Date: 22-02-2023

Hazard Identification and Risk Assessment Hazard (HIRA)

MECHATRONICS ASIA
Project –SLMG Beverages Private Limited (Trishundi)
1/18 B 301 THIRD FLOOR,ASAF ALI ROAD, CENTRAL DELHI
DELHI 110002
Made By- Dinesh Reviewed By-Mechatronics Asia Approved by-Client Site-Incharge

Dinesh Sign Sign Sign Sign

`Hazard Identification Risk Control Monitoring

Existing Risk Factor Residual Risk (Code
Result Result
(Code Matrix: 5X5) Matrix: 5X5)
Routin (Considerati ( Consider
SL Lik Descriptio
e/ Risk on, Seve New ation n,
. ely Seve Additional controls n of Remar
Activity / Process Non Hazard Risk L/E Existing Controls Le Planned, Likely rity Risk Planned,
N Ho rity Recommended monitorin ks
Routi vel Urgent, Hood (1- y (1- Facto Urgent,
o od (1- g required
ne (AX Immediat 5) A 5) r= Immediat
(1- 5) B
B) e) B (AXB) e)
5) A
1 Transportation of Non 1. Fall of 1.Fatality/ L 1. To insure that supports are 2 4 Considerati During the
pipes/ material from Routine stacked/loaded serious injury adequate with truck at both sides. 2 on activity
gate to lay down area materials form and 2. Material to be tide properly.
by truck. truck on Property 3. Ensure that materials are properly
ground/person damage. stacked on the truck before mobbing.
4. No person allowed sitting on
materials with truck while transporting.
5. Barricading and monitoring at
ground level 6. TBT to all workers by
supervisor
7. Closed supervision & work condition.
8. In the absence of supervisor at location the
job must be suspended or alternate supervisor
must be deputed.
9. Authorized persons are only allowed to
enter
Working area.
10. Ensure safe access route to reach at
location.
11. At the time of job operator/ driver should
not
Use mobile phone.
 12. Provision of ladder to access to the top.
13. If chance of interference with surrounding
area
1. Brake, light, horn, reverse horn of the truck
to
Be insured in working condition.
1.Fatality/ 2. Trained driver with valid DL
Traffic hazard/ hit
serious injury 3. Attendant to be deployed with vehicle. Considerati
to the pedestrian/ 2 2 4 _ _ _ _ _ _
and property 4. Speed limit should not be more than on
vehicle
damage specified. 5. Signal man to be away from the
truck and visible to the driver.
6. In case of add size materials radium stickers
to be pasted at corners of the truck.
1.Wheel tire to be good condition
2. Over loading should not be done. 3.
Trained driver with valid DL. 4. 1. Special case to be taken
1.Fatality/ Condition of road to during rainy season and
serious injury be good and even soft soil condition. Considera During the
Toppling of truck 2 6 Planned 2 2 4
and property 5. Material to be place in balance 3 2. Hand brake and wheel tion activity
damage position on truck. stopper to be ensured
6. Controlled speed to be ensured while the vehicle is parked.
7. No one to be allowed to move
along/near the truck.
Air peculation due
Considerati
to smoke of Miner impact Vehicle PUS is required to check 2 2 4 _ _ _ _ _
on
vehicle
Noise peculation Considerati
Miner impact Timely vehicle maintenance done. 2 2 4 _ _ _ _ _
to be sound on
Soil pollution due Considerati
Miner impact Timely vehicle maintenance done. 2 2 4 _ _ _ _ _
to oil leakage on
Hazard Identification Risk Analysis Risk Control Monitoring
Existing Risk Factor Residual Risk (Code
Result Result
(Code Matrix: 5X5) Matrix: 5X5)
Routin (Considerati ( Consider
Lik Descriptio
S. e/ Risk on, Seve New ation n,
ely Seve Additional controls n of Remar
N Activity / Process Non Hazard Risk L/E Existing Controls Le Planned, Likely rity Risk Planned,
Ho rity Recommended monitorin ks
o Routi vel Urgent, Hood (1- y (1- Facto Urgent,
od (1- g required
ne (AX Immediat 5) A 5) r= Immediat
(1- 5) B
B) e) B (AXB) e)
5) A
1. Person must not be
1.Crane/hydra must be tasted by competent stand
Persons. near unloading area
2. Trained operator to be deployed. 2. Outriggers to be fully
3. Crane/hydra capacity to be extended
endured as per the load to be lifted. 3. Min 25 mm thk. MS
Serious injury/ 4. No tandem lifting to be done even plates of Continuo
Unloading of
Non Failure and fatality and ground level with proper compaction to be 4 m X 3 m to be used as Considera us
2 materials& pipes by L 4 12 Urgent 2 2 4
Routine toppling of crane material ensured. sole plate tion Monitorin
crane/Hydra
damage 5. Proper coordination between 4. g required
operator and Automatic safe load
Signal/blanks men. 3 indicator
6. All person must be were PPEs. is compulsory
7. Soft barricading required at 5. Ground should be flat &
unloading area. hard, no slope and
undulation is allow.
 1. Not more than 80%
1.D-shackle/ slinging must be tasted by
below
competent
of SWL to be used.
Person 2. D-shackle/ slinging 2
capacity to be endured as per the load to be 2.Designated tagging
Serious injury/ Continuo
lifted. Paint /
Failure of sling/D fatality and Considera us
3 3 9 Planned Mark to be used. 2 4
Shackle material 3. Proper slinging method to be followed by tion Monitorin
3. In case of site fabricated -
damage Trained rigger. 4. Rigger/ foreman g required
long paint - must be
has check the sling/ D-shackle condition before
checked and approved by
lifting.
Quality / Mechanical
5. All person must be were PPEs.
engineer.

1. Slinging to be done
properly by trained
1. Slinging to be done properly by trained rigger/foreman. 2.
Serious injury/ rigger/foreman. 2. Person must person must not stand near Continuo
slip and fall of not stand near the lifting load/being lifted.
fatality and The lifting load/being lifted. Considera us
materials and 2 3 6 Planned 2 4
material 3. foreman has to check and ensured the sling 3. Foreman has to check 2 tion Monitorin
pipes.
damage Arrangement. 4. Adequate and ensured the sling g required
support to be fixed with truck at both ends. arrangement. 4. Adequate
support to be fixed with
truck at both ends.

1. Trained operator to be deployed.

2. No person should enter in the
1. Area to be barricaded
swing radios/near the load.
Person may hit/ Serious injury/ 2. Signal to operator must Continuo
3. Use guide rope at
pressed by fatality and be given by designated Considera us
both end of material and person must hold it 2 3 6 Planned 3 3
hanging load/ material signal man. 3. Standard tion Monitorin
from
swinging material damage Hand Signal / Voice g required
Safe distance. 4. Use
command
of
PPEs
1. Truck should not be parked at slop. 2. While
chock to be provided when parked.
Serious injury/ 3. Hand break to be used. Continuo
Movement of the 1
fatality and 4. Driver to be present there. Considerati us
truck while loading 2 2 _ _ _ _ _
material 5. Vehicle condition to good. on Monitorin
the material.
damage 6. No body allowed to sit under the g required
vehicle/ near wheel.
7. All person used PPEs
Hazard Identification Risk Analysis Risk Control Monitoring
Existing Risk Factor Residual Risk (Code
Result Result
(Code Matrix: 5X5) Matrix: 5X5)
Routin (Considerati ( Consider
SL Lik Descriptio
e/ Risk on, Seve New ation n,
. ely Seve Additional controls n of Remar
Activity / Process Non Hazard Risk L/E Existing Controls Le Planned, Likely rity Risk Planned,
N Ho rity Recommended monitorin ks
Routi vel Urgent, Hood (1- y (1- Facto Urgent,
o od (1- g required
ne (AX Immediat 5) A 5) r= Immediat
(1- 5) B
B) e) B (AXB) e)
5) A
3 Transportation of Non Fall of Fatality/ L 1. To insure that support are 2 3 6 Planned 1. TBT all 2 2 4 Considerati Continuo
pipe and material Routine stacked/loaded serious injury adequate with truck/trailer at both sides. workers by supervisor on us
from lay down area materials from and property 2. Material to be tied properly. closed supervision & work Monitorin
to erection site by truck on ground / damage coordination. g required
3. Ensure that materials/ pipes are
truck/trailer/ crane person properly stacked on the truck before moving. 2. In the
4. No person allowed sitting on materials with absence of supervisor
truck while transporting. at location., The job
Must be suspended or
alternate competent
person has to be deployed.
 1. Break, light,
horn reverse horn of the
truck to be ensured in
2 working condition.
2. Trained driver
1. Break, light, horn reverse horn of with valid DL.
the truck to be
3. Attendant to
Ensured in working condition. be deployed
2. Trained driver with valid DL. with vehicle
Fatality/ 3. Attendant to be deployed with Continuo
Traffic hazard/ hit 4. Speed limit
serious injury vehicle Considerati us
to the pedestrian/ 3 6 Planned should not be 2 4
and property 4. Speed limit should not be more on Monitorin
vehicle More than specified.
damage than specified. 5. Signal man to be away g required
5. Signal man to
from the truck and visible to the driver.
be away from the truck and
6. In case of add size materials radium stickers
visible to the driver.
to be pasted at corner of the truck. 2
6. In case of add
7. All person were PPEs
size materials radium
stickers to be pasted at
corner of the truck.
7. All person
were PPEs
1. Wheel tire to be in good condition
& over loaded should not be done.
Fatality/ 2. Trained driver with valid DL. Continuo
serious injury 3. Condition of road to be good and Considerati us
Toppling of truck 2 4 _ _ _ _ _
and property even. Material to be placed in balance position on Monitorin
damage on truck. 4. Controlled speed to be g required
ensured no one to be allowed to move along/ 2
near the truck.
Continuo
Air pollution due
Considerati us
to smoke of Miner impact Vehicle PUC is required to check 1 2 2 _ _ _ _ _
on Monitorin
vehicle
g required
Continuo
Noise pollution Considerati us
Miner impact Timely vehicle maintenance required 2 1 2 _ _ _ _ _
due to sound on Monitorin
g required
Continuo
Soil peculation due Considerati us
Miner impact Timely vehicle maintenance required 1 2 2 _ _ _ _ _
to oil leakage on Monitorin
g required
1. Rough or sharp 1. Use related work of PPEs
Continuo
surface of 1. Minor/Major 2. Proper way of lifting, placing & handling.
Manual Shifting of Considerati us
4 Routine material. 2.Fall of Injury E 3. Good housekeeping must be always 2 2 4 _ _ _ _ _
material /Pipes materials on Monitorin
2.Body pains maintained.
g required
3.Strains & sprains 4 .TBT must be conducted to workers
Hazard Identification Risk Analysis Risk Control Monitoring
Existing Risk Factor Residual Risk (Code
Result Result
(Code Matrix: 5X5) Matrix: 5X5)
Routin (Considerati ( Consider
Lik Descriptio
S. e/ Risk on, Seve New ation n,
ely Seve Additional controls n of Remar
N Activity / Process Non Hazard Risk L/E Existing Controls Le Planned, Likely rity Risk Planned,
Ho rity Recommended monitorin ks
o Routi vel Urgent, Hood (1- y (1- Facto Urgent,
od (1- g required
ne (AX Immediat 5) A 5) r= Immediat
(1- 5) B
B) e) B (AXB) e)
5) A
 1. Crane/Farina must hold a valid
3rd party certification.
2. Inspect the crane/farina properly
as per the checklist, tools & tackles.
3. All defective tools and tackles
must be removed form service.
4. All loads must be hooked up and 1.Stacking height to be
directed by qualified personnel, signal only by a planned and maintain too
trained rigger. easy handling
5. Only trained and experienced Andshifting.
Serious injury/ rigger must handle the job & banks man must 2. Shifting of materials continuou
Shifting of assigned for the job to prevent moving hazard.
Failure of crane & fatality and with hydra is not allowed. Considera s
5 materials/Pipes Routine E 6. Signaling must be given only by a 2 3 6 Planned 2 2 4
its accessories material 3. Material to be shifted on tion Monitorin
(mechanical) trained signaler, minimum speed limit should
damage trailer bed. g required
be followed while shifting.
4.Ladder of sufficient length
7. Access must be kept clear without to be provided to each
any obstructions ensure the road is even and
trailer bed and for slinging
properly level for movement of crane to avoid
and designing
toppling of crane.
8. Material Must be provided with 2 tag lines at
both the ends to control the swing, men
holding tag lines must stand far from the hydra
and the material. 9. No person come
between the hydra and the material.
10. Allperson were PPEs.
1. If designed drawing point
is not available, site
fabricated drawing to check
by quality /
1. Inspect the tools & tackles on every use. Mechanical engineer
2. All defective tools and tackles must be 2. Packing material (half cut
discarded from service.Proper approach for pipe - rubber packing) must
hydra is needed, all loads must be hooked up be provided at sharp edge
and directed by qualified personnel & slinging of material to prevent
only by a trained rigger. damaged
Only trained and experienced riggers must to slings
handle the job. 3.After erection what
Use all required hob applicable PPEs to handle should be de - slinging will
Failure of crane/ Serious injury/ continuou
Assembly of pipe on the job. be done by Industrial
farina its fatality and Considera s
6 ground and fixing of Routine E 3 9 Planned ladder or fabricated ladder 2 4
accessories material Area to be cordoned off with proper barricades tion Monitorin
lifeline post to column face if boom
toppling of rafter damage Safety sign. Board must be displayed. g required
lift is not available
Close supervision needed worked packing must
4. If in
be provided under the pipe.
enlargement of column
3. Rafter must be provided/ secured
base hole is required that
with suitable
has to be done at ground
Supports at both the sides. level not in erected
4. Lifeline post must be clamped 3 position,
proper to the rafter prior to lift.
5. Bolt
5. All person were PPEs. tightenprotocol to be
maintain for anchor bolt
weather torque wrench is 2
required. Grouting to be
ensure.
Hazard Identification Risk Analysis Risk Control Monitoring
S. Activity / Process Routin Hazard Risk L/E Existing Controls Existing Risk Factor Result Additional controls Residual Risk (Code Result Descriptio Remar
N e/ (Code Matrix: 5X5) (Considerati Recommended Matrix: 5X5) ( Consider n of ks
o Non Lik Seve Risk on, Likely Seve New ation n, monitorin
Routi ely rity Le Planned, Hood (1- rity Risk Planned, g required
 ne Ho Urgent, Urgent,
vel y (1- Facto
od (1- Immediat Immediat
(AX 5) A 5) r=
(1- 5) B e) e)
B) B (AXB)
5) A
1. Crane/hydra must be inspected prior to start 1. If designed drawing point
the job & positioned on hard and even ground is not available, site
level. 2. Swing area must be cordoned off fabricated drawing to check
out rigger must be fully extended. by quality /
3. Crane/hydra, tools & tackles must Mechanical engineer
hold a valid test certificate, load chart must be 2. Packing material (half cut
displayed in the crane/ hydra. pipe - rubber packing) must
4. Inspect the tools & tackles must be provided at sharp edge
be use, discarded from service. of material to prevent
damaged
5. All loaded must be hooked up and
directed by qualified personnel. to slings
6. Slinging only by a trained rigger & 3 3. After erection, de -
signal man to be provided with crane/ hydra slinging method is done
entry to be with Industrial ladder or
fabricated ladder to column
Restricted. 7. Only trained and
face if boom lift is not
Experienced rigger must handle the job use available.
required work related PPEs.
4. If in
8. Are must be barricaded and safety enlargement of column
sign. Board display at job site. base hole is required that
9. Column swing must be controlled has to be done at ground
with guy ropes provided. ensure sufficient level not in erected
manpower is allocated to hold the guys ropes position,
firmly to balance the lifted 5. Bolt Continuou
Failure of Column. 10. Column tightenprotocol to be s
Erection of pipe by sling/Dshackle slip Serious injury/ base nuts must be fixed and tightened with maintain for anchor bolt Considera Monitorin
7 crane -hydra Routine and fall of material fatality E washer to all the 3 9 Planned weather torque wrench is 2 2 4 tion g required
Anchor bolts. 11. Required. Grouting to be
Independent column must be hold with crane/ ensure.
hydra till adjacent column, rafter and 3 girts
Fixing slings to 1. Were all PPEs & visual inspection of sling to Continuou
column/fixing to be s
Minor injury/ Considerati
8 crane Routine Pinch points E Done. 2. General 2 2 4 _ _ _ _ _ Monitorin
cut injury on
Hook awareness g required
& TBT on handling of wire.
 1. Fall protection/ prevention
Serious injury/ system must be implemented.
fatality and 2. Full body harness with double
material lanyard, shock absorber and scaffold snap hook
damage must be provided and use.
3. Full body harness lanyards must
be properly anchored to any suitable anchorage
point. 4. Crane/farina must be
inspected prior to start the job &positioned on
hard and even ground level.
5. Swing area must be cordoned off
& out riggers
Must be fully extended. 1.Design drawings point /
1.Fall of personFall 6. Crane/ hydra must hold a valid hook crane hook latch /ASLI
of pipe. Fall of Continuou
3rd party certificate load chart must be / Limit switch (over height
Erection of pipe by tools Considera s
9 Routine E displayed in the crane/hydra. 4 8 Planned and load must be working) 2 2 4
crane /hydra. 2.Equipment tion Monitorin
7. Inspect the tools & tackles on 2.Method of DE slinging -
topping pinch g required
every use must be specific lifting plan for each
points
Discarded form service. is required
8. All load must be hooked up and
directed by qualified the job. 2
Slinging only by trained rigger and experienced
Rigger must handle the job.Sharp edge
protection must be provided. Use work related
required PPEs.
9. Area must be barricaded& sign.
Board displayed at the job area.
10. No person must stand under the
elevated load.
pipe must be provided with life line prior to lift
& pipe swing must be controlled with tag lines
Provided.
Hazard Identification Risk Analysis Risk Control Monitoring
Existing Risk Factor Residual Risk
(Code Matrix: 5X5) Result (Code Result
(Consideration Matrix: 5X5) ( Considerati Descriptio
Routine/
, Additional controls Likel New on n, n of
SL.No Activity / Process Non Hazard Risk L/E Existing Controls Remarks
Likely Severit Risk Planned, Recommended y Severity Risk Planned, monitoring
Routine
Hood y Level Urgent, Hood y (1-5) Factor Urgent, required
(1-5) A (1-5) B (AXB) Immediate) (1- B = Immediate)
5) A (AXB)
10 Pipe clamping by Routine 1.Fall of person E 1. Fall protection/ 3 6 Planned Man basket requirement - a) 2 2 4 Consideration Continuous
scaffolding/ boom lift/ 2.Fall of material Serious injury/ fatality prevention system must be Approved design b) Testing and certification by Monitoring
scissor lift and tools and material damage implemented. required
competent person c) dedicated slings and
3.Collapse of 2. Full body harness 2
D - Shackles
scaffold with double lanyard, shock
e) Use of four legs / slings master rings preferable four slings tie in c- hooks
absorber and scaffold snap hook
not allow
must be provided and used. 3.
Fully body harness must be use of Ramsoon hook
properly anchored to any
suitable anchorage point.
4. All tools and materials must
carried in a tool carrying bag.
5. All tools must be
secured with rope to a solid
structure.
Scaffold man lift must be erected
as per approved standards and
erected only by a trained scaffold
erectors. Scaffold man lift must
 be inspected after erection and
tagged and soft barricading
required the job location. 8.
Proper access and egress the
scaffolding, were all PPEs.
1. Fall prevention/
protection system must be
strictly implemented
2. All tools must be
carried in a tool carrying bag &
11 Erection of Routine 1.Fall of person E Material must be secured until 3 3 9 Planned 1. Third party certificates are required for all tools. 2 2 4 Consideration Continuous
pipe/ similar members 2.Fall of material Serious injury/ fatality properly fixed. 3. All hand 2. TBT must be conducted. Monitoring
manually with help of 3.Fall of tools and material damage tools at elevated areas must be required
pulley/ chain block secured
4.Equipment
failure With rope to prevent falling on
ground.
4. Only qualified,
trained & experienced workmen
must be deployed to handle the
job.
5. Job related training
should be given to all workmen
prior to start the job.
6. Full body harness
lanyards must be properly
anchored to any suitable
anchorage point. 7.
Pulleys must be secured properly
to the rafter/ source ropes used
must be inspected before
Lifting. 8. All
defective tools, ropes and
equipment must be discarded
from service. 9. Required job
related PPEs & soft barricading
required the job location.
1. Roof access/ man
basket to be used for reaching to
height.
2. Fall prevention/
protection system must be
strictly implemented.
3. all man power
must be trained prior to start job
& applicable work related PPEs.
4. Sag rod platform
1. Fall of sag
must be constructed as per
Lifting of supports and rods 2. Fall of Major & Minor
12 Routine E approved standards & sag 2 4 Consideration
fixing it to position tools and injuries 2
platform properly secured on
tackles
purling after lifting.
5. Sag rod platform
swing must be controlled by
using tag lines.
6. Safety sign. Board
display the job location & require
soft barricading at ground level.
7. restrict
unauthorized entry into the work
area
Hazard Identification Risk Analysis Risk Control Monitoring
 Existing Risk Factor Residual Risk
(Code Matrix: 5X5) Result (Code Result
(Consideration Matrix: 5X5) ( Considerati Descriptio
Routine/
, Additional controls Likel New on n, n of
S.No Activity / Process Non Hazard Risk L/E Existing Controls Severit Remarks
Likely Severit Risk Planned, Recommended y Risk Planned, monitoring
Routine y y (1-
Hood y Level Urgent, Hood Factor Urgent, required
5)
(1-5) A (1-5) B (AXB) Immediate) (1- = Immediate)
B
5) A (AXB)
1. Fall of protection/
prevention system must be
strictly implemented.
2. Life line must be
provided to the rafters for
Anchoring the full body harness.
3. Full body harness
with double lanyard, shock
absorber and scaffold snap hook
must be provided and use.
4. Only qualified,
trained &experienced workmen
handle the job & training should
be given to all workmen and
staff.
1.Fall of person
5. Proper access must
Lifting of weld mesh in 2. Fall of weld
13 Routine Serious injury and E be provided to the work 2 2 4 Consideration
position mesh & cut of
fatality Place.
rope.
6. Full body harness lanyard
must be properly anchored to
any suitable
Anchorage point.
7. All rope
Used to lift must be inspected
and use & weld mesh must be
discarded from service.
8. Pulley should be used to lift
the weld mesh in position.
9. Suitable platform
to be provided for the worker to
rest.
10. Mobile phone not
use work at height.
1. All workers should wear the
full body harness.
14 Fixing of clamp in Routine 1. Fall of Serious injury and E 2 .TBT and height work training 2 2 4 Consideration
position material fatality must be given
2.Fall of Persons 3 .Work permit system must be
implemented.
1. Ensure that fall
protection/ prevention system
strictly implemented
2. Life line must be
provided to the rafters fro
1. Fall of
fixing of sprinkler Non Serious injury and Anchoring the full body harness.
15 material E 2 2 4 Consideration
material Routine fatality 3. Full body harness
2.Fall of Persons
with double lanyard, shock
absorber and scaffold snap hook
must be provided and properly
anchored to the suitable
anchorage point.
16 Fixing of roof sheet Routine 1. Fall of Serious injury and E 1. Proper access must 2 2 4 Consideration
 be provided to reach the
workplace.
2. All job applicable
PPEs must be provided and use.
3. Sheet must be properly
secured prior to lift.
4. Rope must be tied at every 2
material
fatality meters. length of the
2.Fall of Persons
End wall to lift the roof sheet.
5. All tools should be secured
with rope.
6. Use proper & good quality
hand tools.
7 .Skilled and trained workers
must be deployed
Hazard Identification Risk Analysis Risk Control Monitoring
Existing Risk Factor Residual
(Code Matrix: 5X5) Risk (Code
Result Matrix: Result
(Consideration 5X5) Descriptio
Routine/ ( Considerati
SL.N Lik , Additional controls n of
Activity / Process Non Hazard Risk L/E Existing Controls Likel New o n, Planned, Remarks
o ely Risk Planned, Recommended monitoring
Routine Severit y Severit Risk Urgent,
Ho Level Urgent, required
y Hood y y (1-5) Factor Immediate)
od (AXB Immediate)
(1-5) B (1- B =
(1- )
5) A (AXB)
5) A
17 Gas Cutting activity Non Fire and Serious injury and E 1.Use suitable torch 3 3 9 Planned 1.Overhead welding protection from falling spatter:- 2 2 4 Consideratio Continuous
Routine Explosion fatality 2. Depute experience gas cutter to 2.Used of FRC ( Fire Resistant cloth - asbestos free) or corrugated sheet n Monitoring
perform the task. required
3. Keeping cylinders away from spatter.
3. Clamp the hose properly with
4.Covering the cylinder regulator area empty container
hose clamps.
4. Use suitable hose as per the 5. OnlyIndustrial type regulator double dial for O2 and single dial for LPG to
required color code 5.Inspect the be used.
leakages by using soap solution at 6. use full body harness while working at height.
regular intervals. 7. safety belt snap hook proper anchored with guard rail ofman lift machine
or scaffold.
6. Provide flashback arrester at
both the ends of the Oxyacetylene
hose.
7. Cylinders must be secured chain
with trolley properly. 8.Place the
cylinders properly only in vertical
position
9Cylinder trolley must be provided
for cylinder carriage
10.Cylinders must be placed in dry
and shaded area
11.Never expose the cylinders to
direct sunlight
12.Nozzle must be cleaned with
nozzle cleaner at regular intervals
13.Regulators must be provided
with suitable gauges
14.Handle the cylinders with care
15.Use lighter for igniting the torch
16.Suitable fire extinguisher must
be readily available at the nearby
location
17.Barricade the vicinity and safety
sign to be displayed
 18. Clear the area (at least 30ft
Minimum) from grease, oil &
flammable materials.
19. All job applicable PPE S must
be provided .

1. Proper earthling is
provided.
2. Good condition of
welding machines are used.
3. Quality electrodes
are used.
4. Good condition of
Serious injury and cables are used. Continuous
Non
18 Welding Activity Fire, short circuit fatality, Toxic E 5. Welding is done at 2 2 4 Consideration _ _ _ _ _ Monitoring
Routine open areas and dry atmosphere.
inhalation, Burns required
6. Following
manufacturer instructions
7. Only qualified and
competent persons are deployed
for hot work.
8. TBT are given before
start of the job
1. Machine and wheel
guards are using.
2. Good condition of
electrical cables are using.
3. Following the
Electrical short manufactures instructions
Serious injury and Continuous
Use of portable grinding Non circuit, breakage
19 fatality, Toxic E 4. Only trained and 2 2 4 Consideration _ _ _ _ _ Monitoring
machines Routine of wheel, sparks
inhalation, Burns competent persons are allowed to required
falling on eyes perform the work
5. Daily inspection
before use of machine
6. TBT are conducted
before the start of the work
Health related 1. Paints are using as per the MSDS
problems like eyes 2. Proper PPES are using for
Expose to Continuous
Non burn, skin irritation painting activity. As per nature
20 Painting solvent vapors’ E 2 2 4 Consideration _ _ _ _ _ Monitoring
Routine etc.. work.
and paints required
3. TBT are conducted before the
start of the work.
Hazard Identification Risk Analysis Risk Control Monitoring
Existing Risk Factor Residual
(Code Matrix: 5X5) Result Risk (Code Result
(Consideration Matrix: 5X5) ( Considerati Descriptio
Routine/
Likel , Additional controls Likel New on n, n of
Sl.No Activity / Process Non Hazard Risk L/E Existing Controls Risk Remarks
y Severit Planned, Recommended y Severity Risk Planned, monitoring
Routine Level
Hood y Urgent, Hood y (1-5) Facto Urgent, required
(AXB (1- r=
(1-5) (1-5) B Immediate) B Immediate)
)
A 5) A (AXB)
21 pipes alignment with Non 1.Chain pulley Major and Minor E 1. Skilled persons are deployed. 2 2 4 Consideration _ _ _ _ _ Continuous
help of chain pulley Routine failure 2.Falling accidents, fatality 2. inspection of chain pulley Monitoring
material from before start of work required
height 3 .Area was barricaded and
3. Slippage of isolated
wire 4. Job specific talks are
rope conducting before start of the
work.
5.Work will done under the
 supervision of Engineer and
Safety Officer
6 .TPI approved wire ropes are
using.
1. Only skilled persons are
allowed.
2 .Boom lift inspection before
use,
1 .Boom Lift
3. Skilled operator to run
Failure
Bolt tightening with the boom lift 4 .TBT &
2. Heavy Noise JST before start of the Continuous
impact Major accidents,
22 Routine 3.Electrical E work 2 2 4 Consideration _ _ _ _ _ Monitoring
wrenched/pneumatic or Fatality
shocks required
manual 5 .Barricading the work area.
4.Pressure hose
6. Suitable PPES are used.
pipe failure
7. Ear plugs are provided to
workers
8.inspection of electrical and
pneumatic equipment
1.Only skilled persons are
allowed for erection an
1 .Fall of dismantling
material 2 .Competent person will be
2 .Fall of persons available at site.
3. Defective 3. Before start of work, TBT and
material job specific trainings are given to Continuous
Scaffolding Erection and Non Major accidents,
23 4.Wrong E workers. 2 2 4 Consideration _ _ _ _ _ Monitoring
dismantling routine Fatality
methodology of 4. Work required PPE are using required
erection and for personal protection.
dismantling 5 .Full body harness are using by
5 .Unskilled workers.
persons 6. Following the manufacturer
instructions (erection sequence)
during erection and dismantling.
Non 1.Pich Points Minor injury/ cut 1. Proper training was provided Continuous
routine 2. Slip[s and injury for workers. Monitoring
24 Setup for Scaffold Work E 1 2 2 Consideration _ _ _ _ _
Trips 2. Proper PPE are using by
workers.
1. Utilization of 100% PFAS.
2.Ensuring all couplings and
boards are secured from
1.Major Injury Continuous
Non movement
25 Installation of Scaffold 1.Fall hazards 2.property E 2 2 4 Consideration _ _ _ _ _ Monitoring
routine 3.All scaffolding material must
Damage required
be secure prior to work
4. All work areas must have the
safe access and egress.
1.Towers to be accessed using
internal ladders / steps
2.Do not overload the tower
3.Erect towers only on firm
Continuous
Scaffolding - Stairway 1. Falling from Major accidents, ground
26 Routine E 2 2 4 Consideration _ _ _ _ _ Monitoring
use height Fatality 4.Guard rails and toe boards to
required
be fitted
5.Never extend the height of the
platform by using a ladder,
stepladder
1. Persons working
1.Major Injury Continuous
below towers to wear head
Routine 1. Falling Objects 2.property E 2 2 4 Consideration _ _ _ _ _ Monitoring
protection
Damage required
2. Toe boards on
 working platform
3.Working area around tower
to be cordoned off
1.Major Injury Continuous
1.Defective 1.Equipment checked prior to
Routine 2.property E 1 2 2 Consideration _ _ _ _ _ Monitoring
equipment use / inspected weekly
Damage required

Hazard Identification Risk Analysis R Isk Control Monitoring

Existing Risk Factor Residual
(Code Matrix: 5X5) Result Risk (Code Result
(Consideration Matrix: 5X5)
( Considerati Descriptio
Routine/
Likel , Additional controls Likel New on n, n of
Sl.No Activity / Process Non Hazard Risk L/E Existing Controls Risk Remarks
y Severit Planned, Recommended y Severity Risk Planned, monitoring
Routine Level
Hood y Urgent, Hood y (1-5) Facto Urgent, required
(AXB (1- r=
(1-5) (1-5) B Immediate) B Immediate)
)
A 5) A (AXB)
1.Major Injury 1. Manual handling assessment Continuous
2.property required Monitoring
Pipes and materials 1.Manual Damage 2. Operatives trained in manual required
Routine E 1 2 2 Consideration _ _ _ _ _
manual handling handling handling
3. Mechanical handling where
appropriate
1.Major Injury 1. Barricade working area. Continuous
2.property 2. Display caution & warning Monitoring
Routine 1.Tress pass Damage E boards. 2 2 4 Consideration _ _ _ _ _ required
3. Unauthorized entry strictly
prohibited.
1 .Should do scaffolding
inspection every week.
1.Improper
1.Bodily 2 .Appropriate scaffolding
walkway, Continuous
inspection shall be performed
Routine working injury, fall E 2 2 4 Consideration _ _ _ _ _ Monitoring
By the competent persons
platform & hazard required
prior to work and during work
Ladders
& Each use
3 .Slippery portion to avoided
Wrap coating on pipes Routine Fire hazards Property damage L Barricade the work area . 3 3 9 Planned Do not keep in direct sunlight the cylinders . keep away from combustible 2 2 4 consideration Closed
provide fire extinguisher. materials . all work should be done in present of site supervisor / safety supervision
Major injury Remove the combustible person. require ,to
materials , leak check the control the
cylinder , only trained personnel working
should be engaged in this task. team .
Use proper PPE ‘ s as per nature
work.
Grooving the pipes Routine Crush/Twist Body parts injury Clean ,lubricant ,Inspection and 3 3 9 Planned Do not operate the machine without trained. Tool box conducted before the 2 2 4 Planned Closed
hazard testing. Only trained personnel task. Work area should be clean and clear from obstruction . supervisor to be supervision
should be engaged in the task. deploy in this task to guide the team. Proper electrical connection avoid shock Required
Do not wear loose cloth while hazard . Wear required PPE’s as per nature work.
operate the machine.
Excavation work by Routine Fire/ under Electrocution .body L Check the underground utilities 3 3 9 Planned Check the excavated area before digging . All hand tools fully insulated avoid 2 2 4 planned Continuous
manually / JCB ground utilities parts injury. property before excavation.only trained slip/ shock proof. Wear required PPE, s as per nature work. All work should be monitoring
damage. damage personnel should be engaged in done in present of site supervisor/ safety person to guide the workman. required
the task. Isolate if possible the live cables . and water lines. Keep away from JCB
machine movement .work area should be barricade not permit to enter the
excavate area other than unknown workers.

1-5 For Consideration, 6-9 Planned 10-14 Urgent as soon as possible, 15+ Immediate

RISK MATRIX TABLE (5 X 5)

 LIKELYHOOD
CONSEQUENCES

INSIGNIF MINOR(2) MODERATE(3) MAJOR( 4 CATASTROPIC(5)

ICANT(1)
CERTAIN(5) >
90% CHANCE 5 10 15 20 25

LIKELY(4) 50 % -
90% CHANCE 4 8 12 16 20

MODERATE(3) 10 %
- 50% CHANCE 3 6 9 12 15

UNLIKELY(2) 3 % -
10% CHANCE 2 4 6 8 10

RARE(1) < 3%
CHANCE 1 2 3 4 5