TM

We m a k e i t ha p p en

Coastal Gujarat Power Limited, Mundra

METHOD STATEMENT
Lifting of Floor beams with the help of Higher capacity crane
TITLE :
NAME OF THE CONTRACTOR IVRCL INFRASTRUCTURES LIMITED SUB -CONTRACTOR DSS ENGINEERING

METHOD STATEMENT SL NO 2 DATE 12.05.10

Revision No 1 Issue by

LOCATION ECH - West port ( JNT -6)

CONTENTS
1. The work safety method statement is developed to provide the details of Erection of
INTRODUCTION Structures( Floor beams) at JNT 6 by using Higher capacity crane.

2. PURPOSE Area for placement of Equipments for the conveyors.

3. SCOPE Receiving conveyor BCN 28 and Feeding conveyor BCN 2A\B ( ICH)

4. ABBREVIATIONS &
DEFINITIONS
CGPL: Coastal gujrat power limited
HIRA: Hazard identification & risk assessment
JNT : Junction Tower
GA : General Arrangement Drawing
BCN : Belt conveyor Number
ICH : Interna coal Handling
5.0 PROCEDURE
1) Shifting of Fabricated Material to Erection site
The fabricated items to be transported with the help of trailers to the erection site and to
be stacked upon wooden slippers of adequate sizes.
2) Edge protection for slings
Prior to Erection of Floor beam, Edge protection will be provided at the places where slings
will be tied to avoid any sling damage.
3)Preparation for bolt tighting/welding
Approach ladders & working platform to be prepared for the personal working at the top for
placement of items to and subsequence bolt tightening/welding
4)Preparation for positioning of Crawler crane
Area to be leveled & barricated before positioning of the crawler crane . If required after
leveling area to be compacted.
5) Positioning of crane ( 75 MT)
The crane should be positioned as per the discussion with the crane operator,Concerned
Area Enginner, Rigging foreman and based on the Lifitng material weight. The crane
boom length & radius to be fixed based on the load chart

6) Lifting of Material using crane ( 75 MT)

a)Floor beams will be lifted vertically by 1.5 to 2 m from the static position .

7) Movement of Floor beams:

After lifting the Floor beam, it is to be moved to the appropriate area for placement. Before
moving PP rope is to tied to control/adjust the swing during movement.

8) Lowering of Floor beam up to the required level

9) Posisiton the Floor beam to fix with the bolt properly

Page 1 of 10
 10 ) Reaching of worker at the top of the Assembly/cloumn. Only steel ladder
with fall arrestor to be used for reaching the required level.

11 ) Lower the crane hook/pulley hook and removes slings.

Tighten the bolt along with washer after final positioning and before releasing the load.

12 ) Moving down the worker to ground level Only steel ladder with fall arrestor
to be used for coming down.

6.0 TOOLS & TACKLES USED

Equipment and safety
requirements .
Ø Steel wire rope slings (various sizes)
Ø D – shackles of various sizes
Ø PP rope of different dia
Ø Chain pulley block of different capacity
Ø Hydra crane
Ø 18/75MT crane
Ø Minor tools
Ø Welding cable & cutting cable
Ø Welding machine
Ø Trailer

7.0 Safety Precautions

7.1 Safety PPEs: Helmet, Hand gloves, Safety shoes, Gogles, Safety belt, Fall arrestor, Line life
PPE Required
rope
7.2 Do's & Don's Dos: 1) To wear safety PPEs
2) Follow instructions from team leader & safey officer
3) Follow as per the laid down procedure

Donts: 1) Do not move in the Erection area during Lifting

2) Do not allow any unauthorised persons to enter in the area
3) Do not make Panic if any emergency situation arises.
4) Do not do unsafe action

7.3 JSA /HIRA HIRA is prepared & attached

Sl No Authorisation Prepared by Reviewed by Approved by

a Signature

Shivaji singh /
b Name M.K.Bera Samir shandliya Dhaneshwar swain Arun kumar Banerjee
S.M. Cholkar

9227262988/
c Contact No 9537594071 8141659546 9913272186 9227236914
9227295547

Page 2 of 10
 TM

We m a k e i t ha p p en

Coastal Gujarat Power Limited, Mundra

METHOD STATEMENT
Lifting of Floor beams with the help of Higher capacity crane
TITLE :
NAME OF THE CONTRACTOR IVRCL INFRASTRUCTURES LIMITED SUB -CONTRACTOR DSS ENGINEERING

METHOD STATEMENT SL NO 2 DATE 12.05.10

Revision No 1 Issue by

LOCATION ECH - West port ( JNT -30)

CONTENTS
1. The work safety method statement is developed to provide the details of Erection of
INTRODUCTION Structures ( floor beams)at JNT 30 by using Higher capacity crane.

2. PURPOSE Area for placement of Equipments for the conveyors.

3. SCOPE Receiving conveyor BCN 27 and Feeding to conveyor BCN 28

4. ABBREVIATIONS &
DEFINITIONS
CGPL: Coastal gujrat power limited
HIRA: Hazard identification & risk assessment
JNT : Junction Tower
GA : General Arrangement Drawing
BCN : Belt conveyor Number
5.0 PROCEDURE
1) Shifting of Fabricated Material to Erection site
The fabricated items to be transported with the help of trailers to the erection site and to
be stacked upon wooden slippers of adequate sizes.
2) Edge protection for slings
Prior to Erection of floor beams Edge protection will be provided at the places where slings
will be tied to avoid any sling damage.
3)Preparation for bolt tighting/welding
Approach ladders & working platform to be prepared for the personal working at the top for
placement of items to and subsequence bolt tightening/welding
4)Preparation for positioning of Crawler crane
Area to be leveled & barricated before positioning of the crawler crane . If required after
leveling area to be compacted.
5) Positioning of crane ( 75 MT)
The crane should be positioned as per the discussion with the crane operator,Concerned
Area Enginner, Rigging foreman and based on the Lifitng material weight. The crane
boom length & radius to be fixed based on the load chart

6) Lifting of Material using crane ( 75 MT)

a)Floor beams will be lifted vertically by 1.5 to 2 m from the static position .
b)If required one more crane/Hydra is deployed for tailing operation.
c) Tie the guy rope before lifting the pannel/column.
d) Ensure the steel ladder is properly welded to the column/pannel.
e) Ensure fall arrestor rope is properly attached to the ladder.

Page 3 of 10
 7) Movement of Floor beam:
After lifting the Floor beam , it is to be moved to the appropriate area for placement.
Before moving PP rope is to tied to control/adjust the swing during movement.
8) Lowering of assesmbly pannel up to the required level
9) Posisiton theAssembly pannel\column to fix with the bolt properly
10 ) Tying of guy rope to fix structures. Only wire rope is to be used for guying as
a guy rope.
11 ) Reaching of worker at the top of the Assembly/cloumn. Only steel ladder
with fall arrestor to be used for reaching the required level.

12 ) Lower the crane hook/pulley hook and removes slings.

Tighten the bolt along with washer after final positioning and before releasing the load.

13 ) Moving down the worker to ground level Only steel ladder with fall arrestor
to be used for coming down.

6.0 TOOLS & TACKLES USED

Equipment and safety
requirements .
Ø Steel wire rope slings (various sizes)
Ø D – shackles of various sizes
Ø PP rope of different dia
Ø Chain pulley block of different capacity
Ø Hydra crane
Ø 18/75MT crane
Ø Minor tools
Ø Welding cable & cutting cable
Ø Welding machine
Ø Trailer

7.0 Safety Precautions

7.1 Safety PPEs: Helmet, Hand gloves, Safety shoes, Gogles, Safety belt, Fall arrestor, Line life
PPE Required
rope
7.2 Do's & Don's Dos: 1) To wear safety PPEs
2) Follow instructions from team leader & safey officer
3) Follow as per the laid down procedure

Donts: 1) Do not move in the Erection area during Lifting

2) Do not allow any unauthorised persons to enter in the area
3) Do not make Panic if any emergency situation arises.
4) Do not do unsafe action

7.3 JSA /HIRA HIRA is prepared & attached

Sl No Authorisation Prepared by Reviewed by Approved by

a Signature

Shivaji singh /
b Name M.K.Bera Samir shandliya Dhaneshwar swain Arun kumar Banerjee
S.M. Cholkar

9227262988/
c Contact No 9537594071 8141659546 9913272186 9227236914
9227295547

Page 4 of 10
 TM

We m a k e i t ha p p en

Coastal Gujarat Power Limited, Mundra

METHOD STATEMENT
Lifting of Floor beams with the help of Higher capacity crane
TITLE :
NAME OF THE CONTRACTOR IVRCL INFRASTRUCTURES LIMITED SUB -CONTRACTOR DSS ENGINEERING

METHOD STATEMENT SL NO 2 DATE 12.05.10

Revision No 1 Issue by

LOCATION ECH - West port ( JNT -24)

CONTENTS
1. The work safety method statement is developed to provide the details of Erection of Floor
INTRODUCTION beams at JNT 24 by using Higher capacity crane.

2. PURPOSE Area for placement of Equipments for the conveyors.

3. SCOPE Receiving conveyor BCN 22B and feeding to BCN 23

4. ABBREVIATIONS &
DEFINITIONS
CGPL: Coastal gujrat power limited
HIRA: Hazard identification & risk assessment
JNT : Junction Tower
GA : General Arrangement Drawing
BCN : Belt conveyor Number
5.0 PROCEDURE
1) Shifting of Fabricated Material to Erection site
The fabricated items to be transported with the help of trailers to the erection site and to
be stacked upon wooden slippers of adequate sizes.
2) Edge protection for slings
Prior to Erection of the Floor beams Edge protection will be provided at the places where
slings will be tied to avoid any sling damage.
3)Preparation for bolt tighting/welding
Approach ladders & working platform to be prepared for the personal working at the top for
placement of items to and subsequence bolt tightening/welding
4)Preparation for positioning of Crawler crane
Area to be leveled & barricated before positioning of the crawler crane . If required after
leveling area to be compacted.
5) Positioning of crane ( 75 MT)
The crane should be positioned as per the discussion with the crane operator,Concerned
Area Enginner, Rigging foreman and based on the Lifitng material weight. The crane
boom length & radius to be fixed based on the load chart

6) Lifting of Material using crane ( 75 MT)

a)Floor beams will be lifted vertically by 1.5 to 2 m from the static position .
b) Tie the guy rope before lifting the pannel/column.
c) Ensure the steel ladder is properly welded to the column/pannel.
d) Ensure fall arrestor rope is properly attached to the ladder.

Page 5 of 10
 7) Movement of Floor beams:
After lifting the Floor beam, it is to be moved to the appropriate area for placement. Before
moving PP rope is to tied to control/adjust the swing during movement.
8) Lowering of floor beam up to the required level
9) Posisiton theFloor beam to fix with the bolt properly
10 ) Tying of guy rope to fix structures. Only wire rope is to be used for guying as
a guy rope.
11 ) Reaching of worker at the top of the Assembly/cloumn. Only steel ladder
with fall arrestor to be used for reaching the required level.

12 ) Lower the crane hook/pulley hook and removes slings.

Tighten the bolt along with washer after final positioning and before releasing the load.

13 ) Moving down the worker to ground level Only steel ladder with fall arrestor
to be used for coming down.

6.0 TOOLS & TACKLES USED

Equipment and safety
requirements .
Ø Steel wire rope slings (various sizes)
Ø D – shackles of various sizes
Ø PP rope of different dia
Ø Chain pulley block of different capacity
Ø Hydra crane
Ø 18/75MT crane
Ø Minor tools
Ø Welding cable & cutting cable
Ø Welding machine
Ø Trailer

7.0 Safety Precautions

7.1 Safety PPEs: Helmet, Hand gloves, Safety shoes, Gogles, Safety belt, Fall arrestor, Line life
PPE Required
rope
7.2 Do's & Don's Dos: 1) To wear safety PPEs
2) Follow instructions from team leader & safey officer
3) Follow as per the laid down procedure

Donts: 1) Do not move in the Erection area during Lifting

2) Do not allow any unauthorised persons to enter in the area
3) Do not make Panic if any emergency situation arises.
4) Do not do unsafe action

7.3 JSA /HIRA HIRA is prepared & attached

Sl No Authorisation Prepared by Reviewed by Approved by

a Signature

Shivaji singh /
b Name M.K.Bera Samir shandliya Dhaneshwar swain Arun kumar Banerjee
S.M. Cholkar

9227262988/
c Contact No 9537594071 8141659546 9913272186 9227236914
9227295547

Page 6 of 10
 TM

We m a k e i t ha p p en

Coastal Gujarat Power Limited, Mundra

METHOD STATEMENT
Lifting of Floor beams with the help of Higher capacity crane
TITLE :
NAME OF THE CONTRACTOR IVRCL INFRASTRUCTURES LIMITED SUB -CONTRACTOR DSS ENGINEERING

METHOD STATEMENT SL NO 2 DATE 12.05.10

Revision No 1 Issue by

LOCATION ECH - West port ( JNT -23)

CONTENTS
1. The work safety method statement is developed to provide the details of Erection of
INTRODUCTION Structures ( Floor Beams) at JNT 23 by using Higher capacity crane.

2. PURPOSE Area for placement of Equipments for the conveyors.

3. SCOPE Receiving conveyor BCN21 A/B and Feeding to Conveyor BCN 21C /BCN 22A

4. ABBREVIATIONS &
DEFINITIONS
CGPL: Coastal gujrat power limited
HIRA: Hazard identification & risk assessment
JNT : Junction Tower
GA : General Arrangement Drawing
BCN : Belt conveyor Number
5.0 PROCEDURE
1) Shifting of Fabricated Material to Erection site
The fabricated items to be transported with the help of trailers to the erection site and to
be stacked upon wooden slippers of adequate sizes.
2) Edge protection for slings
Prior to Erection of Floor beams Edge protection will be provided at the places where slings
will be tied to avoid any sling damage.
3)Preparation for bolt tighting/welding
Approach ladders & working platform to be prepared for the personal working at the top for
placement of items to and subsequence bolt tightening/welding
4)Preparation for positioning of Crawler crane
Area to be leveled & barricated before positioning of the crawler crane . If required after
leveling area to be compacted.
5) Positioning of crane ( 75 MT)
The crane should be positioned as per the discussion with the crane operator,Concerned
Area Enginner, Rigging foreman and based on the Lifitng material weight. The crane
boom length & radius to be fixed based on the load chart

6) Lifting of Material using crane ( 75 MT)

a)Floor beam will be lifted vertically by 1.5 to 2 m from the static position .
b)If required one more crane/Hydra is deployed for tailing operation.
c) Tie the guy rope before lifting the pannel/column.
d) Ensure the steel ladder is properly welded to the column/pannel.
e) Ensure fall arrestor rope is properly attached to the ladder.

Page 7 of 10
 7) Movement of Floor beams:
After lifting the Floor baem, it is to be moved to the appropriate area for placement. Before
moving PP rope is to tied to control/adjust the swing during movement.
8) Lowering of Floor beam up to the required level
9) Posisiton the Floor baem fix with the bolt properly
10 ) Tying of guy rope to fix structures. Only wire rope is to be used for guying as
a guy rope.
11 ) Reaching of worker at the top of the Assembly/cloumn. Only steel ladder
with fall arrestor to be used for reaching the required level.

12 ) Lower the crane hook/pulley hook and removes slings.

Tighten the bolt along with washer after final positioning and before releasing the load.

13 ) Moving down the worker to ground level Only steel ladder with fall arrestor
to be used for coming down.

6.0 TOOLS & TACKLES USED

Equipment and safety
requirements .
Ø Steel wire rope slings (various sizes)
Ø D – shackles of various sizes
Ø PP rope of different dia
Ø Chain pulley block of different capacity
Ø Hydra crane
Ø 18/75MT crane
Ø Minor tools
Ø Welding cable & cutting cable
Ø Welding machine
Ø Trailer

7.0 Safety Precautions

7.1 Safety PPEs: Helmet, Hand gloves, Safety shoes, Gogles, Safety belt, Fall arrestor, Line life
PPE Required
rope
7.2 Do's & Don's Dos: 1) To wear safety PPEs
2) Follow instructions from team leader & safey officer
3) Follow as per the laid down procedure

Donts: 1) Do not move in the Erection area during Lifting

2) Do not allow any unauthorised persons to enter in the area
3) Do not make Panic if any emergency situation arises.
4) Do not do unsafe action

7.3 JSA /HIRA HIRA is prepared & attached

Sl No Authorisation Prepared by Reviewed by Approved by

a Signature

Shivaji singh /
b Name M.K.Bera Samir shandliya Dhaneshwar swain Arun kumar Banerjee
S.M. Cholkar

9227262988/
c Contact No 9537594071 8141659546 9913272186 9227236914
9227295547

Page 8 of 10
 TM

We m a k e i t ha p p en

Coastal Gujarat Power Limited, Mundra

METHOD STATEMENT
Shot blasting & painting of fabricated material near Jnt 26.
TITLE :
NAME OF THE CONTRACTOR IVRCL INFRASTRUCTURES LIMITED SUB -CONTRACTOR Reliable Coating

METHOD STATEMENT SL NO DATE 5/25/2010

Revision No 1 Issue by

LOCATION ECH - West port

CONTENTS
1. The work safety method statement is developed to provide the details of Metal(shot)
INTRODUCTION blasting of steel structures.

2. To get uniform and cleaned surface by removing rust/oxidised scales from the surface of
PURPOSE
fabricaed materials before applying paint.

3. SCOPE Surface cleaning(SA2 1/2) by shot basting of Structural Steel work.

4. ABBREVIATIONS &
DEFINITIONS
CGPL: CoastalGujrat Power Limited
HIRA: Hazard identification & risk assessment
BCN : Belt Conveyor number
GA : General arrangement drawing.
JNT : Junction Tower.
5.0 PROCEDURE
1)High Pr. Air(4.5Kg) to be transfer from Compressor to Metal Bin and prepairation for
Shot Blasting
Air compressor with good physical fitness shall be mobilized at blasting area to minimize
hoseraw
The length.
material(structural Steel) to be shifted from the stack yard to fabrication bed by
hydra/ manually.
2) Connection of hose from compressor to metal bin.
Hose connection shall be made by good condition hose clamp and if practicable joints shall
be avoided in between compressor descharge valve and metal bin connection point.
3) Feeding of metal core in metal bin
The approved size blasting material shall be feeded manualy in to the metal bin.
4) Blasting of steel member surface by directing pressurized blasting nozle.
The distance of nozle shall be maintained to obtain cleane surface.the pressure shall also
be maintained through out the operation.
5)Shifting of cleaned materials to paint shop/yard
The cleaned material to be shifted from the blasting Bed to paint shop/yard by hydra or
Crane.
6)Painting of blasted material through compressor & Paint gun.
Painting to be done on blasted surface through paint gun.
6.0 TOOLS & TACKLES USED
Equipment and safety
requirements .
Ø Hydra /Crane
Ø DG set
Ø Air Compressor
Ø Wire brush.
Ø Spade.

Page 9 of 10
 Ø Hose and hose clamp
Ø Paint Gun
7.0 Safety Precautions
7.1 PPE Required Safety PPEs: Blasting Shield, Hand gloves, Safety shoes, Gogles,Nose Musk.
7.2 Do's & Don's Dos: 1) To wear safety PPEs
2) Follow instructions from team leader & safey officer
3) Follow as per the laid down procedure
4) Use the proper approach made for entry and exit from the fabrication Bed & yard.
Do nots:
1) Do not allow any unauthorised persons to enter in the area
2) Do not make Panic if any emergency situation arises.
3) Do not do unsafe action

7.3 JSA /HIRA HIRA is prepared & attached

Sl No Authorisation Prepared by Reviewed by Approved by

a Signature

Shivaji singh /
b Name M.K.Bera Samir shandliya MD.Fayaz Arun kumar Banerjee
S.M. Cholkar

9227262988/
c Contact No 9537594071 8141659546 7567120153 9227236914
9227295547

Page 10 of 10