JAW00DA - EP60EI561 MoW GIS CB Installation - Rev1

500KV GIS CIBATU BARU 2 / SUKATANI & CILAMAYA
SUBSTATION METHOD OF WORK

GAS INSULATED SUBSTATION CB INSTALLATION
Owner
Owner’s Engineer
Project Title
JAWA-1 COMBINED CYCLE

GAS TURBINE POWER PLANT (1760MW)
Space for stamping
ISSUED FOR CONSTRUCTION

Revision History
Rev. Revision Date Created by Checked by Approved by Description
A 15 January 2020 Satria P Agustiono B.K. Teuku Akbar First Issue
B 18 February 2020 Satria P Agustiono B.K. Teuku Akbar Second Issue
C 25 February 2020 Satria P Agustiono B.K. Teuku Akbar Third Issue
D 4 March 2020 Satria P Agustiono B.K. Teuku Akbar Fourth Issue
0 5 March 2020 Satria P Agustiono B.K. Teuku Akbar Fifth Issue
1 10 April 2020 Satria P Agustiono B.K. Teuku Akbar Sixth Issue
Description Current Revision
Cross Checked
Department Name Date Signature
Contractors

Replaces Derived from Project Document Code
- - JAW/00/D/A-----EP60/EI/561
Responsible dept. Created by Checked by Approved by Format
EM Satria P. Agustiono B.K. Teuku Akbar A4
Originator Document Type Document Status
Method Statement For Construction
GE POWER Title, Subtitle Originator Document No.
Grid Solutions 500kV GIS Cibatu Baru 2 / Sukatani & Cilamaya PI038-COM-500-SHV-6561-ER-S2280
Substation Method of Work GIS CB Installation Rev. Date Lang. Sheet
Indonesia
1 10 Apr 2020 En 1 of 16
Please consider the environment before printing this document.
CLASS II – Non-Critical
© COPYRIGHT 2018 General Electric Company (USA)
All rights reserved. The information herein is Proprietary and Technically Exclusive content that is solely owned by General Electric Company and/or
its affiliates. Thus, it is being provided with the explicit expectation of restricted and privileged use. All persons or legal entities receiving this
information shall be deemed by the act of its receipt have contractually agreed to make no duplications, reproductions of any nature by any means,
modifications, disclosures, or use any portion of this material; except as is expressly authorized in writing by the General Electric Company, and/or its
legitimate affiliates.
Project Name: Doc. Name: Rev. Date Lang. Sheet
JAWA-1 COMBINED 500kV GIS Cibatu Baru 2 / Sukatani & 1 10 April 2020 En 2 of 16
CYCLE Cilamaya Method of Work GIS CB
GAS TURBINE Installation
POWER PLANT Doc. Number:
(1760MW) JAW/00/D/A-----EP60/EI/561
CONTENTS
GENERAL ............................................................................................................................................................................................... 5
SCOPE OF WORK ............................................................................................................................................................................... 5
DEFINITION AND ABBREVIATIONS ............................................................................................................................................. 5
RESOURCE ............................................................................................................................................................................................ 5
4.1 Equipment & Tools ............................................................................................................................................................................ 5
4.2 Materials................................................................................................................................................................................................ 5
4.3 Personals ............................................................................................................................................................................................... 6
PERSONAL PROTECTIVE EQUIPMENT (PPE) ........................................................................................................................... 6
SUPPORTING DOCUMENT.............................................................................................................................................................. 6
WORKING METHOD AND SEQUENCE ....................................................................................................................................... 7
7.1 INSPECTION OF CIVIL WORKS ...................................................................................................................................................... 7
7.2 SAFETY INSTRUCTIONS ................................................................................................................................................................... 8
Main risks detected....................................................................................................................................................................... 8
Secondary risks .............................................................................................................................................................................. 9
7.3 IMPLEMENTATION OF THE WORKS ............................................................................................................................................ 9
Installation and preparation ..................................................................................................................................................... 9
Conditions of starting ............................................................................................................................................................... 10
7.4 INSTALLATION OF CIRCUIT-BREAKERS ................................................................................................................................. 10
Installation of the first pole circuit-breaker ..................................................................................................................... 10
INSPECTION AND TEST................................................................................................................................................................. 15
RISK ASSESSEMENT (RA) ............................................................................................................................................................. 15
(1760MW) JAW/00/D/A-----EP60/EI/561
TABULATION OF REVISED PAGES

REVISION SHEET REVISION
SHEET
A B C D 0 1
1 X
2 X
3 X
4 X
5 X
6 X
7 X
8 X
9 X
10 X
11 X
12 X
13 X
14 X
15 X
16 X
(1760MW) JAW/00/D/A-----EP60/EI/561
REVISION SUMMARY
REV. DATE DESCRIPTION OF CHANGE
A 15 January 2020 First Issued for COMPANY Review

B 18 February 2020 Commented by BV site team
C 25 February 2020 Second Commented by BV site team
D 4 March 2020 Third Commented by BV site team
0 5 March 2020 Issued for Construction
1 10 April 2020 Point 7.4.2 Installation of Gangway moved to MoW of Air Bushing
(1760MW) JAW/00/D/A-----EP60/EI/561
GENERAL
SCOPE OF WORK
This work procedure covers general requirement for GIS Installation Work in Jawa Satu Power
Combined Cycle Power Plant 1 x 1760 MW specifically for 500kV Gas Insulated Substation model
T155-2 for Project site Cibatu Baru 2 / Sukatani & Cilamaya. GIS CB in Cibatu is consist of 30 units in
4 diameters and GIS CB in Cilamaya consist of 18 units in 2 diameters.
DEFINITION AND ABBREVIATIONS

COMPANY : Jawa Satu Power.
CONTRACTOR : GE Power – Samsung – Meindo.
SUBCONTRACTOR : Selected Subcontractor to execute the works.
HIRADC/JSA : Hazard Identification, Risk Assessment and Determining Control / Job
Safety Analysis
ITP : Inspection and Test Plan
FCN : Field Change Notice
CAR : Corrective Action Request
NCR : Non-conformance Report
MSDS : Material Safety Data Sheet.
RESOURCE
4.1 Equipment & Tools

 Mobile crane capacity 25 ton (1 unit)  Vacuum cleaner (4 unit)
 Truck crane capacity 5 ton (1 unit)  Torque wrench 75 – 400 Nm
 Manlift with range 15 m or above (1 unit)  Chain block 1 ton & 3 ton (2 unit)
 Mechanic tools set (2 set)  Concrete drill (1 unit)
 Lifting gear (webbing sling, shackle) as per  Theodolite (1 unit)
site requirement
4.2 Materials
500kV GIS Cibatu 500kV GIS Cilamaya
 GIS CB: 30 unit  GIS CB: 18 unit
(1760MW) JAW/00/D/A-----EP60/EI/561
4.3 Personals
 GIS Supervisor (1 people)  Site safety officer (1 people)

 Erection supervisor (1 people)  Rigger (1 people)
 Skilled mechanic (4 people)  Flagman (1 people)
 Helper (2 people)  Crane operator (1 people)
PERSONAL PROTECTIVE EQUIPMENT (PPE)

 Minimum requirement PPE shall be worn on site: safety helmet, safety glasses, visibility/reflective
safety body vest, long sleeve and safety shoes.
 Safety googles, face shield, hand gloves, welding gloves, welding apron, ear protections, dust
masker etc. must be provided for certain activity.
SUPPORTING DOCUMENT
 Reference Document
 JAW/00/D/A-----EP60/ES/200 R0 500kV GIS CIBATU BARU 2 / SUKATANI SUBSTATION TECHNICAL
SPECIFICATIONS OUTDOOR GIS
 JAW/00/D/A-----EP60/EA/202 R0 500kV GIS CIBATU BARU 2 / SUKATANI SUBSTATION LAYOUT & SECTION
GIS
 S3010 JAW/00/D/A-----EP/SD/203 RC 500kV GIS CIBATU BARU 2 / SUKATANI SUBSTATION SINGLE LINE
DIAGRAM GIS
 JAW/00/D/A-----EP60/CG/204 500kV GIS CIBATU BARU 2 / SUKATANI SUBSTATION CIVIL WORK
GUIDE/LOAD & FOUNDATION DETAILS
 JAW/00/D/A-----EN/ES/700 R0 500kV GIS CILAMAYA SUBSTATION TECHNICAL SPECIFICATIONS OUTDOOR
GIS
 JAW/00/D/A-----EN/EA/702 R0 500kV GIS CILAMAYA SUBSTATION LAYOUT & SECTION GIS
 JAW/00/D/A-----EN/SD/703 RC 500kV GIS CILAMAYA SUBSTATION SINGLE LINE DIAGRAM GIS
 JAW/00/D/A-----EN/CG/704 500kV GIS CILAMAYA SUBSTATION CIVIL WORK GUIDE/LOAD & FOUNDATION
DETAILS
(1760MW) JAW/00/D/A-----EP60/EI/561
WORKING METHOD AND SEQUENCE

General:
 This method only covers the circuit- breakers installation.
 The assembly of a gas-insulated substation is always implemented by successive steps starting
from installation of all circuit breakers of the entire bay, and followed by the installation of current
transformers, disconnector switch, voltage transformer, busbar disconnector assemblies, busbar,
surge arrester or air bushing from the 1st bay up to the last one.
7.1 INSPECTION OF CIVIL WORKS

 The reference level of the GIS is located at the surface of the foundation, this is the reference level
for vertical Z-axis, refer to drawing 500kV GIS Cibatu Baru 2 / Sukatani and Cilamaya Substation
Layout and Section GIS - JAW/00/D/A-----EP60/EA/202 & JAW/00/D/A-----EN/CG/702.
 Before any works of erection in the gas-insulated substation, check the position of distances
between centers for any change of direction of connecting enclosures on feeder side and marking
to the ground of structures position. Please refer to civil works guide.
 Before erection of a gas-insulated substation, the inspections to be performed on site are the
following:
o Check the presence of reference pins
- This GIS reference pin has to be indicated (0, 01, 02, …) and sized on Civil Work Drawing -
JAW/00/D/A-----EP60/CG/204 for Cibatu and JAW/00/D/A-----EN/CG/704 for Cilamaya in
page 3.
- GIS reference pin is used to define the main X & Y GIS horizontal axis.
o Check the layout of anchoring devices in relation with the axes system Ox-Oy-Oz
o Complete and sign the minutes of the closing inventory in appendix of SITE CONDITIONS PRIOR
TO START SITE ACTIVITY DOCUMENT leaflet FAQ011 which will be available at the work site during
inspection.
General tolerance value is referring to CIVIL WORK GUIDE DRAWING on section LOAD &
FOUNDATION DETAILS - JAW/00/D/A-----EP60/CG/204 for Cibatu and JAW/00/D/A-----EN/CG/704
for Cilamaya in page 1 .
a) Unless specified, all dimensions are in millimeters.
b) The difference between the actual level and the theoretical level of the outdoor foundation must
not exceed +/- 20mm
(1760MW) JAW/00/D/A-----EP60/EI/561
7.2 SAFETY INSTRUCTIONS

Main risks detected
Source of danger
Risks Compulsory protective means
Fall of tools,
Safety helmet must be
Access to an area of parts
worn on site and substation
gas- insulated Shock with the
in service
substation head
Wound with Safety shoes must be

the lower worn on site and substation
Displacement in an
area of gas-insulated limbs in service
substation
Factor
worsening the Isolated work is PROHIBITED
Isolated work other risks
For works in height (position

of feet 1 m above the
ground) not securitized,
Work in height protective equipment
Use of ladder, Fall
against fall must be worn.
stepladder,
scaffolding, aerial
Equipment subjected to
work platform
periodical inspection
Use of lifting Enabling of lifting equipment Respect

equipment (slings, instructions of FAQ 010 §3-2, §3-5 (supplied
travelling crane, Fall of the load separately)
support…) Equipment subjected to periodical inspections
Work under load
(1760MW) JAW/00/D/A-----EP60/EI/561
Secondary risks
Source of danger Risks Compulsory protective means
Possible presence of Get information by the Contractor or

Respiratory
asbestos in certain Customer during preparation meeting of the
penetration
« indoor » site works site works
Presence of Hold to the ramp in staircases. Protect sensitive

staircases, platform, Fall places by means of anti-
inclined plan, hoppers fall barriers
Lack of visibility Work with minimum two persons

during handling Shock of object
Use talkies-walkies if necessary
operations with the load
Handling gloves must be
Wound with the worn during handling
hands operations
Handling Traumatism with Fold legs and keep the back
the back right to raise loads
Retract the blade of cutter between two uses
Use of cutter Never put your hands in the stroke of the blade
Cut
Use of threaded lifting

rings Screw the threaded rod of the ring up to the
Fall of the load end of the stroke
7.3 IMPLEMENTATION OF THE WORKS

Installation and preparation
 Mark out work zone with warning signs or hard barricade.
 To reduce handling operations, bring the crates containing metal clad components closer
to the working area.
 The working area shall be entirely marked out in relation with the reference axes of each
central pole of circuit-breaker.
 Make the marking of axes and reference marks in the ground
(1760MW) JAW/00/D/A-----EP60/EI/561
Conditions of starting
 The conditions required for the implementation and realization of the site works shall
conform with to SITE CONDITIONS PRIOR TO START SITE ACTIVITY document leaflet
FAQ 011 which will be available at the work site during inspection
 A certain number of dangerous works are prohibited to isolated workers and require
the presence of a supervisor:
o Site works or work in height with:
 Use of belt or safety shoulder belt
 Maneuvering of vehicles, apparatuses and site works equipment
 Maneuvering of lifting equipment
 Works which require the use of a hoist.
7.4 INSTALLATION OF CIRCUIT-BREAKERS

Installation of the first pole circuit-breaker
Installation of the pole
 To have a complete definition of the gas-insulated substation we need refer to the
layout and section drawing JAW/00/D/A-----EP60/GA/003 for Cibatu and JAW/00/D/A-
------EN/EA/702 for Cilamaya.
 Position the first three-pole circuit-breaker taking care to verify the alignment with the
marking to the ground according to the civil work guide drawing JAW/00/D/A-----
EP60/CG/204 for Cibatu and JAW/00/D/A-----EN/CG/704 for Cilamaya in page 3 and 4.
Document will be provided at the work site during work execution and inspection.
Marking of axes and reference marks in the ground

Before carrying out the installation, clean-up the ground and the marking in relation with the
reference axes:
 The axis Y1, Y2, Y3 of each central pole of circuit-breaker located at a distance OX1, OX2,
OX3, etc.… of the reference pin O.
 The axes Y’1 and Y ‘’1, Y’2 and Y ‘’2, Y’3 and Y ‘’3 of lateral poles of circuit-breaker located
at distances –E and +E of axes Y1, Y2, Y3, etc.
 The axis X’ of drawing of flanges of circuit-breaker poles, located at a distance OY1 of the
reference pin.
(1760MW) JAW/00/D/A-----EP60/EI/561
 Marking of axes on the GIS foundation is referring to civil work guide drawing drawings
JAW/00/D/A-----EP60/CG/204 for Cibatu and JAW/00/D/A-----EN/CG/704 for Cilamaya
in page 3.
 Fix the metallic structure to the ground with bolts M16 according to the indications
mentioned in the civil works guide drawing JAW/00/D/A-----EP60/CG/204 for Cibatu
and JAW/00/D/A-----EN/CG/704 for Cilamaya in page 3 and 6 with bolts installation
figure as below. The bolt will be tightening after all CB are connected. Torque value for
bolt tightening referring to below bolt torque table.
(1760MW) JAW/00/D/A-----EP60/EI/561
Unpacking
 Move CB packing unit from storage area to near installation location
 They must also comply with all handling rules indicated in:
-- Box labels (pictograms: center of gravity, sling handles, stacking rules, etc.).
-- Equipment assembly instructions.
 Unpack the equipment on the place of installation, on a firm and level base.
 To open the boxes, use a nail-remover.
 Remove the plastic film from the units.
 Ensure N2 positive pressure inside circuit breaker compartment via filling port.
 Take off and dispose of the fixing plates and bolts as these will not be needed.
 Handling and lifting of the equipment are carried out by means of mobile crane with
minimum capacity of 5 tons SWL with appropriate lifting plan with consideration of the
weight load to be lift, working range and safe working load. Lifting plan will be provided as
attachment to PTW application.
 Use 2 round sling or protected steel cables with hooks at each end with 3 tons SWL or
above.
Installing
1 Remove the reinforcements (1) of the metallic structure.

2 It is not required to open CB compartment, keep it closed with contain of nitrogen (N2)
positive pressure.
2 Install the elements (2) and (3) of the metallic structure on the circuit-breaker
(1760MW) JAW/00/D/A-----EP60/EI/561
3 Sling-up the pole with its structure

4 Position the pole in relation with reference axes
by aligning the jacking screws with the axis X’ and
the 2 HEB with the axis Y1
5 Remove slings
Adjustment of horizontality of flanges of the pole
1 Install the ruler and the air level on the flanges of

circuit-breaker
2 Adjust the horizontality of flanges between each
other by means of four jacking screws
3 Remove the ruler and put the level
perpendicularly on the flange
4 Adjust the horizontality of flanges by means of
four jacking screws
Note: tolerance for horizontality is ±3.3 mm or
0.0573° using spirit level with accuracy 1 mm/m
Alignment of the axis of circuit-breaker
1 Install the adjustment tool and the plumb lines (free

hanging plumb)
2 Align the axis of circuit-breaker with the reference
axis Y1
3 Remove the plumb lines
Note: tolerance for plumbness is ± 2.29 mm using
spirit level with accuracy 1 mm/m
(1760MW) JAW/00/D/A-----EP60/EI/561
Adjustment in height of the pole

1 Adjust the height of the pole by means
of the theodolite orientated towards
the ruler of the bracket actuating the
four jacking screws of the same value
2 Wedge and tighten to the torque the
fixing to the ground (see section C-C
drawing)
3 Remove the tools
4 Retract the 4 jacking screws once the
circuit-breaker connected with the
busbar disconnector assembly
Following sequence of installation work are applicable for the rest of Circuit-Breakers
with installation order from each single phase to complete phase of 3 unit in one set or
bay. The installation work continues with other remaining sets for the whole substation
with following breakdown.
(1760MW) JAW/00/D/A-----EP60/EI/561
 500kV GIS Cibatu

o Total GIS Circuit Breaker: 30 unit
o Consist of 10 sets or bays of Circuit Breaker
 500kV GIS Cilamaya
o Total GIS Circuit Breaker: 18 unit
o Consist of 6 sets or bays of Circuit Breaker
INSPECTION AND TEST

Inspection to be performed during installation up until completion of installation. Testing to be
performed after installation completed and ready for testing. Both inspection and testing are
referring to the Inspection Test Plan (ITP) and testing procedure.
RISK ASSESSEMENT (RA)

Risk Assessment Title GAS INSULATION SUBSTATION INSTALLATION
Risk Assessment
R/A Number GIS – RA - 001 Revision: A
Current Risk Additional Control Final Risk Remark
Item Task (Step) Potential Hazard Potential Incident Existing Control
Save Freq Risk Save Freq Risk
Getting man 1- Giving induction to all workers to explain
1 power and - Slip, Trip and Injuries to the main hazard and control in site.
4 3 12
equipment into falls,stuck by, personnel 2- provide pedestrians walkway and
construction site equipemt walkway to be clearify to all
workers.
3- Ensure that all workers wearing full PPEs
before entrance the site.
4- Provide hard barrier to insolate the
construction area from existing electrical
switchyard.
Struck by moving 1-All site vehicles and equipment to
5- Provide Construction and AZDP signs to
vehicle and heavy vehicles. be periodically inspected and color
warning all workers about the main hazards
2 equipment move Collision with Fatality,personel coded
in the site. 4 3 12 3 2 6
in construction other vehicles injury 2- All driver to have safety
6- Provide assembly point and explain it to
site. Equipment induction and defensive driving
all workers in case of emergency.
overturn training
7-All newly arrival to be identified by yellow
sticker on the helmit for one week(buddy
system) and be accompanied by work
supervsior or foreman.
8- Maintain good daily housekeeping for
work area.
1-implement GE Directive_EHS_004
2- TBT to be conducted to all work force.
3-Authorized operator only to operate the
machinery. 4-safe
Slip, Trip and falls
storage,enough space avaliable,safe
on the same
access,exit to storage area.
level,Hit by Safety officer stand by during all
5-all work force to wear reflected vest.
3 Material moving vehicle, injury,Electricutio work activities
6-Authorized Electrician to be responsible 4 3 12 3 2 6
Preparation injured by steel n,fire Good management supervision and
for all electric work.formwork workshop to
bar follow up
be equipped by fire extinguisher,
machinery,Electric
7-All workers to wear certified approved
ution
PPE for work activity.
8-All power hand tools to be
inspected,updated color code displayed,and
visually checked before use.
Struck by moving 1- Ensure that drive has a valid driving 1-All site vehicles and equipment to
4 Use of heavy Fatality,personel
vehicles. license. 4 3 12 be periodically inspected and color 3 2 6
equipment. injury
Collision with 2- Inspect all equipment before entrance coded
other vehicles the site by authorized person. 2- All driver to have safety induction
Equipment 3- Giving training to all workers to explain and defensive driving training
overturn vehicle movement hazards according to
AZDP Policy and how to eliminate or
minimize the excluded risk.
4- Provide site signs to clarify the speed
limit in site to all drivers.
5- Provide banks man to direct the heavy
equipment and ensure that is competent
and trained.
6- Ensure that all workers wearing the
appropriate PPEs for construction.
7- Ensure that all equipment have license,
Back alarm and Fire extinguisher 6K.G (Dry
Chemical Powder).
8-All workers to work at height to undergo
working at height training,scaffold to be
checked prior to use,and competent person
to inspect and display a green scaff tag
before use.9-above 1,8 m all workers to use
full body harness.10-emergency plan to be
communicated and understood by all
workers.
1- TBT to be conducted to all work force.
2-Authorized operator only to operate the
machinery. 3-safe
storage,enough space avaliable,safe
Slip, Trip and falls
access,exit to storage area.
on the same
4-all work force to wear reflected vest.
Manual level,Hit by
5-Authorized Electrician to be responsible
5 handling,lifting of moving vehicle, injury,Electricutio
for all electric work6-.formwork area to be 4 2 8 All work force to wear certified PPE 3 2 6
light objects by injured by steel n,fire
equipped by fire extinguisher, which related to activity performed
use of pully, bar
6-all work at height to be performed as per
machinery,Electric
100% tie off procedures.
ution
7-all electric connections to be checked by
authorized electrician,
8-light lifting by pully should be limit to 20
kg.
1-All scaffold platform erection to be
performed by competent scaffolders,under Visual inspection for the scaffold
full supervision of competent supervisor. components and scaff tag expiry
2-working at height training to be date to be done by the user,Users
conducted Sttart Card to be communicated are not permitted to install,modify
6 Fatality,personel
Scaffold Erection Fall from height to all work force. 4 3 12 or remove any scaffold 3 2 6
injury
3-Emergency plan to be avaliable and components.any modification to be
understood by all workers.or all workers done by competent scaffolder
above 1.8 m. under scaffolding supervisor full
4-General PTW to be issued for this specific supervision.
activities.
5-100% tie off policy to be fully
implemented.
6-red tag must be displayed during scaffold
erection.
7-All scaffold material to be removed from
the plat form once job finished.
8-green tag must be displayed and sighned
by competent person before the other
workers use the scaffold platform
1- Ensure that drive has a valid driving
license.
2- Inspect all equipment before entrance
the site by authorized person.
3- Giving training to all workers to explain
vehicle movement hazards according to
1- Stuck by Vehicle access route to be
minuimze the excluded risk.
moving vehicles. identified,marked and fully
Vehicle 4- Provide site signs to clearify the spped
2- Collision with 4 3 12 illuminated,use of blinking lights at 3 2 6
Movement limit in site to all drivers.
other vehicles and night time.Defensive driving training
/ or pedestrians. to be conducted for all drivers.
and trained.
apporpriate PPEs for construction.
7- Ensure that all equipment have
license,Back alarm and Fire extinguisher
6K.G (Dry Chemical Powder).
1 – Extract Lifting plan to control risks
Transfer steel
associated with lifting operation.
7 support from
2 – Giving Tool box talk (TBT) to all workers
storage area to
about lifting risks.
Erection area
3 – Ensure that the area around the crane is
barricaded by hard barrier.
4 – Ensure that no one standing beside the
load or under it during the lifting operation.
1- Load falling 5 – Ensure that the area which the crane Authorized Rigger and banks man
2- Crane lifting is free of any electrostatic field to only to be involved in lifting
Overturning avoid conflicting with the lifting equipment. activities, Ensure that all crane
Use of Crane 3- Dropping 6 – Ensure that weather condition and work 4 3 12 calibration certificates,Operator 3 2 6
objects during lift environmental are suitable for lifting the liciense and lifting gear calibration
4- Contact with load. certificates and color codes is
electrical HV lines 7 – Ensure that all potential risks are clearly avaliable, SWL is displayed
to all lifting member team.
8- Ensure that crane is authorized by 3rd
party. 9- Ensure
that all lifting accessories is checked by
competent person and 3rd party.
10- Ensure that the minumim distance
between the crane and overhead HV line is
7.50 Meters
1- Manual handling training to be
conducted for workforce. 2-Use of
mechanical aids instead of manual handling
Injuries to when applicable. General purpose gloves to be worn
Manual Handling 4 3 12 3 2 6
personnel. 3- Ensure that all workers follow the right during manual handling
manual handling tequine.
4- Ensure that the maximum load for each
person is 25K.G
1– Extract working at height permit.
2– Giving tool box talk (TBT) to all workers
about working at height to explain the
hazards and how to prevent the excluded
risk.
3 – Inspect full body harness to ensure that
is in good condition.
4 – Provide additional rope with stopper to
tie the fall body harness to prevent falling when using man lift,equipment
from height. should be calibrated and certified by
6 – Ensure that all workers are working on approved third party,only licinsed
1- Load falling
height wearing full body harness. operator to operate the man
2- Crane
7 – Ensure that there is a Rescue plan for lift,both operator and the other
Use of Crane Overturning 4 3 12 3 2 6
emergency in case of falling from height. worker to wear full body harness
3- Contact with
8 – Ensure that all rescues personal is when working at height,Man lift to
electrical HV lines
qualified and trained for emergency cases. be visually checked before every
9- Ensure that the ground is firm under use,All scaffold to be erected and
scaffolding and /or ladder dismantling by certified scaffolders
10- Inspect scaffolding material and ladder
to ensure that is in good condition.
8 Assembly of steel 11- Ensure that Scaf tag system and
support scaffolding checklist is avaliable and
effective.
12- Ensure that there is no gaps to prevent
falling material and / or persons from
height.
hazards and how to prevent the excluded when using man lift,equipment
1- Falling of risk. should be calibrated and certified by
Material. 3 – Inspect full body harness to ensure that approved third party,only licinsed
Use of Scaffolding 2- Falling from is in good condition. operator to operate the man
and / or height. 4 – Provide additional rope with stopper to lift,both operator and the other
4 3 12 3 2 6
Ladder/Use of 3- Falling from tie the fall body harness to prevent falling worker to wear full body harness
man lift Gaps. from height. when working at height,Man lift to
4- Scaffolding / 6 – Ensure that all workers are working on be visually checked before every
Ladder instabilty height wearing full body harness. use,All scaffold to be erected and
7 – Ensure that there is a Rescue plan for dismantling by certified scaffolders
emergency in case of falling from height.
8 – Ensure that all rescues personal is
qualified and trained for emergency cases.
9- Ensure that the ground is firm under
scaffolding and /or ladder
11- Ensure that Scaf tag system and
scaffolding checklist is avaliable and
effective.
height.
1- Inspect all hand tools daily before use to
ensure that is in good condition.
1- Injuries to 2- Ensure that all workers wearing
personnel apporpriate PPEs. 3-
Hand Tools 2 1 2
2- Hand tools All hand tools to be approved and certified
damage. before work, home made hand tools is
prohibited on site,all damaged hand tools to
be marked and removed from site
2- Ensure that all workers wearing
Back
9 apporpriate PPEs. 3-
Tieing Hand Tools injury,pancture 2 1 2
All hand tools to be approved and certified
injury
before work, home made hand tools is
prohibited on site,all damaged hand tools to
be marked and removed from site
1- struck by 1- Ensure that driver is competent and Vehicle access route to be
moving vehicles. trained. identified,marked and fully
Vehicle
2- Collision with 2- Inspect all equipment before entrance 4 3 12 illuminated,use of blinking lights at 2 2 4
Movement
other vehicles and the site by authorized person. night time.Defensive driving training
/ or pedestrians. 3- Giving training to all workers to explain to be conducted for all drivers.
vehicle movement hazards according to
Transfer CB,CT minuimze the excluded risk.
1- Load falling
10 Boxes from 4- Provide site signs to clearify the spped
2- Crane
storage area to limit in site to all drivers. Minimum distance between crane
Overturning
Erection area 5- Provide banks man to direct the heavy boom tip and overhead HV cables is
3- Striking
Use of Crane equipment and ensure that is competent 4 3 12 10 M. Authorized,trained crane 3 2 6
persons / objects
and trained. operator,riggers and banksmen only
during lift
6- Ensure that all workers wearing the to be involved in the task.
4- Contact with
electrical HV lines
Assembly of CB Back the manual handling hazards and control
11
Pole with Steel Manual Handling injury,pancture measures needed. 2 1 2
Support injury 2- Manual handling assessment must be
carried out.
3- Ensure that all workers follow the right
manual handling tequine.
4- Ensure that the maximum load for each
person is 25K.G
5-General purpose gloves to be worn during
manual handling,training to be conducted
for workers,use of certified mechanical
device if applicable
apporpriate PPEs. 3-
1- Injuries to
Terminate damage hand tools immedialty
personnal
Hand Tools from the site. 2 1 2
2- Hand Tools
4-All hand tools to be approved and
Damage
certified before work, home made hand
tools is prohibited on site,all damaged hand
tools to be marked and removed from site

load or under it during the lifting operation. Minimum distance between crane
1- Load falling
5 – Ensure that the area which the crane boom tip and overhead HV cables is
2- Crane
lifting is free of any electrostatic field to 10 M. Authorized,trained crane
Overturning
avoid conflicting with the lifting equipment. operator,riggers and banksmen only
3- Striking
Use of Crane 6 – Ensure that weather condition and work 4 3 12 to be involved in the task.A ll lifting 3 2 6
persons / objects
environmental are suitable for lifting the grears and equipment must be
during lift
load. certified by approved thirt
4- Contact with
Erection of CB 7 – Ensure that all potential risks are clearly party,SWL and color code must be
12 electrical HV lines
Pole on to all lifting member team. displayed.
foundation 8- Ensure that crane is authorized by 3rd
party. 9-
Ensure that all lifting accessories is checked
by competent person and 3rd party.
7.50 Meters
1- Injuries to 2- Ensure that all workers wearing
personnal apporpriate PPEs. 3-
Hand Tools 2 2 4
2- Hand Tools Terminate damage hand tools immedialty
Damage from the site.
4-All hand tools to be approved and
certified before work, home made hand
tools is prohibited on site,all damaged hand
tools to be marked and removed from site
1– Permit to work to be issued for all
working at height activities.
risk.
4 – Provide additional life line with stopper
to tie the fall body harness to prevent
1- Falling of when using man lift,equipment
falling from height.
Material. should be calibrated and certified by
6 – Ensure that all workers are working on
2- Falling from approved third party,only licinsed
height wearing full body harness.
Use of Scaffolding height. operator to operate the man
7 – Ensure that there is a Rescue plan for 4 3 12 3 2 6
and / or Ladder 3- Falling from lift,both operator and the other
floor opening worker to wear full body harness
4- dropping when working at height,Man lift to
objects. be visually checked before every use
effective.
height.
the SF6 hazard to prevent the excluded risk.
2- Ensure that the clyinder after charaging is
store safely by cab and chain.
3- Ensure that charaging is procced
Vaccum and SF6 bottles according to manufacture instruction.
13 Asphixyation/fire 3 2 6
Charging SF6 transportation 4- Use approprite SF6 Trolyes.
approprite PPE. 6-Emergency procedures
and emergency team are avaliable during
charging and vacumming
1- Ensure that driver is competent and

trained.
Transferr 1- Stuck by 2- Inspect all equipment before entrance
Disconnector moving vehicles. the site by authorized person.
Vehicle
14 Boxes from 2- Collision with 3- Giving training to all workers to explain 3 2 6
Movement
Storage area to other vehicles and vehicle movement hazards according to
Erection area / or pedestrians. AZDP Policy and how to eliminate or
minuimze the excluded risk.
4- Provide site signs to clearify the spped
limit in site to all drivers.
and trained.
8-Vehicle access route to be
identified,marked and fully illuminated,use
of blinking lights at night time.Defensive
driving training to be conducted for all
drivers.
load or under it during the lifting operation.
Minimum distance between crane
1- Load falling 5 – Ensure that the area which the crane
boom tip and overhead HV cables is
2- Crane lifting is free of any electrostatic field to
10 M. Authorized,trained crane
Overturning avoid conflicting with the lifting equipment.
operator,riggers and banksmen only
3- Striking 6 – Ensure that weather condition and work
Use of Crane 3 4 12 to be involved in the task.A ll lifting 3 2 6
persons / objects environmental are suitable for lifting the
grears and equipment must be
during lift load.
certified by approved thirt
4- Contact with 7 – Ensure that all potential risks are clearly
party,SWL and color code must be
electrical HV lines to all lifting member team.
displayed.
party.
9- Ensure that all lifting accessories is
checked by competent person and 3rd
party.
10 Meters
Erection of
Disconnector 1- Injuries to
Steel Structure personnal
Hand Tools apporpriate PPEs. 3- 2 2 4
2- Hand Tools
mashrom head,home made hand tools is
Damage
prohibited,only certified hand tools is
15
applicable.
1- Falling of 1– All work at height activities to be when using man lift,equipment
Use of Material. performed under PGESCO PTW. should be calibrated and certified by
Scaffolding-Man 2- Falling from 2– Giving tool box talk (TBT) to all workers 3 4 12 approved third party,only licinsed 3 2 6
Lift height. about working at height to explain the operator to operate the man
3- Falling from hazards and how to prevent the excluded lift,both operator and the other
Gaps. risk. worker to wear full body harness
4- Scaffolding / 3 – Inspect full body harness to ensure that when working at height,Man lift to
Ladder instabilty is in good condition. be visually checked before every
4 – Provide additional life linewith stopper use.All scaffolding to be erected and
to tie the fall body harness to prevent dismantling b y certified scaffolders.
falling from height.
6 – Ensure that all workers are working on
height wearing full body harness.
7 – Ensure that there is a Rescue plan for
effective.
height.13-100%tie off policy to be
implemented for all work more than 1.8 M
height.
1 – Lifting Plan for all load above 10
tones,PGESCO PTW for all work below 10
tones.
Assembly of 4 – Ensure that no one standing beside the
Disconnector 1- Load falling load or under it during the lifting operation.
insulator and 2- Crane 5 – Ensure that the area which the crane
Disconnector Overturning lifting is free of any electrostatic field to
head 3- Striking avoid conflicting with the lifting equipment.
persons / objects 6 – Ensure that weather condition and work
16 grears and equipment must be
during lift environmental are suitable for lifting the
4- Contact with load.
electrical HV lines 7 – Ensure that all potential risks are clearly
displayed.
party. 9- Ensure that all lifting
accessories is checked by competent person
and 3rd party. 10-
Ensure that the minumim distance between
the crane and overhead HV line is 7.50
Meters
1- Injuries to 1- Inspect all hand tools daily before use to
Hand Tools 2 2 4
personnal ensure that is in good condition.
2- Hand Tools 2- Ensure that all workers wearing
Damage apporpriate PPEs. 3-
applicable.
1- Load falling 4 – Ensure that no one standing beside the
2- Crane load or under it during the lifting operation.
Overturning 5 – Ensure that the area which the crane
3- Striking lifting is free of any electrostatic field to
persons / objects avoid conflicting with the lifting equipment.
grears and equipment must be
during lift 6 – Ensure that weather condition and work
4- Contact with environmental are suitable for lifting the
electrical HV lines load.
displayed.
7 – Ensure that all potential risks are clearly
party. 9- Ensure that all lifting
accessories is checked by competent person
and 3rd party.
Erection of
Disconnector 1- Injuries to
17 2- Ensure that all workers wearing
Insulator and personnal
Head 2- Hand Tools
Damage
applicable.
risk.
1- Falling of 3 – Inspect full body harness to ensure that Use of full body harness,attached to
Material. is in good condition. overhead ridgid anchor point or at
2- Falling from 4 – Provide additional rope with stopper to scaffold handrail,or lifeline,all floor
Use of Scaffolding height. tie the fall body harness to prevent falling opening to be highly
4 3 12 3 2 6
/ Ladder 3- Falling from from height. identified,covered by durable
Gaps. 6 – Ensure that all workers are working on cover,marked and barricaded,All
4- Scaffolding / height wearing full body harness. scaffolding to be erected and
Ladder instabilty 7 – Ensure that there is a Rescue plan for dismantling by certified scaffolder.
effective.
height.
1–All working at height activities to be
performed under PGESCO PTW.
2– Giving tool box talk (TBT) &STARRTto all
workers about working at height to explain
the hazards and how to prevent the
excluded risk.
4 – Provide additional life line with stopper
to tie the fall body harness to prevent
falling from height. Use of full body harness,attached to
1- Falling of
6 – Ensure that all workers are working on overhead ridgid anchor point or at
Material.
height wearing full body harness. scaffold handrail,or lifeline,all floor
2- Falling from
7 – Ensure that there is a Rescue plan for opening to be highly
Use of Scaffolding height.
emergency in case of falling from height. 4 3 12 identified,covered by durable 3 2 6
and / or Ladder 3- Falling from
8 – Ensure that all rescues personal is cover,marked and barricaded,All
Gaps.
qualified and trained for emergency cases. scaffolding to be erected and
4- Scaffolding /
Adjustment of 9- Ensure that the ground is firm under dismantling by certified scaff
19 Ladder instabilty
Disconnector scaffolding and /or ladder
effective.
height.
14-100% tie off policy to be followed all the
time when working at height.
1- Injuries to
personnal
2- Hand Tools
Damage
applicable.
Rules of use and conformity of ladders and
step ways
PPE : safety shoes
Ladder must be fixed on its top
20 Work at Height Use of ladders Falls of persons 4 3 12 Respect the GE GRID Instruction OI 3 2 6
Ladder must have at least 1m above any
2
landing
work from ladder is not allowed
Ladders must be checked before each use
Rope ladders are forbidden
only color coded certified ladders to be
used
1-International standard for equipment
supply
2-International standard of erection
Falls of persons
3-Erection by skilled person only and with PPE : safety shoes, safety helmet
Tipping or
use of green tag with chin strap
21 Work at Height Use of scaffolds collapsing 4 3 12 3 2 6
4-Scaffold must have barriers and toe Respect the GE GRID Instruction OI
Falls of
boards 2
materials/tools
Top access to scaffold with an internal
ladder mandatory
Scaffold must be f
1-Respect International standard for
equipment supply
2-Area under the man basket to be
barricaded by warning tape and signs
Manlift must have stabilizers if used on non
stable ground
PPE : safety shoes, harness and life
Fall from 3-Check max. loads for manlifts
Use of manlifts line, safety helmet with chin strap
22 Work at Height height,equipment 4-Secure the hand tools to prevent drops. 4 3 12 3 2 6
with basket Respect the GE GRID Instruction OI
collapse 5-Only designated person and the operator
2
to work from the man basket.
6-100%tie off policy to be implemented.
7-operator and the designated person to
waer full body harness and tie off.
8-ifapplicable use life line or inertia reel to
tie off the harness lanyard.
Climbin from PPE : safety shoes, harness, life line,
Fall from height
during Outdoor Stopped Height works when wind speed safety helmet with chin strap
23 Work at Height Injuries 4 3 12 3 2 6
Erection with bad exceeds 15 km/h Respect the GE GRID Instruction OI
Fatality
weather 2
PPE : safety shoes
Use of secured harness and life lines
1-Identification of high working zones
to climb on structures, safety
2-Limitation of accesses to and under the
People getting helmet with chin strap
area with safety tags
access to eleveted Fall from height Respect the GE GRID Instruction OI
3-Limitation of height storage
24 Work at Height area (structures, Injuries 4 3 12 2 3 2 6
4-Skilled people to works on scaffolds (and
towers, Fatality Awareness for working overhead
listed on formalized document)
gantries,,,) and prevention Vs multi levels
5- All worker at height to undergo working
works.
at height training.
Safety man stand by for all work at
height
All opening to be clearly identified and
People walking or PGESCO PTW to be issued to
Person hardly covered and barricaded.
25 Work at Height working around 4 3 12 remove the covers or barrications. 3 2 6
Injury,Fatality All cover and barrication removal should be
opened false floor Safety Man stand by
under PGESCO PTW.
Prepared BY √ Saverity (S) Frequency (S) Risk Rating (RR) Very High High Medium Low
A - Architect (Architect Engaged by SCT) 1 Minor Inury 1 Improbable R = SxF 15 - 25 8 - 12 4- 6 1- 3
PM - Project Manager 2 Major Single Injury 2 Possible
CM - Constructionn Manager 3 Major Multiple Injury 3 Occasional Un Acceptable Unit S↓ 5 4 3 2 1 ←F
LM - Logistic Manager 4 Single Death 4 Frequent More than 5 is unacceptable re access task 5 25 20 15 10 5
PLM - Plant Manager 5 Multiple Death 5 Regular and preventive actions 4 20 16 12 8 4
EHSM - EHS Manager 3 15 12 9 6 3
PS - Project Supervisor (EPC Contrctor/Sub-Contractor) S= 0 is deemed to be a limit practicability 2 10 8 6 4 2
SC - SubContractor of control measures 1 5 4 3 2 1
Risk Assessment Complied By:
Risk Assessor
Name Position Signature Date
Construction
EHS Department
Management

JAW00DA - EP60EI561 MoW GIS CB Installation - Rev1

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

JAW00DA - EP60EI561 MoW GIS CB Installation - Rev1

Uploaded by

Copyright:

Available Formats

500KV GIS CIBATU BARU 2 / SUKATANI & CILAMAYA

SUBSTATION METHOD OF WORK

JAWA-1 COMBINED CYCLE

ISSUED FOR CONSTRUCTION

Please consider the environment before printing this document.

TABULATION OF REVISED PAGES

REV. DATE DESCRIPTION OF CHANGE

A 15 January 2020 First Issued for COMPANY Review

DEFINITION AND ABBREVIATIONS

4.1 Equipment & Tools

 GIS Supervisor (1 people)  Site safety officer (1 people)

PERSONAL PROTECTIVE EQUIPMENT (PPE)

WORKING METHOD AND SEQUENCE

7.1 INSPECTION OF CIVIL WORKS

7.2 SAFETY INSTRUCTIONS

Wound with Safety shoes must be

For works in height (position

Use of lifting Enabling of lifting equipment Respect

Source of danger Risks Compulsory protective means

Possible presence of Get information by the Contractor or

Presence of Hold to the ramp in staircases. Protect sensitive

Lack of visibility Work with minimum two persons

Use of threaded lifting

7.3 IMPLEMENTATION OF THE WORKS

7.4 INSTALLATION OF CIRCUIT-BREAKERS

Marking of axes and reference marks in the ground

1 Remove the reinforcements (1) of the metallic structure.

3 Sling-up the pole with its structure

Adjustment of horizontality of flanges of the pole

1 Install the ruler and the air level on the flanges of

Alignment of the axis of circuit-breaker

1 Install the adjustment tool and the plumb lines (free

Adjustment in height of the pole

 500kV GIS Cibatu

INSPECTION AND TEST

RISK ASSESSEMENT (RA)

1 – Extract Lifting plan to control risks

1- Ensure that driver is competent and

Risk Assessment Complied By:

Name Position Signature Date

Name Position Signature Date

Name Position Signature Date

Name Position Signature Date

You might also like