Professional Documents
Culture Documents
instructions
for contractors
Vitotronic 100
Type GC1B
Digital boiler control unit
Vitotronic 300-K
Type MW1B
Weather-compensated, digital cascade control unit
Safety instructions
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
! Please note
This symbol warns against the
risk of material losses and envi-
– the appropriate Building Regulation
either the Building regulations, the
Building Regulation (Scotland),
ronmental pollution. Building Regulations (Northern Ire-
land),
Note – the Water Fittings Regulation or
Details identified by the word "Note" con- Water Bylaws in Scotland,
tain additional information. – the current I.E.E. Wiring Regula-
tions.
Target group
If you smell gas
These instructions are exclusively
designed for qualified personnel. Danger
■ Work on gas equipment must only be Escaping gas can lead to explo-
carried out by a qualified gas fitter. sions which may result in serious
■ Work on electrical equipment must injury.
only be carried out by a qualified elec- ■ Never smoke. Prevent naked
trician. flames and sparks. Never
■ The system must be commissioned by switch lights or electrical appli-
the system installer or a qualified per- ances ON or OFF.
son authorised by the installer. ■ Close the gas shut-off valve.
■ Open windows and doors.
Regulations ■ Remove all people from the
danger zone.
Observe the following when working on ■ Notify your gas or electricity
this system supplier from outside the build-
■ all legal instructions regarding the pre- ing.
vention of accidents, ■ Shut off the electricity supply to
■ all legal instructions regarding envi- the building from a safe place
ronmental protection, (outside the building).
■ the Code of Practice of relevant trade
associations,
5600 871 GB
2
Safety instructions
! Please note
Electronic modules can be dam-
aged by electro-static dis-
charges.
Touch earthed objects, such as
heating or water pipes, to dis-
charge static loads.
Repair work
! Please note
Repairing components which ful-
fil a safety function can compro-
mise the safe operation of your
heating system.
Replace faulty components only
with original Viessmann spare
parts.
5600 871 GB
3
Index
Index
Installation instructions
Preparing for installation
Designations in the system examples.................................................................. 8
Overview of system examples.............................................................................. 8
System example 1, ID: 4605069.......................................................................... 10
System example 2, ID: 4605070.......................................................................... 18
System example 3, ID: 4605074.......................................................................... 26
System example 4, ID: 4605079.......................................................................... 34
System example 5, ID: 4605081.......................................................................... 42
System extension................................................................................................. 49
4
Index
Index
Service instructions
Commissioning, Vitotronic 100 and Vitotronic 300-K
Testing the high limit safety cut-out...................................................................... 97
Changing the language on the Vitotronic 300-K.................................................. 97
Setting the date and time on the Vitotronic 300-K................................................ 97
Matching the coding addresses to the system version......................................... 98
Selecting the boiler sequence at the Vitotronic 300-K......................................... 100
Connecting the control unit to the LON................................................................ 101
Checking actuators and sensors at the Vitotronic 100......................................... 104
Checking actuators and sensors at the Vitotronic 300-K..................................... 105
Adjusting heating curves...................................................................................... 106
5
Index
Index
Plug-in adaptor for ext. safety equipment, part no. 7164 404.............................. 221
Radio clock receiver, part no. 7450 563............................................................... 223
6
Index
Index (cont.)
Parts lists
Parts list Vitotronic 100......................................................................................... 233
Parts list Vitotronic 300-K..................................................................................... 235
Specification
Specification Vitotronic 100.................................................................................. 237
Specification Vitotronic 300-K.............................................................................. 238
7
Preparing for installation
qE eE rR
2/52M1 M 2/52M2 M
2/21
qE
20M1
2/21
21
28
50
2/28 2
qW
2/1
2M1
40
145
20M2,24
1
5
3
8
(5Sol)
20M1
52M1
52M2
(6)
21
28
50
X2 4
2/5
qQ 2
qR
2/5Sol 2/5
2M1
2M2
40
145
20M2,24
1
5
26/S2
qQ
1 9
8
Preparing for installation
■ These system examples are merely ■ With the Vitotronic 100, the communi-
recommendations and must therefore cation module is part of the standard
be checked on site for completeness delivery.
Installation
and function. ■ With the Vitotronic 300-K, the commu-
■ Connect three-phase consumers via nication module is built-in.
additional contactors.
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9
Preparing for installation
30 --LON--
--3/2M1--
--52M1--
--20M1--
-230V-
18 22 26
19 23
--7/2M2-- --7/2M3-- -30/3/2M1-
27
20 24 28
--7/20M2-- --7/20M3-- -30/20M1-
--7/3/2-- 5
16
--7/21--
WW
--8/52A1--
--3/52A1--
--13/52A1--
17
--7/28-- 4
12
--13/3/2--
--8/3/2--
--13/17A--
--8/17A--
3 11
6
2 10
--7/1--
15
--7/5A--
14 1 9
KW
--KM BUS--
--LON--
--LON--
--LON--
--LON--
--LON--
--2M3--
--2M2--
--17A--
--17A--
--3/2--
--3/2--
--3/2--
--5A--
--1--
7 8 13
--21--
--28--
--52M2--
--20M2--
--52M3--
--20M3--
--52A1--
--52A1--
--230V--
--230V--
--230V--
Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB
10
Preparing for installation
Equipment required
Pos. Designation
1 Boiler I
2 Therm-Control temperature sensor
3 Boiler water temperature sensor KTS
4 Motorised butterfly valve
5 Flow temperature sensor, common heating flow VTS as
■ contact temperature sensor (standard delivery for Vitotronic 300-K)
or
■ Immersion temperature sensor
Installation
6 Outside temperature sensor ATS
7 Vitotronic 300-K
8 Vitotronic 100
9 Boiler II
qP Therm-Control temperature sensor
qQ Boiler water temperature sensor KTS
qW Motorised butterfly valve
qE Vitotronic 100
qR DHW cylinder
qT Cylinder temperature sensor STS
qZ Circulation pump for cylinder heating UPSB
qU DHW circulation pump ZP
qI Heating circuit 2
wP Heating circuit pump M2
Extension kit for one heating circuit with mixer:
qO Flow temperature sensor M2 as contact temperature sensor
and
wQ Mixer motor M2
or
qO Flow temperature sensor M2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wQ Mixer motor for flanged mixer M2
wW Heating circuit 3
wR Heating circuit pump M3
Extension kit for one heating circuit with mixer:
wE Flow temperature sensor M3 as contact temperature sensor
5600 871 GB
and
wT Mixer motor M3
11
Preparing for installation
Pos. Designation
or
wE Flow temperature sensor M3 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wT Mixer motor for flanged mixer M3
wZ Heating circuit 1 at the Vitotronic 200-H eP
wI Heating circuit pump M1
Extension kit for one heating circuit with mixer:
wU Flow temperature sensor M1 as contact temperature sensor
and
wO Mixer motor M1
or
wU Flow temperature sensor M1 as a
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wO Mixer motor for flanged mixer M1
eP Vitotronic 200-H
and
LON communication module (accessory)
and
LON connecting cable (accessory)
eQ Outside temperature sensor ATS
Boiler accessories
eR Plug-in adaptor for external safety equipment
eT Minimum pressure limiter SDB
eZ Maximum pressure limiter SDB
eU Water level limiter (low water indicator) WB
eI Central fault message system S
eO Flue gas temperature sensor AGS
External hook-ups
zR ■ External changeover of stepped/modulating burners
zI ■ External boiler blocking
zO ■ Start boiler externally as the last one in the boiler sequence
System accessories
eE Vitotrol 200A or Vitotrol 300A
eI Central fault message system S
5600 871 GB
rP ON/OFF switch
12
Preparing for installation
Pos. Designation
rU Radio clock receiver
rI Vitocom 100
tP KM BUS distributor, for several KM BUS subscribers
zP Extension EA1
zQ 1 switching output (floating changeover contact):
■ Switching a feed pump to a substation
■ Signalling reduced mode for a heating circuit
zW 1 analogue input (0 – 10 V):
■ Specifying the set system flow temperature
zE 3 digital inputs:
Installation
■ External heating program changeover, separately adjustable for heating
circuits 1 to 3
■ External demand
■ External blocking with fault message
■ Fault message input
■ Short term operation of DHW circulation pump
External hook-ups
zT ■ External blocking/mixer closed
zZ ■ External demand
zU ■ External heating program changeover/mixer open
uP LON communication module (standard delivery Vitotronic 300-K) for com-
munication with the following components:
Vitotronic boiler and heating circuit control units
Vitocom 200 and 300
Vitogate 200, type EIB
5600 871 GB
13
Preparing for installation
7 7
LP A3
40 LP A1
N 7
156 2
L 40 M2 19
Low voltage
2 M2 1
L
40 230 V/ 50 Hz 2
N 2 M3 M3 23
1
N
50 S 38 N
M M2
L 20 M2 20
230 V / 50 Hz
1~
N L
29 N
L 20 M3
M M3 24
1~
N L
230 V / 50 Hz
20 A1
L N
M M2
N 52 M2 1~ 21
52 A1
N
N M M3
52 M3 1~ 25
M UPSB
21 1~ 16
L
N L 7
M ZP
28 1~ 17 40
L N 156
LP A2
3 50 KM BUS distributor
146 2 66
1 3
145 2
3 7 KM BUS 33
65 3 1
143 2 2 145
1 67 145
1
4
17B 3 3
3
2 145 2
2 KM BUS 48
17A 1 1
1
4 40
60 EA1
Low voltage
5B
3
2 L
5A STS 15 230 V/ 50 Hz
1 40
N
2
3/2 VTS 5 N
1 40A
L
47 P
3 157 Ö 61
1 2 S
ATS 6
1
4 4
145 0-10 V 62
3 50 3
2 2
145 145 DE3 63
1 1
2
LON LON 8 DE2 63
1
70 2
DE1 63
1
1
145
2
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14
Preparing for installation
8 / 13
LP A3 90
151 41
4 34
90
4
7 SDB 35
41 P
7 4
150 145 P SDB 36
3 4
N 8 / 13 2 WB 37
156
L 145 1
N 40
156
L
L
230 V / 50 Hz
40 230 V/ 50 Hz
N
N
50 S 38
L
N
Installation
29
L
N
20 A1
L
N
52 A1 M
1~ 4 / 12
N
21
L
N
28
L
LP A2
3
146 2
1 64
3 69
143 2
1 68
2
15 AGS 39
1
4
17B
3
Low voltage
2
17A T1 2 / 10
1
4
5B
3
2
5A
1
2
3/2 KTS 3 / 11
1
3
1 2
1
4 34
145
3 145
2
145
1
LON LON 7 / 8 / 13 / 30
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15
Preparing for installation
30
LP A3
N 40
156
L
L
40 230 V/ 50 Hz
N
N
50 S 38
L
N
29
L
N
20 M1 M M1 28
230 V / 50 Hz
1~
L
N
52 M1 M M1
1~ 29
N
21
L
N
28
L
LP A2
3
146 2
1
3
143 2
1
4
17B
3
2
17A
1
4
5B
Low voltage
3
2
5A
1
2
3/2 M1 27
1
3
1 2
ATS 31
1
4
145
3
2
145
1
LON LON 7 / 8 / 13 / 70
16
Preparing for installation
Installation
35:1 "Cascade" Vitotronic 300-K with one Vitotronic 100
35:2 "Cascade" Vitotronic 300-K with two Vitotronic 100
35:3 "Cascade" Vitotronic 300-K with three Vitotronic 100
35:4 "Cascade" Vitotronic 300-K with four Vitotronic 100
5600 871 GB
17
Preparing for installation
Multi boiler system: With shunt pump for every boiler for return
temperature raising
34 --LON--
--3/2M1--
--52M1--
--20M1--
--230V-
22 26 30
23 27
--4/2M2-- --4/2M3-- -34/3/2M1-
31
24 28 32
--4/20M2-- --4/20M3-- -34/20M1-
--4/3/2-- 6
21
--4/21--
WW
--3/52A1--
--13/52A1--
8 --3/17B-- 15 --13/17B--
--13/29--
--3/29--
20
--4/28-- 7 9 16
14
--13/3/2--
--3/3/2--
--3/17A-- --13/17A--
5
2 10 12 17
--4/1--
19
--4/5A--
18 1 11
KW
--KM BUS--
--LON--
--LON--
--LON--
--LON--
--LON--
--2M3--
--2M2--
--17A--
--17B--
--17A--
--17B--
--3/2--
--3/2--
--3/2--
--5A--
--1--
4 3 13
--21--
--28--
--52M2--
--20M2--
--52M3--
--20M3--
--52A1--
--29--
--52A1--
--29--
--230V--
--230V--
--230V--
Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB
18
Preparing for installation
Equipment required
Pos. Designation
1 Boiler I
2 Boiler water temperature sensor KTS
3 Vitotronic 100
4 Vitotronic 300-K
5 Outside temperature sensor ATS
6 Flow temperature sensor, common heating flow VTS as
■ contact temperature sensor (standard delivery for Vitotronic 300-K)
or
Installation
■ Immersion temperature sensor
7 Motorised butterfly valve
8 Temperature sensor T2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
9 Shunt pump
qP Temperature sensor T1 as
■ contact temperature sensor
or
■ Immersion temperature sensor
qQ Boiler II
qW Boiler water temperature sensor KTS
qE Vitotronic 100
qR Motorised butterfly valve
qT Temperature sensor T2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
qZ Shunt pump
qU Temperature sensor T1 as
■ contact temperature sensor
or
■ Immersion temperature sensor
qI DHW cylinder
qO Cylinder temperature sensor STS
wP DHW circulation pump ZP
wQ Circulation pump for cylinder heating UPSB
wW Heating circuit 2
5600 871 GB
19
Preparing for installation
Pos. Designation
wE Flow temperature sensor M2 as contact temperature sensor
and
wT Mixer motor M2
or
wE Flow temperature sensor M2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wT Mixer motor for flanged mixer M2
wZ Heating circuit 3
wI Heating circuit pump M3
Extension kit for one heating circuit with mixer:
wU Flow temperature sensor M3 as contact temperature sensor
and
wO Mixer motor M3
or
wU Flow temperature sensor M3 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wO Mixer motor for flanged mixer M3
eP Heating circuit 1 at the Vitotronic 200-H eR
eW Heating circuit pump M1
Extension kit for one heating circuit with mixer:
eQ Flow temperature sensor M1 as contact temperature sensor
and
eE Mixer motor M1
or
eQ Flow temperature sensor M1 as a
■ contact temperature sensor
or
■ Immersion temperature sensor
and
eE Mixer motor for flanged mixer M1
eR Vitotronic 200-H
and
LON communication module (accessory)
and
5600 871 GB
20
Preparing for installation
Pos. Designation
eT Outside temperature sensor ATS
Boiler accessories
eZ Plug-in adaptor for external safety equipment
eU Minimum pressure limiter SDB
eI Maximum pressure limiter SDB
eO Water level limiter (low water indicator) WB
rQ Flue gas temperature sensor AGS
rO Central fault message system S
External hook-ups
zR ■ External changeover of stepped/modulating burners
Installation
zI ■ External boiler blocking
zO ■ Start boiler externally as the last one in the boiler sequence
System accessories
rP ON/OFF switch
rO Central fault message system S
tP Vitotrol 200A or Vitotrol 300A
tQ Radio clock receiver
tW Vitocom 100
tE KM BUS distributor, for several KM BUS subscribers
zP Extension EA1
zQ 1 switching output (floating changeover contact):
■ Switching a feed pump to a substation
■ Signalling reduced mode for a heating circuit
zW 1 analogue input (0 – 10 V):
■ Specifying the set system flow temperature
zE 3 digital inputs:
■ External heating program changeover, separately adjustable for heating
circuits 1 to 3
■ External demand
■ External blocking with fault message
■ Fault message input
■ Short term operation of DHW circulation pump
External hook-ups
zT ■ External blocking/mixer closed
zZ ■ External demand
zU ■ External heating program changeover/mixer open
uP LON communication module (standard delivery Vitotronic 300-K) for com-
munication with the following components:
Vitotronic boiler and heating circuit control units
Vitocom 200 and 300
5600 871 GB
21
Preparing for installation
4 4
LP A3
N 4 40 LP A1
156
L 40 2 M2 23
Low voltage
2 M2 1
L
40 230 V/ 50 Hz
N 2 27
2 M3 M3
1
N
50 S 49 N
L M
230 V / 50 Hz
20 M2 1~ M2 24
N L
29
L N
M M3
20 M3 1~ 28
N L
20 A1
230 V / 50 Hz
L N
N M M2
52 M2 1~ 25
52 A1
N
N M
M 52 M3 1~ M3 29
21 1~ UPSB 21
L
N
28 M ZP 20 L 4
1~ 40
L 156
N
LP A2
3 53 KM BUS distributor
146 2 66
1 3
3 145 2
65 4 KM BUS 50
143 2 3 1
1 67 2 145
145
1
4
17B
3 3 3
2 2 145 2
17A KM BUS 52
1 1 1
4 40
Low voltage
5B 60 EA1
3
2 L
5A STS 19
1 230 V/ 50 Hz
40
N
2
3/2 VTS 6 N
1
40A
L
51 P
3 61
157 Ö
1 2
ATS 5 S
1
4 4
145 0-10 V 62
3 53 3
2
145 145 2
1 DE3 63
1
LON LON 3 2
DE2 63
1
70
2
DE1 63
1
1
145
2
5600 871 GB
22
Preparing for installation
3 / 13
LP A3 90
151 41
4 36
90
4
7 SDB 37
41 P
7 4
150 145 P SDB 38
3 4
N 3 / 13 2 WB 39
156
L 145 1
N 40
156
L
L
230 V / 50 Hz
40 230 V/ 50 Hz
N
N
50 S 49
L
N
Installation
M BP 9 / 16
29 1~
L
N
20 A1
L
N
52 A1 M
1~ 7 / 14
N
21
L
N
28
L
LP A1
3
146 2
1 64
3 69
143 2
1 68
2
15 AGS 41
1
4
17B T2 8 / 15
3
2
17A T1 10 / 17
Low voltage
1
4
5B
3
2
5A
1
2
3/2 KTS 2 / 12
1
3
1 2
1
4 36
145
3 145
2
145
1
LON LON 4 / 3 / 13 / 34
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23
Preparing for installation
34
LP A3
N 40
156
L
L
40 230 V/ 50 Hz
N
N
50 S 49
L
N
29
L
N
20 M1 M M1 32
230 V / 50 Hz
1~
L
N
52 M1 M M1
1~ 33
N
21
L
N
28
L
LP A2
3
146 2
1
3
143 2
1
4
17B
3
2
17A
1
4
5B
Low voltage
3
2
5A
1
2
3/2 M1 31
1
3
1 2
1 ATS 35
4
145
3
2
145
1
LON LON 4 / 3 / 13 / 70
matic recognition.
24
Preparing for installation
Installation
00:7,
00:8
35:1 "Cascade" Vitotronic 300-K with one Vitotronic 100
35:2 "Cascade" Vitotronic 300-K with two Vitotronic 100
35:3 "Cascade" Vitotronic 300-K with three Vitotronic 100
35:4 "Cascade" Vitotronic 300-K with four Vitotronic 100
5600 871 GB
25
Preparing for installation
Multi boiler system: Boilers with boiler circuit pump and 3-way
mixing valve for return temperature control
32 --LON--
--3/2M1--
--52M1--
--20M1--
--230V-
20 24 28
21 25
--4/2M2-- --4/2M3-- -32/3/2M1-
29
22 26 30
--4/20M2-- --4/20M3-- -32/20M1-
6
--4/3/2--
19
--4/21--
WW
18 --3/52A1-- --12/52A1--
--4/28-- 9 15
7 13
--3/29-- --12/29--
--12/3/2--
--3/3/2--
--3/17A-- --12/17A--
5 2 11
8 14
--4/1--
17
--4/5A--
16 1 10
KW
--KM BUS--
--LON--
--LON--
--LON--
--LON--
--LON--
--2M3--
--2M2--
--17A--
--17A--
--3/2--
--3/2--
--3/2--
--5A--
--1--
4 3 12
--21--
--28--
--52M2--
--20M2--
--52M3--
--20M3--
--52A1--
--29--
--52A1--
--29--
--230V--
--230V--
--230V--
Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB
26
Preparing for installation
Equipment required
Pos. Designation
1 Boiler I
2 Boiler water temperature sensor KTS
3 Vitotronic 100
4 Vitotronic 300-K
5 Outside temperature sensor ATS
6 Flow temperature sensor, common heating flow VTS as
■ contact temperature sensor (standard delivery for Vitotronic 300-K)
or
Installation
■ Immersion temperature sensor
7 3-way mixing valve
8 Temperature sensor T1 as
■ contact temperature sensor
or
■ Immersion temperature sensor
9 Boiler circuit pump
qP Boiler II
qQ Boiler water temperature sensor KTS
qW Vitotronic 100
qE 3-way mixing valve
qR Temperature sensor T1 as
■ contact temperature sensor
or
■ Immersion temperature sensor
qT Boiler circuit pump
qZ DHW cylinder
qU Cylinder temperature sensor STS
qI DHW circulation pump ZP
qO Circulation pump for cylinder heating UPSB
wP Heating circuit 2
wW Heating circuit pump M2
Extension kit for one heating circuit with mixer M2:
wQ ■ Flow temperature sensor M2 as contact temperature sensor
and
wE ■ Mixer motor
or
wQ Flow temperature sensor M2 as
■ contact temperature sensor
5600 871 GB
or
■ Immersion temperature sensor
27
Preparing for installation
Pos. Designation
wE Mixer motor M2 for flanged mixer M2
wR Heating circuit 3
wZ Heating circuit pump M3
Extension kit for one heating circuit with mixer M3:
wT ■ Flow temperature sensor M3 as contact temperature sensor
and
wU ■ Mixer motor
or
wT Flow temperature sensor M3 as
■ contact temperature sensor
or
■ Immersion temperature sensor
wU Mixer motor M2 for flanged mixer M3
wI Heating circuit 1 at the Vitotronic 200-H eW
eP Heating circuit pump M1
Extension kit for one heating circuit with mixer:
wO Flow temperature sensor M1 as contact temperature sensor
and
eQ Mixer motor M1
or
wO Flow temperature sensor M1 as a
■ contact temperature sensor
or
■ Immersion temperature sensor
and
eQ Mixer motor for flanged mixer M1
eW Vitotronic 200-H
and
LON communication module (accessory)
and
LON connecting cable (accessory)
eE Outside temperature sensor ATS
Boiler accessories
eR Plug-in adaptor for external safety equipment
eT Minimum pressure limiter SDB
eZ Maximum pressure limiter SDB
eU Water level limiter (low water indicator) WB
eO Flue gas temperature sensor AGS
rU Central fault message system S
External hook-ups
5600 871 GB
28
Preparing for installation
Pos. Designation
zI ■ External boiler blocking
zO ■ Start boiler externally as the last one in the boiler sequence
System accessories
rP ON/OFF switch
rU Central fault message system S
rI Vitotrol 200A or Vitotrol 300A
rO Radio clock receiver
tW Vitocom 100
tE KM BUS distributor, for several KM BUS subscribers
zP Extension EA1
Installation
zQ 1 switching output (floating changeover contact):
■ Switching a feed pump to a substation
■ Signalling reduced mode for a heating circuit
zW 1 analogue input (0 – 10 V):
■ Specifying the set system flow temperature
zE 3 digital inputs:
■ External heating program changeover, separately adjustable for heating
circuits 1 to 3
■ External demand
■ External blocking with fault message
■ Fault message input
■ Short term operation of DHW circulation pump
External hook-ups
zT ■ External blocking/mixer closed
zZ ■ External demand
zU ■ External heating program changeover/mixer open
uP LON communication module (standard delivery Vitotronic 300-K) for com-
munication with the following components:
Vitotronic boiler and heating circuit control units
Vitocom 200 and 300
Vitogate 200, type EIB
5600 871 GB
29
Preparing for installation
4
4
LP A3
40
N 4 LP A1
156
L 40
2 M2 21
Low voltage
L 2 M2 1
40 230 V/ 50 Hz
N 2
2 M3 M3 25
N 1
50 S 47
L N
230 V / 50 Hz
M M2
N 20 M2 1~ 22
29 L
L N
M M3
N 20 M3 1~ 26
20 A1 L
230 V / 50 Hz
L
N
N
M M2
52 M2 1~ 23
52 A1
N
N
M UPSB M M3
21 1~ 19 52 M3 1~ 27
L
N
M ZP
28 1~ 18 L 4
L 40
N 156
LP A2
3
146 2 66 53 KM BUS distributor
1
3
3 65 145 2
143 2 4 KM BUS 48
3 1
1 67
2 145
145
4 1
17B
3
3 3
2
17A 2 145 2
1 KM BUS 52
1 1
4
Low voltage
5B
3 60 EA1 40
2
5A STS 17
1 L
40 230 V/ 50 Hz
2 N
3/2 VTS 6
1 N
40A
L
49
3 P
1 2 61
ATS 5 157 Ö
1 S
4
145
3 4
2 53 0-10 V 62
3
145
1 145 2
DE3 63
1
LON LON 3 2
DE2 63
70 1
2
DE1 63
1
1
145
2
5600 871 GB
30
Preparing for installation
3 / 12
LP A3 90
151 41
4 34
90
4
7 SDB 35
41 P
7 4
150 145 P SDB 36
3 4
N 3 / 12 2 WB 37
156
L 145 1
N 40
156
L
L
230 V / 50 Hz
40 230 V/ 50 Hz
N
N
50 S 47
L
N
Installation
M KKP 9 / 15
29 1~
L
N
20 A1
L
N
52 A1 M
1~ 7 / 13
N
21
L
N
28
L
LP A1
3
146 2
1 64
3 69
143 2
1 68
2
15 AGS 39
1
4
17B
3
2
17A T1 8 / 14
Low voltage
1
4
5B
3
2
5A
1
2
3/2 KTS 2 / 11
1
3
1 2
1
4 34
145
3 145
2
145
1
LON LON 4 / 3 / 12 / 32
5600 871 GB
31
Preparing for installation
32
LP A3
N 40
156
L
L
40 230 V/ 50 Hz
N
N
50 S 47
L
N
230 V / 50 Hz
29
L
N
20 M1 M M1
1~ 30
L
N
52 M1 M M1
1~ 31
N
21
L
N
28
L
LP A2
3
146 2
1
3
143 2
1
4
17B
3
2
17A
1
4
5B
Low voltage
3
2
5A
1
2
3/2 M1 29
1
3
1 2
ATS 33
1
4
145
3
2
145
1
LON LON 4 / 3 / 12 / 70
32
Preparing for installation
Installation
00:7,
00:8
35:1 "Cascade" Vitotronic 300-K with one Vitotronic 100
35:2 "Cascade" Vitotronic 300-K with two Vitotronic 100
35:3 "Cascade" Vitotronic 300-K with three Vitotronic 100
35:4 "Cascade" Vitotronic 300-K with four Vitotronic 100
5600 871 GB
33
Preparing for installation
29 --LON--
--3/2M1--
--52M1--
--20M1--
--230V-
17 21 25
18 22
--5/2M2-- --5/2M3-- -29/3/2M1-
26
19 23 27
--5/20M2-- --5/20M3-- -29/20M1-
3
-5/3/2-
WW 15
--5/21-- --9/52A1--
16 11
--5/28--
12 10
--6/3/2--
--9/3/2--
-9/17A-
4
2
--5/1--
14
--5/5A--
7
13 1 8
KW
--KM BUS--
--LON--
--LON--
--LON--
--LON--
--LON--
--2M3--
--2M2--
--17A--
--3/2--
--3/2--
--3/2--
--5A--
--1--
5 6 9
--21--
--28--
--52M2--
--20M2--
--52M3--
--20M3--
--52A1--
--230V--
--230V--
--230V--
Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB
34
Preparing for installation
Equipment required
Pos. Designation
1 Boiler I
2 Boiler water temperature sensor KTS
3 Flow temperature sensor, common heating flow VTS as
■ contact temperature sensor (standard delivery for Vitotronic 300-K)
or
■ Immersion temperature sensor
4 Outside temperature sensor ATS
5 Vitotronic 300-K
Installation
6 Vitotronic 100
7 Neutralising system
8 Boiler II
9 Vitotronic 100
qP Therm-Control temperature sensor
qQ Motorised butterfly valve
qW Boiler water temperature sensor KTS
qE DHW cylinder
qR Cylinder temperature sensor STS
qT Circulation pump for cylinder heating UPSB
qZ DHW circulation pump ZP
qU Heating circuit 2
qO Heating circuit pump M2
Extension kit for one heating circuit with mixer:
qI Flow temperature sensor M2 as contact temperature sensor
and
wP Mixer motor M2
or
qI Flow temperature sensor M2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wP Mixer motor for flanged mixer M2
wQ Heating circuit 3
wE Heating circuit pump M3
Extension kit for one heating circuit with mixer:
wW Flow temperature sensor M3
and
5600 871 GB
wR Mixer motor M3
or
35
Preparing for installation
Pos. Designation
wW Flow temperature sensor M3 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wR Mixer motor for flanged mixer M3
wT Heating circuit 1 (low temperature heating circuit) at the Vitotronic 200-
H wO
wU Heating circuit pump M1
Extension kit for one heating circuit with mixer:
wZ Flow temperature sensor M1 as contact temperature sensor
and
wI Mixer motor M1
or
wZ Flow temperature sensor M1 as a
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wI Mixer motor for flanged mixer M1
wO Vitotronic 200-H
and
LON communication module for pos. 29
and
LON connecting cable
eP Outside temperature sensor ATS
Boiler accessories
eW Plug-in adaptor for external safety equipment
eE Maximum pressure limiter SDB
eR Minimum pressure limiter SDB
eT Water level limiter (low water indicator) WB
rR Central fault message system S
eU Flue gas temperature sensor AGS (not for Vitocrossal)
External hook-ups
zR ■ External changeover of stepped/modulating burners
zI ■ External boiler blocking
zO ■ Start boiler externally as the last one in the boiler sequence
System accessories
eQ Vitotrol 200A or Vitotrol 300A
rP ON/OFF switch
5600 871 GB
36
Preparing for installation
Pos. Designation
rU Radio clock receiver
tW Vitocom 100
tE KM BUS distributor, for several KM BUS subscribers
zP Extension EA1
zQ 1 switching output (floating changeover contact):
■ Switching a feed pump to a substation
■ Signalling reduced mode for a heating circuit
zW 1 analogue input (0 – 10 V):
■ Specifying the set system flow temperature
zE 3 digital inputs:
Installation
■ External heating program changeover, separately adjustable for heating
circuits 1 to 3
■ External demand
■ External blocking with fault message
■ Fault message input
■ Short term operation of DHW circulation pump
External hook-ups
zT ■ External blocking/mixer closed
zZ ■ External demand
zU ■ External heating program changeover/mixer open
uP LON communication module (standard delivery Vitotronic 300-K) for com-
munication with the following components:
Vitotronic boiler and heating circuit control units
Vitocom 200 and 300
Vitogate 200, type EIB
5600 871 GB
37
Preparing for installation
5
5
LP A3
40
N 5 LP A1
156
L 40
2 M2 18
Low voltage
L 2 M2 1
40 230 V/ 50 Hz
N 2 22
2 M3 M3
N 1
50 S 44
L N
230 V / 50 Hz
M M2
N 20 M2 1~ 19
L
29
L N
M M3
N 20 M3 1~ 23
20 A1 L
230 V / 50 Hz
L N
N M
52 M2 1~ M2 20
52 A1
N
N
M M M3
21 UPSB 15 52 M3 1~ 24
1~
L
N
M ZP L
28 1~ 16 4
L 40
N 156
LP A2
3
146 2 66 53 KM BUS distributor
1
3
3 65 145 2
5 KM BUS 31
143 2 3 1
1 67 2 145
145
1
4
17B
3 3 3
2 2 145 2
17A KM BUS 52
1 1 1
4
Low voltage
5B 40
3 60 EA1
2
5A STS 14 L
1
40 230 V/ 50 Hz
2 N
3/2 VTS 3
1 N
40A
L
47
3 P
1 2 157 Ö 61
ATS 4 S
1
4
145 4
3 53 0/-10 V 62
3
2
145 145 2
1 DE3
1 63
LON LON 6 2
DE2 63
1
70
2
DE1 63
1
1
145
2
5600 871 GB
38
Preparing for installation
6 / 9
LP A3 90
151 41
4 32
90
4
7 SDB 33
41 P
7 4
150 145 P SDB 34
3 4
N 6 / 9 2 WB 35
156
L 145 1
N 40
156
L
L
230 V / 50 Hz
40 230 V/ 50 Hz
N
N
50 S 44
L
N
Installation
29
L
N
20 A1
L
N
52 A1 M
1~ 11 only for 9
N
21
L
N
28
L
LP A2
3
146 2
1 64
3 69
143 2
1 68
2
15 AGS 37
1
4
17B
3
2
Low voltage
39
Preparing for installation
29
LP A3
N 40
156
L
L
40 230 V/ 50 Hz
N
N
50 S 44
L
N
29
L
N
20 M1 M M1 27
230 V / 50 Hz
1~
L
N
52 M1 M M1
1~ 28
N
21
L
N
28
L
LP A2
3
146 2
1
3
143 2
1
4
17B
3
2
17A
1
4
5B
Low voltage
3
2
5A
1
2
3/2 M1 26
1
3
1 2
ATS 30
1
4
145
3
2
145
1
LON LON 5 / 6 / 9 / 70
40
Preparing for installation
Installation
00:7,
00:8
35:1 "Cascade" Vitotronic 300-K with one Vitotronic 100
35:2 "Cascade" Vitotronic 300-K with two Vitotronic 100
35:3 "Cascade" Vitotronic 300-K with three Vitotronic 100
35:4 "Cascade" Vitotronic 300-K with four Vitotronic 100
39:1 "Cascade" Permanent lead boiler
to System with one condensing boiler and several low tem-
39:4 perature boilers:
Program the condensing boiler as the permanent lead
boiler.
3A:1 "Cascade" Permanent last boiler
to System with one low temperature boiler and several con-
3A:4 densing boilers:
Program the low temperature boiler to always be the last
boiler.
3C:1 "Cascade" Conventional boiler strategy 1
5600 871 GB
41
Preparing for installation
30 --LON--
--3/2M1--
--52M1--
--20M1--
--230V-
18 22 26
19 23
--5/2M2-- --5/2M3-- -30/3/2M1-
27
20 24 28
--5/20M2-- --5/20M3-- -30/20M1-
3
-5/3/2-
16
--5/21--
WW
17 --9/52A1--
--5/28-- 12
11
--9/29--
--6/3/2--
--9/3/2--
--9/17A--
4 13 10
2
--5/1--
15
--5/5A--
7
14 1 8
KW
--KM BUS--
--LON--
--LON--
--LON--
--LON--
--LON--
--2M3--
--2M2--
--17A--
--3/2--
--3/2--
--3/2--
--5A--
--1--
5 6 9
--21--
--28--
--52M2--
--20M2--
--52M3--
--20M3--
--52A1--
--29--
--230V--
--230V--
--230V--
Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB
42
Preparing for installation
Equipment required
Pos. Designation
1 Boiler I
2 Boiler water temperature sensor KTS
3 Flow temperature sensor, common heating flow VTS as
■ contact temperature sensor (standard delivery for Vitotronic 300-K)
or
■ Immersion temperature sensor
4 Outside temperature sensor ATS
5 Vitotronic 300-K
Installation
6 Vitotronic 100
7 Neutralising system
8 Boiler II
9 Vitotronic 100
qP Temperature sensor T1 as
■ contact temperature sensor
or
■ Immersion temperature sensor
qQ 3-way mixing valve
qW Boiler circuit pump
qE Boiler water temperature sensor KTS
qR DHW cylinder
qT Cylinder temperature sensor STS
qZ Circulation pump for cylinder heating UPSB
qU DHW circulation pump ZP
qI Heating circuit 2
wP Heating circuit pump M2
Extension kit for one heating circuit with mixer:
qO Flow temperature sensor M2 as contact temperature sensor
and
wQ Mixer motor M2
or
qO Flow temperature sensor M2 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wQ Mixer motor for flanged mixer M2
wW Heating circuit 3
5600 871 GB
43
Preparing for installation
Pos. Designation
wE Flow temperature sensor M3 as contact temperature sensor
and
wT Mixer motor M3
or
wE Flow temperature sensor M3 as
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wT Mixer motor for flanged mixer M3
wZ Heating circuit 1 (low temperature heating circuit) at the Vitotronic 200-
H eP
wI Heating circuit pump M1
wU Flow temperature sensor M1 as contact temperature sensor
and
wO Mixer motor M1
or
wU Flow temperature sensor M1 as a
■ contact temperature sensor
or
■ Immersion temperature sensor
and
wO Mixer motor for flanged mixer M1
eP Vitotronic 200-H
and
LON communication module
and
LON connecting cable
eQ Outside temperature sensor ATS
Boiler accessories
eE Plug-in adaptor for external safety equipment
eR Maximum pressure limiter SDB
eT Minimum pressure limiter SDB
eZ Water level limiter (low water indicator) WB
rT Central fault message system S
eI Flue gas temperature sensor AGS (not for Vitocrossal)
External hook-ups
zR ■ External changeover of stepped/modulating burners
zI ■ External boiler blocking
zO ■ Start boiler externally as the last one in the boiler sequence
5600 871 GB
System accessories
44
Preparing for installation
Pos. Designation
eW Vitotrol 200A or Vitotrol 300A
rP ON/OFF switch
rT Central fault message system S
rO Radio clock receiver
tW Vitocom 100
tE KM BUS distributor, for several KM BUS subscribers
zP Extension EA1
zQ 1 switching output (floating changeover contact):
■ Switching a feed pump to a substation
■ Signalling reduced mode for a heating circuit
Installation
zW 1 analogue input (0 – 10 V):
■ Specifying the set system flow temperature
zE 3 digital inputs:
■ External heating program changeover, separately adjustable for heating
circuits 1 to 3
■ External demand
■ External blocking with fault message
■ Fault message input
■ Short term operation of DHW circulation pump
External hook-ups
zT ■ External blocking/mixer closed
zZ ■ External demand
zU ■ External heating program changeover/mixer open
uP LON communication module (standard delivery Vitotronic 300-K) for com-
munication with the following components:
Vitotronic boiler and heating circuit control units
Vitocom 200 and 300
Vitogate 200, type EIB
5600 871 GB
45
Preparing for installation
5
5
LP A3
40
N 5 LP A1
156
L 40
2 M2 19
Low voltage
L 2 M2 1
40 230 V/ 50 Hz
N 2
2 M3 M3 23
N 1
50 S 45
L N
230 V / 50 Hz
M M2
N 20 M2 1~ 20
29 L
L N
M M3
N 20 M3 1~ 24
20 A1 L
230 V / 50 Hz
L
N
N
M M2
52 M2 1~ 21
52 A1
N
N
M UPSB M M3
21 1~ 16 52 M3 1~ 25
L
N
M ZP
28 1~ 17 L 5
L 40
N 156
LP A2
3
146 2 66 53 KM BUS distributor
1
3
3 65 145 2
143 2 5 KM BUS 32
3 1
1 67
2 145
145
4 1
17B
3
2 3 3
17A 2 145 2
1 KM BUS 52
1 1
4
Low voltage
5B 40
3 60 EA1
2
5A STS 15 L
1
40 230 V/ 50 Hz
2 N
3/2 VTS 3
1 N
40A
L
49
3 P
1 2 157 Ö 61
ATS 4 S
1
4
145 4
3 0-10 V 62
2 53 3
145
1 145 2
DE3 63
1
LON LON 6 2
DE2 63
70 1
2
DE1 63
1
1
145
2
5600 871 GB
46
Preparing for installation
6 / 9
LP A3 90
151 41
4 33
90
4
7 SDB 34
41 P
7 4
150 145 P SDB 35
3 4
N 6 / 9 2 WB 36
156
L 145 1
N 40
156
L
L
230 V / 50 Hz
40 230 V/ 50 Hz
N
N
50 S 45
L
N
Installation
M KKP 12 only for 9
29 1~
L
N
20 A1
L
N
52 A1 M
1~ 11 only for 9
N
21
L
N
28
L
LP A2
3
146 2
1 64
3 69
143 2
1 68
2
15 AGS 38
1
4
17B
3
Low voltage
2
17A T1 10 only for 9
1
4
5B
3
2
5A
1
2
3/2 KTS 2 / 13
1
3
1 2
1
4 33
145
3 145
2
145
1
LON LON 5 / 6 / 9 / 30
5600 871 GB
47
Preparing for installation
30
LP A3
N 40
156
L
L
40 230 V/ 50 Hz
N
N
50 S 45
L
N
29
L
N
20 M1 M M1 28
230 V / 50 Hz
1~
L
N
52 M1 M M1
1~ 29
N
21
L
N
28
L
LP A2
3
146 2
1
3
143 2
1
4
17B
3
2
17A
1
4
5B
Low voltage
3
2
5A
1
2
3/2 M1 27
1
3
1 2
ATS 31
1
4
145
3
2
145
1
LON LON 5 / 6 / 9 / 70
matic recognition.
4d:2 1 "General" Boiler circuit pump connection on plug sL
48
Preparing for installation
Installation
00:3, System scheme without heating circuit without mixer A1
00:4, (heating circuit 1)
00:7,
00:8
35:1 "Cascade" Vitotronic 300-K with one Vitotronic 100
35:2 "Cascade" Vitotronic 300-K with two Vitotronic 100
35:3 "Cascade" Vitotronic 300-K with three Vitotronic 100
35:4 "Cascade" Vitotronic 300-K with four Vitotronic 100
39:1 "Cascade" Permanent lead boiler
to System with one condensing boiler and several low tem-
39:4 perature boilers:
Program the condensing boiler as the permanent lead
boiler.
3A:1 "Cascade" Permanent last boiler
to System with one low temperature boiler and several con-
3A:4 densing boilers:
Program the low temperature boiler to always be the last
boiler.
3b:3 "Cascade" Standalone control, boiler connected in series with flow
temperature sensor
System extension
49
Preparing for installation
WW
11
6 4
-2/21- -2/52A1-
--2/5A-- 5 --
--2/20A1--
10
7
9 --2/17B--
--2/5B--
KW 8 3 1
--17B--
--5A--
--5B--
2
--21--
--52A1--
--20A1--
--230V--
Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
5600 871 GB
50
Preparing for installation
Equipment required
Pos. Designation
1 Boiler
2 Vitotronic 300-K
3 Vitotrans 222 (heat exchanger set)
4 3-way mixing valve (standard delivery of mixer assembly, accessory for
Vitotrans 222)
5 Primary pump in the primary store system
6 Secondary pump in the primary store system UPSB
7 Temperature sensor (standard delivery of mixer assembly, accessory for
Installation
Vitotrans 222)
8 DHW cylinder
9 Cylinder temperature sensor STS, bottom (standard delivery of mixer assem-
bly, accessory for Vitotrans 222)
qP Cylinder temperature sensor STS, top (standard delivery of control unit)
qQ DHW circulation pump ZP
5600 871 GB
51
Preparing for installation
2 Standard LP
L
40 230 V/ 50 Hz
N
N
50
L
N
29
230 V/ 50 Hz
L
N
M
20 A1 1~ 5
L
N
M
52 A1 1~ 4
N
M UPSB
21 1~ 6
L
N
M ZP
28 1~ 11
L
3
146 2
1
3
143 2
1
4
9
3
2
15
1
4
17B 7
3
2
17A
1
Low voltage
4
5B STS 9
3
2
5A STS 10
1
2
3/2
1
3
1 2
1
4
145
3
2
145
1
5600 871 GB
52
Preparing for installation
Installation
System with flue gas/water heat exchanger, with shunt pump, ID:
4605083
13
WW
3 9
6 12
2 8
5 11
KW 1 4 7 10
Note: This scheme is a general example without shut-off devices or safety equip-
5600 871 GB
ment. This does not replace the need for local engineering.
53
Preparing for installation
Equipment required
Pos. Designation
1 Boiler I
2 Shunt pump
3 Motorised butterfly valve
7 Boiler II
8 Shunt pump
9 Motorised butterfly valve
4 Vitotrans 300 I
5 Circulation pump
6 Motorised butterfly valve
qP Vitotrans 300 II
qQ Circulation pump
qW Motorised butterfly valve
qE Low temperature heating circuit
qR Contactor relay
K6
qR
M M
1~ 1~
5 / qQ 6 / qW
5600 871 GB
54
Preparing for installation
Installation
13
WW
6 12
3 9
2 5 8 11
KW 1 4 7 10
Note: This scheme is a general example without shut-off devices or safety equip-
ment. This does not replace the need for local engineering.
Equipment required
Pos. Designation
1 Boiler I
5600 871 GB
55
Preparing for installation
Pos. Designation
7 Boiler II
8 Boiler circuit pump
9 3-way mixing valve
4 Vitotrans 300 I
5 Circulation pump
6 Motorised butterfly valve
qP Vitotrans 300 II
qQ Circulation pump
qW Motorised butterfly valve
qE Low temperature heating circuit
qR Contactor relay
K6
qR
M M
1~ 1~
5 / qQ 6 / qW
5600 871 GB
56
Preparing for installation
Installation
Use extension AM1 A (accessory).
[]
A2 []
A1 f-]
A fÖ
sÖsAsK sÖsAsK
L?N L?N L?N N?L
230 V / 50 Hz
L1 ? N
K6
qR
M M
1~ 1~
5 / qQ 6 / qW
57
Preparing for installation
5600 871 GB
58
Installation, Vitotronic 100
Installation
145
145
3/2 151
90
17 A 41
17 B
15
52 A1
20 A1 150
143
146 29
50
40
156
156
59
Installation, Vitotronic 100
60
Installation, Vitotronic 100
A
D
Installation
C D
61
Installation, Vitotronic 100
62
Installation, Vitotronic 100
Installation
Adjustment to 100 °C
2.
3.
1.
110 1
95 20
°C
63
Installation, Vitotronic 100
Adjustment to 100 °C
! Please note
Excessive DHW temperatures
can damage the DHW cylinder.
If the system is operated in con-
junction with a DHW cylinder,
ensure that the maximum per-
missible water temperature is not
exceeded. If necessary, install
suitable safety equipment for this
purpose.
2.
1.
3.
A 75 to 100 °C
1. Remove rotary selector "R". 3. Fit rotary selector "R" so that the
marking lies at the centre of the selec-
2. Using a pair of pointed pliers, break ted range. Turn rotary selector "R"
tab A identified in the illustration out fully clockwise.
5600 871 GB
64
Installation, Vitotronic 100
Connecting sensors
2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
145 145 3/2 17A 17B 15
Installation
Main PCB low voltage
§ Boiler water temperature sensor
aG Flue gas temperature sensor
(accessory)
aJA Therm-Control temperature sen-
sor
or
Return temperature sensor T1
(accessory)
aJB Return temperature sensor T2
(accessory)
Connecting pumps
65
Installation, Vitotronic 100
Pumps 230 V~
A Pump
B To the control unit
D
L N
N L
L N C
L N PE
External
B ON/OFF A
66
Installation, Vitotronic 100
Pumps 400 V~
Installation
B
M
A 3~
A Pump
B To the control unit
C Contactor
Connecting actuators
Available connections
67
Installation, Vitotronic 100
Open
Close
Connection on plug aBÖ. Plug aBÖ must remain plugged in, even
The plug-in adaptor for external safety if no connection is made.
equipment can be used for connecting
several pieces of safety equipment (see
page 221).
5600 871 GB
68
Installation, Vitotronic 100
! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The external connections must
be potential-free.
B P
Installation
ON ON
STB N STB TR TR
A
150 P
C
D P
69
Installation, Vitotronic 100
5600 871 GB
70
Installation, Vitotronic 100
Installation
B
A Floating contact
B Jumper "TR" – "ON/TR"
! Please note
The heating system has no frost
protection while it is blocked.
The boiler is not held at the lower
boiler water temperature.
! Please note
'Live' contacts lead to short cir-
cuits or phase failure. 1 2 3
A External changeover
5600 871 GB
(floating contact)
71
Installation, Vitotronic 100
Code
! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The boiler is removed from the boiler
sequence. The butterfly valve or the 3-
way mixing valve are closed for con-
The external connection must be stant return temperature control.
potential-free. Shunt pump or boiler circuit pump are
switched off. The heat demand has to
be met by the other boilers.
A
! Please note
If all boilers are blocked or
there is no other boiler ready
for operation,
B there will be no frost protec-
tion for the heating system.
1 2 3 ■ Contact open:
The boiler is integrated into the current
143
boiler sequence.
72
Installation, Vitotronic 100
Connecting an AC burner
Installation
Pressure-jet oil/gas burners
The burner cables are included in the Max. power consumption 6 (3) A.
standard boiler delivery.
Connect the burner to DIN 4791 [or local
regulations].
5600 871 GB
73
Installation, Vitotronic 100
Terminal codes
L1 Phase via high limit safety cut-
out to the burner
PE Earth conductor to burner
41
N Neutral conductor to burner
N T1 T2 S3 B4 L
T1, T2 Control chain
S3 Connection for burner fault
B4 Connection for hours run meter
Signal pass direction:
Control unit → burner
Signal pass direction:
Burner → control unit
41
Störung H1
PE
BZ
L1
Equipment codes
N
74
Installation, Vitotronic 100
Terminal codes
T6, T8 Control chain burner stage 2
"ON" or modulation controller
"Open"
T6 T7T8 90 T6, T7 Control chain burner stage 2
"OFF" or modulation controller
BN "Close"
BK Signal pass direction:
BU Control unit → burner
Signal pass direction:
Burner → control unit
Installation
Colour coding to DIN IEC 60757
BK black
BN brown
BU blue
The burner cables are included in the Max. power consumption 6 (3) A.
standard boiler delivery.
5600 871 GB
75
Installation, Vitotronic 100
A Terminal codes
L1 Phase via high limit safety cut-
out to the burner
PE Earth conductor to burner
N Neutral conductor to burner
N T1 T2 S3 B4 L T1, T2 Control chain
41 S3 Connection for burner fault
B4 Connection for hours run meter
Signal pass direction:
Control unit → burner
Signal pass direction:
Burner → control unit
B4 S3 T2 T1 N L
41
5600 871 GB
76
Installation, Vitotronic 100
Terminal codes
A T6, T8 Control chain burner stage 2
"ON" or modulation controller
"Open"
T6 T7T8
T6, T7 Control chain burner stage 2
"OFF" or modulation controller
90
BN "Close"
BK
BU Colour coding to DIN IEC 60757
BK black
BN brown
Installation
BN BU blue
BK
BU
90
T6 T7T8
Note
If there is a jumper from the external con-
ductor to the control voltage in the
burner, it may have to be removed.
Always observe the burner manufac-
turer's details.
5600 871 GB
77
Installation, Vitotronic 100
F2
TR
K1
A T6 T7 T8
C
D E
F GH K L
78
Installation, Vitotronic 100
Note
If there is a jumper from the external conductor to the control voltage in the burner,
it may have to be removed.
Always observe the burner manufacturer's details.
Installation
F2
TR
K1
A T6 T7 T8
C
D FG H K
E
79
Installation, Vitotronic 300-K
LON
52 M3
52 M2
20 M3
20 M2
2 M3
2 M2
145
145
1
3/2
5 A
5 B
17 B 28
21
52 A1
143 20 A1
146 29
50
40
156
80
Installation, Vitotronic 300-K
Installation
category II, i.e. 8.0 mm air and creep
paths or 2.0 mm insulation thickness
towards 'live' components.
■ For all on-site components (incl. PC/
laptops), ensure safe electrical sepa-
ration to EN 60 335 or IEC 65.
81
Installation, Vitotronic 300-K
Connecting sensors
2 1 2 1 3 2 1 2 1 2 1 2 1 2 1
145 145 1 3/2 5A 5B 17B
82
Installation, Vitotronic 300-K
Connecting pumps
Installation
Pumps in the underfloor heating circuit
sÖ B Temperature limiter
C Secondary pump
N
tion)
M M
1~ 1~
A B C
sÖ Control unit
A Primary pump
5600 871 GB
83
Installation, Vitotronic 300-K
Connecting actuators
Available connections
Optional connections:
■ Plug aVH
■ Extension EA1 (accessory, see
page 229)
Connection
! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The external connection must be
potential-free.
5600 871 GB
84
Installation, Vitotronic 300-K
B
A [{A
DE [{S
DE [{D
DE
1 2 3
146
A
B
Installation
A Floating contact
A Floating contact B Extension EA1
B Plug aVH on control unit
With the contact closed, the boiler burners are started subject to load. They heat to
the set flow temperature selected in coding address "9b" in the "General" group.
The temperature is limited by this set value and the electronic maximum flow tem-
perature limit (coding address "37" in the "Cascade" group).
Codes
85
Installation, Vitotronic 300-K
230 V~
= 0-10 V
+
Optional connections:
■ Plug aVD
■ Extension EA1 (accessory, see
page 229)
Connection
! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The external connection must be
potential-free.
5600 871 GB
86
Installation, Vitotronic 300-K
B
A [{A
DE [{S
DE [{D
DE
1 2 3
143
A
B
Installation
A Floating contact
A Floating contact B Extension EA1
B Plug aVD on control unit
Closing this contact leads to a controlled burner shutdown on each boiler. Any con-
nected shunt or distribution pump is stopped. Shut-off devices are closed.
! Please note
The heating system has no frost
protection while it is blocked.
The boilers are not held at the
lower boiler water temperature.
Codes
87
Installation, Vitotronic 300-K
1 2 3
143
Codes
Optional connections:
■ Plug aVD
■ Extension EA1 (accessory, see chap-
ter "Components")
Connection
! Please note
'Live' contacts lead to short cir-
cuits or phase failure.
The external connection must be
5600 871 GB
potential-free.
88
Installation, Vitotronic 300-K
1 2 3
143
A A A
Installation
B
A Floating contact
A Floating contact B Extension EA1
B Plug aVD on control unit
89
Installation, Vitotronic 300-K
Codes
A A A
C C
B B
5600 871 GB
90
Installation, Vitotronic 300-K
A A A
C C
B D B D B B D B D B
Installation
Installation spacing 7 to 21 m
A A E A
D D D D
C C
B B
≤ 900 m
91
Installation, Vitotronic 300-K
Connection with LON cable, on-site cable and LON junction box
A A F A
D D D D
C C
B B B B
E ≤ 900 m E
5600 871 GB
92
Power supply of the Vitotronic 100 and Vitotronic 300-K
Power supply
Directives
Installation
For oil and gas combustion equipment Recommended power cable
over 100 kW, according to the Sample
Combustion Ordinance "FeuVO", an 3-core cable selected from the following
"emergency shutdown" must be installed options:
on site outside the installation room. The ■ H05VV-F3G 1.5 mm2
national combustion equipment ordi- ■ H05RN-F3G 1.5 mm2
nance for your local region must be
observed. For combustion equipment to
EN 50156-1, the "emergency shut-
down" installed on site must comply with
the requirements of EN 50156-1.
5600 871 GB
93
Power supply of the Vitotronic 100 and Vitotronic 300-K
Danger
GNYE
BN
94
Opening and closing the control units
Note
Step 1 applies only to the Vitotronic 300-
K.
3.
2.
Installation
A
1.
7.
5.
4.
6.
8.
95
Opening and closing the control units
2.
1.
3.
5600 871 GB
96
Commissioning, Vitotronic 100 and Vitotronic 300-K
Bulgarski BG ê
Cesky CZ ê
Dansk DK ê
Wählen mit (
Continue with OK
5600 871 GB
97
Commissioning, Vitotronic 100 and Vitotronic 300-K
Vitotronic 100
Check all addresses in Code 1 and Check the following coding addresses
adjust if required. and adjust accordingly in Code 2:
Note
Values up to and including 199 kW
can be entered directly.
09:... Hundreds of the maximum burner Example: Max. burner output: 225
output kW – select: 2
0A:... Ratio of output burner stage 1 to Example: Output burner stage 1
maximum burner output in percent 135 kW
Max. burner output: 225 kW
(135 kW : 225 kW) ∙ 100 % = 60 %
5600 871 GB
98
Commissioning, Vitotronic 100 and Vitotronic 300-K
Note
The burner must be fully adjusted. To
achieve a wide modulating range, set the
minimum output as low as possible (take
the chimney and flue system into
account).
Note
Values up to and including 199 kW
can be entered directly.
Vitotronic 300-K
Check all addresses in Code 1 and Check the following coding addresses
adjust if required. and adjust accordingly in Code 2:
99
Commissioning, Vitotronic 100 and Vitotronic 300-K
100
Commissioning, Vitotronic 100 and Vitotronic 300-K
A B C D E
LOM
LON
LON
LON
LON
LON
LON
LON
A Vitotronic 100 D Vitotronic 200-H
B Vitotronic 100 E Vitocom
C Vitotronic 300-K F LON system
A B C D E
101
Commissioning, Vitotronic 100 and Vitotronic 300-K
A B C D E
With LON com- With LON com- With LON With LON —
munication munication communica- communica-
module. module. tion module. tion module.
Code "76:1" in Code "76:1" in Code "76:1" in Code "76:1" in
group 1 "Gen- group 1 "Gen- the "General" the "General"
eral"; auto- eral"; automatic group; auto- group; auto-
matic recogni- recognition. matic recogni- matic recogni-
tion. tion. tion.
— — Number of — —
connected
boilers.
Set codes
"35:1" to
"35:4" in the
"Cascade"
group.
Subscriber no. Subscriber no. Subscriber no. Subscriber no. Subscriber no.
1. 2. 5. 10. 99.
Code "77:1" in Set code "77:2" Code "77:5" in Code "77:10"
group 1 "Gen- in group 1 the "General" in the "Gen-
eral". "General". group. eral" group.
Control unit is Control unit is Control unit isControl unit is Device is fault
not fault man- not fault man- fault manager. not fault man- manager.
ager. ager. Code "79:1" in ager.
Code "79:0" in Code "79:0" in the "General" Code "79:0" in
group 1 "Gen- group 1 "Gen- group. the "General"
eral". eral". group.
— — Control unit The control Device
transmits the unit receives receives the
time. the time. time.
Code "7b:1" in Set code
the "General" "81:3" in the
group. "General"
group.
5600 871 GB
102
Commissioning, Vitotronic 100 and Vitotronic 300-K
A B C D E
2. "Service functions"
3. "Subscriber check"
5600 871 GB
103
Commissioning, Vitotronic 100 and Vitotronic 300-K
The following relay outputs can be switched subject to system equipment level:
Display Explanation
0 All actuators have been switched off.
1 Burner "ON", burner stage 1 "ON" or modulation controller ramps
up (modulating burner).
2 Burner stages 1 and 2 "ON" or modulation controller neutral
(modulating burner).
3 Modulation controller ramps down (modulating burner).
5 Output sÖ "ON".
6 Output sL "ON".
7 Output gS "Up".
8 Output gS "Neutral".
9 Output gS "Down".
11 Central fault message output gÖ "ON".
Note
During burner operation, the connected
pumps are started.
Checking sensors
5600 871 GB
Operating instructions
The following relay outputs can be switched subject to system equipment level:
Display Explanation
"All actuators" OFF All actuators have been switched off.
"Output 20" ON Output 20 active.
"Output 52" Open
"Output 52" Neutral
"Output 52" Close
"Cylinder prim pump" ON Output circulation pump for cylinder heating
active.
"DHW circ pump" ON Output DHW circulation pump active.
"Output 29" ON Output 29 active.
"Central fault mess." ON
"Htg circ pump HC2" ON Heating circuit pump output active (heating
circuit with mixer M2).
"Mixer HC2" Open Output "Mixer open" active (heating circuit
with mixer M2).
"Mixer HC2" Close Output "Mixer close" active (heating circuit
with mixer M2).
"Htg circ pump HC3" ON Output heating circuit pump active (heating
Service
105
Commissioning, Vitotronic 100 and Vitotronic 300-K
Display Explanation
"Solar circ pmp min" ON Output for solar circuit pump sF at solar con-
trol module, type SM1, switched to minimum
speed.
"Solar circ pmp max" ON Output for solar circuit pump sF at solar con-
trol module, type SM1, switched to maximum
speed.
"SM1 output 22" ON Output sS on solar control module, type SM1
active.
Checking sensors
2. "Diagnosis"
The heating curves illustrate the relation- The room temperature, in turn, depends
ship between the outside temperature on the boiler water or flow temperature.
and the boiler water or flow tempera-
ture. Settings in the delivered condition:
To put it simply: The lower the outside ■ Slope = 1.4
temperature, the higher the boiler water ■ Level = 0
or flow temperature.
5600 871 GB
106
Commissioning, Vitotronic 100 and Vitotronic 300-K
Slope
2.4
2.2
2.0
2.6
3.0
3.2
2.8
3.4
110
1.8
100
1.6
90 C
1.4
80
flow temperature in °C
1.2
70
1.0
Boiler water or
60 B
0.8
50
0.6
40 0.4 A
35 30
3 0.2
Se 0 25
t ro
om
tem 20 10 5 0 -5 -10 -15 -20 -25 -30
per 15
atu Outside temperature in °C
re 1
in ° 0 5
C
Individually adjustable for each heating The heating curve is offset along the axis
circuit. of the set room temperature. When the
heating circuit pump logic function has
been enabled, it modifies the starting
and stopping characteristics of the heat-
ing circuit pump.
5600 871 GB
107
Commissioning, Vitotronic 100 and Vitotronic 300-K
110 110
A 26 °C A
20 °C 14 °C
3 °C
C 26 C
20 B -20 20 B -20
14
3
D E D E
Changing the standard room tempera- Changing the reduced room tempera-
ture from 20 to 26 °C ture from 3 to 14 °C
Changing the standard set room temper- Changing the reduced set room temper-
ature ature
108
Commissioning, Vitotronic 100 and Vitotronic 300-K
1.
Flow temperature in °C
2. "Heating"
A 1.4
3. Select heating circuit.
Boiler water or
B
4. "Heating curve"
Example:
Heating curve setting with slope 1.5:
81°C
23°C 68°C
55°C
41°C
109
Service scans, Vitotronic 100
Brief scan
scribers ers
110
Service scans, Vitotronic 100
111
Service scans, Vitotronic 100
°C
a 150
Acknowledging a service
Note
The selected service parameters for
hours run and interval restart at 0.
5600 871 GB
112
Service scans, Vitotronic 300-K
Service
General
Diagnosis
Heating circuit 1 HC1
Actuator test Heating circuit 2 HC2
Heating circuit 3 HC3
Coding level 1 DHW
Solar
Coding level 2 Brief scan
Reset data
Fault history
Subscriber check
Service functions
Service PIN
Terminate service? Vitocom PIN input
Service reset
"Coding level 2" is only displayed if this Press OK and simultaneously for
level has been enabled: approx. 4 s.
the components are installed in the sys- 3. Select required group, e.g. "Gen-
tem. eral".
113
Service scans, Vitotronic 300-K
Brief scan
4: 0 0 0 0 0 0
114
Service scans, Vitotronic 300-K
115
Service scans, Vitotronic 300-K
Note
If a service display appears on the
Vitotronic 100, the display will show
"Subscriber fault" and the subscriber
number.
5600 871 GB
116
Troubleshooting, Vitotronic 100
Fault display
Note
If a central fault message facility is con-
nected, this is started.
1 d1
Other current faults can be displayed
with / .
For an explanation of the fault code, see
chapter "Fault codes".
Acknowledging faults
117
Troubleshooting, Vitotronic 100
Fault codes
30 The burner is started Short circuit, boiler Check the boiler water
and stopped via a water temperature temperature sensor (see
temperature control- sensor page 219).
ler.
38 The burner is started Lead break, boiler Check the boiler water
and stopped via a water temperature temperature sensor (see
temperature control- sensor page 219).
ler.
60 Boiler with maximum Short circuit, tem- Check temperature sen-
temperature, no out- perature sensor sor (see page 219).
put reduction, mixing aJA
valve return tempera-
ture control "Open".
68 Boiler with maximum Lead break, tem- Check temperature sen-
temperature, no out- perature sensor sor (see page 219).
put reduction, mixing aJA Without temperature sen-
valve return tempera- sor:
ture control "Open". Set code "4A:0" in group 1
"General".
70 Shunt pump con- Short circuit, tem- Check temperature sen-
stantly "ON". perature sensor sor (see page 219).
aJB
5600 871 GB
118
Troubleshooting, Vitotronic 100
119
Troubleshooting, Vitotronic 100
120
Troubleshooting, Vitotronic 100
ment
121
Troubleshooting, Vitotronic 100
5600 871 GB
122
Troubleshooting, Vitotronic 300-K
Fault display
In the event of a fault, the red fault dis- For an explanation of the fault code, see
play flashes at the control unit. "Fault" is chapter "Fault codes".
displayed and flashes. For some faults, the type of fault is also
The fault code is displayed with OK. displayed in plain text.
Note
If a central fault message facility is con-
nected, this is started.
Acknowledging faults
1.
Note
The list can be deleted.
5600 871 GB
123
Troubleshooting, Vitotronic 300-K
Fault history
Display?
Delete?
Select with (
Fault codes
124
Troubleshooting, Vitotronic 300-K
ture sensor 2.
125
Troubleshooting, Vitotronic 300-K
126
Troubleshooting, Vitotronic 300-K
127
Troubleshooting, Vitotronic 300-K
128
Troubleshooting, Vitotronic 300-K
plugged in and/or
codes "4C:1" and
"4E:2" in the "Gen-
eral" group have
not been set.
b1 Control mode. Communication Check connections and
error, program- replace the programming
ming unit unit if required.
b5 Control mode. Internal fault Check PCB is plugged in
correctly.
5600 871 GB
129
Troubleshooting, Vitotronic 300-K
Note
Code "8A:176" must be
selected for coding
address "92" to be dis-
played.
130
Troubleshooting, Vitotronic 300-K
131
Troubleshooting, Vitotronic 300-K
(heating circuit 3)
132
Troubleshooting, Vitotronic 300-K
Service
5600 871 GB
133
Function description, Vitotronic 100 and Vitotronic 300-K
Brief description
Functions
134
Function description, Vitotronic 100 and Vitotronic 300-K
Code "04:0"
ON
Burner
OFF Time
+2
set
-2
low average high
heat demand heat demand heat demand
The heat demand-dependent switching hysteresis takes the boiler load into
account.
The switching hysteresis, i.e the burner runtime varies subject to actual heat
demand.
ERB50 function
Code "04:1"
Subject to heat demand, values between 6 and 12 K result.
ON
Burner
OFF Time
+9
Service
+3
set
-3
low average high
heat demand heat demand heat demand
ERB80 function
Code "04:2"
Subject to heat demand, values between 6 and 20 K result.
5600 871 GB
135
Function description, Vitotronic 100 and Vitotronic 300-K
ON
Burner
OFF Time
+17
+3
set
-3
low average high
heat demand heat demand heat demand
Control sequence
Brief description
136
Function description, Vitotronic 100 and Vitotronic 300-K
Standalone control
■ Without and with flow temperature ■ Without and with flow temperature
sensor (see page 138). sensor (see page 138).
■ The cascade control specifies the set ■ The control strategy is set automati-
boiler water temperature for all cur- cally to conventional boiler strategy 2,
rently active boilers. Every boiler con- code "3C:2" (see page 139).
trol unit regulates to the specified set ■ The cascade control specifies the set
value. boiler water temperature for all cur-
rently active boilers. Every boiler con-
The following control strategies are trol unit regulates to the specified set
available: value.
■ Condensing strategy (see page 138) If the lead boiler (condensing boiler)
■ Conventional boiler strategy 1 (see does not achieve the specified set
page 139) value, it will only act to control the Service
■ Conventional boiler strategy 2 (see return temperature of the conventional
page 139) boiler downstream. The conventional
boiler is started late and is also shut
down late.
5600 871 GB
137
Function description, Vitotronic 100 and Vitotronic 300-K
■ With flow temperature sensor: To determine the start and stop crite-
Set code "3b:1" or "3b:3" in the "Cas- ria, the control deviation is calculated
cade" group. from the set boiler water temperature
The control deviation is calculated and the estimated average actual
from the set flow temperature and the boiler water temperature of the cur-
actual flow temperature to determine rently active boilers. Only boilers with
the start and shutdown criteria. open butterfly valves are taken into
■ Without flow temperature sensor: consideration.
Set code "3b:0" or "3b:2" in the "Cas-
cade" group.
Sequential control
Control strategies
138
Function description, Vitotronic 100 and Vitotronic 300-K
page 100).
■ Shutdown criterion:
Boilers are shut down by turning down
their output (code "3d:1" in the "Cas-
cade" group). A boiler is shut down
when the currently required output can
be achieved without the boiler that was
started last.
5600 871 GB
139
Function description, Vitotronic 100 and Vitotronic 300-K
Starting Shutdown
Boiler 1
Boiler 1
100 100
66 66
33 33
0 0
Boiler 2
Boiler 2
100 100
33 33
0
Rated output in %
Rated output in %
0
200 200
150 150
Total
Total
100 100
33 33
0 0
t t
5600 871 GB
140
Function description, Vitotronic 100 and Vitotronic 300-K
Starting Shutdown
Boiler 1
Boiler 1
100 100
50 50
33 33
0 0
Boiler 2
Boiler 2
100 100
50 50
0 0
Rated output in %
Rated output in %
200 200
150 150
Total
Total
100 100
33 33
0 0
t t
Service
5600 871 GB
141
Function description, Vitotronic 100 and Vitotronic 300-K
Starting Shutdown
Boiler 1
Boiler 1
100 100
50 66
33 33
0 0
Boiler 2
Boiler 2
100 100
50
33
0
Rated output in %
Rated output in %
0
200 200
150 150
Total
Total
100 100
33 33
0 0
t t
Brief description
■ The control unit has control circuits for ■ The flow temperature of the heating
one heating circuit without mixer A1 circuit without mixer corresponds to
(heating circuit 1) and two heating cir- the common system flow temperature.
cuits with mixer M2 (heating circuit 2) ■ The flow temperature of the heating
and M3 (heating circuit 3). circuits with mixer is regulated by the
■ The set flow temperature of every stepped opening or closing of the mix-
heating circuit is determined from the ers.
following parameters: The mixer motor control changes the
– Outside temperature actuating and pause times subject to
– Set room temperature the control differential (control devia-
– Operating mode tion).
– Heating curve slope and level
5600 871 GB
142
Function description, Vitotronic 100 and Vitotronic 300-K
Functions
The heating circuit without mixer is sub- The heating curve characteristics deter-
ject to the boiler water temperature and mine the set boiler water temperature
its control range limits. subject to outside temperature. The con-
The heating circuit pump is the only trol unit uses an average outside tem-
actuator. perature. This comprises the actual and
The flow temperature of the heating cir- the adjusted outside temperature.
cuits with mixer is recorded by the flow
temperature sensor of the relevant heat- Room temperature
ing circuit.
■ Upper control limit: In conjunction with the remote control
Electronic maximum flow temperature and room temperature hook-up (coding
limit address "b0" in the "Heating circuit..."
Coding address "C6" in the "Heating group):
circuit..." group. Compared with the outside temperature,
■ Lower control range limit: the room temperature has a greater influ-
Electronic minimum flow temperature ence on the set boiler water temperature
limit (changed via coding address "b2" in the
Coding address "C5" in the "Heating "Heating circuit..." group).
circuit..." group. In conjunction with heating circuits with
mixer:
Time program For control differentials (actual value
deviation) above 2 K room temperature,
In accordance with the time program in the influence can be increased again
the "Heating and DHW" heating pro- (coding address "b6" in the "Heating cir-
gram, the control unit switches between cuit..." group):
"Central heating with standard room ■ Quick heat-up
temperature" and "Central heating with The set room temperature must be
reduced room temperature". raised by at least 2 K by the following
Every operating mode has its own set measures:
Service
143
Function description, Vitotronic 100 and Vitotronic 300-K
cuit..." group.
144
Function description, Vitotronic 100 and Vitotronic 300-K
■ The report to be provided by the heat- ■ The various temperature profiles are
ing contractor must contain the follow- adjustable via coding address "F1" in
ing details on heat-up: the "Heating circuit..." group.
– Heat-up data with respective flow ■ The function continues after power
temperatures failure or after the control unit has
– Max. flow temperature achieved been switched off. The "Heating and
– Operating conditions and outside DHW" heating program will be ena-
temperature during handover of the bled if the screed drying function is ter-
heating system minated or if code "F1:0" is manually
adjusted.
50
40
30
20
Flow
10
1 5 10 15 20 25 30
Days
50
40
30
20
Flow
10
1 5 10 15 20 25 30
Service
Days
50
40
30
20
Flow
10
1 5 10 15 20 25 30
5600 871 GB
Days
145
Function description, Vitotronic 100 and Vitotronic 300-K
50
40
30
20
Flow
10
1 5 10 15 20 25 30
Days
50
40
30
20
Flow
10
1 5 10 15 20 25 30
Days
60
temperature °C
50
40
30
20
Flow
10
1 5 10 15 20 25 30
Days
5600 871 GB
146
Function description, Vitotronic 100 and Vitotronic 300-K
50
40
30
20
Flow
10
1 5 10 15 20 25 30
Days
You can influence the control character- The flow temperature is maintained in
istics of the mixers via coding address accordance with the heating curve for
"C4" in the "Heating circuit..." group. the reduced set room temperature, but at
min. 10 °C.
Central control A variable frost limit can be set in accord-
ance with coding address "A3" in the
Central control for a heating circuit can "Heating circuit..." group.
be programmed via coding address
"7A" in the "General" group. Therm-Control
The heating and holiday program then
applies to all additional heating circuits The output is reduced if the actual tem-
of the system. perature at the Therm-Control sensor
For these heating circuits, when the falls below the set temperature. For this,
heating and holiday program is enabled, the mixers of downstream heating cir-
"Central control" is displayed. Any hol- cuits are closed.
iday programs that may have been set
will be deleted.
Party and economy modes cannot be
Service
147
Function description, Vitotronic 100 and Vitotronic 300-K
A
80 The differential temperature is the value
D by which the common flow temperature
C should be higher than the highest cur-
rently required flow temperature of the
8K
heating circuit with mixer.
E ■ System with only one heating circuit
+8 K
with mixer:
The common set flow temperature is
+20 -20 regulated automatically to 8 K above
Outside temperature in °C
the set flow temperature of the heating
circuit with mixer.
A Maximum flow temperature limit ■ System with heating circuit without
(coding address "37" in the "Cas- mixer and heating circuits with mixer:
cade" group) The common set flow temperature
B Slope = 1.8 for heating circuit with- operates in accordance with its own
out mixer heating curve. The differential temper-
C Slope = 1.2 for heating circuit with ature of 8 K towards the set flow tem-
mixer perature of the heating circuits with
D Common flow temperature (at a dif- mixer is set at the factory.
ferential temperature = 8 K)
E Lower common flow temperature
During operation with reduced room The outside temperature limits for the
temperature, the reduced set room tem- start and end of the temperature raising
perature can be automatically raised can be adjusted via coding addresses
subject to the outside temperature. The "F8" and "F9" in the "Heating cir-
temperature is raised in accordance with cuit..." group.
the selected heating curve, but no higher
than the set standard room tempera-
ture.
5600 871 GB
148
Function description, Vitotronic 100 and Vitotronic 300-K
90
Flow temperature in °C
80 A
70
Boiler water or
60
50
40 B
35 30
3
Se 0 2
t ro 5
om
tem 20 10 5 0 -5 -10 -15 -20
per 15
atu Outside temp. in °C
re 1
in ° 0 5
C
0
A Heating curve for operation with B Heating curve for operation with
standard room temperature reduced room temperature
During the transition from operation with The value and duration of the additional
reduced room temperature to operation increase of the set boiler water or flow
with standard room temperature, the temperature can be adjusted in coding
Service
boiler water or flow temperature will be addresses "FA" and "Fb" in the "Heating
raised in accordance with the selected circuit..." group.
heating curve. The boiler water or flow
temperature increase can be automati-
cally raised.
5600 871 GB
149
Function description, Vitotronic 100 and Vitotronic 300-K
C
60
D
B
50
Set boiler water or flow
40
temperature in °C
30
20
10
A
0
600 700 800 900
Time in h
Control sequence
150
Function description, Vitotronic 100 and Vitotronic 300-K
Brief description
Functions
151
Function description, Vitotronic 100 and Vitotronic 300-K
152
Function description, Vitotronic 100 and Vitotronic 300-K
Control sequence
Code "55:0" in the "DHW" group, cyl- The DHW cylinder goes cold (set value
inder heating –2.5 K, adjustable via coding address
"59"):
The DHW cylinder goes cold (set value ■ The common set flow temperature is
-2.5 K, adjustable via coding address set 20 K higher than the set DHW tem-
"59"): perature (adjustable via coding
■ The common set flow temperature is address "60").
set 20 K higher than the set DHW tem-
perature (adjustable via coding The DHW cylinder is hot:
address "60"). ■ The control unit checks whether the
boiler will still be required to supply
The DHW cylinder is hot (set value heating energy after the cylinder has
+2.5 K): been heated up or whether residual
■ The common set flow temperature is boiler heat should be transferred to the
returned to the set weather-compen- DHW cylinder.
sated value. Accordingly, the control unit deter-
■ Pump run-on: mines the burner and circulation pump
The circulation pump runs on after cyl- stop times to prevent the set DHW
inder heating until one of the following temperature being substantially
criteria is met: exceeded after the cylinder has been
– The set DHW temperature is excee- heated up.
ded by 5 K.
– The set max. run-on time has been Code "55:2" in the "DHW" group, cyl-
reached (coding address "62"). inder temperature control with 2 cyl-
■ Without pump run-on (code "62:0"). inder temperature sensors
Service
153
Function description, Vitotronic 100 and Vitotronic 300-K
154
Code 1, Vitotronic 100
Group 1 "General"
Service
Coding
155
Code 1, Vitotronic 100
Group 2 "Boiler"
Coding
156
Code 1, Vitotronic 100
157
Code 2, Vitotronic 100
Group 1 "General"
Coding
158
Code 2, Vitotronic 100
159
Code 2, Vitotronic 100
160
Code 2, Vitotronic 100
Group 2 "Boiler"
Coding
161
Code 2, Vitotronic 100
162
Code 2, Vitotronic 100
burner start.
163
Code 2, Vitotronic 100
164
Code 2, Vitotronic 100
Service
5600 871 GB
165
Code 1, Vitotronic 300-K
166
Code 1, Vitotronic 300-K
"General" group
Coding
Value Description
address
00: ...
2 One heating circuit without mixer A1 (heating circuit 1)
with DHW heating; automatic recognition.
3 One heating circuit with mixer M2 (heating circuit 2)
without DHW heating.
4 One heating circuit with mixer M2 (heating circuit 2)
with DHW heating.
5 One heating circuit without mixer A1 (heating circuit 1)
One heating circuit with mixer M2 (heating circuit 2)
without DHW heating; automatic recognition.
6 One heating circuit without mixer A1 (heating circuit 1)
One heating circuit with mixer M2 (heating circuit 2)
with DHW heating; automatic recognition.
7 Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
without DHW heating.
8 Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
with DHW heating.
Service
9 One heating circuit without mixer A1 (heating circuit 1)
Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
without DHW heating; automatic recognition.
10 One heating circuit without mixer A1 (heating circuit 1)
Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
with DHW heating; automatic recognition.
5600 871 GB
167
Code 1, Vitotronic 300-K
168
Code 1, Vitotronic 300-K
"Cascade" group
Coding
Control type
3b:1 Standalone parallel boiler 3b:0 Standalone parallel boiler
circuit with flow tempera- circuit without flow temper-
ture sensor (see ature sensor (see
page 137). page 137).
3b:2 Standalone serial boiler cir-
cuit without flow tempera-
ture sensor (see
Service
page 137).
3b:3 Standalone serial boiler cir-
cuit with flow temperature
sensor (see page 137).
3b:4 Sequential control with flow
temperature sensor (see
page 138).
Control strategy
3C:2 Conventional boiler strat- 3C:0 Condensing strategy (see
egy 2 (see page 139). page 138).
5600 871 GB
169
Code 1, Vitotronic 300-K
"DHW" group
Coding
"Solar" group
Coding
170
Code 1, Vitotronic 300-K
171
Code 1, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group
Coding
Parameter address With heating circuit pump logic function: Heating cir-
A5:... cuit pump "OFF"
1 AT > RTset + 5 K
2 AT > RTset + 4 K
3 AT > RTset + 3 K
4 AT > RTset + 2 K
5 AT > RTset + 1 K
6 AT > RTset
7 AT > RTset - 1 K
to
15 AT > RTset - 9 K
5600 871 GB
172
Code 1, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
Note
The max. idle time is
10 h.
*2 Only change the code for the heating circuit without mixer A1 for boilers without
5600 871 GB
lower temperature limit or for the heating circuits with mixer if a remote control is
connected to them.
173
Code 1, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
*2 Only change the code for the heating circuit without mixer A1 for boilers without
5600 871 GB
lower temperature limit or for the heating circuits with mixer if a remote control is
connected to them.
174
Code 1, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
175
Code 1, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
Note
Observe settings of cod-
ing addresses "5d", "5E",
"5F" in the "General"
group, as well as "d5" and
"d8" in the "Heating cir-
cuit..." group.
*1 Party mode ends automatically in the "Heating and DHW" operating program
when the system changes over to operation with standard room temperature.
176
Code 1, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
Service
5600 871 GB
177
Code 2, Vitotronic 300-K
"General" group
Coding
178
Code 2, Vitotronic 300-K
Value Description
address
00: ...
2 One heating circuit without mixer A1 (heating circuit 1)
with DHW heating; automatic recognition.
3 One heating circuit with mixer M2 (heating circuit 2)
without DHW heating.
4 One heating circuit with mixer M2 (heating circuit 2)
with DHW heating.
5 One heating circuit without mixer A1 (heating circuit 1)
One heating circuit with mixer M2 (heating circuit 2)
without DHW heating; automatic recognition.
6 One heating circuit without mixer A1 (heating circuit 1)
One heating circuit with mixer M2 (heating circuit 2)
with DHW heating; automatic recognition.
7 Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
without DHW heating.
8 Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
with DHW heating.
9 One heating circuit without mixer A1 (heating circuit 1)
Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
without DHW heating; automatic recognition.
10 One heating circuit without mixer A1 (heating circuit 1)
Two heating circuits with mixer M2 (heating circuit 2) and M3 (heating
circuit 3)
with DHW heating; automatic recognition.
Service
Coding in the delivered condition Possible change
12:5 With extension EA1: 12:1 Runtime adjustable from 1
DHW circulation pump to to 60 min.
runtime for brief opera- 12:60
tion: 5 min.
1E:0 With extension EA1 (ana- 1E:1 Temperature demand from
logue input 0-10 V): 30 to 120 °C:
Temperature demand 1 V ≙ 30 °C
from 0 to 100 °C: 10 V ≙ 120 °C
1 V ≙ 10 °C
5600 871 GB
10 V ≙ 100 °C
179
Code 2, Vitotronic 300-K
180
Code 2, Vitotronic 300-K
No function.
181
Code 2, Vitotronic 300-K
182
Code 2, Vitotronic 300-K
10 to 995 s;
1 step ≙ 5 s
183
Code 2, Vitotronic 300-K
184
Code 2, Vitotronic 300-K
185
Code 2, Vitotronic 300-K
186
Code 2, Vitotronic 300-K
187
Code 2, Vitotronic 300-K
"Cascade" group
Coding
circuit:
188
Code 2, Vitotronic 300-K
189
Code 2, Vitotronic 300-K
Note
A boiler or burner stage will
shut down if this value is
exceeded.
"DHW" group
Coding
190
Code 2, Vitotronic 300-K
Note
Observe the max. permis-
sible DHW temperature.
Change setting of temper-
ature controller "R".
191
Code 2, Vitotronic 300-K
192
Code 2, Vitotronic 300-K
193
Code 2, Vitotronic 300-K
"Solar" group
Coding
194
Code 2, Vitotronic 300-K
195
Code 2, Vitotronic 300-K
196
Code 2, Vitotronic 300-K
197
Code 2, Vitotronic 300-K
198
Code 2, Vitotronic 300-K
ing. ing.
199
Code 2, Vitotronic 300-K
Coding
200
Code 2, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
! Please note
When selecting a value below 1 ºC, there is a risk of pipes outside the thermal
envelope of the building freezing up.
Standby mode in particular should be taken into consideration, e.g. during
holidays.
201
Code 2, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
! Please note
Observe informa-
tion regarding
coding address
"A3".
Parameter address With heating circuit pump logic function: Heating cir-
A5:... cuit pump "OFF"
1 AT > RTset + 5 K
2 AT > RTset + 4 K
3 AT > RTset + 3 K
4 AT > RTset + 2 K
5 AT > RTset + 1 K
6 AT > RTset
7 AT > RTset - 1 K
to
15 AT > RTset - 9 K
5600 871 GB
202
Code 2, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
Note
The max. idle time is
10 h.
203
Code 2, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
lower temperature limit or for the heating circuits with mixer if a remote control is
connected to them.
204
Code 2, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
lower temperature limit or for the heating circuits with mixer if a remote control is
connected to them.
205
Code 2, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
*2 Only change the code for the heating circuit without mixer A1 for boilers without
5600 871 GB
lower temperature limit or for the heating circuits with mixer if a remote control is
connected to them.
206
Code 2, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
*1 Party mode ends automatically in the "Heating and DHW" operating program
when the system changes over to operation with standard room temperature.
207
Code 2, Vitotronic 300-K
"Heating circuit 1", "Heating circuit 2", "Heating circuit 3" group (cont.)
208
Schemes, Vitotronic 100
Overview
Service
5600 871 GB
209
Schemes, Vitotronic 100
5600 871 GB
210
Schemes, Vitotronic 100
Service
5600 871 GB
211
Schemes, Vitotronic 100
5600 871 GB
212
Schemes, Vitotronic 100
exchange (accessory)
213
Schemes, Vitotronic 300-K
Overview
5600 871 GB
214
Schemes, Vitotronic 300-K
Service
5600 871 GB
215
Schemes, Vitotronic 300-K
5600 871 GB
216
Schemes, Vitotronic 300-K
Service
217
Schemes, Vitotronic 300-K
X Electrical interfaces
218
Components, Vitotronic 100 and Vitotronic 300-K
Sensors
Note
■ The flow temperature sensor can be
used as a contact or immersion tem-
perature sensor.
■ The flow temperature sensor in the
mixer extension kit is a contact tem-
perature sensor.
■ The room temperature sensor is con-
Service
nected to terminals 3 and 4 in the
Vitotrol 300A.
219
Components, Vitotronic 100 and Vitotronic 300-K
Sensors (cont.)
1
0.8
0.6
0.4
10 30 50 70 90 110
Temperature in °C
appears.
220
Components, Vitotronic 100 and Vitotronic 300-K
Sensors (cont.)
40
20
10
Resistance in kΩ
0.1
0 20 40 60 80 100 120 140 160 180 200
Temperature in °C
Plug-in adaptor for ext. safety equipment, part no. 7164 404
221
Components, Vitotronic 100 and Vitotronic 300-K
B B B B
D D D C
X8
150 E 150 E 150 E 150 F
X7 X3 X2 X1
Ein Ein Ein Ein
TR TR TR TR
Ein Ein Ein Ein
TR TR TR TR
STB STB STB STB
N N N N
6 5 4 3 2 1 6 5 4 3 2 1
G
A
ment.
222
Components, Vitotronic 100 and Vitotronic 300-K
A B
12
Service
1 2 3
C D
1
223
Components, Vitotronic 100 and Vitotronic 300-K
Connection
Check reception
During reception, the green LED on the If the red LED flashes, rotate the aerial
radio clock receiver flashes. until reception is confirmed by the flash-
ing of the green LED.
Specification
IP rating IP 43
Permissible ambient tem-
perature during operation, −40 to +
storage and transport 70 °C
Components:
■ Mixer motor, with 4.0 m connecting
cable (not for flanged mixer)
■ Plug for connecting the heating circuit
pump
■ Flow temperature sensor as contact
temperature sensor for capturing the
flow temperature, with 5.8 m long lead.
5600 871 GB
224
Components, Vitotronic 100 and Vitotronic 300-K
Mixer "Open"
Mixer "Close"
225
Components, Vitotronic 100 and Vitotronic 300-K
Y2 Y1 N
52
?N
AUTO
M
1~
MAN
226
Components, Vitotronic 100 and Vitotronic 300-K
12 11 Y2 Y1 N
52
100% ?N
0%
AUTO
M
1~
MAN
227
Components, Vitotronic 100 and Vitotronic 300-K
Specification
Setting range 30 to 80 °C
Screw terminals
B
Terminals for 1.5 mm2
Switching differential
■ Immersion thermo-
stat max. 11 K
■ Contact thermostat max. 14 K
L? N
A M
1~
228
Components, Vitotronic 100 and Vitotronic 300-K
Service
DE1 Digital input 1 fÖ A Power supply for additional
DE2 Digital input 2 accessories
DE3 Digital input 3 aBJ Switching contact (floating)
0 - 10 V 0 - 10 V input aVG KM BUS
fÖ Power supply
229
Components, Vitotronic 100 and Vitotronic 300-K
Analogue input 0 - 10 V
230
Components, Vitotronic 100 and Vitotronic 300-K
Output aBJ
Connection of a central fault message Select the function of output aBJ via cod-
facility or signalling reduced mode ing address "5C" in the "General"
(reduction of the heating circuit pump group.
speed).
Secondary air device Vitoair, part no. 7338 725, 7339 703
Service
BK black
GN/YE green/yellow
231
Components, Vitotronic 100 and Vitotronic 300-K
Function check
Emergency mode
5600 871 GB
232
Parts lists
Ordering parts
233
Parts lists
0080
0051
0008
0019
0081 0023
0037 0013
0001
0015 A
0018 0021 0020
0016
0049
0014
0056
0052
0054
0066
0039 0042
0011 0038
0024
0004
0101
0025 0006 0102
0092 0103
0108 0109
0058 0101 0104
0100
0074 0102 0105
5600 871 GB
234
Parts lists
Ordering parts
235
Parts lists
0051 0008
0080
0019
0023 0013
0081
0037
0001
0015
0021 0020
A
0018
0016
0014
0017
0048 0049 0052
0056
0050
0038
0011
0024
0024
0025 0040
0025
0038
0054 0022 0042 0045
0058
0108
0092
0101
0101 0104
0074 0100 0102 0102
0103 0106
0057
0103
5600 871 GB
236
Specification
Service
5600 871 GB
*3
Total max. 6 A∼
237
Specification
*3
Total max. 6 A∼
238
Keyword index
Keyword index
A Code 1
Acknowledging a fault display ■ Vitotronic 100................................155
■ Vitotronic 100................................117 ■ Vitotronic 300-K............................166
■ Vitotronic 300-K............................123 Code 2
Acknowledging a service display ■ Vitotronic 100................................158
■ Vitotronic 100................................111 ■ Vitotronic 300-K............................178
■ Vitotronic 300-K............................116 Codes, resetting
Actuators, connecting..................67, 84 ■ Vitotronic 100................................158
Adaptive cylinder heating.................153 ■ Vitotronic 300-K............................166
Apartment building...........................152 Coding addresses, matching
Automatic mode...............................151 ■ Vitotronic 100..................................98
Auxiliary function for DHW heating. .152 ■ Vitotronic 300-K..............................99
Commissioning..................................97
B Components.....................................219
Boiler, adding to boiler sequence.......72 Connection and wiring diagram
Boiler coding card ■ Vitotronic 100................................209
■ Identification.................................219 ■ Vitotronic 300-K............................214
■ Inserting..........................................61 Controlled external shutdown..........222
Boilers connected in parallel............137 Control unit
Boilers connected in series..............137 ■ Assembly........................................95
Boiler sequence selection................100 ■ Opening..........................................96
Boiler water temperature control......134 Control unit to LON, connecting.......101
Boiler water temperature sensor......219 Cylinder priority con-
Brief scan trol............................144, 152, 172, 201
■ Vitotronic 100................................110 Cylinder temperature control............151
■ Vitotronic 300-K............................114 Cylinder temperature sensor............219
Burner
■ Base load......................................162 D
■ Blocking..........................................70 Date setting........................................97
■ Connecting.....................................73 Detached house...............................151
■ Maximum output...........................162 DHW circulation pump.....................152
■ Minimum runtime..........................163 DHW heating............................151, 152
■ Offset............................................163 Differential temperature...................148
■ Stop differential.............................163
■ Switching hysteresis.....................135 E
Burner fuel consumption..........164, 165 Economy circuits..............................144
Electrical connections, overview
C ■ Vitotronic 100..................................59
Cascade control unit........................136 ■ Vitotronic 300-K..............................80
Central control..................................147 Emergency mode.............................232
Central fault message facility ERB50 function................................135
5600 871 GB
239
Keyword index
H P
Heating circuit control unit................142 Parts list
Heating circuit pump logic................144 ■ Vitotronic 100................................233
Heating circuit pump logic function. .144 ■ Vitotronic 300-K............................235
Heating curve...........................106, 143 PCBs
Heating curve level..........................108 ■ Vitotronic 100................................209
Heating curve slope.........................108 ■ Vitotronic 300-K............................214
Heating program changeover............88 Plug aBÖ....................................68, 222
Heat-up time reduction.....................149 Plug-in adaptor for external safety equip-
High limit safety cut-out ment.................................................221
■ Additional......................................222 Power cable.......................................93
5600 871 GB
240
Keyword index
241
Keyword index
V W
Vitoair...............................................231 Wiring diagram
Vitosolic............................................152 ■ Vitotronic 100................................209
■ Vitotronic 300-K............................214
5600 871 GB
242
5600 871 GB
243
Printed on environmentally friendly,
chlorine-free bleached paper
Subject to technical modifications.
Applicability
Serial No.:
7441810 7498901 7441816 7498906