Professional Documents
Culture Documents
Career Objective
To obtain position of a Welding Supervisor / Engineer where my professional experience will prove effective
towards the growth and development of the organization at large and my skill enhancement through continuous
leaning and challenging assignments.
Professional Strengths
Experience Chronology
Organization : L & T Energy Hydrocarbon, Modular Fabrication Facility, Hazira, Surat, Gujarat.
Responsible for the preparation of PQR, WPS’S and Shop-Weld Plan, Consumable control procedures,
production test coupon procedures, repair procedure and submission of the same.
Coordinating work and witness the PQR and WPQT tests at the metallurgical laboratory in accordance with
specifications and/or, codes.
Planning project specific welder qualification and training to ensure sufficient and skilled Welding
Personnel availability for timely execution of project.
Decent understanding of fabrication drawings.
Drawing wise weld Consumable calculation, raising PR for the same along with co-ordination with the
approved vendors ensuring compliance to project requirements.
Review and approval of sub-vendor welding documents.
Weld process optimization for improved productivity.
Site Surveillance / inspection by doing spot checks to ensure compliance to approved Welding procedures
Conduct welding supervisor training and qualification.
Establish Weld sequencing for critical assemblies & distortion control.
Root cause analysis for various weld defects and their corrective and preventive measures.
Troubleshooting of site welding issues.
1) Currently working as a lead welding engineer for HRRL Equipment Project (34 No’s of
Columns).
Successfully handled 8500 MT (HRRL Equipment Project) Equipment’s: Right from the review of
project specifications, PQR tests followed by preparation of WPS, WPS Index and other welding
related documents and approval from client, monitoring of consumables, automation planning
and its implementation, welder qualification, site surveillance, co-ordination with client and TPI
and repair analysis, new implementation at site for improvement of automation and to reduce
the repair rate.
Maximized implementation of SAW / GMAW / FCAW process (Automation processes) instead of
manual process. (Automation rate for HRRL-Equipment project 76 % instead of estimated 70%)
Implemented big bore Nozzle to shell/d’end joints by SAW weld process instead of manual
process.
Implemented SAW for Trunnion rings / Trunnion to shell joints and Big bore nozzle to shell joints.
Replaced SMAW by GMAW for Root pass of double-sided welds.
Digitalized tracking of Welding progress and automation.
5860 welder Man-days savings w.r.t. estimated (14.4 % reduction)
Cost savings – Consumables and Resources & Repair related cost reduction.
2) Currently handling the Project – NLRNC (Client: ONGC) involve Piles, jackets, API & Non-API
tubulars, NLRNC- Deck Bridge, skid-modules structural base Projects.
3) Handled IOCL BONGAIGOAN REFINERY, ASSAM, INDIA PROJECT involving 10 no’s of skid
modules (Structure base project) with piping of CS, SS & Low alloy steel.
4) Successfully handled the Thai-Oil columns & vessels, IOCL-24 columns, IOCL-22 no’s of SS vessels
UOP Adsorbers, HPCL equipment’s, UOP Adsorbers, CLO-Filter P91 vessels Technip - 64
equipment’s project.
5) Established and Implemented ID SAW- Overlay welding in small-bore pipe (ID – 58 mm, Length:
300 mm) in Thai-Oil clad column project.
6) Trials conducted with Mechanized GMAW & FCAW welding for D’end petal # Petal pressure part
joints in vertical position.
Academic Credentials
Year of
Course School / Institute University/Board Percentage/CPI
Passing
Gujarat
Mahatma Gandhi Institute of Technical
B.E. Technological June 2015 6.99 CPI
Education & Research Center, Navsari
(Mechanical) University (GTU)
H.S.C. Sir C. J. New High School, Gandevi G.H.S.E.B April 2011 69.78 %
S.S.C. Sir C. J. New High School, Gandevi G.S.E.B April 2009 71.23 %
Personal Details
Declaration
I, hereby ascertain that the above information is correct to the best of my knowledge and
belief.
Sagar Mistry,
Welding Engineer.