RA No: CSMS – SF – RA – 00 - 29 Issue : 1

Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

Department: Reduction Lines 1-3 Date of Date of

assessment revision
Activity: Pot dressing and new anode covering 30-11-23

Personnel
affected:

Risk Assessment Team

Name: Position: Signature:
Serafima Borovikova Safety Manager
David Orrell Operations Manager
Sasidharan Ratheesh Superintendent
N.V.KAUNDINYA Safety Officer
Abdulla Ali SNR safety Officer
 RA No: CSMS – SF – RA – 00 - 29 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

Pure Risk Rating

SEVERITY LIKELIHOOD Likelihood
1 2 3 4 5
1 = very minor injury 1= extremely unlikely
1 1 2 3 4 5
2 2 4 6 8 10

Severity
2= first aid injury 2= unlikely
3 3 6 9 12 15
3= LTI 3= possible 4 4 8 12 16 20
4= hospital treatment 4= likely 5 5 10 15 20 25
Risk=Severity x Likelihood
5= disabling injury 5= very probable
Severity X Likelihood = Risk Total (S x L = R)
RED- IMMEDIATE Risk is Unacceptable. Top Priority – work
ATTENTION must not be allowed to continue. ALL RED
REQUIRED risks MUST be reported to your line
Manager.
ORANGE As soon as possible. Risk is Tolerable (not
ATTENTION acceptable but can be tolerated for a short
REQUIRED time until further controls are put in place.
YELLOW- RISK As soon as reasonably practicable. Risk is
REDUCTION Tolerable (not acceptable but can be
REQUIRED tolerated for a short time until further
controls are put in place.
 RA No: CSMS – SF – RA – 00 - 29 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

GREEN - NO IMMEDIATE ACTION Risk is acceptable for the time being, current control measures are adequate). needs
REQUIRED reviewing regularly, especially after changes.

Residual Risk Rating

 RA No: CSMS – SF – RA – 00 - 29 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

ELIMINATION - is the most preferred option. Refers to

stop using the process, substance or equipment, or use it in a
different form
SUBSTITUTION – replace the hazard with something less
hazardous
ENGINEERING – technical controls, e.g., enclosure,
isolation of the process, safety guards/locks etc., Applied
directly to the hazard to minimize the exposure
ADMINISTRATIVE - work procedures and systems
designed to reduce the exposure (SSW, PTW). Use of signage;
training, instructions, supervision.
PPE - last resort, least effective control, protect only the
individual.
 RA No: CSMS – SF – RA – 00 - 29 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

Residual
In
Pure Risk Control Measures Risk
Plac
Person(s) rating Required Rating
Ref e
Hazard Risk Identified exposed to Further
No control Responsi Time
Hazard
measures bility frame
S L R Y N S L R required
1 Unauthorized, 1.Damage to Driver, 5 5 25 1.Driver must have a valid × 5 1 5 TBT Supervisor/ Before
unqualified or property. Workers, Alba license. Driving Safety each
untrained driver Supervisor vehicle # officer shift
2.Damage to person. 2.JSP for safe vehicle 016
operation # CC-60-20 Traffic rules
should be communicated

3.TBT on working near

mobile plant # 036 should
be communicated

4.Remove the key after

using vehicle.

2 Driving defective Damage properties/ Driver 4 4 16 1.PRE-Shift check JSP # × 2 1 2 Supervisor

vehicle Multiple injuries / Workers CC-60-19
Impact/ crushing Supervisor
2.TBT Driving vehicle #
016 should be
communicated

3.Spill to be clean
immediately.
4.Stopped the vehicle
immediately and inform
supervisor
 RA No: CSMS – SF – RA – 00 - 29 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

Residual
Pure
In Risk
Risk
Re Person(s) Place Rating
rating
f Hazard Risk Identified exposed Control Measures Required Further
No to Hazard control Responsi Tim
measures bility fra
S L R Y N S L R required
03 Vehicle 1.Impact/crushing 4 3 12 1.Maintain 5Meters safe x 3 2 6
Movement distance from vehicle.
injury
2. Barricade the area
2.Property damage 3. JSP for safe vehicle
operations should be
communicated to the drivers.
4.Safe driving
policies/procedures.
5. TBT on Working near
mobile plant ref # 36 should
be communicated
6. No vehicle allowed to pass
during bin change activity
7. No work is allowed if
operation activities are
carried out on the pot or
adjacent pots.
8. Look both right side and
left side of the passage while
coming out from the pot.
9. Use horns/alarm to warn
10. Ensure the clear vision
ahead.
 RA No: CSMS – SF – RA – 00 - 29 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

Residual
Pure
In Risk
Risk
Re Person(s) Place Rating
rating
f Hazard Risk Identified exposed Control Measures Required Further
No to Hazard control Responsi Tim
measures bility fra
S L R Y N S L R required
04 DC Hazard 1. Electric shock 5 5 25 1.All employees must have a x 5 1 5 TBT on Safety Bef
valid DC hazard badge. Electricity Officers/Su eac
2. Fatality
2. Avoid connecting between hazards ref# pervisors shif
3. Bridging 012 should be
two different potentials.
communicated
4. Electrocution  Pot potential
 Earth potential
 Floating potential
3. Ensure employees have
appropriate PPE (Safety helmet,
safety glass, hand gloves).
4.Safety shoes must be in good
condition.

05 Use of Multiple injuries Assistant 3 3 9 1.TBT on safe use of tools. x 2 2 4 Safety

defective/ Officers
damaged tools 2.Checklist/ pre-shift
inspection of tools;
Rack, brooms
and shovel etc. 3.Training on reporting
unsafe conditions;

4. Ensure employees have

appropriate PPE (hand gloves).
 RA No: CSMS – SF – RA – 00 - 29 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

Residual
Pure
In Risk
Risk
Person(s) Place Rating
Ref rating
Hazard Risk Identified exposed Control Measures Required Further
No control Responsi Tim
to Hazard
measures bility fra
S L R Y N S L R required
06 Fumes and 1.Respiratory Assistant/ 4 3 12 1. Use appropriate PPE, such x 3 2 6 Safety
gases Supervisor Officers/S
Problems as M3 masks, safety goggles,
upervisors
2.Asphyxiation and protective clothing
3.Carcinogenicity 2.Take rest if feel suffocated
4.Allergies and or tired.
Sensitization
3.TBT on Respiratory
protective equipment ref# 25
should be communicated.
4.Follow JSP 60-47 REV.02
 RA No: CSMS – SF – RA – 00 - 29 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

Residual
Pure
In Risk
Risk
Person(s) Place Rating
Ref rating
Hazard Risk Identified exposed Control Measures Required Further
No control Responsi Tim
to Hazard
measures bility fra
S L R Y N S L R required
06 Hot hood Burn injury, Assistant 4 3 12 1.TBT on PPE #013 should x 2 2 4 Safety
surface: Hot material & be communicated. Officers
splash bath.
Contact with 2.Report damaged hoods to
hot surface supervisor.
while opening
& closing of 3.Don’t touch the bus bar and
pot hood. be alert from adjacent pot for
possible tapping pot metal

4.Ensure employees have

appropriate PPE (Safety
helmet, safety glass, hand
gloves).

Residual
Person(s) Pure
Ref In Risk
Hazard Risk Identified exposed Risk Control Measures Required
No Place Rating
to Hazard rating
 RA No: CSMS – SF – RA – 00 - 29 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

Further
control Responsi Tim
S L R Y N S L R measures bility fra
required
07 Manual 1.Musculoskeletal Assistant 3 3 9 1.TBT on Manual Handling x 1 3 3 Safety
Handling / Injuries. ref# 012 should be Officers
Ergonomic communicated.
hazards: 2.Repetitive Strain
Injuries (RSI). 2.While handling pot hood.
Handling of Face the hood, check the
pot hoods 3.Fatigue and floor condition.
Overexertion
3.Place one foot on deck plate
slightly touching edge of
hood and other foot firmly set
in even floor then pull hood.

4.Slide the hood to the side

and place it on the other
hood.
08 Noise Hearing problem Assistant 4 4 16 1.TBT ref # 013 using and × 1 2 2 Safety
Produced by handling PPE should be Officers
feeder vehicle communicated.
engine
2.Use approved PPE such as
earplugs.
 RA No: CSMS – SF – RA – 00 - 29 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

Residual
Pure
In Risk
Risk
Person(s) Place Rating
Ref rating
Hazard Risk Identified exposed Control Measures Required Further
No control Responsi Time
to Hazard
measures bility frame
S L R Y N S L R required
09 Working in hot 1.Heat Stress Assistant/ 4 4 16 1.Use of cooling cloth during x 1 3 3 Safety
environment. Supervisor summer period for all personnel Officers/
2.Dehydration at site. Supervisors
3.Heat Rash
2.Drinking sufficient amount of
4.Heat Cramps water and take frequent breaks.
5.Heat Exhaustion
3.Workers should be encouraged
6.Heat Stroke to increase their fluid intake
7.Reduced during hot weather.
Cognitive Function
4.Provide job rotations to
prevent fatigue.

5.Ensure no one should work

under direct sun in the month of
July & August in between 12PM
to 4PM.

6.Follow heat stress prevention

TBT#018
 RA No: CSMS – SF – RA – 00 - 29 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date:30-11-2023

Residual
Pure
In Risk
Risk
Person(s) Place Rating
Ref rating
Hazard Risk Identified exposed Control Measures Required Further
No control Responsi Tim
to Hazard
measures bility fra
S L R Y N S L R required
11

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