SERVICE WATER SYSTEM DESCRIPTION 服务水

OWNER
OWNER’S ENGINEER
SubC Power Facility
EPC CONTRACTOR
DESIGNER
PROJECT
AL DUR II IWPP
2 11/02/2020 UPDATED AS PER HAYA COMMENTS DP DLA ELB

1 16/12/2019 UPDATED AS PER HAYA COMMENTS DP DLA ELB
0 06/05/2019 FIRST ISSUE DP DLA ELB
REV DATE DESCRIPTION DONE CHECKED APPROVED
FOR INFORMATION DOCUMENT OWNER EPC CONT. SIGNATURE DATE

STATUS
FOR APPROVAL
VALID FOR PURCHASE
FOR CONSTRUCTION
AS BUILT
DOCUMENT NUMBER DOCUMENT NAME
AD2-C1-00-GHU-PSD-IDM- SERVICE WATER SYSTEM DESCRIPTION

00683
PROJECT DOCUMENT OWNER
AL DUR II IWPP
OWNER EPC CONTRACTOR DOCUMENT NUMBER DATE
AD2-C1-00-GHU-PSD-IDM-00683 11/02/2020
DOCUMENT NAME PAGE
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SERVICE WATER SYSTEM
DESCRIPTION Rev.: 2
CONTENTS:
1. AIM ............................................................................................................................... 3
2. GENERAL DESCRIPTION ........................................................................................... 4
2.1. MAIN FUNCTIONS ........................................................................................... 4
2.2. DESCRIPTION.................................................................................................. 7
2.3. MAIN EQUIPMENT ........................................................................................... 8
3. INTERFACES............................................................................................................... 9
3.1. GENERAL ......................................................................................................... 9
3.2. SUPPORT SYSTEMS ....................................................................................... 9
3.3. DEPENDENT SYSTEMS .................................................................................. 9
4. OPERATION CONCEPT .............................................................................................10
4.1. NORMAL OPERATION ....................................................................................10
4.2. START-UP .......................................................................................................10
4.3. SHUTDOWN ....................................................................................................11
5. INSTRUMENTATION AND CONTROL .......................................................................12
5.1. INSTRUMENTATION .......................................................................................12
5.2. Control .............................................................................................................12
6. REFERENCE DOCUMENTS .......................................................................................21
7. ANNEXES ...................................................................................................................22
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DESCRIPTION Rev.: 2
1. AIM
The aim of this document is to provide a description of the Service Water System for Al Dur
II Project, to be erected by SEPCOIII in Bahrain.
This document defines purpose, characteristic, control and protection philosophy for the
above-mentioned system.
In addition to the service water system, this document also covers the filling system of the
firefighting water tanks as this uses the same water quality from the desalination plant.
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DESCRIPTION Rev.: 2
2. GENERAL DESCRIPTION
2.1. MAIN FUNCTIONS
The main function of service water system is to store and supply service water to the
following consumers:
 Domestic water: toilets and showers
 Emergency showers and eye-washes
 Water hose connections for cleaning and maintenance purpose
 HVAC (for humidifiers)
 Other consumers (scrubbers in dosing systems, backwashing in oil separator, HRSG

blowdown drain pit for initial filling, etc.).
The service water system covers demand for potable water and industrial service water for
the power plant.
Service water is received from the desalination plant (through the terminal point). From
terminal point, filling line is routed to potable/service water tanks. Then it will be distributed
by service water distribution pumps to the following customers:
 Domestic water purpose (plumbing)
o Gatehouse Building
o Administration Building.
o Social Building
o Main electrical and control building
o Warehouse and Workshop Building
o Secondary gate house
o GIS facilities
 Water for HVAC
o Water treatment building

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DESCRIPTION Rev.: 2
o Switchgear building for cooling tower
o Block 1/2 electrical buildings
o Electrical rooms for GT11/12/21/22
o MV electrical building
o Secondary e-room building 11/12/21/22
o Electrical building common services
o Gatehouse Building
o Administration Building.
o Social Building
o Main electrical and control building
o Secondary gate house
o Seawater intake electrical room
o Electrochlorination building
 Emergency showers and eye-washes purpose
o Neutralization plant
o Water treatment plant
o Block 1/2 electrical buildings (battery room)
o Electrical rooms for GT11/12/21/22 (battery room)
o HRSG 11/12/21/22 sampling skids
o Water/steam cycle block 10/20 chemical dosing skids
o Electrical building common services (battery room)
o Laboratory
o Circulating system chemical dosing skid
o Circulating system sampling skid

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DESCRIPTION Rev.: 2
o Chemical and hazardous materials storage area
o Electrochlorination building
 Cleaning and maintenance purpose
o Firefighting pumps area
o Air compressors area
o Neutralization plant area
o Water treatment plant area
o CCWS pumps and heat exchangers area
o GT generator 11/12/21/22 area
o GT GSUT 11/12/21/22 area
o GT 11/12/21/22 area
o Fuel gas conditioning skid GT 11/12/21/22 area
o HRSG 11/12/21/22 area
o Feedwater pumps 11/12/21/22 area
o Water/steam cycle block 10/20 chemical dosing skids area
o ST 10/20 area
o ST GSUT 10/20 area
o Black start generators area
o Gas expander area
o GRMS area
o Oil separator area
o Sewage treatment plant area (main unit)
o Circulating system chemical dosing skid area
o Circulating water pumps area

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DESCRIPTION Rev.: 2
o Sewage treatment plant area (auxiliary unit)
o Electrochlorination plant area
o Seawater intake pumps area
 Other uses:
o Scrubbers in chemical dosing systems
o Backwashing in oil separator
o HRSG blowdown drain pit for initial filling
2.2. DESCRIPTION
The service water system includes the following equipment to store and supply service
water to the consumers mentioned in previous section:
 2 x 50% potable/service water tanks
 2 x 100% service water distribution pumps
 Hydropneumatic tank
 Distribution system
Water is received in the tanks from desalination plant (potable water quality) by an
automatic filling system based on level in the tank.
From the tank, water is distributed by the service water distribution pumps to all the
consumers. Pumps are protected by dedicated strainer provided with differential pressure
transmitters for monitoring.
In the discharge header, an hydropneumatic tank is provided to reduce the start-stop cycles
of the pumps and to avoid the need to have the pumps running continuously.
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DESCRIPTION Rev.: 2
2.3. MAIN EQUIPMENT
In this section most relevant equipment and components of the system are highlighted.
2.3.1. Potable and service water tanks
KKS: 00GHE14BB001 / 00GHE15BB001
Type of equipment: water storage tank (API 650 type)
Maintenance: if needed, during outage of the plant
Control function: N/A
Reference drawings:
 AD2-C1-00-GHC-MDW-LAN-00021 Potable/Service Water Storage Tank GA
2.3.2. Potable / service water distribution pumps and hydropneumatic tank
KKS: 00GHE21AP001 / 00GHE22AP001 (pumps)
00GHE30BB001 (hydropneumatic tank)
Type of equipment: pressure group (2 centrifugal pumps + hydropneumatic tank)
Maintenance: as per pump maintenance schedule
Control function: yes, pump start-stop to maintain pressure in the distribution header. Tank
maintains the pressure when pumps are stopped to provide water for small demands.
Reference drawings:
 AD2-C1-00-YMB-GDS-ZWL-45002 Pumps datasheet
 AD2-C1-00-YMB-GDS-ZWL-45003 Pump performance curve
 AD2-C1-00-YMB-MDW-ZWL-03001 Pumps GA drawing

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DESCRIPTION Rev.: 2
3. INTERFACES
3.1. GENERAL
The interfaces of the service water system with other systems or related equipment are
described below. The interfaces are classified according to those that are necessary for the
operation of the system (support systems) or according to those that are provided by the
system and are necessary in order to allow other systems to carry out their functions
(dependent systems).
3.2. SUPPORT SYSTEMS
Mechanical systems:
 Desalination plant, which serves as source of service water to the system
 Plant drain system, for drain collection of the service water system
Electrical Systems:
 Low voltage system, for operation of service water distribution pumps & motorized
valves.
Control Systems:
 Distributed control system (DCS)
3.3. DEPENDENT SYSTEMS
Mechanical systems:
 Service water consumers indicated in section 2.1

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DESCRIPTION Rev.: 2
4. OPERATION CONCEPT
4.1. NORMAL OPERATION
Service/potable water is a basic service required in several areas of the plant for domestic
use, emergency showers, maintenance, HVAC and other uses. Therefore this system must
be continuously operating.
In normal operation the status of the main equipment and components will be as follows:
 Both service/water tanks will be operating, maintaining the stock of water in the tanks
through the automatic filling system (water provided from desalination plant)
 One pump will be starting and stopping depending on the pressure of the distribution
header.
 Hydropneumatic tank will maintain the pressure in the system when the pump stops,
and will provide some water for small demands until the pressure reduces and the
pumps starts again.
4.2. START-UP
For the start up of this system, the following conditions are required:
 Electrical and control systems are operating/available
 Piping distribution system is full of water and air is properly vented from all high
points.
Startup of this system is done automatically and is summarized in the following events:
 Tank filling valves are put in auto to maintain the tanks full (this requires the
desalination plant to be in operation).
 One service/potable water pump is put in auto to start/stop depending on header

pressure.
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DESCRIPTION Rev.: 2
4.3. SHUTDOWN
The shutdown of this system should be done only after all systems are shutdown as this
system provides service/potable water through all the plant.
The shutdown of the system is done automatically and is summarized in the following
events:
 Running pump is stopped
 Control and on-off valves are positioned in initial/default position

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DESCRIPTION Rev.: 2
5. INSTRUMENTATION AND CONTROL
In this section of the document, in addition to the service water system, it is covered the
filling system of the firefighting water tanks as this uses the same water quality from the
desalination plant and it is not covered in the firefighting system documentation.
5.1. INSTRUMENTATION
Instruments are represented on the following piping and instrumentation diagram:
 AD2-C1-00-GHU-PDW-IDM-00681 P&ID Service Water System
 AD2-C1-00-SG_-PDW-IDM-00641 P&ID FIRE FIGHTING SYSTEM
5.2. Control
In this section, descriptive narrative is provided for the control and protection of the system.
For details on the logics of this system, please refer to the following document:
 AD2-C1-00- GHU -IDW-IDM-06760 Service Water System. Logic diagrams
 AD2-C1-00-SG_-IDW-IDM-06756 Fire Fighting System Logic Diagrams
The table below summarizes the actuators of this system:
KKS Service Type Notes

Service water tank
On-off motorized
00GHE12AA101 00GHE14BB001 filling
valve
valve
Service water tank
On-off motorized
00GHE13AA101 00GHE15BB001 filling
valve
valve
Service water distribution
00GHE21AP001 Pump
pump 1
Service water distribution
00GHE22AP001 Pump
pump 2
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DESCRIPTION Rev.: 2
KKS Service Type Notes

Fire fighting water tank
On-off motorized
00SGA01AA101 00SGA03BB001 filling
valve
valve
Fire fighting water tank
On-off motorized
00SGA01AA102 00SGA04BB001 filling
valve
valve
5.2.1. Service Water Functional Group (01GHU10EE100)
Service Water functional group is in charge of managing the start/stop or open/close of

each individual device to respond to the measured parameters of the Service water system.
The actuators / drives included in this functional group are shown in the table of paragraph
5.2
Service Water Functional Group receives the AUTO order from the Automatic Plant
Sequencer.
The below table summarizes the logic for the Service Water Functional Group:
01GHU10EE100 Service Water Functional Group
Manual Reject N/A

Auto permitted Always permitted
On permitted Always permitted
Off permitted Always permitted
Auto Selection Potable Service Water Group ON Command from
Automatic Plant Sequencer (00GHE20EE100:
XA61)
Auto On command Potable Service Water Group ON Command from
Automatic Plant Sequencer (00GHE20EE100:
XA61, as pulse) (for certain time delay)
Auto Off command N/A
Force On N/A
Force Off N/A
No Discrepancy All pump drives and actuators in AUTO
AND
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DESCRIPTION Rev.: 2
2ACT Potable Service Water pumps manager No

Discrepancy (01GHE20EE200)
5.2.2. Service Water Pumps Manager (00GHE20EE200)
Service Water Pumps manager’s function is to manage the automatic change over (ACO)
between the Service Water Pumps, to select the lead / lag pump motor and define the
number of required pump motors to be in service following the requirements of the system.
The below table summarizes the logic for the Service Water Pumps Manager (2ACT):
00GHE20EE200 Service Water Pumps Manager (2ACT)
Change Over Required N/A

2 Actuators Required N/A
1 Actuators Required [ON order from Potable Service Water Pumps Functional
Group (00GHE20EE100)
OR
Potable Service Water System Group in Emergency
(00GHE20EE200)]
AND
Potable Service Water pumps discharge pressure low
(00GHE30CP901:XH52)
AND
None of the Service water pumps in OFF force condition
(00GHE21/22AP001)
0 Actuators Required [OFF order from Potable Service Water functional group
(00GHE20EE100)
AND
Potable Service Water System Group NOT in Emergency
(00GHE20EE200)]
OR
Potable Service Water pumps discharge pressure high
(00GHE30CP901:XH01)
OR
Any of the Service water pumps OFF force command
(00GHE21/22AP001)
Fault Potable Service Water pumps NOT started
(00GHE21/22AP001)
AND
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DESCRIPTION Rev.: 2
00GHE20EE200 Service Water Pumps Manager (2ACT)
[(Potable Service Water pumps NOT in Auto

(00GHE21/22AP001)
OR
(Potable Service Water pumps Fault
(00GHE21/22AP001)]
ON Feedback
Service water pumps started (00GHE21/22AP001)
5.2.3. Service water distribution pumps (00GHE21/22AP001)
Service water distribution pressure group is composed by 2X100% horizontal centrifugal

pumps with manual isolation valves, a filter located at the suction, manometer at the suction
and at the discharge, check valves and a small buffer tank.
There are 2 x 100% service water distribution pumps. Normally, one pump is starts and
stops based on the pressure in the distribution header and the other pump is in standby (for
automatic start in case the lead pump fails).
The pump starts on low pressure and stops on high pressure.
In case of very high pressure or very low pressure in the distribution header, the pump is
tripped as this may be indicative of some problems with the running pump.
00GHE21AP001
Potable Service Water Pumps (2x100%)
00GHE22AP001
Manual reject N/A
Auto permitted Always Permitted
Auto selection Auto Sel. Order from Potable Service Water functional group
(00GHE20EE100:XA93)
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DESCRIPTION Rev.: 2
00GHE21AP001
00GHE22AP001
On permitted [Potable Service Water Tank 1 Outlet Manual Valve Open
(00GHE14CL901:XL01)
AND
Potable Service Water Tank 1 level NOT Low Low
(00GHE14CL901:XH54)
AND
Potable Service Water Tank 1 level NOT Bad Quality
(00GHE14CL901:XM26)]
OR
[Potable Service Water Tank 2 Outlet Manual Valve Open
(00GHE15CL901:XL01)
AND
Potable Service Water Tank 2 level NOT Low Low
(00GHE15CL901:XH54)
AND
Potable Service Water Tank 2 level NOT Bad Quality
(00GHE15CL901:XM26)]
Off permitted Always Permitted
Force On N/A
Force Off [Potable Service Water Tank 1 Outlet Manual Valve NOT
Open (00GHE14CL901:XL01)
OR
Potable Service Water Tank 1 level Low Low
(00GHE14CL901:XH54)
OR
Potable Service Water Tank 1 level Bad Quality
(00GHE14CL901:XM26)]
AND
[Potable Service Water Tank 2 Outlet Manual Valve NOT
Open (00GHE15CL901:XL01)
OR
Potable Service Water Tank 2 level Low Low
(00GHE15CL901:XH54)
OR
Potable Service Water Tank 2 level Bad Quality
(00GHE15CL901:XM26)]
Trip [Service Water pump Discharge pressure High High High
(00GHE30CP901:XH05)
OR
Service Water pump Discharge pressure Low Low Low
(00GHE30CP901:XH26)
OR
Service Water pump Discharge pressure Bad quality
(00GHE30CP901:XM26)]
AND
Service Water Pump is started (For a certain time delay)
(00GHE21/22AP001)
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DESCRIPTION Rev.: 2
00GHE21AP001
00GHE22AP001
Auto-ON ON Command from the Service Water pumps manager
(00GHE20EE200)
Auto-OFF OFF Command from the Service Water pumps manager
(00GHE20EE200)
5.2.4. Service water tank filling valves (00GHE12/13AA101)
These valves open and close based on the level of the corresponding service water tank.
When the level is below low level, they open to allow the service water filling the tank. Once
the level reaches the high setting, the valves automatically close, to avoid overfilling.
In case of very high level in the tank the valves are forced closed and in case of very low
level they are forced open.
The below table summarizes the logic for the Potable Service Water Tank 1/2 Makeup
MOVs:
00GHE12AA101
Potable Service Water Tank 1/2 Makeup MOVs
00GHE13AA101
Manual reject N/A
Auto selection Auto Sel. Order from Potable Service Water functional group
(00GHE20EE100:XA93)
Open permissive Always permitted
Auto open Group ON Command from Potable Service Water functional
group (00GHE20EE100:XA91)
AND
Potable Service Water Tank 1/2 Level Low
(00GHE14/15CL901:XH52)
Close permissive Always permitted
Auto Close Group OFF Command from Potable Service Water functional
group (00GHE20EE100:XA92)
OR
Potable Service Water Tank 1/2 Level High
(00GHE14/15CL901:XH01)
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DESCRIPTION Rev.: 2
00GHE12AA101
Potable Service Water Tank 1/2 Makeup MOVs
00GHE13AA101
Force open Potable Service Water tank /2 level low low
(00GHE14/15CL901:XH54)
Force close Potable Service Water tank 1/2 level high high high
(00GHE14/15CL901:XH05)
5.2.5. Fire fighting Functional Group (01GHU10EE100)
Fire fighting functional group is in charge of managing the start/stop or open/close of each
individual device to respond to the measured parameters of the Fire fighting water system.
The actuators / drives included in this functional group are shown in the table of paragraph
5.2
Fire fighting Functional Group receives the AUTO order from the Automatic Plant
Sequencer.
The below table summarizes the logic for the Service Water Functional Group:
01SGA10EE100 Service Water Functional Group
Manual Reject N/A

On permitted Always permitted
Off permitted Always permitted
Auto Selection Fire Fighting Group ON Command from Automatic
Plant Sequencer (00SGA01EE100: XA61)
Auto On command Fire Fighting Group ON Command from Automatic
Plant Sequencer (00SGA01EE100: XA61, as pulse)
(for certain time delay)
Auto Off command N/A
Force On N/A
Force Off N/A
No Discrepancy Fire Fighting Tank ½ Make-up MOV in AUTO
(00SGA01AA101/102:XB20)
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DESCRIPTION Rev.: 2
AND
Fire & Detection Alarm System NOT General Fault
(00SGY10GH001:XM49)
AND
Fire & Detection Alarm System NOT General Alarm
(00SGY10GH001:XM48)
AND
Fire & Detection Alarm System NOT Protection
Active
(00SGY10GH001:XM32)
5.2.6. Fire fighting water tank filling valves (00SGA01AA101/AA102)
These valves open and close based on the level of the corresponding fire fighting water
tank. When the level is below low level, they open to allow the service water filling the tank.
Once the level reaches the high setting, the valves automatically close, to avoid overfilling.
In case of very high level in the tank the valves are forced closed and in case of very low
level they are forced open.
00SGA01AA101
Fire Fighting Tank 1/2 Makeup MOVs
00SGA01AA102
Manual reject N/A
Auto selection Fire Fighting Group ON Command from Automatic Plant
Sequencer (00SGA01EE100: XA61)
Open permissive Always permitted
Auto open Group ON Command from Fire Fighting functional group
(00SGA01EE100:XA91)
AND
Fire Fighting Tank 1& 2 Level Low
(00SGA03/04CL901:XH52)
Close permissive Always permitted
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DESCRIPTION Rev.: 2
00SGA01AA101
Fire Fighting Tank 1/2 Makeup MOVs
00SGA01AA102
Auto Close Group OFF Command from Fire Fighting functional group
(00SGA01EE100:XA92)
OR
Fire Fighting Tank 1& 2 Level High
(00SGA03/04CL901:XH01)
Force open Fire Fighting Tank 1& 2 level low low low
(00SGA03/04CL901:XH56)
Force close Fire Fighting Tank 1& 2 level high high high
(00SGA03/04CL901:XH05)
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6. REFERENCE DOCUMENTS
Main system documents

AD2-C1-00-GHU-PDW-IDM-00681 Service Water System. P&IDs
AD2-C1-00-GHU-PCR-IDM-00682 Service Water System. Calculation Note
AD2-C1-00-SG_-PDW-IDM-00641 P&ID FIRE FIGHTING SYSTEM
Control documents
AD2-C1-00- GHU -IDW-IDM-06760 Service Water System. Logic diagrams
AD2-C1-00-SG_-IDW-IDM-06756 Fire Fighting System Logic Diagrams
AD2-C1-00-YDS-IDW-IDM-06740 Logic Control Diagrams Symbology
AD2-C1-00-YYD-ILS-IDM-06130 Alarms and Set Points List
Other related P&IDs
AD2-C1-00-GMA-PDW-IDM-00791 Plant Drainage System P&ID
Service/potable water tanks documentation
AD2-C1-00-GHC-MDW-LAN-00021 Potable/Service Water Storage Tank GA
Service/potable water pumps and tank documentation
AD2-C1-00-YMB-GDS-ZWL-45002 Pumps datasheet
AD2-C1-00-YMB-GDS-ZWL-45003 Pump performance curve
AD2-C1-00-YMB-MDW-ZWL-03001 Pumps GA drawing
Fire fighting tank documentation
AD2-C1-00-SGA-MDW-LAN-00031 Fire Fighting Water Storage Tank A/B
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DESCRIPTION Rev.: 2
7. ANNEXES
 Annex 1 - Service water system settings
 Annex 2 - Service water system Functional Diagram

SERVICE WATER SYSTEM DESCRIPTION 服务水

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SERVICE WATER SYSTEM DESCRIPTION 服务水

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OWNER

SubC Power Facility

2 11/02/2020 UPDATED AS PER HAYA COMMENTS DP DLA ELB

FOR INFORMATION DOCUMENT OWNER EPC CONT. SIGNATURE DATE

DOCUMENT NUMBER DOCUMENT NAME

AD2-C1-00-GHU-PSD-IDM- SERVICE WATER SYSTEM DESCRIPTION

2.1. MAIN FUNCTIONS

 Domestic water: toilets and showers

 Emergency showers and eye-washes

 Water hose connections for cleaning and maintenance purpose

 HVAC (for humidifiers)

 Other consumers (scrubbers in dosing systems, backwashing in oil separator, HRSG

 Domestic water purpose (plumbing)

o Main electrical and control building

o Warehouse and Workshop Building

o Secondary gate house

 Water for HVAC

o Water treatment building

o Switchgear building for cooling tower

o Block 1/2 electrical buildings

o Electrical rooms for GT11/12/21/22

o Secondary e-room building 11/12/21/22

o Electrical building common services

o Main electrical and control building

o Warehouse and Workshop Building

o Secondary gate house

o Seawater intake electrical room

 Emergency showers and eye-washes purpose

o Water treatment plant

o Block 1/2 electrical buildings (battery room)

o Electrical rooms for GT11/12/21/22 (battery room)

o HRSG 11/12/21/22 sampling skids

o Water/steam cycle block 10/20 chemical dosing skids

o Electrical building common services (battery room)

o Circulating system chemical dosing skid

o Circulating system sampling skid

o Warehouse and Workshop Building

o Chemical and hazardous materials storage area

 Cleaning and maintenance purpose

o Firefighting pumps area

o Air compressors area

o Neutralization plant area

o Water treatment plant area

o CCWS pumps and heat exchangers area

o GT generator 11/12/21/22 area

o GT GSUT 11/12/21/22 area

o Fuel gas conditioning skid GT 11/12/21/22 area

o HRSG 11/12/21/22 area

o Feedwater pumps 11/12/21/22 area

o Water/steam cycle block 10/20 chemical dosing skids area

o ST GSUT 10/20 area

o Black start generators area

o Gas expander area

o Oil separator area

o Sewage treatment plant area (main unit)

o Circulating system chemical dosing skid area

o Circulating water pumps area

o Sewage treatment plant area (auxiliary unit)

o Electrochlorination plant area

o Seawater intake pumps area

o Scrubbers in chemical dosing systems

o Backwashing in oil separator

o HRSG blowdown drain pit for initial filling