RMX OPERATIONS - OCTOBER 2008 Compiled by, Reviewed by, Appr

Mr. Yukti and Bayu Permono Mr. Bayu Permono / OHS Suprt. Readymix & Aggregate Mr. Mocthar C. / OHS
MASS POURING CONCRETE AT PELABUHAN RATU PLTU PROJECT SITE
Hazards Identification Risk Analysis
Existing
Sub Activity - Risk Risk score
Mechanism of loss & Effect & Consequences
Sub Process Activity/Area Actions/Areas which Source of Hazards Hazard Categories & Form of Hazards Control Exposure (E) Probability (P) Risk Level
scope of effect Condition (C)
could cause Loss? ExPxC

Arrangement of Traffic of Inside PLTU Operational Medium / Vehicle & Mobile People & Work Org - lack of knowledge Struck By - Direct - PPE / SWP continuosly 10 quite possible 6 serious (7) 7 420
Traffic Project Site at Heavy Truck Equipment equipment emergency (10) (6)
Pelabuhan Ratu
Batching Plant High

People & Work Org - stress on physic Bodily reaction - Indirect - Training/ frequently 6 unusual but 3 important (3) 3 54
people abnormal Tool Box (6) possible (3) Moderate

Exposure - process Indirect - Training/ frequently 6 unusual but 3 important (3) 3 54

abnormal Tool Box (6) possible (3) Moderate

Ergonomic/ Bio mechanical Hzd - statis Bodily reaction - Indirect - PPE / SWP frequently 6 almost certain 10 serious (7) 7 420
position process abnormal (6) (10)
High

Gravity hazard - fall from / to different level Contact By - Indirect - PPE / SWP frequently 6 unusual but 3 serious (7) 7 126
process abnormal (6) possible (3)

High

Machinery/tools/building/ hazard - moving Contact By - Indirect - PPE / SWP continuosly 10 unusual but 3 serious (7) 7 210
part process abnormal (10) possible (3)
High

Struck Against - Indirect - PPE / SWP continuosly 10 unusual but 3 serious (7) 7 210
people abnormal (10) possible (3)
High

Machinery/tools/building/workplace hazard - Exposure - process Indirect - PPE / SWP frequently 6 quite possible 3 serious (7) 7 126
dust normal (6) (6) Moderate

Exposure - Indirect - PPE / SWP frequently 6 quite possible 3 serious (7) 7 126
equipment abnormal (6) (6) Moderate

People & Work Org - Not Fit for Duty Bodily reaction - Indirect - Training/ frequently 6 unusual but 3 important (3) 3 54
people abnormal Tool Box (6) possible (3) Moderate

Bodily reaction - Indirect - Training/ frequently 6 unusual but 3 important (3) 3 54

process abnormal Tool Box (6) possible (3) Moderate

People & Work Org - violence Contact By - Indirect - Training/ infrequenty 2 unusual but 3 serious (7) 7 42
equipment abnormal Tool Box (2) possible (3)
Moderate

Contact By - people Indirect - Training/ occasionally 3 unusual but 3 serious (7) 7 63

abnormal Tool Box (3) possible (3) Moderate

Contact With - Indirect - Training/ infrequenty 2 unusual but 3 serious (7) 7 42

process abnormal Tool Box (2) possible (3) Moderate
 Housekeeping Machinery/tools/building/workplace hazard - Exposure - process Direct - PPE / SWP continuosly 10 almost certain 10 serious (7) 7 700
dust abnormal (10) (10)
High

Machinery/tools/building/workplace hazard -
sharp part / surface
Particulate Solids Machinery/tools/building/workplace hazard - Exposure - process Direct - Speed continuosly 10 almost certain 10 serious (7) 7 700
(Dust) vibration abnormal Control (10) (10) High

Noise Machinery/tools/building/workplace hazard - Exposure - Direct - PPE / SWP continuosly 10 almost certain 10 serious (7) 7 700
noise equipment abnormal (10) (10) High

Machinery/tools/building/ hazard - moving Exposure - process Indirect - PPE / SWP frequently 6 unusual but 3 serious (7) 7 126
part abnormal (6) possible (3)
Moderate

Machinery/tools/building/workplace hazard - Exposure - process Indirect - PPE / SWP continuosly 10 unusual but 3 serious (7) 7 210
vibration abnormal / Guarding (10) possible (3) Moderate

Lighting of operating Electricity Machinery/tools/building/workplace hazard - Exposure - process Direct - Lighting frequently 6 almost certain 10 serious (7) 7 420
areas at the night shift electrical shock normal (6) (10) High

Production Pressurized Systems Machinery/tools/building/workplace hazard - Caught in - Direct - PPE / SWP frequently 6 unusual but 3 important (3) 3 54
achievement pressurized reputation abnormal (6) possible (3) Moderate

Particulate Solids Machinery/tools/building/workplace hazard - Exposure - process Direct - Speed continuosly 10 almost certain 10 serious (7) 7 700
(Dust) vibration normal Control (10) (10) High

Noise Machinery/tools/building/workplace hazard - Exposure - Direct - PPE / SWP continuosly 10 almost certain 10 serious (7) 7 700
noise equipment normal (10) (10) High

Vehicle & Mobile Machinery/tools/building/ hazard - moving Struck By - Direct - Speed continuosly 10 unusual but 3 serious (7) 7 210 High
Equipment part equipment emergency Control (10) possible (3)
Housekeeping Machinery/tools/building/workplace hazard - Exposure - process Direct - PPE / SWP continuosly 10 almost certain 10 serious (7) 7 700
dust normal (10) (10)
High

Traffic of public road Operational Medium / Vehicle & Mobile Machinery/tools/building/ hazard - moving Struck By - Direct - Speed continuosly 10 unusual but 3 serious (7) 7 210 High
outside PLTU Project Heavy Truck Equipment part equipment emergency Control (10) possible (3)
Site at Pelabuhan Ratu
Batching Plant

Machinery/tools/building/workplace hazard - Caught in - Direct - PPE / SWP frequently 6 unusual but 3 important (3) 3 54
pressurized reputation abnormal (6) possible (3) Moderate

People & Work Org - Not Fit for Duty Bodily reaction - Indirect - Training/ frequently 6 unusual but 3 important (3) 3 54
people abnormal Tool Box (6) possible (3) Moderate

Bodily reaction - Indirect - Training/ frequently 6 unusual but 3 important (3) 3 54

process abnormal Tool Box (6) possible (3) Moderate

People & Work Org - stress on physic Bodily reaction - Indirect - Training/ frequently 6 unusual but 3 important (3) 3 54
people abnormal Tool Box (6) possible (3) Moderate

Exposure - process Indirect - Training/ frequently 6 unusual but 3 important (3) 3 54

abnormal Tool Box (6) possible (3) Moderate

Moving Machinery Machinery/tools/building/ hazard - moving Struck Against - Direct - PPE / SWP frequently 6 quite possible 6 serious (7) 7 252
part equipment abnormal (6) (6) High
 Approved by,
Mr. Mocthar C. / OHS Mgr. Readymix & Aggregate

Alternative Risk Control for

improvement

Alls equipment / TM will be going

into Kemang Village project or
Batching Plant must be follow
arrangement Holcim traffic.

Ensure all OTM involved must be

follow duration working hours and
have good rest.

Ensure all OTM should be wearing

PPE standard during working hours.

Each OTM should be have a rest time

5 - 10 menit every during operating
TM 4 hours, and enough supply drink
water each operator.
A. RAA must be improved on site. B.
Ensured alls access road, especially
inside Kemang Village, must be
safely and recommended. C. Provide
steel plate or concrete access before
TM passing the road.

Continue to period maintained each

of part equipment and follow
arrange of traffic at worksite.

Alls equipment / TM will be going

into Kemang Village project or
Batching Plant must be follow
arrangement Holcim traffic.

Provide speed limited signages and

continue water spraying as long as
necessary road.

Provide speed limited signages and

continue water spraying as long as
necessary road.

Ensure all OTM involved must be

follow duration working hours and
have good rest.

Ensure all OTM should be wearing

PPE standard during working hours.
Alls employee and OTM under HIL
working inside Kemang Project, must
be have safety induction first before
start working on worksite.

Refresh to employee as per require

rules in toolbox meeting or general
meeting.

Refresh internal operation process

training and conduct to monthly
coordination meeting.
Continue to cleaning time prior start
operation and continue maintain
water spraying access road.

Provide speed limited signages and

continue water spraying as long as
necessary road.
Provide speed limited signages as
long as necessary road.

Continue to period maintained each

of part equipment and follow
arrange of traffic at worksite.
Ensure to conduct pre-start check
list and alls TM fixed.

Monitoring of lighting intensity.

Refers to Industrial Hygiene
monitoring plan.
Monitoring and continue to maintain
develop performance.

Provide speed limited signages and

continue water spraying as long as
necessary road.
Provide speed limited signages as
long as necessary road.
Socialization of SWP and provide
traffic signages.

Continue to cleaning time prior start

operation and continue maintain
water spraying access road.
Socialization of SWP and provide
traffic signages.

Monitoring and continue to maintain

develop performance.

Ensure all OTM involved must be

follow duration working hours and
have good rest.

Ensure all OTM should be wearing

PPE standard during working hours.

Ensure all OTM involved must be

follow duration working hours and
have good rest.

Ensure all OTM should be wearing

PPE standard during working hours.

Monitoring alls reguler maintenance

activities. Refers to SWP and JSA.