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Installation and service VIESMANN

instructions
for contractors

Vitotronic 100
Type GC1B
Digital boiler control unit
Vitotronic 300-K
Type MW1B
Weather-compensated, digital cascade control unit

For applicability, see the last page


VITOTRONIC 100
VITOTRONIC 300-K

5600 871 GB 10/2011 Please keep safe.


Safety instructions

Safety instructions

Please follow these safety instructions closely to prevent accidents and mate-
rial losses.

Safety instructions explained ■ all current safety regulations as


defined by DIN, EN, DVGW, TRGI,
Danger TRF, VDE and all locally applicable
This symbol warns against the standards,
risk of injury. ■ Gas Safety (Installation & Use) Regu-
lations

! Please note
This symbol warns against the
risk of material losses and envi-
– the appropriate Building Regulation
either the Building regulations, the
Building Regulation (Scotland),
ronmental pollution. Building Regulations (Northern Ire-
land),
Note – the Water Fittings Regulation or
Details identified by the word "Note" con- Water Bylaws in Scotland,
tain additional information. – the current I.E.E. Wiring Regula-
tions.
Target group
If you smell gas
These instructions are exclusively
designed for qualified personnel. Danger
■ Work on gas equipment must only be Escaping gas can lead to explo-
carried out by a qualified gas fitter. sions which may result in serious
■ Work on electrical equipment must injury.
only be carried out by a qualified elec- ■ Never smoke. Prevent naked
trician. flames and sparks. Never
■ The system must be commissioned by switch lights or electrical appli-
the system installer or a qualified per- ances ON or OFF.
son authorised by the installer. ■ Close the gas shut-off valve.
■ Open windows and doors.
Regulations ■ Remove all people from the
danger zone.
Observe the following when working on ■ Notify your gas or electricity
this system supplier from outside the build-
■ all legal instructions regarding the pre- ing.
vention of accidents, ■ Shut off the electricity supply to
■ all legal instructions regarding envi- the building from a safe place
ronmental protection, (outside the building).
■ the Code of Practice of relevant trade
associations,
5600 871 GB

2
Safety instructions

Safety instructions (cont.)

If you smell flue gas Ancillary components, spare and


wearing parts
Danger
Flue gas can lead to life-threat-
ening poisoning.
■ Shut down the heating system.
! Please note
Spare and wearing parts which
have not been tested together
■ Ventilate the boiler room. with the heating system can com-
■ Close all doors leading to the promise its function. Installing
living space. non-authorised components and
non-approved modifications/con-
Working on the system version can compromise safety
and may invalidate our warranty.
■ When using gas as fuel, also close the For replacements, use only orig-
main gas shut-off valve and safeguard inal spare parts from Viessmann
against unauthorised reopening. or those which are approved by
■ Isolate the system from the power sup- Viessmann.
ply and check that it is no longer 'live',
e.g. by removing a separate fuse or by
means of a main isolator.
■ Safeguard the system against unau-
thorised reconnection.

! Please note
Electronic modules can be dam-
aged by electro-static dis-
charges.
Touch earthed objects, such as
heating or water pipes, to dis-
charge static loads.

Repair work

! Please note
Repairing components which ful-
fil a safety function can compro-
mise the safe operation of your
heating system.
Replace faulty components only
with original Viessmann spare
parts.
5600 871 GB

3
Index

Index

Installation instructions
Preparing for installation
Designations in the system examples.................................................................. 8
Overview of system examples.............................................................................. 8
System example 1, ID: 4605069.......................................................................... 10
System example 2, ID: 4605070.......................................................................... 18
System example 3, ID: 4605074.......................................................................... 26
System example 4, ID: 4605079.......................................................................... 34
System example 5, ID: 4605081.......................................................................... 42
System extension................................................................................................. 49

Installation, Vitotronic 100


Overview of electrical connections....................................................................... 59
Inserting cables and applying strain relief............................................................ 60
Inserting the boiler coding card............................................................................ 61
Inserting the LON communication module........................................................... 62
Adjusting the high limit safety cut-out (if required)............................................... 63
Adjusting the temperature controller (if required)................................................. 63
Connecting sensors.............................................................................................. 65
Connecting pumps............................................................................................... 65
Connecting actuators........................................................................................... 67
Connecting the central fault message facility....................................................... 68
External safety equipment.................................................................................... 68
Provisional burner operation................................................................................ 69
External burner blocking....................................................................................... 70
External changeover of multi stage/modulating burners...................................... 71
Blocking the boiler externally/adding to the boiler sequence............................... 72
Connecting an AC burner..................................................................................... 73
Connecting a three-phase burner......................................................................... 77

Installation, Vitotronic 300-K


Overview of electrical connections....................................................................... 80
Inserting cables and applying strain relief............................................................ 81
Connecting sensors.............................................................................................. 82
Connecting pumps............................................................................................... 83
Connecting actuators........................................................................................... 84
Connecting the central fault message facility....................................................... 84
External demand via switching contact................................................................ 84
External demand via 0 – 10 V input..................................................................... 85
External blocking via switching contact................................................................ 86
External "Mixer close"/"Mixer open"..................................................................... 87
5600 871 GB

External heating program changeover................................................................. 88


Making the LON connection................................................................................. 90

4
Index

Index

Power supply of the Vitotronic 100 and Vitotronic 300-K


Power supply........................................................................................................ 93
Power supply in conjunction with Vitocrossal, type CT2...................................... 94

Opening and closing the control units


Fitting the control unit front................................................................................... 95
Opening the control unit....................................................................................... 96

Service instructions
Commissioning, Vitotronic 100 and Vitotronic 300-K
Testing the high limit safety cut-out...................................................................... 97
Changing the language on the Vitotronic 300-K.................................................. 97
Setting the date and time on the Vitotronic 300-K................................................ 97
Matching the coding addresses to the system version......................................... 98
Selecting the boiler sequence at the Vitotronic 300-K......................................... 100
Connecting the control unit to the LON................................................................ 101
Checking actuators and sensors at the Vitotronic 100......................................... 104
Checking actuators and sensors at the Vitotronic 300-K..................................... 105
Adjusting heating curves...................................................................................... 106

Service scans, Vitotronic 100


Calling up the service level................................................................................... 110
Exiting the service level........................................................................................ 110
Scanning operating data...................................................................................... 110
Brief scan............................................................................................................. 110
Scanning and resetting service display................................................................ 111

Service scans, Vitotronic 300-K


Calling up the service menu................................................................................. 113
Exiting the service menu...................................................................................... 113
Scanning operating data...................................................................................... 113
Resetting operating data...................................................................................... 114
Brief scan............................................................................................................. 114
Scanning and resetting service display................................................................ 116

Troubleshooting, Vitotronic 100


Fault display......................................................................................................... 117
Fault codes........................................................................................................... 118

Troubleshooting, Vitotronic 300-K


Fault display......................................................................................................... 123
5600 871 GB

Fault codes........................................................................................................... 124

5
Index

Index

Function description, Vitotronic 100 and Vitotronic 300-K


Boiler water temperature control of the Vitotronic 100......................................... 134
Cascade control of the Vitotronic 300-K............................................................... 136
Heating circuit control unit of the Vitotronic 300-K............................................... 142
Cylinder temperature control of the Vitotronic 300-K........................................... 151

Code 1, Vitotronic 100


Calling up coding level 1...................................................................................... 155
Group 1 "General"................................................................................................ 155
Group 2 "Boiler".................................................................................................... 156

Code 2, Vitotronic 100


Calling up coding level 2...................................................................................... 158
Group 1 "General"................................................................................................ 158
Group 2 "Boiler".................................................................................................... 161

Code 1, Vitotronic 300-K


Calling up coding level 1...................................................................................... 166
"General" group.................................................................................................... 167
"Cascade" group.................................................................................................. 169
"DHW" group........................................................................................................ 170
"Solar" group........................................................................................................ 170
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group.......................... 172

Code 2, Vitotronic 300-K


Calling up coding level 2...................................................................................... 178
"General" group.................................................................................................... 178
"Cascade" group.................................................................................................. 188
"DHW" group........................................................................................................ 190
"Solar" group........................................................................................................ 194
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group.......................... 200

Schemes, Vitotronic 100


Connection and wiring diagram............................................................................ 209

Schemes, Vitotronic 300-K


Connection and wiring diagram............................................................................ 214

Components, Vitotronic 100 and Vitotronic 300-K


Boiler coding card................................................................................................. 219
Sensors................................................................................................................ 219
5600 871 GB

Plug-in adaptor for ext. safety equipment, part no. 7164 404.............................. 221
Radio clock receiver, part no. 7450 563............................................................... 223

6
Index

Index (cont.)

Extension kit, mixer, part no. 7441 998................................................................ 224


Mixer motor, part no. 9522 487............................................................................ 226
Mixer motor, part no. Z004 344............................................................................ 227
Temperature limiter for limiting the maximum temperature.................................. 228
Extension EA1, part no. 7452 091........................................................................ 229
Secondary air device Vitoair, part no. 7338 725, 7339 703................................. 231

Parts lists
Parts list Vitotronic 100......................................................................................... 233
Parts list Vitotronic 300-K..................................................................................... 235

Specification
Specification Vitotronic 100.................................................................................. 237
Specification Vitotronic 300-K.............................................................................. 238

Keyword index.................................................................................................... 239


5600 871 GB

7
Preparing for installation

Designations in the system examples

qE eE rR
2/52M1 M 2/52M2 M
2/21

qE

20M1
2/21

21
28
50
2/28 2
qW
2/1

2M1
40

145
20M2,24

1
5
3
8
(5Sol)
20M1
52M1
52M2

(6)
21
28
50

X2 4
2/5
qQ 2
qR
2/5Sol 2/5
2M1
2M2
40

145
20M2,24

1
5

26/S2
qQ
1 9

Overview of system examples

Boiler Characteristics Page


1 Vitoplex, Vitorond Therm-Control 10
2 Vitomax, Vitoplex, Shunt pump for every boiler for return 18
Vitorond temperature raising
3 Vitomax, Vitoplex, Boiler circuit pump and 3-way mixing 26
Vitorond valve for return temperature control
5600 871 GB

8
Preparing for installation

Overview of system examples (cont.)

Boiler Characteristics Page


4 Vitocrossal, Vitomax, Low temperature boilers with Therm- 34
Vitoplex, Vitorond Control, with several heating circuits and
one low temperature heating circuit
5 Vitocrossal, Vitoplex, Low temperature boilers with 3-way mix- 42
Vitorond ing valve, with several heating circuits
and one low temperature heating circuit

■ These system examples are merely ■ With the Vitotronic 100, the communi-
recommendations and must therefore cation module is part of the standard
be checked on site for completeness delivery.

Installation
and function. ■ With the Vitotronic 300-K, the commu-
■ Connect three-phase consumers via nication module is built-in.
additional contactors.
5600 871 GB

9
Preparing for installation

System example 1, ID: 4605069

Multi boiler system: Boiler with Therm-Control

Hydraulic installation scheme

30 --LON--
--3/2M1--

--52M1--
--20M1--
-230V-
18 22 26

19 23
--7/2M2-- --7/2M3-- -30/3/2M1-
27
20 24 28
--7/20M2-- --7/20M3-- -30/20M1-

--7/52M2-- --7/52M3-- -30/52M1-


21 25 29

--7/3/2-- 5
16
--7/21--
WW
--8/52A1--
--3/52A1--

--13/52A1--

17
--7/28-- 4
12
--13/3/2--
--8/3/2--

--13/17A--
--8/17A--

3 11
6

2 10
--7/1--

15
--7/5A--

14 1 9
KW
--KM BUS--
--LON--

--LON--
--LON--

--LON--
--LON--
--2M3--
--2M2--

--17A--

--17A--
--3/2--

--3/2--

--3/2--
--5A--

--1--

7 8 13
--21--
--28--
--52M2--
--20M2--
--52M3--
--20M3--

--52A1--

--52A1--
--230V--

--230V--

--230V--

Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB

10
Preparing for installation

System example 1, ID: 4605069 (cont.)

Equipment required

Pos. Designation
1 Boiler I
2 Therm-Control temperature sensor
3 Boiler water temperature sensor KTS
4 Motorised butterfly valve
5 Flow temperature sensor, common heating flow VTS as
■ contact temperature sensor (standard delivery for Vitotronic 300-K)
or
■ Immersion temperature sensor

Installation
6 Outside temperature sensor ATS
7 Vitotronic 300-K
8 Vitotronic 100
9 Boiler II
qP Therm-Control temperature sensor
qQ Boiler water temperature sensor KTS
qW Motorised butterfly valve
qE Vitotronic 100
qR DHW cylinder
qT Cylinder temperature sensor STS
qZ Circulation pump for cylinder heating UPSB
qU DHW circulation pump ZP
qI Heating circuit 2
wP Heating circuit pump M2
Extension kit for one heating circuit with mixer:
qO Flow temperature sensor M2 as contact temperature sensor
and
wQ Mixer motor M2
or
qO Flow temperature sensor M2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wQ Mixer motor for flanged mixer M2
wW Heating circuit 3
wR Heating circuit pump M3
Extension kit for one heating circuit with mixer:
wE Flow temperature sensor M3 as contact temperature sensor
5600 871 GB

and
wT Mixer motor M3

11
Preparing for installation

System example 1, ID: 4605069 (cont.)

Pos. Designation
or
wE Flow temperature sensor M3 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wT Mixer motor for flanged mixer M3
wZ Heating circuit 1 at the Vitotronic 200-H eP
wI Heating circuit pump M1
Extension kit for one heating circuit with mixer:
wU Flow temperature sensor M1 as contact temperature sensor
and
wO Mixer motor M1
or
wU Flow temperature sensor M1 as a
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wO Mixer motor for flanged mixer M1
eP Vitotronic 200-H
and
LON communication module (accessory)
and
LON connecting cable (accessory)
eQ Outside temperature sensor ATS
Boiler accessories
eR Plug-in adaptor for external safety equipment
eT Minimum pressure limiter SDB
eZ Maximum pressure limiter SDB
eU Water level limiter (low water indicator) WB
eI Central fault message system S
eO Flue gas temperature sensor AGS
External hook-ups
zR ■ External changeover of stepped/modulating burners
zI ■ External boiler blocking
zO ■ Start boiler externally as the last one in the boiler sequence
System accessories
eE Vitotrol 200A or Vitotrol 300A
eI Central fault message system S
5600 871 GB

rP ON/OFF switch

12
Preparing for installation

System example 1, ID: 4605069 (cont.)

Pos. Designation
rU Radio clock receiver
rI Vitocom 100
tP KM BUS distributor, for several KM BUS subscribers
zP Extension EA1
zQ 1 switching output (floating changeover contact):
■ Switching a feed pump to a substation
■ Signalling reduced mode for a heating circuit
zW 1 analogue input (0 – 10 V):
■ Specifying the set system flow temperature
zE 3 digital inputs:

Installation
■ External heating program changeover, separately adjustable for heating
circuits 1 to 3
■ External demand
■ External blocking with fault message
■ Fault message input
■ Short term operation of DHW circulation pump
External hook-ups
zT ■ External blocking/mixer closed
zZ ■ External demand
zU ■ External heating program changeover/mixer open
uP LON communication module (standard delivery Vitotronic 300-K) for com-
munication with the following components:
Vitotronic boiler and heating circuit control units
Vitocom 200 and 300
Vitogate 200, type EIB
5600 871 GB

13
Preparing for installation

System example 1, ID: 4605069 (cont.)

Electrical installation scheme

7 7
LP A3
40 LP A1
N 7
156 2
L 40 M2 19

Low voltage
2 M2 1
L
40 230 V/ 50 Hz 2
N 2 M3 M3 23
1
N
50 S 38 N
M M2
L 20 M2 20
230 V / 50 Hz

1~
N L
29 N
L 20 M3
M M3 24
1~
N L

230 V / 50 Hz
20 A1
L N
M M2
N 52 M2 1~ 21
52 A1
N
N M M3
52 M3 1~ 25
M UPSB
21 1~ 16
L
N L 7
M ZP
28 1~ 17 40
L N 156

LP A2
3 50 KM BUS distributor
146 2 66
1 3
145 2
3 7 KM BUS 33
65 3 1
143 2 2 145
1 67 145
1
4
17B 3 3
3
2 145 2
2 KM BUS 48
17A 1 1
1
4 40
60 EA1
Low voltage

5B
3
2 L
5A STS 15 230 V/ 50 Hz
1 40
N
2
3/2 VTS 5 N
1 40A
L
47 P
3 157 Ö 61
1 2 S
ATS 6
1
4 4
145 0-10 V 62
3 50 3
2 2
145 145 DE3 63
1 1
2
LON LON 8 DE2 63
1
70 2
DE1 63
1
1
145
2
5600 871 GB

14
Preparing for installation

System example 1, ID: 4605069 (cont.)

8 / 13
LP A3 90
151 41
4 34
90
4
7 SDB 35
41 P

7 4
150 145 P SDB 36
3 4
N 8 / 13 2 WB 37
156
L 145 1
N 40
156
L
L
230 V / 50 Hz

40 230 V/ 50 Hz
N
N
50 S 38
L
N

Installation
29
L
N
20 A1
L
N
52 A1 M
1~ 4 / 12

N
21
L
N
28
L

LP A2
3
146 2
1 64
3 69
143 2
1 68

2
15 AGS 39
1
4
17B
3
Low voltage

2
17A T1 2 / 10
1
4
5B
3
2
5A
1
2
3/2 KTS 3 / 11
1
3
1 2
1
4 34
145
3 145
2
145
1
LON LON 7 / 8 / 13 / 30
5600 871 GB

15
Preparing for installation

System example 1, ID: 4605069 (cont.)

30
LP A3
N 40
156
L
L
40 230 V/ 50 Hz
N
N
50 S 38
L
N
29
L
N
20 M1 M M1 28
230 V / 50 Hz

1~
L
N
52 M1 M M1
1~ 29

N
21
L
N
28
L

LP A2
3
146 2
1
3
143 2
1
4
17B
3
2
17A
1
4
5B
Low voltage

3
2
5A
1
2
3/2 M1 27
1
3
1 2
ATS 31
1
4
145
3
2
145
1

LON LON 7 / 8 / 13 / 70

Code required at every Vitotronic 100

Code Group Function


01:2 2 "Boiler" Multi boiler system with cascade control via LON
Boiler number at the Vitotronic:
07:2 2 "Boiler" Boiler 2
07:3 2 "Boiler" Boiler 3
07:4 2 "Boiler" Boiler 4
4A:1 1 "General" Therm-Control temperature sensor connection on
plug aJA; automatic recognition.
LON subscriber number at the Vitotronic:
5600 871 GB

77:2 1 "General" Boiler 2

16
Preparing for installation

System example 1, ID: 4605069 (cont.)

Code Group Function


77:3 1 "General" Boiler 3
77:4 1 "General" Boiler 4

Code required at the Vitotronic 300-K

Code Group Function


00:3, System scheme without heating circuit without mixer A1
00:4, (heating circuit 1)
00:7,
00:8

Installation
35:1 "Cascade" Vitotronic 300-K with one Vitotronic 100
35:2 "Cascade" Vitotronic 300-K with two Vitotronic 100
35:3 "Cascade" Vitotronic 300-K with three Vitotronic 100
35:4 "Cascade" Vitotronic 300-K with four Vitotronic 100
5600 871 GB

17
Preparing for installation

System example 2, ID: 4605070

Multi boiler system: With shunt pump for every boiler for return
temperature raising

Hydraulic installation scheme

34 --LON--
--3/2M1--

--52M1--
--20M1--
--230V-
22 26 30

23 27
--4/2M2-- --4/2M3-- -34/3/2M1-
31
24 28 32
--4/20M2-- --4/20M3-- -34/20M1-

--4/52M2-- --4/52M3-- -34/52M1-


25 29 33

--4/3/2-- 6
21
--4/21--
WW
--3/52A1--

--13/52A1--

8 --3/17B-- 15 --13/17B--
--13/29--
--3/29--

20
--4/28-- 7 9 16
14
--13/3/2--
--3/3/2--

--3/17A-- --13/17A--
5
2 10 12 17
--4/1--

19
--4/5A--

18 1 11
KW
--KM BUS--
--LON--
--LON--
--LON--

--LON--
--LON--
--2M3--
--2M2--

--17A--

--17B--

--17A--

--17B--
--3/2--

--3/2--

--3/2--
--5A--

--1--

4 3 13
--21--
--28--
--52M2--
--20M2--
--52M3--
--20M3--

--52A1--
--29--

--52A1--
--29--
--230V--

--230V--

--230V--

Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB

18
Preparing for installation

System example 2, ID: 4605070 (cont.)

Equipment required

Pos. Designation
1 Boiler I
2 Boiler water temperature sensor KTS
3 Vitotronic 100
4 Vitotronic 300-K
5 Outside temperature sensor ATS
6 Flow temperature sensor, common heating flow VTS as
■ contact temperature sensor (standard delivery for Vitotronic 300-K)
or

Installation
■ Immersion temperature sensor
7 Motorised butterfly valve
8 Temperature sensor T2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
9 Shunt pump
qP Temperature sensor T1 as
■ contact temperature sensor
or
■ Immersion temperature sensor
qQ Boiler II
qW Boiler water temperature sensor KTS
qE Vitotronic 100
qR Motorised butterfly valve
qT Temperature sensor T2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
qZ Shunt pump
qU Temperature sensor T1 as
■ contact temperature sensor
or
■ Immersion temperature sensor
qI DHW cylinder
qO Cylinder temperature sensor STS
wP DHW circulation pump ZP
wQ Circulation pump for cylinder heating UPSB
wW Heating circuit 2
5600 871 GB

wR Heating circuit pump M2


Extension kit for one heating circuit with mixer:

19
Preparing for installation

System example 2, ID: 4605070 (cont.)

Pos. Designation
wE Flow temperature sensor M2 as contact temperature sensor
and
wT Mixer motor M2
or
wE Flow temperature sensor M2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wT Mixer motor for flanged mixer M2
wZ Heating circuit 3
wI Heating circuit pump M3
Extension kit for one heating circuit with mixer:
wU Flow temperature sensor M3 as contact temperature sensor
and
wO Mixer motor M3
or
wU Flow temperature sensor M3 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wO Mixer motor for flanged mixer M3
eP Heating circuit 1 at the Vitotronic 200-H eR
eW Heating circuit pump M1
Extension kit for one heating circuit with mixer:
eQ Flow temperature sensor M1 as contact temperature sensor
and
eE Mixer motor M1
or
eQ Flow temperature sensor M1 as a
■ contact temperature sensor
or
■ Immersion temperature sensor
and
eE Mixer motor for flanged mixer M1
eR Vitotronic 200-H
and
LON communication module (accessory)
and
5600 871 GB

LON connecting cable (accessory)

20
Preparing for installation

System example 2, ID: 4605070 (cont.)

Pos. Designation
eT Outside temperature sensor ATS
Boiler accessories
eZ Plug-in adaptor for external safety equipment
eU Minimum pressure limiter SDB
eI Maximum pressure limiter SDB
eO Water level limiter (low water indicator) WB
rQ Flue gas temperature sensor AGS
rO Central fault message system S
External hook-ups
zR ■ External changeover of stepped/modulating burners

Installation
zI ■ External boiler blocking
zO ■ Start boiler externally as the last one in the boiler sequence
System accessories
rP ON/OFF switch
rO Central fault message system S
tP Vitotrol 200A or Vitotrol 300A
tQ Radio clock receiver
tW Vitocom 100
tE KM BUS distributor, for several KM BUS subscribers
zP Extension EA1
zQ 1 switching output (floating changeover contact):
■ Switching a feed pump to a substation
■ Signalling reduced mode for a heating circuit
zW 1 analogue input (0 – 10 V):
■ Specifying the set system flow temperature
zE 3 digital inputs:
■ External heating program changeover, separately adjustable for heating
circuits 1 to 3
■ External demand
■ External blocking with fault message
■ Fault message input
■ Short term operation of DHW circulation pump
External hook-ups
zT ■ External blocking/mixer closed
zZ ■ External demand
zU ■ External heating program changeover/mixer open
uP LON communication module (standard delivery Vitotronic 300-K) for com-
munication with the following components:
Vitotronic boiler and heating circuit control units
Vitocom 200 and 300
5600 871 GB

Vitogate 200, type EIB

21
Preparing for installation

System example 2, ID: 4605070 (cont.)

Electrical installation scheme

4 4
LP A3
N 4 40 LP A1
156
L 40 2 M2 23

Low voltage
2 M2 1
L
40 230 V/ 50 Hz
N 2 27
2 M3 M3
1
N
50 S 49 N
L M
230 V / 50 Hz

20 M2 1~ M2 24
N L
29
L N
M M3
20 M3 1~ 28
N L
20 A1

230 V / 50 Hz
L N
N M M2
52 M2 1~ 25
52 A1
N
N M
M 52 M3 1~ M3 29
21 1~ UPSB 21
L
N
28 M ZP 20 L 4
1~ 40
L 156
N
LP A2
3 53 KM BUS distributor
146 2 66
1 3
3 145 2
65 4 KM BUS 50
143 2 3 1
1 67 2 145
145
1
4
17B
3 3 3
2 2 145 2
17A KM BUS 52
1 1 1
4 40
Low voltage

5B 60 EA1
3
2 L
5A STS 19
1 230 V/ 50 Hz
40
N
2
3/2 VTS 6 N
1
40A
L
51 P
3 61
157 Ö
1 2
ATS 5 S
1
4 4
145 0-10 V 62
3 53 3
2
145 145 2
1 DE3 63
1
LON LON 3 2
DE2 63
1
70
2
DE1 63
1
1
145
2
5600 871 GB

22
Preparing for installation

System example 2, ID: 4605070 (cont.)

3 / 13
LP A3 90
151 41
4 36
90
4
7 SDB 37
41 P

7 4
150 145 P SDB 38
3 4
N 3 / 13 2 WB 39
156
L 145 1
N 40
156
L
L
230 V / 50 Hz

40 230 V/ 50 Hz
N
N
50 S 49
L
N

Installation
M BP 9 / 16
29 1~
L
N
20 A1
L
N
52 A1 M
1~ 7 / 14

N
21
L
N
28
L

LP A1
3
146 2
1 64
3 69
143 2
1 68
2
15 AGS 41
1
4
17B T2 8 / 15
3
2
17A T1 10 / 17
Low voltage

1
4
5B
3
2
5A
1
2
3/2 KTS 2 / 12
1
3
1 2
1
4 36
145
3 145
2
145
1

LON LON 4 / 3 / 13 / 34
5600 871 GB

23
Preparing for installation

System example 2, ID: 4605070 (cont.)

34
LP A3
N 40
156
L
L
40 230 V/ 50 Hz
N
N
50 S 49
L
N
29
L
N
20 M1 M M1 32
230 V / 50 Hz

1~
L
N
52 M1 M M1
1~ 33

N
21
L
N
28
L

LP A2
3
146 2
1
3
143 2
1
4
17B
3
2
17A
1
4
5B
Low voltage

3
2
5A
1
2
3/2 M1 31
1
3
1 2
1 ATS 35
4
145
3
2
145
1

LON LON 4 / 3 / 13 / 70

Code required at every Vitotronic 100

Code Group Function


01:2 2 "Boiler" Multi boiler system with cascade control via LON
Boiler number at the Vitotronic:
07:2 2 "Boiler" Boiler 2
07:3 2 "Boiler" Boiler 3
07:4 2 "Boiler" Boiler 4
4A:1 1 "General" Temperature sensor connection T1 at plug aJA; auto-
matic recognition.
4b:1 1 "General" Temperature sensor T2 connection on plug aJB; auto-
5600 871 GB

matic recognition.

24
Preparing for installation

System example 2, ID: 4605070 (cont.)

Code Group Function


LON subscriber number at the Vitotronic:
77:2 1 "General" Boiler 2
77:3 1 "General" Boiler 3
77:4 1 "General" Boiler 4

Code required at the Vitotronic 300-K

Code Group Function


00:3, System scheme without heating circuit without mixer A1
00:4, (heating circuit 1)

Installation
00:7,
00:8
35:1 "Cascade" Vitotronic 300-K with one Vitotronic 100
35:2 "Cascade" Vitotronic 300-K with two Vitotronic 100
35:3 "Cascade" Vitotronic 300-K with three Vitotronic 100
35:4 "Cascade" Vitotronic 300-K with four Vitotronic 100
5600 871 GB

25
Preparing for installation

System example 3, ID: 4605074

Multi boiler system: Boilers with boiler circuit pump and 3-way
mixing valve for return temperature control

Hydraulic installation scheme

32 --LON--
--3/2M1--

--52M1--
--20M1--
--230V-
20 24 28

21 25
--4/2M2-- --4/2M3-- -32/3/2M1-
29
22 26 30
--4/20M2-- --4/20M3-- -32/20M1-

--4/52M2-- --4/52M3-- -32/52M1-


23 27 31

6
--4/3/2--

19
--4/21--
WW

18 --3/52A1-- --12/52A1--
--4/28-- 9 15
7 13
--3/29-- --12/29--
--12/3/2--
--3/3/2--

--3/17A-- --12/17A--
5 2 11
8 14
--4/1--

17
--4/5A--

16 1 10
KW
--KM BUS--
--LON--

--LON--
--LON--

--LON--
--LON--
--2M3--
--2M2--

--17A--

--17A--
--3/2--

--3/2--

--3/2--
--5A--

--1--

4 3 12
--21--
--28--
--52M2--
--20M2--
--52M3--
--20M3--

--52A1--
--29--

--52A1--
--29--
--230V--

--230V--

--230V--

Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB

26
Preparing for installation

System example 3, ID: 4605074 (cont.)

Equipment required

Pos. Designation
1 Boiler I
2 Boiler water temperature sensor KTS
3 Vitotronic 100
4 Vitotronic 300-K
5 Outside temperature sensor ATS
6 Flow temperature sensor, common heating flow VTS as
■ contact temperature sensor (standard delivery for Vitotronic 300-K)
or

Installation
■ Immersion temperature sensor
7 3-way mixing valve
8 Temperature sensor T1 as
■ contact temperature sensor
or
■ Immersion temperature sensor
9 Boiler circuit pump
qP Boiler II
qQ Boiler water temperature sensor KTS
qW Vitotronic 100
qE 3-way mixing valve
qR Temperature sensor T1 as
■ contact temperature sensor
or
■ Immersion temperature sensor
qT Boiler circuit pump
qZ DHW cylinder
qU Cylinder temperature sensor STS
qI DHW circulation pump ZP
qO Circulation pump for cylinder heating UPSB
wP Heating circuit 2
wW Heating circuit pump M2
Extension kit for one heating circuit with mixer M2:
wQ ■ Flow temperature sensor M2 as contact temperature sensor
and
wE ■ Mixer motor
or
wQ Flow temperature sensor M2 as
■ contact temperature sensor
5600 871 GB

or
■ Immersion temperature sensor

27
Preparing for installation

System example 3, ID: 4605074 (cont.)

Pos. Designation
wE Mixer motor M2 for flanged mixer M2
wR Heating circuit 3
wZ Heating circuit pump M3
Extension kit for one heating circuit with mixer M3:
wT ■ Flow temperature sensor M3 as contact temperature sensor
and
wU ■ Mixer motor
or
wT Flow temperature sensor M3 as
■ contact temperature sensor
or
■ Immersion temperature sensor
wU Mixer motor M2 for flanged mixer M3
wI Heating circuit 1 at the Vitotronic 200-H eW
eP Heating circuit pump M1
Extension kit for one heating circuit with mixer:
wO Flow temperature sensor M1 as contact temperature sensor
and
eQ Mixer motor M1
or
wO Flow temperature sensor M1 as a
■ contact temperature sensor
or
■ Immersion temperature sensor
and
eQ Mixer motor for flanged mixer M1
eW Vitotronic 200-H
and
LON communication module (accessory)
and
LON connecting cable (accessory)
eE Outside temperature sensor ATS
Boiler accessories
eR Plug-in adaptor for external safety equipment
eT Minimum pressure limiter SDB
eZ Maximum pressure limiter SDB
eU Water level limiter (low water indicator) WB
eO Flue gas temperature sensor AGS
rU Central fault message system S
External hook-ups
5600 871 GB

zR ■ External changeover of stepped/modulating burners

28
Preparing for installation

System example 3, ID: 4605074 (cont.)

Pos. Designation
zI ■ External boiler blocking
zO ■ Start boiler externally as the last one in the boiler sequence
System accessories
rP ON/OFF switch
rU Central fault message system S
rI Vitotrol 200A or Vitotrol 300A
rO Radio clock receiver
tW Vitocom 100
tE KM BUS distributor, for several KM BUS subscribers
zP Extension EA1

Installation
zQ 1 switching output (floating changeover contact):
■ Switching a feed pump to a substation
■ Signalling reduced mode for a heating circuit
zW 1 analogue input (0 – 10 V):
■ Specifying the set system flow temperature
zE 3 digital inputs:
■ External heating program changeover, separately adjustable for heating
circuits 1 to 3
■ External demand
■ External blocking with fault message
■ Fault message input
■ Short term operation of DHW circulation pump
External hook-ups
zT ■ External blocking/mixer closed
zZ ■ External demand
zU ■ External heating program changeover/mixer open
uP LON communication module (standard delivery Vitotronic 300-K) for com-
munication with the following components:
Vitotronic boiler and heating circuit control units
Vitocom 200 and 300
Vitogate 200, type EIB
5600 871 GB

29
Preparing for installation

System example 3, ID: 4605074 (cont.)

Electrical installation scheme

4
4
LP A3
40
N 4 LP A1
156
L 40
2 M2 21

Low voltage
L 2 M2 1
40 230 V/ 50 Hz
N 2
2 M3 M3 25
N 1
50 S 47
L N
230 V / 50 Hz

M M2
N 20 M2 1~ 22
29 L
L N
M M3
N 20 M3 1~ 26
20 A1 L

230 V / 50 Hz
L
N
N
M M2
52 M2 1~ 23
52 A1

N
N
M UPSB M M3
21 1~ 19 52 M3 1~ 27
L
N
M ZP
28 1~ 18 L 4
L 40
N 156
LP A2
3
146 2 66 53 KM BUS distributor
1
3
3 65 145 2
143 2 4 KM BUS 48
3 1
1 67
2 145
145
4 1
17B
3
3 3
2
17A 2 145 2
1 KM BUS 52
1 1
4
Low voltage

5B
3 60 EA1 40
2
5A STS 17
1 L
40 230 V/ 50 Hz
2 N
3/2 VTS 6
1 N
40A
L
49
3 P
1 2 61
ATS 5 157 Ö
1 S
4
145
3 4
2 53 0-10 V 62
3
145
1 145 2
DE3 63
1
LON LON 3 2
DE2 63
70 1
2
DE1 63
1
1
145
2
5600 871 GB

30
Preparing for installation

System example 3, ID: 4605074 (cont.)

3 / 12
LP A3 90
151 41
4 34
90
4
7 SDB 35
41 P

7 4
150 145 P SDB 36
3 4
N 3 / 12 2 WB 37
156
L 145 1
N 40
156
L
L
230 V / 50 Hz

40 230 V/ 50 Hz
N
N
50 S 47
L
N

Installation
M KKP 9 / 15
29 1~
L
N
20 A1
L
N
52 A1 M
1~ 7 / 13

N
21
L
N
28
L

LP A1
3
146 2
1 64
3 69
143 2
1 68

2
15 AGS 39
1
4
17B
3
2
17A T1 8 / 14
Low voltage

1
4
5B
3
2
5A
1
2
3/2 KTS 2 / 11
1
3
1 2
1
4 34
145
3 145
2
145
1

LON LON 4 / 3 / 12 / 32
5600 871 GB

31
Preparing for installation

System example 3, ID: 4605074 (cont.)

32
LP A3
N 40
156
L
L
40 230 V/ 50 Hz
N
N
50 S 47
L
N
230 V / 50 Hz

29
L
N
20 M1 M M1
1~ 30
L
N
52 M1 M M1
1~ 31

N
21
L
N
28
L

LP A2
3
146 2
1
3
143 2
1
4
17B
3
2
17A
1
4
5B
Low voltage

3
2
5A
1
2
3/2 M1 29
1
3
1 2
ATS 33
1
4
145
3
2
145
1

LON LON 4 / 3 / 12 / 70

Code required at every Vitotronic 100

Code Group Function


01:2 2 "Boiler" Multi boiler system with cascade control via LON
Boiler number at the Vitotronic:
07:2 2 "Boiler" Boiler 2
07:3 2 "Boiler" Boiler 3
07:4 2 "Boiler" Boiler 4
0C:1 2 "Boiler" Constant return temperature control
4A:1 1 "General" Temperature sensor connection T1 at plug aJA; auto-
matic recognition.
5600 871 GB

4d:2 1 "General" Boiler circuit pump connection on plug sL

32
Preparing for installation

System example 3, ID: 4605074 (cont.)

Code Group Function


LON subscriber number at the Vitotronic:
77:2 1 "General" Boiler 2
77:3 1 "General" Boiler 3
77:4 1 "General" Boiler 4

Code required at the Vitotronic 300-K

Code Group Function


00:3, System scheme without heating circuit without mixer A1
00:4, (heating circuit 1)

Installation
00:7,
00:8
35:1 "Cascade" Vitotronic 300-K with one Vitotronic 100
35:2 "Cascade" Vitotronic 300-K with two Vitotronic 100
35:3 "Cascade" Vitotronic 300-K with three Vitotronic 100
35:4 "Cascade" Vitotronic 300-K with four Vitotronic 100
5600 871 GB

33
Preparing for installation

System example 4, ID: 4605079

Multi boiler system: Vitocrossal and low temperature boilers


with Therm-Control, with several heating circuits and one low
temperature heating circuit

Hydraulic installation scheme

29 --LON--
--3/2M1--

--52M1--
--20M1--
--230V-
17 21 25

18 22
--5/2M2-- --5/2M3-- -29/3/2M1-
26
19 23 27
--5/20M2-- --5/20M3-- -29/20M1-

--5/52M2-- --5/52M3-- -29/52M1-


20 24 28

3
-5/3/2-

WW 15
--5/21-- --9/52A1--
16 11
--5/28--

12 10
--6/3/2--

--9/3/2--

-9/17A-

4
2
--5/1--

14
--5/5A--

7
13 1 8
KW
--KM BUS--
--LON--

--LON--
--LON--

--LON--
--LON--
--2M3--
--2M2--

--17A--
--3/2--

--3/2--

--3/2--
--5A--

--1--

5 6 9
--21--
--28--
--52M2--
--20M2--
--52M3--
--20M3--

--52A1--
--230V--

--230V--

--230V--

Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB

34
Preparing for installation

System example 4, ID: 4605079 (cont.)

Equipment required

Pos. Designation
1 Boiler I
2 Boiler water temperature sensor KTS
3 Flow temperature sensor, common heating flow VTS as
■ contact temperature sensor (standard delivery for Vitotronic 300-K)
or
■ Immersion temperature sensor
4 Outside temperature sensor ATS
5 Vitotronic 300-K

Installation
6 Vitotronic 100
7 Neutralising system
8 Boiler II
9 Vitotronic 100
qP Therm-Control temperature sensor
qQ Motorised butterfly valve
qW Boiler water temperature sensor KTS
qE DHW cylinder
qR Cylinder temperature sensor STS
qT Circulation pump for cylinder heating UPSB
qZ DHW circulation pump ZP
qU Heating circuit 2
qO Heating circuit pump M2
Extension kit for one heating circuit with mixer:
qI Flow temperature sensor M2 as contact temperature sensor
and
wP Mixer motor M2
or
qI Flow temperature sensor M2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wP Mixer motor for flanged mixer M2
wQ Heating circuit 3
wE Heating circuit pump M3
Extension kit for one heating circuit with mixer:
wW Flow temperature sensor M3
and
5600 871 GB

wR Mixer motor M3
or

35
Preparing for installation

System example 4, ID: 4605079 (cont.)

Pos. Designation
wW Flow temperature sensor M3 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wR Mixer motor for flanged mixer M3
wT Heating circuit 1 (low temperature heating circuit) at the Vitotronic 200-
H wO
wU Heating circuit pump M1
Extension kit for one heating circuit with mixer:
wZ Flow temperature sensor M1 as contact temperature sensor
and
wI Mixer motor M1
or
wZ Flow temperature sensor M1 as a
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wI Mixer motor for flanged mixer M1
wO Vitotronic 200-H
and
LON communication module for pos. 29
and
LON connecting cable
eP Outside temperature sensor ATS
Boiler accessories
eW Plug-in adaptor for external safety equipment
eE Maximum pressure limiter SDB
eR Minimum pressure limiter SDB
eT Water level limiter (low water indicator) WB
rR Central fault message system S
eU Flue gas temperature sensor AGS (not for Vitocrossal)
External hook-ups
zR ■ External changeover of stepped/modulating burners
zI ■ External boiler blocking
zO ■ Start boiler externally as the last one in the boiler sequence
System accessories
eQ Vitotrol 200A or Vitotrol 300A
rP ON/OFF switch
5600 871 GB

rR Central fault message system S

36
Preparing for installation

System example 4, ID: 4605079 (cont.)

Pos. Designation
rU Radio clock receiver
tW Vitocom 100
tE KM BUS distributor, for several KM BUS subscribers
zP Extension EA1
zQ 1 switching output (floating changeover contact):
■ Switching a feed pump to a substation
■ Signalling reduced mode for a heating circuit
zW 1 analogue input (0 – 10 V):
■ Specifying the set system flow temperature
zE 3 digital inputs:

Installation
■ External heating program changeover, separately adjustable for heating
circuits 1 to 3
■ External demand
■ External blocking with fault message
■ Fault message input
■ Short term operation of DHW circulation pump
External hook-ups
zT ■ External blocking/mixer closed
zZ ■ External demand
zU ■ External heating program changeover/mixer open
uP LON communication module (standard delivery Vitotronic 300-K) for com-
munication with the following components:
Vitotronic boiler and heating circuit control units
Vitocom 200 and 300
Vitogate 200, type EIB
5600 871 GB

37
Preparing for installation

System example 4, ID: 4605079 (cont.)

Electrical installation scheme

5
5
LP A3
40
N 5 LP A1
156
L 40
2 M2 18

Low voltage
L 2 M2 1
40 230 V/ 50 Hz
N 2 22
2 M3 M3
N 1
50 S 44
L N
230 V / 50 Hz

M M2
N 20 M2 1~ 19
L
29
L N
M M3
N 20 M3 1~ 23
20 A1 L

230 V / 50 Hz
L N
N M
52 M2 1~ M2 20
52 A1

N
N
M M M3
21 UPSB 15 52 M3 1~ 24
1~
L
N
M ZP L
28 1~ 16 4
L 40
N 156
LP A2
3
146 2 66 53 KM BUS distributor
1
3
3 65 145 2
5 KM BUS 31
143 2 3 1
1 67 2 145
145
1
4
17B
3 3 3
2 2 145 2
17A KM BUS 52
1 1 1
4
Low voltage

5B 40
3 60 EA1
2
5A STS 14 L
1
40 230 V/ 50 Hz
2 N
3/2 VTS 3
1 N
40A
L
47
3 P
1 2 157 Ö 61
ATS 4 S
1
4
145 4
3 53 0/-10 V 62
3
2
145 145 2
1 DE3
1 63
LON LON 6 2
DE2 63
1
70
2
DE1 63
1
1
145
2
5600 871 GB

38
Preparing for installation

System example 4, ID: 4605079 (cont.)

6 / 9
LP A3 90
151 41
4 32
90
4
7 SDB 33
41 P

7 4
150 145 P SDB 34
3 4
N 6 / 9 2 WB 35
156
L 145 1
N 40
156
L
L
230 V / 50 Hz

40 230 V/ 50 Hz
N
N
50 S 44
L
N

Installation
29
L
N
20 A1
L
N
52 A1 M
1~ 11 only for 9

N
21
L
N
28
L

LP A2
3
146 2
1 64
3 69
143 2
1 68

2
15 AGS 37
1
4
17B
3
2
Low voltage

17A T1 10 only for 9


1
4
5B
3
2
5A
1
2
3/2 KTS 2 / 12
1
3
1 2
1
4 32
145
3 145
2
145
1
LON LON 5 / 6 / 9 / 29
5600 871 GB

39
Preparing for installation

System example 4, ID: 4605079 (cont.)

29
LP A3
N 40
156
L
L
40 230 V/ 50 Hz
N
N
50 S 44
L
N
29
L
N
20 M1 M M1 27
230 V / 50 Hz

1~
L
N
52 M1 M M1
1~ 28

N
21
L
N
28
L

LP A2
3
146 2
1
3
143 2
1
4
17B
3
2
17A
1
4
5B
Low voltage

3
2
5A
1
2
3/2 M1 26
1
3
1 2
ATS 30
1
4
145
3
2
145
1

LON LON 5 / 6 / 9 / 70

Code required at every Vitotronic 100

Code Group Function


01:2 2 "Boiler" Multi boiler system with cascade control via LON
Boiler number at the Vitotronic:
07:2 2 "Boiler" Boiler 2
07:3 2 "Boiler" Boiler 3
07:4 2 "Boiler" Boiler 4
Only with the Vitotronic 100 of the low temperature boiler:
4A:1 1 "General" Therm-Control temperature sensor connection on
plug aJA; automatic recognition.
5600 871 GB

Only with the Vitotronic 100 of the Vitocrossal:


0d:0 2 "Boiler" Without Therm-Control temperature sensor.

40
Preparing for installation

System example 4, ID: 4605079 (cont.)

Code Group Function


LON subscriber number at the Vitotronic:
77:2 1 "General" Boiler 2
77:3 1 "General" Boiler 3
77:4 1 "General" Boiler 4

Code required at the Vitotronic 300-K

Code Group Function


00:3, System scheme without heating circuit without mixer A1
00:4, (heating circuit 1)

Installation
00:7,
00:8
35:1 "Cascade" Vitotronic 300-K with one Vitotronic 100
35:2 "Cascade" Vitotronic 300-K with two Vitotronic 100
35:3 "Cascade" Vitotronic 300-K with three Vitotronic 100
35:4 "Cascade" Vitotronic 300-K with four Vitotronic 100
39:1 "Cascade" Permanent lead boiler
to System with one condensing boiler and several low tem-
39:4 perature boilers:
Program the condensing boiler as the permanent lead
boiler.
3A:1 "Cascade" Permanent last boiler
to System with one low temperature boiler and several con-
3A:4 densing boilers:
Program the low temperature boiler to always be the last
boiler.
3C:1 "Cascade" Conventional boiler strategy 1
5600 871 GB

41
Preparing for installation

System example 5, ID: 4605081

Multi boiler system: Vitocrossal and low temperature boilers


with 3-way mixing valve, with several heating circuits and one
low temperature heating circuit

Hydraulic installation scheme

30 --LON--
--3/2M1--

--52M1--
--20M1--
--230V-
18 22 26

19 23
--5/2M2-- --5/2M3-- -30/3/2M1-
27
20 24 28
--5/20M2-- --5/20M3-- -30/20M1-

--5/52M2-- --5/52M3-- -30/52M1-


21 25 29

3
-5/3/2-

16
--5/21--
WW

17 --9/52A1--
--5/28-- 12
11
--9/29--
--6/3/2--

--9/3/2--

--9/17A--
4 13 10
2
--5/1--

15
--5/5A--

7
14 1 8
KW
--KM BUS--
--LON--

--LON--
--LON--

--LON--
--LON--
--2M3--
--2M2--

--17A--
--3/2--

--3/2--

--3/2--
--5A--

--1--

5 6 9
--21--
--28--
--52M2--
--20M2--
--52M3--
--20M3--

--52A1--
--29--
--230V--

--230V--

--230V--

Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB

42
Preparing for installation

System example 5, ID: 4605081 (cont.)

Equipment required

Pos. Designation
1 Boiler I
2 Boiler water temperature sensor KTS
3 Flow temperature sensor, common heating flow VTS as
■ contact temperature sensor (standard delivery for Vitotronic 300-K)
or
■ Immersion temperature sensor
4 Outside temperature sensor ATS
5 Vitotronic 300-K

Installation
6 Vitotronic 100
7 Neutralising system
8 Boiler II
9 Vitotronic 100
qP Temperature sensor T1 as
■ contact temperature sensor
or
■ Immersion temperature sensor
qQ 3-way mixing valve
qW Boiler circuit pump
qE Boiler water temperature sensor KTS
qR DHW cylinder
qT Cylinder temperature sensor STS
qZ Circulation pump for cylinder heating UPSB
qU DHW circulation pump ZP
qI Heating circuit 2
wP Heating circuit pump M2
Extension kit for one heating circuit with mixer:
qO Flow temperature sensor M2 as contact temperature sensor
and
wQ Mixer motor M2
or
qO Flow temperature sensor M2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wQ Mixer motor for flanged mixer M2
wW Heating circuit 3
5600 871 GB

wR Heating circuit pump M3


Extension kit for one heating circuit with mixer:

43
Preparing for installation

System example 5, ID: 4605081 (cont.)

Pos. Designation
wE Flow temperature sensor M3 as contact temperature sensor
and
wT Mixer motor M3
or
wE Flow temperature sensor M3 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wT Mixer motor for flanged mixer M3
wZ Heating circuit 1 (low temperature heating circuit) at the Vitotronic 200-
H eP
wI Heating circuit pump M1
wU Flow temperature sensor M1 as contact temperature sensor
and
wO Mixer motor M1
or
wU Flow temperature sensor M1 as a
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wO Mixer motor for flanged mixer M1
eP Vitotronic 200-H
and
LON communication module
and
LON connecting cable
eQ Outside temperature sensor ATS
Boiler accessories
eE Plug-in adaptor for external safety equipment
eR Maximum pressure limiter SDB
eT Minimum pressure limiter SDB
eZ Water level limiter (low water indicator) WB
rT Central fault message system S
eI Flue gas temperature sensor AGS (not for Vitocrossal)
External hook-ups
zR ■ External changeover of stepped/modulating burners
zI ■ External boiler blocking
zO ■ Start boiler externally as the last one in the boiler sequence
5600 871 GB

System accessories

44
Preparing for installation

System example 5, ID: 4605081 (cont.)

Pos. Designation
eW Vitotrol 200A or Vitotrol 300A
rP ON/OFF switch
rT Central fault message system S
rO Radio clock receiver
tW Vitocom 100
tE KM BUS distributor, for several KM BUS subscribers
zP Extension EA1
zQ 1 switching output (floating changeover contact):
■ Switching a feed pump to a substation
■ Signalling reduced mode for a heating circuit

Installation
zW 1 analogue input (0 – 10 V):
■ Specifying the set system flow temperature
zE 3 digital inputs:
■ External heating program changeover, separately adjustable for heating
circuits 1 to 3
■ External demand
■ External blocking with fault message
■ Fault message input
■ Short term operation of DHW circulation pump
External hook-ups
zT ■ External blocking/mixer closed
zZ ■ External demand
zU ■ External heating program changeover/mixer open
uP LON communication module (standard delivery Vitotronic 300-K) for com-
munication with the following components:
Vitotronic boiler and heating circuit control units
Vitocom 200 and 300
Vitogate 200, type EIB
5600 871 GB

45
Preparing for installation

System example 5, ID: 4605081 (cont.)

Electrical installation scheme

5
5
LP A3
40
N 5 LP A1
156
L 40
2 M2 19

Low voltage
L 2 M2 1
40 230 V/ 50 Hz
N 2
2 M3 M3 23
N 1
50 S 45
L N
230 V / 50 Hz

M M2
N 20 M2 1~ 20
29 L
L N
M M3
N 20 M3 1~ 24
20 A1 L

230 V / 50 Hz
L
N
N
M M2
52 M2 1~ 21
52 A1

N
N
M UPSB M M3
21 1~ 16 52 M3 1~ 25
L
N
M ZP
28 1~ 17 L 5
L 40
N 156
LP A2
3
146 2 66 53 KM BUS distributor
1
3
3 65 145 2
143 2 5 KM BUS 32
3 1
1 67
2 145
145
4 1
17B
3
2 3 3
17A 2 145 2
1 KM BUS 52
1 1
4
Low voltage

5B 40
3 60 EA1
2
5A STS 15 L
1
40 230 V/ 50 Hz
2 N
3/2 VTS 3
1 N
40A
L
49
3 P
1 2 157 Ö 61
ATS 4 S
1
4
145 4
3 0-10 V 62
2 53 3
145
1 145 2
DE3 63
1
LON LON 6 2
DE2 63
70 1
2
DE1 63
1
1
145
2
5600 871 GB

46
Preparing for installation

System example 5, ID: 4605081 (cont.)

6 / 9
LP A3 90
151 41
4 33
90
4
7 SDB 34
41 P

7 4
150 145 P SDB 35
3 4
N 6 / 9 2 WB 36
156
L 145 1
N 40
156
L
L
230 V / 50 Hz

40 230 V/ 50 Hz
N
N
50 S 45
L
N

Installation
M KKP 12 only for 9
29 1~
L
N
20 A1
L
N
52 A1 M
1~ 11 only for 9

N
21
L
N
28
L

LP A2
3
146 2
1 64
3 69
143 2
1 68

2
15 AGS 38
1
4
17B
3
Low voltage

2
17A T1 10 only for 9
1
4
5B
3
2
5A
1
2
3/2 KTS 2 / 13
1
3
1 2
1
4 33
145
3 145
2
145
1
LON LON 5 / 6 / 9 / 30
5600 871 GB

47
Preparing for installation

System example 5, ID: 4605081 (cont.)

30
LP A3
N 40
156
L
L
40 230 V/ 50 Hz
N
N
50 S 45
L
N
29
L
N
20 M1 M M1 28
230 V / 50 Hz

1~
L
N
52 M1 M M1
1~ 29

N
21
L
N
28
L

LP A2
3
146 2
1
3
143 2
1
4
17B
3
2
17A
1
4
5B
Low voltage

3
2
5A
1
2
3/2 M1 27
1
3
1 2
ATS 31
1
4
145
3
2
145
1

LON LON 5 / 6 / 9 / 70

Code required at every Vitotronic 100

Code Group Function


01:2 2 "Boiler" Multi boiler system with cascade control via LON
Boiler number at the Vitotronic:
07:2 2 "Boiler" Boiler 2
07:3 2 "Boiler" Boiler 3
07:4 2 "Boiler" Boiler 4
Only with the Vitotronic 100 of the low temperature boiler:
0C:1 2 "Boiler" Constant return temperature control
4A:1 1 "General" Temperature sensor connection T1 at plug aJA; auto-
5600 871 GB

matic recognition.
4d:2 1 "General" Boiler circuit pump connection on plug sL

48
Preparing for installation

System example 5, ID: 4605081 (cont.)

Code Group Function


Only with the Vitotronic 100 of the Vitocrossal:
0d:0 2 "Boiler" Without Therm-Control temperature sensor
LON subscriber number at the Vitotronic:
77:2 1 "General" Boiler 2
77:3 1 "General" Boiler 3
77:4 1 "General" Boiler 4

Code required at the Vitotronic 300-K

Code Group Function

Installation
00:3, System scheme without heating circuit without mixer A1
00:4, (heating circuit 1)
00:7,
00:8
35:1 "Cascade" Vitotronic 300-K with one Vitotronic 100
35:2 "Cascade" Vitotronic 300-K with two Vitotronic 100
35:3 "Cascade" Vitotronic 300-K with three Vitotronic 100
35:4 "Cascade" Vitotronic 300-K with four Vitotronic 100
39:1 "Cascade" Permanent lead boiler
to System with one condensing boiler and several low tem-
39:4 perature boilers:
Program the condensing boiler as the permanent lead
boiler.
3A:1 "Cascade" Permanent last boiler
to System with one low temperature boiler and several con-
3A:4 densing boilers:
Program the low temperature boiler to always be the last
boiler.
3b:3 "Cascade" Standalone control, boiler connected in series with flow
temperature sensor

System extension

DHW heating with primary store system; ID: 4605085

In systems with temporarily high DHW


demand and large cylinder capacity with
5600 871 GB

offset draw-off times.

49
Preparing for installation

System extension (cont.)

Hydraulic installation scheme

WW

11

6 4
-2/21- -2/52A1-

--2/5A-- 5 --
--2/20A1--

10
7
9 --2/17B--
--2/5B--

KW 8 3 1
--17B--
--5A--
--5B--

2
--21--
--52A1--
--20A1--
--230V--

Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB

50
Preparing for installation

System extension (cont.)

Equipment required

Pos. Designation
1 Boiler
2 Vitotronic 300-K
3 Vitotrans 222 (heat exchanger set)
4 3-way mixing valve (standard delivery of mixer assembly, accessory for
Vitotrans 222)
5 Primary pump in the primary store system
6 Secondary pump in the primary store system UPSB
7 Temperature sensor (standard delivery of mixer assembly, accessory for

Installation
Vitotrans 222)
8 DHW cylinder
9 Cylinder temperature sensor STS, bottom (standard delivery of mixer assem-
bly, accessory for Vitotrans 222)
qP Cylinder temperature sensor STS, top (standard delivery of control unit)
qQ DHW circulation pump ZP
5600 871 GB

51
Preparing for installation

System extension (cont.)

Electrical installation scheme

2 Standard LP
L
40 230 V/ 50 Hz
N
N
50
L
N
29
230 V/ 50 Hz

L
N
M
20 A1 1~ 5
L
N
M
52 A1 1~ 4

N
M UPSB
21 1~ 6
L

N
M ZP
28 1~ 11
L

3
146 2
1
3
143 2
1
4
9
3
2
15
1

4
17B 7
3
2
17A
1
Low voltage

4
5B STS 9
3
2
5A STS 10
1

2
3/2
1

3
1 2
1
4
145
3
2
145
1
5600 871 GB

52
Preparing for installation

System extension (cont.)

Code required at the Vitotronic 300-K

Code Group Function


4C:1 "General" Primary pump connection on plug sÖA1
4E:2 "General" Motor for 3-way mixing valve connection on plug
55:3 "DHW" gSA1
Cylinder temperature control, primary store system
Servomotor runtime, heat exchanger set mixing
valve:
6A:75 "DHW" Vitotrans 222, 80 and 120 kW
6A:113 "DHW" Vitotrans 222, 240 kW

Installation
System with flue gas/water heat exchanger, with shunt pump, ID:
4605083

Hydraulic installation scheme

13

WW

3 9
6 12

2 8
5 11

KW 1 4 7 10

Note: This scheme is a general example without shut-off devices or safety equip-
5600 871 GB

ment. This does not replace the need for local engineering.

53
Preparing for installation

System extension (cont.)

Equipment required

Pos. Designation
1 Boiler I
2 Shunt pump
3 Motorised butterfly valve
7 Boiler II
8 Shunt pump
9 Motorised butterfly valve
4 Vitotrans 300 I
5 Circulation pump
6 Motorised butterfly valve
qP Vitotrans 300 II
qQ Circulation pump
qW Motorised butterfly valve
qE Low temperature heating circuit
qR Contactor relay

Wiring diagram Use a contactor relay if the circulation


pump power consumption exceeds 2 A.
Connection of circulation pump and
motorised butterfly valve for the flue gas/ Note
water heat exchanger. The shunt pump and motorised butterfly
valve are connected at the relevant
Vitotronic 100.
20 A1 If the connection at plug sÖA1 has
20 already been assigned, make the con-
nection at extension AM1 (accessory;
N L see page 57).
L1 N

K6

qR

M M
1~ 1~
5 / qQ 6 / qW
5600 871 GB

54
Preparing for installation

System extension (cont.)

Code required at every Vitotronic 100

Code Group Function


4C:3 1 "General" Connection of flue gas/water heat exchanger circulation
pump at plug sÖA1

System with flue gas/water heat exchanger, with boiler circuit


pump, ID: 4605084

Hydraulic installation scheme

Installation
13

WW

6 12

3 9

2 5 8 11

KW 1 4 7 10

Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.

Equipment required

Pos. Designation
1 Boiler I
5600 871 GB

2 Boiler circuit pump


3 3-way mixing valve

55
Preparing for installation

System extension (cont.)

Pos. Designation
7 Boiler II
8 Boiler circuit pump
9 3-way mixing valve
4 Vitotrans 300 I
5 Circulation pump
6 Motorised butterfly valve
qP Vitotrans 300 II
qQ Circulation pump
qW Motorised butterfly valve
qE Low temperature heating circuit
qR Contactor relay

Wiring diagram Use a contactor relay if the circulation


pump power consumption exceeds 2 A.
Connection of circulation pump and
motorised butterfly valve for the flue gas/ Note
water heat exchanger. The boiler circuit pump and 3-way mixing
valve are connected at the relevant
Vitotronic 100.
20 A1 If the connection at plug sÖA1 has
20 already been assigned, make the con-
nection at extension AM1 (accessory;
N L see the following chapter).
L1 N

K6

qR

M M
1~ 1~
5 / qQ 6 / qW
5600 871 GB

56
Preparing for installation

System extension (cont.)

Code required at every Vitotronic 100

Code Group Function


0C:1 2 "Boiler" Constant return temperature control
4C:3 1 "General" Connection of flue gas/water heat exchanger circulation
pump at plug sÖA1
4d:2 1 "General" Boiler circuit pump connection on plug sL

System versions where output sÖA1 is already used as a switch-


ing contact

Installation
Use extension AM1 A (accessory).

[]
A2 []
A1 f-]
A fÖ
sÖsAsK sÖsAsK
L?N L?N L?N N?L
230 V / 50 Hz

L1 ? N

K6

qR

M M
1~ 1~
5 / qQ 6 / qW

Use a contactor relay if the circulation Rated current 4(2) A~


pump power consumption exceeds 2 A. Recommended
connecting cable H05VV-F3G
0.75 mm2
or
H05RN-F3G
0.75 mm2
5600 871 GB

57
Preparing for installation

System extension (cont.)

Code required at every Vitotronic 100

Code Group Function


33:3 1 "General" Function output A1 at extension AM1:
Circulation pump, flue gas/water heat exchanger

5600 871 GB

58
Installation, Vitotronic 100

Overview of electrical connections

Note This prevents the wires from drifting into


Route 230 V~ cables and LV cables sep- the adjacent voltage area.
arately and bundle tightly near the termi-
nals.

Installation
145
145

3/2 151
90
17 A 41
17 B
15
52 A1
20 A1 150
143
146 29
50
40
156
156

Main PCB low voltage aJB Return temperature sensor T2


§ Boiler water temperature sensor (accessory)
aG Flue gas temperature sensor aVD External hook-up
(accessory) aVG KM BUS subscriber (accessory)
aJA Therm-Control temperature sen- aVH External hook-up
sor
or
5600 871 GB

Return temperature sensor T1


(accessory)

59
Installation, Vitotronic 100

Overview of electrical connections (cont.)

■ When connecting external switching fÖ Power supply


contacts or components to the safety fA Burner stage 1
low voltage circuit of the control unit, gÖ Central fault message
observe the requirements of safety gSA1 Butterfly valve
category II, i.e. 8.0 mm air and creep or
paths or 2.0 mm insulation thickness Motor for 3-way mixing valve for
towards 'live' components. return temperature control
■ For all on-site components (incl. PC/ lÖ Burner stage 2/mod.
laptops), ensure safe electrical sepa- aBÖ External connections, e.g. sup-
ration to EN 60 335 or IEC 65. plementary safety equipment
aBA Safety chain, potential-free
230 V~ PCB aBH Power supply for accessories
sÖA1 Circulation pump, flue gas/water
heat exchanger
or
Switching output
sL Shunt pump or boiler circuit pump
(on site)

Inserting cables and applying strain relief

■ Control unit fitted on the boiler:


Route cables from below through the
front panel of the boiler into the wiring
chamber of the control unit.
■ Control unit fitted on the side of the
boiler:
Route cables from below out of the
cable channel into the control unit.
5600 871 GB

60
Installation, Vitotronic 100

Inserting cables and applying strain relief (cont.)

A
D

Installation
C D

A Cables with moulded strain relief C Plug-in connection diagram


B On-site cables; strip up to 100 mm D Fem. mouldings for plug-in connec-
insulation. tion diagram

Inserting the boiler coding card

Only use the boiler coding card supplied


as standard with the boiler (see table in
chapter "Components").
5600 871 GB

61
Installation, Vitotronic 100

Inserting the boiler coding card (cont.)

Insert the boiler coding card through the


recess in the cover into slot "X7".

Inserting the LON communication module

Making the LON connection, see


page 90.
5600 871 GB

62
Installation, Vitotronic 100

Adjusting the high limit safety cut-out (if required)

The high limit safety cut-out is supplied


with a factory setting of 110 °C.

High limit safety cut-out 110 °C 100 °C


Temperature controller 100 °C 87 °C
Electronic maximum boiler water temperature limit, 95 °C 85 °C
coding address "06" in group 2 "Boiler" at the
Vitotronic 100
Electronic maximum flow temperature limit, coding 90 °C 80 °C
address "37" in group "Cascade" at the
Vitotronic 300-K

Installation
Adjustment to 100 °C

2.

3.

1.

110 1
95 20

°C

Adjusting the temperature controller (if required)

The temperature controller is supplied


5600 871 GB

with a factory setting of 95 °C.

63
Installation, Vitotronic 100

Adjusting the temperature controller (if… (cont.)

Adjustment to 100 °C

! Please note
Excessive DHW temperatures
can damage the DHW cylinder.
If the system is operated in con-
junction with a DHW cylinder,
ensure that the maximum per-
missible water temperature is not
exceeded. If necessary, install
suitable safety equipment for this
purpose.

2.

1.

3.

A 75 to 100 °C

1. Remove rotary selector "R". 3. Fit rotary selector "R" so that the
marking lies at the centre of the selec-
2. Using a pair of pointed pliers, break ted range. Turn rotary selector "R"
tab A identified in the illustration out fully clockwise.
5600 871 GB

of the stop dial.

64
Installation, Vitotronic 100

Connecting sensors

2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
145 145 3/2 17A 17B 15

Installation
Main PCB low voltage
§ Boiler water temperature sensor
aG Flue gas temperature sensor
(accessory)
aJA Therm-Control temperature sen-
sor
or
Return temperature sensor T1
(accessory)
aJB Return temperature sensor T2
(accessory)

Connecting pumps

Available pump connections

sÖA1 Circulation pump, flue gas/water


heat exchanger
or
Switching output
sL Shunt pump or boiler circuit pump
5600 871 GB

65
Installation, Vitotronic 100

Connecting pumps (cont.)

Pumps 230 V~

M A Rated current 4(2) A~


1~ Recommended
connecting cable H05VV-F3G
0.75 mm2
or
H05RN-F3G
0.75 mm2

A Pump
B To the control unit

Pumps with power consumption greater than 2 A

D
L N
N L

L N C

L N PE
External
B ON/OFF A

A Pump D Separate power connection


B To the control unit (observe manufacturer's details)
C Contactor
5600 871 GB

66
Installation, Vitotronic 100

Connecting pumps (cont.)

Pumps 400 V~

For switching the contactor


Rated current 4(2) A~
N L L1 L2 L3 N PE
Recommended
connecting cable H05VV-F3G
0.75 mm2
or
H05RN-F3G
0.75 mm2
C

Installation
B

M
A 3~

A Pump
B To the control unit
C Contactor

Connecting actuators

Available connections

gSA1 Butterfly valve


or
Motor for 3-way mixing valve,
return temperature control
5600 871 GB

67
Installation, Vitotronic 100

Connecting actuators (cont.)

M Rated voltage 230 V~


1~ Rated current max. 0.2 (0.1) A~
Recommen- H05VV-F4G0.75 mm2
ded connect- or
ing cable H05RN-F4G 0.75 mm2
Runtime 5 to 199 s,
Changed via coding
address "40" in group
52 "General".

Open
Close

Connecting the central fault message facility

Rated voltage 230 V~


Rated current max. 4 (2) A~
Recommended
connecting cable H05VV-F3G
0.75 mm2
or
L N H05RN-F3G
0.75 mm2
50

External safety equipment

Connection on plug aBÖ. Plug aBÖ must remain plugged in, even
The plug-in adaptor for external safety if no connection is made.
equipment can be used for connecting
several pieces of safety equipment (see
page 221).
5600 871 GB

68
Installation, Vitotronic 100

External safety equipment (cont.)

! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The external connections must
be potential-free.

B P

Installation
ON ON
STB N STB TR TR

A
150 P
C

D P

A Jumper "STB" – "STB" C Maximum pressure limiter


B Low water indicator, minimum pres- D Further safety equipment
sure limiter

1. Remove jumper "STB" – "STB". 2. Connect the external safety equip-


ment in series to plug aBÖ.

Provisional burner operation

Connection on plug aBÖ.


5600 871 GB

69
Installation, Vitotronic 100

Provisional burner operation (cont.)

Insert jumper "TR" – "ON/TR" across


"TR" – "ON".
The boiler is heated up with burner stage
1 or the lower heating output. Shutdown
STB
EIN EIN
N STB TR TR takes place via the temperature control-
ler.

A Jumper "TR" – "ON/TR"

External burner blocking

Connection on plug aBÖ.


! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The external connection must be
potential-free.

5600 871 GB

70
Installation, Vitotronic 100

External burner blocking (cont.)

Remove jumper "TR" – "ON/TR".


A Note
Connect only safety shutdown equip-
ment, e.g. a temperature limiter, to these
terminals.

Opening this contact leads to a control-


led burner shutdown.
EIN EIN
STB N STB TR TR

Installation
B

A Floating contact
B Jumper "TR" – "ON/TR"

! Please note
The heating system has no frost
protection while it is blocked.
The boiler is not held at the lower
boiler water temperature.

External changeover of multi stage/modulating burners

Connection on plug aVH.


A

! Please note
'Live' contacts lead to short cir-
cuits or phase failure. 1 2 3

The external connection must be 146


potential-free.

A External changeover
5600 871 GB

(floating contact)

71
Installation, Vitotronic 100

External changeover of multi stage/modulating… (cont.)

Contact open: modulating mode Contact closed: two stage mode

Code

Set code "02:2" in group 2 "Boiler". Note


When scanning the burner version, the
address for modulation appears even
after an external changeover (no rewrit-
ing).

Blocking the boiler externally/adding to the boiler sequence

Connection on plug aVD. Contact A:


■ Contact closed:

! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The boiler is removed from the boiler
sequence. The butterfly valve or the 3-
way mixing valve are closed for con-
The external connection must be stant return temperature control.
potential-free. Shunt pump or boiler circuit pump are
switched off. The heat demand has to
be met by the other boilers.
A

! Please note
If all boilers are blocked or
there is no other boiler ready
for operation,
B there will be no frost protec-
tion for the heating system.

1 2 3 ■ Contact open:
The boiler is integrated into the current
143
boiler sequence.

A Blocking boiler externally


(floating contact)
B Start boiler externally as the last one
in the boiler sequence
(floating contact)
5600 871 GB

72
Installation, Vitotronic 100

Blocking the boiler externally/adding to the… (cont.)

Contact B: The heat demand of the heating sys-


■ Contact closed: tem is met by the other boilers. This
boiler is started if the output of these
boilers is insufficient.
■ Contact open:
The boiler is integrated into the current
boiler sequence.

Connecting an AC burner

Installation
Pressure-jet oil/gas burners

The burner cables are included in the Max. power consumption 6 (3) A.
standard boiler delivery.
Connect the burner to DIN 4791 [or local
regulations].
5600 871 GB

73
Installation, Vitotronic 100

Connecting an AC burner (cont.)

Terminal codes
L1 Phase via high limit safety cut-
out to the burner
PE Earth conductor to burner
41
N Neutral conductor to burner
N T1 T2 S3 B4 L
T1, T2 Control chain
S3 Connection for burner fault
B4 Connection for hours run meter
Signal pass direction:
Control unit → burner
Signal pass direction:
Burner → control unit
41
Störung H1
PE

BZ
L1

Equipment codes
N

STB High limit safety cut-out Control unit


TR
high limit
L1 N T1 T2 S3 B4 safety cut-out
TR Control unit
temperature
controller
H1 Burner fault
signal
BZ Hours run
A To the control unit meter
B To the burner

Burner without plug

Install the mating plug from Viessmann


or from the burner manufacturer; con-
nect the burner cable.
5600 871 GB

74
Installation, Vitotronic 100

Connecting an AC burner (cont.)

Terminal codes
T6, T8 Control chain burner stage 2
"ON" or modulation controller
"Open"
T6 T7T8 90 T6, T7 Control chain burner stage 2
"OFF" or modulation controller
BN "Close"
BK Signal pass direction:
BU Control unit → burner
Signal pass direction:
Burner → control unit

Installation
Colour coding to DIN IEC 60757
BK black
BN brown
BU blue

A To the control unit


B To the burner

Viessmann MatriX burner for Vitocrossal

The burner cables are included in the Max. power consumption 6 (3) A.
standard boiler delivery.
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Installation, Vitotronic 100

Connecting an AC burner (cont.)

A Terminal codes
L1 Phase via high limit safety cut-
out to the burner
PE Earth conductor to burner
N Neutral conductor to burner
N T1 T2 S3 B4 L T1, T2 Control chain
41 S3 Connection for burner fault
B4 Connection for hours run meter
Signal pass direction:
Control unit → burner
Signal pass direction:
Burner → control unit

B4 S3 T2 T1 N L

41

A To the control unit


B To the burner

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76
Installation, Vitotronic 100

Connecting an AC burner (cont.)

Terminal codes
A T6, T8 Control chain burner stage 2
"ON" or modulation controller
"Open"
T6 T7T8
T6, T7 Control chain burner stage 2
"OFF" or modulation controller
90
BN "Close"
BK
BU Colour coding to DIN IEC 60757
BK black
BN brown

Installation
BN BU blue
BK
BU
90
T6 T7T8

A To the control unit


B To the burner

Connecting a three-phase burner

Safety chain, potential-free

Note
If there is a jumper from the external con-
ductor to the control voltage in the
burner, it may have to be removed.
Always observe the burner manufac-
turer's details.
5600 871 GB

77
Installation, Vitotronic 100

Connecting a three-phase burner (cont.)

F2
TR

K1

A T6 T7 T8

C
D E
F GH K L

A Control unit fÖ Control unit power supply connec-


B Main contactor (on site) tion
C Three-phase burner fA Burner, stage 1
D Three-phase burner power supply lÖ Burner, stage 2
E Main contactor control aBÖ Plug for external connections
F Safety chain (high limit safety cut- a External safety equipment;
out), potential-free remove jumper when connect-
G Control chain stage 1/base load ing
H Burner fault message aBA Safety chain, potential-free,
K Hours run meter stage 1 remove jumper when connecting
L Base load/full load
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Installation, Vitotronic 100

Connecting a three-phase burner (cont.)

Safety chain not potential-free

Note
If there is a jumper from the external conductor to the control voltage in the burner,
it may have to be removed.
Always observe the burner manufacturer's details.

Installation
F2
TR

K1

A T6 T7 T8

C
D FG H K
E

A Control unit fÖ Control unit power supply connec-


B Main contactor (on site) tion
C Three-phase burner fA Burner, stage 1
D Three-phase burner power supply lÖ Burner, stage 2
E Main contactor control aBÖ Plug for external connections
F Control chain stage 1/base load a External safety equipment;
G Burner fault message remove jumper when connect-
H Hours run meter stage 1 ing
K Base load/full load aBA Safety chain (STB)
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Installation, Vitotronic 300-K

Overview of electrical connections

Note This prevents the wires from drifting into


Route 230 V~ cables and LV cables sep- the adjacent voltage area.
arately and bundle tightly near the termi-
nals.

LON

52 M3
52 M2
20 M3
20 M2
2 M3
2 M2
145
145
1
3/2
5 A
5 B

17 B 28
21
52 A1
143 20 A1
146 29
50
40
156

Extension for heating circuits 2 and 3 %A Cylinder temperature sensor


with mixer %B Cylinder temperature sensor 2
? M2/M3 Flow temperature sensor for primary store system (acces-
sÖ M2/M3 Heating circuit pump sory)
gS M2/M3 Mixer motor aJB Return temperature sensor T2
(accessory)
Main PCB low voltage or
! Outside temperature sensor Temperature sensor, primary
5600 871 GB

§/? Flow temperature sensor, com- store system (accessory)


mon heating flow aVD External hook-up

80
Installation, Vitotronic 300-K

Overview of electrical connections (cont.)

aVG KM BUS subscriber (accessory) sK DHW circulation pump (on site)


aVH External hook-up sL Shunt pump or distribution pump
LON LON BUS, connecting cable for (on site)
data exchange with the fÖ Power supply
Vitotronic 100, 200-H, Vitocom gÖ Central fault message
and Vitogate gSA1 Motor for 3-way mixing valve, pri-
mary store system
■ When connecting external switching or
contacts or components to the safety Motor for 3-way mixing valve,
low voltage circuit of the control unit, return temperature control
observe the requirements of safety aBH Power supply for accessories

Installation
category II, i.e. 8.0 mm air and creep
paths or 2.0 mm insulation thickness
towards 'live' components.
■ For all on-site components (incl. PC/
laptops), ensure safe electrical sepa-
ration to EN 60 335 or IEC 65.

Main PCB 230 V~


sÖA1 Heating circuit pump
or
Primary pump, primary store sys-
tem
sA Circulation pump for cylinder
heating (accessory)

Inserting cables and applying strain relief

See page 60.


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81
Installation, Vitotronic 300-K

Connecting sensors

2 1 2 1 3 2 1 2 1 2 1 2 1 2 1
145 145 1 3/2 5A 5B 17B

! Outside temperature sensor aJB Return temperature sensor T2


§/? Flow temperature sensor, com- or
mon heating flow Temperature sensor, primary
%A Cylinder temperature sensor 1 store system (accessory)
%B Cylinder temperature sensor 2
for primary store system (acces-
sory)

Installation point for outside temperature sensor

■ North or north-western wall, 2 to ■ Not immediately below balconies or


2.5 m above ground level; in multi- gutters
storey buildings, in the upper half of ■ Never render over
the second floor
■ Not above windows, doors or ventila-
tion outlets

Outside temperature sensor connec- Outside temperature sensor RF


tion
Wireless subscriber. Only in connection
2-core lead, up to 35 m long with a cross- with the wireless base station that is con-
section of 1.5 mm2 nected to the Vitotronic control unit (KM
BUS subscriber).

Separate installation and service


instructions
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82
Installation, Vitotronic 300-K

Connecting pumps

Available pump connections

sÖ Heating circuit pump sK DHW circulation pump


or sL Shunt pump or distribution pump
Primary pump, primary store system
sA Circulation pump for cylinder heat-
ing

Pumps 230 V~ and 400 V~

For connection, see page 65.

Installation
Pumps in the underfloor heating circuit

sÖ B Temperature limiter
C Secondary pump
N

(downstream of the system separa-


20
L

tion)

The total power consumption of both


pumps must not exceed 2 A.

M M
1~ 1~
A B C

sÖ Control unit
A Primary pump
5600 871 GB

83
Installation, Vitotronic 300-K

Connecting actuators

Available connections

gS Mixer motor For connection, see page 68.


or
Motor for 3-way mixing valve, pri-
mary store system
or
Motor for 3-way mixing valve, return
temperature control

Connecting the central fault message facility

For connection, see page 68. Note


All heating system faults are transferred.
This includes boiler control unit faults, for
example.

External demand via switching contact

Optional connections:
■ Plug aVH
■ Extension EA1 (accessory, see
page 229)

Connection

! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The external connection must be
potential-free.
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84
Installation, Vitotronic 300-K

External demand via switching contact (cont.)

Plug aVH Extension EA1

B
A [{A
DE [{S
DE [{D
DE

1 2 3

146

A
B

Installation
A Floating contact
A Floating contact B Extension EA1
B Plug aVH on control unit

With the contact closed, the boiler burners are started subject to load. They heat to
the set flow temperature selected in coding address "9b" in the "General" group.
The temperature is limited by this set value and the electronic maximum flow tem-
perature limit (coding address "37" in the "Cascade" group).

Codes

Plug aVH Extension EA1


No code required. Set "5d" (DE1), "5E" (DE2) or "5F" (DE3)
in group "General" to 2.

External demand via 0 – 10 V input

External demand via 0 – 10 V on exten-


sion EA1 (see page 229).
Ensure DC separation between the volt-
age output and the earth conductor of
the on-site voltage source.
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Installation, Vitotronic 300-K

External demand via 0 – 10 V input (cont.)

0 - 1 V ≙ No default set flow tempera-


ture
1V ≙ Set value 10 °C
[{{]
0-10V aBJ f-]
A fÖ 10 V ≙ Set value 100 °C
Observe coding address "1E" in the
12 SÖ P L?N N?L "General" group.

230 V~
­
= 0-10 V
+

External blocking via switching contact

Optional connections:
■ Plug aVD
■ Extension EA1 (accessory, see
page 229)

Connection

! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The external connection must be
potential-free.
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86
Installation, Vitotronic 300-K

External blocking via switching contact (cont.)

Plug aVD Extension EA1

B
A [{A
DE [{S
DE [{D
DE

1 2 3

143

A
B

Installation
A Floating contact
A Floating contact B Extension EA1
B Plug aVD on control unit

Closing this contact leads to a controlled burner shutdown on each boiler. Any con-
nected shunt or distribution pump is stopped. Shut-off devices are closed.

! Please note
The heating system has no frost
protection while it is blocked.
The boilers are not held at the
lower boiler water temperature.

Codes

Plug aVD Extension EA1


Set coding address "99" in the "Gen- Set "5d" (DE1), "5E" (DE2) or "5F" (DE3)
eral" group, which the input should influ- in group "General" to 2.
ence.

External "Mixer close"/"Mixer open"

Connection on plug aVD.


! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The external connection must be
potential-free.
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Installation, Vitotronic 300-K

External "Mixer close"/"Mixer open" (cont.)

1 2 3

143

A External "Mixer open"


(floating contact)
B External "Mixer close"
(floating contact)

Codes

External "Mixer open" External "Mixer close"


This function is assigned to the heating This function is assigned to the heating
circuits via coding address "9A" in the circuits via coding address "99" in the
"General" group. "General" group.

External heating program changeover

Optional connections:
■ Plug aVD
■ Extension EA1 (accessory, see chap-
ter "Components")

Connection

! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The external connection must be
5600 871 GB

potential-free.

88
Installation, Vitotronic 300-K

External heating program changeover (cont.)

Plug aVD Extension EA1


The changeover can be achieved separately for heat-
ing circuits 1 to 3.
B
A DE1 DE2 DE3

1 2 3

143

A A A

Installation
B

A Floating contact
A Floating contact B Extension EA1
B Plug aVD on control unit

Preselected heating program Code Changed heating program


(Contact open) (Contact closed)
Central heating OFF/ "d5:0" in the Constant operation with reduced
DHW OFF "Heating room temperature/DHW heating
circuit ..." OFF
group
(Delivered
condition)
or
Central heating OFF/ "d5:1" in the Constant operation with standard
DHW heating ON "Heating room temperature, DHW heating
circuit ..." in accordance with coding
group address "64" in the "DHW"
group
or
Central heating ON/
DHW heating ON
5600 871 GB

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Installation, Vitotronic 300-K

External heating program changeover (cont.)

Codes

Plug aVD Extension EA1


Via coding address "91" in the Set "5d" (DE1), "5E" (DE2) or "5F" (DE3) in group
"General" group, the function "General" to 1.
can be assigned to the heating Via coding address "d8" in the "Heating cir-
circuits. cuit..." group, the function can be assigned to the
heating circuits.

Making the LON connection

The Viessmann LON system is designed All Viessmann equipment is connected


for the "Line" BUS topology with a termi- via RJ45 plugs. The Viessmann LON
nator at both ends (accessories). For system always requires the cores "1"
free wiring with a central terminator (BUS and "2" and the screen. The cores are
terminator), please see the "Viessmann interchangeable. The installation is
LON manual" at www.viessmann.de/ therefore safe from pole errors.
lon.
The transfer distances for LON are sub- Note
ject to the electrical properties of the When connecting equipment and during
respective cabling. For this reason, only wiring, observe the requirements of pro-
use the stated cable types. Use only one tection class II, i.e. 8.0 mm air-gap and
type of cable within the LON. creep path or maintain a 2.0 mm insula-
Cable types (on site): tion thickness against live parts.
■ 2-core cable, CAT 5, screened Ensure a safe electrical separation for all
■ JY(St)Y 2 x 2 x 0.8 mm (telephone on-site components (incl. PC/laptops) to
cable) ensure conformity to EN 60 335 or IEC
Observe the cabling requirements for the 65.
operation of the LON interface FTT 10-A
(see www.echelon.com).

Connection with Viessmann LON cable

A A A

C C
B B
5600 871 GB

The line may be up to ≤ 7 m long

90
Installation, Vitotronic 300-K

Making the LON connection (cont.)

A Control unit or Vitocom C Terminator


B LON cable, 7 m long

Connection with Viessmann LON cable and coupling

A A A

C C

B D B D B B D B D B

Installation
Installation spacing 7 to 21 m

A Control unit or Vitocom C Terminator


B LON cable, 7 m long D LON coupling
Max. 3 cables between 2 applian-
ces

Connection with on-site cable and LON plug

A A E A
D D D D
C C
B B
≤ 900 m

The line may be up to ≤ 900 m (with LON plug)

A Control unit or Vitocom D LON plug


B On-site cable E Up to 99 subscribers
C Terminator
5600 871 GB

91
Installation, Vitotronic 300-K

Making the LON connection (cont.)

Connection with LON cable, on-site cable and LON junction box

A A F A
D D D D
C C
B B B B
E ≤ 900 m E

The line may be up to ≤ 900 m (with LON junction boxes)

A Control unit or Vitocom D LON junction boxes


B LON cable, 7 m long E On-site cable
C Terminator F Up to 99 subscribers

5600 871 GB

92
Power supply of the Vitotronic 100 and Vitotronic 300-K

Power supply

Directives

Regulations Install the "emergency shutdown" out-


side the installation room; it must be able
Carry out the power supply connection to separate all non-earthed conductors
and all earthing measures (i.e. RCD cir- simultaneously with a gap of 3 mm at
cuit) in accordance with IEC 60364, the least.
requirements of your local power supply We additionally recommend installing an
utility, and VDE or national regulations. AC/DC-sensitive RCD (RCD class B
Protect the power cable to the control ) for DC (fault) currents that can occur
unit with an appropriate fuse/MCB. with energy-efficient equipment.

Installation
For oil and gas combustion equipment Recommended power cable
over 100 kW, according to the Sample
Combustion Ordinance "FeuVO", an 3-core cable selected from the following
"emergency shutdown" must be installed options:
on site outside the installation room. The ■ H05VV-F3G 1.5 mm2
national combustion equipment ordi- ■ H05RN-F3G 1.5 mm2
nance for your local region must be
observed. For combustion equipment to
EN 50156-1, the "emergency shut-
down" installed on site must comply with
the requirements of EN 50156-1.
5600 871 GB

93
Power supply of the Vitotronic 100 and Vitotronic 300-K

Power supply (cont.)

1. Check whether the power cable to the


L1 control unit has appropriate fuse pro-
PE tection.
N
2. Connect the power cable at the junc-
tion box and plug fÖ (on-site).

Danger
GNYE

Incorrect core allocation can


BU

BN

cause severe injury and can


damage the appliance.
Take care not to interchange
wires "L1" and "N":
L1 BN (brown)
N BU (blue)
PE GNYE (green/yellow)
N L
3. Insert plug fÖ into the control unit.
40

A Power supply 230 V~


B Fuse
C Mains isolator, two-pole (on-site)
D Junction box (on site)

Power supply in conjunction with Vitocrossal, type CT2

The power supply is connected at the


boiler burner control unit.
5600 871 GB

94
Opening and closing the control units

Fitting the control unit front

Note
Step 1 applies only to the Vitotronic 300-
K.

3.

2.

Installation
A
1.

7.
5.

4.

6.

8.

A Cable locking tab


5600 871 GB

95
Opening and closing the control units

Opening the control unit

2.
1.

3.

5600 871 GB

96
Commissioning, Vitotronic 100 and Vitotronic 300-K

Testing the high limit safety cut-out

The minimum circulation volume should 2. Release the "TEST" key.


be 10 % of the circulation volume at rated
load. 3. Wait until the boiler water tempera-
Reduce the heat consumption as far as ture has dropped approx. 15 to 20 K
possible. below the selected safety tempera-
ture.
1. Hold down the "TEST" key until the
burner has shut down: 4. Reset the high limit safety cut-out by
Thermostat is bridged. The high limit pressing reset button.
safety cut-out must shut down the
burner at the latest when the safety Operating instructions
temperature has been reached.

Changing the language on the Vitotronic 300-K

At the commissioning stage, the display Sprache


is in German (factory setting).
Deutsch DE ê
ç

Bulgarski BG ê
Cesky CZ ê
Dansk DK ê
Wählen mit (

Setting the date and time on the Vitotronic 300-K


Service
The time and date need to be reset dur-
ing commissioning or after prolonged
time out of use.
Time and date
Setting

Continue with OK
5600 871 GB

97
Commissioning, Vitotronic 100 and Vitotronic 300-K

Matching the coding addresses to the system version

Vitotronic 100

Check all addresses in Code 1 and Check the following coding addresses
adjust if required. and adjust accordingly in Code 2:

Code Group Function


"0C" 2 "Boiler" Return temperature control
"0d" 2 "Boiler" Therm-Control
"4C" 1 "General" Plug sÖ function
"4d" 1 "General" Plug sL function
"4E" 1 "General" Plug gS function
"98" 1 "General" Viessmann system number
"9C" 1 "General" Monitoring LON subscribers

Matching the control unit to a two-stage burner

Matching coding addresses according to the burner used


Address Meaning Setting
03:... Fuel Gas operation: 0 (delivered condi-
tion)
Oil operation: 1 (irreversible)
08:... Units and tens of the maximum Example: Max. burner output:
burner output 225 kW – select: 25

Note
Values up to and including 199 kW
can be entered directly.

09:... Hundreds of the maximum burner Example: Max. burner output: 225
output kW – select: 2
0A:... Ratio of output burner stage 1 to Example: Output burner stage 1
maximum burner output in percent 135 kW
Max. burner output: 225 kW
(135 kW : 225 kW) ∙ 100 % = 60 %
5600 871 GB

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Commissioning, Vitotronic 100 and Vitotronic 300-K

Matching the coding addresses to the system… (cont.)

Matching the control unit to a modu-


lating burner

Note
The burner must be fully adjusted. To
achieve a wide modulating range, set the
minimum output as low as possible (take
the chimney and flue system into
account).

Matching coding addresses according to the burner used


Address Meaning Setting
03:... Fuel Gas operation: 0 (delivered condi-
tion)
Oil operation: 1 (irreversible)
08:... Units and tens of the maximum Example: Max. burner output:
burner output 225 kW – set here: 25

Note
Values up to and including 199 kW
can be entered directly.

09:... Hundreds of the maximum burner Example: Max. burner output:


output 225 kW, set to 2 here.
15:... Modulation range runtime Determine the servomotor runtime
in seconds between base load and
max. burner output.
0A:... Ratio of output base load to maxi- Example: Base load output: 72 kW
mum burner output in percent Max. burner output: 225 kW
(72 kW: 225 kW) ⋅ 100 % = 32 % Service
05:... Ratio of partial output at ⅓ of the Example: Partial output: 171 kW
servomotor runtime to maximum Max. burner output: 225 kW
burner output in percent (171 kW: 225 kW) ⋅ 100 % = 76 %

Vitotronic 300-K

Check all addresses in Code 1 and Check the following coding addresses
adjust if required. and adjust accordingly in Code 2:

Code Group Function


5600 871 GB

"39" "Cascade" Permanent lead boiler


"3A" "Cascade" Permanent last boiler

99
Commissioning, Vitotronic 100 and Vitotronic 300-K

Matching the coding addresses to the system… (cont.)

Code Group Function


"4C" "General" Plug sÖ function
"4d" "General" Plug sL function
"4E" "General" Plug gS function
"55" "DHW" Cylinder temperature control function
"7A" "General" Central control
"98" "General" Viessmann system number
"9C" "General" Monitoring LON subscribers

Selecting the boiler sequence at the Vitotronic 300-K

Subject to the set codes in the "Cas- 1. Press .


cade" group and internal control calcu-
lations, the control unit offers various 2. "Boiler sequence"
boiler sequences.
Coding addresses that influence the 3. Select the required boiler sequence
boiler sequence: and confirm with OK.
"38" Changing the lead boiler
and the boiler sequence
"39" Permanent lead boiler
"3A" Permanent last boiler
"41" to "44" ECO thresholds
■ Via the ECO threshold, every boiler
can be blocked or enabled subject to
the outside temperature.
■ The ECO threshold is disabled if the
boiler is required to achieve the set
flow temperature in the case of ena-
bled boilers failing.
■ At least the lead boiler remains in
operation when all boilers in a system
would otherwise be blocked via the
ECO threshold.
5600 871 GB

100
Commissioning, Vitotronic 100 and Vitotronic 300-K

Connecting the control unit to the LON

■ The LON communication module must Installation and service instruc-


be fitted into every Vitotronic 100 (see tions, Vitotronic 200-H
page 62).
■ Within one LON, the same subscriber
Note number must not be allocated twice.
The LON communication module is an ■ Within one LON, the system number
integral part of the Vitotronic 300-K. (coding address "98" in the "Gen-
eral" group) must always be the same.
■ Vitotronic 200-H: ■ Only one Vitotronic may be program-
The LON communication module med as fault manager.
(accessory) must be fitted. ■ The data transfer via LON can take
several minutes.

Example of a multi boiler system

A B C D E
LOM
LON

LON

LON

LON

LON

LON

LON
A Vitotronic 100 D Vitotronic 200-H
B Vitotronic 100 E Vitocom
C Vitotronic 300-K F LON system

A B C D E

Multi boiler sys- Multi boiler sys- — — —


tem. tem.
Set code Set code "01:2"
Service

"01:2" in group in group 2


2 "Boiler". "Boiler".
Boiler num- Boiler num- — — —
ber 1. ber 2.
Code "07:1" in Set code "07:2"
group 2 in group 2
"Boiler". "Boiler".
5600 871 GB

101
Commissioning, Vitotronic 100 and Vitotronic 300-K

Connecting the control unit to the LON (cont.)

A B C D E

With LON com- With LON com- With LON With LON —
munication munication communica- communica-
module. module. tion module. tion module.
Code "76:1" in Code "76:1" in Code "76:1" in Code "76:1" in
group 1 "Gen- group 1 "Gen- the "General" the "General"
eral"; auto- eral"; automatic group; auto- group; auto-
matic recogni- recognition. matic recogni- matic recogni-
tion. tion. tion.
— — Number of — —
connected
boilers.
Set codes
"35:1" to
"35:4" in the
"Cascade"
group.
Subscriber no. Subscriber no. Subscriber no. Subscriber no. Subscriber no.
1. 2. 5. 10. 99.
Code "77:1" in Set code "77:2" Code "77:5" in Code "77:10"
group 1 "Gen- in group 1 the "General" in the "Gen-
eral". "General". group. eral" group.
Control unit is Control unit is Control unit isControl unit is Device is fault
not fault man- not fault man- fault manager. not fault man- manager.
ager. ager. Code "79:1" in ager.
Code "79:0" in Code "79:0" in the "General" Code "79:0" in
group 1 "Gen- group 1 "Gen- group. the "General"
eral". eral". group.
— — Control unit The control Device
transmits the unit receives receives the
time. the time. time.
Code "7b:1" in Set code
the "General" "81:3" in the
group. "General"
group.
5600 871 GB

102
Commissioning, Vitotronic 100 and Vitotronic 300-K

Connecting the control unit to the LON (cont.)

A B C D E

— — Control unit Control unit —


transmits out-
receives the
side tempera-outside tem-
ture. perature.
Code "97:2" in
Set code
the "General""97:1" in the
group. "General"
group.
LON sub- LON subscriber LON sub- LON sub- —
scriber remote remote monitor- scriber remote scriber remote
monitoring. ing. monitoring. monitoring.
Code "9C:20" Code "9C:20" in Code "9C:20" Code "9C:20"
in group 1 group 1 "Gen- in the "Gen- in the "Gen-
"General". eral". eral" group. eral" group.

Carrying out a LON subscriber check at the Vitotronic 300-K

Communication with the system devices 4. Select subscriber (e.g. subscriber


connected to the fault manager is tested 10).
by means of a subscriber check. The subscriber check for the selected
subscriber is initiated.
Preconditions: ■ Successfully tested subscribers
■ The control unit must be programmed are designated with "OK".
as fault manager (code "79:1"). ■ Unsuccessfully tested subscribers
■ The LON subscriber no. must be pro- are designated with "Not OK".
grammed in all control units (coding
address "77"). Note
■ The LON subscriber list in the fault To carry out a new subscriber check, Service
manager must be up to date. create a new subscriber list with
"Delete list?" (subscriber list is
Carry out subscriber check: updated).

1. Press OK and simultaneously for


approx. 4 s.

2. "Service functions"

3. "Subscriber check"
5600 871 GB

103
Commissioning, Vitotronic 100 and Vitotronic 300-K

Connecting the control unit to the LON (cont.)

Note During the subscriber check, the dis-


■ Vitotronic 100: play for the relevant subscriber shows
During the subscriber check, the dis- the subscriber no. and "Wink" for
play for the relevant subscriber flashes approx. 1 min.
for approx. 1 min.
■ Vitotronic 200-H:

Checking actuators and sensors at the Vitotronic 100

Carrying out a relay test

1. Press OK and simultaneously for 3. Select required actuator (output) with


approx. 4 s. / (see the following table).
Ü flashes on the display. The display shows the number for the
activated actuator and "ON".
2. With select and confirm with
OK.

The following relay outputs can be switched subject to system equipment level:
Display Explanation
0 All actuators have been switched off.
1 Burner "ON", burner stage 1 "ON" or modulation controller ramps
up (modulating burner).
2 Burner stages 1 and 2 "ON" or modulation controller neutral
(modulating burner).
3 Modulation controller ramps down (modulating burner).
5 Output sÖ "ON".
6 Output sL "ON".
7 Output gS "Up".
8 Output gS "Neutral".
9 Output gS "Down".
11 Central fault message output gÖ "ON".

Note
During burner operation, the connected
pumps are started.

Checking sensors
5600 871 GB

Actual temperatures can be scanned in


the "i" menu.
104
Commissioning, Vitotronic 100 and Vitotronic 300-K

Checking actuators and sensors at the… (cont.)

Operating instructions

Checking actuators and sensors at the Vitotronic 300-K

Carrying out a relay test

1. Press OK and simultaneously for 2. "Actuator test"


approx. 4 s.

The following relay outputs can be switched subject to system equipment level:
Display Explanation
"All actuators" OFF All actuators have been switched off.
"Output 20" ON Output 20 active.
"Output 52" Open
"Output 52" Neutral
"Output 52" Close
"Cylinder prim pump" ON Output circulation pump for cylinder heating
active.
"DHW circ pump" ON Output DHW circulation pump active.
"Output 29" ON Output 29 active.
"Central fault mess." ON
"Htg circ pump HC2" ON Heating circuit pump output active (heating
circuit with mixer M2).
"Mixer HC2" Open Output "Mixer open" active (heating circuit
with mixer M2).
"Mixer HC2" Close Output "Mixer close" active (heating circuit
with mixer M2).
"Htg circ pump HC3" ON Output heating circuit pump active (heating
Service

circuit with mixer M3).


"Mixer HC3" Open Output "Mixer open" active (heating circuit
with mixer M3).
"Mixer HC3" Close Output "Mixer close" active (heating circuit
with mixer M3).
"EA1 output 1" ON Contact "P - S" on plug aBJ of extension EA1
closed.
"AM1 output 1" ON Output active.
"AM1 output 2" ON Output active.
"Solar circuit pump" ON Output for solar circuit pump sF on solar con-
5600 871 GB

trol module , type SM1 active.

105
Commissioning, Vitotronic 100 and Vitotronic 300-K

Checking actuators and sensors at the… (cont.)

Display Explanation
"Solar circ pmp min" ON Output for solar circuit pump sF at solar con-
trol module, type SM1, switched to minimum
speed.
"Solar circ pmp max" ON Output for solar circuit pump sF at solar con-
trol module, type SM1, switched to maximum
speed.
"SM1 output 22" ON Output sS on solar control module, type SM1
active.

Information regarding the mixer


motor rotational direction
The flow temperature must rise when the
mixer opens. If the temperature drops,
either the motor is turning in the wrong
direction or the mixer set is incorrectly
fitted (observe the mixer installation
instructions).

Checking sensors

1. Press OK and simultaneously for 4. Scan actual temperature of the rele-


approx. 4 s. vant sensor.

2. "Diagnosis"

3. Select group (see overview on


page 113).

Adjusting heating curves

The heating curves illustrate the relation- The room temperature, in turn, depends
ship between the outside temperature on the boiler water or flow temperature.
and the boiler water or flow tempera-
ture. Settings in the delivered condition:
To put it simply: The lower the outside ■ Slope = 1.4
temperature, the higher the boiler water ■ Level = 0
or flow temperature.
5600 871 GB

106
Commissioning, Vitotronic 100 and Vitotronic 300-K

Adjusting heating curves (cont.)

Slope

2.4

2.2

2.0
2.6
3.0
3.2

2.8
3.4
110
1.8
100
1.6
90 C
1.4
80
flow temperature in °C

1.2
70
1.0
Boiler water or

60 B
0.8
50
0.6
40 0.4 A
35 30
3 0.2
Se 0 25
t ro
om
tem 20 10 5 0 -5 -10 -15 -20 -25 -30
per 15
atu Outside temperature in °C
re 1
in ° 0 5
C

Example of outside temperature −14 °C


A Underfloor heating system, slope
0.2 to 0.8
B Low temperature heating system,
slope 0.8 to 1.6
C Heating systems with a boiler water
temperature in excess of 75 °C,
Service

slope greater than 1.6

Selecting the set room temperature

Individually adjustable for each heating The heating curve is offset along the axis
circuit. of the set room temperature. When the
heating circuit pump logic function has
been enabled, it modifies the starting
and stopping characteristics of the heat-
ing circuit pump.
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107
Commissioning, Vitotronic 100 and Vitotronic 300-K

Adjusting heating curves (cont.)

Standard set room temperature Reduced set room temperature

110 110
A 26 °C A

20 °C 14 °C

3 °C
C 26 C
20 B -20 20 B -20
14
3
D E D E

Changing the standard room tempera- Changing the reduced room tempera-
ture from 20 to 26 °C ture from 3 to 14 °C

A Boiler water temperature or flow A Boiler water temperature or flow


temperature in °C temperature in °C
B Outside temperature in °C B Outside temperature in °C
C Set room temperature in °C C Set room temperature in °C
D Heating circuit pump OFF D Heating circuit pump OFF
E Heating circuit pump ON E Heating circuit pump ON

Changing the standard set room temper- Changing the reduced set room temper-
ature ature

Operating instructions Operating instructions

Changing the slope and level

Individually adjustable for each heating


circuit.
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108
Commissioning, Vitotronic 100 and Vitotronic 300-K

Adjusting heating curves (cont.)

110 3.4 Extended menu:

1.
Flow temperature in °C

2. "Heating"
A 1.4
3. Select heating circuit.
Boiler water or

B
4. "Heating curve"

0.2 5. "Slope" or "Level"

+20 -20 6. Select heating curve according to the


Outside temperature in °C system requirements.

A Changing the slope


B Changing the level (vertical parallel
offset of the heating curve)

Example:
Heating curve setting with slope 1.5:

Heating curve HC1


100°C

81°C
23°C 68°C
55°C
41°C

20 10 0 -10 -20 -30


Slope 1.5
Change with
Service
(
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109
Service scans, Vitotronic 100

Calling up the service level

1. Press OK and simultaneously for 2. Select required function, e.g. relay


approx. 4 s. test.
Ü flashes on the display.

Exiting the service level

1. With select 9. 3. Confirm with OK.

2. Confirm with OK. Note


"OFF" flashes. The system exits the service level
automatically after 30 min.

Scanning operating data

Operating data can be scanned in the Operating instructions


"i" menu.

Brief scan

1. Press OK and simultaneously for 3. Select required scan. For example,


approx. 4 s. "b" for "Boiler coding card" (see fol-
Ü flashes on the display. lowing table).

2. Confirm with OK. 4. Confirm selected scan with OK.

Brief scan Display

0 System Software version Software


scheme Control unit version
(here 0) Program-
ming unit
2 Maximum flue gas temperature
3 Set boiler water temperature
6 Number of KM BUS sub- Number of LON subscrib-
5600 871 GB

scribers ers

110
Service scans, Vitotronic 100

Brief scan (cont.)

Brief scan Display

7 SNVT con- Software version commu- Software version LON


figuration nication coprocessor module
0:Auto
1:Tool
8 Subnet address/system Node address
no.
9 Burner type Appliance type
b Boiler coding card
L Burner: Butterfly Output reduction in %
0: OFF valve: 0: OFF
1: Burner 0: OFF
stage 1/ 1: Preheat-
base load ing
2: Burner 2: Control
stage 2/full Close
load 3: Control
4: Control
Open
5: Open
6: Run-on
E Software version
3 Plug-in adaptor for exter-
nal safety equipment

Scanning and resetting service display Service

After the limits set at coding address


"1F", "21", "23" in group 2 "Boiler" have
been reached, the red fault indicator
begins to flash and the display shows the
following:
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111
Service scans, Vitotronic 100

Scanning and resetting service display (cont.)

■ The specified hours run and .


■ The specified interval with and .
■ The specified max. flue gas tempera-
ture and .

°C

a 150

Acknowledging a service

Press OK to acknowledge a service Note


message. An acknowledged service message that
was not reset reappears after 7 days.

After a service has been carried out (resetting service)

Reset code "24:1" to "24:0" in group 2


"Boiler".

Note
The selected service parameters for
hours run and interval restart at 0.
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112
Service scans, Vitotronic 300-K

Calling up the service menu

Press OK and simultaneously for


approx. 4 s.

Service menu overview

Service
General
Diagnosis
Heating circuit 1 HC1
Actuator test Heating circuit 2 HC2
Heating circuit 3 HC3
Coding level 1 DHW
Solar
Coding level 2 Brief scan
Reset data
Fault history
Subscriber check
Service functions
Service PIN
Terminate service? Vitocom PIN input
Service reset

"Coding level 2" is only displayed if this Press OK and simultaneously for
level has been enabled: approx. 4 s.

Exiting the service menu

1. Select "Terminate service?". Note


The system exits the service menu auto-
2. Select "Yes". matically after 30 min.
Service
3. Confirm with OK.

Scanning operating data

Operating data can be scanned in six 1. Press OK and simultaneously for


areas (see "Diagnosis" in the "Serv- approx. 4 s.
ice" menu overview).
Operating data on heating circuits with 2. "Diagnosis"
mixers and solar can only be scanned if
5600 871 GB

the components are installed in the sys- 3. Select required group, e.g. "Gen-
tem. eral".

113
Service scans, Vitotronic 300-K

Scanning operating data (cont.)

Note For further information on operating


"- - -" appears on the display if a scanned data, see chapter "Brief scan".
sensor is faulty.

Resetting operating data

Saved operating data (e.g. hours run) 2. "Diagnosis"


can be reset to 0.
The value "Adjusted outside temp" is 3. "Reset data"
reset to the actual value.
4. Select required value or "All
1. Press OK and simultaneously for details".
approx. 4 s.

Brief scan

1. Press OK and simultaneously for 4. Press OK.


approx. 4 s. The display shows 9 lines with 6 fields
each.
2. "Diagnosis"
Diagnosis brief scan
3. "Brief scan". 1: 0 1 0 A 0 A
2: 0 0 0 A 0 1
3: 0 0 0 0 0 0
4: 0 0 0 0 0 0
Select with
Ø

Line (brief Field


scan)
1 2 3 4 5 6
1: System schemes 01 Control unit software Programming unit
to 10 version software version
2: 0 0 0 Appliance identifica-
tion ZE-ID
3: 0 0 Number of KM BUS Software version
subscribers Solar control module,
type SM1
5600 871 GB

4: 0 0 0 0 0 0

114
Service scans, Vitotronic 300-K

Brief scan (cont.)

Line (brief Field


scan)
1 2 3 4 5 6
5: 0 0 0 0 Software Software
version, version,
exten- exten-
sion AM1 sion EA1
6: 0 0 0 0 0 0
7: Subnet address/sys- Node address 0 0
tem number
8: SNVT Software Software version Number of LON sub-
config. version Neuron Chip scribers
0: Auto Com-
1: Tool munic.
coproc.
Heating circuit HC1 Heating circuit HC2 Heating circuit HC3
9: Remote Software Remote Software Remote Software
control version control version control version
0: Remote 0: Remote 0: Remote
none control none control none control
1: 1: 1:
Vitotrol Vitotrol Vitotrol
200A 200A 200A
or or or
Vitotrol Vitotrol Vitotrol
200 RF 200 RF 200 RF
2: 2: 2:
Vitotrol Vitotrol Vitotrol
300A 300A 300A
or or or Service
Vitohome Vitohome Vitohome
300 300 300
10: 0 0 0 0 0 0
5600 871 GB

115
Service scans, Vitotronic 300-K

Brief scan (cont.)

Line (brief Field


scan)
1 2 3 4 5 6
11: 0 0 Software 0 Software 0
version, version,
extension extension
for heating for heat-
circuits 2 ing cir-
and 3 with cuits 2
mixer and 3 with
mixer
Note
The displays in fields 3 and 5 are the same.

Scanning and resetting service display

No service interval can be set at the


Vitotronic 300-K. In other words, no serv-
ice display is shown.

Note
If a service display appears on the
Vitotronic 100, the display will show
"Subscriber fault" and the subscriber
number.
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116
Troubleshooting, Vitotronic 100

Fault display

In the event of a fault, the red fault dis- Example:


play flashes at the control unit. The 2- Fault code "d1" burner fault
digit fault code and flash on the dis-
play. ã

Note
If a central fault message facility is con-
nected, this is started.
1 d1
Other current faults can be displayed
with / .
For an explanation of the fault code, see
chapter "Fault codes".

Acknowledging faults

Press OK; the standard display Note


appears. A fault message facility, if connected, will
be switched off.
If an acknowledged fault is not remedied,
the fault message will be re-displayed
the following day and the fault message
facility restarted.

Calling up acknowledged fault messages

Press OK for approx. 4 s.

Calling up fault codes from the fault memory (fault history)


Service
The 10 most recent faults (including 2. With select ã and enable fault his-
those remedied) are saved and can be tory with OK.
called up.
Faults are sorted by date. 3. Select fault messages with / .

1. Press OK and simultaneously for


approx. 4 s.
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117
Troubleshooting, Vitotronic 100

Fault display (cont.)

Deleting fault history

With the list being displayed, press OK


until flashes. Confirm with OK.

Fault codes

Displayed System characteris- Cause Measures


fault code tics
0F Control mode. Service/Mainte- Service the appliance.
nance
"0F" is only dis- Note
played in the fault After a service, set code
history. "24:0" in group 2
"Boiler".

30 The burner is started Short circuit, boiler Check the boiler water
and stopped via a water temperature temperature sensor (see
temperature control- sensor page 219).
ler.
38 The burner is started Lead break, boiler Check the boiler water
and stopped via a water temperature temperature sensor (see
temperature control- sensor page 219).
ler.
60 Boiler with maximum Short circuit, tem- Check temperature sen-
temperature, no out- perature sensor sor (see page 219).
put reduction, mixing aJA
valve return tempera-
ture control "Open".
68 Boiler with maximum Lead break, tem- Check temperature sen-
temperature, no out- perature sensor sor (see page 219).
put reduction, mixing aJA Without temperature sen-
valve return tempera- sor:
ture control "Open". Set code "4A:0" in group 1
"General".
70 Shunt pump con- Short circuit, tem- Check temperature sen-
stantly "ON". perature sensor sor (see page 219).
aJB
5600 871 GB

118
Troubleshooting, Vitotronic 100

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
78 Shunt pump con- Lead break, tem- Check temperature sen-
stantly "ON". perature sensor sor (see page 219).
aJB Without temperature sen-
sor:
Set code "4b:0" in group 1
"General".
A0 Boiler cools down. Fault, safety equip- Check safety equipment,
ment at "X7" of and reset if required.
plug-in adaptor 2
for external safety
equipment
A1 Boiler cools down. Fault, safety equip- Check safety equipment,
ment at "X3" of and reset if required.
plug-in adaptor 2
for external safety
equipment
A2 Boiler cools down. Fault, safety equip- Check safety equipment,
ment at "X2" of and reset if required.
plug-in adaptor 2
for external safety
equipment
A3 Boiler cools down. Fault, safety equip- Check safety equipment,
ment at "X1" of and reset if required.
plug-in adaptor 2
for external safety
equipment
AA Control mode. Therm-Control Insert plug aJA.
configuration fault: For Vitocrossal, code "0d: Service
Plug aJA not inser- 0" in group 2 "Boiler"
ted. must be selected.
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119
Troubleshooting, Vitotronic 100

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
AC Control mode. Return tempera- Insert plug aJA check
ture control config- codes.
uration fault:
Code "0C:1" in
group 2 "Boiler" is
set, but plug aJA is
not plugged in and/
or
code "4E:0" in
group 1 "General"
is not set.
Ad Control mode. Butterfly valve con- With butterfly valve:
figuration fault: Set code "4E:0" in group 1
Code "0C:2", "0C: "General".
3" or "0C:4" in Without butterfly valve:
group 2 "Boiler" is Set code "0C:1" in group 2
set "Boiler".
and
code "4E:1" in
group 1 "General"
is set.
b0 Control mode. Short circuit, flue Check the flue gas tem-
gas temperature perature sensor (see
sensor page 220).
b1 Control mode. Communication Check connections and
error, program- replace the programming
ming unit unit if required.
b5 Control mode. Internal fault Check PCB and plug-in
connection; replace PCB
if required.
b6 Constant mode. Invalid hardware Check coding address
recognised "92" in group 1 "Gen-
eral"; "92:161" must be
set.
b7 Boiler is regulated by Boiler coding card Plug in or replace boiler
the temperature con- faulty coding card.
troller.
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120
Troubleshooting, Vitotronic 100

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
b8 Control mode. Lead break, flue Check the flue gas tem-
gas temperature perature sensor (see
sensor page 220).
Without flue gas tempera-
ture sensor:
Set code "1F:0" in group 2
"Boiler".
bF Control mode. Incorrect LON Replace LON communi-
No communication communication cation module.
via LON. module
C1 Boiler cools down. External safety Check connection and
equipment on external safety equip-
plug aBÖ ment.
C8 Boiler cools down. Fault, low water Check the system water
indicator at "X7" of level; reset low water indi-
plug-in adaptor 1 cator (see page 222).
for external safety
equipment
C9 Boiler cools down. Fault, maximum Check system pressure;
pressure limiter at reset maximum pressure
"X3" of plug-in limiter (see page 222).
adaptor 1 for exter-
nal safety equip-
ment
CA Boiler cools down Fault, minimum or Check system pressure,
maximum pres- reset minimum or maxi-
sure limiter 2 at mum pressure limiter 2
"X2" of plug-in (see page 222). Service
adaptor 1 for exter-
nal safety equip-
ment
Cb Boiler cools down. Additional high Check system tempera-
limit safety cut-out ture; reset high limit safety
fault cut-out (see page 222).
or
temperature limiter
at "X1" of plug-in
adaptor 1 for exter-
nal safety equip-
5600 871 GB

ment

121
Troubleshooting, Vitotronic 100

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
CE Control mode. Communication Check plug-in adaptor
fault, plug-in adap- (see page 221).
tor 1 for external Without plug-in adaptor:
safety equipment Set code "30:0" in group 1
"General".
CF Control mode. Communication Check LON communica-
No communication fault, control unit tion module and replace if
via LON. LON communica- required.
tion module If no LON communication
module is installed, set
code "76:0" in category 1
"General".
d1 Boiler cools down. Burner fault Check burner.
d2 Control mode. Communication Check plug-in adaptor
fault, plug-in adap- (see page 221).
tor 2 for external Without plug-in adaptor:
safety equipment Set code "31:0" in group 1
"General".
d4 Boiler cools down. The high limit Check the high limit safety
safety cut-out or cut-out or the burner,
MCB F2 has burner loop and MCB F2.
responded

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122
Troubleshooting, Vitotronic 300-K

Fault display

In the event of a fault, the red fault dis- For an explanation of the fault code, see
play flashes at the control unit. "Fault" is chapter "Fault codes".
displayed and flashes. For some faults, the type of fault is also
The fault code is displayed with OK. displayed in plain text.

Note
If a central fault message facility is con-
nected, this is started.

Acknowledging faults

Follow the instructions on the display. Note


The fault message is transferred to the
menu.
A fault message facility, if connected, will
be switched off.
If an acknowledged fault is not remedied,
the fault message will be re-displayed
the following day and the fault message
facility restarted.

Calling up acknowledged fault messages

Extended menu: 2. "Fault"

1.

Calling up fault codes from the fault memory (fault history)

The 10 most recent faults (including Service


those remedied) are saved and can be
called up.
Faults are sorted by date.

Note
The list can be deleted.
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123
Troubleshooting, Vitotronic 300-K

Fault display (cont.)

Press OK and simultaneously for


approx. 4 s.

Fault history

Display?
Delete?

Select with (

Fault codes

Displayed System characteris- Cause Measures


fault code tics
10 Activates after 0 °C Short circuit, out- Check outside tempera-
outside temperature. side temperature ture sensor (see
sensor page 220).
18 Activates after 0 °C Lead break, out- Check outside tempera-
outside temperature. side temperature ture sensor (see
sensor page 220)
19 Activates after 0 °C Communication Check wireless connec-
outside temperature. error, outside tem- tion (place outside tem-
perature sen- perature sensor RF close
sor RF to the wireless base sta-
tion). Log off outside tem-
perature sensor then log
on again. Replace if nec-
essary (see separate
installation and service
instructions).
20 Standalone control Short circuit, com- Check flow temperature
unit without flow tem- mon flow tempera- sensor (see page 219).
perature sensor ture sensor
(poss. flow tempera-
ture not high
enough).
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124
Troubleshooting, Vitotronic 300-K

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
28 Standalone control Lead break, com- Check flow temperature
unit without flow tem- mon flow tempera- sensor (see page 219).
perature sensor ture sensor
(poss. flow tempera-
ture not high
enough).
40 Mixer is being Short circuit, flow Check flow temperature
closed. temperature sen- sensor (see page 219).
sor, heating circuit
with mixer M2
(heating circuit 2)
44 Mixer is being Short circuit, flow Check flow temperature
closed. temperature sen- sensor (see page 219).
sor, heating circuit
with mixer M3
(heating circuit 3)
48 Mixer is being Lead break, flow Check flow temperature
closed. temperature sen- sensor (see page 219).
sor, heating circuit
with mixer M2
(heating circuit 2)
4C Mixer is being Lead break, flow Check flow temperature
closed. temperature sen- sensor (see page 219).
sor, heating circuit
with mixer M3
(heating circuit 3)
50 Cylinder primary Short circuit, cylin- Check the cylinder tem-
pump "ON": der temperature perature sensor (see Service
Set DHW tempera- sensor 1 page 219).
ture = set flow tem-
perature
Priority control is can-
celled.
or
With primary store
system:
Cylinder heating is
started and stopped
via cylinder tempera-
5600 871 GB

ture sensor 2.

125
Troubleshooting, Vitotronic 300-K

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
51 With primary store Short circuit, cylin- Check the cylinder tem-
system: der temperature perature sensor (see
Cylinder heating is sensor 2 page 219).
started and stopped
via cylinder tempera-
ture sensor 1.
58 Cylinder primary Lead break, cylin- Check cylinder tempera-
pump "ON": der temperature ture sensor (see
Set DHW tempera- sensor 1 page 219).
ture = set flow tem-
perature
Priority control is can-
celled.
or
With primary store
system:
Cylinder heating is
started and stopped
via cylinder tempera-
ture sensor 2.
59 With primary store Lead break, cylin- Check cylinder tempera-
system: der temperature ture sensor (see
Cylinder heating is sensor 2 page 219).
started and stopped
via cylinder tempera-
ture sensor 1.
60 Boiler with maximum Short circuit, tem- Check temperature sen-
temperature, no out- perature sensor sor (see page 219).
put reduction, mixing aJA
valve return tempera-
ture control "Open".
68 Boiler with maximum Lead break, tem- Check temperature sen-
temperature, no out- perature sensor sor (see page 219).
put reduction, mixing aJA Without temperature sen-
valve return tempera- sor:
ture control "Open". Set code "4A:0" in the
"General" group.
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126
Troubleshooting, Vitotronic 300-K

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
70 Shunt pump con- Short circuit, tem- Check temperature sen-
stantly "ON". perature sensor sor (see page 219).
With primary store aJB
system:
3-way mixing valve
"Closed"; no DHW
heating.
78 Shunt pump con- Lead break, tem- Check temperature sen-
stantly "ON". perature sensor sor (see page 219).
With primary store aJB Without temperature sen-
system: sor:
3-way mixing valve Set code "4b:0" in the
"Closed"; no DHW "General" group.
heating.
90 Control mode. Short circuit, tem- Check temperature sen-
perature sen- sor / (see separate
sor /, installation and service
connection on the instructions).
solar control mod-
ule, type SM1.
91 Control mode. Short circuit, tem- Check temperature sen-
perature sensor sor aÖ (see separate
aÖ, installation and service
connection on the instructions).
solar control mod-
ule, type SM1.
92 No solar DHW heat- Short circuit, col- Check sensor at the solar
ing. lector temperature control unit (see separate
sensor, installation and service
Service

connection of tem- instructions).


perature sensor
& at solar control
module, type SM1
or sensor at S1 of
the Vitosolic.
93 Control mode. Short circuit, tem- Check sensor at the solar
perature sensor, control unit (see separate
connection at S3 of installation and service
the Vitosolic. instructions).
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127
Troubleshooting, Vitotronic 300-K

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
94 No solar DHW heat- Short circuit, cylin- Check sensor at the solar
ing. der temperature control unit (see separate
sensor, installation and service
connection of tem- instructions).
perature sensor
% at solar control
module, type SM1
or sensor at S2 of
the Vitosolic.
98 Control mode. Lead break, tem- Check temperature sen-
perature sen- sor / (see separate
sor /, installation and service
connection on the instructions).
solar control mod- Check coding address
ule, type SM1. "20" in the "Solar"
group.
99 Control mode. Lead break, tem- Check temperature sen-
perature sensor sor aÖ (see separate
aÖ, installation and service
connection on the instructions).
solar control mod- Check coding address
ule, type SM1. "20" in the "Solar"
group.
9A No solar DHW heat- Lead break, collec- Check sensor at the solar
ing. tor temperature control unit (see separate
sensor, installation and service
connection of tem- instructions).
perature sensor
& at solar control
module, type SM1
or sensor at S1 of
the Vitosolic.
9b Control mode. Lead break, tem- Check sensor at the solar
perature sensor, control unit (see separate
connection at S3 of installation and service
the Vitosolic. instructions).
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128
Troubleshooting, Vitotronic 300-K

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
9C No solar DHW heat- Lead break, cylin- Check sensor at the solar
ing. der temperature control unit (see separate
sensor, installation and service
connection of tem- instructions).
perature sensor
% at solar control
module or sensor
at S2 of the
Vitosolic.
9E Control mode. No flow rate in Check solar circuit.
solar circuit or flow Acknowledge fault mes-
rate too low, or sage (see separate instal-
temperature limiter lation and service instruc-
has responded. tions).
9F Control mode. Fault, solar control Check solar control unit
module, type SM1 (see separate installation
or Vitosolic. and service instructions).
Displayed if a fault
occurs at these
devices that has no
fault code in the
Vitotronic.
Ab Control mode, DHW Primary store sys- Insert plug aJB and check
cylinder may be cold. tem configuration codes.
fault:
Code "55:3" has
been selected in
the "DHW" group,
but plug aJB is not
Service

plugged in and/or
codes "4C:1" and
"4E:2" in the "Gen-
eral" group have
not been set.
b1 Control mode. Communication Check connections and
error, program- replace the programming
ming unit unit if required.
b5 Control mode. Internal fault Check PCB is plugged in
correctly.
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129
Troubleshooting, Vitotronic 300-K

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
b6 Constant mode. Invalid hardware Check coding address
recognised "92" in the "General"
group; "92:187" must be
set.

Note
Code "8A:176" must be
selected for coding
address "92" to be dis-
played.

bA Mixer "Close". Communication Check that the PCB and


error, PCB exten- ribbon cable are plugged
sion for heating cir- in correctly, and replace
cuits 2 and 3 with PCB if required.
mixer
bC Control mode without Communication Check connections, lead
remote control. error, Vitotrol (see separate installation
remote control unit, and service instructions)
heating circuit and coding address "A0"
without mixer A1 in the "Heating cir-
(heating circuit 1) cuit..." group.
With wireless remote con-
trol:
Place the remote control
near the wireless base
station and check connec-
tion (see separate instal-
lation and service instruc-
tions).
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130
Troubleshooting, Vitotronic 300-K

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
bd Control mode without Communication Check connections, lead
remote control. error, Vitotrol (see separate installation
remote control, and service instructions)
heating circuit with and coding address "A0"
mixer M2 (heating in the "Heating cir-
circuit 2) cuit..." group.
With wireless remote con-
trol:
Place the remote control
near the wireless base
station and check connec-
tion (see separate instal-
lation and service instruc-
tions).
bE Control mode without Communication Check connections, lead
remote control. error, Vitotrol (see separate installation
remote control, and service instructions)
heating circuit with and coding address "A0"
mixer M3 (heating in the "Heating cir-
circuit 3) cuit..." group.
With wireless remote con-
trol:
Place the remote control
near the wireless base
station and check connec-
tion (see separate instal-
lation and service instruc-
tions).
bF Control mode. Incorrect LON Replace LON communi-
Service

No communication communication cation module.


via LON. module
C2 Control mode. Lead break, KM Check KM BUS cable and
BUS to solar con- appliance.
trol module, Without solar control unit:
type SM1 or to the Set code "54:0" in the
Vitosolic "General" group.
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131
Troubleshooting, Vitotronic 300-K

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
CF Control mode. Communication Check LON communica-
No communication fault, control unit tion module and replace if
via LON. LON communica- required.
tion module If no LON communication
module is installed, set
code "76:0" in the "Gen-
eral" group.
d3 Control mode. Communication Check connections (see
error, exten- page 229).
sion EA1 Without extension EA1:
Set code "5b:0" in the
"General" group.
d5 Boiler ramps to the Boiler does not log Check communication via
electronic maximum in at the cascade subscriber check, leads/
boiler water tempera- control unit cables to the
ture limit. Vitotronic 100 and codes.
d6 Control mode. Input DE1 at exten- Remove fault at appliance
sion EA1 reports a concerned.
fault
d7 Control mode. Input DE2 at exten- Remove fault at appliance
sion EA1 reports a concerned.
fault
d8 Control mode. Input DE3 at exten- Remove fault at appliance
sion EA1 reports a concerned.
fault
dA Control mode without Short circuit, room Check room temperature
room influence. temperature sen- sensor (see page 219).
sor, heating circuit
without mixer A1
(heating circuit 1)
db Control mode without Short circuit, room Check room temperature
room influence. temperature sen- sensor (see page 219).
sor, heating circuit
with mixer M2
(heating circuit 2)
dC Control mode without Short circuit, room Check room temperature
room influence. temperature sen- sensor (see page 219).
sor, heating circuit
with mixer M3
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(heating circuit 3)

132
Troubleshooting, Vitotronic 300-K

Fault codes (cont.)

Displayed System characteris- Cause Measures


fault code tics
dd Control mode without Lead break, room Check room temperature
room influence. temperature sen- sensor (see page 219).
sor, heating circuit
without mixer A1
(heating circuit 1)
dE Control mode without Lead break, room Check room temperature
room influence. temperature sen- sensor (see page 219).
sor, heating circuit
with mixer M2
(heating circuit 2)
dF Control mode without Lead break, room Check room temperature
room influence. temperature sen- sensor (see page 219).
sor, heating circuit
with mixer M3
(heating circuit 3)

Service
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133
Function description, Vitotronic 100 and Vitotronic 300-K

Boiler water temperature control of the Vitotronic 100

Brief description

■ The boiler water temperature is regu-


lated by starting and stopping the
burner or through modulation.
■ The set boiler water temperature is
specified by the Vitotronic 300-K cas-
cade control unit.
■ The boiler coding card specifies a min-
imum boiler water temperature that
must be maintained to protect the
boiler.
■ In conjunction with Therm-Control:
The set boiler water temperature will
be increased when the actual temper-
ature at the Therm-Control sensor
undershoots the set temperature.

Functions

The boiler water temperature is captured Lower control range limits


by the following equipment: ■ In standard mode and when frost pro-
■ High limit safety cut-out STB (liquid tection is enabled, the boiler water
expansion) temperature will be regulated subject
■ Temperature controller TR (liquid to the respective boiler.
expansion)
■ Boiler water temperature sensor
NTC 10 kΩ

Upper control range limits


■ High limit safety cut-out STB
110/100 °C
■ Temperature controller TR
95/100/110 ºC
■ Electronic maximum temperature
limit:
– Setting range: 20 to 127 ºC
– Changed via coding address "06" in
group 2 "Boiler".
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134
Function description, Vitotronic 100 and Vitotronic 300-K

Boiler water temperature control of the… (cont.)

Switching hysteresis, burner

Permanent switching hysteresis

Code "04:0"

ON
Burner

OFF Time

+2
set

-2
low average high
heat demand heat demand heat demand

Heat demand-dependent switching hysteresis

The heat demand-dependent switching hysteresis takes the boiler load into
account.
The switching hysteresis, i.e the burner runtime varies subject to actual heat
demand.

ERB50 function

Code "04:1"
Subject to heat demand, values between 6 and 12 K result.

ON
Burner

OFF Time

+9
Service

+3
set
-3
low average high
heat demand heat demand heat demand

ERB80 function

Code "04:2"
Subject to heat demand, values between 6 and 20 K result.
5600 871 GB

135
Function description, Vitotronic 100 and Vitotronic 300-K

Boiler water temperature control of the… (cont.)

ON
Burner

OFF Time

+17

+3
set
-3
low average high
heat demand heat demand heat demand

Control sequence

Boiler goes cold Boiler heats up

(set value −2 K) (Set value +2 K)


The burner start signal is selected as the The burner shuts down.
set boiler water temperature minus 2 K, Modulating burner:
and the burner starts its own monitoring The burner stop point is determined by
program. the stop differential (coding
address "13" in group 2 "Boiler").
Note
The burner start may be delayed by a
few minutes subject to the number of
auxiliary circuits and the combustion
type.

Cascade control of the Vitotronic 300-K

Brief description

The flow temperature is regulated by ■ Standalone control (see page 137)


starting or stopping the burners or by ■ Sequential control (see page 138)
starting/stopping individual burner ■ Subject to the system version, we dif-
stages. ferentiate between condensing strat-
egy and two conventional boiler strat-
egies.
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136
Function description, Vitotronic 100 and Vitotronic 300-K

Cascade control of the Vitotronic 300-K (cont.)

Set flow temperature

The set flow temperature is determined Upper control range limits:


from the following parameters: Maximum limit of the system flow tem-
■ Set flow temperature of heating circuit perature (coding address "37" in the
without mixer A1 (heating circuit 1) and "Cascade" group).
heating circuits with mixer M2 (heating Lower control range limits:
circuit 2) and M3 (heating circuit 3). Minimum limit of the system flow tem-
■ Set flow temperature of further con- perature (coding address "36" in the
sumers. "Cascade" group).
■ Set DHW temperature.
■ External demands.

Standalone control

Boilers connected in parallel Boilers connected in series

■ Without and with flow temperature ■ Without and with flow temperature
sensor (see page 138). sensor (see page 138).
■ The cascade control specifies the set ■ The control strategy is set automati-
boiler water temperature for all cur- cally to conventional boiler strategy 2,
rently active boilers. Every boiler con- code "3C:2" (see page 139).
trol unit regulates to the specified set ■ The cascade control specifies the set
value. boiler water temperature for all cur-
rently active boilers. Every boiler con-
The following control strategies are trol unit regulates to the specified set
available: value.
■ Condensing strategy (see page 138) If the lead boiler (condensing boiler)
■ Conventional boiler strategy 1 (see does not achieve the specified set
page 139) value, it will only act to control the Service
■ Conventional boiler strategy 2 (see return temperature of the conventional
page 139) boiler downstream. The conventional
boiler is started late and is also shut
down late.
5600 871 GB

137
Function description, Vitotronic 100 and Vitotronic 300-K

Cascade control of the Vitotronic 300-K (cont.)

■ With flow temperature sensor: To determine the start and stop crite-
Set code "3b:1" or "3b:3" in the "Cas- ria, the control deviation is calculated
cade" group. from the set boiler water temperature
The control deviation is calculated and the estimated average actual
from the set flow temperature and the boiler water temperature of the cur-
actual flow temperature to determine rently active boilers. Only boilers with
the start and shutdown criteria. open butterfly valves are taken into
■ Without flow temperature sensor: consideration.
Set code "3b:0" or "3b:2" in the "Cas-
cade" group.

Sequential control

■ With flow temperature sensor.


■ Set code "3b:4" in the "Cascade"
group.
■ The control strategy is set automati-
cally to conventional boiler strategy 2,
code "3C:2" (see page 139).
■ The cascade control unit regulates to
the specified set flow temperature by
stipulating the output for each individ-
ual boiler. The lead boiler can be oper-
ated in modulating mode. All other
boilers are operated in two stages via
a specified output (incl. modulating
burners).

Control strategies

Condensing strategy ■ Starting criterion:


Boilers are started via an output state-
Benefit: ment (code "3d:1" in the "Cascade"
Optimum utilisation of the condensing group).
effect and long burner runtimes. An additional boiler will start if the cur-
Set code "3C:0" in the "Cascade" rently required output can also be ach-
group. ieved by the currently active boilers
It is the aim of the condensing strategy plus the next boiler in the boiler
to operate as many boilers as possible at sequence (see page 100).
the lowest output level.
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138
Function description, Vitotronic 100 and Vitotronic 300-K

Cascade control of the Vitotronic 300-K (cont.)

■ Shutdown criterion: Conventional boiler strategy 2


The boilers are shut down via a shut-
down integral. The shutdown criterion Benefit:
is met when the shutdown integral Long burner runtimes.
exceeds a limit set via coding address Code "3C:2" in the "Cascade" group
"46" in the "Cascade" group and the (delivered condition).
boiler started last will be shut down. An additional boiler will only be started if
the maximum output of all currently
Conventional boiler strategy 1 active burners is insufficient to achieve
the set flow temperature.
Benefit: A boiler will be shut down if the burners
As few boilers as possible are active. were returned to their minimum output
Set code "3C:1" in the "Cascade" because of a large negative control devi-
group. ation and the output is still too high.
Conventional boilers are preferably ■ Starting criterion:
operated at their upper output range, to The boilers are started via a starting
reliably prevent formation of condensate integral. The next boiler in the boiler
due to low return temperatures. An addi- sequence will be started if the value
tional boiler will only be started if the set in coding address "45" in the "Cas-
maximum output of all currently active cade" group is exceeded (see
burners is insufficient to achieve the set page 100).
flow temperature. A boiler will be shut ■ Shutdown criterion:
down when the remaining boilers can The boilers are shut down via a shut-
achieve the required output on their down integral. The shutdown criterion
own. is met when the shutdown integral
■ Starting criterion: exceeds a limit set via coding address
The boilers are started via a starting "46" in the "Cascade" group and the
integral. The next boiler in the boiler boiler started last will be shut down.
sequence will be started if the value
set in coding address "45" in the "Cas-
cade" group is exceeded (see
Service

page 100).
■ Shutdown criterion:
Boilers are shut down by turning down
their output (code "3d:1" in the "Cas-
cade" group). A boiler is shut down
when the currently required output can
be achieved without the boiler that was
started last.
5600 871 GB

139
Function description, Vitotronic 100 and Vitotronic 300-K

Cascade control of the Vitotronic 300-K (cont.)

Example for the different control strategies

Two-boiler system with modulating burn-


ers:
■ Boiler 1: 100 % rated heating output
(base load set to 33 %)
■ Boiler 2: 100 % rated heating output
(base load set to 33 %)

Condensing strategy (code "3C:0" in the "Cascade" group)

Starting Shutdown
Boiler 1

Boiler 1

100 100
66 66
33 33
0 0
Boiler 2

Boiler 2

100 100
33 33
0
Rated output in %

Rated output in %

0
200 200
150 150
Total

Total

100 100
33 33
0 0
t t
5600 871 GB

140
Function description, Vitotronic 100 and Vitotronic 300-K

Cascade control of the Vitotronic 300-K (cont.)

Conventional boiler strategy 1 (code "3C:1" in the "Cascade" group)

Starting Shutdown
Boiler 1

Boiler 1
100 100
50 50
33 33
0 0
Boiler 2

Boiler 2
100 100
50 50
0 0
Rated output in %

Rated output in %

200 200
150 150
Total

Total

100 100

33 33
0 0
t t

Service
5600 871 GB

141
Function description, Vitotronic 100 and Vitotronic 300-K

Cascade control of the Vitotronic 300-K (cont.)

Conventional boiler strategy 2 (code "3C:2" in the "Cascade" group)

Starting Shutdown
Boiler 1

Boiler 1
100 100
50 66
33 33
0 0
Boiler 2

Boiler 2
100 100
50
33
0
Rated output in %

Rated output in %

0
200 200
150 150
Total

Total

100 100
33 33
0 0
t t

Heating circuit control unit of the Vitotronic 300-K

Brief description

■ The control unit has control circuits for ■ The flow temperature of the heating
one heating circuit without mixer A1 circuit without mixer corresponds to
(heating circuit 1) and two heating cir- the common system flow temperature.
cuits with mixer M2 (heating circuit 2) ■ The flow temperature of the heating
and M3 (heating circuit 3). circuits with mixer is regulated by the
■ The set flow temperature of every stepped opening or closing of the mix-
heating circuit is determined from the ers.
following parameters: The mixer motor control changes the
– Outside temperature actuating and pause times subject to
– Set room temperature the control differential (control devia-
– Operating mode tion).
– Heating curve slope and level
5600 871 GB

142
Function description, Vitotronic 100 and Vitotronic 300-K

Heating circuit control unit of the Vitotronic… (cont.)

Functions

The heating circuit without mixer is sub- The heating curve characteristics deter-
ject to the boiler water temperature and mine the set boiler water temperature
its control range limits. subject to outside temperature. The con-
The heating circuit pump is the only trol unit uses an average outside tem-
actuator. perature. This comprises the actual and
The flow temperature of the heating cir- the adjusted outside temperature.
cuits with mixer is recorded by the flow
temperature sensor of the relevant heat- Room temperature
ing circuit.
■ Upper control limit: In conjunction with the remote control
Electronic maximum flow temperature and room temperature hook-up (coding
limit address "b0" in the "Heating circuit..."
Coding address "C6" in the "Heating group):
circuit..." group. Compared with the outside temperature,
■ Lower control range limit: the room temperature has a greater influ-
Electronic minimum flow temperature ence on the set boiler water temperature
limit (changed via coding address "b2" in the
Coding address "C5" in the "Heating "Heating circuit..." group).
circuit..." group. In conjunction with heating circuits with
mixer:
Time program For control differentials (actual value
deviation) above 2 K room temperature,
In accordance with the time program in the influence can be increased again
the "Heating and DHW" heating pro- (coding address "b6" in the "Heating cir-
gram, the control unit switches between cuit..." group):
"Central heating with standard room ■ Quick heat-up
temperature" and "Central heating with The set room temperature must be
reduced room temperature". raised by at least 2 K by the following
Every operating mode has its own set measures:
Service

level. – Activating party mode


4 time phases per day can be selected. – Changeover from central heating
with reduced temperature to central
Outside temperature heating with standard temperature
– Start optimisation (coding address
A heating curve must be set for matching "b7" in the "Heating circuit..."
the control unit to the building and the group)
heating system. Quick heat-up will stop when the set
room temperature has been reached.
5600 871 GB

143
Function description, Vitotronic 100 and Vitotronic 300-K

Heating circuit control unit of the Vitotronic… (cont.)

■ Quick setback ■ The mixer has been attempting to


The set room temperature must be close for more than 12 min. (mixer
reduced by at least 2 K by the following economy function, coding address
measures: "A7" in the "Heating circuit..." group).
– Activating economy mode ■ The duration of the pump idle time
– Changeover from central heating selected via coding address "A9" in the
with standard temperature to central "Heating circuit..." group has been
heating with reduced temperature reached.
– Stop optimisation (coding address
"C1" in the "Heating circuit..." Precondition:
group) – There is no risk of frost.
Quick setback ends when the set room – Coding address "b0" in the "Heating
temperature has been reached. circuit..." group must be set to 0.

DHW temperature Note


If, during the pump idle time, the sys-
Priority control tem is switched to heating mode or the
set room temperature is increased, the
■ With priority control: (code "A2:2" in heating circuit pump is switched ON,
the "Heating circuit..." group): even if the time has not yet elapsed.
During cylinder heating, the set flow
temperature is set to 0 °C. ■ The actual room temperature exceeds
The mixer closes and the heating cir- the value selected via coding address
cuit pump is switched off. "b5" in the "Heating circuit..." group.
■ Without priority control:
The heating circuit control unit contin- Screed drying
ues to operate with the same set
value. ■ In conjunction with a heating circuit
with mixer.
Heating circuit pump logic – Econ- ■ For drying screeds observe the infor-
omy circuits mation provided by the screed manu-
facturer.
The heating circuit pump is switched off ■ The heating circuit pump of the heating
(set flow temperature set to 0 °C) if one circuit with mixer is switched on and
of the following criteria is met: the flow temperature is maintained in
■ The outside temperature exceeds the accordance with the selected profile.
value selected via coding address ■ After completion (30 days), the mixer
"A5" in the "Heating circuit..." group. circuit will again be regulated automat-
■ The adjusted outside temperature ically via the set parameters.
exceeds the value selected via coding ■ Observe EN 1264.
address "A6" in the "Heating cir-
5600 871 GB

cuit..." group.

144
Function description, Vitotronic 100 and Vitotronic 300-K

Heating circuit control unit of the Vitotronic… (cont.)

■ The report to be provided by the heat- ■ The various temperature profiles are
ing contractor must contain the follow- adjustable via coding address "F1" in
ing details on heat-up: the "Heating circuit..." group.
– Heat-up data with respective flow ■ The function continues after power
temperatures failure or after the control unit has
– Max. flow temperature achieved been switched off. The "Heating and
– Operating conditions and outside DHW" heating program will be ena-
temperature during handover of the bled if the screed drying function is ter-
heating system minated or if code "F1:0" is manually
adjusted.

Temperature profile 1: (EN 1264-4) code "F1:1"


temperature °C

50
40
30
20
Flow

10
1 5 10 15 20 25 30
Days

Temperature profile 2: (ZV parquet and flooring technology) code "F1:2"


temperature °C

50
40
30
20
Flow

10
1 5 10 15 20 25 30
Service
Days

Temperature profile 3: Code "F1:3"


temperature °C

50
40
30
20
Flow

10
1 5 10 15 20 25 30
5600 871 GB

Days

145
Function description, Vitotronic 100 and Vitotronic 300-K

Heating circuit control unit of the Vitotronic… (cont.)

Temperature profile 4: Code "F1:4"


temperature °C

50
40
30
20
Flow

10
1 5 10 15 20 25 30
Days

Temperature profile 5: Code "F1:5"


temperature °C

50
40
30
20
Flow

10
1 5 10 15 20 25 30
Days

Temperature profile 6: Code "F1:6"

60
temperature °C

50
40
30
20
Flow

10
1 5 10 15 20 25 30
Days
5600 871 GB

146
Function description, Vitotronic 100 and Vitotronic 300-K

Heating circuit control unit of the Vitotronic… (cont.)

Temperature profile 7: Code "F1:15"


temperature °C

50
40
30
20
Flow

10
1 5 10 15 20 25 30
Days

System dynamics Frost protection

You can influence the control character- The flow temperature is maintained in
istics of the mixers via coding address accordance with the heating curve for
"C4" in the "Heating circuit..." group. the reduced set room temperature, but at
min. 10 °C.
Central control A variable frost limit can be set in accord-
ance with coding address "A3" in the
Central control for a heating circuit can "Heating circuit..." group.
be programmed via coding address
"7A" in the "General" group. Therm-Control
The heating and holiday program then
applies to all additional heating circuits The output is reduced if the actual tem-
of the system. perature at the Therm-Control sensor
For these heating circuits, when the falls below the set temperature. For this,
heating and holiday program is enabled, the mixers of downstream heating cir-
"Central control" is displayed. Any hol- cuits are closed.
iday programs that may have been set
will be deleted.
Party and economy modes cannot be
Service

enabled on all control units.


5600 871 GB

147
Function description, Vitotronic 100 and Vitotronic 300-K

Heating circuit control unit of the Vitotronic… (cont.)

Flow temperature control

110 Differential temperature:


The differential temperature is adjusta-
ble via coding address "9F" in the "Gen-
B eral" group,
delivered condition 8 K.
Flow temperature in °C

A
80 The differential temperature is the value
D by which the common flow temperature
C should be higher than the highest cur-
rently required flow temperature of the
8K
heating circuit with mixer.
E ■ System with only one heating circuit
+8 K

with mixer:
The common set flow temperature is
+20 -20 regulated automatically to 8 K above
Outside temperature in °C
the set flow temperature of the heating
circuit with mixer.
A Maximum flow temperature limit ■ System with heating circuit without
(coding address "37" in the "Cas- mixer and heating circuits with mixer:
cade" group) The common set flow temperature
B Slope = 1.8 for heating circuit with- operates in accordance with its own
out mixer heating curve. The differential temper-
C Slope = 1.2 for heating circuit with ature of 8 K towards the set flow tem-
mixer perature of the heating circuits with
D Common flow temperature (at a dif- mixer is set at the factory.
ferential temperature = 8 K)
E Lower common flow temperature

Raising the reduced room temperature

During operation with reduced room The outside temperature limits for the
temperature, the reduced set room tem- start and end of the temperature raising
perature can be automatically raised can be adjusted via coding addresses
subject to the outside temperature. The "F8" and "F9" in the "Heating cir-
temperature is raised in accordance with cuit..." group.
the selected heating curve, but no higher
than the set standard room tempera-
ture.
5600 871 GB

148
Function description, Vitotronic 100 and Vitotronic 300-K

Heating circuit control unit of the Vitotronic… (cont.)

Example using the settings in the delivered condition

90
Flow temperature in °C

80 A
70
Boiler water or

60

50

40 B
35 30
3
Se 0 2
t ro 5
om
tem 20 10 5 0 -5 -10 -15 -20
per 15
atu Outside temp. in °C
re 1
in ° 0 5
C
0

A Heating curve for operation with B Heating curve for operation with
standard room temperature reduced room temperature

Reducing the heat-up time

During the transition from operation with The value and duration of the additional
reduced room temperature to operation increase of the set boiler water or flow
with standard room temperature, the temperature can be adjusted in coding
Service
boiler water or flow temperature will be addresses "FA" and "Fb" in the "Heating
raised in accordance with the selected circuit..." group.
heating curve. The boiler water or flow
temperature increase can be automati-
cally raised.
5600 871 GB

149
Function description, Vitotronic 100 and Vitotronic 300-K

Heating circuit control unit of the Vitotronic… (cont.)

Example using the settings in the delivered condition

C
60
D
B
50
Set boiler water or flow

40
temperature in °C

30

20

10
A
0
600 700 800 900
Time in h

A Start of operation with standard D Duration of operation with raised set


room temperature boiler water or flow temperature in
B Set boiler water or flow temperature accordance with coding address
in accordance with the selected "Fb":
heating curve 60 min
C Set boiler water or flow temperature
in accordance with coding address
"FA":
50 °C + 20 % = 60 °C

Control sequence

Mixer circuit Flow temperature drops


(Set value −1 K)
The mixer motor will not be controlled The mixer motor receives the signal
within the "neutral zone" (±1 K). "Mixer open". The signal duration length-
ens with an increasing control differen-
tial. The duration of pauses reduces with
an increasing control differential.
5600 871 GB

150
Function description, Vitotronic 100 and Vitotronic 300-K

Heating circuit control unit of the Vitotronic… (cont.)

Flow temperature rises


(Set value +1 K)
The mixer motor receives the signal
"Mixer closed". The signal duration
lengthens with an increasing control dif-
ferential. The duration of pauses
reduces with an increasing control differ-
ential.

Cylinder temperature control of the Vitotronic 300-K

Brief description

■ The cylinder temperature control is a


constant temperature control function.
It works by starting and stopping the
circulation pump for cylinder heating.
The switching differential is ±2.5 K.
■ When the DHW cylinder is heated, a
set flow temperature is specified that
is 20 K higher than the set DHW tem-
perature (adjustable via coding
address "60" in the "DHW" group).

Functions

Time program In conjunction with coding address


"7F" in the "General" group
An automatic or an individual time pro-
Service

gram may be selected for DHW heating ■ Detached house


and the DHW circulation pump. Code "7F:1":
Compared with the heating circuit heat- – Automatic mode
up phase, DHW heating starts 30 min The heating times for heating cir-
earlier in automatic mode. cuit 1 are applied to systems with
The individual time program enables up two or three heating circuits.
to 4 time phases per day to be set for – Individual time program
DHW heating and the DHW circulation The time phases for DHW heating
pump for every day of the week. and the DHW circulation pump have
All cylinder heating sequences will be the same effect on all heating cir-
5600 871 GB

completed independently of the time pro- cuits.


gram.

151
Function description, Vitotronic 100 and Vitotronic 300-K

Cylinder temperature control of the Vitotronic… (cont.)

■ Apartment building Set DHW temperature


Code "7F:0":
– Automatic mode The set DHW temperature can be set
For systems with two or three heat- between 10 and 60 °C.
ing circuits, the heating times for the The set range can be extended up to
relevant heating circuit will be 95 °C via coding address "56" in the
applied. "DHW" group.
– Individual time program The set default value of the programming
The time phases for DHW heating unit and/or the Vitotrol 300A remote con-
and the DHW circulation pump can trol units can be assigned via coding
be adjusted individually for each address "66" in the "DHW" group.
heating circuit.
DHW circulation pump
Priority control
This delivers hot water to the draw-off
■ With priority control: (code "A2:2" in points at adjustable times.
the "Heating circuit..." group): Four time phases can be selected at the
During cylinder heating, the set flow control unit for every day.
temperature is set to 0 °C.
The mixer closes and the heating cir- Auxiliary circuits
cuit pump is switched off.
■ Without priority control: DHW heating in conjunction with the
The heating circuit control unit contin- heating circuits can be disabled or ena-
ues to operate with the same set bled by changing over the heating pro-
value. gram (see coding address "d5" in the
"Heating circuit..." group).
Frost protection
System with primary store
The DHW cylinder will be heated to
20 °C if the DHW temperature sinks The above functions also apply in con-
below 5 ºC. junction with primary store systems.
Set the following codes:
Auxiliary function for DHW heating "55:3" in the "DHW" group; "4C:1",
"4E:2" in the "General" group.
This function is activated by providing a The DHW cylinder is only reheated by
second set DHW temperature via coding the boiler if the temperature falls below
address "58" in group "DHW" and acti- this value.
vating the fourth DHW phase for DHW
heating. System with solar control unit

A third set DHW temperature can be


5600 871 GB

specified via coding address "67" in the


"DHW" group.

152
Function description, Vitotronic 100 and Vitotronic 300-K

Cylinder temperature control of the Vitotronic… (cont.)

The DHW cylinder is only reheated by


the boiler if the temperature falls below
this value.

Control sequence

Code "55:0" in the "DHW" group, cyl- The DHW cylinder goes cold (set value
inder heating –2.5 K, adjustable via coding address
"59"):
The DHW cylinder goes cold (set value ■ The common set flow temperature is
-2.5 K, adjustable via coding address set 20 K higher than the set DHW tem-
"59"): perature (adjustable via coding
■ The common set flow temperature is address "60").
set 20 K higher than the set DHW tem-
perature (adjustable via coding The DHW cylinder is hot:
address "60"). ■ The control unit checks whether the
boiler will still be required to supply
The DHW cylinder is hot (set value heating energy after the cylinder has
+2.5 K): been heated up or whether residual
■ The common set flow temperature is boiler heat should be transferred to the
returned to the set weather-compen- DHW cylinder.
sated value. Accordingly, the control unit deter-
■ Pump run-on: mines the burner and circulation pump
The circulation pump runs on after cyl- stop times to prevent the set DHW
inder heating until one of the following temperature being substantially
criteria is met: exceeded after the cylinder has been
– The set DHW temperature is excee- heated up.
ded by 5 K.
– The set max. run-on time has been Code "55:2" in the "DHW" group, cyl-
reached (coding address "62"). inder temperature control with 2 cyl-
■ Without pump run-on (code "62:0"). inder temperature sensors
Service

Code "55:1" in the "DHW" group, Cylinder temperature sensor 1 enables


adaptive cylinder heating the circulation pump for cylinder heating
and is evaluated for stop conditions dur-
With adaptive cylinder heating, the ing the pump run-on time.
speed of the temperature rise during Cylinder temperature sensor 2:
DHW heating is taken into account. The cylinder heating will be switched ON
early if a large amount of hot water is
drawn off. Cylinder heating will terminate
early if no hot water is drawn off.
5600 871 GB

153
Function description, Vitotronic 100 and Vitotronic 300-K

Cylinder temperature control of the Vitotronic… (cont.)

DHW cylinder goes cold: The DHW cylinder is hot:


■ Set value –2.5 K, adjustable via coding ■ Cylinder temperature sensor 1:
address "59" Actual value ≥ set value
or and
■ Actual DHW temperature at sensor 2 Cylinder temperature sensor 2:
< set DHW temperature x factor for Actual value > set value –1.5 K:
start time (adjustment via coding ■ The common set flow temperature is
address "69") returned to the set weather-compen-
sated value.
The DHW cylinder is hot: ■ The circulation pump for cylinder heat-
■ set value +2.5 K ing stops immediately when the
and 3-way mixing valve is fully opened.
■ Actual DHW temperature at sensor 2 or
> set DHW temperature x factor for ■ The circulation pump for cylinder heat-
stop time (adjustment via coding ing stops after expiry of the run-on time
address "68") that is selected via code "62".

Code "55:3" in the "DHW" group, cyl-


inder temperature control, primary
store system

The DHW cylinder goes cold (set value


–2.5 K; change via coding address "59"):
■ The common set flow temperature is
set 20 K higher than the set DHW tem-
perature (change via coding address
"60").
■ The primary pump in the primary store
system starts.
■ The 3-way mixing valve opens and
then regulates to the defaulted set
value.
■ The circulation pump for cylinder heat-
ing cycles (short term ON and OFF)
until the set flow temperature has been
reached (set DHW temperature + 5 K).
Then it runs constantly.
If, during heating, the actual value falls
below the required set temperature,
the circulation pump for cylinder heat-
ing will temporarily cycle again.
5600 871 GB

154
Code 1, Vitotronic 100

Calling up coding level 1

Note 5. Select value according to the follow-


Codes that have not been assigned due ing tables with / and confirm with
to the heating system equipment level or OK.
the setting of other codes are not dis-
played. 6. If you want to reset all codes to
their delivered condition:
1. Press OK and simultaneously for Select 7 with and confirm with
approx. 4 s. OK.
flashes on the display. When flashes, confirm with OK.

2. With , select 1 for coding level 1 Note


and confirm with OK. This also resets codes on coding
I flashes on the display for the coding level 2.
addresses of group 1.
7. Exit coding level 1:
3. Select the group for the required cod- .
ing address with / :
1: "General" 8. Exit the service level:
2: "Boiler" With select 9.
6: "All codes std device". In this Confirm with OK.
group, all coding addresses of "OFF" flashes.
coding level 1 are displayed in Confirm with OK.
ascending order.
Confirm selected category with OK. Note
The system exits the service level
4. Select the coding address with / . automatically after 30 min.

Group 1 "General"
Service

Coding

Coding in the delivered condition Possible change


System design
00:1 No function. 00:0 Set automatically if code
"01:2" is set.
Boiler control unit is linked
into the cascade.
5600 871 GB

155
Code 1, Vitotronic 100

Group 1 "General" (cont.)

Coding in the delivered condition Possible change


Servomotor runtime
40:... Runtime, butterfly valve 40:5 Runtime adjustable from 5
servomotor at plug to to 199 s.
gSA1. 40:199
Delivered condition
defaulted by boiler coding
card.
Subscriber no.
77:1 LON subscriber number. 77:1 LON subscriber number,
to adjustable from 1 to 99.
77:99

Group 2 "Boiler"

Coding

Coding in the delivered condition Possible change


System design
01:1 Single boiler system. 01:2 Multi boiler system with
cascade control via LON.
01:3 Never adjust.
Burner type
02:1 Two-stage burner. 02:0 Single stage burner.
02:2 Modulating burner.
Gas/oil operation
03:0 Gas operation. 03:1 Oil operation (irreversible).
Boiler/burner
05:... Modulating burner: 05:0 Linear burner curve.
Burner curve. 05:1 Non-linear burner curve.
Delivered condition to (PT : Pmax)·100
defaulted by boiler coding 05:99 PT in kW: Partial output at
card. ⅓ of the servomotor run-
time
Pmax in kW: Maximum out-
put
5600 871 GB

156
Code 1, Vitotronic 100

Group 2 "Boiler" (cont.)

Coding in the delivered condition Possible change


Boiler water temperature maximum limit
06:87 Set to 87 °C. 06:20 Adjustable from 20 to
to 127 °C.
06:127 Observe the temperature
controller settings.
Boiler
07:1 Consecutive boiler num- 07:2 Consecutive boiler number
ber in multi boiler sys- to in multi boiler system.
tem. 07:4
Flue gas monitor
1F:0 With flue gas temperature 1F:1 When the limit for the flue
sensor: to gas temperature is excee-
Flue gas temperature is 1F:250 °C ded, is displayed.
not monitored for service
display.
Burner service in 100 hours
21:0 No service interval (hours 21:1 The number of hours run
run) selected. to before the burner should
21:100 be serviced is adjustable
from 100 to 10000 h;
1 step ≙ 100 h
Service interval in months
23:0 No interval for service. 23:1 Interval adjustable from 1
to to 24 months.
23:24
Service status
24:0 is not displayed. 24:1 is displayed (the
address is automatically
set and must be manually
Service
reset after a service has
been carried out).
5600 871 GB

157
Code 2, Vitotronic 100

Calling up coding level 2

Note 5. Select the coding address with / .


■ At coding level 2, all codes are acces-
sible, including the codes at coding 6. Select value according to the follow-
level 1. ing tables with / and confirm with
■ Codes that have not been assigned OK.
due to the heating system equipment
level or the setting of other codes are 7. If you want to reset all codes to
not displayed. their delivered condition:
Select 7 with and confirm with
1. Press OK and simultaneously for OK.
approx. 4 s. When flashes, confirm with OK.
flashes on the display.
Note
2. Press OK and simultaneously for This also resets codes on coding
approx. 4 s. level 1.

3. With , select 2 for coding level 2 8. Exit coding level 2:


and confirm with OK. .
I flashes on the display for the coding
addresses of group 1. 9. Exit the service level:
With select 9.
4. Select the group for the required cod- Confirm with OK.
ing address with / : "OFF" flashes.
1: "General" Confirm with OK.
2: "Boiler"
6: "All codes std device". In this Note
group, all coding addresses of The system exits the service level
coding level 2 are displayed in automatically after 30 min.
ascending order.
Confirm selected category with OK.

Group 1 "General"

Coding

Coding in the delivered condition Possible change


00:1 No function. 00:0 Set automatically if code
"01:2" is set.
5600 871 GB

158
Code 2, Vitotronic 100

Group 1 "General" (cont.)

Coding in the delivered condition Possible change


Boiler control unit is linked
into the cascade.
30:0 Without plug-in adaptor 1, 30:1 With plug-in adaptor 1,
external safety equip- external safety equipment;
ment. automatic recognition.
31:0 Without plug-in adaptor 2, 31:1 With plug-in adaptor 2,
external safety equip- external safety equipment;
ment. automatic recognition.
32:0 Without extension AM1. 32:1 With extension AM1; auto-
matic recognition.
33:1 Function output A1 at 33:3 Circulation pump for neu-
extension AM1: tralising system or flue gas/
Heating circuit pump. water heat exchanger.
34:0 Function output A2 at 34:3 Circulation pump for neu-
extension AM1: tralising system or flue gas/
DHW circulation pump. water heat exchanger.
40:... Runtime, butterfly valve 40:5 Runtime adjustable from 5
servomotor at plug to to 199 s.
gSA1. 40:199
Delivered condition
defaulted by boiler coding
card.
4A:0 Sensor aJA not fitted. 4A:1 Sensor aJA fitted (e.g.
temperature sensor of the
Therm-Control);
automatic recognition.
4b:0 Sensor aJB not fitted. 4b:1 Sensor aJB fitted (e.g.
return temperature sensor
T2); Service
automatic recognition.
4C:2 Connection on plug sÖ: 4C:1 Never adjust.
Switching contact, 4C:3 Circulation pump, flue gas/
Therm-Control. water heat exchanger.
4d:1 Connection on plug sL: 4d:2 Boiler circuit pump.
Shunt pump. 4d:3 Boiler circuit pump with
butterfly valve function.
4E:0 Connection on plug sS: 4E:1 Motor for 3-way mixer for
Motor for butterfly valve. return temperature control.
4E:2 Never adjust.
5600 871 GB

4F:5 Run-on time, shunt or 4F:0 No pump run-on.


boiler circuit pump 5 min.

159
Code 2, Vitotronic 100

Group 1 "General" (cont.)

Coding in the delivered condition Possible change


4F:1 Run-on time adjustable
to from 1 to 60 min.
4F:60
6C:0 No run-on time neutralis- 6C:1 Run-on time neutralising
ing system. to system at output A1 at
6C:255 extension AM1, adjustable
from 1 to 255 s.
6d:0 No run-on time neutralis- 6d:1 Run-on time neutralising
ing system. to system at output A2 at
6d:255 extension AM1, adjustable
from 1 to 255 s.
76:0 Without LON communi- 76:1 With LON communication
cation module. module;
automatic recognition.
77:1 LON subscriber number. 77:1 LON subscriber number,
to adjustable from 1 to 99.
77:99
78:1 LON communication ena- 78:0 LON communication disa-
bled. bled.
79:0 Control unit is not fault 79:1 Control unit is fault man-
manager. ager.
80:6 A fault message is issued 80:0 Immediate fault message.
if a fault occurs for at least 80:2 The minimum fault duration
30 s. to until a fault message is
80:199 issued is adjustable from
10 to 995 s;
1 step ≙ 5 s
88:0 Temperature displayed in 88:1 Temperature displayed in
°C (Celsius). °F (Fahrenheit).
8A:175 Never adjust.
93:0 Fault messages during 93:1 Fault messages during
emissions test function/ emissions test function/
service display do not service display affect cen-
affect central fault mes- tral fault messages.
sages.
98:1 Viessmann system num- 98:1 System number adjustable
ber (in conjunction with to from 1 to 5.
monitoring several sys- 98:5
tems via Vitocom 300).
5600 871 GB

9b:0 Never adjust.

160
Code 2, Vitotronic 100

Group 1 "General" (cont.)

Coding in the delivered condition Possible change


9C:20 Monitoring LON subscrib- 9C:0 No monitoring
ers: 9C:5 The time is adjustable from
If there is no response to 5 to 60 min
from a subscriber, values 9C:60
defaulted by the control
unit are used 20 min later,
and a fault message is
issued.
9d:0 Never adjust.

Group 2 "Boiler"

Coding

Coding in the delivered condition Possible change


01:1 Single boiler system. 01:2 Multi boiler system with
cascade control via LON.
01:3 Never adjust.
02:1 Two-stage burner. 02:0 Single stage burner.
02:2 Modulating burner.
03:0 Gas operation. 03:1 Oil operation (irreversible).
03:2 Set automatically if no
boiler coding card or an
incorrect boiler coding card
is inserted.
04:... Switching hysteresis, 04:0 Switching hysteresis 4 K
burner: (see page 135). Service
Delivered condition 04:1 Switching hysteresis, heat
defaulted by the boiler demand-dependent (see
coding card. page 135)
ERB50 function (values
from 6 to 12 K).
04:2 ERB80 function (values
from 6 to 20 K).
05:... Modulating burner: 05:0 Linear burner curve.
Burner curve 05:1 Non-linear burner curve
Delivered condition to (PT : Pmax)·100
5600 871 GB

defaulted by the boiler 05:99


coding card.

161
Code 2, Vitotronic 100

Group 2 "Boiler" (cont.)

Coding in the delivered condition Possible change


PT in kW: Partial output at
⅓ of the servomotor run-
time
Pmax in kW: Maximum out-
put
06:87 Maximum boiler water 06:20 Maximum limit adjustable
temperature limit set to to from 20 to 127 °C.
87 °C. 06:127 Observe the temperature
controller settings.
07:1 Consecutive boiler num- 07:2 Consecutive boiler number
ber in multi boiler sys- to in multi boiler system.
tem. 07:4
08:... Maximum burner output 08:0 Maximum output adjusta-
in kW. to ble from 0 to 199 kW.
Delivered condition 08:199
defaulted by the boiler
coding card.
09:... Maximum burner output 09:0 Maximum output adjusta-
in kW. to ble from 0 to 19900 kW.
Delivered condition 09:199 1 step ≙ 100 kW
defaulted by the boiler
coding card.
0A:... Burner base load in kW. 0A:0 Non-linear burner curve
Delivered condition to (PG:Pmax)·100 %
defaulted by the boiler 0A:100 PG in kW: Base output
coding card. Pmax in kW: Maximum out-
put
0C:5 Modulating butterfly 0C:0 No function.
valve, independent of the 0C:1 Constant return tempera-
set boiler water tempera- ture control.
ture. 0C:2 Time-controlled butterfly
valve.
0C:3 Butterfly valve switching,
subject to the set boiler
water temperature.
0C:4 Modulating butterfly valve,
subject to the set boiler
water temperature.
0d:2 With Therm-Control, 0d:0 Without Therm-Control.
5600 871 GB

162
Code 2, Vitotronic 100

Group 2 "Boiler" (cont.)

Coding in the delivered condition Possible change


affects the butterfly valve 0d:1 With Therm-Control,
(function disabled with affects the mixers of down-
code "0C:1"). stream heating circuits.
13:... Stop differential in K 13:0 Without stop differential.
The burner is switched off 13:2 Stop differential adjustable
when the set boiler water to from 2 to 20 K.
temperature is excee- 13:20
ded.
Delivered condition
defaulted by the boiler
coding card.
14:... Minimum burner runtime 14:0 Minimum runtime adjusta-
in min. to ble from 0 to 15 min.
Delivered condition 14:15
defaulted by the boiler
coding card.
15:10 Runtime servomotor 15:5 Runtime adjustable from 5
modulating burner 10 s. to to 199 s.
15:199 For the Vitocrossal, see
separate service instruc-
tions.
16:... Burner offset with start 16:0 Offset adjustable from 0 to
optimisation in K (tempo- to 15 K.
rary reduction of the set 16:15
boiler water temperature
after burner start).
Delivered condition
defaulted by the boiler
coding card. Service
1A:... Start optimisation in min. 1A:0 Duration of start optimisa-
Delivered condition to tion adjustable from 0 to
defaulted by the boiler 1A:60 60 min.
coding card.
1b:60 Time from burner ignition 1b:0 Control delay adjustable
before control starts to from 1 to 199 s.
60 s. 1b:199
1C:120 Signal B4 at plug fA not 1C:1 Delay adjustable from 1 to
available: to 199 s.
1C:199 This time is deducted from
the operating time for every
5600 871 GB

burner start.

163
Code 2, Vitotronic 100

Group 2 "Boiler" (cont.)

Coding in the delivered condition Possible change


Compensation of signal For example, operating sit-
delay for hours run meter. uations in which the burner
Time from burner start is shut down via the
signal initiation at T2 in mechanical temperature
plug fA to opening of the controller, but a burner
solenoid valve. At each demand is still present
burner start, 120 s will be (hours run continue to be
taken off the runtime. counted).
If required, change coding
address "06".
1F:0 With flue gas temperature 1F:1 When the limit for the flue
sensor: to gas temperature is excee-
Flue gas temperature is 1F:250 °C ded, is displayed.
not monitored for service
display.
21:0 No service interval (hours 21:1 The number of hours run
run) selected. to before the burner should
21:100 be serviced is adjustable
from 100 to 10,000 h.
1 step ≙ 100 h.
23:0 No interval for service. 23:1 Interval adjustable from 1
to to 24 months.
23:24
24:0 is not displayed. 24:1 is displayed (the
address is automatically
set and must be manually
reset after a service has
been carried out).
26:0 Burner fuel consumption 26:1 Input of 0.1 to 9.9;
(stage 1); to 1 step ≙ 0.1 l/h or gallons/
No count if "26:0" and 26:99 h
"27:0" are programmed.
Note
Values of coding
addresses "26" and "27"
are added together.

27:0 Burner fuel consumption 27:1 Input of 10 to 1990;


(stage 1); to 1 step ≙ 10 l/h or gallons/h
No count if "26:0" and 27:199
5600 871 GB

"27:0" are programmed.

164
Code 2, Vitotronic 100

Group 2 "Boiler" (cont.)

Coding in the delivered condition Possible change


28:0 No burner interval igni- 28:1 Interval adjustable from 1
tion. to to 24 h. The burner is force-
28:24 started for 30 s each time.
29:0 Burner fuel consumption 29:1 Input of 0.1 to 9.9;
(stages 1 and 2); to 1 step ≙ 0.1 l/h or gallons/
no count if "29:0" and 29:99 h
"2A:0" are programmed.
Note
Values of coding
addresses "29" and "2A"
are added together.

2A:0 Burner fuel consumption 2A:1 Input of 10 to 1990;


(stages 1 and 2); to 1 step ≙ 10 l/h or gallons/h
no count if "29:0" and 2A:199
"2A:0" are programmed.
2b:5 Maximum preheating 2b:0 No preheating time.
time of the butterfly valve 2b:1 Preheating adjustable from
5 min. to 1 to 60 min.
2b:60
2C:5 Maximum run-on time of 2C:0 No run-on time.
the butterfly valve 5 min. 2C:1 Run-on time adjustable
to from 1 to 60 min.
2C:60
2d:0 Shunt pump control func- 2d:1 Shunt pump control func-
tion only "ON" if the boiler tion permanently "ON".
is enabled.

Service
5600 871 GB

165
Code 1, Vitotronic 300-K

Calling up coding level 1

Note 4. Select coding address.


■ The codes are displayed as plain text.
■ Codes that have not been assigned 5. Select value according to the follow-
due to the heating system equipment ing tables and confirm with OK.
level or the setting of other codes are
not displayed. 6. If you want to reset all codes to
■ Heating systems with one heating cir- their delivered condition:
cuit without mixer and one or two heat- Select "Standard setting" in "Cod-
ing circuits with mixer: ing level 1".
The heating circuit without mixer is
designated "Heating circuit 1" and Note
the heating circuits with mixer as This also resets codes from coding
"Heating circuit 2" or "Heating cir- level 2.
cuit 3".
If the heating circuits were given indi-
vidual designations, the selected des-
ignation and "HC1", "HC2" or "HC3"
appear instead.

1. Press OK and simultaneously for


approx. 4 s.

2. "Coding level 1"

3. Select group of required coding


address:
■ "General"
■ "Cascade"
■ "DHW"
■ "Solar"
■ "Heating circuit 1/2/3"
■ "All codes std device"
In this group, all coding addresses
from coding level 1 (except the cod-
ing addresses from the "Solar"
group) are displayed in ascending
order.
5600 871 GB

166
Code 1, Vitotronic 300-K

"General" group

Coding

Coding in the delivered condition Possible change


System design
00:1 One heating circuit with- 00:2 For system schemes, see
out mixer A1 (heating cir- to the following table.
cuit 1), without DHW 00:10
heating.

Value Description
address
00: ...
2 One heating circuit without mixer A1 (heating circuit 1)
with DHW heating; automatic recognition.
3 One heating circuit with mixer M2 (heating circuit 2)
without DHW heating.
4 One heating circuit with mixer M2 (heating circuit 2)
with DHW heating.
5 One heating circuit without mixer A1 (heating circuit 1)
One heating circuit with mixer M2 (heating circuit 2)
without DHW heating; automatic recognition.
6 One heating circuit without mixer A1 (heating circuit 1)
One heating circuit with mixer M2 (heating circuit 2)
with DHW heating; automatic recognition.
7 Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
without DHW heating.
8 Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
with DHW heating.
Service
9 One heating circuit without mixer A1 (heating circuit 1)
Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
without DHW heating; automatic recognition.
10 One heating circuit without mixer A1 (heating circuit 1)
Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
with DHW heating; automatic recognition.
5600 871 GB

167
Code 1, Vitotronic 300-K

"General" group (cont.)

Coding in the delivered condition Possible change


Servomotor runtime
40:125 3-way mixing valve ser- 40:5 Runtime adjustable from 5
vomotor runtime in con- to to 199 s.
junction with permanent 40:199
return temperature con-
trol at plug gSA1 125 s.
Subscriber no.
77:5 LON subscriber number. 77:1 LON subscriber number,
to adjustable from 1 to 99:
77:99 1 - 4 = Boiler control unit
5 = Cascade control unit
10 - 97 = Vitotronic 200-H
98 = Vitogate
99 = Vitocom
Detached house/apartment building
7F:1 Detached house. 7F:0 Apartment building.
Separate adjustment of
holiday program and time
program for DHW heating
possible.
General
8F:0 Operation in the standard 8F:1 Operation in the standard
menu and extended menu and extended menu
menu enabled. blocked.
8F:2 Operation enabled in the
Note standard menu; blocked in
The respective code is the extended menu.
only activated when you
exit the service menu
(see page 113).

Set flow temperature for external demand


9b:70 Set flow temperature for 9b:0 No default set value.
external demand 70 °C. 9b:1 Set flow temperature
to adjustable from 1 to
9b:127 127 °C.
5600 871 GB

168
Code 1, Vitotronic 300-K

"Cascade" group

Coding

Coding in the delivered condition Possible change


Number of boilers in cascade
35:4 4 boilers connected to the 35:1 1 to 4 boilers connected to
Vitotronic 300-K. to the Vitotronic 300-K.
35:4
Min. system flow temperature
36:0 Electronic minimum sys- 36:1 Minimum limit adjustable
tem flow temperature limit to from 0 to 127 °C.
set to 0 °C. 36:127
Max. system flow temperature
37:80 Electronic maximum sys- 37:20 Maximum limit adjustable
tem flow temperature limit to from 20 to 127 °C.
set to 80 °C. 37:127
Note
Value must not be higher
than the lowest value of
coding address "06" in the
"Boiler" group of every
Vitotronic 100.

Control type
3b:1 Standalone parallel boiler 3b:0 Standalone parallel boiler
circuit with flow tempera- circuit without flow temper-
ture sensor (see ature sensor (see
page 137). page 137).
3b:2 Standalone serial boiler cir-
cuit without flow tempera-
ture sensor (see
Service
page 137).
3b:3 Standalone serial boiler cir-
cuit with flow temperature
sensor (see page 137).
3b:4 Sequential control with flow
temperature sensor (see
page 138).
Control strategy
3C:2 Conventional boiler strat- 3C:0 Condensing strategy (see
egy 2 (see page 139). page 138).
5600 871 GB

3C:1 Conventional boiler strat-


egy 1 (see page 139).

169
Code 1, Vitotronic 300-K

"DHW" group

Coding

Coding in the delivered condition Possible change


DHW
67:40 For solar DHW heating: 67:0 No set value 3.
Set DHW temperature 67:10 Set DHW temperature
40 °C. Reheating is sup- to adjustable from 10 to
pressed above the selec- 67:95 95 °C (limited by boiler-
ted set temperature specific parameters).
(DHW heating by the Observe the setting of cod-
boiler only if solar energy ing address "56".
is not sufficient).
Enable DHW circulation pump
73:0 DHW circulation pump: 73:1 "ON" from once per hour
"ON" according to time to for 5 min up to 6 times per
program. 73:6 hour for 5 min during the
time program.
73:7 Constantly "ON".

"Solar" group

Only in conjunction with solar control


module, type SM1.

Coding

Coding in the delivered condition Possible change


Speed control solar circuit pump
02:0 Solar circuit pump (multi 02:1 Solar circuit pump (multi
stage) without speed con- stage) is speed-controlled
trol by solar control mod- with wave pack control.
ule SM1. 02:2 Solar circuit pump is
speed-controlled with
PWM control.
Cylinder maximum temperature
08:60 The solar circuit pump 08:10 The maximum cylinder
stops when the actual to temperature is adjustable
DHW temperature rea- 08:90 from 10 to 90 °C.
ches the maximum cylin-
5600 871 GB

der temperature (60 °C).

170
Code 1, Vitotronic 300-K

"Solar" group (cont.)

Coding in the delivered condition Possible change


Stagnation time reduction
0A:5 To protect system com- 0A:0 Stagnation time reduction
ponents and heat transfer is disabled.
medium: 0A:1 Value for stagnation time
the speed of the solar cir- to reduction is adjustable
cuit pump is reduced if 0A:40 from 1 to 40 K.
the actual DHW tempera-
ture is 5 K below the max-
imum cylinder tempera-
ture.
Flow rate solar circuit
0F:70 The solar circuit flow rate 0F:1 Flow rate adjustable from
at maximum pump speed to 0.1 to 25.5 l/min;
is 7 l/min. 0F:255 1 step ≙ 0.1 l/min.
Extended solar control functions
20:0 No extended control func- 20:1 Additional function for
tions enabled. DHW heating.
20:2 Differential temperature
control 2.
20:3 Differential temperature
control 2 and auxiliary func-
tion.
20:4 Differential temperature
control 2 for central heating
backup.
20:5 Thermostat function.
20:6 Thermostat function and
auxiliary function.
20:7 Solar heating via external
Service
heat exchanger without
additional temperature
sensor.
20:8 Solar heating via external
heat exchanger with addi-
tional temperature sensor.
20:9 Solar heating of two DHW
cylinders.
5600 871 GB

171
Code 1, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group

Coding

Coding in the delivered condition Possible change


Priority DHW heating
A2:2 Cylinder priority applica- A2:0 Without cylinder priority
ble to heating circuit applicable to heating circuit
pump and mixer. pump and mixer.
A2:1 Cylinder priority applies
only to mixers.
Economy function outside temperature
A5:5 With heating circuit pump A5:0 Without heating circuit
logic function (economy pump logic function.
mode): Heating circuit A5:1 With heating circuit pump
pump "OFF" when the to logic function: Heating cir-
outside temperature (AT) A5:15 cuit pump "OFF"; see the
is 1 K higher than the set following table.
room temperature (RTset)
AT > RTset + 1 K

Parameter address With heating circuit pump logic function: Heating cir-
A5:... cuit pump "OFF"
1 AT > RTset + 5 K
2 AT > RTset + 4 K
3 AT > RTset + 3 K
4 AT > RTset + 2 K
5 AT > RTset + 1 K
6 AT > RTset
7 AT > RTset - 1 K
to
15 AT > RTset - 9 K
5600 871 GB

172
Code 1, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


Extended economy function mixer
A7:0 Only for heating circuits A7:1 With mixer economy func-
with mixer: tion (extended heating cir-
Without mixer economy cuit pump logic):
function. Heating circuit pump also
"OFF":
■ If the mixer has been
attempting to close for
more than 20 min.
Heating circuit pump
"ON":
■ If the mixer changes to
control function.
■ If there is a risk of frost.
Pump idle time, transition reduced mode
A9:7 With pump idle time A9:0 Without pump idle time.
(heating circuit pump A9:1 With pump idle time;
"OFF"), to adjustable from 1 to 15.
(see function description A9:15 1: short idle time
on page 143). 15: long idle time

Note
The max. idle time is
10 h.

Weather-compensated/room temperature hook-up


b0:0 With remote control:*2 b0:1 Heating mode: weather-
Heating mode/reduced compensated
mode: weather-compen- Reduced mode: with room Service
sated. temperature hook-up
b0:2 Heating mode: with room
temperature hook-up
Reduced mode: weather-
compensated
b0:3 Heating mode/reduced
mode: with room tempera-
ture hook-up

*2 Only change the code for the heating circuit without mixer A1 for boilers without
5600 871 GB

lower temperature limit or for the heating circuits with mixer if a remote control is
connected to them.
173
Code 1, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


Economy function room temperature
b5:0 With remote control:*2 b5:1 Heating circuit pump logic
No room temperature- to function, see the following
dependent heating circuit b5:8 table.
pump logic function.

Parameter With heating circuit pump logic function:


address b5:... Heating circuit pump "OFF" Heating circuit pump "ON"
1 RTactual > RTset + 5 K RTactual < RTset + 4 K
2 RTactual > RTset + 4 K RTactual < RTset + 3 K
3 RTactual > RTset + 3 K RTactual < RTset + 2 K
4 RTactual > RTset + 2 K RTactual < RTset + 1 K
5 RTactual > RTset + 1 K RTactual < RTset
6 RTactual > RTset RTactual < RTset - 1 K
7 RTactual > RTset - 1 K RTactual < RTset - 2 K
8 RTactual > RTset - 2 K RTactual < RTset - 3 K

Coding in the delivered condition Possible change


Min. flow temperature heating circuit
C5:20 Electronic minimum flow C5:1 Minimum limit adjustable
temperature limit 20 °C to from 1 to 127 °C (limited by
(only in operation with C5:127 boiler-specific parame-
standard room tempera- ters).
ture).
Max. flow temperature heating circuit
C6:75 Electronic maximum flow C6:10 Maximum limit adjustable
temperature limit set to to from 10 to 127 °C (limited
75 °C. C6:127 by boiler-specific parame-
ters).

*2 Only change the code for the heating circuit without mixer A1 for boilers without
5600 871 GB

lower temperature limit or for the heating circuits with mixer if a remote control is
connected to them.
174
Code 1, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


Heating program - changeover
d5:0 With external heating pro- d5:1 The heating program
gram changeover changes to "Constant oper-
(observe setting of coding ation with standard room
addresses "5d", "5E", temperature".
"5F" and "91" in the
"General" group).
Heating program
switches to "Constant
central heating with
reduced room tempera-
ture" or "Standby mode"
(subject to the settings of
the set reduced room
temperature).
Ext. heating program changeover to heating circuit
d8:0 No heating program d8:1 Heating program change-
changeover via extension over via input DE1 at exten-
EA1. sion EA1.
d8:2 Heating program change-
over via input DE2 at exten-
sion EA1.
d8:3 Heating program change-
over via input DE3 at exten-
sion EA1.
Screed drying
F1:0 Screed drying disabled. F1:1 Only for heating circuits
to with mixer:
F1:6 Screed drying adjustable in Service
accordance with 6 optional
temperature/time profiles
(see page 144).
F1:15 Constant flow temperature
20 °C (see page 144).
5600 871 GB

175
Code 1, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


Party mode time limit
F2:8 Time limit for party mode F2:0 No time limit*1.
or external heating pro- F2:1 Time limit adjustable from 1
gram changeover via to to 12 h*1.
pushbutton: 8 h*1. F2:12

Note
Observe settings of cod-
ing addresses "5d", "5E",
"5F" in the "General"
group, as well as "d5" and
"d8" in the "Heating cir-
cuit..." group.

Start temperature raising


F8:-5 Temperature limit for ter- F8:+10 Temperature limit adjusta-
minating the reduced to ble from
mode -5 ºC, see example F8:-60 +10 to -60 °C.
on page 148. F8:-61 Function disabled.
Observe the setting of
coding address "A3".
End temperature raising
F9:-14 Temperature limit for rais- F9:+10 Limit for raising the set
ing the reduced set room to room temperature to the
temperature -14 ºC, see F9:-60 value selected for standard
example on page 148. mode adjustable from +10
to -60 °C.
Set flow temperature increase
FA:20 Raising the set boiler FA:0 Temperature rise adjusta-
water or flow temperature to ble from 0 to 50 %.
by 20 % when changing FA:50
from operation with
reduced room tempera-
ture to operation with
standard room tempera-
ture. See example on
page 149.
5600 871 GB

*1 Party mode ends automatically in the "Heating and DHW" operating program
when the system changes over to operation with standard room temperature.
176
Code 1, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


Duration set flow temperature increase
Fb:30 Duration for raising the Fb:0 Duration adjustable from 0
set boiler water or flow to to 300 min;
temperature (see coding Fb:150 1 step ≙ 2 min.
address "FA") 60 min.
See example on
page 149.

Service
5600 871 GB

177
Code 2, Vitotronic 300-K

Calling up coding level 2

Note 4. Select group of required coding


■ At coding level 2, all codes are acces- address:
sible, including the codes at coding ■ "General"
level 1. ■ "Boiler"
■ Codes that have not been assigned ■ "DHW"
due to the heating system equipment ■ "Solar"
level or the setting of other codes are ■ "Heating circuit 1/2/3"
not displayed. ■ "All codes std device"
■ Heating systems with one heating cir- In this group, all coding addresses
cuit without mixer and one or two heat- (except the coding addresses from
ing circuits with mixer: the "Solar" group) are displayed in
The heating circuit without mixer is ascending order.
designated "Heating circuit 1" and
the heating circuits with mixer as 5. Select coding address.
"Heating circuit 2" or "Heating cir-
cuit 3". 6. Select value according to the follow-
If the heating circuits were given indi- ing tables and confirm with "OK".
vidual designations, the selected des-
ignation and "HC1", "HC2" or "HC3" 7. If you want to reset all codes to
appear instead. their delivered condition:
Select "Standard setting" in "Cod-
1. Press OK and simultaneously for ing level 2".
approx. 4 s.
Note
2. Press OK and simultaneously for This also resets codes from coding
approx. 4 s. level 1.

3. "Coding level 2"

"General" group

Coding

Coding in the delivered condition Possible change


00:1 One heating circuit with- 00:2 For system schemes, see
out mixer A1 (heating cir- to the following table.
cuit 1), without DHW 00:10
heating.
5600 871 GB

178
Code 2, Vitotronic 300-K

"General" group (cont.)

Value Description
address
00: ...
2 One heating circuit without mixer A1 (heating circuit 1)
with DHW heating; automatic recognition.
3 One heating circuit with mixer M2 (heating circuit 2)
without DHW heating.
4 One heating circuit with mixer M2 (heating circuit 2)
with DHW heating.
5 One heating circuit without mixer A1 (heating circuit 1)
One heating circuit with mixer M2 (heating circuit 2)
without DHW heating; automatic recognition.
6 One heating circuit without mixer A1 (heating circuit 1)
One heating circuit with mixer M2 (heating circuit 2)
with DHW heating; automatic recognition.
7 Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
without DHW heating.
8 Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
with DHW heating.
9 One heating circuit without mixer A1 (heating circuit 1)
Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
without DHW heating; automatic recognition.
10 One heating circuit without mixer A1 (heating circuit 1)
Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
with DHW heating; automatic recognition.
Service
Coding in the delivered condition Possible change
12:5 With extension EA1: 12:1 Runtime adjustable from 1
DHW circulation pump to to 60 min.
runtime for brief opera- 12:60
tion: 5 min.
1E:0 With extension EA1 (ana- 1E:1 Temperature demand from
logue input 0-10 V): 30 to 120 °C:
Temperature demand 1 V ≙ 30 °C
from 0 to 100 °C: 10 V ≙ 120 °C
1 V ≙ 10 °C
5600 871 GB

10 V ≙ 100 °C

179
Code 2, Vitotronic 300-K

"General" group (cont.)

Coding in the delivered condition Possible change


2E:0 Without outside tempera- 2E:1 With outside temperature
ture sensor RF. sensor; automatic recogni-
tion.
2E:2 Outside temperature sen-
sor RF is not used.
2F:0 Never adjust.
40:125 3-way mixing valve ser- 40:5 Runtime adjustable from 5
vomotor runtime in con- to to 199 s.
junction with permanent 40:199
return temperature con-
trol at plug gSA1 125 s.
4A:0 Sensor aJA not fitted. 4A:1 Sensor aJA fitted (e.g.
return temperature sensor
T1);
automatic recognition.
4b:0 Sensor aJB not fitted. 4b:1 Sensor aJB fitted (e.g.
return temperature sensor
T2);
automatic recognition.
4C:0 Connection on plug 4C:1 Primary pump, primary
sÖA1: store system.
Heating circuit pump.
4d:1 Connection on plug sL: 4d:0 Distribution pump.
Shunt pump.
4E:1 Connection on plug 4E:2 Motor for 3-way mixing
gSA1: valve, primary store sys-
3-way mixing valve for tem.
return temperature con-
trol.
4F:5 Run-on time, shunt or dis- 4F:0 No pump run-on.
tribution pump 5 min. 4F:1 Run-on time adjustable
to from 1 to 60 min.
4F:60
54:0 Without solar thermal 54:1 With Vitosolic 100; auto-
system. matic recognition.
54:2 With Vitosolic 200; auto-
matic recognition.
54:3 With solar control module,
type SM1, without auxiliary
5600 871 GB

function; automatic recog-


nition.

180
Code 2, Vitotronic 300-K

"General" group (cont.)

Coding in the delivered condition Possible change


54:4 With solar control module,
type SM1, with auxiliary
function, e.g. central heat-
ing backup; automatic rec-
ognition.
5b:0 Without extension EA1. 5b:1 With extension EA1; auto-
matic recognition.
5C:0 Function, output aBJ at 5C:1 Feed pump.
extension EA1: 5C:2 No function.
Central fault message 5C:3 Heating circuit pump A1 is
switched to low speed
(reduced mode).
5C:4 Heating circuit pump M2 is
switched to low speed
(reduced mode).
5C:5 Heating circuit pump M3 is
switched to low speed
(reduced mode).
5d:0 Function input DE1 at 5d:1 Heating program change-
extension EA1: over.
No function. 5d:2 External demand with min-
imum set flow tempera-
ture.
Selection of set value in
coding address "9b" in the
"General" group.
5d:3 External blocking.
5d:4 External blocking with fault
message.
Service
5d:5 Fault message input.
5d:6 Brief operation, DHW cir-
culation pump (pushbutton
function).
DHW circulation pump run-
time setting in coding
address "12" in the "Gen-
eral" group.
5E:0 Function input DE2 at 5E:1 Heating program change-
extension EA1: over.
5600 871 GB

No function.

181
Code 2, Vitotronic 300-K

"General" group (cont.)

Coding in the delivered condition Possible change


5E:2 External demand with min-
imum set flow tempera-
ture.
Selection of set value in
coding address "9b" in the
"General" group.
5E:3 External blocking.
5E:4 External blocking with fault
message.
5E:5 Fault message input.
5E:6 Brief operation, DHW cir-
culation pump (pushbutton
function).
DHW circulation pump run-
time setting in coding
address "12" in the "Gen-
eral" group.
5F:0 Function input DE3 at 5F:1 Heating program change-
extension EA1: over.
No function. 5F:2 External demand with min-
imum set flow tempera-
ture.
Selection of set value in
coding address "9b" in the
"General" group.
5F:3 External blocking.
5F:4 External blocking with fault
message.
5F:5 Fault message input.
5F:6 Brief operation, DHW cir-
culation pump (pushbutton
function).
DHW circulation pump run-
time setting in coding
address "12" in the "Gen-
eral" group.
6E:50 No display correction of 6E:0 Display correction –5 K
the outside temperature. to to
6E:49 Display correction –0.1 K
5600 871 GB

6E:51 Display correction +0.1 K


to to

182
Code 2, Vitotronic 300-K

"General" group (cont.)

Coding in the delivered condition Possible change


6E:99 Display correction +4.9 K
76:0 Without LON communi- 76:1 With LON communication
cation module. module (automatic recog-
nition).
77:5 LON subscriber number. 77:1 LON subscriber number,
to adjustable from 1 to 99:
77:99 1 – 4 = Boiler control unit
5 = Cascade control unit
10 – 97 = Vitotronic 200-H
98 = Vitogate
99 = Vitocom
78:1 LON communication ena- 78:0 LON communication disa-
bled. bled.
79:1 With LON communication 79:0 Control unit is not fault
module: manager.
Control unit is fault man-
ager.
7A:0 Without central control of 7A:1 With central control (see
heating circuits. page 147):
Heating circuit without
mixer A1 (heating cir-
cuit 1).
7A:2 Heating circuit with mixer
M2 (heating circuit 2).
7A:3 Heating circuit with mixer
M3 (heating circuit 3).
7b:1 With LON communication 7b:0 No time transmission.
module:
Control unit transmits the Service
time.
7F:1 Detached house. 7F:0 Apartment building.
Separate adjustment of
holiday program and time
program for DHW heating
possible.
80:6 A fault message is issued 80:0 Immediate fault message.
if a fault occurs for at least 80:2 The minimum fault duration
30 s. to until a fault message is
80:199 issued is adjustable from
5600 871 GB

10 to 995 s;
1 step ≙ 5 s

183
Code 2, Vitotronic 300-K

"General" group (cont.)

Coding in the delivered condition Possible change


81:1 Automatic summer/win- 81:0 Manual summer/winter-
tertime changeover. time changeover.
81:2 Use of the radio clock
receiver (automatic recog-
nition).
81:3 With LON communication
module: The control unit
receives the time.
82:3 Summer time starts: 82:1 January to December
March to
82:12
83:5 Summer time starts: 83:1 Week 1 to week 5 of the
Week 5 of the selected to selected month
month. 83:5
84:7 Summer time starts: 84:1 Monday to Sunday
Last Sunday of the selec- to
ted month. 84:7
85:10 Wintertime starts: 85:1 January to December
October. to
85:12
86:5 Wintertime starts: 86:1 Week 1 to week 5 of the
Week 5 of the selected to selected month
month. 86:5
87:7 Summer time starts: 87:1 Monday to Sunday
Last Sunday of the selec- to
ted month. 87:7
88:0 Temperature displayed in 88:1 Temperature displayed in
°C (Celsius). °F (Fahrenheit).
8A:175 Never adjust.
8F:0 Operation in the standard 8F:1 Operation in the standard
menu and extended menu and extended menu
menu enabled. blocked.
8F:2 Operation enabled in the
Note standard menu; blocked in
The respective code is the extended menu.
only activated when you
exit the service menu
(see page 113).
5600 871 GB

184
Code 2, Vitotronic 300-K

"General" group (cont.)

Coding in the delivered condition Possible change


90:128 Time constant for calcu- 90:1 Fast (low values) or slow
lating adjusted outside to (high values) matching of
temperature 21.3 h. 90:199 the flow temperature, sub-
ject to the set value when
the outside temperature
changes.
1 step ≙ 10 min
91:0 Connection at terminals 1 91:1 Contact affects the follow-
and 2 in plug aVD disa- ing heating circuits:
bled (external heating Heating circuit without
program changeover) mixer A1 (heating cir-
(see page 88). cuit 1).
91:2 Heating circuit with mixer
M2 (heating circuit 2).
91:3 Heating circuits without
mixer A1 (heating circuit 1)
and heating circuit with
mixer M2 (heating cir-
cuit 2).
91:4 Heating circuit with mixer
M3 (heating circuit 3).
91:5 Heating circuits without
mixer A1 (heating circuit 1)
and heating circuit with
mixer M3 (heating cir-
cuit 3).
91:6 Heating circuits with mixer
M2 (heating circuit 2) and
M3 (heating circuit 3). Service
91:7 Heating circuit without
mixer A1 (heating circuit 1)
and heating circuits with
mixer M2 (heating circuit 2)
and M3 (heating circuit 3).
96:1 With extension for heat- 96:0 Without extension for heat-
ing circuits 2 and 3 with ing circuits 2 and 3 with
mixer. mixer.
97:2 With LON communication 97:0 The outside temperature of
module: the sensor connected to
5600 871 GB

the control unit is only uti-


lised internally.

185
Code 2, Vitotronic 300-K

"General" group (cont.)

Coding in the delivered condition Possible change


The control unit sends the 97:1 The control unit receives
outside temperature to the outside temperature
the Vitotronic 200-H. from the Vitotronic 200-H.
98:1 With LON communication 98:1 System number adjustable
module: to from 1 to 5.
Viessmann system num- 98:5
ber (in conjunction with
monitoring several sys-
tems via Vitocom 300).
99:0 Connection at terminals 2 99:1 No function.
and 3 in plug aVD disa- 99:2 External "Mixer close"
bled (external blocking/ Heating circuit with mixer
External "Mixer close") M2 (heating circuit 2).
(see page 88). 99:3 No function.
99:4 External "Mixer close"
Heating circuit with mixer
M3 (heating circuit 3).
99:5 No function.
99:6 External "Mixer close"
Heating circuits with mixer
M2 (heating circuit 2) and
M3 (heating circuit 3).
99:7 No function.
99:8 External blocking.
99:9 No function.
99:10 External blocking/external
"Mixer close"
Heating circuits with mixer
M2 (heating circuit 2) and
M3 (heating circuit 3).
99:11 No function.
99:12 External blocking/external
"Mixer close"
Heating circuit with mixer
M3 (heating circuit 3).
99:13 No function.
99:14 External blocking/external
"Mixer close"
Heating circuits with mixer
5600 871 GB

M2 (heating circuit 2) and


M3 (heating circuit 3).

186
Code 2, Vitotronic 300-K

"General" group (cont.)

Coding in the delivered condition Possible change


99:15 No function.
9A:0 Connection at terminals 1 9A:1 No function.
and 2 in plug aVD disa- 9A:2 External "Mixer open"
bled (external "Mixer Heating circuit with mixer
close") (see page 88). M2 (heating circuit 2).
9A:3 No function.
9A:4 External "Mixer open"
Heating circuit with mixer
M3 (heating circuit 3).
9A:5 No function.
9A:6 External "Mixer open"
Heating circuits with mixer
M2 (heating circuit 2) and
M3 (heating circuit 3).
9A:7 No function.
9b:70 Set flow temperature for 9b:0 Set value adjustable from 0
external demand 70 °C. to to 127 °C.
9b:127
9C:20 With LON communication 9C:0 No monitoring.
module: 9C:5 Time adjustable from 5 to
Monitoring LON subscrib- to 60 min.
ers. 9C:60
If there is no response
from a subscriber after
20 min, the values speci-
fied inside the control unit
are used. Only then will a
fault message be issued.
9F:8 Differential temperature 9F:0 Differential temperature
Service
8 K; only in conjunction to adjustable from 0 to 40 K.
with heating circuits with 9F:40
mixer M2 and M3.
5600 871 GB

187
Code 2, Vitotronic 300-K

"Cascade" group

Coding

Coding in the delivered condition Possible change


35:4 4 boilers connected to the 35:1 1 to 4 boilers connected to
Vitotronic 300-K. to the Vitotronic 300-K.
35:4
36:0 Electronic minimum sys- 36:1 Minimum limit adjustable
tem flow temperature limit to from 0 to 127 °C.
set to 0 °C. 36:127
37:80 Electronic maximum sys- 37:20 Maximum limit adjustable
tem flow temperature limit to from 20 to 127 °C.
set to 80 °C. 37:127
Note
Value must not be higher
than the lowest value of
coding address "06" in the
"Boiler" group of every
Vitotronic 100.

38:0 No lead boiler or boiler 38:1 Lead boiler changeover:


sequence changeover; Every first day of the
see function description month, the boiler with the
in chapter "Cascade con- shortest number of hours
trol". run by its burner becomes
the lead boiler.
38:2 Lead boiler changeover
to after 200 to 20,000 hours
38:200 run;
1 step ≙ 100 hours run.
39:0 No permanent lead 39:1 Boiler 1, 2, 3 or 4 is the per-
boiler. to manent lead boiler.
39:4
3A:0 No permanent last 3A:1 Boiler 1, 2, 3 or 4 is perma-
boiler. to nently the last boiler.
3A:4
3b:1 Standalone parallel 3b:0 Standalone parallel boiler
boiler circuit: circuit:
With flow temperature Without flow temperature
sensor (see page 137). sensor (see page 137).
3b:2 Standalone serial boiler
5600 871 GB

circuit:

188
Code 2, Vitotronic 300-K

"Cascade" group (cont.)

Coding in the delivered condition Possible change


Without flow temperature
sensor (see page 137).
3b:3 Standalone serial boiler
circuit:
With flow temperature sen-
sor (see page 137).
3b:4 Sequential control with flow
temperature sensor (see
page 138).
3C:2 Conventional boiler strat- 3C:0 Condensing strategy (see
egy 2 (see page 142). page 140).
3C:1 Conventional boiler strat-
egy 1 (see page 141).
3d:1 Output statement for con- 3d:0 No output statement.
densing strategy and
conventional boiler strat- Note
egy 1. Vitotronic 300-K regulates
only according to conven-
tional boiler strategy 2.

3E:0 Distribution pump only 3E:1 Distribution pump always


runs when there is a heat runs; shutdown through
demand. "External blocking" signal.
3F:0 Without cylinder priority 3F:1 With cylinder priority con-
control for distribution trol for distribution pump.
pump.
41:31 No ECO threshold boiler 41:−30 ECO threshold boiler 1
1. to adjustable from −30 to
41:+30 +30 °C. Service
42:31 No ECO threshold boiler 42:−30 ECO threshold boiler 2
2. to adjustable from −30 to
42:+30 +30 °C.
43:31 No ECO threshold boiler 43:−30 ECO threshold boiler 3
3. to adjustable from −30 to
43:+30 +30 °C.
44:31 No ECO threshold boiler 44:−30 ECO threshold boiler 4
4. to adjustable from −30 to
44:+30 +30 °C.
45:60 Start integral threshold, 45:1 Start integral threshold
5600 871 GB

set to 60 K x min. to adjustable from 1 to


45:255 255 K x min.

189
Code 2, Vitotronic 300-K

"Cascade" group (cont.)

Coding in the delivered condition Possible change


Note
A boiler or burner stage will
start if this value is excee-
ded.

46:40 Stop integral threshold, 46:1 Stop integral threshold


set to 40 K x min. to adjustable from 1 to
46:255 255 K x min.

Note
A boiler or burner stage will
shut down if this value is
exceeded.

47:15 Stop differential set to 47:2 Stop differential adjustable


15 K. to from 2 to 30 K.
47:30
Note
One boiler or one burner
stage will be shut down if
the actual flow temperature
exceeds the set flow tem-
perature by this value.

48:35 Never adjust.


49:40 Never adjust.

"DHW" group

Coding

Coding in the delivered condition Possible change


55:0 Cylinder heating, 55:1 Adaptive cylinder heating
hysteresis ± 2.5 K. enabled (see page 153).
55:2 Cylinder temperature con-
trol with 2 cylinder temper-
ature sensors (see
page 153).
5600 871 GB

190
Code 2, Vitotronic 300-K

"DHW" group (cont.)

Coding in the delivered condition Possible change


55:3 Cylinder temperature con-
trol, primary store system
(see page 154).
56:0 Set DHW temperature 56:1 Set DHW temperature
adjustable from 10 to adjustable from 10 to
60 °C. 95 °C.

Note
Observe the max. permis-
sible DHW temperature.
Change setting of temper-
ature controller "R".

58:0 Without auxiliary function 58:10 Input of a second set DHW


for DHW heating. to temperature, adjustable
58:60 from 10 to 95 °C (observe
coding address "56").
59:0 Cylinder heating: 59:1 Start point adjustable from
Set start point –2.5 K. to 1 to 10 K below set value.
Set stop point +2.5 K 59:10
5A:0 For DHW heating: 5A:1 For DHW heating:
The set flow temperature The set flow temperature is
is determined by the high- determined by the DHW
est system flow tempera- cylinder flow temperature
ture demand. demand.
Scan temperature in the Scan temperature in the
"Diagnosis" menu, "Diagnosis" menu, "Gen-
"General" ("Common eral" ("Common dem.
dem. temp"), see temp"), see page 113.
page 113.
Service

60:20 During DHW heating, the 60:10 The differential between


common flow tempera- to the common flow tempera-
ture is up to 20 K higher 60:50 ture and the set DHW tem-
than the set DHW tem- perature is adjustable from
perature. 10 to 50 K.
61:1 The circulation pump for 61:0 The circulation pump for
cylinder heating starts cylinder heating starts
immediately. depending on the boiler
water temperature.
5600 871 GB

191
Code 2, Vitotronic 300-K

"DHW" group (cont.)

Coding in the delivered condition Possible change


62:10 Circulation pump with a 62:0 Circulation pump without
run-on time of run-on.
up to 10 min after cylinder 62:1 Run-on time adjustable
heating. to from 1 to 15 min.
62:15
64:2 During party mode and 64:0 No DHW heating,
after external changeover DHW circulation pump
to constant operation with "OFF".
the standard room tem- 64:1 DHW heating and DHW cir-
perature: culation pump according to
Constant DHW heating time program.
enabled and DHW circu-
lation pump "ON".
66:4 Input of the set DHW tem- 66:0 At the control unit program-
perature: ming unit.
At the control unit pro- 66:1 At the control unit program-
gramming unit and all ming unit and remote con-
installed Vitotrol 300A trol heating circuit without
remote controls. mixer A1 (heating cir-
cuit 1).
66:2 At the control unit program-
ming unit and remote con-
trol, heating circuit with
mixer M2 (heating cir-
cuit 2).
66:3 At the control unit program-
ming unit and remote con-
trol, heating circuit with
mixer M3 (heating cir-
cuit 3).
66:5 At the remote control heat-
ing circuit without mixer A1
(heating circuit 1).
66:6 At the remote control, heat-
ing circuit with mixer M2
(heating circuit 2).
66:7 At the remote control, heat-
ing circuit with mixer M3
(heating circuit 3).
5600 871 GB

67:40 For solar DHW heating: 67:0 No set value 3.

192
Code 2, Vitotronic 300-K

"DHW" group (cont.)

Coding in the delivered condition Possible change


Set DHW temperature 67:10 Set DHW temperature
40 °C. Reheating is sup- to adjustable from 10 to
pressed above the selec- 67:95 95 °C (limited by boiler-
ted set temperature specific parameters).
(DHW heating by the Observe the setting of cod-
boiler only if solar energy ing address "56".
is not sufficient).
68:8 With 2 cylinder tempera- 68:2 Factor adjustable from 0.2
ture sensors (code to to 1;
"55:2"): 68:10 1 step ≙ 0.1.
Cylinder heating stop
point at set value x 0.8.
69:7 With 2 cylinder tempera- 69:1 Factor adjustable from 0.1
ture sensors (code to to 0.9;
"55:2"): 69:9 1 step ≙ 0.1.
Cylinder heating start
point at set value x 0.7.
6A:75 Runtime, servomotor, 6A:10 For heat exchanger set
mixing valve, heat to Vitotrans 222 (240 kW): set
exchanger set, Vitotrans 6A:255 113 s.
222, (80 and 120 kW): Runtime adjustable from
75 s. 10 to 255 s.
70:0 DHW circulation pump 70:1 DHW circulation pump
"ON" according to time "ON" according to time pro-
program if DHW heating gram.
is enabled.
71:0 DHW circulation pump: 71:1 "OFF" during DHW heating
"ON" according to time to set value 1.
program. 71:2 "ON" during DHW heating Service
to set value 1.
72:0 DHW circulation pump: 72:1 "OFF" during DHW heating
"ON" according to time to set value 2.
program. 72:2 "ON" during DHW heating
to set value 2.
73:0 DHW circulation pump: 73:1 "ON" from once per hour
to for 5 min up to 6 times per
73:6 hour for 5 min during the
time program.
73:7 Constantly "ON".
5600 871 GB

193
Code 2, Vitotronic 300-K

"DHW" group (cont.)

Coding in the delivered condition Possible change


"ON" according to time
program.
75:0 DHW circulation pump 75:1 DHW circulation pump
"ON" during economy "OFF" during economy
mode according to time mode.
program.

"Solar" group

Only in conjunction with solar control


module, type SM1.

Coding

Coding in the delivered condition Possible change


00:8 The solar circuit pump 00:2 The differential between
starts when the collector to the actual DHW tempera-
temperature exceeds the 00:30 ture and the start point for
actual DHW temperature the solar circuit pump is
by 8 K. adjustable from 2 to 30 K.
01:4 The solar circuit pump 01:1 The differential between
stops when the differen- to the actual DHW tempera-
tial between the collector 01:29 ture and the stop point of
temperature and the the solar circuit pump is
actual DHW temperature adjustable from 1 to 29 K.
is less than 4 K.
02:0 Solar circuit pump (multi 02:1 Solar circuit pump (multi
stage) without speed con- stage) is speed-controlled
trol by solar control mod- with wave pack control.
ule SM1. 02:2 Solar circuit pump is
speed-controlled with
PWM control.
03:10 The temperature differen- 03:5 The differential tempera-
tial between the collector to ture control between the
temperature and actual 03:20 collector temperature and
DHW temperature is actual DHW temperature is
regulated to 10 K. adjustable from 5 to 20 K.
5600 871 GB

194
Code 2, Vitotronic 300-K

"Solar" group (cont.)

Coding in the delivered condition Possible change


04:4 Controller amplification of 04:1 Controller amplification
the speed control 4 %/K. to adjustable from 1 to
04:10 10 %/K.
05:10 Minimum speed of the 05:2 Minimum speed of the
solar circuit pump 10 % of to solar circuit pump is adjust-
the maximum speed. 05:100 able from 2 to 100 %.
06:75 Maximum speed of the 06:1 Maximum speed of the
solar circuit pump 75 % of to solar circuit pump is adjust-
the maximum possible 06:100 able from 1 to 100 %.
speed.
07:0 Interval function of the 07:1 Interval function of the
solar circuit pump solar circuit pump switched
switched off. on.
To capture the collector
temperature more accu-
rately, the solar circuit
pump starts for short
cycles.
08:60 The solar circuit pump 08:10 The maximum cylinder
stops when the actual to temperature can be adjus-
DHW temperature rea- 08:90 ted from 10 to 90 °C.
ches the maximum cylin-
der temperature (60 °C).
09:130 The solar circuit pump 09:20 The temperature can be
stops if the collector tem- to adjusted from 20 to
perature reaches 130 °C 09:200 200 °C.
(maximum collector tem-
perature to protect the
system components). Service
0A:5 To protect system com- 0A:0 Stagnation time reduction
ponents and heat transfer is disabled.
medium: 0A:1 Value for stagnation time
The speed of the solar cir- to reduction is adjustable
cuit pump is reduced if 0A:40 from 1 to 40 K.
the actual cylinder tem-
perature is 5 K below the
maximum cylinder tem-
perature.
5600 871 GB

195
Code 2, Vitotronic 300-K

"Solar" group (cont.)

Coding in the delivered condition Possible change


0b:0 Frost protection function 0b:1 Frost protection function
for solar circuit switched for solar circuit switched on
off. (not required with
Viessmann heat transfer
medium).
0C:1 Delta T monitoring 0C:0 Delta T monitoring
switched on. switched off.
No flow rate captured in
the solar circuit, or flow
rate too low.
0d:1 Night circulation monitor- 0d:0 Night circulation monitor-
ing switched on. ing switched off.
Unintentional flow rate is
captured in the solar cir-
cuit (e.g. at night).
0E:1 Calculation of solar yield 0E:2 Calculation of solar yield
with Viessmann heat with water as heat transfer
transfer medium. medium (never adjust, as
operation is only possible
with Viessmann heat trans-
fer medium).
0E:0 Calculation of solar yield
switched off.
0F:70 The solar circuit flow rate 0F:1 Flow rate adjustable from
at maximum pump speed to 0.1 to 25.5 l/min.
is 7 l/min. 0F:255 1 step ≙ 0.1 l/min
10:0 Target temperature con- 10:1 Target temperature control
trol switched off (see cod- switched on.
ing address "11").
11:50 Set solar DHW tempera- 11:10 Set solar DHW tempera-
ture 50 °C. to ture adjustable from 10 to
11:90 90 °C.
5600 871 GB

196
Code 2, Vitotronic 300-K

"Solar" group (cont.)

Coding in the delivered condition Possible change


■ Target temperature
control switched on
(code "10:1"):
Temperature at which
the solar heated water
in the DHW cylinder is
to be stratified.
■ Extended control func-
tions set to heat two
DHW cylinders (code
"20:9"):
When one DHW cylin-
der reaches its set
DHW temperature, the
second DHW cylinder
is heated.
12:10 Minimum collector tem- 12:0 Minimum collector temper-
perature 10 °C. ature function disabled.
The solar circuit pump will 12:1 The minimum collector
only start when the set to temperature can be adjus-
minimum collector tem- 12:90 ted from 1 to 90 °C.
perature is exceeded.
20:0 No extended control func- 20:1 Additional function for
tions enabled. DHW heating.
20:2 Differential temperature
control 2.
20:3 Differential temperature
control 2 and auxiliary func-
tion. Service
20:4 Differential temperature
control 2 for central heating
backup.
20:5 Thermostat function.
20:6 Thermostat function and
auxiliary function.
20:7 Solar heating via external
heat exchanger without
additional temperature
sensor.
5600 871 GB

197
Code 2, Vitotronic 300-K

"Solar" group (cont.)

Coding in the delivered condition Possible change


20:8 Solar heating via external
heat exchanger with addi-
tional temperature sensor.
20:9 Solar heating of two DHW
cylinders.
22:8 Start temperature differ- 22:2 Start temperature differen-
ential for central heating to tial for central heating
backup: 8 K. 22:30 backup is adjustable from 2
Switching output sS to 30 K.
starts when the tempera-
ture at sensor /
exceeds the temperature
at sensor aÖ by the selec-
ted value.
23:4 Stop temperature differ- 23:2 Stop temperature differen-
ential for central heating to tial for central heating
backup: 4 K. 23:30 backup is adjustable from 1
Switching output sS to 29 K.
stops when the tempera-
ture at sensor / under-
shoots the stop point. The
stop point is the sum of
the temperature at sensor
aÖ and the value selected
as stop temperature dif-
ferential.
24:40 Start temperature for 24:0 Start temperature for ther-
thermostat function to mostat function is adjusta-
40 °C. 24:100 ble from 0 to 100 K.
Start temperature for
thermostat function ≤
stop temperature for ther-
mostat function:
Thermostat function, e.g.
for reheating. Switching
output sS is switched on
when the temperature at
sensor / undershoots
the start temperature for
the thermostat function.
5600 871 GB

198
Code 2, Vitotronic 300-K

"Solar" group (cont.)

Coding in the delivered condition Possible change


Start temperature for
thermostat function >
stop temperature for ther-
mostat function:
Thermostat function, e.g.
for utilising excess heat.
Switching output sS is
switched on when the
temperature at sen-
sor / exceeds the start
temperature for the ther-
mostat function.
25:50 Stop temperature for 25:0 Stop temperature for ther-
thermostat function to mostat function is adjusta-
50 °C. 25:100 ble from 0 to 100 K.
Start temperature for
thermostat function ≤
stop temperature for ther-
mostat function:
Thermostat function e.g.
for reheating. Switching
output sS is switched off
when the temperature at
sensor / exceeds the
start temperature for the
thermostat function.
Start temperature for
thermostat function >
stop temperature for ther-
mostat function:
Service

Thermostat function e.g.


for utilising excess heat.
Switching output sS is
switched off when the
temperature at sen-
sor / undershoots the
start temperature for the
thermostat function.
26:1 Priority for DHW cylinder 26:0 Priority for DHW cylinder 1
1 – with alternate heat- – without alternate heat-
5600 871 GB

ing. ing.

199
Code 2, Vitotronic 300-K

"Solar" group (cont.)

Coding in the delivered condition Possible change


Only when setting code 26:2 Priority for DHW cylinder 2
"20:9". – without alternate heat-
ing.
26:3 Priority for DHW cylinder 2
– with alternate heating.
26:4 Alternate heating without
priority for one of the DHW
cylinders.
27:15 Alternate heating time 27:5 The alternate heating time
15 min. to is adjustable from 5 to
The DHW cylinder with- 27:60 60 min.
out priority is heated at
most for the duration of
the set alternate heating
time if the DHW cylinder
with priority is heated up.
28:3 Alternate pause time 28:1 The alternate pause dura-
3 min. to tion is adjustable from 1 to
After the selected alter- 28:60 60 min.
nate heating time for the
DHW cylinder without pri-
ority has expired, the rise
in collector temperature is
captured during the alter-
nate pause time.

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3"


group

Coding

Coding in the delivered condition Possible change


A0:0 Without remote control. A0:1 With Vitotrol 200A or
Vitotrol 200 RF; automatic
recognition.
A0:2 With Vitotrol 300A or
Vitohome 300; automatic
recognition.
5600 871 GB

200
Code 2, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


A1:0 Only with Vitotrol 200A or A1:1 Only party mode can be set
Vitotrol 200 RF: at the remote control.
All possible settings at
the remote control can be
accessed.
A2:2 Cylinder priority applica- A2:0 Without cylinder priority
ble to heating circuit applicable to heating circuit
pump and mixer. pump and mixer.
A2:1 Cylinder priority applies
only to mixers.
A3:2 Outside temperature A3:-9 Heating circuit pump "ON/
below 1 °C: Heating cir- to OFF" (see the following
cuit pump "ON". A3:15 table).
Outside temperature
above 3 °C: Heating cir-
cuit pump "OFF".

! Please note
When selecting a value below 1 ºC, there is a risk of pipes outside the thermal
envelope of the building freezing up.
Standby mode in particular should be taken into consideration, e.g. during
holidays.

Parameter Heating circuit pump


Address A3:... "ON" "OFF"
-9 -10 °C -8 °C
-8 -9 °C -7 °C
-7 -8 °C -6 °C
-6 -7 °C -5 °C Service
-5 -6 °C -4 °C
-4 -5 °C -3 °C
-3 -4 °C -2 °C
-2 -3 °C -1 °C
-1 -2 °C 0 °C
0 -1 °C 1 °C
1 0 °C 2 °C
2 1 °C 3 °C
to to to
15 14 °C 16 °C
5600 871 GB

201
Code 2, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


A4:0 With frost protection. A4:1 No frost protection; this set-
ting is only possible if code
"A3:-9" has been selected.

! Please note
Observe informa-
tion regarding
coding address
"A3".

A5:5 With heating circuit pump A5:0 Without heating circuit


logic function (economy pump logic function.
mode): Heating circuit A5:1 With heating circuit pump
pump "OFF" when the to logic function:
outside temperature (AT) A5:15 Heating circuit pump
is 1 K higher than the set "OFF"; see the following
room temperature (RTset) table.
AT > RTset + 1 K.

Parameter address With heating circuit pump logic function: Heating cir-
A5:... cuit pump "OFF"
1 AT > RTset + 5 K
2 AT > RTset + 4 K
3 AT > RTset + 3 K
4 AT > RTset + 2 K
5 AT > RTset + 1 K
6 AT > RTset
7 AT > RTset - 1 K
to
15 AT > RTset - 9 K
5600 871 GB

202
Code 2, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


A6:36 Extended economy con- A6:5 Extended economy control
trol disabled. to enabled, i.e. the burner and
A6:35 heating circuit pump will
stop and the mixer close at
a variable value, adjustable
between 5 and 35 °C plus
1 °C. The base value is the
adjusted outside tempera-
ture. This value is based on
the actual outside temper-
ature and a time constant
that takes the cooling down
of an average building into
consideration.
A7:0 Only for heating circuits A7:1 With mixer economy func-
with mixer: tion (extended heating cir-
Without mixer economy cuit pump logic):
function. Heating circuit pump also
"OFF":
■ If the mixer has been
attempting to close for
more than 12 min.
Heating circuit pump
"ON":
■ If the mixer changes to
control function.
■ If there is a risk of frost.
A9:7 With pump idle time A9:0 Without pump idle time.
(heating circuit pump A9:1 With pump idle time;
"OFF") to adjustable from 1 to 15.
Service

(see function description A9:15 1: short idle time


on page 144). 15: long idle time

Note
The max. idle time is
10 h.

AA:2 With output reduction by AA:0 Without output reduction.


temperature sensor aJA. AA:1 No function.
5600 871 GB

203
Code 2, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


b0:0 With remote control:*2 b0:1 Heating mode: weather-
Heating mode/reduced compensated
mode: weather-compen- Reduced mode: with room
sated. temperature hook-up
b0:2 Heating mode: with room
temperature hook-up
Reduced mode: weather-
compensated
b0:3 Heating mode/reduced
mode: with room tempera-
ture hook-up
b2:8 With remote control and b2:0 Without room influence.
for the heating circuit, b2:1 Room influence factor
operation with room tem- to adjustable from 1 to 64.
perature hook-up must be b2:64
programmed:*2
Room influence factor 8.
b5:0 With remote control:*2 b5:1 Heating circuit pump logic
No room temperature- to function, see the following
dependent heating circuit b5:8 table.
pump logic function.

Parameter With heating circuit pump logic function:


address b5:... Heating circuit pump "OFF" Heating circuit pump "ON"
1 RTactual > RTset + 5 K RTactual < RTset + 4 K
2 RTactual > RTset + 4 K RTactual < RTset + 3 K
3 RTactual > RTset + 3 K RTactual < RTset + 2 K
4 RTactual > RTset + 2 K RTactual < RTset + 1 K
5 RTactual > RTset + 1 K RTactual < RTset
6 RTactual > RTset RTactual < RTset - 1 K
7 RTactual > RTset - 1 K RTactual < RTset - 2 K
8 RTactual > RTset - 2 K RTactual < RTset - 3 K

Coding in the delivered condition Possible change


b6:0 With remote control:*2 b6:1 With quick heat-up/quick
setback (see function
description on page 143).
*2 Only change the code for the heating circuit without mixer A1 for boilers without
5600 871 GB

lower temperature limit or for the heating circuits with mixer if a remote control is
connected to them.
204
Code 2, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


Without quick heat-up/
quick setback.
b7:0 With remote control and b7:1 With start optimisation,
for the heating circuit, max. heat-up time offset
operation with room tem- 2 h 30 min.
perature hook-up must be b7:2 With start optimisation,
programmed:*2 max. heat-up time offset
Without start optimisa- 15 h 50 min.
tion.
b8:10 With remote control and b8:11 Heat-up gradient, adjusta-
for the heating circuit, to ble from 11 to 255 min/K.
operation with room tem- b8:255
perature hook-up must be
programmed:*2
Heat-up gradient, start
optimisation 10 min/K.
b9:0 With remote control and b9:1 With learning start optimi-
for the heating circuit, sation.
operation with room tem-
perature hook-up must be
programmed:*2
Without learning start
optimisation.
C0:0 With remote control:*2 C0:1 With stop optimisation,
Without stop optimisa- max. setback time offset
tion. 1 h.
C0:2 With stop optimisation,
max. setback time offset
2 h. Service
C1:0 With remote control:*2 C1:1 With stop optimisation of
Without stop optimisa- to setback time offset, adjust-
tion. C1:12 able from 10 to 120 min;
1 step ≙ 10 min
C2:0 With remote control:*2 C2:1 With learning stop optimi-
Without learning stop sation.
optimisation.
C3:125 Only for heating circuits C3:10 Runtime adjustable from
with mixer: to 10 to 255 s.
*2 Only change the code for the heating circuit without mixer A1 for boilers without
5600 871 GB

lower temperature limit or for the heating circuits with mixer if a remote control is
connected to them.
205
Code 2, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


Mixer runtime 125 s. C3:255
C4:1 System dynamics: C4:0 Controller responds too
Mixer control characteris- to quickly (cycles between
tics C4:3 "Open" and "Close"):
select a lower value.
Controller responds too
slowly (temperature is not
held sufficiently):
select a higher value.
C5:20 Electronic minimum flow C5:1 Minimum limit adjustable
temperature limit 20 °C to from 1 to 127 °C.
(only in operation with C5:127
standard room tempera-
ture).
C6:75 Electronic maximum flow C6:10 Maximum limit adjustable
temperature limit set to to from 10 to 127 °C.
75 °C. C6:127
C8:31 With remote control and C8:1 Room influence limit
for the heating circuit, to adjustable from 1 to 30 K.
operation with room tem- C8:30
perature hook-up must be
programmed:*2
No room influence limit.
d5:0 With external heating pro- d5:1 The heating program
gram changeover changes to "Constant oper-
(observe setting of coding ation with standard room
address "5d", "5E" and temperature".
"5F" and "91" in the
"General" group):
Heating program
switches to "Constant
central heating with
reduced room tempera-
ture" or "Standby mode"
(subject to the settings of
the set reduced room
temperature).

*2 Only change the code for the heating circuit without mixer A1 for boilers without
5600 871 GB

lower temperature limit or for the heating circuits with mixer if a remote control is
connected to them.
206
Code 2, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


d8:0 No heating program d8:1 Heating program change-
changeover via extension over via input DE1 at exten-
EA1. sion EA1.
d8:2 Heating program change-
over via input DE2 at exten-
sion EA1.
d8:3 Heating program change-
over via input DE3 at exten-
sion EA1.
E1:1 With remote control: E1:0 Set day temperature
Set day temperature adjustable from 3 to
adjustable at the remote 23 °C.
control from 10 to 30 °C. E1:2 Set day temperature
adjustable from 17 to
37 °C.
E2:50 With remote control: E2:0 Display correction –5 K
No display correction of to to
the actual room tempera- E2:49 Display correction –0.1 K
ture. E2:51 Display correction +0.1 K
to to
E2:99 Display correction +4.9 K
F1:0 Screed drying disabled. F1:1 Only for heating circuits
to with mixer:
F1:6 Screed drying adjustable in
accordance with 6 optional
temperature/time profiles
(see page 144).
F1:15 Constant flow temperature
20 °C (see page 144). Service
F2:8 Time limit for party mode F2:0 No time limit*1.
or external heating pro- F2:1 Time limit adjustable from 1
gram changeover via to to 12 h*1.
pushbutton: 8 h*1.
5600 871 GB

*1 Party mode ends automatically in the "Heating and DHW" operating program
when the system changes over to operation with standard room temperature.
207
Code 2, Vitotronic 300-K

"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)

Coding in the delivered condition Possible change


Note F2:12
Observe settings of cod-
ing addresses "5d", "5E",
"5F" in the "General"
group, as well as "d5" and
"d8" in the "Heating cir-
cuit..." group.

F8:-5 Temperature limit for ter- F8:+10 Temperature limit adjusta-


minating the reduced to ble from
mode -5 ºC, see example F8:-60 +10 to -60 °C.
on page 148. F8:-61 Function disabled.
Observe the setting of
coding address "A3".
F9:-14 Temperature limit for rais- F9:+10 Limit for raising the set
ing the reduced set room to room temperature to the
temperature -14 ºC, see F9:-60 value selected for standard
example on page 148. mode adjustable from +10
to -60 °C.
FA:20 Raising the set boiler FA:0 Temperature rise adjusta-
water or flow temperature to ble from 0 to 50 %.
by 20 % when changing FA:50
from operation with
reduced room tempera-
ture to operation with
standard room tempera-
ture. See example on
page 149.
Fb:30 Duration for raising the Fb:0 Duration adjustable from 0
set boiler water or flow to to 300 min;
temperature (see coding Fb:150 1 step ≙ 2 min.
address "FA") 60 min.
See example on
page 149.
5600 871 GB

208
Schemes, Vitotronic 100

Connection and wiring diagram

Overview

Service
5600 871 GB

209
Schemes, Vitotronic 100

Connection and wiring diagram (cont.)

A2 Main PCB low voltage A9 Boiler coding card


A3 Main PCB 230 V∼ A10 LON communication module
A6 Programming unit (accessory)
A7 Optolink PCB/emissions test A11 Power supply unit PCB
switch A12 Programming unit ON/OFF switch
A8 PCB X Electrical interfaces

5600 871 GB

210
Schemes, Vitotronic 100

Connection and wiring diagram (cont.)

Main PCB 230 V∼

Service
5600 871 GB

211
Schemes, Vitotronic 100

Connection and wiring diagram (cont.)

sÖ Circulation pump, flue gas/ lÖ Burner stage 2/modulating


water heat exchanger aBÖ External connections (remove
or jumper when connecting)
Switching output a External safety equipment
sA No function b External blocking
sK No function aBA Safety chain (potential-free)
sL Shunt pump or boiler circuit aBH Power supply for accessories
pump (on site) F1, F2 MCB/Fuse
fÖ Power supply 230 V/50 Hz F6 High limit safety cut-out 110 °C
fA Oil/gas burners (100 °C)
gÖ Output for central fault mes- F7 Temperature controller 95 °C
sage (100 °C)
gS Butterfly valve K1-K10 Relay
or S1 ON/OFF switch
Motor, 3-way mixing valve, S2 TEST key
return temperature control X Electrical interfaces

5600 871 GB

212
Schemes, Vitotronic 100

Connection and wiring diagram (cont.)

Main PCB low voltage

§ Boiler water temperature sensor S3 Emissions test switch


%A No function V1 Fault indicator (red)
%B No function V2 ON indicator (green) Service
) No function X Electrical interfaces
aG Flue gas temperature sensor
aJA Therm-Control temperature sen-
sor
or
Return temperature sensor T1
aJB Return temperature sensor T2
aVD External hook-up
aVG KM BUS subscriber
aVH External hook-up
LON Connecting cable for data
5600 871 GB

exchange (accessory)

213
Schemes, Vitotronic 300-K

Connection and wiring diagram

Overview

5600 871 GB

214
Schemes, Vitotronic 300-K

Connection and wiring diagram (cont.)

A1 PCB, extension for heating circuits A8 PCB


2 and 3 with mixer A10 LON communication module
A2 Main PCB low voltage (accessory)
A3 Main PCB 230 V∼ A11 Power supply unit PCB
A6 Programming unit A12 Programming unit ON/OFF switch
A7 Optolink PCB/emissions test X Electrical interfaces
switch

Service
5600 871 GB

215
Schemes, Vitotronic 300-K

Connection and wiring diagram (cont.)

Main PCB 230 V∼

5600 871 GB

216
Schemes, Vitotronic 300-K

Connection and wiring diagram (cont.)

sÖ Heating circuit pump fÖ Power supply, 230 V/50 Hz


or gÖ Output for central fault mes-
Primary pump, primary store sage
system gS Motor for 3-way mixing valve,
or primary store system
Switching output aBH Power supply for accessories
sA Circulation pump for cylinder F MCB/Fuse
heating (accessory) K2-K10 Relay
sK DHW circulation pump (on site) S1 ON/OFF switch
sL Shunt pump or distribution X Electrical interfaces
pump (on site)

Main PCB low voltage

Service

! Outside temperature sensor/radio ) No function


clock receiver aG No function
? Flow temperature sensor aJA No function
%A Cylinder temperature sensor
%B Cylinder temperature sensor 2 for
5600 871 GB

primary store system

217
Schemes, Vitotronic 300-K

Connection and wiring diagram (cont.)

aJB Return temperature sensor T2 LON Connecting cable for data


or exchange (accessory)
Temperature sensor primary store S3 Emissions test switch
system V1 Fault indicator (red)
aVD External hook-up V2 ON indicator (green)
aVG KM BUS subscriber X Electrical interfaces
aVH External hook-up

PCB, extension for heating circuits 2 and 3 with mixer

? Flow temperature sensors


sÖ Heating circuit pumps
fÖ Power supply
gS Mixer motors
K1-K6 Relay
5600 871 GB

X Electrical interfaces

218
Components, Vitotronic 100 and Vitotronic 300-K

Boiler coding card

Boiler Boiler coding card


Display in Identification Spare part no.
brief scan
Vitocrossal 300, type CT3 1040 7435 870 7837 015
Vitocrossal 200, type CM2 1041 7435 871 7837 016
Vitocrossal 300, type CR3,
CR3B
Vitocrossal 200, type CT2 1042 7435 872 7837 017
Vitocrossal 300, type CM3
Vitomax 300-LT 1070 7435 876 7837 021
Vitoplex 200, type SX2A 1001 7435 865 7837 010
Vitoplex 300, type TX3A 1010 7435 866 7837 011
Vitoradial 300-T
Vitorond 200, type VD2, VD2A 1020 7435 867 7837 012

Sensors

Boiler water, cylinder, flow (Therm-Control sensor), return and


room temperature sensors

Note
■ The flow temperature sensor can be
used as a contact or immersion tem-
perature sensor.
■ The flow temperature sensor in the
mixer extension kit is a contact tem-
perature sensor.
■ The room temperature sensor is con-
Service
nected to terminals 3 and 4 in the
Vitotrol 300A.

Installation and service instruc-


tions for Vitotrol 300A
5600 871 GB

219
Components, Vitotronic 100 and Vitotronic 300-K

Sensors (cont.)

Viessmann NTC 10 KΩ (blue identifi- 1. Pull corresponding plug.


cation)
2. Check the sensor resistance and
20 compare it with the curve.

10 3. In the case of severe deviation, check


8
6 the installation and replace the sen-
4 sor if required.
Resistance in kΩ

1
0.8
0.6
0.4
10 30 50 70 90 110
Temperature in °C

Outside temperature sensor

Viessmann NTC 10 kΩ 1. Pull plug !.

200 2. Check the sensor resistance across


plug terminals "1" and "2" and com-
100 pare with the curve.
80
60
Resistance in kΩ

40 3. If the results are very different from


the curve, disconnect the wires from
20 the sensor and repeat the test on the
sensor.
10
8
6 4. Depending on the result, replace the
-20 -10 0 10 20 30 lead or the outside temperature sen-
Temperature in °C sor.

Flue gas temperature sensor, part no. 7452 531

When a limit entered in the Vitotronic 100


is reached (see coding address "1F" in
group 2 "Boiler"), a service message
5600 871 GB

appears.

220
Components, Vitotronic 100 and Vitotronic 300-K

Sensors (cont.)

Viessmann NTC 20 kΩ (orange identification)

40
20
10
Resistance in kΩ

0.1
0 20 40 60 80 100 120 140 160 180 200
Temperature in °C

1. Pull plug aG. 3. In the case of severe deviation, check


the installation and replace the sen-
2. Check the sensor resistance and sor if required.
compare it with the curve.

Plug-in adaptor for ext. safety equipment, part no. 7164 404

Connecting one plug-in adaptor

The plug-in adaptor is automatically rec- ■ Minimum pressure limiter


ognised by the control unit as a KM BUS ■ Additional high limit safety cut-out
subscriber. ■ Controlled external burner shutdown
The following external safety equipment ■ External burner demand (stage 1)
can be connected to EN 12828:
Service

■ Low water indicator


■ Maximum pressure limiter
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221
Components, Vitotronic 100 and Vitotronic 300-K

Plug-in adaptor for ext. safety equipment, part… (cont.)

B B B B

D D D C

X8
150 E 150 E 150 E 150 F
X7 X3 X2 X1
Ein Ein Ein Ein
TR TR TR TR
Ein Ein Ein Ein
TR TR TR TR
STB STB STB STB
N N N N

STB STB STB STB


X6 X4 X5

6 5 4 3 2 1 6 5 4 3 2 1
G
A

A Connection area C External burner start (stage 1)


B External safety equipment D Controlled external shutdown
X1 Additional high limit safety cut- E Plug aBÖ
out F Plug aBÖ of the control unit
or G Connection for cable with plug aBÖ
Temperature limiter to the control unit
X2 Minimum or maximum pressure H To the control panel or to the mes-
limiter sage facility
X3 Maximum pressure limiter
X7 Low water indicator
or
Plug aBÖ of a second plug
adapter

Observe the order of the connections Note


shown in the diagram. A plug must be inserted into every
Remove the jumper in plug aBÖ when socket "X1", "X2", "X3" and "X7" aBÖ.
connecting the external safety equip-
5600 871 GB

ment.

222
Components, Vitotronic 100 and Vitotronic 300-K

Plug-in adaptor for ext. safety equipment, part… (cont.)

Connecting two plug-in adaptors

Separate installation instructions Rotary selector setting

The rotary selector is located in the


Make the connections in plug-in adap- upper part of the plug-in adaptor.
tor 1 as described in the previous chap- Delivered condition: Setting 1
ter. Plug-in adaptor 1: Setting 1
In plug-in adaptor 2, the connections can Plug-in adaptor 2: Setting 2
be made in any order.

Radio clock receiver, part no. 7450 563

The radio clock receiver sets the time at


the control unit and any remote control
that may be connected, fully automati-
cally.

A B

12

Service

1 2 3
C D
1

A Outside temperature sensor D Red LED


B Radio clock receiver E Aerial
C Green LED
5600 871 GB

223
Components, Vitotronic 100 and Vitotronic 300-K

Radio clock receiver, part no. 7450 563 (cont.)

Connection

2-core lead, length max. 35 m with a


cross-section of 1.5 mm2.

Check reception

During reception, the green LED on the If the red LED flashes, rotate the aerial
radio clock receiver flashes. until reception is confirmed by the flash-
ing of the green LED.

Specification

IP rating IP 43
Permissible ambient tem-
perature during operation, −40 to +
storage and transport 70 °C

Extension kit, mixer, part no. 7441 998

Components:
■ Mixer motor, with 4.0 m connecting
cable (not for flanged mixer)
■ Plug for connecting the heating circuit
pump
■ Flow temperature sensor as contact
temperature sensor for capturing the
flow temperature, with 5.8 m long lead.
5600 871 GB

224
Components, Vitotronic 100 and Vitotronic 300-K

Extension kit, mixer, part no. 7441 998 (cont.)

Changing the rotational direction (if required)

1. Pull 3-pole plug A from mixer motor,


turn 180 ° and refit.

2. Check the rotational direction.

Mixer "Open"
Mixer "Close"

Manual mixer adjustment

Lift the motor lever, unhook the mixer


handle and pull plug A.

Mixer motor specification

Rated voltage 230 V~


Rated frequency 50 Hz
Power consumption 4W
Safety category II
Service
IP rating IP 42 to EN 60 529, ensure through
design/installation
Permissible ambient temperature
■ During operation 0 to +40 °C
■ During storage and transport –20 to +65 °C
5600 871 GB

225
Components, Vitotronic 100 and Vitotronic 300-K

Mixer motor, part no. 9522 487

For heating mixer DN 40 and 50.

Y2 Y1 N

52
?N
AUTO

M
1~

MAN

A Mixer motor Mixer open


B Coupling switch Mixer closed

Changing the rotational direction Specification

Interchange cores at terminals "Y1" and Rated voltage 230 V∼


"Y2". Rated frequency 50 Hz
Power consumption 3W
Checking the rotational direction IP rating IP 42
Torque 5 Nm
The mixer is moved to "Open" and Runtime for 90° ∢ 135 s
"Closed" using the control unit relay
test.

Manual mixer adjustment

Coupling switch B set to "MAN".


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226
Components, Vitotronic 100 and Vitotronic 300-K

Mixer motor, part no. Z004 344

For heating mixer DN 65 and 100.

12 11 Y2 Y1 N

52
100% ?N
0%
AUTO
M
1~

MAN

A Mixer motor Mixer open


B Coupling switch Mixer closed

Changing the rotational direction Specification

Interchange cores at terminals "Y1" and Rated voltage 230 V∼


"Y2". Rated frequency 50 Hz
Power consumption 4W
Checking the rotational direction IP rating IP 42
Torque 12 Nm
The mixer is moved to "Open" and Runtime for 90° ∢ 125 s
"Closed" using the control unit relay Service
test.

Manual mixer adjustment

Coupling switch B set to "MAN".


5600 871 GB

227
Components, Vitotronic 100 and Vitotronic 300-K

Temperature limiter for limiting the maximum temperature

Immersion thermostat, part no. 7151 728


Contact thermostat, part no. 7151 729

Electromechanical temperature limiter


according to the liquid expansion princi-
ple.
Switches the heating circuit pump off
C
L? N
when the set value has been exceeded.
In such cases, the flow temperature
reduces only slowly, i.e. it may be sev-
eral hours before the system restarts
again automatically.

Specification
Setting range 30 to 80 °C
Screw terminals
B
Terminals for 1.5 mm2
Switching differential
■ Immersion thermo-
stat max. 11 K
■ Contact thermostat max. 14 K

L? N

A M
1~

A Heating circuit pump


B Control thermostat (temperature
limiter)
C Plug sÖ of the thermostat (temper-
ature limiter) to the control unit
5600 871 GB

228
Components, Vitotronic 100 and Vitotronic 300-K

Extension EA1, part no. 7452 091

Service
DE1 Digital input 1 fÖ A Power supply for additional
DE2 Digital input 2 accessories
DE3 Digital input 3 aBJ Switching contact (floating)
0 - 10 V 0 - 10 V input aVG KM BUS
fÖ Power supply

Digital inputs DE1 to DE3

Functions: ■ External blocking with fault message


■ External heating mode changeover, input
5600 871 GB

separate for heating circuits 1 to 3 ■ External demand with minimum flow


■ External blocking temperature

229
Components, Vitotronic 100 and Vitotronic 300-K

Extension EA1, part no. 7452 091 (cont.)

■ Fault message input The effect of the heating program


■ Brief operation of the DHW circulation changeover is selected via coding
pump address "d5" in the "Heating circuit..."
group.
When connecting external contacts,
observe the requirements of safety cat- Duration of the changeover
egory II, i.e. 8.0 mm air-gap and creep ■ Contact permanently closed:
path or maintain a 2.0 mm insulation The changeover is enabled as long as
thickness against 'live' parts. the contact is closed.
■ Contact only closed briefly via push-
Input function assignment button:
The changeover is enabled for the
Select the input functions by means of time selected in coding address "F2" in
the following codes in the "General" the "Heating circuit..." group.
group at the boiler control unit:
■ DE1: Coding address "5d" DHW circulation pump runtime for
■ DE2: Coding address "5E" brief operation
■ DE3: Coding address "5F"
The DHW circulation pump is started by
Assigning the heating program closing the contact at DE1, DE2 or DE3
changeover function to the heating by means of a pushbutton. The runtime
circuits is adjusted via coding address "12" in the
"General" group.
The allocation of the heating program
changeover to the relevant heating cir-
cuit is selected via coding address "d8"
in the "Heating circuit..." group:
■ Code "d8:1": Changeover via input
DE1
■ Code "d8:2": Changeover via input
DE2
■ Code "d8:3": Changeover via input
DE3

Analogue input 0 - 10 V

The 0 - 10 V hook-up provides an addi- Note


tional set flow temperature: Ensure DC separation between the volt-
0 - 1 V is seen as "no set flow tempera- age output and the earth conductor of
ture". the on-site voltage source.
5600 871 GB

230
Components, Vitotronic 100 and Vitotronic 300-K

Extension EA1, part no. 7452 091 (cont.)

Coding address "1E" in the "General" 1 V ≙ 10 °C set value change


group: 10 V ≙ 100 °C set value change
■ "1E:0" ≙ temperature demand adjust- ■ "1E:1" ≙ temperature demand adjust-
able in the range from 0 to 100°C able in the range from 30 to 120°C
1 V ≙ 30 °C set value change
10 V ≙ 120 °C set value change

Output aBJ

Connection of a central fault message Select the function of output aBJ via cod-
facility or signalling reduced mode ing address "5C" in the "General"
(reduction of the heating circuit pump group.
speed).

Secondary air device Vitoair, part no. 7338 725, 7339 703

Service

A To the burner B To the control unit

Colour coding to DIN IEC 60757


5600 871 GB

BK black
GN/YE green/yellow
231
Components, Vitotronic 100 and Vitotronic 300-K

Secondary air device Vitoair, part no. 7338… (cont.)

Function check

Press the rotary selector at the motor


and simultaneously turn it to its central
position.
■ Enable burner from the control unit ⇒
The rotary selector should turn
towards "3".
■ Burner OFF ⇒
The rotary selector should turn
towards "5".

Emergency mode

Press the rotary selector on the motor


and turn clockwise to the limit, i.e.
beyond position "3".

5600 871 GB

232
Parts lists

Parts list Vitotronic 100

Ordering parts

The following information is required: 0049 Main PCB low voltage


■ Serial no. (see type plate A) 0050 PCB
■ Position number of the part (from this 0051 Optolink PCB and emissions test
parts list) switch
0052 Main PCB 230 V~
Standard parts are available from your 0054 Power supply unit PCB
local supplier. 0056 LON communication module
0057 LON cable
Parts 0058 LON terminator
0001 Hinges 0065 Burner connecting cable with plug
0004 Temperature controller rotary fA and burner connecting cable
selector with plug lÖ (for boilers with pres-
0006 Temperature controller stop dial sure-jet oil/gas burners)
0008 Supporting stay 0066 Burner connecting cable with plug
0011 Safety valve with wiring fA and burner connecting cable
0013 Casing front with frame (see pos. with plug lÖ for Vitocrossal
001) 0074 Connecting cable, 16-pole
0014 PCB cover 0080 Installation and service instruc-
0015 Front flap tions
0016 Casing, rear section 0081 Operating instructions
0018 Programming unit 0092 MCB/Fuse 6.3 A/250 V∼ (slow)
0019 Fascia left 0100 Plug for LV (7 pce)
0020 Fascia right 0101 Plug for pumps (3 pce)
0021 Ribbon cable, 10-PIN 0102 Plug gS (3 pce)
0023 Connecting cable, emissions test 0103 Plug aBH (3 pce)
switch 0104 Power plug fÖ (3 pce)
0024 Fuse holder cap for control fuse 0105 Plug aBÖ
0025 Fuse holder for control fuse 0106 Plug gÖ (3 pce)
0030 High limit safety cut-out
Service
0108 Plug aVD, aVG, aVH
0031 Temperature controller 0109 Burner plugs fA, lÖ, aBA and
0037 Emissions test switch, 1-pole a:A
0038 ON/OFF switch, 2-pole A Type plate
0039 Push button, single-pole
(test key "TÜV")
0042 Temperature sensor (boiler water
temperature sensor or cylinder
temperature sensor)
5600 871 GB

233
Parts lists

Parts list Vitotronic 100 (cont.)

0080
0051
0008
0019
0081 0023
0037 0013

0001

0015 A
0018 0021 0020

0016

0049

0014

0056
0052

0030 0031 0065


0050

0054
0066
0039 0042
0011 0038
0024
0004

0101
0025 0006 0102
0092 0103
0108 0109
0058 0101 0104

0100
0074 0102 0105
5600 871 GB

0057 0103 0106

234
Parts lists

Parts list Vitotronic 300-K

Ordering parts

The following information is required: 0038 ON/OFF switch, 2-pole


■ Serial no. (see type plate A) 0040 Outside temperature sensor !
■ Position number of the part (from this 0042 Temperature sensor with plug
parts list) 0045 Contact temperature sensor with
plug (flow temperature sensor)
Standard parts are available from your 0049 Main PCB low voltage
local supplier. 0048 Extension for heating circuits 2
and 3 with mixer, incl. cover
Parts 0050 PCB
0001 Hinge 0051 PCBs, Optolink and emissions
0008 Supporting stay test switch
0011 Safety valve with wiring 0052 Main PCB 230 V~
0013 Casing front with frame 0054 Power supply unit PCB
0014 PCB cover 0056 LON communication module
0015 Front flap 0057 LON cable
0016 Casing, rear section 0058 Terminator (2 pce)
0017 Mounting panel 0074 Connecting cable, 16-pole
0018 Programming unit 0080 Installation and service instruc-
0019 Fascia left tions
0020 Fascia right 0081 Operating instructions
0021 Ribbon cable, 10-pole 0092 MCB/Fuse 6.3 A/250 V∼ (slow)
0022 Connecting cable, extension for 0100 Plug for LV (7 pce)
heating circuits 2 and 3 with mixer 0101 Plug for pumps (3 pce)
0023 Connecting cable, emissions test 0102 Plug gS (3 pce)
switch 0103 Plug aBH (3 pce)
0024 Fuse holder cap for control fuse 0104 Power plug fÖ (3 pce)
0025 Fuse holder for control fuse 0106 Plug gÖ (3 pce)
0037 Emissions test switch, single-pole 0108 Plug aVD, aVG, aVH (3-pole) Service
5600 871 GB

235
Parts lists

Parts list Vitotronic 300-K (cont.)

0051 0008
0080
0019

0023 0013
0081
0037

0001

0015
0021 0020
A
0018

0016

0014
0017
0048 0049 0052

0056

0050
0038
0011
0024
0024
0025 0040
0025
0038
0054 0022 0042 0045
0058
0108
0092
0101
0101 0104
0074 0100 0102 0102
0103 0106
0057
0103
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236
Specification

Specification Vitotronic 100

Rated voltage 230 V∼


Rated frequency 50 Hz
Rated current 2x6A
Power consumption 10 W
Safety category I
IP rating IP 20 D to EN 60529, ensure
through design/installation
Function Type 1 B to EN 60730-1
Permiss. ambient temperature
■ During operation 0 to +40 °C
Installation in living spaces or
boiler rooms (standard ambi-
ent conditions)
■ During storage and transport −20 to +65 °C
Rated relay output breaking capacity at 230 V∼
sÖ Circulation pump, flue gas/water heat 4 (2) A∼*3
exchanger
or
Switching output
sL Shunt pump/boiler circuit pump 4 (2) A∼*3
gÖ Central fault message 4 (2) A∼*3
gS Butterfly valve
or
Motor, 3-way mixing valve, return tempera- 0.2 (0.1) A∼*3
ture control
fA Burner plug 6 (3) A∼
lÖ Burner plug (two-stage) 1 (0.5) A∼
lÖ Burner plug (modulating) 0.2 (0.1) A∼

Service
5600 871 GB

*3
Total max. 6 A∼
237
Specification

Specification Vitotronic 300-K

Rated voltage 230 V∼


Rated frequency 50 Hz
Rated current 6 A∼
Power consumption 10 W
Safety category I
IP rating IP 20 D to EN 60529, ensure
through design/installation
Function Type 1 B to EN 60730-1
Permiss. ambient temperature
■ During operation 0 to +40 °C
Installation in living spaces or
boiler rooms (standard ambi-
ent conditions)
■ During storage and transport −20 to +65 °C
Rated relay output breaking capacity at 230 V∼
sÖ Heating circuit pump 4 (2) A∼
or
Primary pump, primary store system
sA Circulation pump for cylinder heating 4 (2) A∼*3
sK DHW circulation pump 4 (2) A∼*3
sL Shunt pump/distribution pump 4 (2) A∼*3
gÖ Central fault message 4 (2) A∼*3
gS Mixer motor, extension kit, mixer
or
Motor, 3-way mixing valve, return tempera-
ture control
or
Motor, 3-way mixing valve, primary store sys- 0.2 (0.1) A∼*3
tem
5600 871 GB

*3
Total max. 6 A∼
238
Keyword index

Keyword index

A Code 1
Acknowledging a fault display ■ Vitotronic 100................................155
■ Vitotronic 100................................117 ■ Vitotronic 300-K............................166
■ Vitotronic 300-K............................123 Code 2
Acknowledging a service display ■ Vitotronic 100................................158
■ Vitotronic 100................................111 ■ Vitotronic 300-K............................178
■ Vitotronic 300-K............................116 Codes, resetting
Actuators, connecting..................67, 84 ■ Vitotronic 100................................158
Adaptive cylinder heating.................153 ■ Vitotronic 300-K............................166
Apartment building...........................152 Coding addresses, matching
Automatic mode...............................151 ■ Vitotronic 100..................................98
Auxiliary function for DHW heating. .152 ■ Vitotronic 300-K..............................99
Commissioning..................................97
B Components.....................................219
Boiler, adding to boiler sequence.......72 Connection and wiring diagram
Boiler coding card ■ Vitotronic 100................................209
■ Identification.................................219 ■ Vitotronic 300-K............................214
■ Inserting..........................................61 Controlled external shutdown..........222
Boilers connected in parallel............137 Control unit
Boilers connected in series..............137 ■ Assembly........................................95
Boiler sequence selection................100 ■ Opening..........................................96
Boiler water temperature control......134 Control unit to LON, connecting.......101
Boiler water temperature sensor......219 Cylinder priority con-
Brief scan trol............................144, 152, 172, 201
■ Vitotronic 100................................110 Cylinder temperature control............151
■ Vitotronic 300-K............................114 Cylinder temperature sensor............219
Burner
■ Base load......................................162 D
■ Blocking..........................................70 Date setting........................................97
■ Connecting.....................................73 Detached house...............................151
■ Maximum output...........................162 DHW circulation pump.....................152
■ Minimum runtime..........................163 DHW heating............................151, 152
■ Offset............................................163 Differential temperature...................148
■ Stop differential.............................163
■ Switching hysteresis.....................135 E
Burner fuel consumption..........164, 165 Economy circuits..............................144
Electrical connections, overview
C ■ Vitotronic 100..................................59
Cascade control unit........................136 ■ Vitotronic 300-K..............................80
Central control..................................147 Emergency mode.............................232
Central fault message facility ERB50 function................................135
5600 871 GB

■ Vitotronic 100..................................68 ERB80 function................................135


■ Vitotronic 300-K..............................84 Extension EA1.................................229

239
Keyword index

Keyword index (cont.)

Extension kit, mixer..........................224 L


External blocking 86 Language, changing..........................97
■ Boiler..............................................72 LON communication module insertion62
■ Burner.............................................70 LON subscriber check......................103
External changeover of multi stage/mod- Low water indicator....................69, 222
ulating burners...................................71
External connections..........................68 M
External demand Making the LON connection...............90
■ Via 0 – 10 V input...........................85 Maximum pressure limiter..........69, 222
■ Via switching contact......................84 Minimum pressure limiter...........69, 222
External heating program changeover88 Mixer economy function...................144
External mixer close...........................87 Mixer motor..............................226, 227
External mixer open...........................87 Mixer motor, connecting.....................84
External safety equipment.................68 Mixer motor, rotational direction226, 227
Mixing valve, connecting..............67, 84
F Modulating burner..............................71
Fault codes Modulating burner, matching the control
■ Vitotronic 100................................118 unit.....................................................99
■ Vitotronic 300-K............................124 Multi stage burner..............................71
Fault history.....................................123
Fault memory...................................123 O
Fault message call-up......................123 Operating data, scanning
Flow temperature control.................148 ■ Vitotronic 100................................110
Flow temperature sensor.................219 ■ Vitotronic 300-K............................113
Flue gas/water heat exchanger Outputs, checking
■ With boiler circuit pump..................55 ■ Vitotronic 100................................104
■ With shunt pump.............................53 ■ Vitotronic 300-K............................105
Flue gas temperature sensor...........220 Outside temperature........................143
Frost protection................................147 Outside temperature sensor............220

H P
Heating circuit control unit................142 Parts list
Heating circuit pump logic................144 ■ Vitotronic 100................................233
Heating circuit pump logic function. .144 ■ Vitotronic 300-K............................235
Heating curve...........................106, 143 PCBs
Heating curve level..........................108 ■ Vitotronic 100................................209
Heating curve slope.........................108 ■ Vitotronic 300-K............................214
Heating program changeover............88 Plug aBÖ....................................68, 222
Heat-up time reduction.....................149 Plug-in adaptor for external safety equip-
High limit safety cut-out ment.................................................221
■ Additional......................................222 Power cable.......................................93
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■ Adjusting.........................................63 Power supply.....................................93


■ Testing............................................97 Primary store system.........49, 152, 154

240
Keyword index

Keyword index (cont.)

Priority control..........................144, 152 Service menu call-up, Vitotronic 300-


Provisional burner operation..............69 K.......................................................113
Pumps Servomotor, mixing valve, heat
■ Connecting...............................65, 83 exchanger set..................................193
■ Run-on..........................................153 Servomotor mod. burner..................163
■ Underfloor heating circuit................83 Set DHW temperature......................152
Solar control module........................152
Q Solar control unit..............................152
Quick heat-up...................................143 Specification
Quick setback..................................144 ■ Vitotronic 100................................237
■ Vitotronic 300-K............................238
R Standalone control...........................137
Radio clock receiver.........................223 Standard set room temperature.......108
Raising the reduced room tempera- Start optimisation.....................163, 205
ture...................................................148 Stop optimisation.............................205
Reduced room temperature, raising 148 Strain relief.........................................60
Reduced set room temperature.......108 Switching hysteresis
Relay test ■ Heat demand-dependent..............135
■ Vitotronic 100................................104 ■ Permanent....................................135
■ Vitotronic 300-K............................105 System dynamics, mixer..........147, 206
Return temperature control..............162
Room temperature...........................143 T
Room temperature sensor...............219 Temperature controller, adjusting......63
Temperature limiter..........................228
S Therm-Control..........................147, 162
Screed drying...................................144 Therm-Control sensor......................219
Secondary air device Vitoair............231 Three-phase burner
Selecting the set room temperature.107 ■ Potential-free safety chain..............77
Sensors ■ Safety chain not potenial-free.........79
■ Vitotronic 100..................................65 Time program
■ Vitotronic 300-K..............................82 ■ Central heating.............................143
Sensors, checking ■ DHW heating................................151
■ Vitotronic 100................................104 Time setting.......................................97
■ Vitotronic 300-K............................105 Troubleshooting
Sequential control............................138 ■ Vitotronic 100................................117
Service display reset ■ Vitotronic 300-K............................123
■ Vitotronic 100................................111 Two-stage burner, matching the control
■ Vitotronic 300-K............................116 unit.....................................................98
Service display scan
■ Vitotronic 100................................111 U
■ Vitotronic 300-K............................116 Underfloor heating circuit...................83
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Service level call-up, Vitotronic 100. 110


Service level exit, Vitotronic 100......110

241
Keyword index

Keyword index (cont.)

V W
Vitoair...............................................231 Wiring diagram
Vitosolic............................................152 ■ Vitotronic 100................................209
■ Vitotronic 300-K............................214

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242
5600 871 GB

243
Printed on environmentally friendly,
chlorine-free bleached paper
Subject to technical modifications.

Applicability

Serial No.:
7441810 7498901 7441816 7498906

Viessmann Werke GmbH&Co KG Viessmann Limited


D-35107 Allendorf Hortonwood 30, Telford
Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB
5600 871 GB

Fax: +49 6452 70-2780 Telephone: +44 1952 675000


www.viessmann.com Fax: +44 1952 675040
E-mail: info-uk@viessmann.com
244

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