JSP For SS No. 5 Tower Crane Installation

HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)
OHS-PR-09-03-F07 (A) JOB SAFE PROCEDURE
Operating Area: Department:

Project Name:
Contract
Contractor Name: Project Type:
No.:
JOB/TASK TYPE: Tower Crane Installation DATE:

JOB SAFETY PROCEDURE
COMPILED BY: DATE:
N0:
Name Designation Signature Name Designation Signature
HIRA
TEAM
Date Signature Date Signature

Reviewed by: Approved by:
: : : :
P.P.E. REQUIRED ☐ Helmet, ☐ Safety Goggles, ☐ Safety Shoes, ☐ Coverall, ☐ Respiratory Musk, ☐ Ear Protection, ☐ Full body Harness, ☐ Hand Protection, ☐ Arc Flash Protection,
FOR TASK: ☐ Others To be Specify: __________________________, ☐ Others To be Specify: __________________________
JOB SAFE PROCEDURE ANALYSIS
LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK
STEP PREVENTATIVE CONTROLS REQUIRED TO MINIMIZE /
THIS TASK IN EACH STEP, WHAT COULD CAUSE INJURY, LOSS, (INJURIES, DAMAGE, ILLNESS,
No. DAMAGE INTERRUPTION, OR POLLUTION? POLLUTION, ETC)
ELIMINATE HAZARD
(IN SEQUENCE)
1. Obtain Permit to Work

1.1. Applying and filling-up permit to  Untrained personnel.  Accident resulting serious  Work permit receiver and issuer must be identified and with an
Work as per the required activity.  Wrong information or details are injury or death to worker appointment letter.
written in the PTW.  Significant property and  Permit Issuer and Receiver must be qualified, trained and
 Other activities may not be cover with appurtenances damage competent.
the PTW.  Loss of production  Work permit system shall be properly implemented as per the SEC
 Significant cost due to 5 Star Safety standard and work permit procedure.
damages  Ensure that all activities and the safety precautions are covered
 Governmental violation with the work permit.
 Environmental complaint  Ensure that all information required in the permit to work is
complete.
 Ensure that specific type of work permit for certain activities is
being used.
OHS Forms Procedure Reference Revision Number Revision Date

Page | 1 JOB SAFE PROCEDURE OHS-PR-09-03-F07 (A) 0 MAY 2021

ELIMINATE HAZARD
(IN SEQUENCE)
1.2. Attaching all the required  Incompetent assigned personnel.  Lack of Supervision  All the involved personnel dealing with all the required documents
documents such as a related  Unidentified or incomplete hazards  Unidentified Hazards shall be qualified, competent and trained.
checklist, risk assessment, and risk information. leading to an Accident.  A safe work practice shall be identified to reduce the possibilities of
method statement and other  Lack of productivity accident/incident.
forms necessary to fulfill the  Ensure that all required supporting documents shall be available as
request. per PTW requirements.
 All the required related documents as identified to be attached in
PTW shall be reviewed and evaluated by issuer and receiver to
ensure that all hazard and risk is identified and complete.
1.3. Verifying the site condition as per  Open areas, protruding sharp objects,  Lack of Supervision  The workplace shall be pre-checked, free from any obstruction and
requirements mentioned in the falling objects limited illuminations  Unidentified Hazards in safe good working condition prior to a combined verification
application of Permit to Work by and other construction hazards may leading to an Accident. visit.
both the Permit Receiver and cause accidents during the verification  Lack of productivity  All Issuer and receiver must be aware of the hazard present in the
Permit Issuer. visit. area and must be familiar with the ingress and egress of the project
 Unfamiliarity with access to the areas. site.
1.4. Issuance of approved Permit to  Untrained personnel.  Lack of Supervision  Permit Issuer and Receiver must be qualified, trained and
Work from Permit Issuer to  Incomplete information on Permit to  Unidentified Hazards competent.
Permit Receiver. work. leading to an Accident.  Permit Issuer shall ensure that the site was visited to ensure that
Lack of productivity workplace hazards and risk are adequately identified and
mitigating measure shall be established.
 Permit Issuer and Receiver shall ensure that all the information
required in the permit to work are reviewed, completed and
signed.
1.5. Verifying the approved Permit to  Inadequate coordination and area  Lack of Supervision  Permit to Work shall be displayed at the worksite
Work by the assigned SEC control protocol.  Unidentified Hazards  Permit Receiver shall not leave the area for the whole duration of
Consultant.  Unauthorized work to be performed leading to an Accident. permit to work.
within a defined location and  Lack of productivity  Work shall not proceed without the presence of approved PTW and
boundary. the Permit Receiver overseeing the activity.
 Permit Receiver shall account all workers under his Permit to Work
before the start of work.
 Work shall not be started until duly approved Permit to Work is
available at the site and that Safety Toolbox meeting was
conducted.
 Ensure all the information required in the permit to work shall be

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ELIMINATE HAZARD
(IN SEQUENCE)
completed, signed and updated by the authorized personnel.
2. Mobilization and Positioning of Assist Mobile Crane and Tower Crane Sections in Preparation for Lifting Activity
2.1 Mobilize heavy equipment to the  Congestion due to other ground  Serious accident that may  Work Supervisor obtaining Work Permit and SWP before the start
site activity. lead to severe injury or of material delivery and crane positioning.
 Struck by maneuvering heavy death  Verification of Crane Operator’s 3rd party certification and Trailer
equipment.  Vehicular accident due to Drivers driving license before allowing them to enter the site.
 Trailer blind spot. collision  Responsible Engineer and his Supervisor/ Foreman inspection of
 Inexperienced or untrained operator.  Significant property exclusion zone/staging area for compaction and level of the
 Site access limitation. damage ground.
 Soft ground /Incompact fill.  Damage to trailer or other  Supervisor/Foreman with the Crane/Trailer operator making a
 Overhead/Nearby obstructions. adjacent heavy equipment walkthrough of the access and work area before entering the site.
 Struck into adjacent structures or  Trained Flagman/spotter guiding the crane/trailer when going into
worker. work location.
 Slip trip and fall.  Barricading the exclusion zone/ working radius once crane and
 Unauthorized activity and personnel. trailer are in position.
 Struck by equipment pinch points  Provide flagman and spotter to guide the trailer operator when
while setting counterweights and maneuvering for its position.
fitting luffing jib extensions together.  Barricade the working area around the trailer and crane to prevent
 Overexertion while placing unnecessary workers to enter the area.
(ergonomics).  Safety signage shall be posted to communicate the hazards and
 Wind/weather restrictions. activity.
 Crane topples due to unstable ground.  Pre-plan crane set up area and visit site prior to setup day to verify,
 Access roads for loads are appropriately compacted and have
adequate space to move equipment.
 use taglines to avoid hand manipulation, use crane and job site
equipment to limit manual exertion of mats and cribbing for crane,
 All personnel stay away from pinch points, rigging integrity, and
suspended loads.
 Lifting area should be barricaded and secured with warning safety
signs.
 Use ladders for trailer bed access,
 Monitor the wind and adjust operations when wind prohibits
operations.
 Prepare ground and must be stable and hard enough.


ELIMINATE HAZARD
(IN SEQUENCE)
 Full body safety harness must be used while working at height.
2.2 Mobilize assist crane and tower  Congestion due to other ground  Serious accident that may  Work Supervisor obtaining Work Permit and SWP before the start
crane sections through the trailer activity lead to severe injury or of material delivery and crane positioning.
 Struck by maneuvering heavy death  Verification of Crane Operator’s 3rd party certification and Trailer
equipment  Vehicular accident due to Drivers driving license before allowing them to enter the site.
 Trailer blind spot collision  Responsible Engineer and his Supervisor/ Foreman inspection of
 Inexperienced or untrained operator  Significant property exclusion zone/staging area for compaction and level of the
 Site access limitation damage ground.
 Soft ground /Incompact fill  Damage to trailer or other  Supervisor/Foreman with the Crane/Trailer operator making a
 Overhead/Nearby obstructions adjacent heavy equipment walkthrough of the access and work area before entering the site.
worker work location.
 Slip trip and fall  Barricading the exclusion zone/ working radius once crane and
 Unauthorized activity and personnel trailer are in position.
 Wind/weather restrictions  Provide flagman and spotter to guide the trailer operator when
maneuvering for its position.
 Barricade the working area around the trailer and crane to prevent
unnecessary workers to enter the area.
 Safety signage shall be posted to communicate the hazards and
activity.
 Pre-plan crane set up area and visit site prior to setup day to verify,
 Access roads for loads are appropriately compacted and have
adequate space to move equipment.
 use taglines to avoid hand manipulation, use crane and job site
equipment to limit manual exertion of mats and cribbing for crane,
 All personnel stay away from pinch points, rigging integrity, and
suspended loads.
 Lifting area should be barricaded and secured with warning safety
signs.
 Use ladders for trailer bed access,
 Monitor the wind and adjust operations when wind prohibits
operations.
 Prepare ground and must be stable and hard enough.


ELIMINATE HAZARD
(IN SEQUENCE)
2.3 Check the tower crane sections  Struck by moving equipment and  Vehicular accident  Establish equipment access and shall be free from any obstruction.
vehicle  Accident resulting Injury to  Designate parking area.
 Exposure to extreme environmental personnel  Designate a location for unloading of materials.
temperature (outside areas more  Property damage of  Designate spotter and flagman to guide all equipment and
than 50deg.C) adjacent structure or personnel movement.
appurtenances  Adjust work timing and exposure of the workers to extreme
environmental temperature.
 Allow frequent rest time if needed.
 Provide rest shelter with shade near to the workplace.
 Provide supplemental hydration powder or liquids.
 Reminds to drink plenty of water.
 Taking or recording the heat index at the workplace.
 Provide a drinking water cooler at site
 Monitor temperature during outside work. Stop the activity if
temp. Crossing 50-degree heat index.
 Provide dust mask, hand gloves, protective clothing, and safety
glass for employees to avoid injury or illness at the site.
2.4 Prepare and select the right tools  Defective, damaged and improvised  Serious accident that may  Tools and equipment shall be inspected by a competent person.
for the task tools lead to severe injury or  Arrange tools and materials in such a way not to hamper
 Untrained personnel death emergency evacuation and may not cause a tripping hazard.
 Significant property  Arrange tools and materials in a manner to easily access as per task
damage sequence.
 Damage to trailer or other  Arrange case on the side in a manner that it will not block safe
adjacent heavy equipment access.
 Materials, tools, and equipment to be used shall be checked by a
qualified, trained and competent person.
2.5 Prepare PPE required for the  Contact with sharp edges  Hand laceration or cut  Toolbox talks should be conducted prior to the work commences.
installation works such as leather  Working in an awkward position  Body sprain or back injury  Appropriate personal protective equipment should be available like
gloves, full-body harness  Musculoskeletal illness coverall, safety shoes, hand gloves, eye protection, and etc.
 Damage to end truck  Observe proper posture and natural working position.
 Crashed feet  Discuss proper ergonomics during toolbox meeting.
 Avoid repetitive movement over the course of the work.


ELIMINATE HAZARD
(IN SEQUENCE)
2.6 Mobilize tools and equipment  Poor housekeeping in the workplace.  Significant property  Housekeeping shall be done before, during and after the job.
manually to the worksite  Struck with a sharp and hard object. damage to equipment and  Designated access shall be free from any obstruction.
 Unorganized materials and access. adjacent structure  Designate location for unloading of personnel and materials be
 Area congestion.  Accident resulting injury to stored only on a designated storage area.
worker  Designate a material disposal area.
 Equipment damage.  All material location and storage shall be barricaded and provided
with adequate signage.
2.7 Install barricade around the lifting  Struck by moving equipment and  Serious accident that may  Establish equipment access and shall be free from any obstruction.
area vehicle. lead to severe injury or  Designate parking area.
death  Designate a location for unloading of materials.
 Designate spotter and flagman to guide all equipment and
personnel movement.
3. Erection of Three (3) Double Tower Sections
3.1 Install lifting gears on the base  Failure to establish a work method  Accident resulting injury to  Ensure that all workers received proper instruction and safety
mast  Workers lack safety awareness and worker awareness prior to starting the lifting activity
knowledge for the job  Significant damage to  Conduct safety toolbox meeting and discussed the work
 Improperly rigged equipment property procedures prior to the start of work.
 Equipment fall from the crane  Damage to mobile crane  Ensure that all workers are provided with all the required Personal
 Wrong connection and equipment and man lift protective equipment’s for minimum and general requirements.
installation  Vehicular accident  Rigger shall ensure that equipment is secure and installed
 Loss to property correctly, using the right lifting tackle with adequate SWL
 Load balance shall be established first prior to lifting above ground
 The only competent person shall perform connection on the
equipment
 The worker shall receive training on the proper and safe
installation of equipment
3.2 Lift the base on the designated  Suspended load, working from  Accident resulting injury to  Appropriate rigging protection /techniques shall be followed.
location elevated work positions, worker  use of tag lines at all times when a greater safety hazard is not
3.3 Lift and Install counterweight on  ground conditions,  Significant damage to created,
the base mast as per  wind/weather restrictions property  barricade and/or utilize road closures in an area where crane
manufacturer recommendation  Unsafe rigging practices  Damage to mobile crane erection is underway,
3.4 Lift and install the second mast  Fall of load and man lift  ensure trailer access roads are of appropriate compaction and
 Unstable set-up of crane or lifting  Vehicular accident space for vehicle movement
equipment  Loss to property.  Ensure adequate space and ground conditions are prepared to


ELIMINATE HAZARD
(IN SEQUENCE)
 Crane operation  Accident resulting injury or assist crane.
 Incompetent operator, riggers death of worker  Monitor the wind and adjust operations when wind prohibits
 Incompetent equipment operator or  Ill health operations.
driver  Damage to man lift  Full body safety harness must be used while working at height.
 Dilapidated equipment  Workmen will be trained on a particular activity and sufficient
 Damage or defective condition of the supervision to be ensured.
equipment  Engage trained flagman and third-party certified rigger to do lifting
 Unauthorized entry of the equipment activity safely
to the site.  Operator and rigger shall communicate and agree on the signal
 Personnel roaming under the that will be using
suspended load  Rigger shall be competent enough to rig the load properly and
 Overloading of crane or lifting tackles efficiently
 Miscommunication between work  Standard rigging practices shall be followed
teams  There shall be a minimum of two (2) taglines attached to the load
 Adverse weather Condition on the opposite direction to guide the load on its destination and
 Exposure to strong wind above 32 drop off point
kph, sand storm, heavy rain  Check first for soil stability on the crane pad
 Ground or crane pad shall be compacted and stable enough to
carry the weight of the crane
 Outrigger must be fully extended on a stable and flat even ground
 Outrigger spreader mat pad shall be 4 times the diameter of
outrigger pad
 All tires of the crane must be elevated at least 3 inches from the
ground for the whole body to act as the counterweights
 Crane side lifting shall be discouraged
 Make sure to locate the center of gravity of the load before the
final lift
 Pre-lift shall be done to elevate the load for at least 6 inches from
the ground in order to find and adjust the balance of the load
 Usage of TUV certified and approved crane.
 Lifting area to be barricaded.
 Outrigger to be fully extended.
 Crane to be positioned on level ground.
 Only certified operators to operate the crane.


ELIMINATE HAZARD
(IN SEQUENCE)
 Certified trained & riggers to pass the signal during crane
operation.
 Certified & authorized crane operator and rigger to be allowed.
 Toolbox meeting to be conducted daily prior to commencing the
work.
 All heavy equipment and its driver/operator shall hold a valid third
party certification authorizing them on the specified equipment to
operate
 All heavy equipment shall be inspected by the authorized operator
on a daily basis to ensure that equipment is in good working
condition before using to the site
 Heavy equipment shall not be used if found any defects or damage
that might affect its safe operation
 Repair of heavy equipment shall not be done on the site. It must be
brought to the designated workshop and only certified mechanic
shall make repair of the equipment
 Select and mobilize only good condition equipment
 Equipment certification and registration must be secured and
available
 Operator and driver must have certification and license
 Implementation of Log-in and Log-out from the security post.
 Equipment / vehicle insurance
 No personnel will be allowed to work under a suspended load.
 Nobody shall pass, walk or stay or cause anyone to be under the
suspended load
 Conduct toolbox meeting and discuss with all the workers
 SWL of crane and lifting tools should not be exceeded.
 The total lift weight shall not exceed 75% of crane chart capacity.
When the overload alarm is heard, lifting activity should be
stopped immediately.
 Do not bypass overload alarm provided to the crane.
 All the tools and tackles to be used in the activity shall have a valid
third party certificate, l, and visual inspection shall be done prior to
use.


ELIMINATE HAZARD
(IN SEQUENCE)
 Proper coordination and communication shall be observed
between other groups.
 Activities that have the potential to impact each other must be
avoided and stop.
 Do not operate a crane in high or gusty wind conditions that may
put the load or personnel at risk.
 Always use the crane's load rating charts for guidance, these have
wind and weather factors built into them.
 Monitor wind speed and stop lifting job if wind speed increases
more than 32 km/h
 The load shall be lowered, placed on the ground and suspend the
lifting activity
 Crane’s boom shall be retracted and facing opposite the wind
direction
 Outrigger shall be deployed while the crane is in a standby position
3.5 Secure the mast with bolt and nut  (Forceful movement, incorrect  Accident resulting injury to  Proper coordination and communication shall be observed
posture, repetitive motion) worker between other groups.
3.6 Continue with the other mast  Miscommunication between work  Significant damage to  Activities that have the potential to impact each other must be
above one another teams property avoided and stop.
3.7 Check for proper fastener in each  Inexperience workers using hand  Damage to mobile crane  Establish systems so workers are rotated away from tasks to
installation tools and man lift minimize the duration of continuous exertion, repetitive motions,
 Working at Height  Fall from height and awkward postures
 Loss to property  Design a job rotation system in which employees rotate between
jobs that use different muscle groups
 Conduct an ergonomic study to apply controls coming to the
results of the survey
 Close supervision required supervisor and foreman must be
present at the site.
 In-house training to be given to the workers for the specific activity
 Only a trained and competent person shall be assigned for the use
of hand tools.
 Site supervisors presence during the execution of work
 Toolbox talks to be conducted by the supervisor prior to starting
the task.


ELIMINATE HAZARD
(IN SEQUENCE)
 Only trained and competent workers to carry out work at height.
 Permanent attachment to be maintained at all times when working
in the air.
 Safety harness to be inspected prior to being used by harness
owner.
 Ensure a valid 3rd party inspection of man lift and operator
 Activity area/site to be demarcated and controlled.
 Trained and experienced man lift operator and trained Rigger shall
be deployed.
 Chin straps on helmets must be fastened when aloft.
4. Offloading & Assembling of All JIB, Counter JIB, Wire Trolley, and Tower Upper Works for Final Assembly
4.1 Mobile crane enters the  Serious accident that may  Work Supervisor obtaining Work Permit and SWP before the start
Substation facility lead to severe injury or of material delivery and crane positioning.
death  Verification of Crane Operator’s 3rd party certification and Trailer
4.2 Trailer carrying tower crane
 Vehicular accident due to Drivers driving license before allowing them to enter the site.
section to a position near the
 Congestion due to other ground collision  Responsible Engineer and his Supervisor/ Foreman inspection of
crane
activity  Significant property exclusion zone/staging area for compaction and level of the
 Struck by maneuvering heavy damage ground.
equipment  Damage to trailer or other  Supervisor/Foreman with the Crane/Trailer operator making a
 Trailer blind spot adjacent heavy equipment walkthrough of the access and work area before entering the site.
 Inexperienced or untrained operator  Trained Flagman/spotter guiding the crane/trailer when going into
 Site access limitation work location
 Soft ground /Incompact fill  Barricading the exclusion zone/ working radius once crane and
 Overhead/Nearby obstructions trailer are in a position
 Struck into adjacent structures or  Provide flagman and spotter to guide the trailer operator when
worker maneuvering for its position
unnecessary workers to enter the area
activity
4.3 Mobile crane set up by extending  Crane / Trailer positioned  Serious accident that may  The ground should be compacted /leveled.
its outrigger on the stable and  Loose soil lead to severe injury or  Outriggers shall be fully extended.
even surface  Improper lifting gears death  Barricade the area of activity and display signboards.

P a g e | 10 JOB SAFE PROCEDURE OHS-PR-09-03-F07 (A) 0 MAY 2021

ELIMINATE HAZARD
(IN SEQUENCE)
4.4 Simulate boom swing in order to  Incompetent persons  Vehicular accident due to  Ensure the cranes and lifting tackles have valid third-party test
estimate the reach and height of  Miscommunication collision certificates.
the boom  Overloading of crane or lifting gears  Significant property  Inspect the lifting gears and check for proper color code.
 pinch points damage  Ensure crane operators, riggers and rigging supervisor has valid
 slips and trips,  Damage to trailer or other third party certificates.
 Adverse weather condition/Poor adjacent heavy equipment  Provide two Taglines to control the load.
visibility.  Conduct toolbox talks with crane operators, riggers, rigging
 Work at heights supervisor and trailer driver/operator.
 The signal shall be given only by a designated qualified rigger.
 Ensure no person works or pass underneath the suspended load.
 Weather condition should be monitored frequently,
 Work should be stopped if rainy or wind speed observed high.
 Lifting operation should not take place if poor visibility.
 Full body safety harness must be used while working at height
4.5 Install barricade around the  Struck by moving equipment and  Significant property  Establish equipment access and shall be free from any obstruction
working radius of the crane. vehicle. damage  Designate parking area
 Designate a location for unloading of materials
 Designate spotter and flagman to guide all equipment and
personnel movement.
4.6 Install lifting gears on the sections  Crane / Trailer positioned  Serious accident that may  The ground should be compacted /leveled.
 Loose soil lead to severe injury or  Outriggers shall be fully extended.
 Improper lifting gears death  Barricade the area of activity and display signboards.
4.7 Unload tower crane sections and  Incompetent persons  Vehicular accident due to  Ensure the cranes and lifting tackles have valid third-party test
other related materials  Miscommunication collision certificates.
 Overloading of crane or lifting gears  Significant property  Inspect the lifting gears and check for proper color code.
4.8 Assemble jib counter and its  pinch points damage  Ensure crane operators, riggers and rigging supervisor has valid
components while on the ground  slips and trips,  Damage to trailer or other third party certificates.
as per manufacturer instruction  Adverse weather condition/Poor adjacent heavy equipment  Provide two Taglines to control the load.
visibility.  Conduct toolbox talks with crane operators, riggers, rigging
4.9 Assemble counter JIB
 Work at heights supervisor and trailer driver/operator.
 The signal shall be given only by a designated qualified rigger.
 Ensure no person works or pass underneath the suspended load.
 Weather condition should be monitored frequently,
 Work should be stopped if rainy or wind speed observed high.


ELIMINATE HAZARD
(IN SEQUENCE)
 Lifting operation should not take place if poor visibility.
5. Installation of Turntable & Cab/Hand Rails/ Catwalk /Counter Deck/ Inner/Outer Jib/ Install Tower Top & Hoist Unit
5.1 Position and set-up the crane that  Congestion due to other ground  Serious accident that may  Work Supervisor obtaining Work Permit and SWP before the start
adequately reaches the top of the activity lead to severe injury or of material delivery and crane positioning.
tower crane  Struck by maneuvering heavy death  Verification of Crane Operator’s 3rd party certification and Trailer
equipment  Vehicular accident due to Drivers driving license before allowing them to enter the site.
 Trailer blind spot collision  Responsible Engineer and his Supervisor/ Foreman inspection of
 Inexperienced or untrained operator  Significant property exclusion zone/staging area for compaction and level of the
 Site access limitation damage ground.
 Soft ground /Incompact fill  Damage to trailer or other  Supervisor/Foreman with the Crane/Trailer operator making a
 Overhead/Nearby obstructions adjacent heavy equipment walkthrough of the access and work area before entering the site.
worker work location
 Barricading the exclusion zone/ working radius once crane and
trailer are in a position
 Provide flagman and spotter to guide the trailer operator when
maneuvering for its position
unnecessary workers to enter the area
activity.
5.2 Install lifting gears on the  Failure to establish a work method  Property damage, fatality  Ensure that all workers received proper instruction and safety
turntable  Workers lack safety awareness and or injuries during the awareness prior to starting the lifting activity
knowledge for the job operation of the  Conduct safety toolbox meeting and discussed the work procedures
 Improperly rigged equipment equipment. prior to the start of work.
 Equipment fall from the crane  Accident resulting serious  Ensure that all workers are provided with all the required Personal
injury to personnel protective equipment’s for minimum and general requirements.
 Wrong connection and equipment
installation  Rigger shall ensure that equipment is secure and installed correctly,
using the right lifting tackle with adequate SWL
 Load balance shall be established first prior to lifting above ground
 Only a competent person shall perform a connection on the
equipment
 The worker shall receive training on the proper and safe installation

ELIMINATE HAZARD
(IN SEQUENCE)
of equipment
5.3 Lift the turntable to the top of the  Suspended load, working from  Property damage, fatality  Usage of Third-party certified and approved crane.
tower crane mast with a tag line elevated work positions, or injuries during the  SWL of crane and lifting tools should not be exceeded
 wind/weather restrictions operation of the  The total lift weight shall not exceed 75% of crane chart capacity.
5.4 Fix and fasten in accordance with  Oil Leakage equipment.  Crane should not be overloaded.
the manufacturer's instruction  Horseplay  Fire due to leaking  Counterweights should be used correctly.
5.5 Lift and install the counter jib hydraulic oil system  Lifting area to be restricted& barricaded.
 Accident resulting serious  Only certified operators to operate the crane.
5.6 Lift and install the main jib and injury to personnel  Certified trained to pass the signal during crane operation.
fore pendant  Condition of hoses shall be checked before starting the activity and
5.7 Install the trolley and hook block damaged/suspected hoses shall be replaced.
 Oil leakage shall be checked before the start of the activity and if
observed shall be rectified.
 The soil contaminated with oil shall be collected and disposed of
separately as hazardous waste.
 Workmen should be trained in workplace Behavioral Safety.
 Toolbox meeting to be conducted daily prior to commencing the
work.
6. Housekeeping, Clearing the Area with All Used Materials, Tools, and Equipment and Brought to the Designated Storage and Disposal Area
6.1 Remove excess or remaining  Manual handling  Wearing an inadequate  Facilitate training for manual handling.
materials and keep on the  Materials lying on the ground PPE may cause skin  Observe proper posture during manual lifting, pushing, pulling, etc.
designated storage area  Protruding object/materials at the irritation  Provide storage box for cables
site  Remove all unwanted/protruding materials/object at the site
6.2 Remove and dispose of excess  Lack of knowledge about the potential  Tools and materials if not  Ensure that the pre-task briefing is given out in a language
materials and placed on danger. properly arranged could understood by the workforce.
designated trash bin for scrap  Lack of PPE or using cause slip trip and fall  Issue all required PPE (Hand gloves, Safety glasses, Helmet, Safety
material improper/defective PPE which results to injury of a shoes, Coverall)
 Uncollected/scattered rubbish person.  Replace PPE that has signs of defect. PPE should include both
 Hearing protection as well as dust inhalation protection.
 Provision of waste skip in the strategic location at the site with
marking
6.3 Clean and sweep the ground as  Heat Stress, Heat Cramps, Heat  Waste materials if not  Project heat stress procedure should be followed.
necessary Exhaustion, Heat Stroke properly segregated and  Drink more water/liquids to replace body water lost during
disposed could cause perspiration.

ELIMINATE HAZARD
(IN SEQUENCE)
environmental  Move to a cool place.
contamination  Take rest breaks in a shaded area or Air conditioning.
 Increase the frequency and duration of rest breaks.
 Schedule tasks to avoid heavy physical work during the hottest part
of the day.
 Everyone should understand the signs and symptoms of heat
stress.
 Follow the flag system.
 Observe the color of your urine.
6.4 Remove tools and materials and  Manual handling  Tools and materials if not  Facilitate training for manual handling.
keep on the designated storage  Materials lying on the ground properly arranged could  Observe proper posture during manual lifting, pushing, pulling, etc.
area  Protruding object/materials at the cause slip trip and fall  Provide storage box for cables
site. which results to injury of a  Remove all unwanted/protruding materials/object at the site
person
 Wearing an inadequate
PPE may cause skin
irritation
 Waste materials if not
properly segregated and
disposed could cause
environmental
contamination.
7. Closing of Permit to Work
7.1 Returning of the Permit to Work to
Permit Issuer for closing.
7.2 Verifying the site condition as per  Poor housekeeping  Significant property and  Permit Receiver shall ensure that housekeeping is done before,
requirements mentioned in the  Undisposed waste materials appurtenances damage during and after the work.
closing of Permit to Work by both  Unaccounted workers  Governmental violation  All waste materials generated from the work shall be properly
the Permit Issuer and Permit  Unsecured electrical equipment  Environmental complaint disposed and shall not be left unattended at the worksite.
Receiver /energized equipment  Loss of production  Electrical equipment shall be properly secured, distribution board
 Poor storage of chemical, flammable  Accident resulting serious closed and padlocked
and combustible materials and etc. injury or death to worker  All materials used at the site such as chemicals, flammable and
 Unattended unsafe condition  Significant cost due to combustible materials shall be stored at the designated storage at
 Unfamiliarity with access to the areas damages. the end of each day

ELIMINATE HAZARD
(IN SEQUENCE)
and the present construction hazard  Mobile equipment shall properly park on a designated equipment
laydown.
 Ensure that all workers are accounted and there was no
incident/accident occurred which is not reported
 All Issuer and receiver must be aware of the hazard present in the
area and must be familiar with the ingress and egress of the project
site.
7.3 Signing/clearing of the Permit to  Inadequate communication  Accident resulting serious  Work permit issuer and receiver must be qualified, trained and
Work by the Permit Issuer upon  Untrained personnel injury or death to worker competent.
verification of site condition and  Proper communication should be observed.
satisfactorily comply with the
requirements mentioned
7.4 Keeping and recording of the
completed and signed Permit to
Work by ensuring that the permit
to work register is duly
accomplished


JSP For SS No. 5 Tower Crane Installation

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JSP For SS No. 5 Tower Crane Installation

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HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA)

OHS-PR-09-03-F07 (A) JOB SAFE PROCEDURE

Operating Area: Department:

JOB/TASK TYPE: Tower Crane Installation DATE:

Date Signature Date Signature

1. Obtain Permit to Work

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

LIST ALL STEPS IN PERFORMING HAZARDS DANGER / RISK

OHS Forms Procedure Reference Revision Number Revision Date

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