SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Diesel Generator Set SATIP-P-113-03 30-Apr-13 Electrical

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD
SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Not Applicable

2.0 RECEIVING INSPECTION

Storage, Handling, and Preservation

2.1 Visual Inspection & Testing for Diesel- SAIC-P-3420 SAIC-P-3420 I S Weekly inspection by Contractor QC
Generator Set

Storage, Handling, and Preservation

2.2 Visual Inspection & Testing for VRLA SAIC-P-3103 SAIC-P-3103 I S Weekly inspection by Contractor QC
Battery

Storage, Handling, and Preservation

2.3 Visual Inspection & Testing for Electrical SAIC-P-3002 SAIC-P-3002 I S Weekly inspection by Contractor QC
Equipment

Storage, Handling, and Preservation

2.4 Visual Inspection & Testing for Diesel- SAIC-P-3421 SAIC-P-3421 I S Weekly inspection by Contractor QC
Generator Enclosure

Diesel-Generator
Material Receiving
2.5
Visual Inspection for Diesel-Generator
SAIC-P-3422 SAIC-P-3422 H W
Enclosure

Diesel-Generator
Material Receiving
2.6
Visual Inspection for Diesel-Generator
SAIC-P-3421 SAIC-P-3421 H W
Set

Diesel-Generator
Accessories
2.7
Material Receiving
SAIC-P-3103 SAIC-P-3103 H W
Visual Inspection for VRLA Battery

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Diesel Generator Set SATIP-P-113-03 30-Apr-13 Electrical

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD
SAUDI
CNTRCTR
ARAMCO

Diesel-Generator
Accessories
2.8
Material Receiving
SAIC-P-3112 SAIC-P-3112 H W
Visual Inspection for Battery Charger

Diesel-Generator
Accessories
2.9 Material Receiving SAIC-P-3422 SAIC-P-3422 H W
Visual Inspection for Generator Load Test
Set

Diesel-Generator
Accessories
2.10 Material Receiving SAIC-P-3422 SAIC-P-3422 H W
Visual Inspection for Voltage Regulator /
Control Panel

Diesel-Generator
Accessories
2.11 Material Receiving SAIC-P-3422 SAIC-P-3422 H W
Visual Inspection for Generator Circuit
Breaker

3.0 INSTALLATION

Diesel-Generator
3.1 Installation & Identification SAIC-P-3423 SAIC-P-3423 H W Also see SATIP-P-104-04 Boxes and Enclosures and
Visual Inspection for D-G Set Installation

SATIP-P-104-05 A/G Conduit

Conduit / Cable Tray SATIP-P-104-03 Cable Tray
3.2 Installation & Identification See Remarks See Remarks SATIP-P-104-07 B/G Conduit
Visual Inspection SATIP-P-111-01 Grounding & Bonding
SATIP-P-116-12 LV Cablebus

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Diesel Generator Set SATIP-P-113-03 30-Apr-13 Electrical

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD
SAUDI
CNTRCTR
ARAMCO

Cable Pulling See SATIP-J-902-01 Metallic Instrumentation and

3.3
Visual Inspection
SAIC-P-3207 SAIC-P-3207 H W Control Cables

See SATIP-P-111-01 Grounding & Bonding

SATIP-J-902-01 Metallic Instrumentation and Control
Cable Gland Installation,
Cables
3.4 Cable Dressing, Identification, & SAIC-P-3207 SAIC-P-3207 H W SATIP-P-104-01: Low Voltage (600V to 1kV) Cable
Termination Visual Inspection
SA PID to be notified on start of this activity for each
system.

4.0 PRE-COMMISSIONING

Cable Continuity
See SATIP-J-902-01 Instrumentation Cable
4.1 and Insulation Testing SATR-P-3203 SATR-P-3203 H W SATIP-P-104-01: Low Voltage (600V to 1kV) Cable
(Installed Cable)

Power Cable Termination

4.2
Torque Testing
SATR-P-3205 SATR-P-3205 H W

4.3 Storage Battery Testing for VRLA Battery SATR-P-3104 SATR-P-3104 H W In accordance with battery manufacturer's instructions.

Protection Relay and

Circuit Breaker Trip Unit
4.4 Testing and Setting SATR-P-3817 SATR-P-3817 H H
(for Energization Certificate) for Power
Circuit Breakers

Protection Relay and

Circuit Breaker Trip Unit
4.5 Testing and Setting SATR-P-3818 SATR-P-3818 H H
(for Energization Certificate) for Molded
Case Circuit Breakers

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Diesel Generator Set SATIP-P-113-03 30-Apr-13 Electrical

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD
SAUDI
CNTRCTR
ARAMCO

Protection Relay and

Circuit Breaker Trip Unit
4.6 Testing and Setting SATR-P-3801 SATR-P-3801 H H
(for Energization Certificate) for
Protection Relays

Pre-energization
Visual Inspection and Testing
4.7
(for Energization Certificate) for D-G Set
SAIC-P-3423 SAIC-P-3423 H H In accordance with D-G Set manufacturer's instructions.
Installation and Pre-Commissioning

Pre-energization
Visual Inspection and Testing
4.8
(for Energization Certificate) for Insulation
SATR-P-3413 SATR-P-3143 H H In accordance with D-G Set manufacturer's instructions.
Resistance and Functional Testing

Review EIL and all associated Quality Records

Pre-energization
Energization See SATIP-P-111-01 Grounding & Bonding
4.9 Quality Document Review EIL
Certificate
RH RH SATIP-P-111-02 Sensitive Equipment Grounding
and Energization Certificate
Hold point prior to energization
Energized Diesel-Generator
Visual Inspection and
4.10
Functional Testing for D-G Set Installation
SAIC-P-3423 SAIC-P-3423 H H In accordance with D-G Set manufacturer's instructions.
and Pre-Commissioning

Energized Diesel-Generator
Visual Inspection and
4.11
Functional Testing for Insulation
SATR-P-3413 SATR-P-3413 H H In accordance with D-G Set manufacturer's instructions.
Resistance and Functional Testing

Diesel-Generator
4.12 See Remarks See Remarks SATIP-J-900-01 Instrument Loop Checking
Remote Indication and Alarm Testing

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Diesel Generator Set SATIP-P-113-03 30-Apr-13 Electrical

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD
SAUDI
CNTRCTR
ARAMCO

In accordance with Generator's manufacturer's

Diesel Engine Generator System instructions.
4.13
Final Inspection
See Remarks EIL H H
Hold point prior to PMCC or MCC.

Diesel-Generator Review FEIL and all associated Quality Records

4.14 Quality Document Review FEIL PMCC/MCC RH RH
and Mechanical Completion Certificate Hold point prior to D-G Set certification.

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1
levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

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