DESIGN OF BEARING REPLACEMENT SCHEME

STAAD MODEL OF THE SCHEME

EXTRUDED VIEW OF THE MODEL

JACK LOAD ON ARRANGEMNT

DEFLECTED SHAPE OF BEAM

 DESIGN PROJECT :
CLIENT :
BEARING REPLACEMENT SCHEME For JACK VERTICAL
DESIGN BY : SHAHNAWAZ
OF JOB NO. : DATE: 4-Dec-22 REVIEW BY : SKUMAR
Design of Vertical Members
Member Group - 1 Member no. load case 1.5DL+1.5 JACKLOAD As per staad
Compressive Force (Pu) = 2256 kN Member ISHB 300 ISMB 600 Yeild stress (fy)= 410 N/mm
2

2
Moment (Mz1) = 0.3 kN-m Young's Modulus of steel (E) = 200000 N/mm
Moment (Mz2) = 0 kN-m Partial safety factor gmo = 1.1
Moment (My1) = 0 kN-m
Moment (My2) = 0 kN-m
Length of member (L) = 2000 mm
Section Properties
2 4
Depth = 300.00 mm Area = 8025.00 mm Izz = 129502000 mm rzz = 127.00 mm
4
Width = 250.00 mm Weight = 63.00 kg/m Iyy = 22460000 mm ryy = 52.90 mm
3 3
Thickness of flange= 10.60 mm Zey = 44920 mm Zpy = 62888 mm
3 3
Thickness of web= 9.40 mm Zez = 863346.667 mm Zpz = 1122351 mm
Cross Section Classification.

bb = 1.0 for plastic and compact section. Kz 0.85 Effective slenderness ratio factor along z xaxis
bb = Ze/Zp for semi-compact section. Ky 0.85 Effective slenderness ratio factor along y xaxis
d/t = 29.91 Section is plastic.Since d/t ≤ 84ε KxLz/rzz 13.39 Effective slenderness ratio
KxLy/ryy 32.14 Effective slenderness ratio
bb = 1.0 ε=√250/fy 0.78
1 Check For Section strength
Compression resistance of the cross section
Nd = Ag*f y/gmo

Nd = 2991 kN OK

Bending Resistance of the cross section along Major z-z axis

Mdz = bbZpz f y/gm0

Mdz = 418 kN-m OK

Bending Resistance of the cross section along Minor y-y axis

Mdy = bbZpy f y/gm0

Mdy = 23 kN-m OK

Cross sectional resistance

Reduced plastic moment resistances

n = N/Nd = 0.75
Major z-z axis
Mndz = Mdz (1-n)/(1-0.5 aw) <= Mdz = 130 kN-m OK As per table 9.3.1.2 114.123324
aw = (A- 2bt)/A <= 0.5 = 0.41 OK

Major y-y axis

Mndy = Mdy (1-n)/(1-0.5 af) <= Mdy = 6.8 kN-m OK As per table 9.3.1.2 12.1704648
af = (A - 2ht)/A<= 0.5 = 0.30 OK

Hence the moment resistances for major z-z axis and minor y-y axis are alright.

 N   My   Mz  0.75
    
N M  M   1.0 OK
 d   dy   dz 
DESIGN PROJECT :
CLIENT :
BEARING REPLACEMENT SCHEME For JACK VERTICAL
DESIGN BY : SHAHNAWAZ
OF JOB NO. : DATE: 4-Dec-22 REVIEW BY : SKUMAR
Design of Vertical Members
2 Member buckling resistance in compression

pd = Ae*f cd
Where,
Ae = Effective Sectional Area (i.e., total area in case of Compression members)
f cd = Design Compressive stress

 fy 
 g  c * fy fy
f cd   mo   

f  f 2  l2 
0.5
g mo g mo

f = 0.5 [1 + a ( l - 0.2) l 2 )]

Non- dimensional effective slenderness ratio =

2
 KL 
fy 
fy  r 
l 
f cc  2E

lz 0.19
ly 0.46
 2
E
f cr  2
Euler buckling stress =  KL 
 
 r 
2 2 0.5
Stress reduction factor c = 1/( f + ( f - l ) )

For buckling about major z-z axis

 2E
f crz  2
 K z Lz 
2
= 11016.4 N/mm
 
 rz 
For buckling about minor y-y axis

 2E
f cry  2
 K yLy  = 1911.4 N/mm
2

 
 r 
 y 
Buckling curve for hot rolled sections "a" for cold formed sections "b"

Imperfection factor ( α ) = 0.34 (As per table 7 & 10; IS 800:2007)

Buckling resistance : Major axiz z-z

fz = 0.52
cz = 1.00
Pdz = 3002 kN OK

Buckling resistance : Minor axiz y-y

fy = 0.65
cy = 0.90
Pdy = 2697 kN OK
DESIGN PROJECT :
CLIENT :
BEARING REPLACEMENT SCHEME For JACK VERTICAL
DESIGN BY : SHAHNAWAZ
OF JOB NO. : DATE: 4-Dec-22 REVIEW BY : SKUMAR
Determination of Mcr Design of Vertical Members

Ly = 1250
2 2 2 0.5
M cr = C 1 [( π EI y h )/2(KL y ) ]{ 1+ (1/20)[(KL y /r y )/(h/t f )] }

Ψ = M2/M1
C1 = 2.752 (As per table 42; IS 800:2007)

Mcry = 16371 kN-m Mcrz = 94394.38

lLTy = 0.168 lLTz = 0.070

Member buckling resistance in combined bending and axial compression

Determination of moment amplication factors

K z = 1+ ( l z - 0.2)n z ≤ 1+ 0.8n z = 0.99 OK

K y = 1+ ( l y - 0.2)n y ≤ 1+ 0.8n y = 1.22 OK

Ψ z = M z2 /M z1 = 0.00
Ψ y = M y2 /M y1 = 0.00

C mz = 0.6 + 0.4 Ψ z > 0.4 = 0.6 OK

C my = 0.6 + 0.4 Ψ y > 0.4 = 0.60 OK
C mLT = 0.4

K LT = 1- (0.1 l LT n y /C mLT - 0.25) ≥ 1- (0.1 n y /C mLT - 0.25)

KLT = 1.21 OK

Check with interaction formula

P CmyMy M
 Ky  KLT z 1.0 = 1
Pdy Mdy Mdz

P C M C M
0.6Ky my y  Kz mz z  1.0 = 0.75 OK
Pdz Mdy Mdz

Hence the section is suitable to resist the design action effects.

 DESIGN PROJECT : BEARING REPLACEMENT SCHEME
CLIENT :
For JACK BRACING
DESIGN BY : SHAHNAWAZ
OF JOB NO. : DATE: 4-Dec-22 REVIEW BY : SKUMAR
Design of Bracing
Member Group - 1 Member no. ……..., load case …………. As per staad
Member ISHB 250ISMB 600 Yeild stress (fy)= 310 N/mm2
Moment (Mz) = 10 kN-m Young's Modulus of steel (E) = 200000 N/mm2
Shear force (V) = 0.51 kN Partial safety factor gmo = 1.1
Moment (My) = 0 kN-m
Length of member (L) = 2000 mm
Section Properties
2 4
Depth = 250.00 mm Area = 6971 mm Izz = 79830000 mm rzz = 107.00 mm
4
Width = 250.00 mm Weight = 54.70 kg/m Iyy = 20110000 mm ryy = 53.70 mm
3 3
Thickness of web = 9.70 mm Zey = 160880 mm Zpy = 209144 mm
3 3
Thickness of flange = 8.80 mm Zez = 638640 mm Zpz = 830232 mm
Cross Section Classification.

bb = 1.0 for plastic and compact section. Kz 0.85 Effective slenderness ratio factor along z xaxis
bb = Ze/Zp for semi-compact section. Ky 0.85 Effective slenderness ratio factor along y xaxis
d/tw= 23.77 KxLz/rzz 15.9 Effective slenderness ratio
b/tf = 14.20 bb = 1.0 KxLy/ryy 31.7 Effective slenderness ratio
Section is plastic.Since d/tw ≤ 84ε and b/tf ≤ 9.4ε ε=√250/fy 0.9

1 Shear capacity of the section

Vd = (f y ht w )/( g mo √3)

Vd = 394.57 kN
0.6 Vd = 236.74 kN

2 Design capacity of the section

Md = Z p xf y / g mo

233.97 kN-m OK

3 Check for deflection

From Staad: the value of deflection is = 3 mm

Allowable deflection = 13.3 mm OK

4 Check for web buckling

Cross sectional area of web for buckling Ab = 3485.5 mm2

Effective length of web = 0.7xdw = 162.68 mm

Moment of inertia = 7605.61 mm4

Effective area of web = 970 mm2

rmin = 2.80 mm

Slenderness ratio l = 58.10

Allowable stress = 100 N/mm2

Capacity of the section = 348.55 kN OK

5 Check for web crippling

F w = (b 1 +n 2 )t w f y / g mo

n 2 = 2.5x(R+t f )

R= 20 mm where R is the root radius

Fw = 880.23 kN OK

6 Overall member strength

Mz/Mdz + My/Mdy ≤ 1 0.04 OK

where Mdz = 234 kNm

and Mdy = 59 kNm

Hence, the overall member strength is satisfactory.

 DESIGN PROJECT : BEARING REPLACEMENT SCHEME
CLIENT :
For JACK BASE BEAM
DESIGN BY : SHAHNAWAZ
OF JOB NO. : DATE: 4-Dec-22 REVIEW BY : SKUMAR
Design of BOTTOM BEAM
Member Group - 1 Member no. ……..., load case …………. As per staad
Member ISHB 400ISMB 600 Yeild stress (fy)= 410 N/mm2
Moment (Mz) = 829.2 kN-m Young's Modulus of steel (E) = 200000 N/mm2
Shear force (V) = 750 kN Partial safety factor gmo = 1.1
Moment (My) = 0 kN-m
Length of member (L) = 2000 mm
Section Properties
2 4
Depth = 400.00 mm Area = 10466 mm Izz = 288230000 mm rzz = 166.00 mm
4
Width = 250.00 mm Weight = 82.20 kg/m Iyy = 27830000 mm ryy = 51.60 mm
3 3
Thickness of web = 12.70 mm Zey = 222640 mm Zpy = 289432 mm
3 3
Thickness of flange = 10.60 mm Zez = 2305840 mm Zpz = 2997592 mm
Cross Section Classification.

bb = 1.0 for plastic and compact section. Kz 0.85 Effective slenderness ratio factor along z xaxis
bb = Ze/Zp for semi-compact section. Ky 0.85 Effective slenderness ratio factor along y xaxis
d/tw= 29.50 KxLz/rzz 10.2 Effective slenderness ratio
b/tf = 11.79 bb = 1.0 KxLy/ryy 32.9 Effective slenderness ratio
Section is plastic.Since d/tw ≤ 84ε and b/tf ≤ 9.4ε ε=√250/fy 0.78

1 Shear capacity of the section

Vd = (f y ht w )/( g mo √3)

Vd = 1093.19 kN
0.6 Vd = 655.91 kN

2 Design capacity of the section

Md = Z p xf y / g mo

1117.28 kN-m OK

3 Check for deflection

From Staad: the value of deflection is = 3 mm

Allowable deflection = 13.3 mm OK

4 Check for web buckling

Cross sectional area of web for buckling Ab = 5233 mm2

Effective length of web = 0.7xdw = 265.16 mm

4
Moment of inertia = 17069.86 mm

Effective area of web = 1270 mm2

rmin = 3.67 mm

Slenderness ratio l = 72.33

Allowable stress = 184.5 N/mm2

Capacity of the section = 965.49 kN OK

5 Check for web crippling

F w = (b 1 +n 2 )t w f y / g mo

n 2 = 2.5x(R+t f )

R= 20 mm where R is the root radius

Fw = 1545.53 kN OK

6 Overall member strength

Mz/Mdz + My/Mdy ≤ 1 0.74 OK

where Mdz = 1117 kNm

and Mdy = 108 kNm

Hence, the overall member strength is satisfactory.

 DESIGN PROJECT : BEARING REPLACEMENT SCHEME
CLIENT :
For JACK VERTICAL
DESIGN BY : SHAHNAWAZ
OF JOB NO. : DATE: 4-Dec-22 REVIEW BY : SKUMAR
Design of Vertical Members
Member Group - 1 Member no. load case 1.5DL+1.5 JACKLOAD As per staad
Compressive Force (Pu) = 2048 kN Member ISHB 300 ISMB 600 Yeild stress (fy)= 410 N/mm
2

2
Moment (Mz1) = 187 kN-m Young's Modulus of steel (E) = 200000 N/mm
Moment (Mz2) = 0 kN-m Partial safety factor gmo = 1.1
Moment (My1) = 0 kN-m
Moment (My2) = 0 kN-m
Length of member (L) = 2000 mm
Section Properties
2 4
Depth = 300.00 mm Area = 8025.00 mm Izz = 129502000 mm rzz = 127.00 mm
4
Width = 250.00 mm Weight = 63.00 kg/m Iyy = 22460000 mm ryy = 52.90 mm
3 3
Thickness of flange= 10.60 mm Zey = 44920 mm Zpy = 62888 mm
3 3
Thickness of web= 9.40 mm Zez = 863346.667 mm Zpz = 1122351 mm
Cross Section Classification.

bb = 1.0 for plastic and compact section. Kz 0.85 Effective slenderness ratio factor along z xaxis
bb = Ze/Zp for semi-compact section. Ky 0.85 Effective slenderness ratio factor along y xaxis
d/t = 29.91 Section is plastic.Since d/t ≤ 84ε KxLz/rzz 13.39 Effective slenderness ratio
KxLy/ryy 32.14 Effective slenderness ratio
bb = 1.0 ε=√250/fy 0.78
1 Check For Section strength
Compression resistance of the cross section
Nd = Ag*f y/gmo

Nd = 2991 kN OK

Bending Resistance of the cross section along Major z-z axis

Mdz = bbZpz f y/gm0

Mdz = 418 kN-m OK

Bending Resistance of the cross section along Minor y-y axis

Mdy = bbZpy f y/gm0

Mdy = 23 kN-m OK

Cross sectional resistance

Reduced plastic moment resistances

n = N/Nd = 0.68
Major z-z axis
Mndz = Mdz (1-n)/(1-0.5 aw) <= Mdz = 166 kN-m OK As per table 9.3.1.2 146.413457
aw = (A- 2bt)/A <= 0.5 = 0.41 OK

Major y-y axis

Mndy = Mdy (1-n)/(1-0.5 af) <= Mdy = 8.7 kN-m OK As per table 9.3.1.2 14.8122162
af = (A - 2ht)/A<= 0.5 = 0.30 OK

Hence the moment resistances for major z-z axis and minor y-y axis are alright.

 N   My   Mz  1
    
N M  M   1.0 safe
 d   dy   dz 
DESIGN PROJECT : BEARING REPLACEMENT SCHEME
CLIENT :
For JACK VERTICAL
DESIGN BY : SHAHNAWAZ
OF JOB NO. : DATE: 4-Dec-22 REVIEW BY : SKUMAR
Design of Vertical Members
2 Member buckling resistance in compression

pd = Ae*f cd
Where,
Ae = Effective Sectional Area (i.e., total area in case of Compression members)
f cd = Design Compressive stress

 fy 
 
 g mo  c * fy fy
f cd   

f  f 2  l2 
0.5
g mo g mo

f = 0.5 [1 + a ( l - 0.2) l 2 )]

Non- dimensional effective slenderness ratio =

2
 KL 
fy 
fy  r 
l 
f cc  2E

lz 0.19
ly 0.46
 2
E
f cr  2
Euler buckling stress =  KL 
 
 r 
2 2 0.5
Stress reduction factor c = 1/( f + ( f - l ) )

For buckling about major z-z axis

 2E
f crz  2
 K z Lz 
2
= 11016.4 N/mm
 
 rz 
For buckling about minor y-y axis

 2E
f cry  2
 K yLy  = 1911.4 N/mm
2

 
 r 
 y 
Buckling curve for hot rolled sections "a" for cold formed sections "b"

Imperfection factor ( α ) = 0.34 (As per table 7 & 10; IS 800:2007)

Buckling resistance : Major axiz z-z

fz = 0.52
cz = 1.00
Pdz = 3002 kN OK

Buckling resistance : Minor axiz y-y

fy = 0.65
cy = 0.90
Pdy = 2697 kN OK
DESIGN PROJECT : BEARING REPLACEMENT SCHEME
CLIENT :
For JACK VERTICAL
DESIGN BY : SHAHNAWAZ
OF JOB NO. : DATE: 4-Dec-22 REVIEW BY : SKUMAR
Determination of Mcr Design of Vertical Members

Ly = 1250
2 2 2 0.5
M cr = C 1 [( π EI y h )/2(KL y ) ]{ 1+ (1/20)[(KL y /r y )/(h/t f )] }

Ψ = M2/M1
C1 = 2.752 (As per table 42; IS 800:2007)

Mcry = 16371 kN-m Mcrz = 94394.38

lLTy = 0.168 lLTz = 0.070

Member buckling resistance in combined bending and axial compression

Determination of moment amplication factors

K z = 1+ ( l z - 0.2)n z ≤ 1+ 0.8n z = 0.99 OK

K y = 1+ ( l y - 0.2)n y ≤ 1+ 0.8n y = 1.20 OK

Ψ z = M z2 /M z1 = 0.00
Ψ y = M y2 /M y1 = 0.00

C mz = 0.6 + 0.4 Ψ z > 0.4 = 0.6 OK

C my = 0.6 + 0.4 Ψ y > 0.4 = 0.60 OK
C mLT = 0.4

K LT = 1- (0.1 l LT n y /C mLT - 0.25) ≥ 1- (0.1 n y /C mLT - 0.25)

KLT = 1.22 OK

Check with interaction formula

P CmyMy M
 Ky  KLT z 1.0 = 1
Pdy Mdy Mdz

P C M C M
0.6Ky my y  Kz mz z  1.0 = 0.95 OK
Pdz Mdy Mdz

Hence the section is suitable to resist the design action effects.