Im-S Vitotronic 100 Kc2b, Kc4b English

Installation and service instructions VIESMANN
for contractors
Vitotronic 100
Type KC2B, KC4B
Electronic boiler control unit
VITOTRONIC 100
5600124 GB 10/2018 Please keep safe.

Safety instructions
Safety instructions
Please follow these safety instructions closely to

prevent accidents and material losses.
Safety instructions explained
Danger Note
This symbol warns against the risk of injury. Details identified by the word "Note" contain additional
information.
! Please note
This symbol warns against the risk of material
losses and environmental pollution.
Target group
These instructions are exclusively intended for quali- ■ Work on gas installations may only be carried out by
fied contractors. a registered gas fitter.
■ Work on electrical equipment may only be carried
out by a qualified electrician.
■ The system must be commissioned by the system
installer or a qualified person authorised by the
installer.
Regulations to be observed
■ National installation regulations

■ Statutory regulations for the prevention of accidents
■ Statutory regulations for environmental protection
■ Codes of practice of the relevant trade associations
■ All current safety regulations as defined by DIN, EN,
DVGW, TRGI, TRF, VDE and all locally applicable
standards
a ÖNORM, EN, ÖVGW G K directives,
ÖVGW-TRF and ÖVE
c SEV, SUVA, SVGW, SVTI, SWKI, VKF and
EKAS guideline 1942: LPG, part 2
Safety instructions for working on the system
Working on the system
■ Where gas is used as the fuel, close the main gas

! Please note
Electronic assemblies can be damaged by elec-
trostatic discharge.
shut-off valve and safeguard it against unintentional Prior to commencing work, touch earthed
reopening. objects such as heating or water pipes to dis-
■ Isolate the system from the power supply, e.g. by charge static loads.
removing the separate fuse or by means of a mains
isolator, and check that it is no longer live. Repair work
■ Safeguard the system against reconnection.
Wear suitable personal protective equipment when
! Please note
■
carrying out any work. Repairing components that fulfil a safety func-
tion can compromise the safe operation of the
Danger system.
Hot surfaces and fluids can lead to burns or Replace faulty components only with genuine
scalding. Viessmann spare parts.
■ Before maintenance and service work, switch
OFF the appliance and let it cool down.
■ Never touch hot surfaces on the boiler, burner,
flue system or pipework.
5600124
2
Safety instructions
Safety instructions (cont.)
Auxiliary components, spare and wearing parts
! Please note
Spare and wearing parts that have not been tes-
ted together with the system can compromise its
function. Installing non-authorised components
and making non-approved modifications or con-
versions can compromise safety and may inva-
lidate our warranty.
For replacements, use only original spare parts
supplied or approved by Viessmann.
Safety instructions for operating the system
If you smell gas Condensate
Danger Danger
Escaping gas can lead to explosions which may Contact with condensate can be harmful to
result in serious injury. health.
■ Do not smoke. Prevent naked flames and Never let condensate touch your skin or eyes
sparks. Never switch lights or electrical appli- and do not swallow it.
ances on or off.
■ Close the gas shut-off valve. Flue systems and combustion air
■ Open windows and doors.
■ Evacuate any people from the danger zone. Ensure that flue systems are clear and cannot be
■ Notify your gas or electricity supply utility from sealed, for instance due to accumulation of conden-
outside the building. sate or other external causes.
■ Have the power supply to the building shut off Avoid continuous condensate disposal with a wind pro-
from a safe place (outside the building). tector.
Ensure an adequate supply of combustion air.
If you smell flue gas Inform system users that subsequent modifications to
the building characteristics are not permissible (e.g.
Danger cable/pipework routing, cladding or partitions).
Flue gas can lead to life threatening poisoning.
■ Shut down the heating system. Danger
■ Ventilate the installation site. Leaking or blocked flue systems, or an inade-
■ Close doors to living spaces to prevent flue quate supply of combustion air can cause life
gases from spreading. threatening poisoning from carbon monoxide in
the flue gas.
What to do if water escapes from the appliance Ensure the flue system is in good working order.
Vents for supplying combustion air must be non-
Danger sealable.
If water escapes from the appliance there is a
risk of electrocution. Extractors
Switch OFF the heating system at the external
isolator (e.g. fuse box, domestic distribution Operating appliances that exhaust air to the outside
board). (extractor hoods, extractors, air conditioning units, etc.)
can create negative pressure. If the boiler is operated
Danger at the same time, this can lead to a reverse flow of flue
If water escapes from the appliance there is a gas.
risk of scalding.
Never touch hot heating water. Danger
The simultaneous operation of the boiler and
appliances that exhausts air to the outside can
result in life threatening poisoning due to a
reverse flow of flue gas.
Fit an interlock circuit or take suitable steps to
ensure an adequate supply of combustion air.
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Index
Index
1. Information Disposal of packaging ............................................................................ 7

Symbols ................................................................................................. 7
Intended use .......................................................................................... 7
Product information ................................................................................ 8
System examples .................................................................................. 8
2. Installation sequence Opening the control unit ......................................................................... 9

■ Type KC2B ......................................................................................... 9
■ Type KC4B ......................................................................................... 10
Inserting the coding card ....................................................................... 10
Adjusting the high limit safety cut-out (if required) ................................. 11
■ Type KC2B ......................................................................................... 12
■ Type KC4B ......................................................................................... 12
Adjusting the temperature controller (if required) .................................. 13
■ Type KC2B ......................................................................................... 14
■ Type KC4B ......................................................................................... 14
3. Electrical connections Overview of electrical connections ........................................................ 15

Inserting cables/leads and applying strain relief .................................... 16
■ Cable with cast-on cable entry ........................................................... 16
■ Cable without cast-on cable entry ...................................................... 17
Connecting the sensors ......................................................................... 17
Connecting the pumps ........................................................................... 17
■ Available pump connections ............................................................... 17
■ 230 V~ pumps .................................................................................... 18
■ 230 V~ pumps with power consumption greater than 2 A or high effi-
ciency circulation pumps .................................................................... 18
■ 400 V~ pumps .................................................................................... 19
External burner start .............................................................................. 19
Provisional burner operation .................................................................. 19
External demand via switching contact .................................................. 20
■ Connection ......................................................................................... 20
■ Codes ................................................................................................. 20
External demand via 0-10 V input .......................................................... 20
External blocking via switching contact ................................................. 21
■ Codes ................................................................................................. 22
Connecting a pressure-jet oil/gas burner ............................................... 22
■ 2-stage/modulating burner extension ................................................. 22
Connecting an atmospheric burner ........................................................ 23
■ 2-stage burner extension .................................................................... 24
Power supply ......................................................................................... 25
■ Power supply for several accessories ................................................ 26
■ Power supply for the control unit ........................................................ 27
4. Commissioning Testing the high limit safety cut-out ........................................................ 28

■ Type KC2B ......................................................................................... 28
■ Type KC4B ......................................................................................... 28
Matching coding addresses ................................................................... 28
Checking the outputs (actuator test) ...................................................... 28
5. Coding levels Calling up coding levels ......................................................................... 30

Resetting codes to their delivered condition .......................................... 30
6. Coding level 1 Group 1 "General" ................................................................................. 31

Group 2 "Boiler" ..................................................................................... 31
Group 3 "DHW" ...................................................................................... 32
Group 4 "Solar" ...................................................................................... 32
Group 5 "Heating circuit 1" .................................................................... 33
5600124
7. Coding level 2 Group 1 "General" ................................................................................. 35
4
Index
Index
Group 2 "Boiler" ..................................................................................... 37

Group 3 "DHW" ...................................................................................... 38
Group 4 "Solar" ...................................................................................... 39
Group 5 "Heating circuit 1" .................................................................... 43
8. Service checks Calling up the service level .................................................................... 44

Exiting the service level ......................................................................... 44
Operating data ....................................................................................... 44
■ Checking operating data ..................................................................... 44
■ Calling up operating data .................................................................... 44
■ Resetting operating data .................................................................... 44
Brief scan ............................................................................................... 44
Service display ....................................................................................... 45
■ Acknowledging the service display ..................................................... 46
■ Calling up acknowledged service displays ......................................... 46
9. Troubleshooting Fault display ........................................................................................... 47

■ Acknowledging a fault display ............................................................ 47
■ Calling up acknowledged fault displays .............................................. 47
■ Calling up fault codes from the fault memory (fault history) ............... 47
■ Deleting the fault history ..................................................................... 47
■ Fault codes ......................................................................................... 47
Faults that are not displayed at the programming unit .......................... 50
■ Boiler cold, burner does not start ........................................................ 50
■ Heating circuit pump is not running although boiler water tempera-
ture is sufficiently high ........................................................................ 51
Checking the sensors ............................................................................ 51
■ Boiler water, cylinder and buffer temperature sensors ....................... 51
■ Flue gas temperature sensor .............................................................. 51
Checking the fuses ................................................................................ 52
10. Parts lists Ordering parts ........................................................................................ 53
11. Parts list type KC2B Casing assembly ................................................................................... 54

PCB assembly ....................................................................................... 56
12. Parts list type KC4B Casing assembly ................................................................................... 58

PCB assembly ....................................................................................... 60
13. Function description Boiler water temperature control ............................................................ 62

■ Brief description .................................................................................. 62
■ Functions ............................................................................................ 62
■ Control sequence ............................................................................... 63
Cylinder temperature control ................................................................. 63
■ Brief description .................................................................................. 63
■ Functions ............................................................................................ 63
■ Control sequence ............................................................................... 64
EA1 extension ........................................................................................ 65
■ Digital data inputs DE1 to DE3 ........................................................... 65
■ Analogue input 0 - 10 V ...................................................................... 65
■ Output aBJ .......................................................................................... 66
External H5 extension ............................................................................ 66
■ External burner blocking ..................................................................... 67
■ External safety equipment .................................................................. 67
■ Temporary operation (burner stage 1) ................................................ 67
■ Motorised flue gas damper ................................................................. 68
Vitoair draught stabiliser ........................................................................ 69
■ Function check ................................................................................... 69
■ Motor faulty ......................................................................................... 69
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5
Index
Index (cont.)
14. Connection and wiring dia- ................................................................................................................ 70

gram
15. Specification ................................................................................................................ 71
16. Settings and equipment ................................................................................................................ 72
17. Keyword index ................................................................................................................ 73
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6
Information
Disposal of packaging
Please dispose of packaging waste in line with statu- DE: Use the disposal system organised by
tory regulations. Viessmann.
AT: Use the ARA statutory disposal system (Altstoff
Recycling Austria AG, licence number 5766).
Information
CH: Packaging waste is disposed of by the HVAC
contractor.
Symbols
Symbol Meaning
Reference to other document containing
further information
Step in a diagram:
1.
The numbers correspond to the order in
which the steps are carried out.
Warning of material losses and environ-

mental pollution
Live electrical area
Pay particular attention.
■ Component must audibly click into place.

or
■ Acoustic signal
■ Fit new component.
or
■ In conjunction with a tool: Clean the sur-
face.
Dispose of component correctly.
Dispose of component at a suitable collec-

tion point. Do not dispose of component in
domestic waste.
Intended use
The appliance is only intended to be installed and Commercial or industrial usage for a purpose other
operated in sealed unvented heating systems that than the heating up of heating water shall be deemed
comply with EN 12828, with due attention paid to the inappropriate.
associated installation, service and operating instruc-
tions as well as the details in the datasheet. Intended use presupposes that a fixed installation in
It is only designed for the heating up of heating water. conjunction with permissible components designed for
this purpose has been carried out.
5600124
7
Information
Intended use (cont.)
Every other use will be deemed to be inappropriate. Any usage beyond this must be approved by the man-
Any resulting losses are excluded from the manufac- ufacturer for the individual case.
turer's liability.
Intended use also includes the adherence to mainte-
Information
nance and inspection intervals.
Product information
The control units Vitotronic 100, type KC2B and For room temperature-dependent operation
KC4B for constant temperature operation, are
designed for use in single boiler systems.
System examples
Available system examples: See www.viessmann-

schemes.com.
5600124
8
Installation sequence
Opening the control unit
! Please note
When the power supply is connected, touching
electrical contacts can result in appliance dam-
age.
Before opening the control unit, switch off its
mains power supply.
Type KC2B
3.
Service
2.
1.
Fig. 1
5600124
9
Opening the control unit (cont.)
Type KC4B
Service
Fig. 2
Inserting the coding card
Only use the coding card included with the boiler prod-
uct documentation (see following table).
5
14
1
3
5
15
9
Fig. 3
Insert the boiler coding card through the opening in the

cover into slot "X7".
5600124
10
Inserting the coding card (cont.)
Boiler Coding card

Display in brief scan Identification Part no. of individual
part
Vitola 200, type VB2A, VX2A 00e1:02 7435 808 7834 995
Vitola 222, type VE2A
Vitoladens 300-T, type VW3B
Vitorond 100, type VR2B, 18 to 63 kW
Vitorond 111, type RO2D
Vitorondens 200-T, type BR2 and BR2A 01e1:02 7435 809 7834 996
Vitorondens 222-F, type BS2A
Service
Vitorondens 200-T, type J2RA, 67.6 to
107.3 kW
Vitorond 100, type VR2B, 80 to 100 kW 00c6:02 7435 811 7834 998
Vitogas 200-F, type GS2, 72 to 144 kW
Vitogas 200-F, type GS2, 11 to 60 kW 00f0:02 7435 806 7834 993
Adjusting the high limit safety cut-out (if required)
The high limit safety cut-out is factory-set to 110 °C. It If the high limit safety cut-out is adjusted to 100 °C, do
can be changed to 100 °C. not set the temperature controller to above 75 °C.
Note
The temperature cannot be returned to its original set-
ting.
5600124
11
Adjusting the high limit safety cut-out (if… (cont.)
Type KC2B
2.
1.
Service
95
0
10
0
11
120
°C B
4.
3.
Fig. 4
A Slotted screw for EGO products

B Slotted screw for JUMO products
Type KC4B
1.
3.
2.
Fig. 5
5600124
12
Adjusting the high limit safety cut-out (if… (cont.)
B A
95
0
10
0
11
120
°C
Service
1.
Fig. 6
A Slotted screw for EGO products

B Slotted screw for JUMO products
Adjusting the temperature controller (if required)
The temperature controller is set to 75 °C in the deliv- 1. Remove rotary selector " ".
ered condition. It can be adjusted to 87/95 °C.
2. Using a pair of pointed pliers, break off the tabs
Note between "75" and "90" or "95" from the stop dial,
If the high limit safety cut-out is adjusted to 100 °C, do as shown in the diagram.
not set the temperature controller to above 75 °C.
3. Fit rotary selector " " so that the mark sits
! Please note
Excessive DHW temperatures can damage the
DHW cylinder.
between "75" and "90" or "95". Turn rotary selector
" " clockwise as far as it will go.
If the system is operated with a DHW cylinder,

the maximum permissible DHW temperature
must not be exceeded. If necessary, install suit-
able safety equipment.
5600124
13
Adjusting the temperature controller (if… (cont.)
Type KC2B
2.
Service
3.
1.
Fig. 7
Type KC4B
2.
X1
2
3.
1.
Fig. 8
5600124
14
Electrical connections
Overview of electrical connections
Danger
Incorrect wiring can lead to serious injury from
electrical current and result in appliance dam-
! Please note
Electronic assemblies can be damaged by elec-
trostatic loads.
age. Before beginning work, touch an earthed object
■ Route LV leads < 42 V separately from cables such as a heating or water pipe to discharge any
> 42 V/120 V~/208 V~. static.
■ Only strip the minimum of insulation from
cables, as close to the terminals as possible, Opening the control unit
and bundle them close to the corresponding See page 9
terminals.
■ Secure cables with cable ties.
■ When connecting external switching contacts and

on-site components, observe the insulation require-
ments of IEC/EN 60335-1.
A B
Installation
N L 1 L N L N L N
41 191 1
M M
1~ 1~
fÖ lH sÖ sA ) aG % § aVG
N L 1L N
230 V~ 230 V~
1 L N
3 2 4 6 C
1 L
COM
D
NO
NC
N L 1
E
NO
COM
NC
N
L
Fig. 9
A Fuse D Vitotrol 100, type UTDB

B Coding card slot or
C Vitotrol 100, type UTA E Vitotrol 100, type UTDB-RF
or
5600124
15
Overview of electrical connections (cont.)
Connections on the low voltage PCB

Plug Component
! No function
§ Boiler water temperature sensor
% Cylinder temperature sensor
) Buffer temperature sensor if the heating circuit is connected to a heating water
buffer cylinder
aG Flue gas temperature sensor
aVG KM-BUS subscriber (accessories), e.g. EA1 extension
a:A 2-stage/modulating burner extension (part of the standard boiler delivery)
Connections on the 230 V~ PCB

Plug Component
sÖ Heating circuit pump, heating circuit A1
or
Boiler circuit pump if the heating circuit is connected to a heating water buffer
Installation
cylinder
sA Circulation pump for cylinder heating (accessories)
fÖ Power supply
fA Burner
lH ■ Mains connection for accessories
■ Vitotrol 100
or
■ External demand/external blocking
X12 External burner start, stage 1
Inserting cables/leads and applying strain relief
Seal unnecessary apertures in the control unit base

with cable grommets (not cut out).
Cable with cast-on cable entry
3.
2.
1.
Fig. 10
5600124
16
Inserting cables/leads and applying strain… (cont.)
Cable without cast-on cable entry
1.
2.
Fig. 11
Connecting the sensors
Connections on the low voltage PCB: See Fig. 9, page 15
Installation
Plug Component
§ Boiler water temperature sensor
% Cylinder temperature sensor
) Buffer temperature sensor (accessories)
aG Flue gas temperature sensor (accessories)
Connecting the pumps
Available pump connections
Connections on the 230 V~ PCB

Plug Component
sÖ Heating circuit pump for heating circuit HC1/A1
or
Boiler circuit pump if the heating circuit is connected to a heating water buffer
cylinder
sA Circulation pump for cylinder heating
sK DHW circulation pump
5600124
17
Connecting the pumps (cont.)
230 V~ pumps
Rated current: 4(2) A~
M A
1~
B
Fig. 12
A Pump
B To the control unit
Installation
230 V~ pumps with power consumption greater than 2 A or high efficiency circulation pumps
Pumps with switching input Pumps without switching input
D D
L N L N
N L
N L
L N C
L N C
L N PE
External
ON/OFF A L N PE
B
Fig. 13 B A
Fig. 14
A Pump
C Contactor A Pump
D Separate power supply (observe manufacturer's B To the control unit
instructions) C Contactor
D Separate power supply (observe manufacturer's
instructions)
5600124
18
Connecting the pumps (cont.)
400 V~ pumps
Rated current for switching the contactor: 4(2) A~
N L L1 L2 L3 N PE
M
A 3~
Fig. 15
Installation
A Pump
C Contactor
External burner start
! Please note
Live contacts lead to short circuits or phase fail-
ure.
If the contact is closed, burner stage 1 is switched on
and the boiler water temperature is limited by the tem-
perature controller.
The external connection must be potential-
free. Rated voltage 230 V~
Rated current 6 A~
A
1 2
X12
Fig. 16
A External starting (floating contact)
Provisional burner operation
Insert jumper across terminals 1 and 2 of plug "X12". Burner stage 1 is switched on. The boiler water tem-
perature is limited by the temperature controller.
1 2
X12
Fig. 17
5600124
19
External demand via switching contact
Connection options:
■EA1 extension (accessories, see page 65).
■Plug lH if no Vitotrol 100 is connected.
Connection
! Please note
ure.
The external connection must be potential-
free.
Plug lH EA1 extension
B
A [{A
DE [{S
DE [{D
DE
Installation
1 L?N
lH
A Floating contact (when connecting, remove A Floating contact

jumper between L and 1) B EA1 extension
Rated voltage 230 V~
Rated current 10 mA~
When the contact is closed, burner operation is load-dependent. The boiler water is heated to the value set in
coding address "9b" in group 1 "General". The boiler water temperature is limited by this set value and the elec-
tronic maximum limit (coding address "06" in the "Boiler" group).
Codes

"40:1" in group 1 "General" Set "3A" (DE1), "3b" (DE2) or "3C" (DE3) in group 1 "General" to 2.
■ Select the effect of the function on the heating circuit pump in coding address "d7" in group 5 "Heating circuit".
■ Select the effect of the function on the circulation pump for cylinder heating in coding address "5F" in group 3
"DHW".
External demand via 0-10 V input
Connection at input 0–10 V to EA1 extension (see

page 65).
Ensure galvanic separation between the earth conduc-
tor and the negative pole of the on-site power source.
Observe coding address "1E" in group 1 "General".
5600124
20
External demand via 0-10 V input (cont.)
0–1 V ≙ No specified set boiler water temperature

1V ≙ Set value 10 °C
10 V ≙ Set value 100 °C
[{{]
0-10V aBJ f-]
A fÖ
+- SÖ P L N N L
U
+
Fig. 18
External blocking via switching contact
Installation
Connection options:
■ Plug lH if no Vitotrol is connected.
■ EA1 extension (accessories, see page 65).
! Please note
ure.
■ Plug aBÖ of external H5 extension (accessories, see The external connection must be potential-
page 66). free.
Plug aBÖ Plug lH EA1 extension
B
A A [{A
DE [{S
DE [{D
DE
1 L?N
lH
A
EIN EIN
STB N STB TR TR
B A Floating contact
B EA1 extension
A Floating contact
B Plug lH
A Floating contact
B Remove jumper "TR" – "ON/TR"
When the contact is open, the burn- When the contact is closed, the burner is switched off. The heating circuit
er is switched OFF. pump and circulation pump for cylinder heating are switched according to
the set code (see the following table "Codes").
Note
Connect only safety shutdown
equipment, e.g. a temperature limit-
er, to these terminals.
5600124
21
External blocking via switching contact (cont.)
! Please note
During blocking, there is no frost protection
of the heating system. The boiler is not main-
tained at the lower boiler water temperature.
Codes

"40:2" in group 1 "General" Set "3A" (DE1), "3b" (DE2) or "3C" (DE3) in group 1 "General" to 3.
■ Set the effect of the function on the heating circuit pump in coding address "d6" in group 5 "Heating circuit 1".
■ Set the effect of the function on the circulation pump for cylinder heating in coding address "5E" in group 3
"DHW".
Connecting a pressure-jet oil/gas burner
The burner cable is included in the standard delivery of Connect the burner in accordance with DIN 4791.
Installation
the boiler. Max. power consumption 4 (2) A.
Terminal codes
L1 Phase via high limit safety cut-out to the burner
PE Earth conductor to burner
41 N Neutral conductor to burner
T1, T2 Control chain
N T1 T2 S3 B4 L S3 Connection for burner fault
B4 Connection for hours run meter
Signal pass direction:
Control unit → Burner
Signal pass direction:
Burner → Control unit
Equipment codes
41
Störung H1
STB Control unit high limit safety cut-out

PE
BZ
L1
TR Control unit temperature controller

STB
TR H1 Burner fault signal
BZ Hours run meter
L1 N T1 T2 S3 B4
Fig. 19
A To the control unit

B To the burner
Burner without plug

Install the mating plug from Viessmann or from the
burner manufacturer; connect the burner cable.
2-stage/modulating burner extension
The function extension is supplied with the boiler. Max. power consumption
■2-stage: 1 (0.5) A
■Modulating: 0.1 (0.05) A
5600124
22
Connecting a pressure-jet oil/gas burner (cont.)
Terminal codes
T6, T7, T8 Control chain "Burner stage 2", via two-
A point controller
Control chain "modulation controller", via
three-point controller
T6 From the burner
T7 Modulating burner close
T8 Modulating burner open/stage 2 ON
BN BU BK Signal flow direction:
Control unit → burner
Signal flow direction:
K1 Burner → control unit
K1
C
K2
K2 Colour coding to IEC 60 757
BK Black
BN Brown
BN BK BU BU Blue
Installation
B
Fig. 20

B To the burner
C Junction box with relay K1 and K2
Connecting an atmospheric burner
The burner cable is included in the standard delivery of Connect the burner to DIN 4791 [or local regulations].
the boiler.
5600124
23
Connecting an atmospheric burner (cont.)
A Terminal designations
T1, T2 Control chain
S3 Burner fault
41 B4 Hours run meter
N T1 T2 S3 B4 L
B4 S3 T2 T1 N L
41
Installation
B
Fig. 21

B To the fuel valve
2-stage burner extension
The function extension is supplied with the boiler.
Colour coding to IEC 60757

A BK Black
BN Brown
BU Blue
BN BU BK
K1
K1
C
K2
K2
BU BK BN
B
Fig. 22

B To the burner control unit
C Junction box with relay K1 and K2
5600124
24
Power supply
Isolators for non-earthed conductors Danger

■ The mains isolator or "Emergency stop" must simul- The absence of system component earthing can
taneously isolate from the power supply all non- lead to serious injury from electric current if an
earthed conductors with a minimum contact separa- electrical fault occurs.
tion of 3 mm. The appliance and pipework must be connected
■ We additionally recommend installing an AC/DC- to the equipotential bonding of the building.
sensitive RCD, type B , for DC (fault) currents
that can occur with energy efficient equipment. Danger
■ If no mains isolator or "Emergency stop" is set, iso- Incorrect core assignment can result in serious
late all non-earthed conductors simultaneously from injury and damage to the appliance.
the power supply by means of an upstream circuit Never interchange cores "L" (brown) and "N"
breaker with a minimum contact separation of 3 mm. (blue).
Power supply for accessories and external compo- Colour coding to IEC 60757:
nents BN Brown (L)
■ For accessories and external components that will BK Black
not be connected to the control unit, we recommend BU Blue (N)
making the power connection to the same MCB/fuse, GY Grey
or at the very least in-phase with the control unit. GNYE Green/yellow (PE)
Installation
■ Connection to the same MCB/fuse provides addi-
tional safety in the event of the power being switched Recommended power cable
off. Observe the power consumption of the connec- ■ 3-core cable, flexible
ted consumers. ■ Cable cross-section: 1.5 mm2
■ Rated voltage: 300 V/500 V
Additional regulations for oil and gas combustion ■ Temperature resistance: Min. 70 °C
equipment ■ If the mains connection is made with a flexible power
■ Observe the national combustion equipment ordi- cable, it must be ensured that the live conductors are
nance for your local region. pulled taut before the earth conductor in the event of
■ For oil and gas combustion equipment above strain relief failure. The length of the earth conductor
100 kW an "emergency stop switch" must be instal- wire will depend on the design.
led outside the installation room, in line with the
Sample Combustion Ordinance "FeuVO".
■ For combustion equipment to EN 50156-1, the
"emergency stop switch" installed on site must com-
ply with the requirements of EN 50156-1.
Danger
Incorrectly executed electrical installations can
result in injuries from electrical current and in
appliance damage.
Connect the power supply and implement all

safety measures (e.g. RCD circuit) in accord-
ance with the following regulations:
■ IEC 60364-4-41
■ VDE regulations
■ Technical connection requirements specified
by the local power supply utility
■ Protect the power cable on site with a
fuse/MCB of up to 16 A.
5600124
25
Power supply (cont.)
Power supply for several accessories
Power supply for all accessories via the control unit
A B C
40A
40A
145
145
145
145
145
40
96
40
40
D
Fig. 23
Some accessories with direct power supply
A B C
40A
40A
145
145
145
145
145
40
96
40
40
D
Installation
Fig. 24
A Boiler control unit C EA1 extension (internal fuse protection 2 A)

B Solar control module, type SM1 (internal fuse pro- D ON/OFF switch
tection 2 A)
fÖ A Power supply If the max. total system current is exceeded, connect

lH Power supply for accessories in the boiler con- one or more accessories directly to the mains supply
trol unit via an ON/OFF switch.
aVG KM-BUS
If the current flowing to the connected working parts Note
(e.g. circulation pumps) is higher than the fuse rating In this event, the accessories concerned cannot be
of the accessory, only use the output concerned to isolated with the ON/OFF switch on the control unit.
control an on-site relay.
5600124
26
Power supply (cont.)
Power supply for the control unit
B 1. Check whether the power cable to the control unit

L1 has appropriate fuse protection.
A PE
N
2. Connect the power cable in the wiring chamber.
C
3. Insert plug fÖ into the control unit.
GNYE
BU
BN
N L
40
Installation
Fig. 25
A Mains voltage 230 V~

B Fuse (max. 16 A~)
C Mains isolator, 2-pole (on site)
D Junction box (on site)
5600124
27
Commissioning
Testing the high limit safety cut-out
Type KC2B
1. Hold down the "test" key (position " ") until the 3. Wait until the boiler water temperature has dropped
burner switches off: approx. 15 to 20 K below the selected safety tem-
The temperature controller " " is bridged. When perature.
the boiler water temperature reaches the safety
temperature, the high limit safety cut-out switches 4. Press the reset button.
the burner and the electronic control off.
2. Release the "test" key.
Type KC4B
1. Switch off the heating system.
2. Insert jumper B at test terminals A.
3. Switch on the heating system.

The temperature controller " " is bridged. If the
boiler water temperature reaches the safety tem-
perature, the high limit safety cut-out switches the
burner and the electronic control off.
X1
2 4. Switch off the heating system.
Commissioning
5. Remove jumper C.
6. Switch on the heating system.
7. Wait until the boiler water temperature has dropped

approx. 15 to 20 K below the selected safety tem-
perature.
8. Press the reset button.
A B
Fig. 26
Matching coding addresses
The control unit must be adjusted subject to the sys-

tem equipment level. For steps and code overviews,
see chapter "Codes".
Checking the outputs (actuator test)
1. Press OK and simultaneously for approx. 4 s. 3. Select required actuator with / (see following
flashes on the display. table).
The display shows the number for the activated
2. Use to select and confirm with OK. actuator and "On".
5600124
4. Terminate actuator test: Press .
28
Commissioning
Checking the outputs (actuator test) (cont.)
Note The actuators listed in the table can be tested at the

Before an actuator is selected, all actuators are relay outputs, subject to system equipment level and
switched to zero volt. control unit configuration.
Display Explanation
0 All actuators are off.
1 The burner or burner stage 1 is switched on.
2 Burner stage 2 is switched on.
4 The heating circuit pump starts.
5 The circulation pump for cylinder heating starts.
15 Output for solar circuit pump sF on solar control module, type SM1 active.
16 Output for solar circuit pump sF on solar control module, type SM1, switched to mini-
mum speed.
17 Output for solar circuit pump sF on solar control module, type SM1, switched to maxi-
mum speed.
18 Output sS on solar control module, type SM1 active.
19 Contact P - S at plug aBJ of EA1 extension closed.
Commissioning
5600124
29
Coding levels
Calling up coding levels
■ Which codes are shown depends on the heating sys- 6. Exiting coding level 1: Press .
tem configuration. or
■ The codes are divided into groups: Automatically after 30 min
1: "General"
2: "Boiler" Coding level 2
3: "DHW"
4: "Solar" 1. Press OK and simultaneously for approx. 4 s.
5: "Heating circuit 1" flashes on the display.
6: "All codes std device"
In this group, all codes of the coding levels are lis- 2. Press OK and simultaneously for approx. 4 s.
ted in ascending order (except the codes in the
"Solar" group). 3. Use to select 2. Confirm with OK.
7: "Standard setting" I flashes on the display for the coding addresses in
group 1.
Coding level 1
4. Use / to select the group for the required coding
1. Press OK and simultaneously for approx. 4 s. address.
flashes on the display. Confirm with OK.
2. Use to select 1 and confirm with OK. 5. Use / to select the coding address.
I flashes on the display for the coding addresses in
group 1. 6. Use / to set the value according to the following
tables. Confirm with OK.
3. Use / to select the group for the required coding
address. 7. Exiting coding level 2: Press .
Confirm with OK. or
Automatically after 30 min
4. Use / to select the coding address.
5. Use / to set the value according to the following

tables. Confirm with OK.
Resetting codes to their delivered condition

Codes
Use to select 7 in the relevant coding level. Confirm

with OK.
When flashes, confirm with OK.
Note
This also resets codes in the other coding level.
5600124
30
Coding level 1
Group 1 "General"
Coding
Coding in the delivered condition Possible change

System design
00:1 One heating circuit without mixer 00:2 One heating circuit without mixer
(heating circuit 1), without DHW (heating circuit 1), with DHW heat-
heating ing; automatic recognition.
Boiler circuit pump function
51:0 Only if a buffer temperature sensor 51:1 Never adjust
is connected: 51:2 When there is demand, the boiler
Boiler circuit pump runs perma- circuit pump only starts if the burner
nently. is operational.
The burner is started and stopped
via the buffer temperature sensor.
Note
The boiler circuit pump runs on for
approx. 5 minutes after the burner
has switched off.
Set flow temperature for external demand

9b:70 Set minimum boiler water tempera- 9b:0 Set value for external demand ad-
ture during external demand 70 °C to justable from 0 to 127 °C (limited by
9b:127 boiler-specific parameters)
Group 2 "Boiler"
Coding

Burner type
Codes
02:0 1-stage burner 02:1 2-stage burner
Gas/oil operation
03:0 Never adjust
Maximum boiler water temperature limit
06:75 Set to 75 °C. 06:20 Adjustable from 20 to 127 °C.
to
Note 06:127
The code has no effect during
DHW heating demand.
Flue gas monitor

1F:0 With flue gas temperature sensor: 1F:1 If the limit for the flue gas tempera-
Flue gas temperature is not moni- to ture is exceeded, is displayed.
tored for burner service indication 1F:250 °C
Burner service hours run
21:0 No service interval (hours run) se- 21:1 The number of hours the burner has
lected. to run before it should be serviced is
21:100 adjustable from 100 to 10,000 h
1 step ≙ 100 h
5600124
31
Coding level 1
Group 2 "Boiler" (cont.)

Service interval in months
23:0 No time set for burner service in- 23:1 Interval adjustable from 1 to
terval to 24 months.
23:24
Service status
24:0 Display does not show 24:1 Display shows . The address is
set automatically and must be reset
manually after a service.
Group 3 "DHW"
Coding

Cylinder heating control type
55:0 Cylinder heating 55:1 Adaptive cylinder heating (see
hysteresis ±2.5 K page 64)
Set DHW temperature reheating suppression
67:40 For solar DHW heating: 67:0 Set DHW temperature adjustable
Set DHW temperature 40 °C. to from 0 to 90 °C (limited by boiler-
Above the selected set tempera- 67:90 specific parameters).
ture reheating is suppressed
(DHW heating by the boiler is
blocked).
Group 4 "Solar"
Only in conjunction with solar control module, type

Codes
SM1.
Coding

Speed control solar circuit pump
02:... Data dependent on the software 02:0 Solar circuit pump is not speed-con-
version of solar control module trolled
SM1 02:1 With wave packet control function
Never adjust
02:2 Solar circuit pump is speed-control-
led with PWM control
Maximum cylinder temperature
08:60 The solar circuit pump is switched 08:10 Set DHW temperature adjustable
off when the actual DHW tempera- to from 10 to 90 °C.
ture reaches the maximum cylinder 08:90
temperature (60 °C).
5600124
32
Coding level 1
Group 4 "Solar" (cont.)

Stagnation time reduction
0A:5 Temperature differential for stagna- 0A:0 Stagnation time reduction not active.
tion time reduction (reduction in 0A:1 Temperature differential adjustable
the speed of the solar circuit pump to from 1 to 40 K.
to protect system components and 0A:40
heat transfer medium) 5 K.
Flow rate solar circuit
0F:70 Solar circuit flow rate at the maxi- 0F:1 Flow rate adjustable from 0.1 to
mum pump speed 7 l/min. to 25.5 l/min,
0F:255 1 step ≙ 0.1 l/min.
Extended solar control functions
20:0 No extended control function ena- 20:1 Auxiliary function for DHW heating
bled 20:2 Differential temperature control 2.
20:3 Differential temperature control 2
and auxiliary function.
20:4 Differential temperature control 2 for
central heating backup.
20:5 Thermostat function
20:6 Thermostat function and auxiliary
function
20:7 Solar heating via external heat ex-
changer without additional tempera-
ture sensor
changer with additional temperature
sensor
20:9 Solar heating of 2 DHW cylinders
Group 5 "Heating circuit 1"
Codes
Coding

Priority DHW heating
A2:2 Cylinder priority for heating circuit A2:0 Without cylinder priority for heating
pump circuit pump
Min. flow temperature heating circuit
C5:20 Electronic minimum flow tempera- C5:1 Minimum limit adjustable from
ture limit 20 °C to 1 to 127 °C (limited by boiler-specific
C5:127 parameters)
Max. flow temperature heating circuit
C6:74 Electronic maximum flow tempera- C6:10 Maximum limit adjustable from 10 to
ture limit set to 74 °C to 127 °C (limited by boiler-specific pa-
C6:127 rameters)
Pump control, heating circuit pump
F6:25 "DHW only" operating mode: F6:0 Heating circuit pump is constantly
Heating circuit pump is constantly OFF.
ON. F6:1 The heating circuit pump starts 1 to
to 24 times per day for 10 min each
F6:24 time.
5600124
33
Coding level 1
Group 5 "Heating circuit 1" (cont.)

Pump control in "Standby mode"
F7:25 "Standby mode" operating mode: F7:0 Heating circuit pump is constantly
F7:24 time.
Codes
5600124
34
Coding level 2
Group 1 "General"
Coding

00:1 One heating circuit without mixer 00:2 One heating circuit without mixer
(heating circuit 1), without DHW (heating circuit 1), with DHW heat-
heating ing; automatic recognition
1E:0 With EA1 extension (analogue in- 1E:1 Temperature demand from 30 to
put 0-10 V): 120 °C:
Temperature demand from 0 to 1 V ≙ 30 °C
100 °C: 10 V ≙ 120 °C
1 V ≙ 10 °C
10 V ≙ 100 °C
25:0 Never adjust
2E:0 Never adjust
32:0 Never adjust
35:0 Without EA1 extension 35:1 With EA1 extension; automatic rec-
ognition.
36:0 Function of output aBJ at EA1 ex- 36:1 Never adjust
tension: 36:2 Never adjust
Fault message
3A:0 Function of input DE1 at EA1 ex- 3A:1 No function
tension: 3A:2 External demand with set minimum
No function boiler water temperature
Selection of set value in coding ad-
dress "9b" in group 1 "General"
3A:3 External blocking
3A:4 External blocking with fault message
input
3A:5 Fault message input
3A:6 No function
3b:0 Function of input DE2 at EA1 ex- 3b:1 No function
Codes
tension: 3b:2 External demand with set minimum
dress "9b" in group 1 "General".
3b:3 External blocking
3b:4 External blocking with fault message
input
3b:5 Fault message input
3b:6 No function
3C:0 Function of input DE3 at EA1 ex- 3C:1 No function
tension: 3C:2 External demand with set minimum
dress "9b" in group 1 "General".
3C:3 External blocking
3C:4 External blocking with fault message
input
3C:5 Fault message input
3C:6 No function
5600124
35
Coding level 2
Group 1 "General" (cont.)

40:0 Function of input lH: 40:1 External burner start-up/external de-
Room temperature controller mand (only possible if no room tem-
(Vitotrol 100) perature controller is connected).
Observe the setting of coding ad-
dress "9b".
dress "d7" in group 5 "Heating circuit
1".
40:2 External blocking (only possible if no
room temperature controller is con-
nected)
dress "d6" in group 5 "Heating circuit
1".
41:10 Never adjust
42:10 Never adjust
51:0 Only if buffer temperature sensor 51:1 Never adjust
is connected: 51:2 When there is demand, the boiler
Boiler circuit pump runs perma- circuit pump only starts if the burner
nently. is operational.
The burner is started and stopped
via the buffer temperature sensor.
Note
The boiler circuit pump runs on for
approx. 5 minutes after the burner
has switched off.
52:0 Without buffer temperature sensor 52:1 With buffer temperature sensor; au-
tomatic recognition.
54:0 Without solar thermal system 54:1 With Vitosolic 100; automatic recog-
nition.
Codes
54:2 With Vitosolic 200; automatic recog-

nition.
54:3 With solar control module, type
SM1, without auxiliary function; au-
tomatic recognition.
54:4 With solar control module, type
SM1, with auxiliary function, e.g.
central heating backup; automatic
recognition.
76:0 Never adjust
80:6 A fault message is issued if a fault 80:0 Immediate fault message
is present for at least 30 s. 80:2 Minimum fault duration before a fault
to message is issued, adjustable from
80:199 10 to 995 s.
1 step ≙ 5 s
88:0 Temperature displayed in °C (Cel- 88:1 Temperature displayed in °F (Fah-
sius) renheit)
8A:175 Never adjust
5600124
36
Coding level 2
Group 1 "General" (cont.)

95:0 Never adjust
9b:70 Set minimum boiler water tempera- 9b:0 Set value for external demand ad-
ture during external demand 70 °C to justable from 0 to 127 °C (limited by
9b:127 boiler-specific parameters)
Group 2 "Boiler"
Coding

02:0 1-stage burner 02:1 2-stage burner
03:0 Never adjust
04:0 Burner switching hysteresis 4 K 04:1 Burner switching hysteresis is heat
demand-dependent:
ERB50 function (values from 6 to
12 K)
04:2 Burner switching hysteresis is heat
demand-dependent:
ERB80 function (values from 6 to
20 K)
06:75 Maximum limit of the boiler water 06:20 Maximum limit adjustable from 20 to
temperature set to 75 °C to 127 °C
06:127
Note
The code has no effect during
DHW heating demand.
0b:0 Never adjust

10:20 Hook-up delay for enabling stage 2 10:0 Hook-up delay adjustable from 0 to
in addition to stage 1 during heat- to 25,472 Ks.
Codes
ing operation (integral) = 2560 Ks 10:199 1 step ≙ 128 Ks.
11:20 Hook-up delay for enabling stage 2 11:0 Hook-up delay adjustable from 0 to
in addition to stage 1 during cylin- to 25,472 Ks.
der heating (integral) = 2560 Ks 11:199 1 step ≙ 128 Ks.
12:20 Shutdown delay for blocking stage 12:0 Shutdown delay adjustable from 0 to
1 in addition to stage 2 (integral) = to 25,472 Ks.
2560 Ks 12:199 1 step ≙ 128 Ks.
13:6 Never adjust
15:15 Never adjust
1C:120 Signal B4 at plug fA not available: 1C:1 Delay adjustable from 1 to 199 s.
Compensation of signal delay for to This time is deducted from the oper-
hours run meter. Time from initia- 1C:199 ating time at every burner start.
tion of burner start signal at T2 in E.g. operating situations where the
plug fA to opening of the solenoid burner is shut down via the mechan-
valve. At each burner start, 120 s ical temperature controller, but a
will be taken off the runtime. burner demand is still present (hours
run continue to be counted).
If required, change coding address
"06" in this group.
1F:0 With flue gas temperature sensor: 1F:1 If the limit for the flue gas tempera-
Flue gas temperature is not moni- to ture is exceeded, is displayed.
tored for burner service indication 1F:250 °C
5600124
37
Coding level 2
Group 2 "Boiler" (cont.)

21:0 No service interval (hours run) se- 21:1 The number of hours the burner has
lected. to run before it should be serviced is
21:100 adjustable from 100 to 10,000 h.
1 step ≙ 100 h.
23:0 No time set for burner service in- 23:1 Interval adjustable from 1 to 24
terval to months.
23:24
24:0 Display does not show 24:1 Display shows . The address is
set automatically and must be reset
manually after a service.
26:0 Burner fuel consumption (stage 1): 26:1 Input from 0.1 to 9.9
No metering if "26:0" and "27:0" to 1 step ≙ 0.1 l/h or gallons/h
are programmed. 26:99
Note
Values of coding addresses "26" and
"27" are added together.
27:0 Burner fuel consumption (stage 1): 27:1 Input from 10 to 1990
No metering if "26:0" and "27:0" to 1 step ≙ 10 l/h or gallons/h
28:0 No burner interval ignition 28:1 Time interval adjustable from 1 to
to 24 h. The burner is force-started for
28:24 30 s each time.
29:0 Burner fuel consumption (stage 2): 29:1 Input from 0.1 to 9.9
No metering if "29:0" and "2A:0" to 1 step ≙ 0.1 l/h or gallons/h
Note
Values of coding addresses "29" and
"2A" are added together.
2A:0 Burner fuel consumption (stage 2): 2A:1 Input from 10 to 1990
No metering if "29:0" and "2A:0" to 1 step ≙ 10 l/h or gallons/h
Codes
are programmed. 2A:199
Group 3 "DHW"
Coding

55:0 Cylinder heating 55:1 Adaptive cylinder heating (see
hysteresis ±2.5 K page 64)
56:0 Set DHW temperature adjustable 56:1 Set DHW temperature adjustable
from 10 to 60 °C. from 10 to above 60 °C.
Note
Observe the maximum permissible
DHW temperature.
Adjust temperature controller " ".
58:0 Without auxiliary function for DHW 58:10 Entry of a 2nd set DHW temperature
heating to Adjustable from 10 to 90 °C (ob-
58:60 serve coding addresses "56" and
"63")
5600124
38
Coding level 2
Group 3 "DHW" (cont.)

59:0 Cylinder heating: 59:1 Start point adjustable from 1 to 10 K
Start point: Set value -2.5 K to below set value.
Stop point: Set value +2.5 K 59:10
5b:0 Never adjust
5E:0 With "external blocking" signal: 5E:1 The circulation pump for cylinder
Circulation pump for cylinder heat- heating stops.
ing remains in control mode. 5E:2 The circulation pump for cylinder
heating starts.
5F:0 With "external demand" signal: 5F:1 The circulation pump for cylinder
Circulation pump for cylinder heat- heating stops.
ing remains in control mode. 5F:2 The circulation pump for cylinder
heating starts.
60:20 During DHW heating, the boiler 60:5 The differential between the boiler
water temperature is max. 20 K to water temperature and the set DHW
higher than the set DHW tempera- 60:50 temperature is adjustable from 5 to
ture. 50 K.
61:0 Circulation pump for cylinder heat- 61:1 Circulation pump for cylinder heating
ing starts subject to boiler water starts immediately.
temperature.
62:10 Circulation pump with max 10 min 62:0 No circulation pump run-on
run-on time after cylinder heating 62:1 Run-on time adjustable from 1 to
to 15 min
62:15
63:0 Without auxiliary function for DHW 63:1 Auxiliary function: 1 x daily
heating 63:2 Every 2 days to every 14 days
to
63:14
63:15 2 x daily
67:40 For solar DHW heating: 67:0 Set DHW temperature adjustable
Set DHW temperature 40 °C. to from 0 to 90 °C (limited by boiler-
Codes
Above the selected set tempera- 67:90 specific parameters).
ture reheating is suppressed
(DHW heating by the boiler is
blocked).
Group 4 "Solar"
Only in conjunction with solar control module, type

SM1
Coding

00:8 The solar circuit pump is switched 00:2 The differential between the actual
on when the collector temperature to DHW temperature and the start
exceeds the actual DHW tempera- 00:30 point for the solar circuit pump is ad-
ture by 8 K. justable from 2 to 30 K.
01:4 The solar circuit pump is switched 01:1 The differential between the actual
off when the differential between to DHW temperature and the stop point
the collector temperature and the 01:29 for the solar circuit pump is adjusta-
actual DHW temperature is less ble from 1 to 29 K.
than 4 K.
5600124
39
Coding level 2

02:... Data dependent on the software 02:0 Solar circuit pump not speed-con-
version of solar control module trolled
SM1 02:1 With wave packet control function
Never adjust
02:2 Solar circuit pump speed-controlled
with PWM control
03:10 The temperature differential be- 03:5 Temperature differential adjustable
tween the collector temperature to from 5 to 20 K
and actual DHW temperature is 03:20
regulated to 10 K.
04:4 Controller amplification of speed 04:1 Controller amplification adjustable
control 4 %/K to from 1 to 10 %/K
04:10
05:10 Min. speed of the solar circuit 05:2 Min. speed of solar circuit pump ad-
pump 10 % of max. speed to justable from 2 to 100 %.
05:100
06:75 Max. speed of the solar circuit 06:1 Max. speed of solar circuit pump ad-
pump 75 % of max. possible speed to justable from 1 to 100 %.
06:100
07:0 Interval function of solar circuit 07:1 Interval function of solar circuit pump
pump switched off switched on
To capture the collector temperature
more accurately, the solar circuit
pump periodically starts for a short
duration.
08:60 The solar circuit pump is switched 08:10 Set DHW temperature adjustable
off when the actual DHW tempera- to from 10 to 90 °C.
ture reaches the maximum cylinder 08:90
temperature (60 °C).
09:130 The solar circuit pump is switched 09:20 Temperature adjustable from 20 to
off if the collector temperature rea- to 200 °C.
Codes
ches 130 °C (maximum collector 09:200

temperature to protect the system
components).
0A:5 Temperature differential for stagna- 0A:0 Stagnation time reduction is disa-
tion time reduction (reduction in bled.
the speed of the solar circuit pump 0A:1 Temperature differential adjustable
to protect system components and to from 1 to 40 K.
heat transfer medium) 5 K 0A:40
0b:0 Frost protection function for solar 0b:1 Frost protection function for solar cir-
circuit switched off cuit switched on (not required with
Viessmann heat transfer medium)
0C:1 Delta T monitoring switched on 0C:0 Delta T monitoring switched off
No flow rate captured in the solar
circuit, or flow rate too low.
0d:1 Night-time DHW circulation moni- 0d:0 Night-time DHW circulation monitor-
toring switched on ing switched off
Unintentional flow rate in the solar
circuit (e.g. at night) is captured.
0E:1 Heat statement in conjunction with 0E:2 Never adjust
Viessmann heat transfer medium 0E:0 No heat statement
0F:70 Solar circuit flow rate at maximum 0F:1 Flow rate adjustable from 0.1 to
pump speed 7 l/min to 25.5 l/min.
5600124
40
Coding level 2

0F:255 1 step ≙ 0.1 l/min
10:0 Target temperature control switch- 10:1 Target temperature control switched
ed off (see coding address "11") on
11:50 Set solar DHW temperature 50 °C 11:10 The set solar DHW temperature is
■ Target temperature control to adjustable from 10 to 90 °C.
switched on (code "10:1"): 11:90
Temperature at which the solar
heated water is to be stratified
into the DHW cylinder.
■ If code "20:9" (heating of 2 DHW
cylinders) is set:
When the set DHW temperature
is achieved in one DHW cylinder,
the 2nd DHW cylinder is heated.
12:20 Minimum collector temperature 12:0 No minimum limit enabled
(minimum start temperature for the 12:1 Minimum collector temperature ad-
solar circuit pump) 20 °C to justable from 1 to 90 °C.
12:90
20:0 No extended control function ac- 20:1 Auxiliary function for DHW heating
tive. 20:2 Differential temperature control 2
20:3 Differential temperature control 2
and auxiliary function
20:4 Differential temperature control 2 for
central heating backup
20:5 Thermostat function
20:6 Thermostat function and auxiliary
function
changer without additional tempera-
ture sensor S7
Codes
changer with additional temperature
sensor S7
20:9 Solar heating of 2 DHW cylinders
22:8 Start temperature differential for 22:2 Start temperature differential adjust-
central heating backup: 8 K (code to able from 2 to 30 K
"20:4" must be set). 22:30
Switching output sS is switched on
when the temperature at sen-
sor / exceeds the temperature at
sensor aÖ by the selected value.
23:4 Stop temperature differential for 23:2 Stop temperature differential adjust-
central heating backup. 4 K (code to able from 1 to 29 K
"20:4" must be set). 23:30
Switching output sS is switched off
when the temperature at sen-
sor / falls below the stop point.
The stop point is the sum of the
temperature at sensor aÖ and the
value selected as stop temperature
differential.
5600124
41
Coding level 2

24:40 Start temperature for thermostat 24:0 Start temperature for thermostat
function: 40 °C (code "20:5" or to function adjustable from 0 to 100 K
"20:6" must be set). Start tempera- 24:100
ture for thermostat function ≤ stop
temperature
Thermostat function: Thermostat
function e.g. for reheating. Switch-
ing output sS is switched on when
the temperature at sensor / falls
below the start temperature for the
thermostat function. Start tempera-
ture for thermostat function > stop
temperature
function e.g. for utilising excess
heat. Switching output sS is
switched on when the temperature
at sensor / exceeds the start
temperature for the thermostat
function.
25:50 Stop temperature for thermostat 25:0 Stop temperature for thermostat
function 50 °C (code "20:5" or to function adjustable from 0 to 100 K
"20:6" must be set). Stop tempera- 25:100
ture for thermostat function ≤ stop
temperature
function e.g. for reheating. Switch-
ing output sS is switched off when
the temperature at sensor / ex-
ceeds the start temperature for the
thermostat function. Stop tempera-
ture for thermostat function > stop
temperature
Codes
function e.g. for utilising excess

heat. Switching output sS is
switched off when the temperature
at sensor / falls below the start
temperature for the thermostat
function.
26:1 Priority for DHW cylinder 1 with 26:0 Priority for DHW cylinder 1 without
cyclical heating cyclical heating
(code "20:9" must be set) 26:2 Priority for DHW cylinder 2 without
cyclical heating
26:3 Priority for DHW cylinder 2 with cy-
clical heating
26:4 Cyclical heating without priority for
one of the DHW cylinders
27:15 Cyclical heating time 15 min 27:5 Cyclical heating time is adjustable
Once the DHW cylinder with priori- to from 5 to 60 min.
ty is heated up, the DHW cylinder 27:60
without priority is heated for a max-
imum duration equal to the set cy-
clical heating time.
28:3 Cyclical pause time 3 min. 28:1 Cyclical pause time adjustable from
to 1 to 60 min.
5600124
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Coding level 2

After the set cyclical heating time 28:60
for the DHW cylinder without priori-
ty has expired, the rise in collector
temperature is captured during the
cyclical pause time.
Group 5 "Heating circuit 1"
Coding

A2:2 Cylinder priority for heating circuit A2:0 Without cylinder priority for heating
pump circuit pump
C5:20 Electronic minimum flow tempera- C5:1 Minimum limit adjustable from 1 to
ture limit 20 °C to 127 °C (limited by boiler-specific pa-
C5:127 rameters).
C6:74 Electronic maximum flow tempera- C6:10 Maximum limit adjustable from 10 to
ture limit set to 74 °C to 127 °C (limited by boiler-specific pa-
C6:127 rameters).
d6:0 Heating circuit pump stays in con- d6:1 Heating circuit pump stops at signal
trol mode at "External blocking" "External blocking".
signal. d6:2 Heating circuit pump starts at signal
Observe the settings of coding ad- "External blocking".
dresses "3A", "3b" and "3C" in
group 1 "General".
d7:0 Heating circuit pump stays in con- d7:1 Heating circuit pump stops at signal
trol mode at "External demand" "External demand".
signal. d7:2 Heating circuit pump starts at signal
Observe the settings of coding ad- "External demand".
dresses "3A", "3b" and "3C" in
group 1 "General".
Codes
F5:12 Heating circuit pump run-on time F5:0 No heating circuit pump run-on time
12 min F5:1 Heating circuit pump run-on time ad-
to justable from 1 to 20 min.
F5:20
F6:25 In "DHW only" operating mode: F6:0 Heating circuit pump is constantly
F6:24 time.
F7:25 In "Standby mode": F7:0 Heating circuit pump constantly
F7:24 time.
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Service checks
Calling up the service level
1. Press OK and simultaneously for approx. 4 s. 2. Select required function.

flashes on the display.
Exiting the service level
1. Use to select 9. 3. Confirm with OK.
2. Confirm with OK. Note

"OFF" flashes. The system exits the service level automatically
after 30 min.
Operating data
Checking operating data
Operating data can be checked in the "i" menu. For further information on operating data, see chapter
"Brief scan".
Operating instructions
Calling up operating data
1. Press OK and simultaneously for approx. 4 s. Note

flashes on the display. "- - -" appears on the display if a called up sensor is
faulty.
2. Confirm with OK.
3. Use / to select the required information.
Resetting operating data
Saved data (e.g. hours run) can be reset to "0". 3. Use / to select the required information.
1. Press OK and simultaneously for approx. 4 s. 4. Confirm with OK.

Ü flashes on the display. flashes on the display.
2. Confirm with OK. 5. Confirm with OK. The value is reset.

Diagnosis
Brief scan
In the brief scan, you can call up temperatures, soft- 3. Select the required scan with / . E.g. "b" for cod-
ware versions and connected components, ing card (see the following table) and confirm with
for example. OK.
1. Press OK and simultaneously for approx. 4 s. 4. Terminate brief scan: Press .

flashes on the display.
2. Confirm with OK.

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Service checks
Brief scan (cont.)
Brief scan Display
0 System scheme Software version Software version

Control unit Programming unit
2 Maximum flue gas temperature
3 Set boiler water temperature
4 Common demand temperature
5 Set cylinder temperature
6 Number of KM-BUS subscribers
9 Burner type Device
(value corresponds to setting of cod-
ing address "02" in group 2 "Boiler")
0: 1-stage burner
1: 2-stage burner
b Coding card (hexadecimal)
d 0 0
E Software ver-
1 sion, solar con-
trol module,
type SM1
EA1 extension
F Output 157 Output 157 Input DE1 Input DE2 Input DE3 switch-
3 configuration switching state switching state switching state ing state
(value corre- 0: OFF 0: Open 0: Open 0: Open
sponds to set- 1: ON 1: Closed 1: Closed 1: Closed
ting of coding
address "36" in
group 1 "Gener-
al")
F Software ver- External hook-up 0-10 V
4 sion Display in %
Solar control module, type SM1
F Stagnation time of the solar thermal system in h
5
F Night DHW circulation, solar thermal system (number)
6
F Monitoring of differential temperature, solar thermal system
Diagnosis
7
F Reheating sup- Output 22 switch-
8 pression ing state
0: Disabled 0: OFF
1: Enabled 1: ON
Service display
Set limits in coding addresses "1F", "21" and "23" in

group 2 "Boiler".
Once these values have been reached, the red fault
indicator on the control unit flashes and the following
may appear on the display:
5600124
45
Service checks
Service display (cont.)
■ The specified hours run and . Note

■ The specified interval with and . If a service is carried out prematurely, set code "24:1"
■ The specified max. flue gas temperature and . in group 2 "Boiler" to "24:0". The selected service
parameters for hours run and time intervals restart at
0.
If coding address "24" is not reset, the display re-
°C appears after 7 days.
a 150
Fig. 27
Acknowledging the service display
1. Press OK. 3. Reset code "24:1" to "24:0" in group 2 "Boiler".

is displayed as a static symbol.
Note
2. Perform a service. If coding address "24" is not reset, "Service" will be
displayed again after 7 days.
Calling up acknowledged service displays
Press OK.
Diagnosis
5600124
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Troubleshooting
Fault display
In the event of a fault, the red fault indicator on the Example:

control unit flashes. The 2-digit fault code and flash Fault code "d1" burner fault
on the display.
Use / to display other current faults. ã
For an explanation of the fault code, see chapter "Fault
codes".
1 d1
Fig. 28
Acknowledging a fault display
Press OK. The default display appears on the screen. Note

Any fault message facility connected will be switched
off.
If an acknowledged fault is not remedied, the fault
message will be redisplayed the following day and the
fault message facility restarted.
Calling up acknowledged fault displays
Hold down OK for approx. 4 s.
Calling up fault codes from the fault memory (fault history)
The 10 most recent faults (including those remedied) 2. Use to select ã and activate fault history with
are saved and can be called up. OK.
Faults are sorted by date.
3. Use / to select fault messages.
1. Press OK and simultaneously for approx. 4 s.
Deleting the fault history
While the list is displayed, press OK until flashes.

Confirm with OK.
Fault codes
Displayed fault System characteristics Cause Measures

code
0F Control mode Service Perform a service.
Service
"0F" is only displayed in

the fault history. Note
After servicing, set code "24:0".
18 Control mode A sensor was inserted in- Select code "25:0" in group 1
correctly in socket !. "General".
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Troubleshooting
Fault display (cont.)

code
30 ■ With DHW cylinder: Short circuit, boiler water Check boiler water temperature
Circulation pump for cylin- temperature sensor sensor (see page 51)
der heating ON, boiler is
maintained at set cylinder
temperature.
■ Without DHW cylinder:
Boiler is regulated by the
temperature controller.
38 ■ With DHW cylinder: Lead break, boiler water Check the boiler water temperature
Circulation pump for cylin- temperature sensor sensor (see page 51).
der heating ON, boiler is
maintained at set cylinder
temperature.
■ Without DHW cylinder:
Boiler is regulated by the
temperature controller.
50 Circulation pump for cylinder Short circuit, cylinder tem- Check cylinder temperature sensor
heating ON: perature sensor (see page 51).
Set cylinder temperature =
set boiler water temperature;
priority control is cancelled.
52 No heating of heating water Short circuit, buffer tem- Check buffer temperature sensor
buffer cylinder perature sensor (see page 51).
58 Circulation pump for cylinder Lead break, cylinder tem- Check cylinder temperature sensor
heating ON: perature sensor (see page 51).
Set cylinder temperature =
set boiler water temperature;
priority control is cancelled.
5A No heating of heating water Lead break, buffer tem- Check buffer temperature sensor
buffer cylinder perature sensor (see page 51).
Without buffer temperature sensor:
Set code "52:0" in group 1 "Gener-
al".
90 Control mode Short circuit, temperature Check temperature sensor / (see
sensor /, separate installation and service
connection at the solar instructions).
control module, type SM1.
91 Control mode Short circuit, temperature Check temperature sensor aÖ (see
sensor aÖ, separate installation and service
92 No solar DHW heating Short circuit, collector Check sensor at the solar control
temperature sensor, unit (see separate installation and
connection of temperature service instructions).
sensor & at the solar
control module, type SM1
Service
or sensor at S1 of the
Vitosolic.
93 Control mode Short circuit, temperature Check sensor at the solar control
sensor, unit (see separate installation and
connection at S3 of the service instructions).
Vitosolic.
5600124
48
Troubleshooting

code
94 No solar DHW heating Short circuit, cylinder tem- Check sensor at the solar control
perature sensor, unit (see separate installation and
sensor % at the solar
control module or sensor
at S2 of the Vitosolic.
98 Control mode Lead break, temperature Check temperature sensor / (see
sensor /, separate installation and service
99 Control mode Lead break, temperature Check temperature sensor aÖ (see
sensor aÖ, separate installation and service
9A No solar DHW heating Lead break, collector tem- Check sensor at the solar control
sensor & at the solar
Vitosolic.
9b Control mode Lead break, temperature Check sensor at the solar control
sensor, unit (see separate installation and
connection at S3 of the service instructions).
Vitosolic.
9C No solar DHW heating Lead break, cylinder tem- Check sensor at the solar control
sensor % at the solar
Vitosolic.
9E Control mode No flow rate or flow rate Check solar circuit pump and solar
too low in the solar circuit, circuit (see separate installation
or temperature limiter has and service instructions).
responded. Acknowledge fault message.
9F Control mode Fault, solar control mod- Check solar control unit (see sepa-
ule, type SM1 or Vitosolic. rate installation and service in-
Displayed if a fault occurs structions).
at these devices that has
no fault code in the
Vitotronic.
b0 Control mode Short circuit, flue gas tem- Check flue gas temperature sensor
perature sensor (see page 51).
b1 Control mode Communication error, pro- Check connections and replace
Service
gramming unit programming unit if required.

b5 Control mode Internal fault Check PCB is plugged in correctly
(see parts list)
b7 Boiler is regulated by the Coding card fault Plug in or replace the boiler coding
temperature controller. card (see page 10).
5600124
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Troubleshooting

code
b8 Control mode Lead break, flue gas tem- Check flue gas temperature sensor
perature sensor (see page 51).
Without flue gas temperature sen-
sor:
Set code "1F:0" in group 2 "Boiler".
b9 Control mode Internal fault Acknowledge fault message, re-
peat data input.
C1 Control mode Communication error, Check connections (see
EA1 extension page 65).
Without EA1 extension:
al".
C2 Control mode Lead break, KM-BUS to Check KM-BUS cable and appli-
solar control module, type ance.
SM1 or to the Vitosolic Without solar control unit:
al".
Cd Control mode Communication error Set code "95:0".
d1 Boiler cools down. Burner fault Check the burner.
d6 Control mode Input DE1 at EA1 exten- Remedy fault at appliance con-
sion reports a fault cerned.
d7 Control mode Input DE2 at EA1 exten- Remedy fault at appliance con-
sion reports a fault. cerned.
d8 Control mode Input DE3 fault at EA1 ex- Remedy fault at appliance con-
tension cerned.
Faults that are not displayed at the programming unit
Boiler cold, burner does not start
Enable emissions test function (see operating instructions).

The pumps connected at the control unit are not running
■ Check the operating voltage (mains isolator, power cable, plug fÖ, ON/OFF switch, fuse F1, 6.3 A (slow)).
■ Fuse F1 faulty:
1. Pull out all 230 V plugs from the control unit (pumps, burner).
2. Replace the F1 fuse.
3. To determine the faulty device, reconnect all 230 V devices in sequence, until the faulty device is identified.
Pumps are running
Is plug fA live between L1 and N?
No Yes
Check plug fA, burner connecting The fault is unlikely to be due to the control unit; instead the burner termi-
cable and high limit safety cut-out, nal area or the burner itself may be the cause: Is terminal T1 of plug fA
as well as any other limiters (low wa- live when connected?
Service
ter indicator, pressure limiter, etc.) No Yes

that may be installed.
Check any burner equipment Check the temperature controller;
(fuses, gas pressure switch, etc.). the burner must start in accordance
with the selected delay (e.g. oil pre-
heating). If the burner is still not op-
erating, repeat the previous checks.
It may be that faulty accessories are
preventing the burner from starting.
5600124
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Troubleshooting
Faults that are not displayed at the… (cont.)
Heating circuit pump is not running although boiler water temperature is sufficiently high
Enable emissions test function (see operating instructions).

Heating circuit pump is running
No pump control:
Check set values.
Check Vitotrol 100.
Also external hook-ups or high DHW demand.
Heating circuit pump not running
Is plug sÖ live between L and N?
No Yes
Check fuse F1, 6.3 A (slow). If the fuse has blown: 1. Check pump connection and pump.
1. Disconnect the plug from the pump. 2. Check any further switching devices that may
2. Replace the F1 fuse. be installed (e.g. maximum temperature con-
3. Reconnect plug sÖ. troller).
4. Repeat this test if fuse F1 remains intact but the pump con-
nection does not go live. Possibly replace the main PCB.
Checking the sensors
Boiler water, cylinder and buffer temperature sensors
Note Operating instructions

Actual temperatures can be checked in the "i" menu.
Checking the boiler water, cylinder and buffer temperature sensors
Viessmann NTC 10 kΩ (blue marking) 1. Pull out corresponding plug.

20
2. Check the sensor resistance. Compare with the
curve.
10
8 3. If there is considerable deviation, check the instal-
6 lation. Replace sensor if required.
4
2
Resistance in kΩ
1
0.8
0.6
0.4
10 30 50 70 90 110
Temperature in °C
Service
Fig. 29
Flue gas temperature sensor
When a specified limit is reached (see coding address

"1F" in group 2 "Boiler"), a service display appears.
5600124
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Troubleshooting
Checking the sensors (cont.)
Check flue gas temperature sensor
Viessmann NTC 20 kΩ (orange marking)

40
20
10
1
Resistance in kΩ
0.1
0 20 40 60 80 100 120 140 160 180 200
Temperature in °C
Fig. 30
1. Pull out plug aG. 3. In the case of severe deviation, check sensor
installation and replace the sensor if necessary.
2. Check the sensor resistance and compare it to the
curve.
Checking the fuses
1. Switch OFF the power supply. 3. Check the fuses. Replace if necessary (see con-
nection and wiring diagram).
2. Open the control unit.
Danger
Incorrect or improperly fitted fuses can lead
to an increased risk of fire.
■ Insert fuses without using any force. Posi-
tion fuses correctly.
■ Only use structurally identical types with
the specified response characteristics.
For location of the fuse, see parts list. ■ Max. power loss ≤ 2.5 W
■ To protect the overall appliance, the burner, pumps
F1: and PCB
■ 6.3 A (slow), 250 V~
■ Breaking capacity H
Service
5600124
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Parts lists
Ordering parts
The following details are required when ordering

parts:
■ Serial no. (see type plate A)
■ Assembly (from this parts list)
■ Position number of the individual part within the
assembly (from this parts list)
Service
5600124
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Parts list type KC2B
Casing assembly
0081
Components
0082
0084
0018 0074 0013
0099 0100 0101
0109 0042
0102 0104
0065 0070 0071 0072
Fig. 31
5600124
54
Casing assembly (cont.)
Pos. Part
0013 Casing, upper part (drawer)
0018 Programming unit
Components
0042 Temperature sensor with plug
0065 Burner connecting cable with plug fA (for boilers with pressure-jet oil/gas burners)
0070 Power cable with plug fÖ
0071 5-core burner connecting cable with plug fA (for boilers with an intermittent ignition system)
0074 Connection pipe
0081 Operating instructions
0082 Abridged operating instructions
0084 Installation and service instructions
0099 Fixing screws
0100 Plugs for sensors (5 pce) and plugs for KM-BUS (2 pce)
0101 Plugs for pumps (3 pce) and plug lH
0102 Plugs "X12" (3 pce)
0104 Power plug fÖ (3 pce)
0109 Burner plugs fA, lÖ , aBA and a:A
5600124
55
PCB assembly
0050
Components
0054
0092
0090
0014
0052
0098
0016
0017
A
0035
0051
0001
0097
0033 0004 0031 0005 0030 0036 0011 0010

Fig. 32
A Type plate
5600124
56
PCB assembly (cont.)
Pos. Part
0001 Cable clamp
0004 Stop dial for temperature controller
Components
0005 Plug for high limit safety cut-out
0010 Front cover
0011 Front user panel, bottom right
0014 PCB covers
0016 Casing, lower section
0017 Back cover
0030 High limit safety cut-out
0031 Temperature controller
0033 Temperature controller rotary selector
0035 Pushbutton, single pole ("Test" button)
0036 Switch, 2-pole (ON/OFF switch)
0050 PCB
0051 Optolink PCB
0052 Main PCB
0054 Power supply unit PCB
0090 Fuse 6.3 A (slow), 250 V~
0092 Fuse holder
0097 Snap-in hook
0098 Strain relief fittings and cable entries
5600124
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Casing assembly
0081
0082
0084
Service
0017
0074
0099 0100 0010
0007
0101 0109
0102
0104
0042 0065 0071 0072
Fig. 33
5600124
58
Casing assembly (cont.)
Pos. Part
0007 Front cover
0010 Casing, upper part
0017 Casing, upper part, back
0042 Temperature sensor with plug
0065 Burner connecting cable with plug fA (for boilers with pressure-jet oil/gas burners)
0074 Connection pipe
Service
0081 Operating instructions
0082 Abridged operating instructions
0084 Installation and service instructions
0099 Fixing screws
0100 Plugs for sensors (5 pce) and plugs for KM-BUS (2 pce)
0101 Plugs for pumps (3 pce) and plug lH
0102 Plugs "X12" (3 pce)
0104 Power plug fÖ (3 pce)
0109 Burner plugs fA, lÖ , aBA and a:A
5600124
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PCB assembly
0050
0054
0092
0090
0052
Service
0033
0004
0014
0031
0016
0051
0011 0098
0018 0036 0005 0030 A

Fig. 34
A Type plate
5600124
60
PCB assembly (cont.)
Pos. Part
0004 Stop dial for temperature controller
0005 Plug for high limit safety cut-out
0011 Front user panel
0014 Temperature controller bracket
0016 Casing, lower section
0018 Programming unit
0030 High limit safety cut-out
0031 Temperature controller
Service
0033 Temperature controller rotary selector
0036 Switch, 2-pole (ON/OFF switch)
0050 PCB
0051 Optolink PCB
0052 Main PCB
0054 Power supply unit PCB
0090 Fuse 6.3 A (slow), 250 V~
0092 Fuse holder
0098 Strain relief fittings and cable entries
5600124
61
Function description
Boiler water temperature control
Brief description
■ The boiler water temperature is regulated by switch- ■ If a Vitotrol 100 is connected, it is only switched on if
ing the burner on or off. In the delivered condition, required by the Vitotrol 100.
the switching differential is ±2 K, relative to the cur- ■ When the DHW cylinder is heated, the specified set
rent set value. boiler water temperature is 20 K above the set DHW
■ The set boiler water temperature is determined from temperature (adjustable via coding address "60" in
the following parameters: group 3 "DHW").
– Heating circuit set flow temperature
– Set DHW temperature
– External demand
Functions
The boiler water temperature is captured by the follow- System protection

ing equipment:
■ High limit safety cut-out STB (liquid expansion) In the "DHW only" and "Standby mode" operating pro-
■ Temperature controller TR (liquid expansion) grams, the heating circuit pump can be started in order
■ Boiler water temperature sensor NTC 10 kΩ to protect the system (coding addresses "F6" and "F7"
Functions
in group 5 "Heating circuit"). There is no set value

Upper control range limits: demand while the pump is running.
■High limit safety cut-out STB 110/100/95 °C
■Temperature controller TR 75/87/95 °C Note
■Electronic maximum temperature limit: When there is demand from the DHW cylinder, the
– Setting range: 20 to 127 °C heating circuit pump is switched off. When cylinder
– Changed via coding address "06" in group 2 heating is complete, the heating circuit pump starts
"Boiler". cycling again.
The limit is only effective within the control range
(not for DHW cylinder heating). Auxiliary circuits
Lower control range limits: ■ Extension for controlling a 2-stage burner (see
Boiler water temperature regulated subject to the rele- page 22).
vant boiler (specified by the coding card). ■ External hook-ups (messages) via external EA1
extension (see page 65).
Operation with Vitotrol 100 ■ Plug "X12" for external burner start (see page 19).
■ Plug lH for external demand or external blocking
For connection, see page 15 and separate installation (see page 20 or 21).
instructions.
Set code "40:0" in group 1 "General". Burner switching hysteresis
During the heating times enabled by the Vitotrol 100, in
the "Heating and DHW" operating program, when Permanent switching hysteresis
there is demand, heating is carried out to the set boiler
water temperature selected at the control unit. The Code "04:0"
boiler is maintained at the minimum temperature speci-
fied by the coding card. ON
Burner
Effect on the heating circuit pump in the "Heating OFF Time

and DHW" operating program +2
set
The heating circuit pump is switched ON if the contact
is closed. Cylinder priority is observed. -2
low average high
When there is no longer any heat demand, the contact heat demand heat demand heat demand
is opened and the heating circuit pump remains on for Fig. 35
the selected run-on time (coding address "F5" in group
5 "Heating circuit").
Heat demand-dependent switching hysteresis
The heat demand-dependent switching hysteresis

takes the boiler utilisation level into account.
5600124
62
Boiler water temperature control (cont.)
The switching hysteresis, i.e. the burner runtime, var- ERB80 function
ies subject to the current heat demand.
Code "04:2"
ERB50 function Depending on the heat demand, values between 6 and
20 K result.
Code "04:1"
Depending on the heat demand, values between 6 and ON
Burner
12 K result.
OFF Time
ON
+17
Burner
OFF Time
+9
+3
set +3
-3 set
low average high -3
heat demand heat demand heat demand low average high
heat demand heat demand heat demand
Fig. 36
Fig. 37
Functions
Control sequence
Boiler goes cold Boiler heats up
(Set value –2 K) (Set value +2 K)

The burner start signal is set for a set boiler water tem- The burner shuts down.
perature −2 K and the burner starts its own monitoring
program.
The burner start may be delayed by a few minutes,
depending on the number of auxiliary circuits and the
combustion type.
Cylinder temperature control
Brief description
■ The cylinder thermostat functions as a constant tem-

perature controller. This is achieved by starting and
stopping the circulation pump for cylinder heating.
The switching differential is ±2.5 K.
■ When the DHW cylinder is heated, the default set
boiler water temperature is 20 K above the set DHW
temperature (adjustable via coding address "60" in
group 3 "DHW").
Functions
Priority control Frost protection function
■ With priority control: (code "A2:2" in group 5 "Heating If the DHW temperature falls below 5 °C, the DHW cyl-
circuit"): inder is heated to 20 °C.
During cylinder heating, the set flow temperature is
set to 0 ºC. Set DHW temperature
The heating circuit pump is switched off.
■ Without priority control: The set DHW temperature can be adjusted between
The heating circuit pump continues to run. 10 and 60 °C.
5600124
63
Cylinder temperature control (cont.)
The set value range can be extended to 90 °C via cod- Operating instructions
ing address "56" in group 3 "DHW".
Auxiliary function for DHW heating System with solar control unit
Select a second set DHW temperature in coding A third set DHW temperature can be specified via cod-
address "58" in the "DHW" group. This function is ena- ing address "67" in group 3 "DHW".
bled by setting the fourth DHW time phase for DHW The DHW cylinder is only reheated by the boiler if the
heating. temperature falls below this value.
Control sequence
Code "55:0", cylinder heating Code "55:1", adaptive cylinder heating
The DHW cylinder goes cold (set value -2.5 K, adjusta- With adaptive cylinder heating, the speed of the tem-
ble at coding address "59"): perature rise during DHW heating is taken into
■ The set boiler water temperature is set 20 K higher account.
than the set DHW temperature (adjustable via coding
address "60"). The DHW cylinder goes cold (set value −2.5 K, adjust-
Functions
Note able via coding address "59"):

The value set in coding address "06" in group 2 ■ The set boiler water temperature is set 20 K higher
"Boiler" for the maximum boiler water temperature than the set DHW temperature (adjustable via coding
limit has no effect. address "60").
■ Pump on: Note
– Starts the circulation pump for cylinder heating The value set in coding address "06" in the "Boiler"
subject to the boiler water temperature (code group for the maximum boiler water temperature limit
"61:0"). has no effect.
The circulation pump starts when the boiler water ■ Pump on:
temperature is 7 K higher than the DHW tempera- – Starting the circulation pump for cylinder heating
ture. subject to the boiler water temperature (code
– Immediate start of the circulation pump for cylinder "61:0"):
heating (code "61:1"). The circulation pump starts when the boiler water
temperature is 7 K higher than the DHW tempera-
The DHW cylinder is hot (set value +2.5 K): ture.
■ The set boiler water temperature is returned to the – Immediate start of the circulation pump for cylinder
selected set value. heating (code "61:1").
■ Pump run-on:
The circulation pump runs on after cylinder heating The DHW cylinder is hot:
until one of the following criteria is met: ■The control unit checks whether the boiler will be
– The differential between the boiler water tempera- required to supply heat after the cylinder has been
ture and the DHW temperature is less than 7 K. heated up or whether residual boiler heat should be
– The set DHW temperature is exceeded by 5 K. transferred to the DHW cylinder.
– The set max. run-on time is reached (coding Accordingly, the control unit determines the burner
address "62"). and circulation pump shutdown points to prevent the
■ Without pump run-on (code "62:0"). set DHW temperature being substantially exceeded
after the cylinder has been heated up.
5600124
64
EA1 extension
Functions
Fig. 38
DE1 Digital input 1 fÖ Power supply

DE2 Digital input 2 fÖ A Power supply for additional accessories
DE3 Digital input 3 aBJ Switching contact (floating)
0 - 10 V 0 - 10 V input aVG KM BUS
Digital data inputs DE1 to DE3
Functions: Input function assignment

■ External blocking
■ External blocking with fault message input Select the input functions by means of codes in group
■ External demand with set minimum boiler water tem- 1 "General" at the boiler control unit:
perature ■ DE1: Coding address "3A"
■ Fault message input ■ DE2: Coding address "3b"
■ DE3: Coding address "3C"
When connecting external contacts, observe the
requirements of protection class II, i.e. 8.0 mm air and
creep path or maintain a 2.0 mm insulation thickness
against live parts.
Analogue input 0 - 10 V
The 0 - 10 V hook-up provides an additional set boiler Note

water temperature: Ensure DC separation between the earth conductor
0 - 1 V is taken as "no default for set boiler water tem- and the negative pole of the on-site voltage source.
perature".
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65
EA1 extension (cont.)
Coding address "1E" in group 1 "General":

■ "1E:0" ≙ temperature demand adjustable in the
range from 0 to 100 °C
1 V ≙ 10 °C set value change
■ "1E:1" ≙ temperature demand adjustable in the
range from 30 to 120 °C
Output aBJ
Connection of a central fault message facility. Observe coding address "36" in group 1 "General".
External H5 extension
For the following connections:

! Please note
Functions
■External burner blocking Live contacts lead to short circuits or phase fail-
■External safety equipment ure.
■Flue gas damper The external connections must be potential-
free.
X12 41 Plug aBÖ must remain plugged in, even if no connec-

tion is made.
41 150
41
Fig. 39
A Vitotronic
B External extension H5
C Burner
5600124
66
External H5 extension (cont.)
D P
ON ON
STB N STB TR TR
A B
150
E P
Fig. 40
A Jumper "STB" – "STB" D Minimum pressure limiter

B Jumper "TR" – "ON/TR" E Other external safety equipment
C External burner blocking
(floating contact)
Functions
External burner blocking
1. Remove jumper "TR" – "ON/TR".
2. Connect the floating contact.

! Please note
Connecting external control units can damage
the boiler.
Opening this contact leads to a controlled burner Connect only safety shutdown equipment, e.g. a
shutdown. temperature limiter, to these terminals.
There is no frost protection for the heating
system while the burner is switched off. The
boiler is not maintained at the lower boiler water
temperature.
External safety equipment
1. Remove jumper "STB" – "STB". 2. Connect the external safety equipment in series.
Temporary operation (burner stage 1)
Insert jumper "TR" – "ON/TR" across "TR" – "ON". The burner is heated up in stage 1. Shutdown takes
place via the temperature controller.
5600124
67
External H5 extension (cont.)
Motorised flue gas damper
EIN EIN
STB N STB TR TR
A
150
1 2 3
M C B
~
Fig. 41
A Plug aBÖ
B Flue gas damper motor
C Limit switch
Functions
If making this connection, remove jumper "TR –

ON/TR".
Function check ■ Flue gas damper closed (switch open) –

The burner may only start after the flue gas damper No voltage at terminal "3"
has opened 90 % of the pipe cross-section and the ■ Flue gas damper open (switch closed) –
limit switch has been activated. Voltage present at terminal "3"
You can check the switch function by measuring its
voltage:
5600124
68
Vitoair draught stabiliser
Functions
A
Fig. 42
A To the burner
Colour coding to IEC 60757

BK Black
GNYE Green/Yellow
Function check
Press the rotary selector on the motor and simultane-

ously turn it to its central position.
■ Burner enabled by the control unit ⇒
The rotary selector should move towards "3".
■ Burner is off ⇒
Fig. 43 The rotary selector should move towards "5".
Motor faulty
Press rotary selector on the motor and turn it clockwise

beyond position "3", as far as it will go.
5600124
69
Connection and wiring diagram
Connection and wiring diagram
Appendix
AB
Fig. 44
A Type KC2B: Pushbutton

B Type KC4B: Terminals
A1 Main PCB sK No function

A2 Power supply unit PCB fÖ Power supply, 230 V/50 Hz
A3 PCB fA Oil/gas burner (connection according to DIN
A5 Programming unit 4791)
A6 Coding card lH ■ Power supply for accessories
A11 Optolink PCB ■ Vitotrol 100
X Electrical interfaces or
F1 Fuse ■ External demand/external blocking
F6 High limit safety cut-out 110 °C (100 °C) X12 External burner start
F7 Temperature controller 75 °C (87 °C, 95 °C) (stage 1)
K1-K4 Relay
S1 ON/OFF switch LV plugs
S2 Test key (only for type KC2B) ! No function
U1-U3 Optocoupler § Boiler water temperature sensor
V1 Fault indicator (red) % Cylinder temperature sensor
V2 ON indicator (green) ) Buffer temperature sensor
aG Flue gas temperature sensor (accessories)
230 V~ plug aVG KM-BUS subscriber (accessories)
sÖ Heating circuit pump A1 (accessories) a:A 2-stage/modulating burner extension
sA Circulation pump for cylinder heating (accesso- (part of the standard boiler delivery)
ries)
5600124
70
Specification
Specification
Rated voltage 230 V~

Rated frequency 50 Hz
Rated current 6 A~
Power consumption 5W
Protection class I
IP rating IP 20 D to EN 60 529; ensure through
design/installation
Function type Type 1 B to EN 60730-1
Permissible ambient temperature
■ Operation 0 to +40 °C
Installation in living spaces or boiler
rooms (standard ambient conditions)
■ Storage and transport –20 to +65 °C
Rated relay output breaking capacity at 230 V~:
sÖ Heating circuit pump 4 (2) A~*1
sA Circulation pump for cylinder heating 4 (2) A~*1
fA Burner plug 4 (2) A~
lÖ Burner plug (2-stage) 1 (0.5) A~
Total max. 6 A~
Appendix
5600124
*1 Total max. 4 A~
71
Settings and equipment
Settings and equipment
Tick the modified function.
Function in the delivered condition Modified function

High limit safety cut-out set to 110 °C. = Adjusted to ...........°C
Temperature controller set to 75 °C = Adjusted to ...........°C
Remote control With remote control
Control without remote control = Vitotrol 100, type UTA
= Vitotrol 100, type UTDB
= Vitotrol 100, type UTDB-RF
Electronic maximum limit = Adjusted to ...........°C
Electronic minimum limit = Adjusted to ...........°C
Switching hysteresis
Switching hysteresis for burner 4 K = ERB50 function
= ERB80 function
Heating system with DHW heating:
■With DHW priority = Without cylinder priority control
■ Setting range for DHW temperature 10 to 60 °C = Setting range for DHW temperature 10 to 90 °C
■ Circulation pump for cylinder heating starts if the = Circulation pump starts immediately
boiler water temperature is 7 K higher than the
actual DHW temperature.
■ Circulation pump for cylinder heating runs on for = During cylinder heating, the circulation pump for cyl-
a maximum of 2 min after cylinder heating. inder heating is switched OFF when the set DHW
Appendix
temperature is reached.
■ Without adaptive DHW cylinder control = With adaptive DHW cylinder control
■ Without auxiliary function for DHW heating = With auxiliary function for DHW heating, input of a
second set value of ...........°C
Connected accessories
= Vitotrol 100, type UTA
= Vitotrol 100, type UTDB
= Vitotrol 100, type UTDB-RF
= KM BUS distributor
= Flue gas temperature sensor
= Solar control module, type SM1
= Vitosolic
= Vitoconnect 100 OPTO1
= 2-stage burner extension
= Vitoair
= Extension EA1
= External extension H5
5600124
72
Keyword index
Keyword index
2 Fuel consumption.......................................................38
2-stage burner (connection)................................. 22, 24 Fuses......................................................................... 52
A H
Acknowledged fault display High efficiency circulation pumps............................... 18
– Calling up................................................................ 47 High limit safety cut-out
Actuator test, carrying out.......................................... 28 – Adjusting..................................................................11
Adaptive cylinder heating........................................... 64 – Testing.....................................................................28
Applying strain relief...................................................16
Auxiliary circuits, boiler water temperature control.....62 I
Auxiliary function for DHW heating............................ 64 Installation sequence................................................... 9
Intended use................................................................ 7
B Isolators......................................................................25
Boiler water temperature control................................ 62
Boiler water temperature sensor................................ 51 M
Brief scan................................................................... 44 Mains isolator............................................................. 25
Buffer temperature sensor......................................... 51 Matching coding addresses....................................... 28
Burner........................................................................ 62 Modulating burner (connection)................................. 22
Burner, connecting..................................................... 22 Motorised flue gas damper.........................................68
C O
Checking appliance fuses.......................................... 52 Operating data
Code 1 – Calling up................................................................ 44
– Coding addresses................................................... 31 – Checking................................................................. 44
Code 2 – Resetting................................................................. 44
– Coding addresses................................................... 35 Outputs, checking...................................................... 28
Codes.........................................................................22
Coding card................................................................10 P
Coding levels, calling up............................................ 30 Parts list
Commissioning...........................................................28 – Type KC2B.............................................................. 54
Connecting an atmospheric burner............................ 23 – Type KC4B.............................................................. 58
Connection and wiring diagram..................................70 PCB
Control unit, opening.................................................... 9 – 230 V~.....................................................................16
Cylinder priority control.................................. 33, 43, 63 – Low voltage............................................................. 16
Cylinder temperature control......................................63 Power supply..............................................................25
Cylinder temperature sensor......................................51 – Accessories.............................................................26
– Control unit..............................................................27
D Pressure-jet oil/gas burner, connecting......................22
DHW heating..............................................................64 Priority control............................................................ 63
Draught stabiliser Vitoair............................................ 69 Product information...................................................... 8
Provisional burner operation...................................... 19
E Pumps
EA1 extension............................................................ 65 – Connecting.............................................................. 17
Electrical connections, overview................................ 15 – Run-on.................................................................... 64
ERB50 function.......................................................... 63
ERB80 function.......................................................... 63 R
Extension, 2-stage/modulating burner....................... 22 Resetting codes......................................................... 30
Extension, 2-stage burner.......................................... 24
External blocking........................................................21 S
External burner start...................................................19 Sensors, checking......................................................51
External demand Sensors, connecting...................................................17
– Via 0-10 V input.......................................................20 Service, exiting...........................................................44
– Via switching contact...............................................20 Service display........................................................... 45
External H5 extension................................................ 66 Service level, calling up..............................................44
Set DHW temperature................................................63
F Settings and equipment............................................. 72
Fault codes.................................................................47 Solar control module, type SM1................................. 64
Fault display............................................................... 47 Solar control unit........................................................ 64
– Acknowledging........................................................ 47 Specification...............................................................71
5600124
Flue gas temperature sensor..................................... 51 Strain relief fittings......................................................16

73
Keyword index
Keyword index (cont.)
Switching hysteresis V
– Heat demand-dependent........................................ 62 Vitoair......................................................................... 69
– Permanent...............................................................62 Vitosolic...................................................................... 64
Symbols....................................................................... 7 Vitotrol 100, operation with.........................................62
System equipment..................................................... 72
W
T Wiring diagram........................................................... 70
Temperature controller adjustment.............................13
5600124
74
5600124
75
Subject to technical modifications.
Viessmann Werke GmbH & Co. KG Viessmann Limited

D-35107 Allendorf Hortonwood 30, Telford
Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB
Fax: +49 6452 70-2780 Telephone: +44 1952 675000
5600124
www.viessmann.com Fax: +44 1952 675040

E-mail: info-uk@viessmann.com
76

Im-S Vitotronic 100 Kc2b, Kc4b English

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Im-S Vitotronic 100 Kc2b, Kc4b English

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Installation and service instructions VIESMANN

5600124 GB 10/2018 Please keep safe.

Please follow these safety instructions closely to

Safety instructions explained

■ National installation regulations

Safety instructions for working on the system

Working on the system

■ Where gas is used as the fuel, close the main gas

Auxiliary components, spare and wearing parts

Safety instructions for operating the system

If you smell gas Condensate

1. Information Disposal of packaging ............................................................................ 7

2. Installation sequence Opening the control unit ......................................................................... 9

3. Electrical connections Overview of electrical connections ........................................................ 15

4. Commissioning Testing the high limit safety cut-out ........................................................ 28

5. Coding levels Calling up coding levels ......................................................................... 30

6. Coding level 1 Group 1 "General" ................................................................................. 31

7. Coding level 2 Group 1 "General" ................................................................................. 35

Group 2 "Boiler" ..................................................................................... 37

8. Service checks Calling up the service level .................................................................... 44

9. Troubleshooting Fault display ........................................................................................... 47

10. Parts lists Ordering parts ........................................................................................ 53

11. Parts list type KC2B Casing assembly ................................................................................... 54

12. Parts list type KC4B Casing assembly ................................................................................... 58

13. Function description Boiler water temperature control ............................................................ 62

14. Connection and wiring dia- ................................................................................................................ 70

15. Specification ................................................................................................................ 71

16. Settings and equipment ................................................................................................................ 72

17. Keyword index ................................................................................................................ 73

Warning of material losses and environ-

Live electrical area

Pay particular attention.

■ Component must audibly click into place.

Dispose of component at a suitable collec-

nance and inspection intervals.

Available system examples: See www.viessmann-

Inserting the coding card

Insert the boiler coding card through the opening in the

Boiler Coding card

Adjusting the high limit safety cut-out (if required)

A Slotted screw for EGO products

A Slotted screw for EGO products

Adjusting the temperature controller (if required)

If the system is operated with a DHW cylinder,

■ When connecting external switching contacts and

A Fuse D Vitotrol 100, type UTDB

Connections on the low voltage PCB

Connections on the 230 V~ PCB

Inserting cables/leads and applying strain relief

Seal unnecessary apertures in the control unit base

Cable with cast-on cable entry

Cable without cast-on cable entry

Connecting the sensors

Connections on the low voltage PCB: See Fig. 9, page 15

Connecting the pumps

Available pump connections

Connections on the 230 V~ PCB

Rated current: 4(2) A~

Pumps with switching input Pumps without switching input

Rated current for switching the contactor: 4(2) A~

External burner start

A External starting (floating contact)

Provisional burner operation

Plug lH EA1 extension