FORMWORK SUPPORT STAGING DESIGN CALCULATION

Project
The Sky Low Cost

Project Title
CADANGAN UNTUK MENDIRIKAN :-

(a)3 BLOK RUMAH PANGSA KOS RENDAH 11 TINGKAT (176 UNIT KEDIAMAN)
DI BAWAH HAKMILIK STRATA
(b) 11 UNIT KEDAI 1 TINGKAT
(c) 1 UNIT SURAU 1 TINGKAT
(d) 1 UNIT PUSAT PENGUMPULAN SAMPAH
(e) 1 UNIT PONDOK PENGAWAL 1 TINGKAT

DI ATAS LOT PT 3850 & PT 3851 (SEBAHAGIAN LOT LAMA 1146), JALAN SELADANG,
MUKIM 15, SEBERANG PERAI TENGAH,
PULAU PINANG.

UNTUK:
TETUAN SUNRISE MANNER SDN. BHD.
PROJECT: The Sky Low Cost
STAGGING SUPPORT CHECKING FOR FORMWORK SUPPORT

For Beam 600 mm(D)x 225 mm(B)

30 mm concrete cover, 12 mm rebar , Concrete Grade = C 30
25 kN/m3 concrete density

1. Check For Scaffolding Leg Capacity

Staging Arrangement Dimension :
L1 1220 mm *Frame Width
L2 1220 mm *Spacing Between Frame
L3 (max) n/a mm * typical scaffold arrangement with max L3

Dead Load = beam depth x 25 kN/m3 = 0.6 m x 25 kN/m3

= 15.000 kN/m2
Formwork Self Weight = 0.500 kN/m2
Total Dead Load = 15.500 kN/m2
Imposed Load = 1.500 kN/m2
Total Load, F1 = 1.2DL + 1.2LL = 20.400 kN/m2

Total Load per Linear Meter, = 20.4 kN/m2 x 0.225 m

F2 = F1 x Beam Width = 4.590 kN/m

Total load imposed to single leg = 4.59 kN/m x (1.22 m) / 2

of scaffolding, W(Total) = F2 x L2 / 2 = 2.800 kN

Allowable Load per Leg = 12.500 kN (refer to product catalogue)

Therefore, conclusion Total load of 2.8 kN < Scaffold leg capacity of 12.5 kN OK!

Extra Safety Factor = 4.464

2. Formwork Support Joist Checking

a. Upper Layer Joist Checking Joist use : 50x75 Timber Joist

i. Check for allowable moment
Total Load per linear meter = 4.590 kN/m

Maximum Joist Spacing, d (c/c) = 0.400 m c/c

Point Load on Joist, w = 1.84 kN

Length of SHS, l = L1 = 1.22 m

Mmax pl/4 = 0.56 kNm

Zx Required = Mmax /15 = 37.33 cm3 (where Yield strength = 14.48 mpa)

Section Properties, Zx = 46.87 cm3 (obtain from sction properties table)

Therefore, conclusion Zx Required = 37.33 cm3 < Section Property Zx = 46.87 cm3 OK!
Extra Safety Factor provided = 1.26

b. Lower Layer Joist Checking Joist use : 50x125 Timber

i. Check for allowable moment
Point Load, P = 5.60 kN
UDL,w = 2.30 kN/m
Length of SHS, l = L2 = 1.22 m

Maximum moment, Mmax = wl2/8 = 0.43 kNm

Zx Required = Mmax / 15 = 28.47 cm3 (where Yield strength =14.48 mpa)

Section Property Zx = 130.00 cm3 (obtain from sction properties table)

Try 1 nos of 50x125 Timber
Therefore, conclusion Zx Required = 28.47 cm3 < 130.00 cm3 Zx Provided OK!
Extra Safety Factor provided = 4.57
Project: The Sky Low Cost
Title: Beam Size Checking for Scaffolding Arrangement, Upper Joist Design and Lower Joist Design

Beam Size Staging Distance Upper Joist Design Plywood Design Lower Joist Design
Width(B) Depth(D) L1 (mm) L2 (mm) Max Allowable Nos of Joist Actual Spacing UDL (FOS =1.20) Moment Nos of Joist 50x125 Timber
Item Beam Size Spacing(mm) Provided Provided(mm) Status (kNm/m) Outer Fibre Stress(N/mm2) Status Provided Size(mm)
1 600x225 225 600 1220 1220 400 2 225 Pass 20.4 0.13 5.38 < 30 Pass 1 50x125
2 600x150 150 600 1220 1220 400 2 150 Pass 20.4 0.06 2.39 < 30 Pass 1 50x125
3 600x125 125 600 1220 1220 400 2 125 Pass 20.4 0.04 1.66 < 30 Pass 1 50x125
4 450x225 225 450 1220 1220 400 2 225 Pass 15.9 0.10 4.19 < 30 Pass 1 50x125
5 450x200 200 450 1220 1220 400 2 200 Pass 15.9 0.08 3.31 < 30 Pass 1 50x125
6 450x125 125 450 1220 1220 400 2 125 Pass 15.9 0.03 1.29 < 30 Pass 1 50x125
7 300x125 125 300 1220 1220 400 2 125 Pass 11.4 0.02 0.93 < 30 Pass 1 50x125
Project: The Sky Low Cost
Title: Checking of Nos of Storey Required For Backproping
Design Imposed load for Backprop slab = 2.50 kN/m2 ( assume load to be dispersed at 2400mm wide)
Factor of safety for imposed load for backprop slab = 1.6 kN/m2
Factor Imposed Load for Backprop slab = 4 kN/m2

Load Data for Casting Floor

Formwork Selfweight = 0.5 kN/m2
Imposed Load During Casting = 1.5 kN/m2
Factor of Safety for casting load = 1.2
Beam Size Line Load Area Load No. Level of 1st backprop
width(mm) depth(mm) (kN/m) (kN/m2) Backproping Load L1 L2 L3 Load acting
Item (kN/m2) on Staging(kN)
1 600x225 225 600 4.59 1.91 -0.52 -2.09 0.00
2 600x150 150 600 3.06 1.28 -0.68 -2.73 0.00
3 600x125 125 600 2.55 1.06 -0.73 -2.94 0.00
4 450x225 225 450 3.58 1.49 -0.63 -2.51 0.00
5 450x200 200 450 3.18 1.33 -0.67 -2.68 0.00
6 450x125 125 450 1.99 0.83 -0.79 -3.17 0.00
7 300x125 125 300 1.43 0.59 -0.85 -3.41 0.00
8 0.00 0.00 -1.00 -4.00 0.00
Note: No backprop needed
PROJECT: The Sky Low Cost
STAGGING SUPPORT CHECKING FOR FORMWORK SUPPORT
Scaffolding Design Checking for Slab Formwork Support

For 150 mm thick slab

20 mm concrete cover, 12 mm rebar , Concrete Grade = C 30
25 kN/m3 concrete density

1. Check For Scaffolding Leg Capacity

Staging Arrangement Dimension :
L1 1220 mm
L2 1220 mm
L3 (max) 1220 mm * typical scaffold arrangement with max L3

Dead Load = slab thickness x 25 kN/m3 = 0.15 m x 25 kN/m3

= 3.750 kN/m2
Formwork Self Weight = 0.500 kN/m2
Total Dead Load = 4.250 kN/m2
Imposed Load = 1.500 kN/m2
Total Load, F1 = 1.4DL + 1.6LL = 8.350 kN/m2

Total Load per Linear Meter, = 8.35 kN/m2 x 1.22 m

F2 = F1 x L2 = 10.187 kN/m

Total load imposed to single leg = 10.187 kN/m x (1.22 m + 1.22 m) / 2

of scaffolding, W(Total) = F2 x (L1 + L3) / 2 = 12.428 kN

Allowable Load per Leg = 25.000 kN (refer to product catalogue)

Therefore, conclusion Total load of 12.428 kN < Scaffold leg capacity of 25 kN OK!

Extra Safety Factor = 2.012

2. Formwork Support Joist Checking

a. Upper Layer Joist Checking Joist use : 50x50x2.3 MS SHS

i. Check for allowable moment
Total Loading, P = 8.350 kN/m2

Maximum Joist Spacing, d (c/c) = 0.40 m c/c

UDL on Joist, w = p x d = 3.34 kN/m

Length of SHS, l = L1 = 1.22 m

Mmax wl²/8 = 0.62 kNm

Zx Required = Mmax / 275 = 2.26 cm3 (where Yield strength = 275 mpa)

Section Properties, Zx = 6.56 cm3 (obtain from sction properties table)

Therefore, conclusion Zx Required = 2.26 cm3 < Section Property Zx = 6.56 cm3 OK!

Extra Safety Factor provided = 2.90

ii. Deflection checking
Ix = 164000 mm4
E = 205 kN/mm2
L = 1,220 mm
w = 0.0023 kN/mm

Deflection, u = 5/384 x wL^4/EI = 1.97 mm

Allowable Deflection = L / 200 = 6.10 mm

Therefore, conclusion Deflection, u = 1.97 mm < Allowable Deflection = 6.1 mm OK!

Extra Safety Factor provided = 3.09

iii. Shear checking

For 50 (B) X 50 (D) SHS
V=wxl = 4.07 kN
Sectional Area, A = 434.30 mm2
py = 275.00 N/mm2
Shear Area, Av = 217.15 mm2
Vc = 0.6 py A = 35.83 kN

Therefore, conclusion V = 4.07 kN < Vc = 35.83 kN OK!

b. Lower Layer Joist Checking Joist use : 50x50x2.3 MS SHS x 1nos per joist (Consider worst case where point load acting on mid span)
i. Check for allowable moment
Single Point Load, P = 3.60 kN

Length of SHS, l = L2 = 1.22 m

Maximum moment, Mmax = PL / 4 = 1.44 kNm

Zx Required = Mmax / 275 = 5.24 cm3 (where Yield strength = 275 mpa)

Section Property Zx = 6.56 cm3 (obtain from sction properties table)

Therefore, conclusion Zx Required = 5.24 cm3 < Section Property Zx = 6.56 cm3 OK!

Extra Safety Factor provided = 1.25

ii. Deflection checking

Ix = 164000 mm4
E = 205 kN/mm2
L = 1,220 mm
Pser = 2.46 kN
a = 400.00 mm
Deflection, u = Pa(3L^2-4a^2) / 24EI = 4.66 mm

Allowable Deflection = L / 200 = 6.10 mm

Therefore, conclusion Deflection, u = 4.66 mm < Allowable Deflection = 6.1 mm OK!

Extra Safety Factor provided = 1.31

iii. Shear checking

For 50 (B) X 50 (D) SHS
V=P = 3.60 kN
Sectional Area, A = 434.30 mm2
py = 275.00 N/mm2
Shear Area, Av = 217.15 mm2
Vc = 0.6 py A = 35.83 kN

Therefore, conclusion V = 3.6 kN < Vc = 35.83 kN OK!

PROJECT: The Sky Low Cost
STAGGING SUPPORT CHECKING FOR FORMWORK SUPPORT
Scaffolding Design Checking for Slab Formwork Support

For 125 mm thick slab

20 mm concrete cover, 12 mm rebar , Concrete Grade = C 30
25 kN/m3 concrete density

1. Check For Scaffolding Leg Capacity

Staging Arrangement Dimension :
L1 1220 mm
L2 1220 mm
L3 (max) 1220 mm * typical scaffold arrangement with max L3

Dead Load = slab thickness x 25 kN/m3 = 0.125 m x 25 kN/m3

= 3.125 kN/m2
Formwork Self Weight = 0.500 kN/m2
Total Dead Load = 3.625 kN/m2
Imposed Load = 1.500 kN/m2
Total Load, F1 = 1.4DL + 1.6LL = 7.475 kN/m2

Total Load per Linear Meter, = 7.475 kN/m2 x 1.22 m

F2 = F1 x L2 = 9.120 kN/m

Total load imposed to single leg = 9.1195 kN/m x (1.22 m + 1.22 m) / 2

of scaffolding, W(Total) = F2 x (L1 + L3) / 2 = 11.126 kN

Allowable Load per Leg = 25.000 kN (refer to product catalogue)

Therefore, conclusion Total load of 11.126 kN < Scaffold leg capacity of 25 kN OK!

Extra Safety Factor = 2.247

2. Formwork Support Joist Checking

a. Upper Layer Joist Checking Joist use : 50x50x2.3 MS SHS

i. Check for allowable moment
Total Loading, P = 7.475 kN/m2

Maximum Joist Spacing, d (c/c) = 0.40 m c/c

UDL on Joist, w = p x d = 2.99 kN/m

Length of SHS, l = L1 = 1.22 m

Mmax wl²/8 = 0.56 kNm

Zx Required = Mmax / 275 = 2.02 cm3 (where Yield strength = 275 mpa)

Section Properties, Zx = 6.56 cm3 (obtain from sction properties table)

Therefore, conclusion Zx Required = 2.02 cm3 < Section Property Zx = 6.56 cm3 OK!

Extra Safety Factor provided = 3.24

ii. Deflection checking
Ix = 164000 mm4
E = 205 kN/mm2
L = 1,220 mm
w = 0.0021 kN/mm

Deflection, u = 5/384 x wL^4/EI = 1.76 mm

Allowable Deflection = L / 200 = 6.10 mm

Therefore, conclusion Deflection, u = 1.76 mm < Allowable Deflection = 6.1 mm OK!

Extra Safety Factor provided = 3.47

iii. Shear checking

For 50 (B) X 50 (D) SHS
V=wxl = 3.65 kN
Sectional Area, A = 434.30 mm2
py = 275.00 N/mm2
Shear Area, Av = 217.15 mm2
Vc = 0.6 py A = 35.83 kN

Therefore, conclusion V = 3.65 kN < Vc = 35.83 kN OK!

b. Lower Layer Joist Checking Joist use : 50x50x2.3 MS SHS x 1nos per joist (Consider worst case where point load acting on mid span)
i. Check for allowable moment
Single Point Load, P = 3.60 kN

Length of SHS, l = L2 = 1.22 m

Maximum moment, Mmax = PL / 4 = 1.44 kNm

Zx Required = Mmax / 275 = 5.24 cm3 (where Yield strength = 275 mpa)

Section Property Zx = 6.56 cm3 (obtain from sction properties table)

Therefore, conclusion Zx Required = 5.24 cm3 < Section Property Zx = 6.56 cm3 OK!

Extra Safety Factor provided = 1.25

ii. Deflection checking

Ix = 164000 mm4
E = 205 kN/mm2
L = 1,220 mm
Pser = 2.46 kN
a = 400.00 mm
Deflection, u = Pa(3L^2-4a^2) / 24EI = 4.66 mm

Allowable Deflection = L / 200 = 6.10 mm

Therefore, conclusion Deflection, u = 4.66 mm < Allowable Deflection = 6.1 mm OK!

Extra Safety Factor provided = 1.31

iii. Shear checking

For 50 (B) X 50 (D) SHS
V=P = 3.60 kN
Sectional Area, A = 434.30 mm2
py = 275.00 N/mm2
Shear Area, Av = 217.15 mm2
Vc = 0.6 py A = 35.83 kN

Therefore, conclusion V = 3.6 kN < Vc = 35.83 kN OK!