PROTECTED Do Not Reproduce No. TSL1600G Ko > TITLE: Specification for polyester thfeads for Sbat sewing CLASS: Established/Revised ‘This standard has been gBvised a8 Byesul ofthe foldwing changes: (1) a note concerning 78200016 has been aged for thérough management of product chemical substances (2) the descripiorcere Ravi Been correctédvegaeding the conditioned size. (Table 2) (3) the requirersénts fer volatile organic. compound have been added. (Table 2) (4) the requiremeritfor the amine complex method has been added. (Table 2) (5) the test temperature condition hisbeen'added. (Section 4.9) © zee coinplex method ha bgeh added tothe items for glass foggingrperformance. (Section Prepared and Written by: (0) S- Design Quality Innovation Div. Organic Material Dept? |? TOYOTA MOTOR CORPORATION Organic Material Enginéerin TDEM 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlerttham 2019/01/18 11:07:05 301528@97220 Jittrabhanu Lamlert!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL1600G C1 Specificati olyester threads for seat sewin 4. Scope This standard covers polyester threads used mainly for sewing automébile seal vers. The parts made of materials provided by this standard shall comply with TSZ0001@. 2. Classification and Material Codes in Table 1 Table NS Cassiano Description = ——ippteon sxame otoraes) Cass SL 1601 | ~Comparabio polyester dad Noo | Faraone se iss? “SL i6006-2 —| “Comparable to polysor ead No. 20_7[ Arba atte componans ; Comparibia ts poister ead No.5 ror sening prions at raaue Hah cone iste een “| arena sting to asentuate ted isl Case TSCTSO0-E —| Gere polyester read NO Forgenta seg wih in odes iss 8 TSLi6006-5 | Gemparbito polester fread N20] For double sltchngand ter specal ang Gass TsLiezuc-s | Conparbists soleser vend Ns w)- | Forabibe stenng sre oi spel svg Note (1): Although No, S'and 4 polyester threads ard esseftally he same, ferent thread numbers are assigned in some cases. (1) Flt shallot exceed thé tha ickness, (2) Uneven gots, uneven ester, anor smears shal ot exis Sea ee er wesentteinin] Rov. B Rance omaterCman Tovsabtited] Dg, 2016 lin TDEM 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlerttham 2019/01/18 11:07:05 301528@9722D Jittrabhanu LamlerttPROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL1600G 3.2 Properties Table 2 Le TRequtement@> stem lied Class 1 Class 2 [Glass 3 Class 4 ‘Ciass 5 Class 6 aang [Teen — [a ces oes ee tome = Or mee ye Tensile strength, N 3S min__| 25 min. “BO min. ‘30 min. Sz 17 min. Aterlghtaging TEtongation % Fm STi [15 mine 13 min | 12 Mn Fasiess 0 [ Dry erecting sal x “min: Sous” [eee a SS Seater 5 ena a a eee eee, x ae tect ; SS — rey Gays ress Gece SN ‘Quality > Sas ioe IN - we = eo ay Volto cpne. [ERI EEE on S sae cen AS ao S| ASS oa ihn) hala Foaging rate \ Gondensation 7 rine compo eaotore0] B® [nav 70 | 4010500 | 320 0380 4.1 Conditioned Size pty préioadl® 16 the thread and take 20 samp ry.weight and obtain the concitoned size (dtex) ftom equation (1 given below. Conduct te test twice andrepresent the result in their meghvalue (ot where, L:sample length (m) W. absolute dry weight 6f sample (9)? Re rated moisture contany(%)} 40.4 % for polyester Note (2): Preload shall be 50. 9.8 mN. NOTES tency ceca te lb psn mato ~The espn shall dian! by shld fcr tury Tega Motor Caper # appt the cua oaed this taraed wen they Rev. 9 ‘Tuned wa soot Seance chase eS em. Tat ded {nha noingatoam thidyary who pcr wnten conse of Teta Mat Cpoaen Dec. 2016 TDEM 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlerttham 2019/01/18 11:07:05 301528@97220 Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL1600G 4.2 Tensile Strength and Elongation 4.2.1 Test in Normal State (IN) and the elongation (mm) when the sample breaks, and calcilate t equation (2). Repeat the test 20 times and represent the res chuck, exclude the results of the test. where, E;: slackening (mm) Ex elongation at breakage (mm) [L: chuck interval = 500 (mm) 42.2 Test ter Light Rahs.) at Subject the test sagt irradiated section ofthe sample su Hold the sample loosely with the tensile tester ata chuck interval of 60 em.(0#26 ch if measurement with a 50 cm interval is impossible). Apply a preload and read the fésultant elongation as the initial slackening (mm). While stretching the sample at a tensile rate of 20-42 emtmin, measure the load ‘Slongation (%) using in the migan valyes (to the nearest 1/100 for tensile svength, and othe nearest 1/10 for percenteiongatfen). Ifthe sale breaks at the Noto (3): reload shal be the “atx nuinber of the Wl ‘ined mmalipied by 1/90 and 9.8 mN. aging specie either in Section 4.3.1 or 4.3.2 below, and then, measure the fensils strength and elongationas specified in Section 4.2.1. The length of the jected, {0 light aging shall be about 120 mm which shall be NOTES Tercpnt cl “a ty a ui repre em cm hy Rev. 9 Dee. 2016 TDEM 2019/01/18 11:07:05 301526@9722D Jittrabhanu Lamlerttham 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlertt!PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL1600G 4.3 Test on Colorfastness to Light 4.3.1 Method A Xenon Lamp (Atlas Ci35W, Ci4000) (1) Sample preparation Wind the sample around a paperboard sheet 65 mm in width and £45 imiiviénath. The size of the paperboard, however, may be changed according to the size of the sample holder to be used (2) Test conditions (@) Use Atlas Ci3SW or Ci4000 as the tester. e (b) Wit the sample sett the elder, cover the sie of he ultraviolet shielding glass“, Notes (4) Ultraviolet shielding glass (a) Thickness, material ‘The ultraviolet shielding gl66s Shall be made of the matefals the same as side window lass of an actual car and its thickriess the same-aé gueh'glass. When no shielding lass is to be used, tes} conditions shall be speciied separately. Ifthe above-mentioned shielding glass conditions arevnot specified, the glass shall be soda-lime glass having a thickness of 3.0202 hyn and a spectra transmittance shown as Glass A or BiaFignt, (Exampiés Glass AUV-cut green glass made by Asahi Glass; @J8888, solangreen glass madé by PPG Industries) (b) Servive‘fimit: 2000 h (radiation uration) (6) Airflow speed:between the gags and the sample must not exceed 0.3 mis. The state 1 tranamitthdee ae i NOTES The map ote dt a “The cent ail ez jx, x turn to Tota Motor Corporation fappipaat. th desea cine in hi standard wen they Rev. 9 ‘Deterrent gpg eee roe se ‘Rachie emis aaseS atta My atwrntnns| Dg, 2016 ar TDEM 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamilerttham 2019/01/18 11:07:05 301528@97220 Jittrabhanu Lamlertt!Do Not Reproduce PROTECTED TSL1600G TOYOTA ENGINEERING STANDARD Ultraviolet. shielding glass Fig. 2. Wit) ~ (c) Standard conditions for Atlas copii ci4o00. (0) lrradiance: 0.55 wim? (340 nm) (i) Fiter: Inside; Quartz (serie i Outside; Borosilicate Soc (ii) Lamp: Water-cooled 6, 3 RW xerion lamp a 5025 % for irradiation phase. 254 52°80 for non-radiation phase Wi) Cele si Sa her radon es “71 vo804. ers eee ee ea nore ncn pees sahil ty ito wren consent Tepes Mate Capron cea Dac. 2016 a7 TDEM 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlerttham 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlertt!PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL1600G 4.3.2 Method B Xenon Lamp (Suga SC-700FT, SX75) (1) Sample preparation Wind the sample around a paperboard sheet 65 mm in width and 150 hm inl@/gth. The size of the paperboard, however, may be changed according tothe size of to Sample holder to be used. (2) Test conditions (a) Use Suga SC-700FT or SX75 as the tester. (b) Win te sample set he holder caver the sie of he Samet be exoaee wih an ultraviolet shielding glass“? (Fig. 3)". Note (6): Air flow speed between the glass and, cerats must not exaeed OBI. The state where the glass is installedon the helder is shown in Fig (8)'Stahdard conditions rensuga SC rapt ‘SX75 4) lrradiance: 150 Wirh®(30¢ )0:16°400 nm) (i) iter, ‘oside; Cutz (servieé tn 100oh) «Ouse; Borsicat sod (sevice ln oi tan \Water-cooled 7.0 kW xenon i 73:3 °C for irradiation phase; 38: “(W) Relative humidity: 50:45 % for radiation pase, 952 (¥) Cycle time: Z 3.8 h for iradiation| phase, *.0°h for non-irradiation phase (8) Quantity of irradiation: 38 cyeles(77970 kim?) (4) The gray scale use! for éxdmining discoloration and fading shall conform to ISO 105-A02 or JIS Los, {OY ist non-irradiation phase fot non-irradiation phase ee Teen iy ae non pee fansamcm nl es ey Rev. 9 ‘inant nls cabal le ero et esac emt, Ta a ed ‘Eva np a dry wsin perencettTeatnCome Deo. 2016 ey i TDEM 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlerttham 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlertt!PROTECTED: Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL1600G 4.4 Colorfastness to Crocking 4.4.1 Colorfastness to Dry Crocking The test shal be conducted in accordance with Method A or B described bela, The test results shall be evaluated a the degree af staining ofthe white coton clot”. by sing he Gray Scale for Staining”. For chromatic stains, use the Color Scale for Staining” of the cofrésponding color. Notes: \ (7) Use the white cotton cloth specified in Table 3 after bleaching ar’ scsuring without sizing. Table} __O So Yam nner cotta) | Dana ambsi2s 4 man) Quaity Yarn used Wa ae aoe Catton cloth S XK j Shirting Nowa) | PU cotton yam | 30 se [A 69 (8) The gray scale used for staining éyaluaio shal conform {1801082808 oF JIS L 0808. (8) The color scale to be used for'staining evaluation is apne ‘Fable 4. Tabid'4 Odor Diterere for Cols Chips (Aw) Color chip (No.) Red [Yellow [Blue a BN a Y 320 3210 ESIC 621.0 SNeFi.0. 921.0 12E1.5 E15 7 46=15 6=15 2222.0 292.0 29220. L202. 3822.0) hS3923.0 “(a) Sample piegération SSS () AWEnE the.semple around 4 paperboard sheet 3b mum id deh and 250 mm in length, wy Prepare, white cotton cloths measuring 50x50 mm, Ao} Test iéthod S a Xx (@Setthe sample to the colorfastness. tester shoWn in Fig. 4, taking care not to cause any “Slackening. Double coated adhyesiye tape be helpful for firm setting Ai) Cover te ion sua of th ester’ eg wth the white cotton cloth and sacure te lth Using the attached jig. (iy Wrile applying a load of 98 N-By BIAGIAG the weight on the peg, rub the sample over a distance of 100 mm for 100:¢yélds ata rate of 20 cyclesimin (iv) After the completidn of the test, remove the white cotton cloth from the peg and examine the state of staining?” > Rev. 9 Dee. 2016 TDEM 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlerttham 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlertt!PROTECTED DoNot Reproduce | TOYOTA ENGINEERING STANDARD TSL1600G 20X20 approx. 10 tt [ Loading! | ! (2) Method B (a) Sample prepar (0) Wind the &aipple around a paperboard ‘sheet 50 mm in width and 130 mm in length. (i) Prepare &white cotton cfeth measuring 50%50 mm. Ab) Test: méthod BS > AO “Set the sample‘to.the trockiter specified in ISO 108-x12.(Kig. 8), aking care not to cause ~sy slackening... Double’ coated adhesive ‘ag lb heb ff etn. over the feton surface of the test's Beg With the white cctton doth and secure the cloth using the-attached jg, Nea > v Ay Place the peg oni the sample (61 sabes 80 N) did rob te Semple for 10 cycles over a distance 6f.100 mm. 25. uy After the cémpletion of tie test, Sinove thetwhit © 2 sta of Staining SS “ Load: deGth for the pega examine the Strut and handle Specimen and specimen holder Counter \ Fig. 5 aon i SER Sen eae anapprme Seen a eT wananan] Rev. 8 ‘ee ntchatees mire ena no cercon ned orinpast oan at yar wie pee wet cet Tota Mae Capen. Deo. 2016 TDEM 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlerttham 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlertt!PROTECTED DoNot Reproduce] TOYOTA ENGINEERING STANDARD TSL1600G 4.4.2 Colorfasiness to Wet Crocking The test shall be performed in the same manner as Method A or B in Sect white cotton cloth shall be wetted with acidic artificial perspiration solution) Note (10): The artificial perspiration solution shall be prepared by dissolving tha Yolowing components in distilled water to make 1 L of solution (pH: Approximately4.5). Disodium hydrogenphosphate 12-water (Na;HPO,, 12H,O FW358.14), extra pure or above: 8 9 Sodium chloride (NaCI M58.44), extra pure or above:8g (CSN > Acetic acid (CHsCOOH M60.05), extra pure or above: § g 45 Loop Strength Test = < Attach two samples tothe tester under the same epidtons a8 in Section 4:2. inte their centers as shown in Fig.6. Measure the load (N) when either saniple breaks, and repor the mean value to the nearest whole numbers" SNS nother than the intercrossing point exclude the result. Use g constant rate*of-exténsioh tensile testér equipped with an dutohjatié recorder. Hold the safle with a chuck intervalof 30 om unr praload. Str6ich the sample by 3 940" ofthe chuck interval. After, d@nditcning for 1 min, relegse the load athe sanie rate. Condition for 3 min, and stretch atthe same rate tothe sam lehgtc” Find the fesidualelogation from the load-elongation cure (Figa), aid calculate the rious bf stretch elastcily (96) sing equation (3). Repeat the test five'tinies; and feport the mean valuesto the nearest whole number. When stretching percentage wds.2.0n 5 86?record the percentage on the fest fepoft ° ‘The initial load shall be as shown in Table 5, Note((1})The sample may be stretched by 2-6r 8 Suit hecessary. where, 2 DD 2: elongation by 3 % (alterriatively 2 or 5 %, if necessary) stretching (mm) 4: residual elongation (nim) ») i aig sa nye pron amen rs Rev. 9 ‘nal rm ne oe at ry een ase on The edad Dec. 2016 opt et oar apa oy i TDEM 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlerttham 2019/01/18 11:07:05 01528@9722D vittrabhanu LamlertthPROTECTED DoNot Reproduce | TOYOTA ENGINEERING STANDARD TSL1600G Load] peo. % | toad z f (laximum elongation] (lastio. recovery) SS Remarks: A 1 Report the type of the test'dhd the test conditions. (chuck ine, tensile rato, and elongation rate) 2 Itis advised that the Ghart scale be such that the lead af the maximum elongation is at least 50 % of full scale. 4 \\ “ ee 3 The chart drive. Should be such that the time to maximum elongation is at least 5 cm on the chart. i. \ Table 5_Initial Load <> Classification. ‘Material code_ Tnitiahoad(N) Gast SV TSL16006-1 O18 Class 2. TSLi600E% 0.074 Seas 3S Tsi16006-37” 02847 ‘Glass 4 _1SI16006-4 Sh: O44 Zea Z-TsLié00G-5 7) 1 7o.049. AU 7/Gass 6 SZrisv600G-6 7 00034 4.7 Smal tests > iF Smell shall be Vested according to TSNOS056, ‘Le 48 Volele Organic Compound (voo) ///** \VOGS shall be tested according to TSM@SO8G, ‘epath of the sample shall be 1 m, 4.9 Glass Fogging Performanog=\((_)) Glass fogging rate, condensation ind ine complex shall be tested according to Section 42.2, ‘TSM0503G (Method B),” The test femperature shall be 802 °C. The length of the sample shall be ‘Redeeming a ee oprah ene in hy Rev. 9 tuenntnyeinscusatalarnes enone Tostwtnet| Dee, 2016 sn TDEM 019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlerttham 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL1600G Application Standards. ‘TSM0503G TSMOS05G ‘TSM0508G. TSZ0001G ISO 105-a02 10 105-A03 Iso 105-x12 Jis L804 JIS L 0805 Fogging test method for non-metalic materials. Smell quality of non-metalic materials. Volatile component measurement method dying san Control method for substances of enviromental coricern Textiles ~ Tests for colour fastness’-- Part AO2; Grey scal change in colour : Tertos ~ Tess or etourfeenes® ~ Par AOS: Grey ile for assessing staining A % exiles ~ Tests for colour fastids,~ Part X12: CcfourYasiness to rubbing Gay sale for assesuigg henge fe clour . x i Gray scale for assessing staining ig bag le for assessing [NOTES Thence i nas evga danny beaten nk ‘Therap al by untae Sar Capea ie cach oe ed ent ‘hme nao faa ra cnrone estan darren cea ns pa a i ta jn caer Capen eda nr oe oe Cpotin,Tiy dct iknt Rev. 9 Dee. 2016 nusyi TDEM 019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlerttham 2019/01/18 11:07:05 301528@9722D Jittrabhanu Lamlcrtt