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WELDER PPERFORMANCE QUALIFICATION

ASME Boiler and Pressure Vessel Code, Section IX – 2021

Welder's name OMAR NEJIM


Identification No. 316570647
Welder's No. OM01
Date: Oct 19 , 2021 .

Identification of WPS followed WPS-PLT 012 ⊠ Test coupon  Production weld


Specification and type/grade base metal(s) SA / ASTM-106 Gr.B Thickness 8.18 mm
Testing Variables and Qualification Limits
Welding Variables (QW-350) Actual Values Range Qualification
Welding process(es) GTAW + SMAW GTAW SMAW
Type (manual, semi-automatic) Used Manual Manual Manual
Backing (with/without) Without + With With/Without Weld metal
 Plate ⊠ Pipe (Diameter) Pipe 8.625" Plate & Pipe over "
Base metal P-Number to P-Number P1 to P1 P1 to P15F
Filler metal or electrode specifications (SFA) SFA 5.18 +5.1 5.18 5.1
Filler metal or electrode classification(s) ER 70S-6 , E7018 ER 70S-2,3,6 E7018
Filler metal F-Number(s) 6+4 6 1,2,3,4
Consumable insert (GTAW or PAW) None None
Filler Metal Product Form Solid + Basic coated Solid Basic coated
electrodes electrodes
Deposit thickness for each process:
Process1 : GTAW 3 layers minimum  Yes ⊠ No 4 mm ≤ 8 mm

Process1 : SMAW 3 layers minimum  Yes ⊠ No 4.18 mm ≤ 8.36 mm


Position qualified: (2G, 6G, 3F, ect.) 6G
1.Plate and Pipe 24" 1.All positions
2.Pipe " 2.All positions
3.Fillet Welds 3.All positions
Vertical progression (Uphill, Downhill) Uphill Uphill
Type of fuel gas (ofw) N/A N/A
Inert gas shielding (GTAW, PAW, GMAW) 99.99% Ar 99.99% Ar
Inert gas backing (GTAW, PAW, GMAW) N/A N/A
Transfer mode N/A N/A
GTAW current type/polarity DCEN DCEN
RESULTS
Visual examination of completed weld (QW-302.4) Accepted . Report No. PLT VT-OM02 .
 Transverse face and root bends (QW-462.3)  Longitudinal bends  Side bends (QW-462.2)
Alternative Radiographic examination result Accepted .
Film or specimens evaluated by Oleg Lvlev Company Leader Team LTD. NDT Report No.: LT-684 .
Welding supervised and prepared by Tarek Abuzene . (Israeli Certified Welding Inspector No. 10090)
We certify that the statements in this record are correct and that the test coupons were prepared welded and tested in
accordance with the requirements of section IX of the ASME Boiler and Pressure Vessel code-2021.
Approval: (Contractor) Approval: (2nd Party) Approval: (3rd Party)
Page No.: 1 of 1
Radiographic Testing Report No.: LT-684
Rev.--
Report Date: 17.10.2021

Customer: Platinum Engineering & Projects


Location Site: Beer Sheva Drawing No.: ---
Project: WPQ Examination Procedure: LT-RT-01 Rev.01
Order No.: ---- Examination Standard: ASME V Rev.2021
Item Inspected: Pipes Interpretation Standard: ASME IX Rev.2021
Material type: A106 Gr.B Welding Process(es): GTAW ; SMAW
Examination: Before Heat Treatment ; After ; N/A Surface Preparation: As welded
Pipe Diameter(mm): 6"+8" SFD (mm): 169-219 Thickness (mm): 7.11-8.18 Weld Reinforcement(mm): 3
Exposure Technique: SWSI ; DWSI ; DWDI IQI Location: Film side Source side
Film Manufacturer: AGFA Type: D7 No. of Films / Cassette: Single Front & Back Screens Thickness (mm): Pb 0.1
IQI Type: Wire ; Hole ASTM E747 Sensitivity Required: W6
Developing Process: Manual Automatic Developing Machine: X-Ray Film Processor - 090000864
X-Ray Voltage (KV): ---- Current (mA): ----- ----
Source Type: Source Size (mm):
IR192 ; SE75 Activity (Ci): 25 3x1.75
Exposure Time (sec.): 60 Density Required (H&D): 2.0-4.0

LF-Lack of Fusion; LP-Lack of Penetration; P-Porosity; S-Slag Inclusion; Ec-Elongated Cavity; IU- Internal Undercut; EU- External Undercut; RC-Root
Concave, BT-Burn Through; HB-Hollow Bead; Ck-Crack; Tu-Tungsten; FD-Film Defect; EP-Excess Penetration; LC-Low Cover; V-Check Visual
Item Information Sensitivity Evaluation Results
Sensitivity
Measured

Measured

Accepted

Rejected
Position

Density
(cm)
Film

Weld Number LF LP S P Ec IU EU RC BT HB Ck Tu FD EP LC V Comments

1 0-18 --- W6 X
WPQ-Omar-6"-
2 18-36 --- W6 X X
GTAW
3 36-0 --- W6 X X X
4 0-18 --- W6 X
WPQ-Fredy-6"-
5 18-36 --- W6 X
GTAW
6 36-0 --- W6 X
7 0-24 --- W6 X X
WPQ-Omar-8"-
8 24-48 --- W6 X X
GTAW+SMAW
9 48-0 --- W6 X
End of Report

Alex Demchenko Oleg Ivlev


Performed By: Interpreted By:

Level II Signature Level II Signature

The use of ISRAC symbol relates to tests/calibrations which are included in the organization scope of accreditation, and performed according to the accreditation rules as detailed in the accreditation certificate.
ISRAC is not responsible for the testing results conducted by the laboratory and the laboratory’s accreditation is not considered as an approval of ISRAC or a different party related to the assessed.
This document must be referred to entirely and copying of any part of it to other documents is forbidden.
The tests included in the report were carried out under ISRAC’s accreditation. The result relates only to the item tested and show result situation only at the time of testing.
Decision rules when declaring statements of conformity to a specification or standard perform according to binary statement for Simple Acceptance Rule as describe in Guidelines on Decision Rules and Statements of Conformity
ILAC-G8:09/2019.
Format No.: LTI-RT-R01

Laboratory Address: Totseret ha-Arets 3/125, Park Ofir, Be'er Sheva, Israel
Tel: 086457580, Fax: 086452746
Visit us: LeaderTeam-NDT.com
PLATINUM Address: Industrial Area of Ilot
ENGINEERING & P.O Box 20165–Israel
PROJECTS
VISUAL WELDING REPORT

Date: 14.10.2021
Place: NAZARETH
VISUAL WELDING REPORT Report No.: PLT VT-OM02
Page 1 of 1

Weld Data:
Weld Number WPS Process Date of Weld Tie In Position Welder
PLT-OM8.1 WPS-PLT 012 14.10.2021 No 6G OM01

Fittings Data:
Item ID Number Heat Number Material Diameter W.T.[mm] Length [mm]
1 PIPE TEST 8.OM1 1192130 SA/ASTM 106 GR. B 8" NPS 8.18 mm 200
2 PIPE TEST 8.OM2 1192130 SA/ASTM 106 GR. B 8" NPS 8.18 mm 200

Visual Weld Preparations:


result Comments
Pipe’s Registration on pipe Accepted
Clean of pipe Accepted
Pipe Bevel Accepted
Oval of Pipes Accepted
Pre-Heat > 20o N/A INTIAL TEM > 20o
Hi Low Inside / Hi low Outside Accepted ̴ 0 mm
Clamp/Tack Alignment External
Gap Between Pipes[mm] Accepted ̴ 1 mm

Weld Inspection (At completion):


Result comments
Visual Inspection Accepted
Cap Cleaning Accepted
Registration on Pipe Yes
Timor
Haim
Digitally signed by
Timor Haim
Date: 2021.10.26
Weld Approvals: 21:18:16 +03'00'

Platinum Welding Inspector Approved by 2nd Party Approved by 3rd Party

Date: 14.10.2021 Date: Date:


26.10.2021

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