EHS/FOR/001

Hazard Identification & Risk Assessment Rev:9 07.06.23

Maintenance Activities
AZDP
Type of Activity Resultant Risk Residual Risk
Emergency HRA Category Control Measures Category
Sl.No Activity Hazard Risk Suggested PPE
Routine/ Non - Situation (X) A/B/C/D (Prevention / Protection / Standard/ Regulation) A/B/C/D
Yes / No L S L*S L S L*S
Routine

- Ensure that hoses/cables are not

-Cut resistant gloves
in the pathway
Slip/Trip due to hoses/Cables/projections -Arm sleeves
Injury to the body parts NO No 4 3 12 A - Cover all the sharp edge corners 3 3 9 B
lying on floor -Safety Helmet
- Ensure the floor is even
-Safety Shoe
- Train the Operators (work place hazards)

1 People Movement in the stations Routine

- Do not move close to the hanging guns

- Cover/Identfify all the projected
Hit against the hanging guns, projected structures/panels -Safety Helmet
Injury to the body parts NO No 3 3 9 A 2 3 6 C
structures & panels - Always try to walk in the pedestrian -Safety Shoe
pathway or hindrance free area
- Train the Operators (work place hazards)

- Ensure the power & other energy source is

isolated
Safety Helmet
Machine/ Electrical Equipment / Panel Electrical Hazards - Ensure the residual energy is dharged
2 Non-Routine Shock YES Yes 3 4 12 A Safety Shoe 1 4 4 C
Electrical Maintenance - Check for the absence of energy
Hand Gloves
- Ensure LOTO & PTW system is practised
- Train the operators

Machine/ Electrical Equipment / Panel

Use insulated tools Safety Helmet
Electrical Maintenance Electrical Hazards
3 Non-Routine Shock YES Yes 3 4 12 A Use insulated gloves Safety Shoe 1 4 4 C
(Low voltage measurement & checks
Train the operators Hand Gloves
using multimeter)

- Ensure the air source is isolated Safety Helmet

Machine/ Hyd - Ensure the residual energy is discharged Safety Shoe
4 Equipment Mechanical Non-Routine Sudden Release of air Injury to the body parts NO No 3 3 9 B - Check for the absence of energy Hand Gloves 1 3 3 D
Maintenance - Ensure LOTO & PTW system is practised Safety Goggles
- Train the operators

-Use correct sized wire rope for hanging

-Provide additional wire rope for
transformers
Suspended load Fall of transformer / Gun YES 2 4 8 B -Peridoic check of safety ropes 1 4 4 C
-Use higher capacity spring balancer then
the gun/transformer
-Refer SOP: IND-CSC-PRO-001 Rev 02

-Use spring balancer for up & down movement of guns -Safety Helmet
Ergonomic hazard Body pain NO 3 2 6 C -Safety Shoe 2 2 4 C
-Use light track for easy handling
Yes -Hand Gloves
Swinging of gun & hit against the person -Do not alow the gun to swing -Safety Goggles
Injury to the body parts NO 3 2 6 C 1 2 2 D
Maintenance of Spot welding guns nearby - Train the operators
5 Non-Routine
-Use one hand for push button & other hand for
holding the gun
-Use template for positioning of the gun
Finger caught between the moving arms Crush injury to the fingers YES 4 3 12 A - Do not engage other operator to assist 2 3 6 C
for positioning the job
-Training on handling & operation of guns
-Provide warning signs in the gun
 Maintenance of Spot welding guns EHS/FOR/001
5 Non-Routine
Hazard Identification & Risk Assessment Rev:9 07.06.23
Maintenance Activities
AZDP
Type of Activity Resultant Risk Residual Risk
Emergency HRA Category Control Measures Category
Sl.No Activity Hazard Risk Suggested PPE
Routine/ Non - Situation (X) A/B/C/D (Prevention / Protection / Standard/ Regulation) A/B/C/D
Yes / No L S L*S L S L*S
Routine

- Use lifting platform /Scissor lift/ work station

-Safety Helmet
platform
-Safety Shoe
Work at height Fall of person YES Yes 4 3 12 A - Use Safety harness & hook it on the 1 3 3 D
-Full body harness
lifting platform
- Train the operators

-Cut resistant gloves

- Hold the part/tools firmly
-Arm sleeves
6 Handling of heavy tools/parts Non-Routine Sharp edge Cut injury to body parts NO No 3 2 6 C - Train the Operators 1 2 2 D
-Safety Helmet
-Safety Shoe

Malfunction of crane Fall of load YES 3 4 12 A Periodical Maintenance of the crane 1 4 4 C

Use certified lifting tackles

Damaged lifting tackles Fall of load YES 3 4 12 A 1 4 4 C
Periodically inspect the lifting tackles

Safety Helmet
Engage trained operators Safety Shoe
Swinging of load Hit against riggers / other objects YES 3 4 12 A Use guide ropes for guiding the load if necessary Safety Jacket 1 4 4 C
Ensure no one is working under the lifted load Hand Gloves
Full body Harness
Lifeline
7 EOT Crane - Repair & Maintenance Non-Routine Yes
Maintain 2 m distance from suspended loads
Ensure that tandem mode operations is working
Moving under the suspended load Hit against or stuck by YES 3 4 12 A 1 4 4 C
Use certified lifting tackles
Periodically inspect the lifting tackles

- Use Boom lift/Scissor Lift platform or work station

platform -Safety Helmet
- Use Safety harness & hook it on the Boom -Safety Shoe
Work at height Fall of person YES 4 4 16 A 1 4 4 C
lift/Scissor Lift -Full body harness
- Ensue three sides are closed
- Train the operators

-Provide Jointless cables

-Provide ELCB / VRD
Electrical Hazards
Shock/Electrocution YES 2 4 8 B -Provide Earthing 1 4 4 C
(Short circuit)
-Ensure Periodic Miantenance
- Ensure PTW system is followed

Yes -Provide adequately rated cable

-Regular inspection of cables Safety Helmet
- Correct parameter setting of the machines Safety Shoe
- Provide overload protection circuit Welding Apron
Arc Welding Overload Cable & Machine fire NO 3 3 9 B 1 3 3 D
8 Non-Routine breaker Welding Hand Gloves
-Provide fire extinguisher in the welding Welding Face shield
area Wear Welding Nose
Mask

- Train the operators

Contact with hot objects Burns to body parts NO 3 2 6 C 1 2 2 D

- Train the operators

Eye Exposure to rays Eye conjuctivitis NO Yes 3 3 9 B 1 3 3 D

-Welding in ventilated area

Inhalation of Welding fumes Irritation of respiratory system NO 3 3 9 B 2 3 6 C
-Use welding fume extractor
 EHS/FOR/001
Hazard Identification & Risk Assessment Rev:9 07.06.23
Maintenance Activities
AZDP
Type of Activity Resultant Risk Residual Risk
Emergency HRA Category Control Measures Category
Sl.No Activity Hazard Risk Suggested PPE
Routine/ Non - Situation (X) A/B/C/D (Prevention / Protection / Standard/ Regulation) A/B/C/D
Yes / No L S L*S L S L*S
Routine

-Ensure cover guard in place -Safety Helmet

-Donot bypass the press lever -Safety Shoe
-Cut off the air supply when not in use -Hand Gloves
-Ensure the disc comes to Zero RPM after air supply -Safety Goggles
cut off -Face shield during
Contact with Rotating disc Injury to the body parts NO 4 3 12 A 2 3 6 C
-Train the operators grinding/cutting for
-Ensure the FRL is filled with sufficient quantity of oil special application
-Donot use cutting wheel in grinding machine and - ear plugs
viceversa

-Ensure cover guard in place

-Safety Helmet
-Donot bypass the press lever
Handling powered pneumatic hand tools -Safety Shoe
9 Non-Routine Yes -Ensure disc RPM is gretaer than machine RPM
(Grinding and Cutting M/C) -Hand Gloves
-Cut off the air supply when not in use
-Safety Goggles
-Ensure the disc comes to Zero RPM after
-Face shield during
Flying of broken disc & particles Injury to the body parts YES 4 3 12 A air supply cut off 2 3 6 C
grinding/cutting for
-Train the operators
special application
-Ensure the FRL is filled with sufficient quantity of oil
- ear plugs
-Donot use cutting wheel in grinding
machine and viceversa

-Safety Helmet
-Safety Shoe
-Hand Gloves
-Safety Goggles
Noise Hazard Irritation/ discomfort & Hearing loss NO 2 3 6 C --- 1 3 3 D
-Face shield during
grinding/cutting for
special application
- ear plugs

-Safety Helmet
- Ensure that hoses/cables are not in the pathway
-Safety Shoe
Trip hazard due to hose lying on the floor Injury to the body parts NO 4 3 12 A /floor 3 3 9 B
- Safety Goggles
- Train the Operators (work place hazards)
- Ear Plugs
No
-Safety Helmet
-Safety Shoe
Hose burst / disengage Injury to eyes & body parts NO 3 3 9 B -Periodic inspection of hoses/couplers 1 3 3 D
- Safety Goggles
- Ear Plugs
10 Use of compressed air Routine
-Safety Helmet
-Do not use the air hose for cleaning of the dust on
-Safety Shoe
Dedusting of the panels/dress Injury to eyes & body parts NO 3 3 9 B panels / dresses 1 3 3 D
- Safety Goggles
-Use vaccuum cleaners for panels
- Ear Plugs
No
-Safety Helmet
-Safety Shoe
Noise Hazard Irritation / discomfort & Hearing loss NO 2 3 6 C --- 1 3 3 D
- Safety Goggles
- Ear Plugs

- Use roof approach ladder

- Ensure safety life line is installed
-Safety Helmet
- Esnure people are trained in use of safety harness &
-Safety Shoe
11 Shop floor roof leak repair work Non-Routine Work at height Fall of person YES Yes 3 4 12 A being used 1 4 4 C
-Full body harness
- Engage only trained work group for the
roof maintenance
 EHS/FOR/001
Hazard Identification & Risk Assessment Rev:9 07.06.23
Maintenance Activities
AZDP
Type of Activity Resultant Risk Residual Risk
Emergency HRA Category Control Measures Category
Sl.No Activity Hazard Risk Suggested PPE
Routine/ Non - Situation (X) A/B/C/D (Prevention / Protection / Standard/ Regulation) A/B/C/D
Yes / No L S L*S L S L*S
Routine

- Do not overload the platform

- Ensure periodic maintenance
Failure of the scissor lift Fall from height YES 3 3 9 B - Refer Operation manual 1 3 3 D
- Display SWL
-Safety shoes
- Train the operators
12 Operation of Scissor Lift / Boom Lift Non-Routine Yes -Helmet
-Safety harness
- Do not operate the scissor lift slope/ramp & turning
Scissor lift movement in slope or ramp and fast
Fall from height YES 2 3 6 C 1 3 3 D
fast turning - Refer operation manual
- Train the operators

- Ensure the tank is ventilated & also contniuos

ventilation while performing activity
- Ensure the tank is measured for sufficient air for
breathing & absence of other gases Safety Helmet
Presence of abnoxiuos gases Unconsciousness to the person entering YES 4 4 16 A - Use of Safety harness & Lifeline with rescue Safety Shoes 1 4 4 C
equipment Nose Mask
13 Confined space entry Non-Routine Yes - Presence of watch persons
- Ensure PTW system
- Train the operators

- Unauthorized etnry restriction by covering the

Unauthorized entry Unconsciousness to the person entering YES 4 4 16 A confined space 1 4 4 C
- Identification of confined space with sign boards

Floor opening YES 4 4 16 A 1 4 4 C

Ensure floor openings are covered with handrails with
Safety Helmet
Work at height / work closely to floor toe boards
Safety Shoes
opening Use standard platform with handrails
14 Non-Routine Fall of person Yes Hand Gloves
All the area around the site Standing on damaged Use safety harness
YES 4 4 16 A Safety Goggles 1 4 4 C
(Working inside the car) platform Inspect safety harness & lifeline periodically
Training of the operators

- Ensure the power & other energy source is

isolated
Safety Helmet
- Ensure the residual energy is dharged
Electrical Hazards(Short circuit) Shock/Electrocution YES 3 4 12 A Safety Shoes 1 4 4 C
- Check for the absence of energy
Hand Gloves
- Ensure LOTO & PTW system is practised
- Train the operators

15 Transformer Maintenance Non-Routine Yes -Use Boom lift/Scissor Lift / Mobile scaffold
-Safety Helmet
- Use Safety harness & hook it on the Boom
-Safety Shoe
Work at height Fall of person NO 3 3 9 A lift/Scissor Lift 1 3 3 D
-Full body harness
- Ensue three sides are closed
- Train the operators

-Safety Helmet
Ensure the cooling tubes,Spins oil -Safety Shoe
Oil Spillage,oil Leakage Fall of person NO 4 4 16 A 1 4 4 C
leakage,Circumtance oil splillage

- Ensure the power & other energy source is

isolated
Safety Helmet,
- Ensure the residual energy is dharged
Electrical Hazards(Short circuit) Shock/Electrocution YES 3 4 12 A Safety Shoes, 1 4 4 C
- Check for the absence of energy
Electrical Hand Gloves
- Ensure LOTO & PTW system is practised
- Train the operators

-Safety Helmet
Do not touch the hot parts -Safety Shoe
Hot parts on generator exhaust Burns to body parts NO 4 4 16 A 1 4 4 C
Train the operators -Hand gloves

16 Diesel generator Maintenance Non-Routine Yes

 EHS/FOR/001
Hazard Identification & Risk Assessment Rev:9 07.06.23
Maintenance Activities
AZDP
Type of Activity Resultant Risk Residual Risk
Emergency HRA Category Control Measures Category
Sl.No Activity Hazard Risk Suggested PPE
Routine/ Non - Situation (X) A/B/C/D (Prevention / Protection / Standard/ Regulation) A/B/C/D
Yes / No L S L*S L S L*S
Routine

16 Diesel generator Maintenance Non-Routine Yes -Safety Helmet

Use oil tray -Safety Shoe,Hand gloves
Oil Spillage,oil Leakage Fall of person NO 4 3 12 A 1 3 3 D
Ensure no leakage

-Safety Helmet
Check vibration & accoustic systems -Safety Shoe
Noise Hazard Irritation / discomfort & Hearing loss NO 2 3 6 C 1 3 3 D
Be away from DG running area - Safety Goggles
- Ear Plugs

-Safety Helmet
LOTO Provided for Engine control panel,Insulation
-Safety Shoe
Electrical repair Shock/Electrocution YES 4 3 12 A Mat &VAV Checking before & After the LOTO 4 3 12 C
- Safety Goggles
application
- Electrcal hand gloves

- Ensure the power & other energy source is

isolated
Safety Helmet,
- Ensure the residual energy is dharged
Electrical Hazards(Short circuit) Shock/Electrocution YES 3 4 12 A Safety Shoes, 1 4 4 C
- Check for the absence of energy
Electrical Hand Gloves
- Ensure LOTO & PTW system is practised
- Train the operators

-Use Boom lift/Scissor Lift platform or work station

-Safety Helmet
platform
-Safety Shoe
- Use Safety harness & hook it on the Boom
Work at height(Air Line) Fall of person NO 4 4 16 A -Full body harness,Hand 1 4 4 C
lift/Scissor Lift
gloves,Airport Ladder
- Ensue three sides are closed
- Train the operators

-Safety Helmet
Ensure the oil leakage from hoses,Circumtance oil -Safety Shoe,Hand gloves
Air compressor Maintenance Oil Spillage,oil Leakage Fall of person NO 4 3 12 A 1 3 3 D
17 Non-Routine Yes splillage
(Replacement of Air unit & Motor unit )

-Safety Helmet
-Safety Shoe
Noise Hazard Irritation / discomfort & Hearing loss NO 2 3 6 C Control Abnormal noise,check the noise level 1 3 3 D
- Safety Goggles
- Ear Plugs

-Safety Helmet
Vehicle Movement ( Forklift required for Ensure no man movement at back & front side of the -Safety Shoe
hit against or struck by vehicle. NO 3 4 12 A 1 4 4 C
assembly work to balance the motor ) forkllift. - Safety Goggles
- Ear Plugs

-Safety Helmet
LOTO Provided for Engine control panel,Insulation
-Safety Shoe
Replaced if any spares in electrical Shock/Electrocution YES 3 4 12 A Mat &VAV Checking before & After the LOTO 4 4 16 C
- Safety Goggles
application
- Electrcal hand gloves

- Ensure the power & other energy source is

isolated
Safety Helmet,
- Ensure the residual energy is dharged
Electrical Hazards(Short circuit) Shock/Electrocution YES 3 4 12 A Safety Shoes, 1 4 4 C
- Check for the absence of energy
Electrical Hand Gloves
- Ensure LOTO & PTW system is practised
- Train the operators

-Use Boom lift/Scissor Lift platform or Platfor ladder -Safety Helmet

18 Chiller Maintenance Non-Routine Yes - Use Safety harness & hook it on the Boom -Safety Shoe
Work at height(Chill water line) Fall of person NO 4 3 12 A 1 3 3 D
lift/Scissor Lift -Full body harness,Hand
- Train the operators gloves

-Safety Helmet
LOTO Provided for Engine control panel,Insulation
-Safety Shoe
Electrical Repair works Shock/Electrocution YES 4 3 12 A Mat &VAV Checking before & After the LOTO 4 3 12 C
- Safety Goggles
application
- Electrcal hand gloves
 EHS/FOR/001
Hazard Identification & Risk Assessment Rev:9 07.06.23
Maintenance Activities
AZDP
Type of Activity Resultant Risk Residual Risk
Emergency HRA Category Control Measures Category
Sl.No Activity Hazard Risk Suggested PPE
Routine/ Non - Situation (X) A/B/C/D (Prevention / Protection / Standard/ Regulation) A/B/C/D
Yes / No L S L*S L S L*S
Routine

- Ensure the power & other energy source is

isolated
Safety Helmet,
- Ensure the residual energy is dharged
Electrical Hazards(Short circuit) Shock/Electrocution YES 3 4 12 A Safety Shoes, 1 4 4 C
- Check for the absence of energy
Electrical Hand Gloves
- Ensure LOTO & PTW system is practised
19 Street Lights / Focus lights Maintenance Non-Routine Yes - Train the operators

-Use Boom lift/Scissor Lift platform -Safety Helmet

- Use Safety harness & hook it on the Boom -Safety Shoe
Work at height(Street light pole) Fall of person YES 3 4 12 A 1 4 4 D
lift/Scissor Lift -Full body harness,Hand
- Train the operators gloves

- Ensure the power & other energy source is

isolated
Safety Helmet,
- Ensure the residual energy is dharged
20 UPS Maintenance Non-Routine Electrical Hazards(Short circuit) Shock/Electrocution YES Yes 3 4 12 A Safety Shoes, 1 4 4 C
- Check for the absence of energy
Electrical Hand Gloves
- Ensure LOTO & PTW system is practised
- Train the operators

- Ensure the power & other energy source is

isolated
Safety Helmet,
- Ensure the residual energy is dharged
Electrical Hazards(Short circuit) Shock/Electrocution YES 3 4 12 A Safety Shoes, 1 4 4 C
- Check for the absence of energy
Electrical Hand Gloves
- Ensure LOTO & PTW system is practised
- Train the operators

-Safety Helmet
-Use Ladder
Work at height Fall of person NO 3 2 6 C -Safety Shoe 1 2 2 D
- Train the operators
-
21 Air conditioning unit Maintenance Non-Routine Yes
-Safety Helmet
-Safety Shoe,Hand gloves
Oil Spillage,oil Leakage Fall of person NO 4 3 12 A Ensure no leakage 1 3 3 D

-Safety Helmet
-Do not use the air hose for cleaning of the dust on
-Safety Shoe
Dedusting of the panels/Filters Injury to eyes & body parts NO 3 3 9 B panels / dresses 1 3 3 D
- Safety Goggles
-Use vaccuum cleaners for panels
- Ear Plugs

- Ensure the power & other energy source is

isolated
Safety Helmet,
- Ensure the residual energy is dharged
Electrical Hazards(Short circuit) Shock/Electrocution YES 3 4 12 A Safety Shoes, 1 4 4 C
- Check for the absence of energy
Electrical Hand Gloves
- Ensure LOTO & PTW system is practised
- Train the operators
Yes
-Use Boom lift/Scissor Lift platform or work station
Maintenance of Fire Alarm platform -Safety Helmet
22 Non-Routine
System,CCTV Work at height(Camera fixing pole,Fixing - Use Safety harness & hook it on the Boom -Safety Shoe
Fall of person YES 3 4 12 A 1 4 4 C
of Deductors) lift/Scissor Lift -Full body harness,Hand
- Ensue three sides are closed gloves,
- Train the operators

-Safety Helmet
-Do not use the air hose for cleaning of the dust on
-Safety Shoe
Dedusting of the panels/Cameras Injury to eyes & body parts NO Yes 3 3 9 B panels / dresses 1 3 3 D
- Safety Goggles
-Use vaccuum cleaners for panels
- Ear Plugs

- Ensure the power & other energy source is

isolated
Safety Helmet,
- Ensure the residual energy is dharged
Electrical Hazards(Short circuit) Shock/Electrocution YES 3 4 12 A Safety Shoes, 1 4 4 C
- Check for the absence of energy
Electrical Hand Gloves
- Ensure LOTO & PTW system is practised
- Train the operators

23 Maintenance of Rolling shutters Non-Routine Yes

 EHS/FOR/001
Hazard Identification & Risk Assessment Rev:9 07.06.23
Maintenance Activities
AZDP
Type of Activity Resultant Risk Residual Risk
Emergency HRA Category Control Measures Category
Sl.No Activity Hazard Risk Suggested PPE
Routine/ Non - Situation (X) A/B/C/D (Prevention / Protection / Standard/ Regulation) A/B/C/D
Yes / No L S L*S L S L*S
Routine

-Use Boom lift/Scissor Lift platform or work station

-Safety Helmet
platform
-Safety Shoe
- Use Safety harness & hook it on the Boom
Work at height(Fixing of shutter) Fall of person YES 3 4 12 A -Full body harness,Hand 1 4 4 D
lift/Scissor Lift
23 Maintenance of Rolling shutters Non-Routine Yes gloves,Airport Ladder
- Ensue three sides are closed
- Train the operators

-Safety Helmet
-Do not use the air hose for cleaning of the dust on
-Safety Shoe
Dedusting of the paneles/Shutters Injury to eyes & body parts NO 3 3 9 B panels / dresses 1 3 3 D
- Safety Goggles
-Use vaccuum cleaners for panels
- Ear Plugs

-Safety Helmet
-Safety Shoe
Noise Hazard Irritation / discomfort & Hearing loss NO 2 3 6 C Control Abnormal noise,check the noise level 1 3 3 D
- Safety Goggles
- Ear Plugs

Hit by moving trains Injury to the body parts YES 3 4 12 A 1 4 4 C

- Ensure the track maintenance is done with valid
permit
- Ensure Flag is kept on both sides of the track (work
area)
Safety Helmet
- Ensure supervision
24 Track operation, Repair & Maintenance Non-Routine Yes Safety Shoe
Handling sharp edged tools Injury to body parts YES 3 2 6 C - Ensure the communication between the shunter 2 2 4 C
Reflective Jacket
involved in railvehicle movement
- Ensure no persons entering the rail moving track
- Engage only trained operators

Slip/Trip due to bkuemetals (ballast)

Injury to body parts YES 3 2 6 C 2 2 4 C
provided on the track

- Ensure the power & other energy source is

isolated
Safety Helmet,
- Ensure the residual energy is discharged
Electrical Hazards(Short circuit) Shock/Electrocution YES Yes 3 4 12 A Safety Shoes, 1 4 4 C
- Check for the absence of energy
Electrical Hand Gloves
- Ensure LOTO & PTW system is practised
- Train the operators

Ensure the Pressure is released

Safety Helmet,
Splash of oils Injury to body parts NO 2 3 6 C Ensure Oil is drained before start of work 1 3 3 D
Safety Shoes
Follow LOTO & PTW System
Maintenance of Hydraulic lifts /
25 Non-Routine
equipment

Yes Use lifting equipment for handling heavy parts -Safety Helmet
Handling heavy parts Fall of materials / Injury to body parts YES 2 3 6 C 1 3 3 D
Engage trained operator -Safety Shoe

-Safety Helmet
-Safety Shoe
Slippery floor due to spillage oil Fall of person NO 2 3 6 C Ensure cleaning of spillages 1 3 3 D
- Safety Goggles
- Electrcal hand gloves

- Ensure the power & other energy source is

isolated
Safety Helmet,
- Ensure the residual energy is discharged
Electrical Hazards(Short circuit) Shock/Electrocution YES 3 4 12 A Safety Shoes, 1 4 4 C
- Check for the absence of energy
Electrical Hand Gloves
- Ensure LOTO & PTW system is practised
- Train the operators

26 Water Pump Maintenance Non-Routine Yes

 EHS/FOR/001
Hazard Identification & Risk Assessment Rev:9 07.06.23
Maintenance Activities
AZDP
Type of Activity Resultant Risk Residual Risk
Emergency HRA Category Control Measures Category
Sl.No Activity Hazard Risk Suggested PPE
Routine/ Non - Situation (X) A/B/C/D (Prevention / Protection / Standard/ Regulation) A/B/C/D
Yes / No L S L*S L S L*S
Routine

Ensure the Pressure is released

Safety Helmet,
Splash of water Injury to body parts NO 2 3 6 C Ensure water is drained before start of work 1 3 3 D
Safety Shoes
Follow LOTO & PTW System
26 Water Pump Maintenance Non-Routine Yes

Use lifting equipment for handling heavy parts -Safety Helmet

Handling heavy parts Fall of materials / Injury to body parts YES 2 3 6 C 1 3 3 D
Engage trained operator -Safety Shoe

-Safety Helmet
-Safety Shoe
Slippery floor due to water spillage Fall of person NO 2 3 6 C Ensure cleaning of spillages 1 3 3 D
- Safety Goggles

- Ensure the air line source is isolated

- Ensure the residual air is Charged Safety Helmet,
Sudden Release of air Injury to body parts YES 2 4 8 B - Check for the absence of air Safety Shoes 1 4 4 C
- Ensure LOTO & PTW system is practised Hand Gloves
- Train the operators
27 Pneumatic Line maintenance Non-Routine Yes

-Use Boom lift/Scissor Lift platform or Platform

-Safety Helmet
ladder
-Safety Shoe
Work at height(pipe rack) Fall of person YES 4 4 16 A - Use Safety harness & hook it on the designated 1 4 4 C
-Full body harness,Hand
point
gloves
- Train the operators

-Safety Helmet
-Use Boom lift
-Safety Shoe
- Use Safety harness & hook it on the Boom lift
Work at height(Tree branches trimmimg) Fall of person YES 3 4 12 A -Full body harness,Hand 1 4 4 C
- Ensue three sides are closed
gloves.
- Train the person

- Ensure the power & other energy source is

Tree trimming in and around 33 KV isolated -Safety Helmet,
28 Non-Routine Yes - Ensure the residual energy is discharged -Safety Shoes,
APEB OH Line Electrical Hazards(Short circuit) Shock/Electrocution YES 3 4 12 A 1 4 4 C
- Check for the absence of energy -Electrical Hand Gloves
- Ensure LOTO & PTW system is practised -Voltage detector
- Train the person

-Ensure proper tool to be used for branch triming

Safety Helmet,
activity
Fall of branches Injury to body parts NO 3 3 9 C Safety Shoes, 1 3 3 D
-Keep away from branchs fall zone
Safety Goggles

- Ensure the power & other energy source is

isolated
-Safety Helmet,
- Ensure the residual energy is discharged through
-Safety Shoes,
Electrical Hazards(Short circuit) Shock/Electrocution YES 3 4 12 A earth rod 1 4 4 C
-Electrical Hand Gloves
- Check for the absence of energy
-Voltage detector
Garss and Bushes cleaning in HT Yard - Ensure LOTO & PTW system is practised
29 Non-Routine Yes
and transformer yard - Train the person

-Safety Helmet,
-Ensure proper tool to be used for grass cutting tools
-Safety Shoes,
Posibility of insects bytes Injury to body parts YES 3 2 6 C -Ensure proper first aid systems in place 1 2 2 D
-Safety Goggles
-Hand gloves

Shock/Electrocution to the person exposed in -Safety Helmet,

electrical circuit of the electrical equipment due to A Ensure earth pits are maintained annually involving -Safety Shoes, 1 4 4 C
Electrical Hazard failure of earthing in lighting arrestor YES 4 4 16 authorised third party -Hand gloves
Yes

30 Earthpit Maintenance Non-Routine

 EHS/FOR/001
Hazard Identification & Risk Assessment Rev:5 25.10.21
Maintenance Activities
AZDP
Type of Activity Resultant Risk Residual Risk
Emergency HRA Category Control Measures Category
Sl.No Activity Hazard Risk Suggested PPE
Routine/ Non - Situation (X) A/B/C/D (Prevention / Protection / Standard/ Regulation) A/B/C/D
Yes / No L S L*S L S L*S
Routine