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REVIEW STAMP

PROJECT NO. _________________

1. REVIEWED & ACCEPTED.


MANUFACTURE MAY PROCEED
2. REVIEWED & ACCEPTED AS MARKED.
REVISE & RE-SUBMIT.
MANUFACTURE MAY PROCEED
3. REVISE AS MARKED & RE-SUBMIT.
MANUFACTURE SHALL NOT PROCEED
4. REVIEW NOT REQUIRED.
FOR INFORMATION ONLY.
MANUFACTURE MAY PROCEED

Acceptance in any of these categories in no way relieves


the Contractor/Supplier of its responsibility for the due and
proper performance of the Works in accordance with the
Contract/Purchase Order.
Digitally signed by
Name ……………………………………………………….
david.crush@wo
Signed ……………………………..
david.crush@worleyparsons.com
DN: Date ………………..

rleyparsons.com cn=david.crush@worleyparsons.c
om
Date: 2016.03.17 12:08:40 +03'00'
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SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016

INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC

1 MATERIAL

PP13-00-Y-LNA-GAM-001-FR001, PP13-
1.1 Material Approval 100% Physical Check Purchase order H W R 00-Y-LNA-GAM-002-FR001

PP13-00-Y-LNA-GAM-001-FR001, PP13-
1.2 Material delivery and inspection 100% Physical Check Vendor specification H W R 00-Y-LNA-GAM-002-FR001

PP13-00-Y-LNA-GAM-001-FR001, PP13-
1.3 Material handling and storage 100% Physical Check Vendor specification H W R 00-Y-LNA-GAM-002-FR001

2 DOCUMENT REVIEW

2.1 Review of technical documentation 100% Review IFC drawings H R R Equipment installation checlist

Calibration procedure PP13-00-Y-QNQ-GAM-


2.2 Calibration records 100% Review 018
H R R Calibration records

2.3 Preservation control 100% Visual / Review Preservation procedure H W R Preservation reports

3 BEFORE INSTALLATION

3.1 Conduct site survey of civil foundations Survey Civil drawings H W R Survey reports

3.2 Check chipping and brushing of foundation surface and padding inspection 100% Visual Civil drawings H W W Equipment installation checlist
2 of 6

SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016

INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC

4 STATIC EQUIPMENT INSTALLATION

4.1 HORIZONTAL EQUIPMENTS

4.1.1 Positioning inspection of the equipment and orientation check 100% Dimensional Approved drawings H W R Equipment installation checlist

4.1.2 Alignment and levelling inspection of the equipment Survey Approved drawings H W W Equipment installation checlist

4.1.3 Internal Inspection if necessary (Cleaning, tray, final closure and torqueing) 100% Visual / Review Vendor requirements H W R Equipment installation checlist

4.1.4 Final tightening of the anchor bolts with calibrated wrench 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044

4.1.5 Conduct grouting activity Test Approved drawings H W R 3rp party report

4.1.6 Flange face verification (Cleaning, gasket type, bolting) 100% Visual / Review Vendor requirements H W R Equipment installation checlist

4.2 VERTICAL EQUIPMENTS

4.2.1 Positioning inspection of the equipment and orientation check 100% Dimensional Approved drawings H W R Equipment installation checlist

4.2.2 Alignment and levelling inspection of the equipment Survey Approved drawings H W W Survey report

4.2.3 Check verticality of the equipment Survey Approved drawings H W W Survey report

4.2.4 Internal Inspection if necessary (Cleaning, tray, final closure and torqueing) 100% Visual / Review Vendor requirements H W R Equipment installation checlist

4.2.5 Final tightening of the anchor bolts with calibrated wrench 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044
3 of 6

SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016

INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC

4.2.6 Conduct grouting activity Test Approved drawings H W R 3rp party report

4.2.7 Flange face verification (Cleaning, gasket type, bolting) 100% Visual / Review Vendor requirements H W R Equipment installation checlist

5 ROTATING EQUIPMENT

5.1 Positioning inspection of the equipment and orientation check 100% Dimensional Approved drawings H W R Equipment installation checlist

5.2 Alignment and levelling inspection of the equipment Survey Approved drawings H W W Survey report

Approved drawings, Vendor requirements, API


5.3 Shaft, coupling preliminary alignment (Reverse or Face & Rim Method) 100% Dimensional 686
H W W Equipment installation checlist

5.4 Conduct grouting activity Test Approved drawings H W R 3rp party report

5.5 Final tightening of the anchor bolts with calibrated wrench 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044

5.6 Shaft, coupling final alignment (DBSE, Run out, soft foot chek) 100% Dimensional Vendor requirements, API 686 H W W Equipment installation checlist

Approved drawings, Vendor requirements, API


5.7 Check that pipe (Suction, discharge) connections are free from stress 100% Visual 688
H W R Equipment installation checlist

5.8 Final flange bolt torquing 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044
4 of 6

SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016

INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC

6 INSTALLATION of COMPRESSOR & BLOWER & FAN

6.1 Positioning inspection of the equipment and orientation check 100% Dimensional Approved drawings H W R Equipment installation checlist

6.2 Alignment and levelling inspection of the equipment Survey Approved drawings H W W Survey report

6.3 Shaft, coupling preliminary alignment (Reverse or Face & Rim Method) 100% Dimensional Vendor requirements H W W Equipment installation checlist

6.4 Conduct grouting activity Test Approved drawings H W R 3rp party report

6.5 Flange face verification (Cleaning, gasket type, bolting) 100% Visual / Review Vendor requirements H W R Equipment installation checlist

6.6 Final tightening of the anchor bolts with calibrated wrench 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044

6.7 Shaft, coupling final alignment (DBSE, Run out, soft foot chek) 100% Dimensional Vendor requirements, API 686 H W W Equipment installation checlist

Approved drawings, Vendor requirements, API


6.8 Check that pipe (Suction, discharge) connections are free from stress 100% Visual 688
H W R Equipment installation checlist

6.9 Final flange bolt torquing 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044

6.10 Installation of coupling spacers & coupling guards 100% Visual Approved drawings H W R Equipment installation checlist

6.11 Blower & Fan alignment (if applicable) 100% Dimensional Vendor requirements H W R Equipment installation checlist
5 of 6

SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016

INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC

7 INSTALLATION of PUMP

7.1 Positioning inspection of the equipment and orientation check 100% Dimensional Approved drawings H W R Equipment installation checlist

7.2 Alignment and levelling inspection of the equipment Survey Approved drawings, API 686 H W W Survey report

7.3 Shaft, coupling preliminary alignment (Reverse or Face & Rim Method) 100% Dimensional Vendor requirements, API 686 H W W Equipment installation checlist

7.4 Conduct grouting activity Test Approved drawings, Vendor requirements H W R 3rp party report

7.5 Check that pipe, nozzle and instrument connections are free from stress 100% Visual Approved drawings H W R Equipment installation checlist

7.6 Flange face verification (Cleaning, gasket type, bolting) 100% Visual / Review Vendor requirements H W R Equipment installation checlist

7.7 Final tightening of the anchor bolts with calibrated wrench 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044

7.8 Shaft, coupling final alignment (DBSE, Run out, soft foot chek) 100% Dimensional Vendor requirements, API 686 H W W Equipment installation checlist

Approved drawings, Vendor requirements, API


7.9 Check that pipe (Suction, discharge) connections are free from stress 100% Visual 688
H W R Equipment installation checlist

7.10 Final flange bolt torquing 100% Control Vendor requirements H W R PP13-00-Y-QDF-GAM-044

7.11 Installation of coupling spacers & coupling guards 100% Visual Approved drawings H W R Equipment installation checlist
6 of 6

SEC PP13
INSPECTION and TEST PLAN (ITP)
STATIC & ROTATING EQUIPMENT INSTALLATION
PROJECT: SEC PP13 Project
INSPECTION AND TEST PLAN (ITP)
CLIENT: SEC/WP
Discipline: Mechanical DOCUMENT Rev: 0
PP13-00-Y-QPT-GAM-016
Location: PP13 Dhurma Saudi Arabia NUMBER Date: 13.02.2016

INSPECTION
TEST / INSPECTION POINTS
Item Activity Description Reference Document Report Reference
REQUIREMENT GAMA
WP/
No. SUBCONT GAMA
RACTOR SEC

8 FINAL CONTROL

8.1 Final walkdown / preparation of punch list %100 Visual Check Approved drawings, Vendor requirements H W W Punch list

8.2 Closure of punch items %100 Visual Check Approved drawings, Vendor requirements H W R Punch list

9 MECHANICAL COMPLETION (MC) PACKAGE

9.1 Compilation, submission and handover of mechanical completion package %100 Review Approved drawings, Vendor requirements H W R MC Package

REPORT  REFERENCE:

LEGEND: GAMA - Contractor ; WP - Client Representative ; SEC - Client ; H - Hold point ; W - Witness Point ; M - Surveillance/Monitoring ; R - Document
Review & Approval
Inspection Point Definitions: HOLD POINT (H) : An activity that requires inspection/verification and acceptance by WP/SEC before any further progress of work is permitted.
The contractor shall not progress the activity beyond hold point without written acceptance or approval from WP/SEC. Hold point require
mandatory notification to WP/SEC
WITNESS POINT (W) : An activity that requires inspection/verification and acceptance by WP/SEC but their presence is not mandatory.
Subcontractor shall notify WP/SEC but there is no hold on the activity.

MONITOR POINT (M) : Monitoring or making observations to verify work activities, materials, equipment, etc. Conform to specified requirements.

REVIEW (R) : Document review and approval of subcontractors qualit documentation.

- Attach rotating equipment alignment report form and static equipment (vertical / horizontal) alignment forms. These forms should be unique to each other. RM
PP13 COMBINED CYCLE POWER PLANT PROJECT

EQUIPMENT and MATERIALS Date


RECEIVING REPORT
Gama Güç Sistemleri Mühendislik Report
ve Taahhüt A.Ş.
(EMRR)
No

PO Number/Packing List : Date Received :


Supplier :

EQUIPMENT/ LENGTH
SIZE/DIAMETER QUANTITY Remarks
DESCRIPTION (Meter or
MATERAL NO (mm) (pcs)
mm)

FINDINGS:

INSPECTOR MATERIAL MANAGER QA/QC MANAGER OWNER / ENGINEER


Name: Name: Name: Name:

Sign: Sign: Sign: Sign:

Date: Date: Date: Date:


Doc. No: PP13-00-Y-LNA-GAM-001-FR001
 
 
Gama Güç Sistemleri Mühendislik PP13 COMBINED CYCLE POWER PLANT  
ve Taahhüt A.Ş.
DATE:   
OVERAGE, SHORTAGE & DAMAGE REPORT 
(OSDR)  REPORT NO:   
 
Date Received 
PO Number/Packing List:   Supplier :   Truck/Vessel Name:  
 
 
EQUIPMENT No/ TAG No / MTRL  SHIPPED  RECEIVED  DISCREPAN REASON 
NO  PACKAGE No  DESCRIPTION / SPECIFICATION  REMARKS* 
CODE  QTY  QTY  CY QTY  (OSD) 

                 

                 

                 

                 

                 

                 

                 

                 

                 

Re‐purchase Surveyor Required (Vendor/Insurance)
DISPLACEMENT/SOLUTION:  Repair at Vendor/MFGR Cost   Insurance Claim To be Applied
Re‐supply & Claim to Vendor Others: to be repaired at the site during work
 

REASON:     O (Overage)             S (Shortage)             D (Damage)          N  (Non‐conformance) 
*Remarks:  
 
 
MATERIAL ENG./INSPECTOR  QA/QC MANAGER  OWNER / ENGINEER (IF REQUIRED) 
Name:    Name:    Name:   
     
Sign:  Sign:  Sign: 
     
Date:  Date:  Date: 
       Doc. No:  PP13‐00‐Y‐LNA‐GAM‐002‐FR001 
 
 
 
 
Report No /
Rapor No
TORQUE CONTROL FORM Date / Tarih

Page / Sayfa 1 REV. 0

PROJECT NUMBER / PROJE NO DRAWING NUMBER / RESİM NO

TANK NUMBER / TANK NUMARASI TANK SIZE / TANK ÇAPI

CODE OF PRACTICE /
TANK CAPACITY / TANK KAPASİTESİ
UYGULAMA KODU

ITP NO ITP ITEM NO

RESULTS OF MEASUREMENT CONTROL / ÖLÇÜ KONTROL SONUÇLARI

MATERIAL INFORMATION :

MEASURED VALUES TORQING / MEASURED VALUES TORQING /
ANK. NO RESULT / SONUÇ ANK NO RESULT / SONUÇ
ÖLÇÜLEN TORKLAMA DEĞERİ ÖLÇÜLEN TORKLAMA DEĞERİ

PREPARED BY CONTROLLED BY APPROVED BY

NAME SURNAME

DATE                                    

SIGNATURE

PP13‐00‐Y‐QDF‐GAM‐044

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