum demand temperature
to 06 of KM
BUS
subscri-
bers
3 Flow Software Software 0 Software Software
switch version version version version
position Program- Mixer LON External
0: dis- ming unit exten- module extension
abled sion 0: no 0: no exter-
1: en- 0: no LON nal exten-
abled mixer module sion
exten-
sion
4 Software version Type Equipment type
Burner control unit Burner control unit
5 0: no ex- 0: no ex- 0 External 0 to 10 V hook-up
ternal de- ternal Display in %
mand blocking 0: no external hook-up
1: exter- 1: exter-
nal de- nal
mand blocking
6 Number of LON sub- Check Max. output
scribers digit Details in %
Boiler Heating circuit A1 Heating circuit with
(without mixer) mixer M2
7 0 0 Remote Software Remote Software
control version control version
0: w/o Remote 0: w/o Remote
1: Vitotr- control 1: Vitotr- control
ol 200 0: no re- ol 200 0: no re-
2: Vitotr- mote 2: Vitotr- mote con-
ol 300 control ol 300 trol
5592 817 GB
74
Service scans
Brief Display screen

scan
Internal circulation Heating circuit pump to connection ex-

pump tension
8 0 0 Variable Software Variable Software
speed version speed version
pump Variable pump Variable
0: w/o speed 0: w/o speed
1: Wilo pump 1: Wilo pump
2: Grun- 0: no 2: Grun- 0: no vari-
dfos variable dfos able speed
speed pump
pump
Checking outputs (relay test)
Press the following keys: 2. a/b for the required relay out-
put.
1. K + d simultaneously for
approx. 2 s. 3. d Relay test is completed.
The following relay outputs can be controlled subject to system design:

1 Burner modulation base load
Service
2 Burner modulation full load

3 Internal pump / output 20 "ON"
4 Diverter valve set to heating mode
5 Diverter valve in central position (filling/draining)
6 Diverter valve set to DHW mode
10 Output sK internal extension
11 Heating circuit pump A1 External extension H1
14 Central fault message External extension H1
5592 817 GB
75
Service scans
Checking outputs (relay test) (cont.)
Press the following keys: 2. a/b for the required relay out-
put.
1. K + d simultaneously for
approx. 2 s. 3. d Relay test is completed.
The following relay outputs can be controlled subject to system design:

Base load Burner modulation base load
Full load Burner modulation full load
Int. pump ON Int. output 20
Heating valve Diverter valve set to heating mode
Valve central position Diverter valve in central position (filling/draining)
DHW valve Diverter valve set to DHW mode
Heating circuit pump Mixer extension
M2 On
Mixer OPEN Mixer extension
Mixer CLOSE Mixer extension
Output int. ON Output sK internal extension
Heating circuit pump External extension H1
A1 ON
Central fault ON External extension H1
Scanning operating conditions and sensors
Press the following keys: 2. a/b for the required operating

condition.
1. c press.
3. d Scanning is completed.
The following operating conditions can be scanned, subject to the actual

system equipment level:
1 15 °C/°F Actual outside temperature
5592 817 GB
3 65 °C/°F Actual boiler water temperature

5 50 °C/°F Actual DHW temperature
76
Service scans
Scanning operating conditions and sensors (cont.)

P Burner hours run (after a service, reset with e to "0")
263572 h
PPP Burner starts (after a service, reset with e to "0")
030529
Press the following keys: 3. c press again.
1. c "Select heating circuit" is 4. a/b for the required operating

displayed. condition.
2. d to confirm; wait approx. 5. d Scanning is completed.

4 s.
The following operating conditions can be scanned, subject to the actual

system equipment level for heating circuit A1 and heating circuit with
mixer M2:
Participant no. Encoded user no. in the LON system
Holiday program If a holiday program has been entered
Departure date Date
Return date Date
Outdoor temp., ... °C Actual value
Boiler temp., ... °C Actual value
Supply temp., ... °C Actual value (only for mixer circuit M2)
Normal Set value
room temp., ... °C
Service
Room temperature, ... °C Actual value

Ext. room t.setpt., ... °C For external hook-up
DHW temp., ... °C Actual DHW temperature
Com.supply temp., ... °C Actual value, only with low loss header
Burner, ...h Actual hours run
Burner starts, ... Hours run and burner starts (reset after mainte-
nance with e to "0").
Time
Date
Burner Off/On
5592 817 GB
Intern.pump Off/On Output 20

Intern.output Off/On If an internal extension is installed
77
Service scans
Scanning operating conditions and sensors (cont.)

Htg.cir.pump Off/On If an external extension or extension kit for one
heating circuit with mixer is installed
Centr.fault ind.Off/On If an external extension is installed
Mix.valve open/closed If an extension kit for one heating circuit with
mixer is installed
Various languages The respective languages can be selected as
permanent display language with d
5592 817 GB
78
Troubleshooting
Fault display
Fault display layout
A Fault display C Fault number

B Fault symbol D Fault code
The red fault indicator flashes for A fault in the burner control unit
every fault. causes the display to show "E".
In case of faults, the fault code and

fault symbol flashes on the program-
ming unit display
Service
The display flashes "Fault" if a fault Plain text fault displays:

message is issued & Burner module
& Oudoor sensor
& Supply sensor
& Boiler sensor
& Comm.supply sens.
& Flue gas sensor

5592 817 GB
& DHW outlet sensor
& Room sensor
79
Troubleshooting
Fault display (cont.)
& Remote control

& Fault participant
Checking and acknowledging faults
Note
If an acknowledged fault is not
removed, the fault message will be re-
displayed:
& With a constant temperature control
unit after 24 h
& With a weather-compensated con-
trol unit at 7:00 h the next day
Press the following keys: 2. d All fault messages are

acknowledged simulta-
1. a/b for further fault codes. neously, the fault display
will be deleted and the red
fault indicator continues to
flash.
Press the following keys: 3. d All fault messages are

acknowledged simulta-
1. c for the current fault. neously, the fault display
will be deleted and the red
2. a/b for further fault messages. fault indicator continues to
flash.
Calling up acknowledged fault messages
Press the following keys: 2. a/b for the acknowledged fault.
1. d approx. 2 s.
5592 817 GB
80
Troubleshooting
Fault display (cont.)
Calling up fault codes from the fault memory (fault history)
The 10 most recent faults are saved Press the following keys:
and may be scanned.
The faults are ordered by date, thus 1. G + d simultaneously for
the most recent fault is fault number 1. approx. 2 s.
2. a/b for individual fault

codes.
3. Note
All saved fault codes can be
deleted with e.
4. d Scanning is completed.
Fault codes
Fault Const. Weath.- System char- Cause Measures

code comp. acteristics
on the
display
0F X X Control mode Service Service the equip-
ment. After the
service, set cod-
ing address
"24:0".
10 X Regulates as Outside tem- Check the outside
Service
if the outside perature temperature sen-

temperature sensor sor (see page 90)
was 0 °C shorted out
18 X Regulates as Outside tem- Check the outside
if the outside perature temperature sen-
temperature sensor lead sor (see page 90)
was 0 °C broken
20 X X Regulates System flow Check the low
without flow temperature loss header sen-
temperature sensor sor (see page 91)
5592 817 GB
sensor (low shorted out

loss header)
81
Troubleshooting
Fault codes (cont.)

on the
display
28 X X Regulates System flow Check the low
without flow temperature loss header sen-
temperature sensor lead sor (see page 91)
sensor (low broken
loss header)
30 X X Burner Boiler water Check the boiler
blocked temperature water tempera-
sensor ture sensor (see
shorted out page 91)
38 X X Burner Boiler water Check the boiler
blocked temperature water tempera-
sensor lead ture sensor (see
broken page 91)
40 X Mixer closes Heating cir- Check flow tem-
cuit with perature sensor
mixer M2
flow tem-
perature
sensor
shorted out
48 X Mixer closes Heating cir- Check flow tem-
cuit M2 flow perature sensor
temperature
sensor lead
broken
50 X X No DHW heat- Comfort sen- Check sensors
ing sor shorted (see page 91)
out
51 X X No DHW heat- Outlet tem- Check sensors
ing perature (see page 91)
sensor
shorted out
58 X X No DHW heat- Comfort sen- Check sensors
ing sor lead bro- (see page 91)
ken
59 X X No DHW heat- Outlet tem- Check sensor
5592 817 GB
ing perature (see page 91)

sensor lead
broken
82
Troubleshooting
Fault codes (cont.)

on the
display
A7 X Control mode Faulty pro- Replace program-
as per the de- gramming ming unit
livered condi- unit
tion
b1 X X Control mode Communica- Check connec-
as per the de- tion fault, tions and replace
livered condi- program- the programming
tion ming unit unit, if required
b4 X X Regulates as Internal fault Replace the con-
if the outside trol unit
temperature
was 0 °C
b5 X X Control mode Internal fault Replace the con-
as per the de- trol unit
livered condi-
tion
b7 X X Burner Boiler coding Plug in boiler cod-
blocked card fault ing card or re-
place, if faulty
bA X Mixer regu- Communica- Check the exten-
lates to 20 °C tion fault, ex- sion kit connec-
flow tempera- tension kit tions and
ture for heating encoding; start
circuit M2 the extension kit
bC X Control mode Communica- Check connec-
without remote tion fault – tions, cable/lead Service
control Vitotrol re- and coding ad-
mote control, dress "A0"
heating cir-
cuit A1
bd X Control mode Communica- Check connec-
without remote tion fault, tions, cable/lead
control Vitotrol re- and coding ad-
mote control, dress "A0"
heating cir-
cuit M2
5592 817 GB
83
Troubleshooting
Fault codes (cont.)

on the
display
bE X Control mode Vitotrol re- Check remote
mote control control DIP switch
incorrectly setting (see
programmed page 111)
bF X Control mode Incorrect Replace the LON
LON com- communication
munication module
module
C6 X Control mode, Communica- Check coding ad-
max. pump tion fault, ex- dress "E5" set-
speed ternal vari- tings; check the
able speed DIP switch set-
heating cir- tings in the pump
cuit pump, wiring chamber:
heating Switch 1: OFF,
circuit M2 Switch 2: ON
C7 X X Control mode, Communica- Check coding ad-
max. pump tion fault, ex- dress "E5" set-
speed ternal vari- tings; check the
able speed DIP switch set-
heating cir- tings in the pump
cuit pump, wiring chamber:
heating Switch 1: ON,
circuit A1 Switch 2: OFF
Cd X X Control mode Communica- Check connec-
tion fault tions, Vitocom 100
Vitocom 100 and coding ad-
(KM BUS) dress "95"
CE X X Control mode Communica- Check connec-
tion fault, tions and coding
ext. exten- address "2E"
sion
CF X Control mode Communica- Replace the LON
tion fault, communication
LON com- module
munication
5592 817 GB
module
84
Troubleshooting
Fault codes (cont.)

on the
display
dA X Control mode Room tem- Check the room
without room perature temperature sen-
influence sensor, heat- sor, heating cir-
ing circuit A1 cuit A1
shorted out
db X Control mode Room tem- Check the room
ing circuit cuit with mixer M2
with mixer
M2 shorted
out
dd X Control mode Room tem- Check the room
ing circuit A1cuit A1 and the
lead broken remote control
DIP switch set-
tings (see
page 111)
dE X Control mode Room tem- Check the room
ing circuit cuit with mixer M2
with mixer and the remote
M2 lead bro- control DIP switch
ken settings (see
Service
page 111)
E4 X X Burner Fault, supply Replace the con-
blocked voltage 24 V trol unit
E5 X X Burner Fault, flame Replace the con-
blocked amplifier trol unit.
E6 X X Burner in a Balanced Check the ba-
fault state flue system lanced flue sys-
blocked tem and air
pressure switch;
5592 817 GB
press
"E RESET"
85
Troubleshooting
Fault codes (cont.)

on the
display
F0 X X Burner Internal faultReplace the con-
blocked trol unit
F2 X X Burner in a The tem- Check the heating
fault state perature lim- system fill level,
iter has the circulation
responded pump, the tem-
perature limiter
and connecting
cables/leads; vent
the system; press
"E RESET"
F3 X X Burner in a Flame signal Check the ionisa-
fault state is already tion electrode and
present at connecting cable;
burner start press
"E RESET"
F4 X X Burner in a No flame sig- Check the ionisa-
fault state nal. tion electrode,
ignition, ignition
module, ignition
electrodes, con-
necting cable, gas
pressure and gas
train; test the ioni-
sation current;
press
"E RESET"
F5 X X Burner control The air pres- Check the ba-
unit fault sure switch lanced flue sys-
is closed tem, the air
during the pressure switch
burner start hoses, the air
or does not pressure switch
close when and connecting
the ignition leads
load speed
5592 817 GB
has been
reached
86
Troubleshooting
Fault codes (cont.)

on the
display
F6 X X Burner control The gas Check gas pres-
unit fault pressure sure switch, gas
switch is pressure and gas
closed dur- train
ing the burn-
er start or is
not closed at
the end of
the flame
stabilisation
phase
F8 X X Burner in a The fuel Check the gas
fault state valve closes train and both
too late control paths;
press
"E RESET"
F9 X X Burner in a Fan speed Check the fan, fan
fault state too low dur- connecting
ing burner cables, fan power
start supply and con-
trol; press
"E RESET"
FA X X Burner in a Fan not at Check the fan, fan
fault state standstill connecting cables
and fan control;
press
"E RESET"
Service
FC X X Burner control Modulation Check modulation

unit fault valve control valve control
faulty
5592 817 GB
87
Troubleshooting
Fault codes (cont.)

on the
display
Fd X X Burner Fault at the Check ignition
blocked burner con- electrodes and
trol unit connecting
cables. Check
whether a strong
interference
(EMC) field exists
near the equip-
ment. Press
"E RESET" ; re-
place control unit
if the fault is not
removed.
FE X X Burner Strong inter- Start the equip-
blocked or in a ference ment again. Re-
fault state (EMC) field place the control
nearby or unit if the equip-
faulty main ment will not re-
PCB start.
FF X X Burner Strong inter- Start the equip-
blocked or in a ference ment again. Re-
fault state (EMC) field place the control
nearby, or in- unit if the equip-
ternal fault ment will not re-
start.
5592 817 GB
88
Troubleshooting
Repairs
Checking the plate-type heat exchanger
Service
F Cold water K Heating flow

G Heating return H DHW
1. Shut off and drain the boiler on its 3. Pull the leads from comfort
heating water and DHW side. sensor B.
5592 817 GB
2. Release side closures and pivot 4. Remove thermal insulation E.

control unit A forward.
89
Troubleshooting
Repairs (cont.)
5. Undo screws D and pull out plate- 7. Check the heating water connec-
type heat exchanger C to the tions for contamination and, if
front. required, flush via central heating
return G (flushing system for
6. Check the DHW connections for plate-type heat exchanger, see pri-
scaling and, if required, replace the celist).
plate-type heat exchanger.
8. Lubricate the new gaskets/seals.
Install in reverse order with new
gaskets.
Checking the outside temperature sensor (weather-compen-

sated control unit)
1. Pull plug "X3" from the control unit.
2. Test the resistance of the outside

temperature sensor across term-
inals "X3.1" and "X3.2" on the dis-
connected plug and compare it with
the curve.
5592 817 GB
90
Troubleshooting
Repairs (cont.)
3. Where actual values strongly devi- 4. Subject to result, replace the lead
ate from the curve values, discon- or the outside temperature sensor.
nect the wires at the sensor and
repeat test immediately at the sen-
sor.
Checking the boiler water temperature sensor, comfort sen-

sor or flow temperature sensor for the low loss header
Service
A Boiler water temperature sensor % Comfort sensor plug

5592 817 GB
91
Troubleshooting
Repairs (cont.)
1. & Boiler water temperature sen-

sor
& Pull the leads off the boiler tem-
perature sensor and check the

resistance.
& Comfort sensor
& Pull plug % from the cable har-
ness at the control unit and check

the resistance.
& Flow temperature sensor
& Pull plug "X3" from the control
unit and check the resistance

across terminals "X3.4" and
"X3.5".
2. Compare the actual sensor resis-

tance with the curve.
3. Replace the sensor in case of

severe deviation.
Danger
The boiler water tempera-
ture sensor is immersed in
the heating water (risk of
scalding).
Drain the boiler before
replacing the sensor.
5592 817 GB
92
Troubleshooting
Repairs (cont.)
Checking the outlet temperature sensor
A Outlet temperature sensor
1. Pull the leads off the outlet tem-

perature sensor.
2. Check the sensor resistance and

compare it with the curve.
Service
3. Replace the sensor in case of

severe deviation.
Danger
The outlet temperature sen-
sor is immersed in the DHW
(risk of scalding).
Drain the DHW side of the
5592 817 GB
boiler before replacing the

sensor.
93
Troubleshooting
Repairs (cont.)
Checking the temperature limiter
Check the temperature limiter if the burner control unit cannot be reset after a
fault shutdown, although the boiler water temperature is below approx. 90 °C
(display "E").
1. Pull the leads from the temperature

limiter.
2. Check the continuity of the tem-

perature limiter with a multimeter.
3. Remove the faulty temperature lim-

iter.
4. Coat the replacement temperature

limiter with heat conducting paste
and install it.
5. After commissioning, press reset

button "E RESET" at the control
unit.
A Temperature limiter 5592 817 GB
94
Troubleshooting
Repairs (cont.)
Checking the fuse
1. Switch OFF the power. 3. Remove cover A.
2. Release the side closures and 4. Check fuse F1 (see connection and
pivot the control unit down. wiring diagram).
Service
Extension kit for heating circuit with mixer
Checking the rotational direction of the mixer motor
1. Switch ON/OFF switch A at the

extension kit first OFF and then ON
again. The device will carry out the
following self-test:
& Mixer "Close" (150 s)
5592 817 GB
& Pump "ON" (10 s)
& Mixer "Open" (10 s)
& Mixer "Close" (10 s)
95
Troubleshooting
Repairs (cont.)
Then standard control mode 2. Note the rotational direction of the

resumes. mixer motor during its self-test.
Then set the mixer manually to
"Open" again.
Note
The flow temperature sensor must
now capture a higher temperature.
If the temperature drops, either the
motor is turning in the wrong direc-
tion or the mixer set is incorrectly
fitted.
Mixer installation instruc-

tions
Changing the rotational direction of the mixer motor (if required)
Danger
An electric shock can be life-threatening.
Before opening the equipment, switch OFF the ON/OFF switch and
mains voltage, for example at the fuse or the main isolator.
1. Remove the lower and upper hous-

ing cover of the extension kit.
Extension kit installation

instructions
A ON/OFF switch
B Rotational direction switch
5592 817 GB
96
Troubleshooting
Repairs (cont.)
2. Change over the rotational direc-

tion switch:
Switch position I for central heating

return from the left (delivered con-
dition).
Switch position II for central heat-

ing return from the right.
Checking the Vitotronic 200-H (accessories)
The Vitotronic 200-H is connected to the control unit via the LON cable. To test
the connection, implement a subscriber check at the boiler control unit (see
Service
page 50).
5592 817 GB
97
Control and display elements
A Pressure gauge D ON indicator (green)

B Fault indicator (red) E Reset button
C Optolink interface F User interface
only in conjunction with the diag- G ON/OFF switch
nostic adaptor (accessory) and
Vitosoft (accessory)
Keys at the user interface:
O Set boiler water tempera- G Heating and DHW

ture / Comfort mode
F Set DHW temperature b/a Setting values
O+F Emissions test function d Confirmation
K Standby mode c Information
L DHW only e Standard settings (Reset)
Heating mode
The set boiler water temperature will The electronic temperature limiter
be maintained in the "Heating and inside the burner control unit limits the
DHW" program if a demand is raised boiler water temperature to 85 °C.
by the room thermostat. Flow temperature setting range: 40 to
The boiler water temperature will be 76 °C
maintained at the default frost protec-
tion temperature when there is no
demand.
5592 817 GB
98
Constant temperature control unit (cont.)
DHW heating
The burner, circulation pump and The burner modulates to reach the
three-way valve are started or chan- DHW outlet temperature and is limited
ged over if the flow switch detects that on the boiler side by the temperature
water is drawn off (>3 l/min). limiter (85°C).
Control and display elements
A Pressure gauge D ON indicator (green)

B Fault indicator (red) E Reset button
C Optolink interface F User interface
only in conjunction with the diag- G Rotary selector for standard room
nostic adaptor (accessory) and temperature
Vitosoft (accessory) H ON/OFF switch Service
Keys at the user interface:
A Central heating time pro- O+F Emissions test function

gram K Standby mode
B DHW heating and DHW cir- L DHW only
culation pump time pro- G Heating and DHW
grams (if connected to the M Party mode
control unit) N Economy mode
H Holiday program b/a Setting values
5592 817 GB
D Time/date d Confirmation
E Reduced room temperature c Information
F Set DHW temperature e Standard settings (Reset)
99
Weather-compensated control unit (cont.)
Heating mode
The control unit determines the set From the set and actual boiler water
boiler water temperature subject to temperatures, the burner control unit
the outside temperature or room tem- calculates the modulation level and
perature (if a room temperature- regulates the burner accordingly.
dependent remote control is con- The electronic temperature limiter
nected) and the slope/level of the inside the burner control unit limits the
heating curve. The determined set boiler water temperature to 85 °C.
boiler water temperature is trans-
ferred to the burner control unit.
DHW heating
The burner, circulation pump and The burner modulates to reach the
three-way valve are started or chan- DHW outlet temperature and is limited
ged over if the flow switch detects that on the boiler side by the temperature
water is drawn off (>3 l/min). limiter (85°C).
5592 817 GB
100
Extensions for external connections (accessories)
Internal extension H1
The internal extension is integrated & Central fault message (coding

into the control unit casing. The fol- address "53:0")
lowing alternative functions can be & Heating circuit pump for heating cir-
Service
connected to relay output sK. The cuit without mixer (coding address
function is allocated via coding "53:2")
address "53": An external safety valve can be con-
nected to gD.
5592 817 GB
101
Extensions for external connections . . . (cont.)
Internal extension H2
The internal extension is integrated & Central fault message (coding

into the control unit casing. The fol- address "53:0")
lowing alternative functions can be & Heating circuit pump for heating cir-
connected to relay output sK. The cuit without mixer (coding address
function is allocated via coding "53:2")
address "53": An extractor can be switched OFF via
connection aBJ when the burner
starts.
5592 817 GB
102
External extension H1
The external extension is connected aVD External blocking

&
to the boiler control unit via the KM (terminals 2 - 3)

&
BUS. The following functions can be & External demand
controlled or processed simulta- & (terminals 1 - 2)
neously via the extension: & External heating program
A ON/OFF switch (on site) changeover (terminals 1 - 2)

sÖ Heating circuit pump for the (only for weather-compen-
Service
heating circuit without mixer sated operation)

fÖ Power supply & The allocation of function
gÖ Central fault message "External heating program

changeover" is set via coding
address "91".
aVF External set value 0 to 10 V
aVG KM BUS
5592 817 GB
103
External extension H2
The external extension is connected aVD External blocking

&
to the boiler control unit via the KM (terminals 2 - 3)

&
BUS. The following functions can be & External demand
controlled or processed simulta- & (terminals 1 - 2)
neously via the extension: & External heating program
A ON/OFF switch (on site) changeover (terminals 1 - 2)

fÖ Power supply (only for weather-compen-
sated operation)
& The allocation of function
"External heating program

changeover" is set via coding
address "91".
aVG KM BUS
5592 817 GB
104
Control functions
External heating program changeover
The "External heating program chan-

geover" function is connected via
external extension input "aVD". You
can select which heating circuits the
heating program changeover affects
in coding address "91":
Heating program changeover Coding

No changeover 91:0
Heating circuit without mixer A1 91:1
Heating circuit with mixer M2 91:2
Heating circuit without mixer and heating circuit with mixer 91:3
You can select which direction the

heating program changes over in cod-
ing address "D5":

Changeover towards "Permanently reduced" or "Perma- d5:0
nent standby" mode (subject to the selected set value)
Changeover towards "Constant heating mode" d5:1
The duration of the heating program

changeover can be adjusted in coding
address "F2":

No heating program changeover F2:0
Duration of the heating program changeover 1 to 12 hours F2:1 to
Service
F2:12
The heating program changeover

stays enabled for as long as the con-
tact remains closed, but at least as
long as the duration selected in cod-
ing address "F2".
5592 817 GB
105
Control functions (cont.)
External blocking
The "External blocking" function is In coding address "32" you can select
connected via the external extension the influence the "Ext. blocking" sig-
input "aVD". nal should have on the connected cir-
culation pumps.
External demand
The "External demand" function is The minimum set boiler water tem-
connected via the external extension perature in case of external demand
input "aVD". is selected in coding address "9b".
In coding address "34" you can select
the influence the "Ext. demand" signal
should have on the connected circula-
tion pumps.
Venting program
During the venting program, the circu- The venting program is activated via
lation pump will be alternately code "2F:1". The program is automati-
switched ON and OFF for 30 s respec- cally disabled after 20 min, and cod-
tively over a period of 20 min. ing address "2F" is set to "0".
For a certain period, the diverter valve
is alternately set towards heating and
DHW heating. The burner is switched
OFF during the venting program.
Filling program
In the delivered condition, the diverter Afterwards, the diverter valve can be
valve is set to its central position, moved via code "2F:2" into the central
enabling the system to be filled com- position. In this position, the control
pletely. After switching ON the control unit can be switched OFF, and the
unit, the diverter valve no longer goes system can be filled completely.
into its central position.
5592 817 GB
106
Filling with the control unit switched ON
If the system is to be filled with the The burner shuts down if this function
control unit switched ON, the diverter is enabled via coding address "2F".
valve will be moved to its central posi- The program is automatically disabled
tion via code "2F:2" and the pump will after 20 min, and coding address "2F"
be started. is set to "0".
Screed drying function
The screed function enables screeds & Heat-up data with respective flow
to be dried. For this, always observe temperatures
the details specified by the screed & Max. flow temperature achieved
manufacturer. & Operating condition and outside
When the screed drying function is temperature during handover

activated, the heating circuit pump of The various temperature profiles are
the mixer circuit is switched ON and adjustable via coding address "F1".
the flow temperature will be held at The function continues after power
the selected profile. After completion failure or after the control unit has
(30 days), the mixer circuit will again been switched OFF. "Heating and
be regulated automatically via the set DHW" will be started after the screed
parameters. drying function has been terminated
Observe EN 1264. The report to be or if code "F1:0" is manually adjusted.
provided by the heating contractor
must contain the following heat-up
details:
Temperature profile 1: (EN 1264-4) code "F1:1"

Service
5592 817 GB
107
Temperature profile 2: (ZV parquet and flooring technology) code "F1:2"
Temperature profile 3: Code "F1:3"

5592 817 GB
108
Temperature profile 6 (delivered condition): Code "F1:6"
Raising the reduced room temperature
During operation with reduced room The outside temperature limits for the
temperature, the reduced set room start and end of the temperature rais-
temperature can be automatically ing can be adjusted via coding
raised subject to the outside tempera- addresses "F8" and "F9".
ture. The temperature is raised in
accordance with the selected heating
curve, but no higher than the set stan-
dard room temperature.
Service
5592 817 GB
109
Example using the settings in the delivered condition
A Heating curve for operation with B Heating curve for operation with
standard room temperature reduced room temperature
Reducing the heat-up time
During the transition from operation The value and duration of the addi-
with reduced room temperature to tional increase of the set boiler water
operation with standard room tem- temperature or flow temperature can
perature, the boiler water or flow tem- be adjusted in coding addresses "FA"
perature will be raised in accordance and "Fb".
with the selected heating curve. The
boiler water or flow temperature can
be automatically increased.
5592 817 GB
110
Example using the settings in the delivered condition
A Start of operation with standard C Set boiler water or flow tempera-

room temperature ture in accordance with coding
B Set boiler water or flow tempera- address "FA":
ture in accordance with the 50 °C + 20 % = 60 °C
selected heating curve D Duration of operation with raised
set boiler water or flow tempera-
ture in accordance with coding
address "Fb":
60 min Service
Remote control DIP switches
The DIP switches are located on the PCB in the top part of the casing.
5592 817 GB
111
Remote control DIP switches (cont.)
Remote control DIP switch setting

The remote control affects the heating
circuit without mixer A1
The remote control affects the heating

circuit with mixer M2
When connecting a separate room

temperature sensor, set DIP switch "3"
to "ON".
5592 817 GB
112
Designs
Connection and wiring diagram – internal connections
Service
5592 817 GB
113
Designs
Connection and wiring diagram – internal . . . (cont.)
§ Boiler water temperature sen- gF Ignition unit

sor a-Ö Fan motor for burner
$ Outlet temperature sensor a-ÖA Fan control
aA Ionisation electrode aYS Gas pressure switch
dÖ Stepper motor for diverter aCA Air pressure switch
valve aVL Flow switch
fJ Thermocouple a:Ö Modulation coil
5592 817 GB
114
Designs
Connection and wiring diagram – external connections
Service
5592 817 GB
A1 Main PCB A4 Burner control unit

A2 Power supply unit A5 Programming unit
A3 Optolink A6 Coding card
115
Designs
Connection and wiring diagram – external . . . (cont.)
A7 Connection adaptor % Comfort sensor

A8 LON communication module sÖ Internal circulation pump
(Vitotronic 200) dG Gas solenoid valve
A9 Internal extension H1 or H2 fÖ Power supply
S1 ON/OFF switch lH Power supply accessories and
S2 Reset button Vitotrol 100
! Outside temperature sensor a-Ö Fan motor
? Flow temperature sensor, low aYA Gas pressure limiter
loss header aVG KM BUS
5592 817 GB
116
Parts lists
Parts lists
When ordering spare parts 035 Rear panel lid gasket

Quote the part number and serial no. 036 Rear panel lid with gasket
(see type plate) and the item no. of 037 Compensation hose
the required part (as per this parts 038 Gas manifold natural gas E
list). 039 Gas manifold natural gas LL
Obtain standard parts from your local 040 Gas manifold LPG
supplier. 041 Flue gas restrictor
042 Overflow pipe
001 Temperature sensor 043 Plate-type heat exchanger
002 Temperature limiter 044 Flow switch
003 Burner 045 Linear stepper motor
004 Flue gas header 046 Pump motor
007 Diaphragm expansion vessel 047 Water volume limiter
008 Quick-acting air vent valve 048 Gasket set, plate-type heat
009 Gas train exchanger
010 Pressure gauge 049 Heat exchanger thermal insula-
011 Sight glass tion
012 Gasket set 050 Front panel
013 Safety elements 051 Fixing clip
014 Grommets 059 Comfort sensor
015 Ignition unit 060 DHW valve
016 Cover 071 Air diverter
017 Combustion chamber insulation, 077 Reed sensor
front 078 Gas supply pipe
018 Combustion chamber insulation, 079 Insulation hose
back 080 Vitopend control unit
019 Combustion chamber insulation, 081 Back cover
l.h. and r.h. 082 Support
020 Flue gas heat exchanger 083 Flap
022 Fan 084 Pressure gauge retainer
023 Pressure switch 085 Clip
Service
024 Profiled gasket 086 Hinge

025 Boiler connection flange 087 Internal connection extension
026 Boiler connection flange gasket 088 LON communication module
027 Gas pressure switch natural gas 089 PCB adaptor, LON module
E (accessories)
028 Gas pressure switch LPG 090 Boiler coding card
029 Gas pressure switch connector 091 Fuse
030 Clip nut 092 Programming unit for constant
031 Push-on connector adaptor temperature mode
5592 817 GB
032 Connection hoses 093 Programming unit for weather-

033 Cable clip compensated mode
034 Mounting bracket closure
117
Parts lists
Parts lists (cont.)
094 Programming unit for constant 057 Conversion kit for LPG to natural
temperature mode with time gas E
switch 058 Installation and service instruc-
095 Locking bracket tions
110 Outside temperature sensor 097 Cable harness X8/X9/auxiliary
114 Access guard earth
120 Locking handle 099 Linear stepper motor connecting
cable
Wearing parts 100 Ionisation cable with strain relief
005 Ionisation electrode 101 Internal ionisation lead
006 Ignition electrode 102 Solenoid valve connecting cable
103 Fan connecting cable
Parts not shown 104 Ionisation current test adaptor
021 Fixing elements 152 Operating instructions for con-
052 Touch-up paint stick, Vitowhite stant temperature mode
053 Spray paint, Vitowhite 153 Operating instructions for
054 Conversion kit for natural gas E weather-compensated mode
to natural gas LL 154 Operating instructions for con-
055 Conversion kit for LPG to natural stant temperature mode with time
gas LL switch
056 Conversion kit for natural gas E A Type plate
to LPG
5592 817 GB
118
Parts lists
Parts lists (cont.)
Service
5592 817 GB
119
Parts lists
Parts lists (cont.)
5592 817 GB
120
Parts lists
Parts lists (cont.)
Service
5592 817 GB
121
Parts lists
Parts lists (cont.)
5592 817 GB
122
Commissioning/service reports
Commissioning/service reports
Setting and test va- Set value Initial Service

lues start-up
Date:
By:
Static pressure mbar max. 57.5 mbar
Supply pressure
(flow pressure)
= for natural gas E mbar 17.4-25 mbar
= for natural gas LL mbar 17.4-25 mbar
= for LPG mbar 42.5-57.5 mbar
Tick gas type
Carbon dioxide con-
tent CO 2
& at lower rated output % vol.
& at upper rated output % vol.
Oxygen content O 2
& at lower rated output % vol.
& at upper rated output % vol.
Carbon monoxide
content CO
& at lower rated output ppm
& at upper rated output ppm
Ionisation current µA min. 4 µA
Service
5592 817 GB
123
Specification
Specification
Rated voltage 230 V~ Electronic temperature limiter setting

Rated frequency 50 Hz~ & during heating
Rated current 6 A~ operation 84 °C

Protection class I & for DHW heating 85 °C
Protection IP X 4 D to Temperature limiter
EN 60529 setting 100 °C (fixed)
Permissible ambient temperature Line fuse (mains) max. 16 A
& during operation 0 to +40 °C Power consumption
& during storage incl. circulation
and transport -20 to +65 °C pump max.130 W
Gas fired boiler, type B 22, B 32, C 12X , C 12 , C 32X , C 32 , C 32s ,C 42X , C 52 ,C 62 ,
C 82X, C 82
Rated out- kW 10.5 11 12 15 18 21 24 29
put
Rated ther- kW 12.1 12.5 13.7 17.0 20.2 23.5 26.7 32.3
mal load
Connection
values rela-
tive to the
max. load
Natural m 3 /h 1.28 1.34 1.45 1.78 2.13 2.48 2.82 3.39
gas E l/min 21 22 24 30 36 41 47 56
Natural m 3 /h 1.49 1.56 1.69 2.07 2.48 2.88 3.28 3.94
gas LL l/min 25 26 28 35 41 48 55 66
Natural m 3 /h 1.49 1.55 1.69 2.07 2.47 2.88 3.27 3.93
gas S
l/min 25 26 28 35 41 48 55 66
Natural m 3 /h 1.56 1.63 1.77 2.17 2.6 3.02 3.44 4.13
gas Lw
l/min 26 27 30 36 43 50 57 69
Natural m 3 /h 1.78 1.86 2.02 2.48 2.96 3.44 3.92 4.71
gas Ls
l/min 30 31 34 41 49 57 65 78
LPG kg/h 0.95 0.97 1.06 1.31 1.56 1.82 2.07 2.25
Product ID _-0085BP0201
Note
The supply values are only for documentation purposes (e.g. in the gas contract
application) or to estimate the supplementary volumetric settings. Because of
5592 817 GB
factory settings, the gas pressure must not be altered from these settings.
124
Specification
Specification (cont.)
Product characteristics (to EnEV [Germany])

Rated output range for central heating kW 10.5 - 29
Efficiency µ at
& 100 % of rated output % 91.3
& 30% of rated output % 91.8
Standby loss q B,70* 1 % 1.2
Power consumption * 1 at
& 100 % of rated output W 270
& 30 % of rated output W 132
Service
5592 817 GB
*1 Max. limit to EnEV [Germany]

125
Certificates
Declaration of conformity
Declaration of Conformity for the Vitopend 200-W
We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, confirm as sole

responsible body that the product Vitopend 200-W complies with the following
standards:
EN 483 EN 60 335
EN 625 EN 61 000-3-2
EN 50 165 EN 61 000-3-3
EN 55 014
This product is designated _-0085 in accordance with the following Directives:
2006/96/EC 90/396/EEC
89/336/EEC 92/ 42/EEC
This product complies with the requirements of the Efficiency Directive

(92/42/EEC) for Low temperature boilers (LT).
The product characteristics determined as system values for the product
Vitopend 200-W as part of EC type testing according to the Efficiency
Directive (see specification table), can be utilised to assess the energy con-
sumption of heating and ventilation equipment to DIN V 4701–10 specified by
the EnEV [Germany].
Allendorf, 14 February 2007 Viessmann Werke GmbH&Co KG
pp. Manfred Sommer

5592 817 GB
126
Keyword index
Keyword index
A E
Acknowledging a fault display . . . . . . . 80 Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Annular gap check . . . . . . . . . . . . . . . . . . . . . . . 30 Emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
B Extension kit for heating circuit with
Boiler connection flange . . . . . . . . . . . . . . . 10 mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Boiler flue connection . . . . . . . . . . . . . . . . . . . 38 Extension
Boiler water temperature sensor . . . 91 & external H1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Brief scans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 & external H2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Burner removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 & internal H1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
& internal H2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
C External blocking . . . . . . . . . . . . . . . . . . . . . . . . 106

Calling up fault messages . . . . . . . . . . . . . 81 External connections. . . . . . . . . . . . . . . . . . . 101
Changing the language . . . . . . . . . . . . . . . . 22 External demand. . . . . . . . . . . . . . . . . . . . . . . . . 106
Code 1
& calling up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 F
Code 2 Fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
& calling up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Fault display layout . . . . . . . . . . . . . . . . . . . . . . 79
& Coding addresses . . . . . . . . . . . . . . . . . . . . . 55 Fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Comfort sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Fault manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Fault memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Commissioning/service report . . . . . . 123 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 79
Connection diagrams . . . . . . . . . . . . . . . . . . 113 Fill water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98, 99 Filling function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Controller without auxiliary power. . 43 Filling the heating system . . . . . . . . . . . . . 20
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98, 99 Filling the system . . . . . . . . . . . . . . . . . . . . . . . . . 20
Flow limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
D Flow pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Declaration of Conformity . . . . . . . . . . . . 126 Flow switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Delivered condition . . . . . . . . . . . . . . . . . . . . . . 70 Flow temperature sensor . . . . . . . . . . . . . . 91
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Flue gas connection . . . . . . . . . . . . . . . . . . . . . 10
Diaphragm expansion vessel . . . 20, 37 Flue gas emissions test . . . . . . . . . . . . . . . . 38
Display elements . . . . . . . . . . . . . . . . . . . . 98, 99 Flue gas heat exchanger . . . . . . . . . . . . . . 34
Function descriptions . . . . . . . . . . . . . . . . . . . 98
Function sequence . . . . . . . . . . . . . . . . . . . . . . 23
Function testing . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
G
Gas connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5592 817 GB
Gas supply pressure . . . . . . . . . . . . . . . . . . . . 25

Gas train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Gas type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
127
Keyword index
Keyword index (cont.)
H R
Heating curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Reduced room temperature . . . . . . . . . . 48
Heating curve level . . . . . . . . . . . . . . . . . . . . . . 47 Reduced room temperature raising . . .
Heating curve slope . . . . . . . . . . . . . . . . . . . . . 47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Heating mode . . . . . . . . . . . . . . . . . . . . . . . 98, 100 Reducing the heat-up output . . . . . . . . 109

Heating program changeover . . . . . . . 105 Reducing the heat-up time . . . . . . . . . . . 110
Heat-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Relay test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Hiding a fault display . . . . . . . . . . . . . . . . . . . . 80 Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
I Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Resetting codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Ionisation current . . . . . . . . . . . . . . . . . . . . . . . . . 40 Room temperature adjustment . . . . . . 48
Rotational direction of mixer motor
L & changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
LON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 & checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
LON communication module . . . . . . . . . 49

LON S
& Fault monitoring . . . . . . . . . . . . . . . . . . . . . . . . 50 Safety chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
& Setting subscriber number . . . . . . . . . 49 Scanning operating conditions . . . . . . 76
& Updating subscriber list . . . . . . . . . . . . . 50 Screed drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Low loss header. . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Screed drying function . . . . . . . . . . . . . . . . 107
Lower rated output . . . . . . . . . . . . . . . . . . 27, 38 Service level, overview . . . . . . . . . . . . . . . . . 71
Service
N & acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Nozzle pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . 27 & reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
& scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
O Setting the date . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Outlet temperature sensor . . . . . . . . . . . . 93 Setting the time . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Output, max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Small softening system . . . . . . . . . . . . . . . . 20
Outside temperature sensor . . . . . . . . . 90 Soundness test . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
P Standard room temperature . . . . . . . . . . 48
Parts lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Static pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Plate-type heat exchanger . . . . . . . . . . . . 89 Supply pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
System designs . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
System diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
System pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 20
System separation . . . . . . . . . . . . . . . . . . . . . . . 42
System version . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5592 817 GB
T
Temperature limiter . . . . . . . . . . . . . . . . . . . . . . 94
128
Keyword index
Keyword index (cont.)
U W
Upper rated output . . . . . . . . . . . . . . . . . . 27, 39 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
V
Venting program . . . . . . . . . . . . . . . . . . . . . . . . . 106
Vitocom 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Vitotronic 200-H . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Vitotronic 200-H . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
5592 817 GB
129
130
5592 817 GB
5592 817 GB
131
Printed on environmentally friendly,
chlorine-free bleached paper
Applicability
Subject to technical modifications.
Gas fired combi boiler

Type WHKA
Balanced flue operation
10.5 to 29.3 kW
Serial number
7196 029 ...
Viessmann Werke GmbH&Co KG Viessmann Limited

D-35107 Allendorf Hortonwood 30, Telford
5592 817 GB
Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB

Fax: +49 6452 70-2780 Telephone: +44 1952 675000
www.viessmann.com Fax: +44 1952 675040
E-mail: info-uk@viessmann.com
132

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Vitopend 222

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Installation and service VIESMANN

For applicability, see the last page

5592 817 GB 3/2007 Please keep safe.

Please follow these safety instructions closely to prevent accidents and

Safety instructions explained & the Code of Practice of relevant

environmental pollution. Danger

flames and sparks. Never

designed for qualified personnel. & Open windows and doors.

be carried out by a qualified gas fit- danger zone.

& Work on electrical equipment must supplier from outside the

& The system must be commissioned to the building from a safe

prevention of accidents, tem.

environmental protection, & Close all doors leading to the

Safety instructions (cont.)

Working on the system Repair work

& When using gas as fuel, also close

unauthorised reconnection. Ancillary components, spare and

Remote control DIP switches ...................................................................... 111

Parts lists .................................................................................................. 117

Commissioning/service reports ............................................................... 123

Specification ............................................................................................. 124

Keyword index .......................................................................................... 127

Vitopend 200-W, WHKA

Set up for operation with natural gas E.

Preparing for installation

Preparing the boiler installation

On-site preparation of the gas, water and electrical connections:

Installation aid or mounting frame installation instructions.

Preparing for installation (cont.)

A Heating flow R p ¾" E Heating return R p ¾"

1. Prepare the water connections. 2. Prepare the gas connection

Preparing for installation (cont.)

3. Prepare the electrical connections.

J 3 x 1.5 mm 2 , fuse max. 16 A,

required number of conductors

protrude 1200 mm from the wall.

Installing the boiler and making all connections

Flue gas connection

B Parallel boiler flue connection for

1. Release the tensioning screws on

2. Insert the boiler flue connection.

3. Tighten the tensioning screws.

Flue gas system installation

A Tensioning screws on the boiler

2. Carry out a leak/soundness test.

Notes regarding operation with

Opening the control unit casing

Information regarding the connection of accessories

A Radio clock connection

Electrical connections (cont.)

B Vitotrol 100 UTD (only for con-

Plug 230 V~ Low voltage plugs

and damage to the equip- 2.5 m above ground level; in

& Install an isolator in the power ventilation outlets

separates all non-earthed con- nies or gutters

least 3 mm contact separation. & Cable length max. 35 m with a

& Remove the existing cable cross-section of 1.5 mm 2

lH Power supply of accessories trol (only for weather-compen-

ately at the control unit, if the boil-

& Vitotrol 100 UTD

Electrical connections (cont.)

Routing the connecting cables

A Low voltage connections E Communications module