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ASyllabusofaCourseonElementaryWoodworking 10002951
ASyllabusofaCourseonElementaryWoodworking 10002951
'
e nts
E e a c h e rs
‘
o l u m b ia
”
c . (uni ve rsi t y
A S y ll ab us o f a c o u rs e
Ele m e nt a r
y
?
W I L L I AM NO "ES ; M A . . .
"
AS S I S TAN T PRO FE
"
S S OR OF I N D"S TRI AL m i sg mm c ms
"
n C OLLEGE
P u b l il h c d by
N EW "O R K C IT"
Te a c he rs C o lle g e S y lla bi N o 4
, . P ri c e 3 0 C e n ts
t e ac h e rs (C o l l e g e
”
(Eo l u m b i a (un iv e rs i t y
A S y lla b u s
. o f a C o u r se
Ele m e n t ar
y W o o d wo r kin g
W I LL I A M NO "E S , M A. .
P u b l ish e d b y
N EW "O R K C I T "
C o pyr i g ht , 1 91 3, by e a c he rs
T C o lleg e
/3
"0LA8 4 3 8 0 2
C O N T E N TS
I N TRO D"C TI O N
I S C RAP B A S K ET
II I
P CT "RE FRA M E C LAM P
III I
P CT "RE FRA M E
IV C A NDL E S T I C K
V TA B ORE T
VI M A LL E T
VIII B L O TT ER HO LD ER
I " TR I N K E T B o x
X HA N G I N G LA NT ER N
E L E M E N TAR " W O O D W O R KI N G
I N TR O D "C TI O N
course in E lementary W o o d wo r k in g as g i ven a t
Th e ,
t u n it i e s
I . Fo r the acquisition o f skill in the handling o f woodw o rking
to ols ;
II . For pra c ti c e in designing simple p roj ects in woo d ;
II I . Fo r insight into the metho d s an d problems o f woo dw o rk
M a nual Training "shop ”
'
in the school .
its part i cular proj ect They are cypress whitewood mapl e .
, , ,
bla c k w alnut .
, , ,
~ -
, .
"
e n c e s are made th roughout the text to the author s books Han d ’
,
,
” 1
stru c tion In the f ormer b ook will also b e foun d an ext e nd e d
.
1
Th e M anual A rts P r e ss P e o r i a , , I ll i n oi s .
2 E l e m e n ta r y W o o d w o r k i ng
c a n n ot fill the pla c e o f c lass o r ind iv id ual instru c tion and d e mon
s t r a t i on .
two o f the proj e c ts the pictu re frame clamp and the mallet are
, ,
achievement .
"
well analyzed and illustrated in th e following b o oks : C ompos i
"
tion by Arthur W D ow ; A Th eo ry o f P u re Design by
” ”
-
, . ,
"
Denman W R oss ; De sign in Theo ry and P ractice by E rnest
.
,
"
i s given in the author s Studies in Wood Design and C o n ’
”
structi o n .
I n t r o d u c ti o n 3
c Th e construction including
.
,
2 . Th e r e fin i n g o f p r o p o r t i o n s
a o f the mass a s a whole ;
.
line or is tu rn e d on a lathe ,
.
c I nlay o r v en eer
.
escutcheon s .
4 . F in is h .
a . Stain .
b . P aint .
C . O il .
d . Wax .
f . Varnish .
, ,
pot screen .
I)
’
but in th e author s Studies in Wood C hapte r IV there
, , ,
M a t e r i a ls a nd M e a s u r e m e n ts .
" ”
2 pieces 243 x 8 x
,
I piece 8 x 8 x 8
7
,
" ”
Wi r e brads ,
No 1 8 . .
I c a n of prepared wax .
M e th o d fo P r o c e du re .
1 . M a ki n g t h e 2 8 s l a t s ea ch x x 16,
, .
Fi g . 1 . S c ra p basket ,
6 E le m e n ta r y W o o d w o r ki n g
'
"
a l t e r n a t e lv and V4 wide until 2 8 slats a r e lai d out ( see
Fig .
, as in Fig 89 .
Hand wo rk in Wood .
G a g e d l i nes o n p i e c e t o be sa w e d i nt o slats .
”
space Hand Work in Wood p S aw hal fway th r ough ;
,
.
t h e n ext line and continue till 2 8 slats are s awn o ff P lane the .
other ( rough ) side o f each slat till the gage line is spl i t making
, ,
thr ough o ut .
t o be planed .
o f ea c h slat as in Fig ,
. 1 .
( "se the chis e l as in Ha n d Work in
Wo od , Fi g .
II . M a k i n g t h e b o tto m .
" ”
following the order gi v en o n p age 72 o f Hand Work in Wood .
III . M a ki n g t h e c r o s s c l e a t s fo r fr a m e . T h e p i e c e l e f t f ro m
m aki n g t h e s lat s m ay b e u s e d th u s
( )
1 Smooth the two broad sur faces tak i n g as fin e s h a vi n gs ,
"
as p o ssible ( 2 ) P lane true one e d ge o f th e p i e c e ( 1 6 l on g )
.
.
an d plane to line .
8 E l e m e n ta r y l/V o o d w o r ki n g
Fi g .
ar r i ses .
IV . Ass e m b l i n g .
a sh arp pencil trans fer this to each edge of the bottom and to
the outside o f the f rame already made A mere dot is su fficient . .
one bra d t o each slat and that o n e j ust o ff the center t o make
, ,
cove r it Th e ends o f the slats are flush with the lowe r sur face
.
o f the bottom .
at the c o rners .
4)
S et up the basket and see that all is square , .
V . Th e f e et(8 p i e c e s
. x x
”
( 1 ) S aw o ff fr o m the remnant ( 1 6 long ) two pieces
"
thick pg wide 2 ) Saw each o f these into two equal rectangular
, .
"
pieces 7 long .
the outside o f each c u t out the deco rati o n with a veining tool
,
o f the b o ttom letting them proj ect outsi d e o f the slats j ust the
,
VI . F i n i s hi ng .
( ) S ee that
I all su r faces are Clean o f finger an d pe n cil
Fi g . 6 . F ee t of s c rap basket .
pan y s
’
Stain is recommended ) with a bru sh ( 1
P enetrating O i l
beginning on the i n side ( 3) Wipe ea c h portion be fo re i t d ries
‘
.
R ub hard the outer su r f ace with cheese c loth Th e mor e rubb ing .
tool ra c ks .
W ood . "nless
they are to b e used o ften the arms may be ,
C h apter V .
12 E le m e n ta r v W o o d wo r ki n g
M a t e r i a ls and M e a s u r e m e n ts .
M e th o d o f P r o c e du r e .
I . rm s Th e a .
( )
2 L a y out a quarter circle at one end o f each piece an d tr i m
"
to shape with perpendi c ular chisel i ng ( se e Hand Work i n
"
) (
”
Wood p 5 6 Fig , (3 . Finish w ith ,
spoke sha v e
. Ha n d -
Wo rk in Wood Fig ,
.
Fi g . 8 .
M et hod of sa wi ng st o p bl oc ks of p ic tu re f ram e v i se .
”
( 7 ) With a V2 chisel cut out the spa c e between ea c h
”
and V4 hole Take c are to make these cuts par allel to sides o f
.
p i e ce .
II . Th e b l o c k s .
ends ( Fig .
( 3 ) Trim o ff a little o f all the a rrises across
.
with No .
5 gimlet bit .
7) S crew in round headed s c rews
-
”
I V
'
z N O 1 2 till h ead is
.
,
f rom sur f ace .
"
8) In hinge pieces ( the other 33 4 pieces ) bo re holes
"
partly t h rough with N o 5 gimlet bit ( 9 ) S lip s c rews ( I %
. .
to hinge p ieces .
cott on waste .
III . PIC T "R E F R AM E
p rint is x 1 3%
M a t e r i a ls a nd M e as u r e m e n ts .
x I x 4 0 ” '
White pine :
P i ctu re glass : x
P icture backing : x x
2 d ozen brads : NO 1 8 . .
”
2 screw eyes ( %I hole ) ( B rooks N o
, , , .
M a n ila p ape r .
P i c t u r e wi re .
M e th o d f o Pr o c edure .
I
‘
.M a ki n g th e me m b e r s .
as at A in Fig 1 0
, ( See Hand Work in Wo od p
. .
”
,
.
s how n in F ig 1 1 .
.
P i c tu r e Fr a m e
Fi g . 9 . F ra m e d "
apane se pr i nts .
1 6 E le m e n t a r y W o o d w o r ki n g
II . Ass e m b l i n g .
1 0 . En d vi e w of rabbete d s tr i p .
and the edges with plane cutter well sh a rpened and set fine .
Fi g . 1 2
. P osi t io n of m o l di ng i n m i ter
III . Fi n i s hi ng .
”
Woo d p , .2 ) C u t picture backing to proper s i ze ,
”
nai l all in place with b rads 73 N o 1 8 using a light h amm er
, .
,
.
”
(6 ) I nsert sc re w eyes 2 f rom th e top e d ge ( 7 ) S tretch
,
.
Fi g . 1 3 . K er fs c ut i n o r e r s of p i c t u r e f ram e to re e iv e s l i p fe a t he r s
c n c -
.
IV . C AN D LE S TI C K
, ,
”
Design an d C onstruction C hapter VII Suggestions a n d ,
.
M a t e r i a ls and Il l e a s u r e m e n ts .
B piece
. I x ,
x
” ”
C 1 piece 1 94
. x , x 3
”
B ra d s 94 No 1 8 , . .
x 3 .
M e th o d o f P r o c e du r e .
I . Th e
p e de st a l .
Hand W or k in Wood p ( )
2 From e a c h d re ssed e n d
”
, .
” "
saw a piece 5 long u sing the b a c k saw ( S ee Han d work i n ,
.
"
c ord ing to di rections g iv en in H an d Wo rk in W oo d p 1 55 ,
. .
a r ris e s .
II . Th e column . x x 3
( 1 ) D r e s s up the piece C squa re and t rue ( 2 ) M o r tis e one .
" ”
end i nto the pedestal at the cr oss ( Hand Wo r k i n W oo d p , .
Fi g . 14 . Can d l estic k .
5 ) La y
out the other two sides in a simila r w ay a s at
L"
,
( 8 ) G lue .
I II . Th e f e e t
( 4 pieces x2 x2
.
,
”
( 1 ) P lane up pie c e B to x 2 x ( 2 ) C ham f e r o r
cove the arrises on the edges and ends as in Fig 1 4 ( 3) C u t . .
”
o ff f rom both e n d s pieces 2 lon g and be v el th e i nner en d s as
,
glue .
IV Fi n i sh
. .
one part o f th is and three o f water paint the su r f ace and wip e
o ff at on c e with c o tton waste
( 2 ) When d ry rub with st ee l .
,
woo l N o 0 0
-
. .
and a little oil I f mor e gl oss is d esi red wax the sur fa c e ( See
.
,
.
"
H an d W o r k in W oo d p ,
”
.
V . Th e
co ppe r so c ke t a n d pla n .
1
1
Fo r d eta i le d di re c t i o n s fo r mak i n g t h e co pper par ts see S tu di es i n W ood
Des i gn an d C o nstru c t io n C h apter V I I
, ,
”
, .
22 E le m e n ta r y . Wo o d wo r k i n g
i n Fig 1 6.
3 ) Hammer into a cylinder as shown i n Fig 1 7
.
. .
Fi g . 1 6 . E n ds of s t r i p fo r s oc ke t b e v e le d s o as to butt w el l .
(6 )
For m a king the pan c ut out a squ are o f copp e r
squa r e sn ip o ff t h e sharp co rners a n d fi le edges s m ooth
, , .
A v a r ie t v
o f modifications o f the type shown in Fig 2 1 a s ,
.
well as sugge stions for new desi gns for this an d similar proj ects ,
Ta b o r e t 25
”
ti on C hapter VII I
, .
M a t e r i a ls and M e a s u r e m e n ts .
C yp re ss or chestnut °
A 4 pieces
.
3
4 x x 17 ,
”
”
B 2 pieces
. x 2 x ,
”
C 2 pieces 3 4 x
. x ,
" "
D I piece 554 x 1 3 x 1 3
.
,
”
”
1 6 dowel pins x 1 94 ,
”
b rass m e n d i n g stra Ps 2 x
1
2 I
1 2 screws No 4 ,
. .
1 6 b rads No 1 2 , . .
M e th o d f o Pr o c edur e .
I D re s s i ng up part s
. .
( )
1 P l a n e u p f our pieces A to pr ope r size ( 2 ) To trim .
end s exactly hand screw all f ou r together and blo c k plane at one
,
M ake c ross lap j oints w ith piece s B and C acco ding to di rections
"
r
"
gi v en in Hand V Vo r k in Wo od p 1 5 5 ( 5 ) G lue up these
-
.
, .
II Fitti ng stret c he rs t o l e gs
. .
C .
(Fig ( 5 ) D raw fine pencil line across cente r o f uppe r
.
III S
hapi n g th e le gs
. .
”
.
d ra wi ng of t ab o r e t
"
Fi g . 21 . W o rk i ng .
Ta b o r e t 27
Fi g 22 Lay o ut of " oi n t of l ow er
stret ch e r w i t h leg
-
. .
IV . As s e m b li ng f ram e .
Fi g . 26 . D ow el p i n fo r tab o re t .
W o o d w o r k i ng
'
28 E le m e n t a ry
Fi g . 25 . M et hod of s h ap i ng legs .
Ta b o r e t 29
proj ect .
”
Wood protecting the legs w ith so ft wood blocks
, ( 6 ) When .
”
d ry d raw out one brad at a time bo re with
,
b it a hole 2 ,
a ll sh arp a rrises .
V . M ak i ng a n d a ffi xi ng to p .
" ”
tagon ( Hand Wo rk in Wood p s aw o ff corners and
, .
( 8 ) O n the . .
t o p laid top side do w n locate the f rame w ith the grain o f the top
-
M a t e r i a ls and M e a s u r e m e n ts .
M apl e : p i ece
1 x ,
x 5 f or head .
” ”
H ickory : I pie c e %3 x ,
1 53 x 1 1 fo r handle .
M e th o d o f P r o c e du r e .
I . he a d Th e .
I
( ) P lane up working f ace wo rking edge wi d th an d thick , ,
ness ( 2 ) With try square and sharp pencil d raw fine cente r line
.
Fi g . 27 . M apl e b l oc k fo r m llet h ea d a .
"
( 4 ) B o re M hole at thes e points boring hal fw a y th rough ,
from each side "s e ratchet b race an d a f ter starting work with
.
,
, , ,
B D ( Fig .
M a lle t 31
Fig . 28 . W o rk i ng d ra wi ng of mall e t .
32 s le m e n ta ry l/Vo o d w o r k i n g
Fi g . 29 . Ho w t h e h an d le ho le tapers o ut .
fine .
( 1 2 ) Draw sha v e and then plane o ff a c ross gr a in the
-
splintering .
II . Th e
h a n dle .
2 ) Lay out plan o f handl e f rom center line on both b roa d sides .
( 3) B or e
hole I fr o m hand end thr o ugh short ax i s ( 4 )
38
, .
, .
Fi g . 31 . Lay o ut fo r be v ele d s id es
-
( s een
f r o m bel ow ) .
Fi g 32 M et hod of Fi g 3 3 W e d ge fo r h an d l e
start i ng a sa w o n
. . .
. .
a taper n g i
c ut .
at B .
( 5 ) Save one o f the pieces sawn o ff f or wedge to be
us e d late r .
( 6 ) Spoke sha v e
-
to lines keeping ,
piece rectangular 7) .
°
Draw center lines on both edges and on ends ( 8 ) Lay o u t 4 5 .
sandpap e r .
”
2 70 ,
Ha n d Wo rk in Woo d P lan an d cr o ss sect i on o f t h i s
.
"
i n Stu d ies in Wood C hapter ,
M a t e r i a l s a n d M e as u r e m e n t s .
S w ee t gum : x 2 93 x
M e th o d f o Pr oc edu r e .
face o f boa r d .
str i p o f wood l etting the na i l proj ect the amount o f the depth o f
,
Fi g . 35 . P en Tray .
36 E le m e n tar y Wo o d wo r king
. .
( )
6 S cr ape sur f ace o f trough with cabinet scr ap er For method .
" ”
des i gn a small gouge o r v eining tool is su fficient C u t clean
,
.
"
( 9 ) Shape the ends fi rst with the chisel ( H and Wo rk in
,
”
Wood pp 5 6 and
, . ch iseling as smooth as possible an d then ,
sandpaper .
ply several coats o f white shellac rubbing each d own w ith steel ,
"
w ool ( 1 5 ) F rench polis h acco rding to directions in Han d Wo rk
.
in Wood p 1 2 7
,
. .
VIII . R O L L IN G B L O TTE R HO L DER
"
o ther designs and mo re explicit di rections see Studies in Wood ”
,
C hap X I. .
M a t e r i a ls and M e a s u r e m e n ts .
S weet gum
A I piece x .
, 3 x 5 ( f ull ) .
"
B 1 piece F A x .
, 3 x 5 ( f ull ) .
”
C 1 piece I x 1 .
,
x 2 ( full ) .
I dowel ,
M e th o d f P r o c e du r e
o .
.
,
d owel .
other two into shape and finally using also fi le and sandpaper , ,
saw and smooth w ith the plane across the grain holding the piece ,
in the bench vise and tilting it w ith one end proj ecting above
,
1
T h i s kn o b wo ul d better be tu rne d o n a l at h e i f o ne i s a v a i labl e .
E le m e n ta r y W o o d w o r ki n g
Fig . 36 . R o ll i n g bl o tte r ho l d er .
IX . TR I N K E T B O "
"
in Stu dies in Wood C hapte r X II For t h e variety o f j oints ,
"
possible see H and Wo rk in Wood pp 1 8 7 1 90
, , .
-
M a t e r i a ls and M e a s u r e m e n ts .
8 fl a t h e a d b ras s screws : No . 2 .
B rads : 1 8 .
M e th o d o f Pr o c e du r e .
”
Wood Fig , Do n o t saw o ff yet
. .
”
Wo rk in Woo d p ( 5 ) O n other edge o f both boards
, .
( )6 ”
S aw o ff pieces 3 3
4 ( to be ends o f box ) and block
plane true B oth pieces must be exactly the same size
. x ,
Fi g . 37 . Tr i n k e t b ox .
Fig . 38 .
M et hod s of affi i n g t h e t o p of th e
x box .
Tr i n k e t B o x 41
brads and stop up nail holes with plugs o f same kin d o f wood
,
Fig . 40 . M et h od of d r i v i n g b ra d s i n box .
Fig . 41 . L oc at io n of bra d s i n en d of b ox .
Tr i n k e t B o x 43
"
( 1 9 ) S et the hinges ( For d irections see Hand Wo rk in
.
,
”
Wood p ,
.
"
P aste Wood Fille r ( see Hand Work in Wood p No 7 ,
. .
,
h ere .
( S ee Fig .
M a t e r i a ls and M e a s u r e m e n ts .
"e ll o w
poplar t hic k ,
x x 8 .
"
Fo r the cross piece s o r ra i ls : 4 pieces x I % x ,
4 pieces x x ,
”
F o r the h or i z o ntal c r oss sl ats : 4 pieces x 58 x ,
x SA x
”
Fo r t h e muntins ( v e r t i cal slats ) : 8 p i e c e s ,
2 cleats x x 3 1 stret c h e r
,
x ,
”
3 x
Ma n i la o r b ro w n pape r fo r lining .
4 screw eyes N o , .
C o rrugated fasteners ,
M e th o d f P r o c e du r e
o .
sa r y .
3 ) D r e ss e n d s o f stiles smooth .
sh a v e .
"
t i o ns fo r making t h is j oi n t s ee H an d Wo r k in
”
W o o d p 1 5 5 ( 6 ) G lue togethe r
, . . .
su rfaces .
H a n g in g La n t e r n 45
a s AA in Fig 44
. .
Fi g . 43 . H an g i n g l an t ern .
E l e m e n ta r y W o o dwo r ki n g
( 1 5 ) R epeat on al l s ides .
,
.
( 20 ) To middle o f
”
cleats nail stretche r b ,
x 3 x
this stretche r screw a copper candle holder ( socket and pan )
ma d e as f or proj ect IV ( 2 1 ) I f electric light is to b e used
. ,
fasten this stretche r to the u pp e r rail and attach socket for bulb .
o f the upper ins ide co v ers and attach four copper o r brass chains
o r w i res fo r suspension .