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Date: 2016.03.17 12:08:40 +03'00'
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SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016
INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC
1 MATERIAL
PP13-00-Y-LNA-GAM-001-FR001, PP13-
1.1 Material Approval 100% Physical Check Purchase order H W R 00-Y-LNA-GAM-002-FR001
PP13-00-Y-LNA-GAM-001-FR001, PP13-
1.2 Material delivery and inspection 100% Physical Check Vendor specification H W R 00-Y-LNA-GAM-002-FR001
PP13-00-Y-LNA-GAM-001-FR001, PP13-
1.3 Material handling and storage 100% Physical Check Vendor specification H W R 00-Y-LNA-GAM-002-FR001
2 DOCUMENT REVIEW
2.1 Review of technical documentation 100% Review IFC drawings H R R Equipment installation checlist
2.3 Preservation control 100% Visual / Review Preservation procedure H W R Preservation reports
3 BEFORE INSTALLATION
3.1 Conduct site survey of civil foundations Survey Civil drawings H W R Survey reports
3.2 Check chipping and brushing of foundation surface and padding inspection 100% Visual Civil drawings H W W Equipment installation checlist
2 of 6
SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016
INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC
4.1.1 Positioning inspection of the equipment and orientation check 100% Dimensional Approved drawings H W R Equipment installation checlist
4.1.2 Alignment and levelling inspection of the equipment Survey Approved drawings H W W Equipment installation checlist
4.1.3 Internal Inspection if necessary (Cleaning, tray, final closure and torqueing) 100% Visual / Review Vendor requirements H W R Equipment installation checlist
4.1.4 Final tightening of the anchor bolts with calibrated wrench 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044
4.1.5 Conduct grouting activity Test Approved drawings H W R 3rp party report
4.1.6 Flange face verification (Cleaning, gasket type, bolting) 100% Visual / Review Vendor requirements H W R Equipment installation checlist
4.2.1 Positioning inspection of the equipment and orientation check 100% Dimensional Approved drawings H W R Equipment installation checlist
4.2.2 Alignment and levelling inspection of the equipment Survey Approved drawings H W W Survey report
4.2.3 Check verticality of the equipment Survey Approved drawings H W W Survey report
4.2.4 Internal Inspection if necessary (Cleaning, tray, final closure and torqueing) 100% Visual / Review Vendor requirements H W R Equipment installation checlist
4.2.5 Final tightening of the anchor bolts with calibrated wrench 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044
3 of 6
SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016
INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC
4.2.6 Conduct grouting activity Test Approved drawings H W R 3rp party report
4.2.7 Flange face verification (Cleaning, gasket type, bolting) 100% Visual / Review Vendor requirements H W R Equipment installation checlist
5 ROTATING EQUIPMENT
5.1 Positioning inspection of the equipment and orientation check 100% Dimensional Approved drawings H W R Equipment installation checlist
5.2 Alignment and levelling inspection of the equipment Survey Approved drawings H W W Survey report
5.4 Conduct grouting activity Test Approved drawings H W R 3rp party report
5.5 Final tightening of the anchor bolts with calibrated wrench 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044
5.6 Shaft, coupling final alignment (DBSE, Run out, soft foot chek) 100% Dimensional Vendor requirements, API 686 H W W Equipment installation checlist
5.8 Final flange bolt torquing 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044
4 of 6
SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016
INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC
6.1 Positioning inspection of the equipment and orientation check 100% Dimensional Approved drawings H W R Equipment installation checlist
6.2 Alignment and levelling inspection of the equipment Survey Approved drawings H W W Survey report
6.3 Shaft, coupling preliminary alignment (Reverse or Face & Rim Method) 100% Dimensional Vendor requirements H W W Equipment installation checlist
6.4 Conduct grouting activity Test Approved drawings H W R 3rp party report
6.5 Flange face verification (Cleaning, gasket type, bolting) 100% Visual / Review Vendor requirements H W R Equipment installation checlist
6.6 Final tightening of the anchor bolts with calibrated wrench 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044
6.7 Shaft, coupling final alignment (DBSE, Run out, soft foot chek) 100% Dimensional Vendor requirements, API 686 H W W Equipment installation checlist
6.9 Final flange bolt torquing 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044
6.10 Installation of coupling spacers & coupling guards 100% Visual Approved drawings H W R Equipment installation checlist
6.11 Blower & Fan alignment (if applicable) 100% Dimensional Vendor requirements H W R Equipment installation checlist
5 of 6
SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016
INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC
7 INSTALLATION of PUMP
7.1 Positioning inspection of the equipment and orientation check 100% Dimensional Approved drawings H W R Equipment installation checlist
7.2 Alignment and levelling inspection of the equipment Survey Approved drawings, API 686 H W W Survey report
7.3 Shaft, coupling preliminary alignment (Reverse or Face & Rim Method) 100% Dimensional Vendor requirements, API 686 H W W Equipment installation checlist
7.4 Conduct grouting activity Test Approved drawings, Vendor requirements H W R 3rp party report
7.5 Check that pipe, nozzle and instrument connections are free from stress 100% Visual Approved drawings H W R Equipment installation checlist
7.6 Flange face verification (Cleaning, gasket type, bolting) 100% Visual / Review Vendor requirements H W R Equipment installation checlist
7.7 Final tightening of the anchor bolts with calibrated wrench 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044
7.8 Shaft, coupling final alignment (DBSE, Run out, soft foot chek) 100% Dimensional Vendor requirements, API 686 H W W Equipment installation checlist
7.10 Final flange bolt torquing 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044
7.11 Installation of coupling spacers & coupling guards 100% Visual Approved drawings H W R Equipment installation checlist
6 of 6
SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016
INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC
8 FINAL CONTROL
8.1 Final walkdown / preparation of punch list %100 Visual Check Approved drawings, Vendor requirements H W W Punch list
8.2 Closure of punch items %100 Visual Check Approved drawings, Vendor requirements H W R Punch list
9.1 Compilation, submission and handover of mechanical completion package %100 Review Approved drawings, Vendor requirements H W R MC Package
REPORT REFERENCE:
LEGEND: GAMA - Contractor ; WP - Client Representative ; SEC - Client ; H - Hold point ; W - Witness Point ; M - Surveillance/Monitoring ; R - Document
Review & Approval
Inspection Point Definitions: HOLD POINT (H) : An activity that requires inspection/verification and acceptance by WP/SEC before any further progress of work is permitted.
The contractor shall not progress the activity beyond hold point without written acceptance or approval from WP/SEC. Hold point require
mandatory notification to WP/SEC
WITNESS POINT (W) : An activity that requires inspection/verification and acceptance by WP/SEC but their presence is not mandatory.
Subcontractor shall notify WP/SEC but there is no hold on the activity.
MONITOR POINT (M) : Monitoring or making observations to verify work activities, materials, equipment, etc. Conform to specified requirements.
- Attach rotating equipment alignment report form and static equipment (vertical / horizontal) alignment forms. These forms should be unique to each other. RM
PP13 COMBINED CYCLE POWER PLANT PROJECT
EQUIPMENT/ LENGTH
SIZE/DIAMETER QUANTITY Remarks
DESCRIPTION (Meter or
MATERAL NO (mm) (pcs)
mm)
FINDINGS:
Re‐purchase Surveyor Required (Vendor/Insurance)
DISPLACEMENT/SOLUTION: Repair at Vendor/MFGR Cost Insurance Claim To be Applied
Re‐supply & Claim to Vendor Others: to be repaired at the site during work
REASON: O (Overage) S (Shortage) D (Damage) N (Non‐conformance)
*Remarks:
MATERIAL ENG./INSPECTOR QA/QC MANAGER OWNER / ENGINEER (IF REQUIRED)
Name: Name: Name:
Sign: Sign: Sign:
Date: Date: Date:
Doc. No: PP13‐00‐Y‐LNA‐GAM‐002‐FR001
Report No /
Rapor No
TORQUE CONTROL FORM Date / Tarih
Page / Sayfa 1 REV. 0
PROJECT NUMBER / PROJE NO DRAWING NUMBER / RESİM NO
TANK NUMBER / TANK NUMARASI TANK SIZE / TANK ÇAPI
CODE OF PRACTICE /
TANK CAPACITY / TANK KAPASİTESİ
UYGULAMA KODU
ITP NO ITP ITEM NO
RESULTS OF MEASUREMENT CONTROL / ÖLÇÜ KONTROL SONUÇLARI
MATERIAL INFORMATION :
MEASURED VALUES TORQING / MEASURED VALUES TORQING /
ANK. NO RESULT / SONUÇ ANK NO RESULT / SONUÇ
ÖLÇÜLEN TORKLAMA DEĞERİ ÖLÇÜLEN TORKLAMA DEĞERİ
NAME SURNAME
DATE
SIGNATURE
PP13‐00‐Y‐QDF‐GAM‐044