042-326 and/or 042-327 Fault Code – Problem Resolution Flow Chart

WC 76xx, WC 77xx, DC 240/250/260, DC 242/252, DC 550/560, DCP 700/700i

042-326 and/or 042-327 Fault Code

Ensure SW version is
V1.231.16 or higher for
DC 24x/25x/260. Not
Yes
applicable to WC
76xx/77xx. Is the Machine a
Clean J401 and J402 on the DC 24x/25x/260 or
MCU PWBA. Clean J431 and WC 76xx/ 77xx?
J432 on the IOT Driver PWBA.
ONLY if Tag 14 is not installed, No Is IOT Tag 14 No
use a clean pencil eraser and installed? (Gold Yes
gently clean the Contacts and Contact Perform Process Below
wipe clean using a lint free cloth MCU/IOT/
with Film Remover. DO NOT Ribbon Cables)
use De-Oxit. Open IBT Drawer and inspect the IBT Belt

Yes Is the IBT Belt

Install Ski Kit 655N00282. flared up at the
DO NOT INSTALL WIPER edges?

No
In addition to the steps outlined in
this Flowchart, intermittent 42-326
Faults can also be associated with a Remove the IBT Assembly. (Rep 9.1) and Transfer Belt (Rep 9.3)
loose or faulty connection in the
inboard rear connector of the IBT
Assembly (Parts List PL 7.2 Item 2,
Part # 114k82051) Use a Clean Soft Cloth to wipe the entire inside of the Transfer Belt,
especially on the IB side, and the Reflective Patch

Yes
Remove plastic coating from Silver Patch, or Is the Patch
replace with Kit: peeling, damaged,
604K45000 XC or 655N50005 XE or dull?

No

Clean the Reflective Patch Sensor with a Clean Cotton Swab

Clean ALL of the rollers in the IBT Assembly, especially on the IB Side.
For IBT Belts that
(Scratches or debris on the IB end of the Rollers can damage the Patch)
track continuously
to one side:
Check IBT Steering
nd
Roll Springs for Ensure the 2 BTR Back Up Roll and Bearings are not worn. If any of the Bearings in the
binding in IBT Assembly appear “stiff’ replace using Kit 655N00381.
nd
Rails/Slides (refer to Clean out the 2 BTR and IBT Cleaner Assemblies, ensuring both turn freely. Replace if
pdf attached) close to HFSI interval.

Go to 042-326 RAP Reassemble the IBT Clean the Belt Home Sensor.
and/or 042-327 RAP Assembly and re-install.
Remove the Belt Edge Sensor and
No Re-install BOTH IBT Drawer Clean the Flag with a Cotton Swab.
Screws The Belt Edge Sensor is extremely
Perform difficult to clean thoroughly. Toner will
Registration Reset NVM: often lodge in the groove that this
Control Setup Yes
The Edge WC 76xx/77xx 741-105 to 0 Sensor uses to measure flag travel.
Cycle (Adj. 9.8) Learn DC 24x/25x/260 741-105 to 0 It is highly recommended to replace this
Routine DCP 700/700i 741-106 to 0 Sensor if this fault returns.
Passes ? DC 550/560 741-119 to 0
Install Sensor Cover 848E30360
Perform Call Close Perform Belt Edge Learn
Procedure Adjustment (ADJ 9.13)

Bob Tanner – Brian Phillips – Tim York – 16 August 2012