Professional Documents
Culture Documents
SCOPE OF SERVICES
Date Section
Rev. No. Status Description
Revised Revised
00 10 August 2023 NA Issued for Internal Review
TABLE OF CONTENTS
1. BACKGROUND ............................................................................................................................................... 9
2. INTRODUCTION ............................................................................................................................................ 9
2.1 PROJECT OBJECTIVES ............................................................................................................................. 10
2.2 ORDER OF PRECEDENCE ......................................................................................................................... 13
2.3 KEY CRITICAL SUCCESS FACTORS (KCSF)......................................................................................... 13
2.4 BUSINESS DRIVERS.................................................................................................................................... 14
2.5 BATTERY LIMIT OF THE STUDY ............................................................................................................ 14
2.6 PROJECT STAKEHOLDERS ...................................................................................................................... 16
3. ABBREVIATION & DEFINITIONS ............................................................................................................ 16
3.1 ABBREVIATIONS ........................................................................................................................................ 16
3.2 DEFINITIONS ............................................................................................................................................... 18
4. SCOPE OF SERVICES .................................................................................................................................. 19
4.1 SUMMARY SCOPE OF SERVICES ............................................................................................................ 19
4.1.1 PROJECT SCOPE SPECIFIC DELIVERABLES .......................................................................................20
5. FEED OBJECTIVES ..................................................................................................................................... 23
6. PROJECT REQUIREMENTS....................................................................................................................... 23
6.1 FEED REVIEWS / WORKSHOPS ............................................................................................................... 24
6.1.1 Studies and Reviews .......................................................................................................................................24
6.1.2 Lessons Learned .............................................................................................................................................26
6.1.3 Risk Management Workshop ........................................................................................................................27
6.1.4 Integrity Assurance ........................................................................................................................................27
6.1.5 Energy Optimization Study ...........................................................................................................................27
6.1.6 Topographical Survey and Soil Investigation ...............................................................................................27
6.1.7 Reliability, Availability, and Maintainability (RAM) Study ........................................................................27
6.1.8 Value Engineering Sessions ...........................................................................................................................28
6.1.9 P&ID Review ..................................................................................................................................................28
6.1.10 Logistics Study ...............................................................................................................................................29
6.1.11 Constructability Review.................................................................................................................................29
6.1.12 Operability and Maintainability Review .......................................................................................................29
6.1.13 Material Handling Study ...............................................................................................................................29
6.1.14 SP3D CAD Model Review..............................................................................................................................30
6.1.15 Temporary Refuge Impairment Study (Existing Facilities) .........................................................................31
6.2 PROJECT MANAGEMENT SERVICES .................................................................................................... 31
6.3 FEED EXECUTION PLAN........................................................................................................................... 32
6.4 PROJECT COORDINATION ...................................................................................................................... 32
6.5 DATA ACQUISITION .................................................................................................................................. 32
6.5.1 GENERAL .....................................................................................................................................................32
6.5.2 SITE DATA COLLECTION .........................................................................................................................33
6.6 CRITICAL ENGINEERING /ADEQUACY/OPTIMIZATION STUDIES ................................................ 34
6.7 LICENSED UNITS ........................................................................................................................................ 34
6.8 ENGINEERING CONTRACTOR’S SUBCONTRACTS ............................................................................ 35
6.9 SPECIFICATIONS AND PROCEDURES ................................................................................................... 36
6.9.1 AGES AND DESIGN GENERAL SPECIFICATIONS (DGS) ....................................................................36
6.10 HEALTH, SAFETY AND ENVIRONMENT ............................................................................................... 36
6.10.1 HSE PLAN .....................................................................................................................................................36
6.11 PROJECT DELIVERABLES ....................................................................................................................... 37
6.11.1 DELIVERABLES IN ELECTRONIC FORMAT ........................................................................................37
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Document No. PM00-PU-SOW-0043 Rev. T2
1. BACKGROUND
The Abu Dhabi Gas Development Company Ltd (ADNOC Sour Gas, a joint venture between ADNOC and OXY,
hereafter referred to as COMPANY) owns and operates the Shah Gas Processing Plant (SGP) which receives and
processes sour fluids from the nearby Shah Arab Sour Gas Field. The facilities were engineered and built through the
Shah Gas Development (SGD) Program.
The SGP facilities consist of onshore wells, gathering and transfer pipelines, processing plant, product pipelines and
a remotely located Sulphur granulation and rail loading station to which receives utilities from the main plant. The
SGP facilities are located 180 km southwest of Abu Dhabi city. Large sand dunes dominate the topography of the
Shah area with elevation differences exceeding 100 m.
The footprint of the processing facility covers an area of about 21 km2.
The SGP facilities were originally designed to process approximately 1,000 MMSCFD of sour gas at the inlet to the
absorbers containing approximately 24% (vol.) hydrogen sulphide and 10% (vol.) carbon dioxide. The SGD facilities
were originally designed to provide approximately 500 MMSCFD of clean natural gas to the Abu Dhabi domestic
market while supplying 4,400 TPD of natural gas liquids, 33,000 BPD of condensate and 9,200 TPD of elemental
sulphur for industrial and agricultural uses.
Based on the concept study by Advisian in 2019 for optimum expansion considering 1.45 BSCFD, 1.85 BSCFD and
2.1 BSCFD, COMPANY is currently executing the Optimum Shah Gas Expansion (OSGE) Project to raise the
capacity to 1.45 BSCFD (145% of its original design capacity).
Facility is currently operating at 1.45 BSCFD after completion of WP2 on Shah gas plant as part of OSGE project.
In December 2021, COMPANY undertook a feasibility study to investigate the possibility of CO2 Recovery via 100%
O2 enrichment of the SRU at 145% ASG capacity. Building on the outcome of Advisian and Comprimo studies,
COMPANY had appointed Worley, for concept selection and concept design engineering work for different scenarios
for the future expansion to 1.85 BSCFD and CO2 recovery unit equivalent to 1.85 BCFD case.
2. INTRODUCTION
COMPANY wishes to engage the services of a professional engineering Consultant (here-in-after, “ENGINEERING
CONTRACTOR”):
• to validate the pre-FEED work performed;
• to perform Front End Engineering and Design (FEED) for the PROJECT;
• to provide Decision Support Package (DSP) to enable COMPANY initiate and conclude internal
process to obtain Final Investment Decision ahead of completion of FEED;
• to prepare PROJECT DEFINITION REPORT(s) for the Pacakge-1, Package-2, Package-3 &
Package 4 (BASE SCOPE Package 4A and Optional Scope Pacakge-4B) for each of the EPC
Enquiry Packages as detailed below:
▪ Package-1: FEED for 1.85 BSCFD Shah Gas Plant, Sulphur granulation Plant Expansion
including Gas Gathering, Product pipelines.
− Update 2020 FEED Package and PDP package for CO2 Recovery previously completed by
incorporating the DESIGN NOTES issued including the CO2 export pipeline battery limit
modification and corresponding update on the PDP package.
CO2 Recovery from TGTU Off-Gas.
▪ Package-4 [OPTIONAL SCOPE] FEED for 2.X BCFD Shah Expansion (1.85 BSCFD +
Additional ASR Feed) including ASR stream gas gathering, surface facilities (e.g.
compression, slug catcher) and pipeline.
− FEED SERVICES for Package 4 (hereafter referred as Package 4B) shall be considered
under OPTIONAL SCOPE
• Prepare Intelligent RFT Package(s) for Packages 1, 2, 3 & 4 (Pre-FEED Services of Package-4A shall
be considered under BASE SCOPE and FEED SERVICES for Package 4B shall be considered under
OPTIONAL SCOPE)
• Produce +15% Cost Estimate and Economics for FEED Phase for Package-1, Package-2, Package-3 &
Package-4 (Pre-FEED Services of Package-4A shall be considered under BASE SCOPE and FEED
SERVICES for Package 4B shall be considered under OPTIONAL SCOPE)
• Perform Engineering and Procurement Services of identified long lead items;
• Perform any other SERVICES required by AGREEMENT.
The SCOPE of SERVICES is described in the following sections of this document and shall be read in conjunction
with FWA requirements.
• To perform the FEED for enhancing shah gas plant capacity with minimum capital investment from current
operating levels to an optimum incremental from 1.45 BSCFD to 1.85 BSCFD through implementation of
selected DNC-3 case.
• Update 2020 FEED Package and PDP Package for CO2 Recovery project (1.45 BCFD case) previously
completed including the CO2 export pipeline battery limit modifications in addition to incorporating the
results of pre-FEED for the 1.85 BSCFD Shah Gas Expansion. Implementation of the engineering solution
through EPC execution for the existing concerns/limitations of plant operations based on the Other FEED
Contractor provided PDR Package.
• Update 2020 FEED Package and PDP package for CO2 Recovery previously completed by incorporating
the DESIGN NOTES issued including the CO2 export pipeline battery limit modifications and corresponding
update on the PDP Package
• Assessment of previous work done during 1.85 BCFD Pre-FEED DNC-5 case and completion of Pre-FEED
for 2.X BSCFD Shah Expansion including ASR stream gas gathering, surface facilities. It shall be developed
from the DNC 5 deliverables [BASE SCOPE]
• To perform the FEED for enhancing shah gas plant capacity with minimum capital investment from current
operating levels to an optimum incremental from 1.45 BSCFD to 2.0X BSCFD through implementation of
Pre-FEED DNC-5 case including ASR streams gathering network, flow lines and trunk lines, compression
etc. [OPTIONAL SCOPE]
The expanded SGD facilities will include the following modifications/additions to existing units as follows:
• Expanded Shah Processing plant with modifications/additions to gas gathering (including future main pads
eg. MP6 & MP7) Inlet separation, across the acid gas removal units, SRU and TGTU units, NGL removal
and dehydration units, product pipelines, in addition to others including utilities.
COMPANY wishes to engage the services of a professional engineering contractor (here-in-after, “ENGINEERING
CONTRACTOR”):
• License selection followed by process license agreement for following units open for new licenses
▪ Unit-0743 New Dehydration and desulphurization, Regeneration gas purification and NGL recovery
units adding to existing units for stated expansion
▪ New Acid gas removal units.
• To perform Front End Engineering and Design (FEED) for the 1.85 BSCFD Case.
• To provide Decision Support Package (DSP) to enable COMPANY initiate and conclude internal process to
obtain Final Investment Decision (FID) ahead of completion of FEED works.
• To prepare project definition report(s) and EPC enquiry package(s) for each of the EPC packages.
• To perform engineering and procurement services of identified long lead items (LLI).
All Engineering shall be performed in accordance with the Specifications, Standards, Codes, Regulations, etc. In
any areas of conflict, FEED design shall be performed to the following Regulations, codes and standards, which
are in order of precedence:
1. UAE Statutory Legislation and Regulations
2. ADNOC HSE Regulations, Standards and Codes of Practice
3. ADNOC Sour Gas HSE Regulations
4. ADNOC Group Design Engineering Specifications, Standards and Procedures (AGES)
5. Scope Of Services and Tender Bulletins
6. PROJECT Specifications and Documents
7. International Codes & Standards approved by COMPANY
In cases of conflict between documents in the same level of the hierarchy, the most stringent requirement shall
apply. In such cases, ENGINEERING CONTRACTOR shall provide its interpretation in writing of the most
stringent requirement for COMPANY approval utilizing a technical query sheet. In all such cases of conflict, the
COMPANY’s decision shall be final.
Key Success factors must be implemented and at the forefront of decisioning making throughout the study, as they
are critical contributing factor to successful project delivery. The Key Success Factors listed below shall act as a
core guide to create project structure and help to execute on time and within budget.
• FEED executed on time and within budget.
• Safety and Technical Integrity of the existing facilities maintained throughout all phases of the
PROJECT and also in normal operation.
• Organizational Integration: This includes ensuring that the COMPANY PMT, ENGINEERING
CONTRACTOR team and other key stakeholders’ personnel, are established within an organizational
framework that supports efficient and effective communication and work. It is essential that all
stakeholders adopt a genuine one-team mindset to ensure decisions and reviews are completed
efficiently.
• Clear definition of stakeholder requirements: Setting out expectations for the stakeholders
(ENGINEERING CONTRACTOR, LICENSORS, OEM’s and any SUB- CONTRACTOR) is critical
to ensure everyone is aligned and interfaces are managed effectively.
• LICENSOR / OEM: Early engagement of LICENSORS / OEM’s as required shall expedite timely input
from them thus supporting issuance of quality deliverables.
• Clear and precise communication with all PARTIES, via the correct forums ensuring distribution lists
are appropriate.
• Undertake Technical Alignment workshop to have clear definition of expectation and PROJECT
requirement.
• Discipline integration of the ENGINEERING CONTRACTOR. This includes ensuring operations,
process, maintenance, project management, procurement and contracting (and sales) are all represented.
• Holistic Approach: Focusing on what it is important, and the level of engineering required to be
produced. PROJECT goals and objectives must be considered throughout to ensure focus is on the
correct area for this stage of the PROJECT, and wider COMPANY field development.
• Deliverables Quality: Ensuring information is factual, accurate, within a timely manner etc. and
ultimately provides the correct level of information, aligning with the PROJECT objectives throughout.
• Facility design results in minimum expansion within the RED ZONE and minimum impact on amber
and yellow zone during operational phase.
• Facility design minimizes construction works in the existing RED ZONE.
• No or minimal disruption to the operation of the existing plant during the proposed construction and
commissioning of the new facilities.
• Environmental regime of the existing facilities not adversely affected by the new facilities.
• A robust techno-economic analysis is provided to help COMPANY finalize the technical options.
• Recommended capacity of the new facilities is achievable throughout the design life of the plant.
• FEED is executed to provide a safe, reliable and valuable asset to the COMPANY Management of
approval processes.
• COMPANY’s reputation as the leader in sour gas processing facilities is maintained.
• The best achievable combination of CAPEX, OPEX, and GHG emission is demonstrated.
• FEED deliverables are professional, clear, complete, unambiguous, free from error, and best in the class.
• EPC RFT Package documentation is professional, clear, complete, unambiguous, free from error and
best in the class.
• A convincing Techno-Economical case is made to enter EPC and ENGINERING CONTRACTOR
provides the PROJECT team with all necessary presentation and backup material required.
• PROJECT Stakeholders are satisfied with the FEED Execution.
Considering the study address the facility expansion from 1.45 BSCFD to 1.85 BSCFD, the complete process units
shall be assessed on high level basis as part of project scope.
The Battery limits will be detailed in the “Basis of Design” Refer to below schematic:
Separation NGL
2 x 50 %
CO2 Recovery Plant
CO2
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Document No. PM00-PU-SOW-0043 Rev. T2
3.1 ABBREVIATIONS
Abbreviation Definition
Abbreviation Definition
3.2 DEFINITIONS
COMPANY Abu Dhabi Gas Development Company Limited (ADNOC Sour Gas).
4. SCOPE OF SERVICES
This scope of services shall be read in conjunction with FEED Framework Agreement(FWA):
17. Preparation of EPC Schedules and Cost Estimates (accuracy of ±15%) during FEED are required separately for
each EPC Package.
18. Preparation of Enquiry Package(s) for Detailed Engineering, Procurement, Construction and Commissioning
(EPC) phase of the PROJECT.
19. Preparation of Consolidated Lessons Learned Register. COMPANY will also provide its Lessons Learned Register
from its previous Projects, which shall be reviewed and included in Consolidated Lessons Learned Register for
COMPANY’s Projects.
20. Incorporation of COMPANY’s Lessons Learned into the FEED, where applicable, subject to COMPANY
approval. The Lessons Learned appropriate to be addressed by EPC Contractor shall be included in the EPC
Enquiry Packages for implementation by the EPC Contractor.
21. Perform project risk assessment periodically as per ADNOC VAP guidelines.
22. ENGINEERING CONTRACTOR shall utilize the COMPANY provided existing SGD Project specifications and
Addenda for the FEED. ENGINEERING CONTRACTOR shall develop new SGD Project design specifications
or Addenda, where gaps specific to the scope of the PROJECT are found within existing specifications.
23. ENGINEERING CONTRACTOR to engage MAC (Main Automation contractor) Honeywell (existing in plant)
during the FEED for the DCS/Telecom etc., Engineering Development.
24. ENGINEERING CONTRACTOR to develop insurance spares list including cost for critical equipment identified.
25. ENGINEERING CONTRACTOR to review IPR 2 findings / technical notes and perform necessary actions to
develop deliverables during FEED phase.
26. Early Engagement of EPC BIDDER’s
ENGINEERING CONTRACTOR shall note that during FEED EXECUTION, potential EPC BIDDERs will
be engaged in FEED WORKS as per the details as given below:
EPC BIDDERs will review key FEED deliverables and participate in the key workshops including but not
limited to the following:
• Review of FEED Key Deliverables
• PROJECT Facilities Design Reviews.
• Plot Plan/Equipment layout review and optimization
• Values Engineering/Cost Optimization Workshop
• P&IDs Review and HAZOP participation
• 3D Model Reviews
• Constructability Review/Rigging studies for Equipment Heavy lifts
• Transportation Studies of Heavy Equipment
• Rely upon data’s early agreement
• Pre-commissioning and commissioning plan/sequences/procedures
• Commissioning and Start-up plan/procedures
• Detailed Level 3 EPC Schedule
ENGINEERING CONTRACTOR shall prepare stand-alone detailed Project Definition Reports (PDR) for each EPC
Package.
The final structure of each of the PDRs shall be as approved by COMPANY, but shall in general be as follows:
• Project Definition i.e. All technical PROJECT document deliverables for each EPC RFT Package(s).
• Optimization /Techno Economical Studies.
• EPC Schedule(s)
• PROJECT Cost Estimate(s)
• Intelligent RFT Package(s)
• EPC Package Interfaces: Clearly defined boundary WORKS.
• Risk Matrix: Risk assessment and Risk mitigation.
Technical PDR’s table of contents shall be agreed between the parties during FEED execution. ENGINERING
CONTRACOR shall prepare as a minimum the deliverables as list for DEFINE PHASE under AGES Document No.
GPE-GE-GDL-001-R00 Standard Engineering Deliverable requirements in additional to other deliverables mentioned
anywhere in the RFT requirements.
ENGINEERING CONTRACTOR shall develop EPC Package Scope of Work. ENGINEERING CONTRACTOR shall
prepare discreet PROJECT Definition Reports (PDR) separately for each EPC Package(s).
The purpose of the PROJECT Definition Report is to provide the basic design parameters for the execution of the
PROJECT. The basic design and engineering are to be developed by using information and data provided by the
COMPANY. The approval of the basic design and engineering contained in the "PROJECT Definition Report" by
COMPANY will be used as a basis for the detailed engineering of PROJECT by EPC Contractor.
The technical PDR shall form part of EPC Enquiry Package. No other section of the PDR shall be included in the EPC
Enquiry Package unless specifically approved by COMPANY.
The draft PDRs and draft EPC Packages do not need to include the Post-HAZOP documents, the Project Cost Estimate,
or the final HSEIA Reports. These deliverables shall be included the Final PDR and EPC Packages.
ENGINEERING CONTRACTOR shall submit soft copies of following documents as below. Any other document not
mentioned herein below shall be provided in soft copies as requested by COMPANY.
PDR DELIVERABLES
Soft Copy
No. Document
(in DVD or Hard Disk)
1. PDR (Draft Version) As requested by COMPANY
2. Technical PDR (Final Version) As requested by COMPANY
3. Technical PDR (Native Editable Files of Final As requested by COMPANY
Version as per the same Index of PDR, it shall
include software native files)
4. EPC Schedule (Draft Version) As requested by COMPANY
5. EPC Schedule (Final Version) As requested by COMPANY
6. EPC Cost Estimate (Draft Version) As requested by COMPANY
7. EPC Cost Estimate (Final Version) As requested by COMPANY
8. EPC Package Interfaces (Draft Version) As requested by COMPANY
9. EPC Package Interfaces (Final Version) As requested by COMPANY
10. Smart Plant Database (Draft final version) As requested by COMPANY, requirements shall as per Smart
Tools Implementation Methodology of this SOS document
11. Smart Plant Database (final version) As requested by COMPANY, requirements shall as per Smart
Tools Implementation Methodology of this SOS document
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Document No. PM00-PU-SOW-0043 Rev. T2
PDR DELIVERABLES
Soft Copy
No. Document
(in DVD or Hard Disk)
12. EPC Intelligent RFT Package (Draft Version) As requested by COMPANY. The EPC Enquiry Package shall be
Intelligent searchable including each PDF documents included therein
should also be searchable with wet or digital signature for PDF copies.
Intelligent package is a software tool to be developed by
ENGINEERING CONTRACTOR and agreed with COMPANY, sample
snap shots are already available in the RFT requirements.
13. EPC Intelligent RFT Package (Final Version) As requested by COMPANY. The EPC Enquiry Package shall be
Intelligent searchable including each PDF documents included therein
should also be searchable with wet or digital signature for PDF copies.
Intelligent package is a software tool to be developed by
ENGINEERING CONTRACTOR and agreed with COMPANY, sample
snap shots are already available in the RFT requirements.
14. FEED Close Out Report (Draft Version) As requested by COMPANY
15. FEED Close Out Report (Final Version) As requested by COMPANY
16. All FEED Deliverables including software As requested by COMPANY
native files + Comments/Correspondences
exchanged with COMPANY
Note: PDR, EPC Schedule, EPC Cost Estimate, EPC Package Interface, EPC RFT Intelligent Package shall be prepared
separately for each identified EPC Package [Packages 1, 2, 3 & 4(PKG 4A-BASE SCOPE & PKG4B OPTIONAL
SCOPE)]
5. FEED OBJECTIVES
The main objective of the FEED study is to carry out the project definition report as per ADNOC VAP guidelines
covering all technical aspects, cost (to ±15% accuracy), project execution aspects with level-III EPC schedule to
a sufficient detail to enable COMPANY to secure final investment decision to proceed with the EPC stage of the project
and obtain firm EPC bids for each of the EPC packages.
COMPANY has identified the following standalone EPC packages but not limited to and will be further
reviewed/finalized during the project execution phase:
1. One EPC Package [PACKAGE-1] for works to implement changes identified for 1.85 BSCFD case of the
PROJECT at Main Gas Plant, Shah Sulphur plant, Gas Gathering, Transfer and product pipelines including any
new utilities and modifications required.
2. One EPC Package [PACKAGE-2]for works for CO2 Recovery Project for 1.85 BSCFD case of the PROJECT
including product pipeline
3. One EPC package [PACKAGE-3] for works for CO2 Recovery Project for 1.45 BSCFD case of the PROJECT
including product pipeline
4. [BASE SCOPE] One Pre-FEED Package [PACKAGE-4A] as detailed below:
− Assessment of previous work done during 1.85 BCFD Pre-FEED DNC-5 case and completion of Pre-
FEED for 2.X BSCFD Shah Expansion including ASR stream gas gathering, surface facilities. It shall
be developed from the DNC 5 Deliverables
5. [OPTIONAL ITEM] One EPC Package [PACKAGE-4B] for works for 2.X BCFD Shah expansion including
ASR stream gas gathering, surface facilities (e.g, compression, slug catcher) and pipeline
FEED SERVICES required to cover identified modifications listed in below reports, but not limited to;
• The main modifications required in units are listed in Process Adequacy Assessment Report SEPF-1850-24-
REP-0106, also refer to relevant BFD’s, PFD’s, Equipment List.
• Any additional requirement not captured/developed whatsoever in the above document, shall be considered
deemed inclusive in ENGINEERING CONTRACTOR’s scope.
• ENGINEERING CONTRACTOR shall use the basis of 1.85 BSCFD at the inlet of the slug catcher to develop
the FEED.
In addition to changes / modifications listed in above reports, COMPANY has identified few of the operational concerns
which also requires FEED services and are listed below and please refer to Basis of Design SEPF-1850-93-BOD-0101
for details of each items.
6. PROJECT REQUIREMENTS
The FEED shall cover the facilities including utilities, offsites, and tie-ins/integration with existing facilities.
ENGINEERING CONTRACTOR shall provide all services required for the implementation of the PROJECT in
conformity with the Agreement. Project scope shall be executed in a structured way to deliver the FEED and EPC
Enquiry Packages in a timely manner.
ENGINEERING CONTRACTOR shall ensure that all facilities as designed are optimum from techno-economic
considerations and that they are designed and engineered taking into consideration all the applied requirements of
safety, integrity, flexibility, constructability, operability, efficiency, and maintainability while maintaining the intent of
PROJECT.
Existing facilities with which the PROJECT has interfaces shall be studied with a view to their upgrade, integration, or
replacement.
The FEED designs shall only require modification to reflect any specific lesson learned provided and so identified by
COMPANY and any changes required to accommodate the capacity additional to original design or the new
specifications and addenda.
ENGINEERING CONTRACTOR shall, with prior COMPANY approval, engage specialist Sub-contractors to
undertake specific elements of the work as specified elsewhere in the Agreement. Such specialist companies shall
include, but not be limited to, geotechnical and topographic survey consultant, third party HAZOP/LOPA/SIL, Value
Engineering Study, RAM Analysis, MCA, CRAS, HSE Studies, Dynamic Simulation Studies, Vessels Internals
designers, etc.
Where ENGINEERING CONTRACTOR proposes to subcontract any part of the services covered in this Agreement,
COMPANY requires that ENGINEERING CONTRACTOR to provide detailed scope of work to COMPANY for
approval and a detailed check on the design rendered by the Subcontractor. ENGINEERING CONTRACTOR accepts
full responsibility and liability for the completion, accuracy, and adequacy of the design. Selection of Subcontractors
shall require prior approval by COMPANY.
ENGINEERING CONTRACTOR shall carry out HAZOP/LOPA/SIL studies as stipulated in the AGREEMENT. Any
comments arising from the studies shall be incorporated into the P&IDs and any other relevant documents prior to
finalization and issuance of the EPC Enquiry Packages.
ENGINEERING CONTRACTOR shall facilitate/ conduct the following PROJECT reviews/workshops in addition to
those mentioned in the AGES/VAP Standards so that these are conducted at appropriate stages of FEED.
ENGINEERING CONTRACTOR shall assist COMPANY in their Gate Reviews and audits.
These studies shall be carried out by addressing the overall facilities, including both new and existing facilities and
their impact there-off on each other.
• Adequacy Studies
• Tie-in Review
• Control Systems Integration (ICS Study)
• Advanced Process Control (APC)
• Facility Power System Analysis
• Effluent & Emissions Study
• Dispersion Study
• Utility Study
• Flare Study
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ENGINEERING CONTRACTOR shall conduct the following studies/workshops, with COMPANY/End User
participation, addressing the PROJECT FACILITIES.
ENGINEERING CONTRACTOR shall conduct a structured Design Improvement Review workshop attended by
COMPANY, End User, PMC and ENGINEERING CONTRACTOR to identify the required design modifications/
improvements from existing SGP facilities for this PROJECT. Input and involvement from all in this exercise will be
one of the key ingredients to the success of the PROJECT.
This is an opportunity to incorporate COMPANY’s operational experience into the design aspects of PROJECT.
For example:
• In SRUs so many corrective actions/ modifications were carried out during the commissioning.
• Close-out reports for EPC Phase, PMCs and EPC Contractors are to be reviewed by the ENGINEERING
CONTRACTOR to reassess the closed issues faced during commissioning and integrated performance test run and
include all required measures within the EPC Package to ensure that such issues will not be faced by the equipment
of the PROJECT.
• FEED shall identify all the remaining Single Points of Failures of the existing facility.
• FEED shall design out Single Points of Failure from the existing and new facilities and where such is prohibitively
expensive shall identify the residual Single Points of Failure, quantifying the probable frequencies and potential
production disruptions.
• Carbon copying of the existing equipment shall be done with care taking in to consideration the lessons learnt,
changes in Codes and Specifications, changes at the original manufacturing location and passage of time and MOCs
executed in operations phase.
ENGINEERING CONTRACTOR shall conduct Lessons Learned Workshop along with COMPANY personnel and
develop a "Lessons Learnt Register" for the PROJECT. The lessons learned in the recent Optimum Shah Gas
Development Project at different stages like Project/Operations of plant, etc. shall be reviewed and relevant items to be
included in the PROJECT by ENGINEERING CONTRACTOR.
COMPANY will supply these lessons through Lessons Learnt Registers and through the Design Improvement
Workshop.
ENGINEERING CONTRACTOR shall discuss with COMPANY and design out the design and operational problems
that are known to exist in existing plants. ENGINEERING CONTRACTOR shall review the lessons learned and ensure
similar problems do not reoccur.
Recommendations are not necessarily binding. ENGINEERING CONTRACTOR may propose improved solutions to
the problems encountered. ENGINEERING CONTRACTOR shall take into consideration all cases of the cost
variations related to material selection in previous Projects and design in such a manner that such variations will not
arise during the EPC Phase of the PROJECT.
ENGINEERING CONTRACTOR shall ensure that the lessons learned (including technology improvements, if any)
from ENGINEERING CONTRACTOR own recent Projects are captured either by AGES addendum or otherwise,
collation of which shall be delivered in the form of an appropriate report for COMPANY review and approval.
A risk management workshop of the PROJECT at an early stage of engineering should be carried out. The objectives
of risk management workshop shall include but be not limited to the following:
1. Ensure that the appropriate risk control features are incorporated at an early and cost-effective stage of the
PROJECT.
2. Minimize the likely number of expensive operational phase modifications needed to satisfy the requirements
of insurers and reinsurers.
3. Provide initial estimated maximum loss (EML) assessments to assist in the decision making for operational
phase insurance requirements.
This review is not a substitute for a full engineering design safety review or HAZOP/HAZID Studies to be carried out
as a part of FEED.
ENGINEERING CONTRACTOR will develop an Integrity Management Plan and submit it to COMPANY for
approval. During FEED, ENGINEERING CONTRACTOR will implement the monitoring and management
procedures.
ENGINEERING CONTRACTOR shall perform an Energy Optimization Study for the PROJECT. The purpose of the
Energy Optimization Study is to further define energy consumption for each functional area of the PROJECT and
develop energy reduction measures for incorporation in the design.
ENGINEERING CONTRACTOR shall follow Project Energy Optimization (PEO) Framework during the FEED
phase.
ENGINEERING CONTRACTOR shall undertake independent topographic and soil investigation studies for the Unit
areas that will be subject to greenfield and brownfield work.
ENGINEERING CONTRACTOR shall conduct survey using GPR for ascertaining and validating existing
underground facilities before finalizing new equipment layout in existing units.
These topographic and soil investigation reports may be included in the EPC Tendering Packages for information but
shall be adequately caveated to ensure:
• The risk of underground soil conditions remains with the EPC Contractor, and
• The EPC CONTRACTOR undertakes independent topographic and soil investigation studies for execution of the
EPC Works.
ENGINEERING CONTRACTOR shall perform a RAM study to demonstrate PROJECT facilities and their
configuration are able to meet PROJECT requirements and shall be as per COMPANY Reliability, Availability and
Maintainability (RAM) Standard CP04-TS-STD-MSS-0006. Conclusions and recommendations of this study shall be
used as a basis for the overall PROJECT sparing philosophy for key equipment and process configuration.
COMPANY will provide existing plant target and actual reliability numbers of the equipment of the existing plant. For
the existing plant, ENGINEERING CONTRACTOR shall use the actual reliability numbers in the RAM model while
ensuring that the new carbon copy equipment of the PROJECT overcomes the reliability shortfalls of the existing
equipment.
The RAM calculation shall include all planned and unplanned outages. COMPANY will provide the native file for
RAM model for the existing facilities.
Two Value Engineering (VE) Studies will be carried out by an Independent THIRD-PARTY Facilitator through
ENGINEERING CONTRACTOR The first VE study will be carried out earlier in the FEED Phase, based on the
Concept Design Study PFDs and second VE study will be later in the FEED Phase based on the P&IDs.
ENGINEERING CONTRACTOR shall develop the scope and enquiry documents for issuance to approved Sub-
contractors/Consultants. ENGINEERING CONTRACTOR shall organize and participate with COMPANY in Value
Engineering (VE) Workshops.
The first VE Study will be used to review any opportunities that are associated with results from current operation and
test runs.
Study recommendations of the Value Engineering workshop shall be jointly reviewed by ENGINEERING
CONTRACTOR and COMPANY and all the COMPANY approved recommendations shall be implemented on a case-
by-case basis during the FEED.
ENGINEERING CONTRACTOR shall prepare the Value Engineering Report(s) and issue to COMPANY for review
and approval.
As a minimum three (03) issues of P&IDs are envisaged during the FEED.
A detailed P&ID review shall be carried out for the new and modified facilities and a high level P&ID review shall be
carried out for the impacted facilities where no modification is required.
Following COMPANY review of the issued P&IDs, to ensure that all agreed P&ID review comments have been
incorporated a joint multi-disciplinary review of the new and modified P&IDs with COMPANY and ENGINEERING
CONTRACTOR teams will be conducted at the HOME OFFICE prior to the HAZOP/LOPA/SIL review.
ENGINEERING CONTRACTOR shall issue a P&ID Review close out report at the end of the review, indicating the
status and incorporating the comments agreed on during the joint review.
All changes made after the HAZOP approval shall follow the MOC process.
Since the time of construction of SGD/OSGE Projects, authorities might have imposed new restrictions regarding
transport of heavy loads, specifically through the Mussafah industrial area. ENGINEERING CONTRACTOR shall
conduct a Logistics Study to determine any restrictions on transport sizes and weights and to confirm the PROJECT
scope meets these limitations.
This study shall also cover movement of materials, equipment, and vehicles inside of the existing operating facilities.
A Constructability Review shall be performed in the FEED phase to cover the following areas:
• Constructability study shall be carried out to verify the possible options of transportation of the equipment to the
proposed facilities. Constructability review shall consider all the issues related to transportation and installation of
new equipment and feasible recommendations including sequencing of structure and Piping erection if felt required.
The report shall identify the lay down area utilization and possible demolition and relocation of Plant components.
• All tie-ins shall be verified at SITE prior to installation.
• SIMOPS study will analyze construction activities while a plant is operating or in turnaround and will also analyze
the interface of other contractors.
An Operability and Maintainability Review shall be performed in the FEED phase as part of the 3D Model Review to
verify adequate spacing and orientation of the equipment to ensure access and egress for operations and maintenance
activities. Operability and Maintainability review shall consider all the issues related to operations and maintenance of
new equipment including human factors and ease of removal / replacement of the equipment.
Key design features shall include but shall not be limited to, fast and efficient evacuation in case of emergencies, safe
distance from the hazardous areas, efficient and safe logistics between plants and different support facilities, safe
turning radius and overhead clearances for the foreseen requirements.
ENGINEERING CONTRACTOR shall study how the use of breathing air affects the ability of operating and
maintenance personnel to perform their designated tasks and how the adverse effects, if any, are countered by
appropriate design provisions.
The Material Handling study shall be done during FEED phase, prepare Material handling study report and submit for
COMPANY approval.
ENGINEERING CONTRACTOR shall develop Material handling study based on operability and maintainability.
ENGINEERING CONTRACTOR shall organize and participate in material handling workshops to develop the
material handling arrangement required and prepare material handling drawings if required.
The need for accommodating major machinery in shelter(s) shall be evaluated and facilities required shall be specified.
• Overhead cranes
• Adequate lighting and ventilation, which are to be designed according to the hazardous area specification (if
applicable)
SmartPlant Implementation section of this document shall be referred along with this section for SP3D Model review.
SP3D electronic design reviews (as a minimum three reviews) of new plot arrangements, new equipment layouts, and
new major/critical line routings shall be conducted during the FEED with the participation of the COMPANY at an
appropriate period where adequate technical definition of PROJECT requirements as advised by COMPANY are
achieved.
ENGINEERING CONTRACTOR shall propose timing and procedure for SP3D model design review, timing and
details of this design review need to be discussed and agreed with COMPANY during FEED. This design review is to
include but not be limited to:
• Participation of all design disciplines including safety, to ensure safe and practical constructability, accessibility,
operability, maintainability and to ensure critical process requirements are met.
• Review of equipment arrangement and plot layout prior to issue of Plot Plan, in line with safety distances and
recommendations relating to the flammability of the process fluids.
• Layout Study and equipment location study shall be carried out to optimize the facilities.
• Review placement of all equipment and structures as related to process, safety and environmental, economics,
operations, maintenance, construction and erection activities.
• Perform overall review for fire protection.
• Review locations of main operating valves and battery limit valves and check for completeness, with special
attention to the routing of alloy, large diameter, free draining and symmetrical piping.
• Review Emergency Access and Egress routes from equipment areas to safe areas or exits. Addition of auxiliary exits
from large platforms and access for firefighting equipment is also reviewed.
Review proceedings and comments shall be recorded by ENGINEERING CONTRACTOR and presented as a report
of the assessment inclusive of tag listing. Review comments that result in action items that have major impacts on the
model shall be further reviewed in subsequent reviews and their close out documented accordingly.
The review shall be documented by ENGINEERING CONTRACTOR by a report submitted at the end for COMPANY
approval. The final SP3D Model Review close out report shall be issued indicating the status of resolution of
COMPANY comments. ENGINEERING CONTRACTOR shall issue the following reports for SP3D Model Review;
ENGINEERING CONTRACTOR shall ensure that the SP3D CAD Model review will address, as a minimum, the
checklist included in this document under Minimum Model review contents.
COMPANY has conducted EERA during commissioning phase of the existing facilities resulting in abolishing of all
outdoor assembly points and moving the assembly points to the PC room of each of the IES buildings. After the steady
state operation, COMPANY performed temporary refuge impairment study on the assembly points inside the Shelter
in Place (SIP) locations, with the following recommendations.
a. Install an additional 9 Toxic Gas Refuges (TGRs) similar to the ones already installed.
b. Upgrade the current SIPs with dedicated room with breathing air and monitoring, detection devices
ENGINEERING CONTRACTOR shall evaluate and verify by means of a study considering the above options and
recommend the best way forward and include COMPANY accepted option for execution by EPC CONTRACTOR.
ENGINEERING CONTRACTOR shall create a management organization for approval by COMPANY. To support
the approval process, ENGINEERING CONTRACTOR will:
• Prepare and submit ENGINEERING CONTRACTOR's organization chart for the services and all personnel CVs
shall be approved by COMPANY through MMR process
• Provide COMPANY approved resources for all positions.
ENGINEERING CONTRACTOR shall perform all management services necessary for performance of the SERVICES
including, but not limited to, the following:
• Preparation of a complete set of coordination, management, specific Quality System, and other PROJECT
procedures for approval by COMPANY.
• Coordination and control of work of specialist departments, e.g., engineering, design, procurement, project
controls, contracting, construction and commissioning to ensure services are completed on time as per the
schedule, within the budget and according to the specifications.
• Performing periodic technical and PROJECT management audits and advice COMPANY the results of each audit
together with the appropriate action taken and any other recommendation for COMPANY consideration. The
technical audit will also include audit of EPC RFT Enquiry Package(s).
• Continuously implementing a Quality Assurance program throughout the execution of the services and submitting
periodic reports of findings to COMPANY.
• ENGINEERING CONTRACTOR shall engage and obtain necessary assistance and expertise from his corporate
headquarters in the execution of the services; such assistance shall be at no additional cost to COMPANY.
• ENGINEERING CONTRACTOR shall ensure the cost effectiveness of his proposed FEED design.
• ENGINEERING CONTRACTOR shall carry out the constructability study and include the recommendations in
the FEED.
• ENGINEERING CONTRACTOR's procedures shall provide for COMPANY's special requirements as may be
given to the ENGINEERING CONTRACTOR throughout the duration of the SERVICES. COMPANY's special
requirements shall be reasonable and consistent with achieving completion of the work in conformance with the
Agreement.
ENGINEERING CONTRACTOR shall prepare a detailed FEED Execution Plan for the execution of PROJECT scopes
giving due consideration to the PROJECT requirements. The Execution Plan shall also include, but not be limited to, the
following:
• Overall Objectives.
• Organization including roles and responsibilities.
• Staffing Plans.
• Milestone Schedule.
• Overall FEED Schedule.
• Detailed FEED Implementation Schedule identifying program for all discipline and area wise deliverables.
• Management Information Systems.
• Automation Plan.
The Execution Plan shall be submitted to COMPANY for approval within 15 days of the EFFECTIVE DATE.
ENGINEERING CONTRACTOR shall coordinate, as necessary, with all entities having jurisdiction in respect of the
integration of facilities which may be required for performance of services.
ENGINEERING CONTRACTOR will develop the PROJECT coordination procedure in line with COMPANY
requirements.
COMPANY will provide office accommodation for limited number of ENGINEERING CONTRACTOR’s personnel
whilst at site. ENGINEERING CONTRACTOR will utilize this facility following Award of Agreement to collect
technical data as required. Transportation from ENGINEERING CONTRACTOR’s Abu Dhabi office to the COMPANY
PMT Camp will be ENGINEERING CONTRACTOR’s responsibility.
COMPANY will provide LOA to the ENGINEERING CONTRACTOR to secure the CICPA passes as per requirement.
ENGINEERING CONTRACTOR to mobilize the resources for site visit/data collection ensuring the availability of
CICPA passes to avoid any waiting to enter CICPA controlled/secured facilities.
6.5.1 GENERAL
COMPANY shall provide all necessary data and documents upon receiving the formal Request for Information (RFI)
from ENGINEERING CONTRACTOR for use during the project execution. All data will be provided by COMPANY
in electronic form in as-is condition without any express assurance that it is As-built.
All data and documentation provided by COMPANY to ENGINEERING CONTRACTOR is subject to confidentiality
provisions of the Agreement.
ENGINEERING CONTRACTOR shall be responsible for verifying the completeness, accuracy, As-built status and
adequacy of data, information, requirements, and documents provided by COMPANY under the agreement.
In case of any discrepancy found in the company’s provided documents, It SHALL be responsibility of the
ENGINEERING CONTRACTOR to update the drawings/documents and submit to COMPANY for review/approval as
part of PROJECT scope without any cost/schedule implication.
To supplement data and documents and notwithstanding anything stated to the contrary in the Agreement,
ENGINEERING CONTRACTOR shall be responsible for identifying and obtaining all other data and documents from
COMPANY offices and site during site visit of their personnel.
All personnel visiting the SITE will be required to attend HSE induction before being able to seek permit to visit any of
COMPANY’s SITE facilities including SITE offices. COMPANY delivers HSE induction and, ENGINEERING
CONTRACTOR shall note that approvals are provided by external security agencies and time duration of obtaining such
approvals varies.
ENGINEERING CONTRACTOR shall note that approvals are provided by external security agencies and time duration
of obtaining such approvals varies.
The problem, if any, noted because of site visit surveys shall be brought to the attention of COMPANY within two weeks
of site visit surveys. ENGINEERING CONTRACTOR must involve Operations during any site visit (for all disciplines)
to assist in checking and verifying any data, tie-in locations etc. This includes verification of major process tie-ins have
been indicated on the Concept Study PFDs.
ENGINEERING CONTRACTOR may perform site visit along with assigned Vendors and Licensors. If necessary,
ENGINEERING CONTRACTOR may visit site again prior to finalization of FEED. All site visits shall be coordinated
with COMPANY.
Site visits are expected to help ENGINEERING CONTRACTOR in the following aspects:
ENGINEERING CONTRACTOR shall perform all critical engineering, FEED, Adequacy and Optimization Studies as
required to complete the FEED for the PROJECT.
HSE requirements are specified in HSEIA and HSE studies scope of work requirements during FEED and also provided
on the HSE Scope document for the FEED.
The extent of studies indicated in for various disciplines is the minimum as foreseen by COMPANY. ENGINEERING
CONTRACTOR shall identify, propose to COMPANY and execute all other studies which in their opinion, experience
and judgment will be necessary to provide an optimum design for the PROJECT.
At the early stage of scope, ENGINEERING CONTRACTOR in consultation with COMPANY, shall develop further list
of studies. This list shall be amended, as required, as the FEED progresses.
For each study, a report shall be produced for COMPANY's approval with clear recommendations. The report shall cover,
as a minimum, the following
• Objective
• Scope of the Study
• Available Options
• Study Methodology
• Option Evaluation Metrics
• Evaluation
• Life Cycle Cost (LCC) evaluation, as applicable (see below)
• Conclusions & Recommendations
ENGINEERING CONTRACTOR shall ensure that all studies that entail selection amongst alternatives are supported by
life cycle cost analysis results.
Licensed Units for the existing systems are listed in Basic Engineering Design Data. ENGINEERING CONTRACTOR
shall identify the requirements of any new licensed units.
ENGINEERING CONTRACTOR shall provide the following documents or services for licensed units:
• Provide Technical Documents and Specifications in respect of LICENSOR’s Enquiry Package to be issued by
ENGINEERING CONTRACTOR.
• Prepare Evaluation Procedure for evaluation of LICENSOR’s offers.
• The evaluation team should include personnel from PMC and COMPANY.
• Provide answers in consultation with COMPANY to LICENSOR’S queries and carry out Technical Evaluation
of LICENSORs in consultation with COMPANY.
• Commercial Evaluation of LICENSORs in close coordination and consultation with COMPANY. COMPANY
will do the commercial negotiation with LICENSOR and will confirm the LICENSOR FEEs to ENGINEERING
CONTRACTOR through formal letter for placement of LICENSOR’s Agreement by ENGINEERING
CONTRACTOR.
• Update Technical Documents and COMPANY Specifications and Addenda for incorporation into the LICENSOR
Agreement if needed.
• Conduct KOM with LICENSOR along with participation from COMPANY/PMC and others as per the direction
of COMPANY PMT.
• ENGINEERING CONTRACTOR shall liaise with and review and check the deliverables prepared by the
LICENSORs. ENGINEERING CONTRACTOR shall develop these deliverables and items that are outside the
scope of LICENSORS to the extent covered by this Agreement.
The level of completion of deliverables varies between different LICENSORs and in the case of certain LICENSORs can
be of a low level of completion, ENGINEERING CONTRACTOR shall include sufficient man-hours to develop the
deliverables to a level of completion appropriate to the requirements of ENGINEERING CONTRACTOR’s scope of
services.
LICENSORS: M/s.Comprimo for SRU/TGTU, Huntsman for HP Reclaimers in AGRUs, Any potential new LICENSOR
for AGRU, M/s. UOP/Ortloff + potential new LICENSOR (M/s. LUMMUS etc) for sweet gas dehydration/
desulphurization, Regeneration gas purification and NGL recovery units & M/s.Shell for CO2 Capture with CANSOLV
technology.
On completion of LICENSOR selection for the required plant capacities as defined for the PROJECT and having
LICENSOR SUBCONTRACT in place by ENGINEERING CONTRACTOR. Priced Copy of the LICENSING
Agreement related to licensed units shall be shared with COMPANY.
• Where ENGINEERING CONTRACTOR intends to subcontract any portion of the services, the provisions of the
Articles of Agreement shall apply.
• Except for the reimbursable subcontracts, the cost of any other subcontracted service is deemed included in the
cost of the FEED.
• In the case of reimbursable subcontracts, COMPANY approval is required for bidders list, scope of services,
technical evaluation, commercial evaluation, and recommendation for award.
• For subcontracts included within the ENGINEERING CONTRACTOR’s target man-hour cost of FEED,
COMPANY approval is required for bidders list, scope of services, and technical evaluation and recommendation
for award.
The PROJECT will be based on the latest available AGES and Design General Specifications (DGS). PROJECT specific
Addenda to these AGES will be developed by ENGINEERING CONTRACTOR. For detailed requirements, refer to List
of Specifications and Standards.
Company specific philosophy/specifications (RP documents) developed for SGD project shall be incorporated in addition
to the AGES.
It is the responsibility of ENGINEERING CONTRACTOR to develop the PROJECT specific Addenda by review and
comparing the latest available AGES, DGS used during the SGD Project EPC Phase and Project Specific Addenda
developed and used during the SGD Project EPC Phase. ENGINEERING CONTRACTOR’s responsibility is to perform
the GAP analysis between AGES vs DGS during FEED and inform to COMPANY about the possibility of using AGES
or DGS for the existing FACILITIES. ENGINEERING CONTRATOR shall note that the new facilities must be designed
using only AGES. However, for the existing facilities which were earlier designed using DGS, ENGINEERING
CONTRATOR shall perform GAP analysis and inform COMPANY with the recommendations during FEED for taking
appropriate decision for EPC Phase.
Brief requirements for the HSE are described in below section. For detailed requirements refer to the HSEIA and HSE
Studies scope of work requirements during FEED in addition to the HSE Scope of Work Document and ADNOC HSE
Standards.
ENGINEERING CONTRACTOR shall develop a PROJECT HSE Plan for COMPANY review and approval at the
commencement of the scope in accordance with the design guidelines provided herein. The HSE plan shall provide the
framework for demonstrating compliance with ADNOC group HSE policies and HSE requirements by describing such
critical HSE areas that are to be adopted by the PROJECT.
The HSE Plan will set out how the PROJECT will develop and implement its HSE Management System to deliver the
PROJECT in full compliance with all COMPANY & ADNOC HSE requirements.
The HSE Plan identifies the PROJECT’s critical HSE activities, their timing with respect to PROJECT work programs,
and post holder’s roles and responsibilities with respect to these activities.
Above all, the HSE Plan will stress the integrated way the design process for the operational system and organizational
systems should be carried out such that the resultant levels of risk to individuals can be shown to be as low as reasonably
practicable (ALARP).
• Specifies the framework of the PROJECT's HSE Management System during its conceptual design, front-end and
detailed design, fabrication, construction, commissioning, and handover to the operator/client.
• Serves as a primary tool for implementing the HSE management system during the PROJECT phases listed above.
The topics to be included within an HSE Plan may be grouped under the headings:
• Project Organization.
• Roles and Responsibilities.
• Risk Studies, Review, Audits etc.,
• Project Management and Control-General.
• Medical and Health Activities, Procedures and Controls.
• Environmental Protection Activities, Procedures and Controls.
• Activities, Procedures and Controls during Conceptual Design Phase.
• Activities, Procedures and Controls during Front End and Detail Design.
• Activities, Procedures and Controls during Construction.
• Activities, Procedures and Controls during Commissioning.
These elements cover topics specific to individual PROJECT phases. The HSE Plan text for each of these should be
written in detail prior to the Phase beginning.
Discipline-wise PROJECT deliverables listed in this SOS Document, Schedule 2 Clause 1.7 of RFT and Latest ADNOC
VAP Guidelines shall be produced by ENGINEERING CONTRACTOR as part of the PROJECT FEED SERVICES.
ENGINEERING CONTRACTOR shall comply with the minimum deliverables as listed in the above document.
For the revalidation scope, any deliverable not produced in previous PRE-FEED study, it shall be responsibility of the
ENGINEERING CONTRACTOR for completeness of the document as per the ADNOC VAP requirements.
ENGINEERING CONTRACTOR shall prepare deliverables in electronically validated signed PDF and native file
format, as well as wet signature copy and record the same on a Hard Disk. Separate Hard Disks shall be provided for the
following:
ENGINEERING CONTRACTOR shall provide all the deliverables (Draft and Final versions) to COMPANY through
COMPANY EDMS system in electronic editable version along with signed PDF version for COMPANY’s reference and
records. For clarity’s sake, final version of all deliverables dully wet signed SHALL be uploaded in COMPANY
EDMS(ACONEX) along with signed PDF version and native files in a zip format.
Process simulations performed using commercially available software such as Aspentech HYSYS are to be provided in
their original software file format with all attributes available for the purposes of conducting technical audits.
Any other native files developed using commercially available software used during the FEED shall be provided to
COMPANY in their original software file format for COMPANY’s record and use.
Hard Disks shall have a minimum capacity of 5TB and a USB3 interface. They shall be formatted NTFS, data on the disk
shall be accessible using intelligent navigation facilities; this facility shall be approved by COMPANY. Space used up in
the hard disk shall not be more than 50% of the capacity of the hard disk. A separate Hard Disk will be provided for
individual EPC Packages.
A comprehensive search facility shall be provided in each Hard Disk as a self-extracting utility during every use. This
utility shall provide a search within the Hard Disk based on Title, free-text, or document number. The search program
will search the whole Hard Disk and present to the user with a linked summary of hits and number of hits in each document
hit. After double clicking any document hit, the utility shall allow Next/Previous Hit navigation and Next/Previous
document navigation. If Tables and Drawings are stored in a format other than native text format, then the double click
shall open the concerned application also without any user input. The utility shall also allow printing of whole or selected
pages, or portions of the documents. The detailed directory structure and file formats shall be discussed and agreed with
COMPANY.
All deliverables shall be in HTML or suitable format such that it can be used with any browser such as Internet Explorer
9 or later versions. The HTML should have links in a top-down hierarchy starting from an index for each Hard Disk, to
folders, to contents, main paragraph, sub-paragraphs, figures, tables with Next/ Previous movement for each link
category. The objective is to provide a user-friendly navigation tool for the user. The detailed structure and file formats
shall be discussed and agreed on with COMPANY.
ENGINEERING CONTRACTOR shall provide the following services in close coordination with COMPANY
Procurement/Contracts Specialists assigned to the Project Management Team:
• Provide list of Tenderers to be included in pre-qualification for the EPC Packages and prepare Pre-qualification
criteria for COMPANY approval. Incorporate any EPC Contractors referred by COMPANY in this list of
Tenderers.
• Solicit pre-qualification information and perform Pre-Qualification.
• Prepare proposed Bidders List for EPC Enquiry packages based on the outcome of pre-qualification for
COMPANY approval. Bidders List for EPC Enquiry packages is subject to COMPANY approval. Incorporate any
EPC Contractors referred by COMPANY in this list of Bidders.
• Include criteria and procedure for selection of subcontractors by EPC Contractors in the EPC Packages for
COMPANY approval.
• All equipment identified during FEED works by ENGINEERING CONTRACTOR which required total plant
shutdown, ENGINEERING CONTRACTOR to prepare the TBEs, MRs and PO’s.
• Compile a list of nominated/restricted VENDORs for any equipment/item, fully documenting the justification
thereof. ENGINEERING CONTRACTOR shall ensure that no document in the PDR or the EPC Enquiry Package
includes requirements to source material from a nominated VENDOR or from a restricted list of VENDORs without
COMPANY specific approval.
• Identify the requirement of Insurance Spares for the PROJECT based on SGD Project philosophies and include the
list of Insurance Spares in the EPC Enquiry Package upon receiving COMPANY approval.
• Review and provide input to procurement scope of work and related attachments for COMPANY approval in the
EPC Enquiry Packages and ensure that all ‘Procurement’ provisions therein reflect PROJECT requirement for total
supply chain management.
• Provide a list of major equipment/items and include a PROJECT VENDOR list in the EPC Enquiry Package.
• Provide procurement services for long lead items (LLI) as further described in the following section:
ENGINEERING CONTRACTOR shall prepare and propose to COMPANY, a PROJECT VENDOR List considering the
following:
ENGINEERING CONTRACTOR shall identify Critical and/or long-lead equipment/ bulk item (henceforth LLI) based
on the following criteria:
• Delivery that defines PROJECT Schedule (Schedules taking into consideration, COMPANY experience)
• Delivery that is expected to be longer than 12 months
• Is novel with design, manufacturing, testing and transportation risks and uncertainties
• As a single order is of significant cost (Hence requiring early detailed definition)
• Source is limited or sole sourced
• Required in quantities that could tie-up a significant portion of global manufacturing capacity
• Unique transport logistics (for heavy and large equipment) including from port to site
The Vendor lists for the above shall be supported by justification.
The criteria for 12 months shall be reviewed depending on the COMPANY business objective of achieving the PROJECT
completion target for specific scope.
7.2.3 PROCUREMENT SERVICES FOR CRITICAL & LONG LEAD ITEMS (LLI)
• Identify and provide a proposed list of long lead items for which early procurement action will be required during
FEED for COMPANY approval.
• Develop detailed procedures covering VENDOR pre-qualification and technical evaluation.
• Develop an item-wise list of potential VENDORs for pre-qualification and submit for COMPANY approval.
• Review replies, perform pre-qualification analysis and submit report to COMPANY for approval.
• Prepare material requisition and enquiry packages for LLI Items using COMPANY approved formats. The enquiry
package to VENDOR(s) shall be issued by ENGINEERING CONTRACTOR in the name of COMPANY
Representative.
• Provide responses to the technical queries raised by the VENDORs with a copy to COMPANY. Conduct technical
clarification discussions and negotiations with VENDORs. COMPANY shall be invited to participate in all such
discussions with VENDORs; all notes to be recorded on Minutes of Meeting.
• Perform technical evaluation of offers and provide Technical Bid Evaluation Report. All VENDOR deviations
shall be approved by COMPANY before finalizing the TBE for the PROJECT.
ENGINEERING CONTRACTOR shall provide procurement services leading to the preparation of the following
documents to a status that is ready for validation and purchase by the EPC CONTRACTOR:
• Material Requisition
• Specifications
• Data sheet(s)
• AGES addendums to incorporate project specific requirements
• Technical bid evaluations & Technical evaluation reports
For equipment that is duplicate of existing equipment, ENGINEERING CONTRACTOR may use the information
contained in the existing data sheets and material requisition for reference. However, the procurement process shall be
conducted fresh – with at least 3 vendors being issued the material requisition including the one who has supplied the
existing equipment. All interfaces and tie-in points shall be clearly defined in the material requisitions.
Technical evaluation form format and criteria shall be agreed with COMPANY prior to commencement of LLI Technical
evaluation phase.
The material requisition shall contain the list of applicable technical documentation for the purpose of purchasing the
equipment. The detailed material requisitions shall cover at least:
ENGINEERING CONTRACTOR shall be responsible for liaison with equipment Vendors for assuring equipment
availability and technical feasibility. ENGINEERING CONTRACTOR shall acquire minimum three (03) technically
acceptable offers for the supply of equipment, ENGINEERING CONTRACTOR shall float enquiry to minimum five
(05) VENDOR for selecting minimum three technically acceptable VENDORs.
ENGINEERING CONTRACTOR shall evaluate the technical offers and shall submit technical bid evaluation. Bid
evaluation shall cover major aspects of equipment design, materials of construction, auxiliaries, acceptable technical
deviations, exception, Inspection and Testing requirements etc. ENGINEERING CONTRACTOR shall obtain priced two
years operational spares quotation for LLI equipment.
ENGINEERING CONTRACTOR shall consider the nozzle forces in the technical bid evaluation and ensure that the
necessary actions are taken to ensure that the piping forces are taken care of.
COMPANY AGES and Addenda shall be issued and required for the PROJECT. Where COMPANY Specifications do
not exist, ENGINEERING CONTRACTOR shall develop PROJECT SPECIFICATION for COMPANY review and
approval.
The above is preliminary and will be further developed and optimized during FEED in close consultation with
COMPANY and for approval.
COMPANY may decide to carry out commercial evaluation and issue the purchase order for selected LLIs during the
FEED Phase itself. In such an event, ENGINEERING CONTRACTOR shall provide the services to the COMPANY as
part of the PROJECT SCOPE but not limited to VENDOR coordination, VENDOR review of front end drawings and
documents, till the purchase order is assigned/NOVATED to the EPC CONTRACTOR. It is covered as an OPTIONAL
SCOPE in SCHEDULE 3 PRICING SCHEDULE.
As an OPTIONAL SCOPE, ENGINEERING CONTRACTOR shall perform the following, but not limited to:
ENGINEERING CONTRACTOR shall deliver well-defined Intelligent EPC RFT Enquiry Packages that allow at least
three (03) or more Tenderers to submit competitively priced LSTK bids without any undue exposure to COMPANY.
COMPANY will issue to ENGINEERING CONTRACTOR an electronic copy of its standard EPC RFT Enquiry Package
and ADNOC EPC Form of Agreement, once requested through RFI by ENGINEERING CONTRACTOR.
ENGINEERING CONTRACTOR shall provide the draft Enquiry Package in electronic form with changes tracked for
COMPANY’s review.
• Review standard Enquiry Package provided by COMPANY for adequacy to any planned solicitation.
ENGINEERING CONTRACTOR shall advise changes to any standard requirement as deemed appropriate and
obtain COMPANY prior approval.
• ENGINEERING CONTRACTOR shall ensure that the Enquiry Packages are structured to facilitate accurate and
complete response from prospective bidders. They should include desired form of response, relevant statement of
work / requirement and any required contractual provisions.
• ENGINEERING CONTRACTOR shall ensure that proper input from COMPANY has been obtained and duly
incorporated and that the deliverables are acceptable to COMPANY.
• ENGINEERING CONTRACTOR shall ensure that the Enquiry Packages do not materially violate COMPANY
contracting policies, prevailing procedures, and regulations. However, ENGINEERING CONTRACTOR may
suggest deviations when it is deemed in COMPANY’s best interest to do so.
• ENGINEERING CONTRACTOR shall ensure that the EPC Enquiry Packages do not include any commercial
information or details, or commercial reports carried out during FEED Study.
• ENGINEERING CONTRACTOR shall ensure that the EPC Enquiry Packages cover the entire PROJECT scope,
are mutually exclusive and adequately and clearly address the interface issues involved.
The list below is preliminary and will be further developed and optimized during FEED in close consultation with
COMPANY and for approval.
The scope of Project control services to be performed by ENGINEERING CONTRACTOR shall include, but not be limited
to:
Details of services to be provided and the requirements to be met by ENGINEERING CONTRACTOR in respect of each
of the above services are explained below:
Planning, Scheduling and Monitoring Services are covered by Project Control Requirement Procedure.
ENGINEERING CONTRACTOR shall prepare for COMPANY approval the following Cost Estimates in a timely
manner to support decision making within the times scale set out in the Agreement. The cost estimates shall be submitted
to COMPANY with complete back-up documentation. Cost estimation procedure of ADNOC GROUP CAPITAL
PROJECTS ESTIMATING STANDARD shall be followed for preparation of all cost estimates. ENGINEERING
CONTRACTOR shall submit a Cost Estimate Methodology procedure to COMPANY for review and approval before
starting the Cost Estimate for the PROJECT.
Techno Economic studies and factored cost estimate will have an accuracy of ± 25%. All other estimates shall have an
accuracy of ±15%.
The basis and supporting documents like quotations etc. shall be enclosed with the estimate.
The basis and structure of the estimate shall require approval of COMPANY prior to preparation of the estimate.
Approved PROJECT specific Cost estimation procedure shall be used for preparation of cost estimate.
ENGINEERING CONTRACTOR shall develop detailed cost estimates with back-up for any changes, deviations or
concessions requested. The estimates will be subject to review and approval by COMPANY. ENGINEERING
CONTRACTOR shall incorporate COMPANY comments and revise the estimates as required.
ENGINEERING CONTRACTOR shall combine the application of scientific principles and methods with economic and
financial analysis to minimize cost while achieving established objectives and requirements. Life Cycle Cost Analysis
shall be adopted in Optimization Studies and selection of major equipment/ packages.
COMPANY places great importance on the implementation of Cost Reduction ideas, approaches, and methods.
ENGINEERING CONTRACTOR shall carry out services and shall perform in such a manner where COMPANY will
ultimately benefit from savings.
ENGINEERING CONTRACTOR shall perform all necessary trending functions by raising necessary documentation as
per COMPANY approved procedure for VARIATION requests (Project Change Management Procedure) covering any
changes in scope, which may be initiated either by ENGINEERING CONTRACTOR or COMPANY.
The full cost of preparing and processing a Contract Trend Notice (CTN) as per approved COMPANY template, whether
ultimately approved or rejected by COMPANY, shall be borne by the ENGINEERING CONTRACTOR and shall not be
reimbursed by COMPANY.
ENGINEERING CONTRACTOR shall prepare and issue following cost reports on monthly basis:
• Cost Status Report showing Approved value, Authorized changes, Current approved cost, Expenditure to date,
Earned value and Forecast. The cost status report shall show status of cost as per Work Breakdown Structure
(WBS) and format defined in Project Controls Requirement in the WORK ORDER.
• Contract Trend Notice Register as per the COMPANY approved template.
ENGINEERING CONTRACTOR shall perform all activities required for PROJECT accounting, including, but not
limited to:
ENGINEERING CONTRACTOR shall propose an optimum overall construction plan, construction procedure
guidelines, and EPC CONTRACTOR’S scope of work for each EPC Package. Construction planning services shall
include, but not be limited to, the following:
• ENGINEERING CONTRACTOR shall provide all necessary procedures, construction plans, analysis and studies
regarding accessibility to the site, constructability and feasibility.
• ENGINEERING CONTRACTOR shall provide all necessary layouts for the temporary facilities (site temporary
office, warehouse, etc.)
• Participate in flow sheet reviews, development of plot plan and equipment layout.
• Review flow sheets and other process documentation to ensure that all pre-commissioning and commissioning
planning requirements are included.
• Review PROJECT SCHEDULEs for provision and adequacy of pre-commissioning/commissioning planning
services and their duration specified.
• Participate in preliminary safety review of PROJECT.
• Identify special requirements as applicable for this discipline to be followed during detailed engineering.
• Review of data/information/documentation furnished by LICENSORs and/or VENDORs for their packages
including their specific equipment requirements.
The above list below is preliminary and will be further developed and optimized during FEED in close consultation with
COMPANY and for approval.
Plant Handover Process shall be addressed, this involves plans and procedure and dedicated handover software referred
for EPC phase. Drawings, documents, and manuals.
1.85 BSCFD Shah Gas Expansion and CO2 Recovery FEED PROJECT will require modification in many existing SGD
units and addition of new units.
ENGINEERING CONTRACTOR shall arrange a meeting either face to face or using video conference facility between
CONTRACTOR & COMPANY SmartPlant experts. This meeting is required to understand the complete SmartPlant
scope of work before starting any activity. This meeting shall be arranged within 15 days after the Effective FEED Project
award date.
Recently 1.45 BSCFD expansion Project is completed and Expansion scope SmartPlant database merging with
COMPANY existing facility database is ongoing. All the redline markups are yet to be incorporated. Hence, COMPANY
will hand-over the available SmartPlant database, redline markup and COMPANY MOC (Management of Change)
affected drawings and Documents.
Additionally, there are a few Minor projects which are ongoing for example;
• Minor Project 2: Chilled water network upgrade etc’. (Note: Two Projects are listed as examples)
However, COMPANY will share all the Minor Project data\Drawings and Information available at the time of current
FEED Project SmartPlant design data update.
Apart from the delivered SmartPlant database, ENGINEERING CONTRACTOR shall consider below items while
producing current Project FEED deliverables.
• Redline markup
• COMPANY will deliver the required SPPID database of the existing facilities, redline markups, ongoing and
recently completed Projects and MOC affected drawings and Documents.
• Methodology for FEED SPPID Database setup, restoration shall be Finalized with COMPANY before the
implementation.
• COMPANY will advise SPPID software version after the contract award.
• Based on the COMPANY standardized SPPID version at the time of Final handover, COMPANY may ask
ENGINEERING CONTRACTOR to upgrade SPPID database to latest required version. ENGINEERING
CONTRACTOR shall upgrade it to latest version before the final handover.
• The extent and details of SmartPlant P&ID database population during FEED to be agreed with COMPANY
before implementation.
• Agreed extent of work shall be documented in SmartPlant P&ID Implementation procedure as highlighted in
section ‘SmartPlant Implementation procedure requirement’.
• COMPANY approval is required for any reference data update or modification.
• Oracle shall be used as a backend database.
• Prior to data handover ENGINEERING CONTRACTOR shall ensure that SPPID drawings and data is not corrupt
and do not contain inconsistencies. ENGINEERING CONTRACTOR shall resolve all SPPID inconsistencies
prior to handover.
• Forced recreation must be successfully applied to all the drawings before the final delivery.
• Prior to data delivery, workshare and subprojects must be collapsed and deleted, if any.
• All temporary drawings, test drawings, test symbols & assemblies, test units, temporary filters, reports etc. must
be removed from the SmartPlant P&ID data before delivery.
• SmartPlant P&ID database must be free of any database exceptions and orphan entries. The 'Database Constraint
Exception Report Utility' shall be run to generate the database constraint exception report. The applicable SPPID
delivered constraint utilities mentioned in the report shall be run to clean up all the exceptions.
• All linked files shall be removed and converted into embedded objects prior to delivery.
• Ensure that all drawings shall be up-to-date status.
• ENGINEERING CONTRACTOR must upgrade the SmartPlant P&ID database to the latest version approved by
COMPANY at the time of delivery.
• As a minimum, the following checks and cleanup shall be performed.
• Clean Data Utility (DelOrpModItems.dll) shall be run Ensure that all drawings shall be up-to-date status.
Refer the following table for comments and justification in case of deviation:
• A complete SmartPlant P&ID plant with workshare and project disabled including the P&ID Reference Data
(symbols, templates, assemblies, report templates, rules, insulation spec, modified dlls, item tag format.xml etc.
used in the P&ID creation.
• Excel reports for all the drawings in company approved report template format.
• Compliance table highlighting all approved deviations.
• Any modified source code for all dlls “ItemTag or Validations” that were created for the SmartPlant P&ID project
and must highlight the modified versus delivered code, source code shall be delivered as well.
• PDF files of all the P&IDs as generated from SmartPlant P&ID.
• ENGINEERING CONTRACTOR shall be responsible to eliminate any inconsistencies in the upgrade process to
the SPPID version approved by the COMPANY.
• ENGINEERING CONTRACTOR shall submit a database consistency and health check report before and after
the upgrade.
• ENGINEERING CONTRACTOR shall take responsibility to validate the data, after upgrade, to the SPPID
version approved by the COMPANY. Any inconsistency noticed during the upgrade shall be documented, and
provided to COMPANY.
• ENGINEERING CONTRACTOR shall facilitate the COMPANY in uploading the data set to COMPANY’s site.
ENGINEERING CONTRACTOR shall resolve any issues, which may arise when COMPANY is
ENGINEERING CONTRACTOR the data, until the ‘Final Acceptance’ is obtained.
• ENGINEERING CONTRACTOR shall submit the following deliverables. The following electronic deliverables
shall be made available on the USB disk or COMPANY Provided shared location.
o Plant Backup file.
o ItemTagFormat.xml.
o Screen shot showing Folder structure used.
o Customized dll files along with source code and documentation.
o Readme file explaining contents/description of files, version of SmartPlant P&ID, SmartPlant Engineering
Manager, Version of Oracle, Oracle Instance Name, Oracle Character Set, Oracle Table space name.
o In case SPPID drawing extracted in Microstation format provide all setup files.
o List of deliverables from SPPID (List of Drawings).
o P&ID Drawings (PDF).
• COMPANY will deliver the required SPI database of the existing facilities, redline markups, drawings and
Documents of ongoing\ recently completed Projects.
• Methodology for FEED SPI Database setup\restoration shall be Finalized with COMPANY before the
implementation.
• COMPANY will advise SPI software version after the contract award.
• Based on the COMPANY standardized SPI version at the time of Final handover, COMPANY may ask FEED
Engineer to upgrade SPI database to latest required version. ENGINEERING CONTRACTOR shall upgrade it to
latest version before the final handover.
• The extent and details of SPI database population during FEED to be agreed with COMPANY before
implementation.
• Agreed extent of work shall be documented in SmartPlant Instrumentation Implementation procedure as
highlighted in section ‘SmartPlant Implementation procedure requirement’.
• COMPANY approval is required for any reference data update or modification.
• Oracle shall be used as a backend database.
• All temporary and test data, temporary browser views, reports etc. shall be removed from the database before
delivery. All PROJECT and subproject shall be cleared prior to data handover.
• Ensure All SPI data is free of any database exceptions and orphan entries.
• All software checks as suggested by software vendor shall be completed before Final delivery. (Example
‘checkdb.exe’).
• ENGINEERING CONTRACTOR must upgrade the SPI database to the latest version approved by COMPANY
at the time of delivery.
• SPI database backup in WATCOM format. (In case of any restoration or database character set issue, COMPANY
may ask for Oracle instance dump file).
• Oracle views, if any.
• PSR report templates.
• Deviations Compliance Table (refer below table)
• A completed SPI database, along with all reference data (this includes Templates and symbols for Hookup, Loop
Drawings etc…), which will give the EPC a capability of generating required instrument deliverables from within
the SPI database using SPI.
• COMPANY will deliver the required SPEL database of the existing facilities, redline markups, drawings and
Documents of ongoing\ recently completed Projects
• Methodology for FEED SPEL Database setup/restoration shall be Finalized with COMPANY before the
implementation.
• COMPANY will advise SPEL software version after the contract award.
• Based on the COMPANY standardized SPEL version at the time of Final handover, COMPANY may ask
ENGINEERING CONTRACTOR to upgrade SPEL database to latest required version. ENGINEERING
CONTRACTOR shall upgrade it to latest version before the final handover.
• The extent and details of SPEL database population during FEED to be agreed with COMPANY before
implementation.
• Agreed extent of work shall be documented in SmartPlant Electrical Implementation procedure as highlighted in
section ‘SmartPlant Implementation procedure requirement’.
• COMPANY approval is required for any reference data update or modification.
• Oracle shall be used as a backend database.
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• SmartPlant Electrical database must be free of any database exceptions and orphan entries. Database Constraint
report shall be used to clean all the exceptions.
• All temporary drawings, test drawings, test symbols & assemblies, test units, temporary filters, reports etc. shall
be removed from the SmartPlant Electrical data before delivery.
• ENGINEERING CONTRACTOR must upgrade the SmartPlant Electrical database to the latest version approved
by COMPANY at the time of delivery.
• A complete SmartPlant Electrical plant backup including the Electrical Reference Data (report templates, rules,
modified dlls, etc.) used to generate the electrical deliverables shall be delivered.
• Excel reports for the as-built SPEL database items like Electrical Equip, Cable schedule etc. shall be approved by
COMPANY prior to handover.
• Deviations Compliance Table (refer below):
• Any modified source code for all dlls “ItemTag or Validations” that were created for the SPEL project and must
highlight the modified versus delivered code, source code shall be delivered as well.
• List of Deliverables:
o Zip file backup: Plant backup and site backup (reference schema, templates, title blocks, symbols, schematic
blocks, formats, rules, etc.) used with SPEL project data.
o Oracle DB dump: ENGINEERING CONTRACTOR shall provide Oracle DB dump backup.
o Screenshot showing folder structure used.
o Custom SLD Symbols and Border File Templates: ENGINEERING CONTRACTOR shall deliver these
symbols and templates.
o Custom Schematic and Border File Templates: ENGINEERING CONTRACTOR shall deliver these
symbols and templates.
o Customized Reports: ENGINEERING CONTRACTOR shall provide these template reports.
o Custom Attribute/Symbol list: ENGINEERING CONTRACTOR shall provide detailed report of
customization in case of new attributes and symbols.
o Generated SLD’s, Schematic, Reports and any such report that can be extracted from SPEL on request by
COMPANY. Hard copy of all such required deliverables shall be provided by ENGINEERING
CONTRACTOR. Hard copy in A3 size of all required deliverables as specified within the contract from
within the SPEL database.
• COMPANY will deliver the required SP3D database of the existing facilities, redline markups, drawings and
Documents of ongoing\ recently completed Projects.
• Methodology for FEED SP3D Database setup\restoration shall be Finalized with COMPANY before the
implementation.
• COMPANY will advise SP3D software version after the contract award.
• Based on the COMPANY standardized SP3D version at the time of Final handover, COMPANY may ask
ENGINEERING CONTRACTOR to upgrade SP3D database to latest required version. ENGINEERING
CONTRACTOR shall upgrade it to latest version before the final handover.
• The extent and details of SP3D database population during FEED to be agreed with COMPANY before
implementation.
• Agreed extent of work shall be documented in SmartPlant 3D Implementation procedure as highlighted in section
‘SmartPlant Implementation procedure requirement’.
• COMPANY approval is required for any reference data update or modification.
• Oracle shall be used as a backend database.
The below listed table shows minimum content requirement for 3D Model during 30%, 60% & 90% model reviews for
the PROJECT.
90%
30% Model 60% Model
Discipline Description Model
Review Review
Review
Civil Fence Gates/Emergency Exits X X X
Main and Access Roads X X X
Paving and Gravel filling including Heavy,
Medium and Light Duty classifications for X X X
Paving
Storm/Clean Water channels X X
Pipe rack Foundations - Preliminary Design X X X
Designed footings X X
Catch Basin/Manholes X X
UG Piping - Storm Water, Oily Water, Closed X X X
Drains, and other UG Sewers (All sizes shall (30% of 4” (70% of 4” and (100% all
be modelled) and above above & 30% sizes)
shall be 4” below shall
Modelled) be Modelled)
All Buildings and Shelters X X X
Trenches X
Major X X
trenches
Pipe Culvert X X
Pipe support Pedestals & foundations X X
Foundations for all Equipment and Pipe X
Racks For major X X
equipments
Structural All Pipe Racks/Tracks/Sleepers X X X
Main Steel X X X
Main Platforms X X X
Major Supports X X X
Permanent Cranes and Hoisting Beams X X
Staircases/ladders X X
Piping Equipment Locations X X X
Drop Zones/Laydown Areas/Truck unloading
X X
facilities
Access ways/Maintenance Access X X X
All piping shall be modelled (All sizes shall X X X
be modelled) (30% of 4” (70% of 4” and (100% all
and above above & 30% sizes)
shall be 4” below shall
Modelled) be Modelled)
Ladders/Stairs - Functional Requirements X X
Valving - Including Control Valves X X
In-line Instruments X X
Safety Showers & Eye Washers X X
Location of Emergency Shutdown Valves X X
Utility Stations X X
Major Pipe Supports X X X
Primary Pipe Supports X X
Pipe Supports-Secondary X X
Firewater Systems X X X
Hydrant, Monitors X X X
Tie-Ins with existing piping X X X
Closed Drain system routing X
Main X X
routing
Vent & Drain X X
ENGINEERING CONTRACTOR shall perform 3D model reviews at 30%, 60% and 90% as per the above minimum
requirements with participation from COMPANY/PMC/End User/LICENSOR and VENDOR representatives
• Safety.
• Escape & evacuation.
• Operations.
• Compliance with P&ID’s, Equipment Data Sheets, Piping, Electrical/Instrument requirement.
• Maintenance.
• Constructability.
• Accessibility.
• Model Clash Report, database and integrity report to be available for all model reviews.
• Fire Fighting.
• Mechanical Handling
• Line List, Equipment line list, Critical line list for stress analysis and VENDOR drawing.
3D Plot Plan 30%, & 60% Model Review 90% Model Review
• SP3D database shall be error free. Database maintenance and data integrity shall be run before the final delivery.
• SP3D Model shall be free from interferences/clashes.
• Workshare, if any must be collapsed prior to delivery.
• All temporary items, unwanted Graphics shall be deleted before delivery. Temporary reference data items like
test styles and test labels shall also be deleted before delivery.
• ENGINEERING CONTRACTOR must upgrade the SmartPlant 3D database to the latest version approved by
COMPANY at the time of delivery.
• A complete SP3D Project with workshare disabled including the 3D Reference Data.
• Symbols, templates, assemblies, report templates, styles, labels, rules, customized dlls, etc. used for SP3D Project
execution.
• All MS Excel Catalog bulk load files for all disciplines. It is mandatory that these files reflect 100% of the catalog
database (e.g., such that the entire catalog contents can be recreated by bulk loading these files).
• VB Source code for the customization done during the project. i.e., source code for Piping symbols, Pipe support
assemblies and parts, Equipment’s etc.
• Compliance table highlighting all approved deviations.
• Following Reports shall be generated before data handover and shall be the part of the final data hand over.
− Final Database integrity Report.
− Report of Equipment Modeled.
− In Line Instrument list report
− Line List Report
• All the TO DO list items shall be resolved however due to software limitation or due to customization issues if
any TO DO item could not be resolved then such report shall be included in the Final Hand over. The Report shall
also have one additional column for explanation of possible cause for generation of this particular TO DO List
item.
• SmartPlant Review (SPR) data set.
14.15 2D DELIVERABLES
3D model shall be used as a reference in the production of the 2D drawing or report for following documents:
• ENGINEERING CONTRACTOR shall prepare two SmartPlant Implementation procedures for each SmartPlant
tools. One for FEED Phase and one for EPC phase.
• ENGINEERING CONTRACTOR shall start SmartPlant Implementation only after approval of FEED phase
procedure by COMPANY.
• Summary of SmartPlant Procedure requirement.
ENGINEERING CONTRACTOR shall send all SmartPlant tool wise database backup to COMPANY on monthly basis.
ENGINEERING CONTRACTOR shall upload monthly backup on the Project FTP site (Established by ENGINEERING
CONTRACTOR).
Monthly backup delivery content shall be agreed with COMPANY before first monthly backup delivery. Readme file
listing monthly backup content and version shall be delivered along with regular monthly backup.
14.19 SMARTPLANT HOSTING CONTRACTUAL DOCUMENT PREPARATION FOR EPC PHASE OF THE
PROJECT
EPC execution may be divided among multiple EPC Contractors. Hence, SmartPlant hosting is required to maintain one
database for each SmartPlant tool.
At the end of FEED, ENGINEERING CONTRACTOR shall prepare and issue a scope document highlighting SmartPlant
Hosting requirement for the EPC Phase. The minimum content of this document shall be:
• ENGINEERING CONTRACTOR shall identify one major EPC Package as a host and rest all packages as a
satellite.
• ENGINEERING CONTRACTOR shall clearly list down scope of each EPC Contractor.
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• EPC package wise responsibility matrix for all the parties for SmartPlant activities shall be part of this document.
• All the required IT infrastructure including servers, software, Network etc. shall be part of this document.
• ENGINEERING CONTRACTOR shall clearly mention in contractual document that handed over SmartPlant
FEED database to EPC CONTRACTOR is for reference and EPC CONTRACTOR has to update COMPANY
existing facility database as per As-Built update done by EPC CONTRACTOR.
15. DRAFTING
• ENGINEERING CONTRACTOR is required to use the application software: MicroStation v8i(.dgn) approved
by COMPANY.
• ENGINEERING CONTRACTOR must ensure that all model files and drawings contain the working units as
established by COMPANY (i.e. master, sub, and positional units).
• All 2D drawings will conform to the designated level structure approved by COMPANY.
• ENGINEERING CONTRACTOR will maintain “master” cell library as approved by COMPANY. COMPANY
must approve all cells.
• ENGINEERING CONTRACTOR is to use only the fonts within the text structure as approved by COMPANY.
• ENGINEERING CONTRACTOR is required to use pen table approved by COMPANY.
• ENGINEERING CONTRACTOR is required to adhere to the line weight structure approved by COMPANY.
• ENGINEERING CONTRACTOR is required to adhere to the line styles approved by COMPANY.
• ENGINEERING CONTRACTOR must adhere to the standard logical naming convention designated by
COMPANY for all design file directory paths.
• ENGINEERING CONTRACTOR must use the drawing border file for the PROJECT specified by COMPANY.
• ENGINEERING CONTRACTOR must deliver all reference files with the 2D drawing deliverables. Reference
files must adhere to the standard naming convention and standard logical path assignment as specified by
COMPANY.
Software systems must be compatible with existing systems. As a part of the IT and Automation Plan, the
ENGINEERING CONTRACTOR shall establish procedures for reporting, communications, and administration.
ENGINEERING CONTRACTOR shall develop an IT and Automation Plan to establish proper communication between
the ENGINEERING CONTRACTOR, COMPANY, Consultant, Licensors, EPC Contractors, Vendors and other parties
on the PROJECT. ENGINEERING CONTRACTOR shall submit these plans for COMPANY approval prior to
implementation on the PROJECT.
The plan will cover data, document control, procurement, material management, CAD, Video conferencing required with
telecommunication of voice, images, and other multi-media requirements of the PROJECT. The ENGINEERING
CONTRACTOR will use the documents issued for the same subject on the latest project as a major guideline.
ENGINEERING CONTRACTOR shall prepare the plan detailing which applications shall be used during the FEED
Phase of the PROJECT.
The deliverables from the IT & Automation Plan will include but are not limited to the following:
ENGINEERING CONTRACTOR shall issue a comprehensive CAD and Drafting procedures document that specifies
the configuration of CAD tools meeting the PROJECT and COMPANY requirements. Refer section related to Drafting
for more details.
ENGINEERING CONTRACTOR shall hand over to COMPANY final CAD deliverables in SmartPlant P&ID (SPPID),
SmartPlant Instrumentation (SPI), SmartPlant Electrical (SPEL) and SmartPlant 3D (SP3D). Refer SmartPlant
Implementation section for more details.
ENGINEERING CONTRACTOR shall ensure that the SmartPlant Tools Databases and format is suitable for direct
utilization by COMPANY and later by EPC Contractors.
ENGINEERING CONTRACTOR shall refer to FEED Contract Technical Document Requirement Procedure for
Software and native file requirements. ENGINEERING CONTRACTOR shall issue a full listing of applications software
that is intended to be utilized for the FEED services in the IT and Automation Plan to COMPANY.
COMPANY shall review/approve the applications, software and versions submitted by ENGINEERING
CONTRACTOR in IT & Automation Plan prior to its implementation into the PROJECT. ENGINEERING
CONTRACTOR shall investigate fully if any additional software has to be employed during PROJECT and the same
shall be included and provided accordingly in the IT Plan.
COMPANY uses ESRI ArcGIS software to produce the GIS datasets (ESRI Geodatabase). The datasets, which are
prepared / produced as part of the CAD drawings must be converted or prepared in GIS Format (ESRI File Geodatabase)
with the below specifications.
• Pipeline data (line) should be associated with the 3D information (with Z values).
• ESRI Geo-database format.
• Projection: UTM 39N-WGS-84 Datum / UTM 40N-WGS-84 (As required).
Metadata should be filled for all the feature class.
• Any data that are produced for Pipeline Alignment Sheets, Plot plants, related to the location in the CAD drawings
needs to be created in the ESRI Geodatabase format.
− Proposed Pipeline (line format)
− Plot plan (polygon, line format)
− Detailed Attribute information must be filled to identify the name of the Feature, description, type etc.,
• All point features (point format) including but not limited to the following:
− Crossings
− Cable
− Fence
− Other pipeline
− Power Line
− Overhead
− Road
− Rig
− Track
− Kilometre (distance)
− Borehole
− Standard Test Points
− Intersection Point
− Loop Number
• Topographic Survey Points (Point format)
− Spot heights
− Control points
− Contours (line)
• Any modifications in the plot plan drawings.
• Geotechnical drawings / Soil investigation (location of the bore hole with all associated information in the Table).
All PROJECT deliverables shall be submitted to COMPANY for review, comment and/or approval.
The following procedures are applicable for production, distribution, review and approval of PROJECT documentation
and the tagging convention:
• CP04-TS-STD-GEN-0001, ADNOC Sour Gas Asset and Tagging Standard (For Tag Numbering)
COMPANY drawings numbering system shall prevail. ENGINEERING CONTRACTOR may use its own drawing
numbering in addition to COMPANY numbering system for his internal PROJECT control purposes if required.
Any deviations required by ENGINEERING CONTRACTOR shall have COMPANY's approval before implementation.
ENGINEERING CONTRACTOR shall provide for safe storage (unauthorized access, environmental affects, protection
from vermin and fire) for all PROJECT documentation throughout the duration of Agreement.
ENGINEERING CONTRACTOR’s quality system shall fully satisfy all the elements of ISO 9001, "Quality Management
Systems – Requirements” and shall apply the guidelines in ISO 9004 “Managing for the sustained success of an
organization – A quality management approach”.
The quality system shall provide for the planned and systematic control of all quality-related activities performed during
FEED. Implementation of the system shall be in accordance with the ENGINEERING CONTRACTOR's Quality Manual
and PROJECT specific Quality Plan.
ENGINEERING CONTRACTOR shall develop and submit for COMPANY’s review, comment, and approval within
twenty (20) calendar days of the EFFECTIVE DATE of the AGREEMENT, the Quality Plan together with a listing of
related/referenced procedures.
ENGINEERING CONTRACTOR shall provide evidence from the Accreditation Body of their Quality System
Certification, or a recent compliance audit report and attestation from a COMPANY approved auditing body, confirming
Quality System Compliance.
18.2.1 PHILOSOPHY
Quality Assurance will be applied at all stages throughout the PROJECT. This will ensure that a unified, defined, and
approved approach is employed and applied during design, manufacture, installation, commissioning and operation.
A quality assurance policy and practices should be developed for the PROJECT and will be applied at all stages
throughout the PROJECT.
The policies and practices shall be approved by the COMPANY and be endorsed by the COMPANY Quality Assurance
Manager.
18.2.3 PROCEDURES
Quality system procedures will be identified, documented, and maintained for all relevant aspects of development, design,
project engineering, construction, inspection, testing, commissioning, maintenance, purchasing, and stores activities and
their management. The procedures will be either contained within, or referenced from, a Specific Quality Plan, to be
developed by ENGINEERING CONTRACTOR for the PROJECT.
18.2.4 AUDITING
The system employed will be the subject of regular audits to ensure its effectiveness. These will be independent audits
under the control of a Quality Assurance Manager.
• Section 1: Narrative details of how the ENGINEERING CONTRACTOR interprets the individual elements of the
ISO 9000 Series for the application of his scope of works including the controls and verifications to be in place to
assure Quality during each stage of the FEED.
• Section 2: Detail in a matrix format how the ENGINEERING CONTRACTOR's Quality System addresses all the
elements of ISO 9001. The matrix should also refer to responsible parties within the ENGINEERING
CONTRACTOR's organization for the implementation/control of each area, the applicable procedures used to
control/assure each area and the verifying documents produced for each area.
• Applicable corporate and contract specific procedures, work instructions, checklists, standard forms etc.
• Quality Organization, staffing levels, Competency Assurance of personnel performing work affecting Quality.
ENGINEERING CONTRACTOR's Quality Management system implementation shall cover all management aspects and
shall impose the same requirements on LICENSORs, VENDORs, SUBCONTRACTORS, as and where involved. The
quality system shall ensure the work is included from the EFFECTIVE DATE of the AGREEMENT until COMPANY’s
acceptance of final deliverables.
The documented Quality System to be implemented on the PROJECT shall as a minimum include:
– Methods for selecting VENDORs / SUBCONTRACTORs based on their ability to meet specified
requirements.
– Methods for ensuring that purchasing documents include all necessary commercial, technical, and
quality requirements and data.
– Procedures and methods for the verification of purchased equipment, material, and services by
inspection, surveillance, and compliance audits. The procedures shall provide for the interfaces
necessary to co-ordinate with a COMPANY, certification agency, or COMPANY's designated
inspection monitor/third party as required.
– Methods for determining adequacy of supplier quality system and inspection requirements.
Notes:
1. Where the word documented is included here and in the ISO 9000 series, controlled written procedures/work
instructions shall be in place to direct and control the SERVICES.
2. The overall Project Quality Plan and related Procedures shall be approved to a minimum of ‘Approved with
Comments’ within one month following the EFFECTIVE DATE of the AGREEMENT otherwise work shall not be
allowed to continue with no entitlement for Extension of Time or upwards cost VARIATION to the AGREEMENT.
18.4 AUDITS
Throughout the duration of this AGREEMENT, ENGINEERING CONTRACTOR QA shall develop an internal and
external system and technical compliance audit program for COMPANY approval, which shall include the following, as
a minimum:
• Three audits of every section/discipline/location of the services (one at 30%, 60% of the work progress and final
at 90% of the work progress) against ISO 9001 and the approved PROJECT procedures/specification.
• Audit of activities/functions, directly involved with the production of key deliverables, carried out in
ENGINEERING CONTRACTOR offices for the performance of SERVICES. Audit will also include distributed
execution centers when directly involved in production of key deliverables.
• Where deficiencies are identified, follow up audits shall be required to address them and to assure effective
implementation and confirm closure of actions in compliance with COMPANY requirements.
In addition, COMPANY, PMC or COMPANY approved Third Party Inspector may also perform Quality and Technical
Compliance audits on ENGINEERING CONTRACTOR against ISO 9001 requirements, requirements of this agreement
and the approved Project procedures/ specifications. ENGINEERING CONTRACTOR shall aid and access to their
systems and SUB-CONTRACTOR/LICENSOR/VENDOR systems as required. ENGINEERING CONTRACTOR shall
address findings of these audits within the stipulated time frame agreed with the COMPANY.
To assure all the Design and Specification areas are addressed and meet the requirements of ISO 9001, ENGINEERING
CONTRACTOR shall carry out a full Criticality Assessment exercise on every discipline area/system to enable individual
Quality Programs to be developed.
This will involve development of procedures to evaluate the risk and consequence of structure, containment, equipment
or material failure to Personnel Safety, the environment and continuous operational availability of the facility. It shall
also consider new/special manufacturing considerations or difficulties and requirement for any special controls.
The results of the assessment shall be used to develop the minimum Quality Assurance and Quality Control requirements
to be applied during design for each level of criticality. It should be noted that this will involve higher level of control
above standard code requirements for high criticality areas and may involve upgrading detail from other areas of this
AGREEMENT. Where the requirement of this Agreement is higher than the calculated criticality, the Agreement
requirement shall be applied.
As part of Quality, inspection, testing requirements for all items procured under PROJECT shall be identified. Inputs
from quality shall be provided to respective disciplines in identifying material testing, stage inspections, final inspections
etc.
Inspection and testing requirements shall be identified irrespective of criticality of equipment service.
Where the requirement of this Agreement is higher than the calculated criticality, the Agreement requirement shall be
applied.
ENGINEERING CONTRACTOR shall comply with the requirements of the latest ADNOCs Value Assurance Process
(VAP) for major projects. The VAP is a stage-gate process in which project development is divided into stages,
demarcated by key decision points. A Decision Support Package (DSP) shall be prepared before each gate to support the
decision-making. The DSP shall include all relevant information about the PROJECT, the results from the stage activities
and the associated risks and uncertainties.
Engineering contractor shall prepare relevant documentation and provide support to company to ensure compliance to all
VAP requirements through below activities/submissions/workshops including but not limited to the following:
• The ENGINEERING CONTRACTOR shall provide inputs and documents for independent Project review
/Workshop (IPR) for GROUP COMPANY team (refer to AGPMTMP103C Independent Project Review
Checklists). In addition, ENGINEERING CONTRACTOR to deploy appropriate resources to attend the
workshop and provide support to company for closure of IPR Actions and incorporation of comments as
applicable and agreed with COMPANY.
• PEER Review (PR)- PEER Reviews are independent reviews examining specific project activities or work steps
to assure appropriate quality.
• PEER Assists (PA)- A PEER Assist is an activity in which experienced internal or external professionals with
appropriate level of expertise verify the work and suggest improvement.
• ENGINEERING CONTRACTOR shall provide support to company in addition to documentation for the
CESAR Workshop and deploy appropriate resources to attend the workshop and provide support to company
for incorporation of comments as applicable and agreed with COMPANY.
• ENGINEERING CONTRACTOR to provide the documentation required for the submission of Decision
support Package (DSP) in ADNOC format.
• ENGINEERING CONTRACTOR to participate, prepare required documentation and support company during
the Cost Optimization reviews (COR), in addition to the incorporation of the COR Results/recommendations
within the FEED design.
ENGINEERING CONTRACTOR shall apply Value Improvement Processes (VIPs) as per VAP Guidelines. Listed below
are FEED specific VIPs including but not limited to:
• Technology selection
• Process simplification
• Deign to capacity
• Waste minimization
• Customized standards/specifications/practices
• Energy optimization
• Facility Optimization
• Constructability
• Value Engineering
• Strategic Master Planning
• Life Cycle Impact Assessment
• System Optimization
• Reliability Improvement
• Risk Assessment & management
• Supply chain optimization
• Predictive maintenance
ENGINEERING CONTRACTOR shall implement a Computerized Document Control System for all documents for his
internal document management use with access to all COMPANY personnel for drawing and quality records from initial
engineering stage through to final Document Handover. The system shall provide up to date approval status/tracking of
documents revision control and controlled issue to all parties involved in the works
COMPANY shall be provided with weekly updated registers from the system and remote electronic access.
ENGINEERING CONTRACTOR shall provide storage for all documents throughout the duration of AGREEMENT
providing environmental, vermin and fire protection.
Document format, indexing system, storage and packaging are to be approved by COMPANY.
If ENGINEERING CONTRACTOR covers any Procurement or Construction elements during FEED, the Quality
Management Requirements for EPC CONTRACTORs (to be made available by COMPANY) shall be followed,
including the minimum inspection level and material certification requirements in the Specification for Minimum Shop
Inspection and Certification Requirements. The Quality Management Requirements for EPC Contractors shall be
included in the EPC Enquiry Package for compliance by the EPC Contractor.
COMPANY will assign some of its national employees to ENGINEERING CONTRACTOR’s Home Office for the
purpose of hands-on training in various disciplines of Engineering, Procurement, and Management. The trainees will be
integrated in the ENGINEERING CONTRACTOR’s team working on the PROJECT. As such, the trainees will gain in-
depth knowledge of the design, development and specific details of the PROJECT.
• A total of fifteen (15) personnel will be assigned to ENGINEERING CONTRACTOR’s Home Office(s) for a
duration of two (02) months.
ENGINEERING CONTRACTOR’s Training Program shall cater to the individual requirements. ENGINEERING
CONTRACTOR shall provide, for COMPANY’s review, an outline of a Structured Training Program that would best
serve the requirements of COMPANY. The course content and the scope of coverage shall be discussed and agreed with
COMPANY.
ENGINEERING CONTRACTOR shall be responsible for providing office space, office equipment/facilities and access
to relevant materials used by the ENGINEERING CONTRACTOR’s team. No dedicated course material is required.
A separate Training Coordinator is also not required; this role can be filled by the Lead Engineers that are interfacing
with the Trainees.
All expenses for training services shall be considered as part of ENGINEERING CONTRACTOR’s man-hour
reimbursable rates.
20. ATTACHMENTS
Within 21 days of EFFECTIVE DATE, ENGINEERING CONTRACTOR shall prepare PROJECT Execution Plan
covering the following aspects and issue to COMPANY for review. Once approved, the procedure shall be followed by
all the PROJECT personnel.
1. Project Management
1.1. General
1.2. Company approvals and specific requirements
1.3. Project directory
1.4. Project organization
1.5. Key personnel
1.6. Project communications
1.7. Progress reporting
1.8. Project meetings
1.9. Mobilization & Demobilization procedures
1.10. Project filing system
1.11. Project documents
1.12. Tracking of controlled documents
1.13. Training
2. Contract Administration
2.1. General
2.2. Administration
4. HSE
4.1. Introduction & HSE Plan
4.2. Responsibilities
4.3. HSE Reviews
4.4. Design safety and criticality assessment
4.5. Design and constructability reviews
4.6. Home office safety
4.7. Safety at the job site
5. QA Procedures
5.1. General
5.2. Preparation, review, approval of project documents
5.3. Verification by quality surveillance
5.4. Verification by audits
5.5. Corrective action procedure
5.6. Verification personnel
5.7. Quality reports
6. Engineering
6.1. Design basis if not covered under the AGES Addenda
6.1.1. Local requirements
6.1.2. Units of measurement
6.1.3. Specifications & Standards, Preparation of Addenda to AGES & Standard Drawings
6.1.4. Drawings and specification distribution
6.1.5. Engineering Software programs
6.1.6. Language
6.1.7. Design reviews and validation
6.1.8. Site data validation
6.1.9. Design changes and technical deviations
6.1.10. Confidentiality
6.1.11 Format of Engineering Data Sheets
6.1.12 PROJECT Engineering Deliverables
6.2. Preparation of drawings and documents
6.2.1. General
6.2.2. Dimensioning
6.2.3. Dimensioning practices
6.2.4. Drawing details
6.2.5. Drawing symbols
6.2.6. Elevation, benchmarks and datum
6.2.7. Grids
6.2.8. Nominal
6.2.9. Drafting scales
6.2.10. Drawing sizes
6.2.11. Title blocks
8. Project Controls
8.1. Deviations, trends and variations
8.1.1. Purpose
8.1.2. Responsibility
8.1.3. Definitions
8.1.4. Procedure
8.2. Cost control and reporting
8.2.1. Objectives
8.2.2. Project control base
8.2.3. Manpower control
8.2.4. Cost reporting
8.3. Code of accounts
8.4. Planning/Scheduling
8.4.1. Purpose
8.4.2. Responsibilities
8.4.3. Schedule levels
8.4.4. Master schedule – Level 1
9. Attachments
9.1. COMPANY’s Project Management Organization
9.2. PMC’s Project Management Organization
9.3. ENGINEER’s Project Organization (all levels)
9.4. Forms for Manpower Mobilization, Travel Authorization and Time Sheets
9.5. Forms for Letter of Assistance
9.6. Forms for Invoicing
COMPANY shall provide the following data and documents to ENGINEERING CONTRACTOR’s reference and use in
the execution of the FEED Services upon receiving RFI.
• Concept Design Study Report – SEPF Deliverables List (DNC-3 and DNC-5)
• CO2 Recovery 1.45 Deliverables -CRRF Deliverables List
• CO2 Recovery Pipeline Deliverables -CPLF Deliverable List
• COMPANY AGES / Design General Specifications and Standard Drawings.
• ADNOC and COMPANY HSE Standards
• Other procedure and standards
ENGINEERING CONTRACTOR shall perform all basic design and engineering for the facilities. The basic design and
engineering shall include activities and deliverables, as described in the following sub-sections;
22.1.1 General
• ENGINEERING CONTRACTOR will organize Energy Optimization reviews for new and modified PROJECT
facilities.
• Licensors shall participate in all relevant reviews such as PID reviews, HAZOP/LOPA/SIL etc. as minimum.
• Update existing documents and drawings affected by the PROJECT.
• Provide input to environmental impact study for new facilities as required. Part of HSEIA conducted by
ENGINEERING CONTRACTOR through 3rd Party consultant.
• Define manning and training requirements for new facilities.
• Determine and recommend laboratory equipment and testing requirements for monitoring the new facilities.
• Company specific philosophy/specifications (RP documents)/ for SGD project shall be incorporated in addition to
the AGES.
• All software programs used in performing the WORK shall be approved by COMPANY. All native software input
files shall be delivered to COMPANY at the time of final deliverables handover in a hard disk.
• ENGINEERING CONTRACTOR will use a database to maintain COMPANY approved Engineering Document
Deliverables Register (EDDR).
• ENGINEERING CONTRACTOR shall maintain a calculation log. The log and all calculations will be provided to
COMPANY.
• Prepare all studies and incorporate the recommendations, after COMPANY review and approval, into the FEED
design and deliverables.
• All calculations along with design software input files to be provided as part of the final deliverables in the PDR.
• Establish need and prepare topographical and geotechnical survey specifications using Geographic Information
System (GIS).
• Perform necessary soil investigation survey/evaluations.
• Perform necessary topographical surveys.
• Define Hazardous Area Classification requirements.
• Prepare a list of existing documents and drawings that are to be updated as part of this project.
• Update existing documents, P&ID’s etc., affected by the PROJECT.
• All PIDs are in SPPID format.
• Establish piping tie-ins and piping rack connections (inlet/outlet streams, utilities, etc.) and identify shutdown
requirements. Tie-in engineering shall be completed such that it can be implemented during available SGD
shutdown periods.
• Define battery limit conditions (for both OSBL and ISBL).
• Assess flare loading limits.
• Prepare and update line lists.
• Prepare all main equipment process data sheets.
ENGINEERING CONTRACTOR shall ensure that the following design requirements are followed:
• Full compliance with UAE regulation and all ADNOC Guidelines as a minimum standard.
• No routine flaring. This includes purge and pilot gas.
• Minimization of power requirements.
• No venting of gases from process facilities.
• Utilization of best available technology to minimize fugitive emissions.
• No utilization of Ozone Depleting Substances.
• No discharge of off-spec water to land.
• No discharge of oil or chemicals to land.
• Minimization of waste generation.
• Optimization of facilities footprint (including pipelines) to reduce environmental impacts.
• Minimization of visible impacts, noise and odor.
• No utilization of Asbestos or Asbestos Containing Materials.
• EERA for overall facilities (Studies to include capacity of mustering, search and rescue facility). EERA must not
only include capacity for mustering but mustering plans and locations during a toxic release.
• Review breathing air system and requirements
• H2S Studies covering extended facilities and their effect on existing facilities as per CoP
ENGINEERING CONTRACTOR shall prepare a formal ‘Hazards and Effects Register’ using the HAZID review.
The details of the findings of the HAZOP, EIA study, QRA study and other safety reviews shall be included in Hazards
and Effects Register.
The HSE tracking register will monitor the implementation of the action items from different HSE studies/loss prevention
audits. The associated assessments, controls and recovery measures shall be also recorded.
Prior to freezing the P&IDs, a detailed HAZOP/LOPA/SIL study shall be conducted in the ENGINEERING
CONTRACTOR’s HOME OFFICE for the new and modified facilities; and an interface HAZOP shall be conducted for
the existing impacted facilities.
With all due diligence, ENGINEERING CONTRACTOR shall endeavor to perform the P&ID review and
HAZOP/LOPA/SIL Study back-to-back with the minimum time gap between them to permit drawing updates prior to
Issue for HAZOP/LOPA/SIL. Both the HAZOP and SIL Assignment review will be conducted using the Risk Acceptance
Matrix provided in the “ADNOC Group HSE Management Guidelines - HSE Risk Management” document.
SIL Study shall be conducted soon after HAZOP on the updated P&ID’s.
SIF PRO software shall be used for SIL study including vendor packages.
Spurious trip impact assessment shall be conducted as part of SIL study, and all recommendations shall be implemented
reflecting the P&IDs.
ENGINEERING CONTRACTOR shall review the HAZOP recommendations which emerged out of the HAZOP and
implement the actions in consultation with COMPANY as part of the ENGINEERING CONTRACTOR’s Scope of
SERVICES. Implementation of the HAZOP/LOPA/SIL recommendations is included in the ENGINEERING
CONTRACTOR’s Scope of SERVICES.
HAZOP for VENDOR packages will be conducted after receipt of sufficient information from VENDOR during detail
design. LOPA/SIL Study may be conducted simultaneous to HAZOP review on the updated P&ID’s.
For the purposes of progress measurement and reporting, ENGINEERING CONTRACTOR shall issue the interim
HAZOP/LOPA/SIL report containing the findings of the review and submission of the final report with all pending action
items to be resolved during the FEED Phase incorporated and closed out shall be the basis of achieving the associated
progress milestone.
ENGINEERING CONTRACTOR shall be responsible for issuing the HAZOP/LOPA/SIL close-out report.
22.2.3 Audits
ENGINEERING CONTRACTOR shall carry out internal audits of the design to ensure HSE requirements are met.
All audits will be submitted to COMPANY in accordance with COMPANY guidelines and based on the approved format.
COMPANY will provide a typical audit report for guidance.
ENGINEERING CONTRACTOR shall prepare HSE scope of work and equipment specifications for each of the EPC
Enquiry Packages.
Reference is made to List of Specifications and Standards for applicable codes, standards & specifications. That document
also describes how Addenda to COMPANY AGES shall be prepared by ENGINEERING CONTRACTOR, in case of
clarifications regarding preparation of Addenda, ENGINEERING CONTRACTOR shall
ENGINEERING CONTRACTOR shall review and verify/confirm the findings of the Concept Study deliverables prior
to relying on that information for FEED.
ENGINEERING CONTRACTOR shall perform process simulations/calculations and select the optimum sizes and
configuration of the equipment, controls, and piping required for the PROJECT.
The assumptions and basis shall be clearly specified for all calculations. ENGINEERING CONTRACTOR shall liaise
with the Licensors and Vendors to optimize and update the Concept Study information based on their feedback.
ENGINEERING CONTRACTOR shall verify hydraulics in the modified as well as new systems, including
Process design shall ensure that all lessons learnt are addressed and PROJECT facilities are integrated with the existing
facilities to provide unified operational and maintenance interface.
ENGINEERING CONTRACTOR shall consider and evaluate COMPANY’s own database of process and equipment
configurations and improvements that may be applicable to the PROJECT (to be provide to the successful Bidder).
ENGINEERING CONTRACTOR shall develop in detail the various philosophy documents as listed below and those in
the deliverables list.
• A detailed process description of the new and modified facilities shall be provided. This shall include a description
explaining the main process characteristics such as normal operation, start up, shutdown, emergency conditions
and turndown operation. This shall follow the Process and Utility Flow Diagrams or Utility Distribution Diagrams.
Design features including safety, environmental and health requirements and how these are provided for in the
design.
• A comprehensive Process Design Basis document with function and scope of all new and modified process and
utility units, unit capacity, flexibility, design feedstock cases and characteristics, basis of design for all cases,
outline description of flow including normal, start-up, shutdown and alternative operations. Battery limit conditions
of all process streams, utilities available and characteristics and conditions at battery limits. ENGINEERING
CONTRACTOR shall obtain from COMPANY all design data required for the design of the new facilities.
ENGINEERING CONTRACTOR shall check, review, and update all the basic parameters and assumptions used
as input for the Concept Study and implement them into the FEED phase.
• Duplicate units and equipment shall be designed applying the same isolation methodology as the existing reference
unit and equipment. For the remainder of units and equipment, ENGINEERING CONTRACTOR shall prepare a
detailed Isolation Philosophy, whenever an equipment or system needs to be shut down or isolated for the purpose
of maintenance/inspection shutdown, process shutdown or emergency shutdown requirements. The isolation
philosophy shall be developed in line with applicable existing philosophies, latest COMPANY Specifications and
other PROJECT requirements.
ENGINEERING CONTRACTOR shall provide sufficient definition for EPC CONTRACTOR to prepare comprehensive
operating instructions (draft manuals). It shall include an outline of start-up, shutdown and alternative operations. It shall
also indicate emergency procedures covering utility failures and major operating upsets. The guidelines shall include:
ENGINEERING CONTRACTOR shall prepare process data sheets in format and content approved by the COMPANY
with sufficient detail for all equipment, package units, instruments and specialty equipment and items. The details
provided shall be adequate to proceed to EPC Stage without any further process data search or calculations to be
performed.
ENGINEERING CONTRACTOR shall prepare and deliver all drawings and documents as listed in deliverables list.
ENGINEERING CONTRACTOR shall develop PFDs, UFDs and Heat and Material balance drawings. ENGINEERING
CONTRACTOR shall develop SmartPlant P&IDs for all the new and modified facilities and for tie-in to existing
facilities. Following internal review by ENGINEERING CONTRACTOR, P&IDs shall be revised and issued to
COMPANY for review/approval.
Following the COMPANY review of drawings, a P&ID review meeting (Design Review), attended by key personnel
from ENGINEERING CONTRACTOR and COMPANY, will be hosted by ENGINEERING CONTRACTOR.
Following the P&ID review meeting and COMPANY approval, the drawings will be revised to "Issued for HAZOP/SIL".
Demolition P&IDs shall be developed and provided by ENGINEERING CONTRACTOR.
The list below is preliminary and will be further developed and optimized during FEED in close consultation with and
approval by COMPANY.
• Heat and Material Balances shall be prepared for all cases defined in the process Basis of Design.
• Heat and Material Balances shall be provided by stream for all process units and documented as standalone
tabulation of data. When a stream is multiphase, the properties of each phase will be presented alongside the
composite stream.
• UFDs for offsites and utility balances shall be provided for all utility systems.
• Prepare and update all relevant process and utility flow diagrams (PFDs, UFDs).
• Incorporate the recommendations of the COMPANY appointed Third Party HSEIA Consultant.
• Piping and Instrumentation Diagrams (P&IDs) for process, utilities, offsites, flares, and onshore pipelines in
SmartPlant P&ID Format.
• Development of P&IDs complete with line rating, numbering and material class for all lines.
• Prepare detailed Equipment Lists.
• Design basis and Process description of all new and affected facilities.
• Process data sheets and specifications and sizing for all major equipment.
• Piping line lists for lines shown on P&IDs and material classification for major lines.
• List of principal process and utility tie-ins.
• All adequacy, optimization, and other studies listed in Annexure-08, Attachment 8.1.2.
• Process design and process equipment sizing calculations for the entire facilities.
• Native files for HYSYS and FLARENET simulations and native files for major equipment sizing where
ENGINEERING CONTRACTOR proprietary software is not used.
• Utilities characteristics and their estimated requirement and consumptions.
• Chemical characteristics and estimated consumptions for first filling and normal operation.
• Catalyst characteristics and estimated consumption (based on COMPANY’s experience on existing plant).
74/135 Uncontrolled When Printed PM00-PU-SOW-0043_Rev.T2.docx
SCOPE OF SERVICES
Document No. PM00-PU-SOW-0043 Rev. T2
The list below is preliminary and will be further developed and optimized during FEED in close consultation with and
approval by COMPANY. The level of engineering development shall be inline/same as the Non licensed scope.
P&IDs/Data sheets etc.,
• Liaise with all LICENSORs, Original Equipment Manufactures OEM), & VENDORs and provide COMPANY
with copies of all pertinent correspondence.
• Check process and utility and other documentation to be obtained from LICENSORs Original Equipment
Manufactures OEM), & Vendors for consistency and conformity with PROJECT Specifications, and the specific
requirements and interpretation of the above requirements by Licensors or Vendors.
• All design data or information provided by LICENSORs Original Equipment Manufactures OEM), & Vendors
shall be compiled and provided to COMPANY.
• Develop process data sheets for all equipment, including, vessels, heat exchangers, etc., from data sheets of the
LICENSORS or VENDORS as applicable.
• Check of Licensors Original Equipment Manufactures OEM), & Vendors operating and control philosophy
specified for conformity with the PROJECT requirements and philosophies.
• Arrange with Licensors Original Equipment Manufactures OEM), and Vendors participation in P&ID and
HAZOP/LOPA/SIL reviews.
23.2.1 Introduction
These services should cover all piping, field instruments, pipelines and equipment (whether packaged equipment or
otherwise) of the PROJECT (whether new or modified existing equipment). It should also cover the tie-in points including
existing piping and equipment until the first isolation valve.
Material Selection and Corrosion Control Philosophy and Materials for Sour Environment along with rest of the AGESs
and their corresponding Addenda are applicable for this PROJECT.
COMPANY’s AGES, and project specifications, if any, may not cover all metallurgical and corrosion aspects and shall
not be interpreted as restrictions on the use of alternative materials selection or corrosion control approach. COMPANY
will consider alternative material selection or corrosion control approaches submitted by ENGINEERING
CONTRACTOR, where such is technically acceptable for the intended service and will result in lower life-cycle cost.
Nothing contained in COMPANY’s Specifications and Philosophies shall abrogate ENGINEERING CONTRACTOR’s
contractual obligations with respect to level and quality of Engineering required for safe, reliable and economic operation
of all facilities of the PROJECT. Whenever COMPANY’s Specifications and Philosophies are not to be adopted, the
ENGINEERING CONTRACTOR shall list all such exceptions with reasons thereof and seek COMPANY approval.
Taking into account the lessons learnt, ENGINEERING CONTRACTOR shall prepare the following documents for
materials selection and corrosion control requirements for review and approval by COMPANY.
• Optimizing, selecting and proposing the technology of corrosion control measures viz. material selection, design
and fabrication, chemical treatments including chemical injection facilities, protective coatings and linings While
optimizing corrosion control technology, consideration shall be given to the COMPANY specifications.
• Developing corrosion control measures on plant equipment up to the basic design stage including sizing. These
shall include, but not be limited to:
o Review corrosion problems identified by COMPANY (e.g. Lessons Learnt) and propose recommendations to
avoid recurrence of the same.
o Discussions with COMPANY on the corrosivity, corrosion control requirements and optimization basis. This
shall include a Corrosion Risk Assessment Study (CRAS) to be facilitated by COMPANY approved facilitator
provided by ENGINEERING CONTRACTOR in line with API 581 or COMPANY approved alternate for
each piece of equipment and piping.
o Specification of selected materials, special metallurgical design and fabrication requirements if any. This shall
include development of material selection guides and material selection diagrams, CRAS study and materials
selection summary tables.
• Update existing Corrosion Monitoring Philosophy document identifying all details of corrosion monitoring
devices, locations, connection details and methods of interpretation of data (must have software compatible with
existing COMPANY program).
o Basis and Specification of corrosion allowances.
o Specification of protective coatings/claddings for external/internal surfaces.
o Description of chemical treatment, including selection and evaluation and consumption of chemicals and
chemical injection facilities if any.
o Identify the requirements of cathodic protection for In Plant facilities / Buried pipes & Pipelines / Concrete
structures / Temporary CP/Internal and external of Equipment / Tanks by field survey and good engineering
practice and carry out basic design of all cathodic protection systems and equipment.
o Scope of work for any survey/technical evaluation/laboratory testing required.
o Review and approval of data/information furnished by LICENSOR and/or VENDOR related to corrosion
control for integration into PROJECT. Develop data/information required for items which are outside
LICENSOR’s and/or VENDOR's Scope as required.
o Identify special requirements as applicable for detailed engineering.
o PROJECT documents shall cover full definition of material selection/corrosion control measures in sufficient
details to enable EPC CONTRACTORs to bid and carry out detailed engineering.
o Conduct technical audit on material selection and corrosion control by an independent external
Metallurgical/Corrosion expert approved by COMPANY.
o Submit material selection and corrosion philosophy in one document, index of which shall be approved by
COMPANY.
o Develop Cathodic protection systems for on plot and exterior facilities including tank bottoms, tank internals,
concrete, etc.
ENGINEERING CONTRACTOR shall prepare a consolidated document entitled Materials Selection Guide (MSG),
which is a part of final “Material Selection and Corrosion Control” for each process and utility unit as well as pipelines.
This is a report with narrative explanation of MSDs and Material Selection Summary Tables. The MSGs shall include as
a minimum the following:
• Brief description of the process with percentages of all the contents detrimental to the corrosion, such as chlorides,
H2S, water, etc.
• Brief description of the corrosion and metallurgical degradation mechanisms applicable to the unit (including
literature sources).
• Basis of materials selection specific for the unit.
• Explanation of material selection for piping, equipment, and other corrosion control approaches to resist the
degradation mechanisms.
• Acceptable Corrosion Risk Rating applicable to the plant. Equipment list, criticality ratings, selected materials,
corrosion allowance and proposed method of corrosion / fouling monitoring.
• List of critical components / locations and the corresponding proposed method of corrosion control, i.e., selected
material, use of internal lining, use of inhibitors, cathodic protection, painting, etc.
• A list of all applicable lessons learned and how they were addressed.
Licensor and VENDOR packages shall also be included in this guide.
The MSG shall be prepared with the view of achieving minimum total life cycle cost.
MSG shall document metallurgical requirements for inclusion in fabrication and welding specifications. It shall also
document, quality control requirements and metallurgical requirement for material and equipment to be included in the
purchase specifications and material requisitions. Extent of inspection and acceptable criteria shall be developed in tabular
form.
ENGINEERING CONTRACTOR shall use the latest Corrosion Study software. All Assumptions and limitations (if
there) etc must be clearly spelled out.
ENGINEERING CONTRACTOR shall prepare color coded Materials Selection Diagrams (MSDs) utilizing the
PROJECT Process Flow Diagrams (PFD) to specify material selection and corrosion control systems applicable to all
units including Process Units/ Utilities/ Licensor Packages/ Vendor Packages/ Offsite systems. COMPANY shall approve
the format of the MSDs. Apart from DGS requirements, the MSDs shall include:
Upon COMPANY approval of MSDs, ENGINEERING CONTRACTOR shall develop necessary specifications for
carrying out CRAS. It shall be quantitative or semi-quantitative to component level in line with the API RP-581 or
alternate system approved by COMPANY.
ENGINEERING CONTRACTOR shall appoint a THIRD PARTY expert/agency (approved by COMPANY) and define
the methodology of the CRAS. CRAS shall be performed on each piece of new as well as existing equipment and piping
impacted by PROJECT including Process units/ Utilities/Package Units/ Pipelines/ Gas Gathering System to assign a
Risk Rating due to corrosion.
Final CRAS report shall include the risk of material selection and damage mechanism as per the clearly marked Corrosion
Loops in MSD.
Life cycle cost analysis shall be done to whenever there is not a “standard” proven and cost effective option, and two or
more alternatives, as approved by COMPANY, are being considered.
The metallurgical and corrosion specialists of the ENGINEERING CONTRACTOR shall also participate in the value
engineering to recommend cost saving ideas for implementation in the Project with COMPANY approval.
The MCA shall be conducted by ENGINEERING CONTRACTOR once MSGs and MSDs are reviewed by COMPANY.
The balance of recommendations of the audit shall be specified by ENGINEERING CONTRACTOR in the appropriate
narrative of the EPC Package as modifications that shall be implemented during detail engineering by EPC
CONTRACTOR.
Selected materials corrosion risk rating, and corrosion allowance specified for equipment, equipment components, and
piping systems that are indicated on the MSDs shall be summarized table format on the “Materials Selection Summary
Table” (MSST). The MSST shall be submitted with the final MSDs.
Refer to AGES for requirements. ENGINEERING CONTRACTOR shall prepare RBI Methodology/procedure for the
EPC Phase in line with COMPANY requirements.
ENGINEERING CONTRACTOR shall define equipment and system preservation requirements for the duration until
commissioning.
ENGINEERING CONTRACTOR shall identify the process equipment/services Control, Automation system equipment
that will require internal cleaning and on-stream cleaning. ENGINEERING CONTRACTOR shall confirm suitability and
specified materials for intended internal cleaning operations. Internal cleaning procedures shall be specified in sufficient
details to enable cleaning operation to be carried out without undue risks of corrosion. If on-stream cleaning is required,
it shall be conceptually justified.
Corrosion monitoring comprises direct and indirect techniques that include intrusive, non-intrusive, online and offline
systems. Corrosion monitoring data is used to enhance knowledge of corrosion degradation or effectiveness of inhibition
and process treatment, therefore allowing action to be taken to prevent potential failures.
Direct techniques measure a parameter changed directly by corrosion and may be intrusive or non-intrusive. Intrusive
techniques e.g., weight-loss coupons, must penetrate through the pipe or vessel wall to gain access to the internal process.
Non-intrusive techniques monitor from the outside of the pipe or vessel without having to enter the equipment e.g.,
ultrasonic sensors.
Indirect techniques measure a parameter that affects, or is affected by, corrosion. Indirect techniques may be online or
offline. Online measurements are made whilst the monitoring device remains in the system, and measure parameters
changed directly by corrosion, e.g., hydrogen patch probe. Examples of offline methods include samples or specimens
that are taken away for analysis.
The design and installation of corrosion monitoring systems shall be considered during the PROJECT stages.
Corrosion monitoring points shall be situated to enable reliable assessment of the corrosion mitigation measures and to
monitor the effectiveness of the chemical treatment program. The location, orientation and number of corrosion
monitoring access fittings shall be in accordance with COMPANY requirements and all fittings shall be installed by
certificated technicians.
All materials shall be specified in line with the requirements of ISO 15156 / NACE MR-0175, AGES-GL-07-001 and
AGES-SP-07-003.
In selecting proper monitoring method for a particular system, the operating conditions, the chemical nature of the fluids
being transported, expected types of the corrosion phenomena and performance of existing corrosion monitoring facilities
shall be considered.
Fixed ultrasonic (UT) wall thickness probes can be used to measure actual metal loss of pipe work and vessels and regular
measurement allows direct assessment of corrosion rate. Probes can be attached to inaccessible pipework e.g., buried /
subsea pipelines and can comprise either single probes or multi-sensor probe arrays.
CONTRACTOR shall identify potential locations and number of non-intrusive corrosion monitoring sensors based on
corrosion risk assessment during FEED phase on project-to-project basis.
Depending on the fluid corrosivity, non-intrusive corrosion monitoring shall be located as follows:
All monitoring devices should be retrievable from the system for periodic inspection, evaluation, cleaning or replacement,
ENGINEERING CONTRACTOR shall provide the design for corrosion monitoring system for basic thickness data
acquisition and preparation of Base Line Survey Report.
Monitoring location, type of monitoring device, and details of connections shall be agreed with COMPANY. Corrosion
monitoring locations shall be marked on MSDs.
A consolidated document shall be prepared by ENGINEERING CONTRACTOR for COMPANY covering all aspects of
corrosion monitoring.
Corrosion monitoring points shall be located on low pressure, liquid carrying piping. Generally high-performance probes
shall be used. Corrosion coupons (retrieval type) shall not be used in the Project due to high-risk operation.
Corrosion coupons to be utilized as monitoring device – the corrosion coupon access fitting shall be welded in the bypass
piping in between the two isolation valves with proper depressurizing arrangement. The Corrosion Coupons shall only
be removable after depressurizing the bypass piping in operating plant.
Carbon steel galvanized low alloy steel, and stainless steel above ground surfaces shall be prepared and coated to protect
against atmospheric corrosion.
High performance painting giving a higher degree of corrosion/abrasion/erosion protection shall be specified.
Inorganic zinc silicate primer without top coating shall not be used under thermal insulation and fireproofing.
23.2.13 Galvanizing
Selected structural steel items, conduit, light standards, cable trays, piping and other items shall be galvanized if specified
on project documents, specifications, drawings, etc. Galvanizing shall be in accordance with COMPANY specifications.
Corrosion control of the external surfaces of buried pipework and buried steel structures in the plant including concrete
foundation will be achieved by coating, supplemented by cathodic protection (CP). Coating of reinforcing steel in
concrete will not be considered, unless specifically mentioned.
ENGINEERING CONTRACTOR shall prepare specifications for cathodic protection design for plant and buried
pipework in accordance with COMPANY specifications for COMPANY's approval as mentioned in the following
sections.
Structure prone to be near sabkha area. Such structure shall have provision for CP system.
Internal cathodic protection shall be specified where it is an established practice of internal corrosion control.
Water storage tanks shall be suitably painted and cathodically protected. Cathodic protection design and specification
shall be based on NACE document RP0388. Internal cathodic protection system in oil treating vessels shall be based on
NACE document RP0575.
ENGINEERING CONTRACTOR shall prepare specifications for the design of the CP system for internal protection of
equipment subject to COMPANY's approval.
All buried or submerged metallic equipment, tank bottoms, piping, line pipe and concrete sub-structures, and foundations
shall be CP Protected. The ENGINEERING CONTRACTOR shall use existing documentation to collect data and
information necessary for developing the basic design. To ensure that adequate cathodic protection can be always applied,
equipment shall be suitably electrically isolated individually from the plants to which they are connected.
Electrical continuity of the reinforcing bars of underground and aboveground concrete structures, floors, and foundations
shall be provided in the design.
Within the plant, the distributed impressed current anodes shall be installed with proper isolation at the battery limit.
System shall be properly designed to protect all buried structures and piping.
Remote monitoring of cathodic protection, using a well proven system, shall be incorporated for the plant CP systems.
Where steel in concrete is employed in buried locations it will be made electrically continuous during construction.
Provision for interconnection between the continuous reinforcing steel and a threaded boss will then be provided at the
surface of the concrete structure such that cable connections to the current collecting circuit of the plant CP can be made.
The provision of this connection, and any subsequent connections into the CP system, will prevent stray current corrosion
of steel in concrete should this problem occur.
Reinforcing steel in concrete above grade will also be made electrically continuous by bonding with galvanized steel wire
rope but only for critical structures to be defined by the ENGINEERING CONTRACTOR.
This facility will allow cathodic protection to be applied in the future should it become necessary. However, initially
protection in the atmospheric zone will be by the application of suitable barrier coatings to reduce the ingress of chloride
ions and other contaminants.
ENGINEERING CONTRACTOR shall prepare specifications for cathodic protection design and monitoring for concrete
structures in the plant for COMPANY’s approval. A suitable provision shall be made for CP monitoring.
ENGINEERING CONTRACTOR shall evaluate corrosion risks under thermal insulation and specify corrosion control
measures. The limits of leachable chlorides and pH of insulation material shall be specified.
The NACE Report 6H189 shall be taken into consideration. As a minimum, ENGINEERING CONTRACTOR shall
incorporate the following requirements:
• All insulated surfaces shall be painted. For surfaces below 93°C, the paint material shall be suitable for immersion
service per COMPANY specifications.
• Full three coat system shall be applied at under lagging locations to mitigate under lagging corrosion.
• The limits of leachable chlorides and pH of insulation material shall be in accordance with COMPANY
specifications for “Hot Insulation” and “Cold Insulation for Piping and Equipment.”
• The insulation system shall be designed to prevent rainwater, water splashes, etc. from passing through and wetting
the insulation and the insulated surfaces as detailed in the above-mentioned project specifications for insulation.
External thermal insulation material, essential for low temperature service, shall be non-absorptive and impermeable to
prevent under lagging corrosion over a long period. A baseline thermography survey shall be conducted for low
temperature insulation.
Services include:
ENGINEERING CONTRACTOR shall prepare a PROJECT specific Fire & Gas Design Basis in compliance with AGES.
Fire and Gas detection and requirements for detectors and their locations shall be identified during the FEED and verified
by EPC Contractor based on the Fire and Gas Mapping Study.
The firewater system will be evaluated and designed in accordance with statutory requirements and COMPANY
specifications to protect the plant in case of fire. Considering the flammable nature of the fluids contained within the new
facilities, the main FIFI system shall be the Emergency Shutdown System (ESD).
The water requirements of the deluge system will be assessed against the capacity of the fire water system to determine
extra firewater storage and pumping capacity. This assessment shall consider the principle of the largest two fires
occurring simultaneously and other factors as described in this document. Firewater network should be kept at a pressure
not less than 8 barg at any time.
All deluge systems are to be supplied by firewater from two different headers to ensure continuous water supply.
Passive fire protection shall be installed, wherever needed, on steel supports, storage tanks, towers, vessels, heaters and
other process equipment when subjected to severe temperature generated by a liquid hydrocarbon or gas fire. These
supports must be protected with a 3 hours protection rating.
The type of passive fire protection material chosen shall be in line with COMPANY specification and will depend on the
nature of the equipment to be protected and shall be supported by a suitable record of experience or any other material
listed by UL which will restrict the temperature of the metal being protected to 1000°C.
Furthermore, the building design such as plan, firewall, means of egress and ventilation shall follow internationally
recognized codes and standards.
The assumption of maximum risk shall be based on the volume of the whole plant and the number of units, equipment,
etc. This is to be reviewed by ENGINEERING CONTRACTOR and approved by COMPANY.
The requirements assume of one major fire risk for each line and its facilities (the major risk is that which places the
maximum demands on extinguishing agents and equipment).
The design will consider the automatic systems and the mobile equipment, requiring minimum number of fire fighters.
• Suitable access and platforms should be considered for all vessels, valves, side glasses, etc., within the plant for
the safety of operating personnel.
• All vertical ladders to be provided with safety cages and safety chains at each platform.
• Traffic and safety signs should be in Arabic and English.
• H2S/SO2/HC monitoring stations in areas where H2S/SO2/HC gas accumulation is possible.
• Safety signs to identify HSE Hazards in plant as well protective equipment requirement. Marling on floor surface
shall be provided to highlight hazards. EER signs provided at all elevation of the unit.
Although “Mutual Aid” is available, design of the fire-fighting system will assume that no firefighting equipment and/or
no manpower for fighting fires from outside the plant will be available in case of fire.
A fire within the plant will be controlled or extinguished by COMPANY brigade, by use of COMPANY fire engines and
COMPANY installation of firefighting equipment and devices.
Taking into consideration the response time of the plant fire brigade shall not exceed 6 minutes, the above is to be
reviewed by ENGINEERING CONTRACTOR and approved by COMPANY.
• Water shall be used to cool metal surfaces, to control fire intensity, to prevent ignition, and to prevent formation of
flammable vapour clouds.
• Low expansion foam shall be used on water insoluble flammable or combustible liquids.
• Gases (carbon dioxide and INERGEN) shall be used on mechanical, electrical equipment, substations or buildings
where water is not permitted.
• Dry (BC) powder will be used on small spill fires involving flammable gases or liquid and combustible liquids.
• For the new buildings associated with the project, to verify an alternative solution to Inergen system existing one
and economic evaluation.
Protective measures appropriate to the risk shall be selected from amongst the following:
• Fire hydrants
• Fire hydrants with monitor
• Hose storage boxes
• Water hose reels
• Steam nozzles for pumps protection
• Steam hose reels
• Fixed water spray system
• Fixed steam rings
• Protection measures for the new Units in various Zones shall be similar to the existing Units in same Zones with
lessons learnt.
• The Sulphur granulation building has special requirements for firefighting. SO2 is generated in a fire so it is fought
remotely.
• Liquid hydrocarbon pumps, vessels, tanks should be protected by a fixed gas detection and fixed firefighting
system.
• Enclosures for diesel emergency generators, compressors and pumps should be protected by a suitable firefighting
system (total flooding type).
• Fixed firefighting systems required for electric sub-station panels and switchgear and transformers.
• Floating roof tanks to be provided with automatic foam (operation and mixing) system and fixed cooling system,
and cable sensors for fire, connected to Main Control Room and Fire Station.
• The following equipment, which handles C4 and lighter products, are to be protected by a fixed firefighting and
cooling system, with fireproofed supports for vessels and columns.
a) Vessels, columns and exchangers holding a liquid hydrocarbon more than 5 m 3
b) Compressors
c) Pumps
d) Pumps or equipment containing flammable products that is located underneath air-cooled heat exchangers
(chimney effect).
ENGINEERING CONTRACTOR shall refer to HSEIA and HSE scope of work requirements during FEED for complete
scope.
ENGINEERING CONTRACTOR shall provide the following Services, which shall include studies, development of data,
information, specifications, systems, and processes and controls for the following:
ENGINEERING CONTRACTOR’s CONTRACTOR shall be responsible for the preparation of all engineering
documents as per Minimum FEED deliverables and including, but not limited to the following:
• Pipeline Pigging: Pipeline system shall incorporate all the requirements to facilitate “In line Inspection of pipelines”
as per NACE SP0102 in piggable pipelines (e.g. pup joints every 2 km etc.)
• Perform Pipeline Mechanical Design Calculations including Pipeline Wall Thickness Calculation, road crossing
design calculations, bend (elastic/cold/induction) calculations, equivalent stress calculations etc)
• Perform wall thickness calculations for all pipelines part of the FEED.
• Carry out all required calculations, stress analysis and pipelines thermal expansion controls and anchor blocks for
underground pipelines.
• Perform the calculations for minimum radius of curvature for elastic bend, and maximum change in trench bottom
slope.
• Wall thickness thinning calculations for 5D (hot bends) and 40D (cold bends) bends mother pipe shall be calculated
in accordance with BS PD 8010-1 using a design factor F=0.6.
• The Pre-FEED pipelines route selection study shall be further developed and verified through site visits and
Geotechnical and Topographic Surveys to be performed during FEED.
• ENGINEERING CONTRACTOR shall review and verify the pipeline routes in accordance with COMPANY
pipeline corridor /requirements.
• The master drawings of pipeline routing plans and field area layout drawings shall be updated as part of Detail
Engineering.
• Coordination with ADNOC Drilling / Operations/field services to ensure that Rig crossings are provided during
FEED stage.
• Stress analysis for each Pipeline system shall be performed using Caesar II software (latest version) in compliance
with pipeline design basis
• The FEED stage stress analysis shall accurately model the complete pipeline route profile and soil conditions,
including all transitions from below to above ground and all different types of crossings. ENGINEERING
CONTRACTOR shall submit native and soft copy of the model for COMPANY review and approval.
• Upheaval buckling analysis shall be performed in accordance with the Specification for Buckling of Onshore
Pipelines. The stringent recommendation / outcomes shall be applied including increasing the depth of cover and /
or extra works to avoid line imperfections.
• FEED alignment sheets shall be prepared based on prior approved COMPANY approved pipeline routing,
Topographical survey and Geotechnical investigation. Alignment sheets template shall be as per COMPANY
approved template.
• The alignment sheets shall indicate pipeline markers to be provided every 1Km along the pipeline route, at each
change of direction, and on each side of crossings as per applicable company drawings.
• All information required for the Cathodic Protection System, pipeline coatings and soil data shall be provided on
the alignment sheets.
• The alignment sheets shall incorporate survey information of facilities within at least 200 meters on each side from
proposed pipeline routing.
• ENGINEERING CONTRACTOR shall prepare typical drawing for each type of crossings, i.e. Road, existing
pipeline crossing etc. For major crossings (highway, railways, existing pipeline corridor, etc.)
• ENGINEERING CONTRACTOR to identify the NDRC (HDD or Micro-Tunnelling) requirements for all Asphalt
road, Railway and CICPA fence crossings.
• Collect and analyze Lessons Learnt
• In consultation with COMPANY determine the battery limit functional requirements (including pressures and
temperatures).
• Identify Pipeline crossings and prepare pipeline crossing Index
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• Review and recommend road crossing techniques without the use of any casing pipe and/or concrete culverts and
other reinforcing elements
• Carry out route study, evaluate the options, provide lifecycle cost evaluation of the options, make recommendations
to the COMPANY based on techno-economic considerations including lifecycle cost evaluation
• Perform further engineering based on COMPANY selected route
• Modify the existing general field route maps
• Provide input to Piping and Instrumentation Diagrams
• Carryout Pipeline hydraulic calculations and pipeline size, grade, wall thickness optimization
• Carry out surge analysis of the pipeline system to establish the safe pipeline configuration
• Carry out preliminary pipeline stress analysis to evaluate integrity of buried pipeline
• Carry out preliminary risk assessment for upheaval and lateral buckling of buried pipeline
• Finalize the requirements of pipeline sectionalizing valve stations and develop layout.
• Conduct Pipeline depressurization study and design of venting arrangement(s)
• Studies on Solar Power requirement along the Pipeline route
• Develop operating and control philosophy for the Pipeline system review for integration with existing pipelines
• Develop construction methodology and specification including testing, and drying/inserting and commissioning of
Pipeline System
• Determine and establish requirement for pigging the Pipeline for cleaning, inspection and corrosion monitoring
• Prepare technical documentation and a secure approval from statutory local authorities for pipeline route.
• Development of plot plan and equipment layout and piping arrangements for new pig launcher and pig receiving
and block valve station.
• Establish tie-in requirement with existing facilities; develop a safe methodology for the tie-in with full definition.
• Development of a summary of all tie-ins and develop earlier Tie-in packges
• Develop preliminary quantities of pipeline material(MTO)
• Preparation of Line Tabulation Schedule.
• Pipeline Leak detection system
• Fire and Gas system
• SCADA system and communication
In addition,
a) Verify whether the tie-in operating conditions of the existing pipelines are as per EPC design
b) Evaluate routing options for the new sales gas and condensate pipeline and make recommendations
The Civil, Structural, and Architectural engineering section applies to site preparation, earthworks, demolition (if
required), foundations, trenching, drainage, roads, paving, signage, structures, buildings, HVAC, fireproofing, sub-grade
structures, underground services and utilities, etc.
ENGINEERING CONTRACTOR shall perform studies and design of various civil / structural / architectural works such
as equipment foundations, equipment supporting structure, pipe rack, pipe supports, pipe sleepers, U/G pits, access
platforms, crossovers, etc., considering the latest available data (layout, datasheets, equipment lists, weights) required to
substantiate the FEED Phase Deliverables.
Civil deliverables list shall be as per Standard Engineering Deliverables GPE-GE-GDL-001 as a minimum.
• Design and engineer the structural system for Access Platforms / Crossovers, required at various locations.
• Prepare and issue architectural drawings including door, window and finishing schedule for all buildings
• Prepare and issue typical pipe rack, equipment foundation drawings including all civil bill of materials
• Prepare and issue typical pipe rack structural steel drawings including Bill of Material
• Prepare and issue typical shelter structural and foundation drawings including bill of materials
• Prepare basic designs for all buildings (including finishing, door and window scheduling), reinforced concrete
structures, and steel structures, loading and unloading areas
• Assessment and modification drawings of existing structures to be used for the PROJECT and adequacy calculation
reports along with proposed modification drawings if any.
• Define site preparation works (including grading and elevation of site).
• Design trenches and drains.
• Define Landscaping and surface treatment requirements
• Define and designing Fencing
• Design Structures, Pipe Racks, Platforms.
• Civil layouts including all underground routings.
• Define the requirement of Wind sock masts.
• Define Signposts requirements.
• Define Fire Proofing requirements.
• Quantify all Civil/Architectural/ Structural material (as necessary to support the cost estimate).
• Construction Specification for Concrete (when not available as COMPANY Specification).
• Update existing underground layout drawings for the PROJECT new facilities.
• Update existing foundation layout drawings for the PROJECT new facilities.
• Construction Specifications (when COMPANY Specifications are not available)
• Paving, Paving layout and Surface Treatment Definition.
• Utilities, infrastructure and tie-in to existing facilities.
• Preparation of Tie-ins list to existing facilities such as Piperack, Undergrounds systems, roads and storm water
channels.
• Prepare topographic and geotechnical scope of work supporting drawings
• Determine, define and document structural interfaces.
• Study impact to existing HVAC system due to addition of new Electrical or Control Systems equipment to existing
buildings.
• Select suitable HVAC system for various proposed new and existing impacted facilities.
• Prepare Civil/Structural/Architectural input to FEED cost estimate.
• Prepare Civil/Structural/Architectural input to EPC stage SOW.
• Prepare Civil/Structural/Architectural input to EPC stage SCHEDULE.
The topographic survey services shall include but not be limited to the following:
• One or two bore holes (depending on the size of foundation) of minimum 30m depth must be placed under each
critical equipment such as vertical vessels, horizontal vessels, columns, major pumps (dynamic foundation types),
compressors (dynamic foundations types) etc.
• Bore hole depth at the sand dunes shall more minimum 50m to 60m or more as per the GEO-TECH specialist
requirement.
• Dynamic properties of soil must be determined for all vibrating dynamic equipment foundations.
• Configure a suitable foundation system for all major critical foundations, and for various proposed facilities to
satisfy the allowable clearance with existing foundations.
The above are the minimum requirements. ENGINEERING CONTRACTOR shall review the same and shall finalize the
above survey requirements in addition to any other additional investigation deemed necessary for the FEED.
23.6.3 Drainage
• ENGINEERING CONTRACTOR shall integrate the PROJECT drainage to the existing systems. All existing plant
services shall be always maintained. ENGINEERING CONTRACTOR shall review the existing design and verify
that the existing drainage system downstream of any proposed connections is adequate to accommodate the
additional discharges from the PROJECT.
• Depending on the outcome of the adequacy study, ENGINEERING CONTRACTOR shall consider upgrade of
existing systems as an option if such upgrade does not adversely affect the operation of the existing plant
• Drainage concepts shall comply with COMPANY specifications and philosophies. ENGINEERING
CONTRACTOR shall perform a study to determine the optimum drainage schemes for Oil free water, Accidentally
Oil Contaminated (AOC), Continuous Oil Contaminated (COC), chemicals, and sanitary effluents.
• Consideration shall be given to utilizing open surface drainage channels for oil free storm water where practical.
• Although total annual rainfall is small, it can occur at any time. The drainage system shall not cause ponding or
flooding and shall not be affected by accumulation of wind-blown sand. Sand traps and reasonable maintenance
provisions shall be given for sand removal.
• Provision shall be made for fire control including firetraps and flooded systems where appropriate.
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• For drainage-surface/sub-surface, sanitary oil water, chemicals, etc., full study and conceptual design and details
including integration with existing facilities shall be carried out during FEED.
• Drain of steam trap points at pipe racks to be directed away from pipe rack pedestal, and other adjacent concrete
structures to prevent damaging to concrete painting.
Where it is intended to use existing facilities (buildings, pipe racks etc.) to accommodate the requirements of the
PROJECT, structural adequacy checks for the existing facilities shall be performed by ENGINEERING CONTRACTOR
for the additional loads in addition to the existing loads. Methodology of the adequacy check (design basis) shall be
submitted for COMPANY approval.
Findings of the structural adequacy check shall be developed into a report that shall include: the methodology adopted
for carrying out the structural adequacy check, a calculation report, and drawings showing the extent and type of
modifications to be performed on the existing structure to enable EPC CONTRACTOR to estimate the quantum of work.
While proposing the modification details, feasibility of modification and physical condition of the structure at present
shall also be considered.
23.6.5 Fencing
ENGINEERING CONTRACTOR shall develop fencing requirements with consideration of environmental requirements
and existing plant security requirements. Fencing shall match current existing plant Specifications.
COMPANY standard types of fences/gates shall be as per COMPANY specification and standard drawings.
ENGINEERING CONTRACTOR to determine type of applicable fences/gates for different locations within the industrial
area such as perimeter fencing, operational area fencing, etc. The fencing type and details should be liaised with
COMPANY.
23.6.6 Tankage
• Based on soil investigation and settlement prediction, requirements shall be determined for founding tanks on
concrete ring beams or on crushed rock foundations.
• Bunding requirements to tanks shall be determined based on contents, spacing, firefighting loads, etc. Bund
protection to be developed.
• Drainage schemes for tanks and tank farms to be developed including above and below ground requirements.
Finished surface materials of tank surroundings, bunded area, and bunds to be developed.
• Requirements for drainage fire traps and bund penetrations to be determined.
• Access to tanks and associated equipment to be developed. This includes both pedestrian access as well as vehicular
access for maintenance purposes and shall take safety requirements into consideration.
Actions to limit wind-blown sand from causing problems to equipment, buildings, and general maintenance shall be
considered. Recommendations shall be proposed and after agreement with COMPANY, concepts shall be developed.
Consideration shall be given to grassed and/or landscaped green belts incorporating mounds, fencing or other obstacles,
which will help prevent sand reaching plant facilities.
Cellars in the gas gathering area will require covers to avoid the cellars getting filled with wind-blown sand. Cellars which
could contain hydrocarbon vapors/ gases shall have positive ventilation features with appropriate warnings at the entry,
status lights showing health of ventilation system, indication of concentration of hazardous gas and fixed communication
facilities.
ENGINEERING CONTRACTOR shall identify the new buildings for the PROJECT, including electrical substations,
Instrument Shelters, analyzer houses and others. Existing buildings may require modification as dictated by the PROJECT
requirements.
Examples of current COMPANY buildings that shall be reviewed are IES & Substations at the existing plant. These set
the required level of architectural standards in terms of scope, form, mass relationships, size, interior and exterior finish,
etc.
New buildings shall relate to and integrate with surroundings. Paving and landscaping is to be provided so that the
completed buildings and surroundings provide a pleasing form and entity to the eye.
The development of guidelines for location of various buildings in terms of safe distances from the operational/ hazardous
areas, blast assessments, shall be performed. All buildings shall be designed as Shelter in Place which means that building
shall be safe to muster inside providing a protection from potential hazard from nearby facilities (inclusive of SO2 and
H2S). The building shall remain safe for two hours.
Conceptual layouts shall be prepared for all buildings including architectural/civil/structural works, plumbing/sanitary
works, instrumentation, electrical, and mechanical and HVAC works to ensure full coordination of all building services
within the available spaces.
The following categories of Architectural deliverables shall be provided during FEED for each building:
• Architectural Conceptual Building Layout Plans, Elevations, and Building Section(s), including finishing, door and
window schedules and furnishings.
• Architectural Specification (when COMPANY Specifications are not available).
• Building 3D model (abbreviated detail).
• HVAC Flow Diagram.
All exterior building doors shall open outwards to facilitate the escape of personnel in an emergency.
Note: The list below is preliminary and will be further developed and optimized during FEED in close consultation with
and approval by COMPANY.
• Perform preliminary load calculations based on SGD BEDD related to plant/building and equipment as per
ASHARE.
• Establish design criteria for HVAC system design.
• Optimize and select the HVAC system, sizing and selection of equipment, equipment spares philosophy.
• Develop operational, safety and control system.
• Optimize the peripherals required.
• Develop General layouts and Equipment layout for the HVAC system.
ENGINEERING CONTRACTOR’s scope is limited to preparing an index of new Equipment and foundations on for the
existing Civil Maintenance Manual. In addition, ENGINEERING CONTRACTOR shall prepare a Scope of Work for
EPC CONTRACTOR to implement the Civil Engineering Maintenance Manual during EPC.
The existing maintenance manual if available shall be modified by the EPC CONTRACTOR to include PROJECT
modifications. In cases, existing Manual is not available, a new Manual shall be prepared by EPC Contractor based on
the Scope of Work prepared by ENGINEERING CONTRACTOR for the PROJECT, and must contain the following
information:
The EPC CONTRACTOR shall provide a brief description of the basis of design for all foundations, structures and
buildings. References to the detailed calculations for each shall be included to enable the calculations to be retrieved if
necessary.
23.6.12 Inspection
The EPC CONTRACTOR shall provide recommendations for the routine inspection of civil, structural and architectural
works to enable the early detection of potentially dangerous deterioration. Shall include guidelines regarding the
symptoms to be looked for, such as locations and types of cracking which could be found in reinforced concrete structures,
etc.
Routine forms for inspection are to be updated and/or provided as necessary for PROJECT modifications.
23.6.13 Materials
The EPC Contractor shall provide a detailed listing of all materials used (both generic types and manufacturers’ details)
in the civil, structural and architectural works, including concrete mix constituents, concrete surface coatings, steel grades,
painting details, fittings, etc. This shall enable COMPANY to obtain compatible materials for future maintenance.
The EPC CONTRACTOR shall provide details of recommended repair procedures for common types of failure such as
breakdown or mechanical damage to concrete surface coatings, cracking of small foundation plinths due to reinforcement
corrosion, etc.
The EPC CONTRACTOR shall provide additional list of all finishing materials used in the PROJECT buildings including
material catalogues and sources to enable the COMPANY to obtain such material or equal for future maintenance.
For the reinforced concrete structures, EPC CONTRACTOR shall prepare a computerized database system to help carry
out periodical inspections and monitor the evaluation of deterioration, if any.
ENGINEERING CONTRACTOR shall prepare Scope of Work for EPC CONTRACTOR to develop a computerized
database system of Concrete Asset Management System for the PROJECT.
ENGINEERING CONTRACTOR shall prepare Scope of Work for EPC CONTRACTOR to develop a computerized data
base system of Settlement Check Survey Program for the PROJECT.
A computerized monitoring system for tanks and critical foundations carrying large loads, rotating equipment
foundations, foundations located in high water table (fluctuating), etc. is to be established.
New tanks, if required and critical foundations shall similarly be required to be monitored for future maintenance.
To include the same in the future surveys, EPC CONTRACTOR is required to provide the following:
Critical Concrete Structures are those that cannot be inspected without adversely affecting plant operation.
ENGINEERING CONTRACTOR scope shall include, but not be limited to, site survey, complete piping engineering
and design, prepare deliverables all as set forth in FEED scope and in compliance with AGES specified codes and
standards.
ENGINEERING CONTRACTOR shall verify existing conditions and study all on-going interface projects before
concluding the piping design and work needed for the job completions.
• ENGINEERING CONTRACTOR shall further develop the Pre-FEED plot plan and arrange the Plot plan review
workshop with participation from COMPANY relevant representatives.
• ENGINEERING CONTRACTOR shall perform any required updates on existing documents / drawings, as deemed
necessary, for the successful completion of the FEED scope.
• ENGINEERING CONTRACTOR to note that the existing operation outages are to be kept to a minimum possible.
Therefore, the CONTRACTOR shall consider that all activities, actions, and requirements for the tie-ins completion
as contained within the scope and specification are planned in detail and in a timely manner.
• Review manual activities in new facilities in 3D Model / Human Factor Engineering Review.
• Develop Tie‐in Packages including Tie-in Schedule, Tie‐in sketches for early Tie-in package.
• Perform material handling study for all the equipment required maintenance as per existing material handling
philosophy for equipment and associated packages / skids.
• 3D model shall be developed for FEED Scope and facilities related to each discipline with integration in the existing
3D model. Details of the existing 3D Modelling content shall be made available to the ENGINEERING
CONTRACTOR.
• ENGINEERING CONTRACTOR shall perform 3D model reviews at 30%, 60% and 90% project progress with
participation from COMPANY relevant representatives.
• ENGINEERING CONTRACTOR shall develop/update, as a minimum, Piping Design Basis, Key plan, Plot
Plan(s), Equipment Layouts, General Arrangement Drawings, Piping Layouts, MTO, Construction / Demolition
Drawings. New Piping Routings, 3D models, Elevation Drawings, underground layouts and any other drawings
that are required for the successful execution of the project.
• Develop Material Take-Off (MTO) for Piping items and specialty items.
• ENGINEERING CONTRACTOR shall develop and verify the new piping routing based on existing facilities /
arrangement at site and check correctness of information on the As-Built documents by conducting site visits.
• ENGINEERING CONTRACTOR shall use CAESAR-II software latest version for stress analysis.
• ENGINEERING CONTRACTOR shall generate as minimum the engineering deliverables listed in VAP
deliverable list.
• ENGINEERING CONTRACTOR shall perform stress analysis of the new piping systems including the interface
with existing piping till the logical limit stop / anchor point for conservative boundary conditions.
• ENGINEERING CONTRACTOR shall develop a strategy to avoid full plant shutdown and minimize the partial
shutdown time during the execution of the new tie-ins to the existing facilities.
• ENGINEERING CONTRACTOR shall prepare Addenda to COMPANY AGES as required.
• Use the existing piping classes available in AGES or develop new piping class if not available in AGES or existing
PMS.
• Piping material and corrosion allowance for each service shall be based on material selection report / diagram shall
be prepared as part of FEED.
• All valves requirements shall be covered in specifications and datasheets when not available in the AGES
specifications.
• Any valves or fittings, which are required for the design, but do not fall under any of the categories given in the
Piping Material Specification and any applicable addenda utilized during the SGD EPC phase and supplied by
COMPANY, shall be determined as Specialty Piping Items.
• Material for sour service shall comply with ISO 15156/NACE MR 0175 and AGES Specifications and addenda.
• Specifications for fabrication and erection, Insulation, Painting/coating, Galvanizing (if required), Welding, NDE,
Testing, Drying/Inerting and Commissioning shall be prepared as part of FEED, if not available in SGD EPC
specifications.
• ENGINEERING CONTRACTOR’s scope includes preparing material requisition and technical bid evaluation for
all long lead items required as part of the PROJECT.
ENGINEERING CONTRACTOR’s Services include:
ENGINEERING CONTRACTOR shall review COMPANY Specifications and develop data sheets to procure, construct
and install piping items including special piping items that are deemed necessary for the PROJECT as part of the FEED.
ENGINEERING CONTRACTOR shall consider the following piping studies/calculations and reports as a minimum as
part of FEED:
• Detailed site survey (site visit) shall be carried out and report shall be prepared.
• Demolition study and drawings to be prepared as necessary,
• Drawings to be prepared to install new facilities.
• Detailed constructability study shall be conducted.
• Detailed tie-in study shall be carried out.
• Pipe wall thickness calculations shall be carried out to verify the suitability and optimize the schedules and
thicknesses given in piping material specification (Piping Line classes).
• Piping stress analysis shall be performed and reports shall be prepared for the critical piping systems.
• Prepare Piping input to FEED cost estimate.
• Prepare Piping input to EPC Phases Scope of Work (SOW).
• Prepare Piping input to EPC Phases Schedule.
ENGINEERING CONTRACTOR shall consider the following as a minimum for layout preparation:
• Layout / piping routings shall be made in the electronic SmartPlant 3D (SP3D) model. Vital information shall be
included with co-ordinates and with necessary dimensions, wherever necessary, sectional views will be available.
• The electronic SmartPlant 3D (SP3D) model shall be provided to check operability, maintainability, safety and
space, process compliance for valves, equipment and instruments for the layout review.
• Existing plot plans, piping general arrangement drawings and site survey findings shall be used for piping design
of the new facility. A proper routing study shall be carried out to ensure optimized pipe routing with minimum
disturbance and/or modification to the existing facilities.
• Piping shall be arranged in an orderly manner and routed as direct as practicable, with the shortest route and
minimum number of fittings; and at the same time providing for thermal expansion and flexibility of the line.
• Assembly, removal, and supporting of piping and equipment shall also be taken into consideration for pipe routing.
• Accessibility of valves and flanges shall be within the specified limit.
• Any valve/component equal to or above 100 kg shall be provided with lifting arrangement.
ENGINEERING CONTRACTOR shall verify the following items and update the Plot Plan:
• Adding new units to the plant requires a study of the accidentally oil contaminated storm sewer to validate the
capacity of the existing network, the first flush interceptor and evaporation pond. ENGINEERING
CONTRACTOR shall conduct a detailed evaluation of these systems.
• ENGINEERING CONTRACTOR shall conduct a detailed review of the new equipment set back requirements.
Major piping tie-ins that are required to connect the new facilities with the existing facilities have been established in
Pre-FEED. ENGINEERING CONTRACTOR shall verify the Pre-FEED findings.
• Tie-ins shall be double block and bleed type to confirm the positive isolation
• Possible piping routes to/ from tie-in location from/ to the new facility
ENGINEERING CONTRACTOR shall prepare standard Tie-in Packages consisting of a tie-in list, tie-in drawings,
Material requirements and other standard Tie-in Package details to allow for the possibility that the Tie-in may be carried
out earlier than the EPC Contract award to minimize business interruptions.
The standard Tie-in packages shall be independent and standalone documents in terms of the Train/area affected
information content, material details, hydro testing and shutdown requirements etc. This requirement is to enable
executing the Tie-ins under each Train, depending on the opportunity shut down of that Unit.
All Tie-ins to be identified and confirmed along with site Operations after walk down including which require shut down
alternatively hot tap. Locations to be physical marked at site and P&ID/3D layout/isometric for future reference.
ENGINEERING CONTRACTOR shall review pipe stress specifications per AGES provided by COMPANY and update
as necessary for this PROJECT and develop the stress critical line list as part of FEED deliverables for COMPANY's
approval.
Stress analysis shall be performed for all stress critical lines using software as specified in FEED Contract Technical
Document Requirement Procedure.
ENGINEERING CONTRACTOR shall include Tie-in details and connecting existing lines up to nearby anchor /
equipment in the analysis as required.
ENGINEERING CONTRACTOR shall evaluate pipe forces and moments on nozzle attachments to mechanical
equipment (vessels, pumps, etc.), confirm that these are within the allowable limits, or alternatively advise remedial
action in case nozzles are overloaded.
ENGINEERING CONTRACTOR shall submit pipe stress reports and native files for COMPANY review and approval.
ENGINEERING CONTRACTOR shall incorporate all the findings from the pipe stress analysis into the piping design
layout and pipe-support details.
While designing new piping layout, ENGINEERING CONTRACTOR to ensure that the transfer of loads (due to
installation of new loads) on to the existing supports, structures, equipment etc. shall be kept as minimum as possible;
and in any case shall be within the acceptable limits.
Piping shall be designed, arranged and supported to eliminate excessive and harmful effects of vibration, which may arise
from such sources as impact, turbulent flow vortices, and seismic, wind and etc.,
A stress analysis adequacy report for all facilities considering the increase in capacity shall be conducted by
ENGINEERING CONTRACTOR.
ENGINEERING CONTRACTOR shall conduct vibration screening for all lines in line list, specifically lines subject to
2 phase flow (BFW,SC,RSX), slugging, thermal fatigue, vortex shedding, pulsation lines to major rotating/recip. Eqpt
(pulsation), fast acting valves e.g. ESD, AIV and FIV. ENGINEERING CONTRACTOR shall use suitable software (eg.
Veridian) for managing/conducting qualitative analysis (TM-01) followed by quantitative (TM-02/03) and storing.
ODS (operation deflection shape) vibration readings. ENGINEERING CONTRACTOR shall also conduct thermowell
LOF assessment (TM-04) including wake frequency calculation.
ENGINEERING CONTRACTOR shall also include in screening list the current lines facing vibration issues as identified
by Site A&OI Dept.
ENGINEERING CONTRACTOR shall review the COMPANY AGES specifications and Standard drawings and update
as necessary for the PROJECT
Pipe work shall be grouped together to minimize the number of supporting structures and supports; wherever possible.
ENGINEERING CONTRACTOR shall review standard pipe support details of AGES and COMPANY standards and
update as necessary for the PROJECT.
New pipe racks shall be proposed if required, and pipe supports shall be included in the SmartPlant 3D (SP3D) model.
Where non-standard supports are warranted for supporting major lines (8" and above), such supports shall be designed
and tagged as Special Pipe Supports and issued as a deliverable, also need to be included in the SmartPlant 3D (SP3D)
model.
ENGINEERING CONTRACTOR shall prepare discipline specific Basis of Design for all mechanical equipment covered
by the PROJECT scope. The Basis of Design shall include standards and specifications to be applied for each class of
mechanical equipment, main design requirements, maintenance philosophy, operability philosophy, equipment sparing
philosophy, reliability and availability requirements, standardization requirements, management of lessons leant etc.
The principles to be adopted by ENGINEERING CONTRACTOR during FEED for mechanical equipment can be
summarized as follows:
• Define and include on data sheets the criticality rating for each equipment.
• Identify special design and construction requirements as applicable for detailed engineering.
• Fireproofing and insulation requirements.
• Identification of long-lead and critical items (and insurance spares).
• Prepare preliminary list of erection/pre-commissioning/ commissioning spares for LLIs only.
• Prepare preliminary list of two-year priced operating spares for LLIs only.
• Prepare Material Requisitions for long lead and select critical items including preliminary Inspection and Test Plan
(ITPs).
• Conduct Technical Bid review, clarifications and discussion meeting and involve COMPANY’s Technical
Authorities.
• Prepare Technical Bid Evaluation (TBE) report for long lead and select critical items.
• Review data/information of the LICENSORs or VENDOR’s packages. Develop design and engineering and other
deliverables for items, which are outside LICENSORs or VENDOR’s scope of work to the extent specified by this
AGREEMENT, where applicable.
• Vessels and Tanks data sheets shall define construction code, size, metallurgy, corrosion allowance, design
conditions, insulation, painting, fire proofing and nozzles information including manholes, and all internals such
as trays, baffles, packing and demisting pads.
• Equipment and connected piping shall be modeled in SP3D
23.8.1 General
Based on the life cycle optimization calculations, ENGINEER shall prepare layouts, either in electronic models or on
drawings. The piping stress analysis shall be carried out for pipes 6" and more in size and nozzle forces and moments are
to be determined. Sufficient effort shall be made to route the piping such that there will be minimum nozzle forces on the
equipment. In case nozzle forces are greater than allowable forces as per API norms applicable to individual equipment,
these forces shall be part of the input to the equipment manufacturer and the same shall be mentioned in datasheet and
specification.
ENGINEERING CONTRACTOR shall liaise with the VENDOR to get the package details (such as performance curve,
foot prints, foundation load/location, start-up & shut down procedure and other details ad required) to ensure input to
other discipline and for meeting PROJECT objective.
ENGINEERING CONTRACTOR shall determine which codes, standards and COMPANY Specifications are applicable
to individual equipment.
ENGINEERING CONTRACTOR shall provide the Mechanical Engineering input for the EPC scope of work.
ENGINEERING CONTRACTOR shall provide the Mechanical Engineering input for the FEED cost estimate.
Note: The list below is preliminary and will be further developed and optimized during FEED in close
consultation with and approval by COMPANY.
• Techno-economical study for Selection of type of equipment for the intended duty, service, and location.
• Prepare engineering narrative for packaged equipment along with operating and design conditions.
• Preparation of design basis document containing the process data sheets, applicable company standards,
international codes. Datasheets shall be complete with all relevant mechanical and process data conforming to
relevant COMPANY specifications and shall be detailed enough to obtain quotations from VENDORs without
further revisions of data sheets for deficiencies.
• Preparation of Mechanical Equipment data sheets within the Packages including its auxiliaries equipment data
sheets as indicated in the Rotating Equipment section.
• Project specific addendums for AGES.
• Develop operational, safety and control system requirements.
• Develop preliminary layout of equipment with auxiliaries for use by other disciplines.
• Define battery limits and interfaces on packaged items.
• Mechanical Handling requirements for Packages and its incorporation in the design.
• Define the electrical area classification and instrument protection for the packaged items.
• Prepare a preferred/nominated VENDOR list after review of such list furnished by COMPANY.
• Define performance tests and guarantee requirements.
• HSE requirements.
Note: The list below is preliminary and will be further developed and optimized during FEED in close
consultation with and approval by COMPANY.
• Selection of type of equipment, equipment orientation, and material of construction based on Material Selection
diagrams nozzle connections, handling accessories, etc.
• Establish design conditions and applicable loadings for vessel components as per UG-22 of ASME Code,
fireproofing, heating and insulation requirements.
• Incorporate Process engineering requirements regarding sizing of vessels/drums/columns/tanks and selection of
internals.
• Isolation, depressurization, draining, neutralization of headers for pyrophoric materials especially for common
piping headers on Unit-0777 need to be developed. The existing limitations should be addressed.
• Address Pyrophoric materials neutralization, removal during the vessel outage in the design. Ensure provision of
adequate chemical dosing and cleaning system.
• Develop mechanical data sheets conforming to the requirements of relevant COMPANY specifications.
• Develop static equipment engineering narratives and design basis.
• Perform design calculations to indicate minimum thicknesses for the pressure parts and estimate the foundation
loading.
• Issue of Internals datasheet for trayed and packed columns, demisters, cartridges, etc.
• Consider LLI’s categories based on large vessels transportation.
• Vessels and Tanks data sheets shall define construction code, size, metallurgy, corrosion allowance, design
conditions, insulation, painting, fire proofing and nozzles information including manholes.
• Define test and guarantee requirements, where applicable.
• Identify special requirements as applicable for detailed engineering.
• Identification of long-lead items.
• Review of data/information supplied by LICENSOR's and VENDORs for their packages. Develop design,
engineering, data sheets, specifications and other documentation for items which are outside LICENSOR and
VENDORs scope of work to the extent specified by this AGREEMENT.
Note: The list below is preliminary and will be further developed and optimized during FEED in close
consultation with and approval by COMPANY.
• Selection of type, material of construction Material Selection diagrams, design and construction codes, internals,
appurtenances and accessories.
• For shell and tube heat exchangers, design calculations, sizing and selection of equipment and its thermal and
vibration design including internals and configuration of equipment. Requirements for maintenance and handling
shall be defined.
• For proprietary/VENDOR designed heat exchange equipment, estimated dimensions, configuration, geometry,
heating and cooling curves and utilities consumptions. This will apply, for example to exchangers within and
external to cold boxes such as, Printed Circuit Heat Exchangers, Plate Fin Exchangers, shell and tube as well as,
air fin fan coolers.
• Develop equipment engineering narratives and design basis documents.
• Develop mechanical data sheets conforming to the requirements of relevant COMPANY specifications.
• Preliminary setting plans with estimated weights, foundation loads and sizes.
• For air fin coolers, drive details, fan control configuration, tube fin type, type of headers and other relevant details
shall be filled into datasheet.
• ENGINEERING CONTRACTOR shall provide all the information on shell and tube/Air coolers heat exchangers
and proprietary type heat exchangers which will benefit plot plan development and the EPC CONTRACTOR
equipment bidding process and piping design effort, i.e. basic geometry, construction code, metallurgy, corrosion
allowance, design condition, tube layout plus baffle cuts and spacing as applicable.
• Define and Specify equipment criticality rating on datasheets.
• Define test and guarantee requirements, where applicable.
• Perform HTRI reviews as necessary.
• Identification of long-lead items.
• Review of information/data of Licensor's and Vendors packages. Develop all deliverables required for items which
are outside licensor's and Vendors scope of work to the extent specified by this Agreement.
• Adequacy of Air fin coolers heat exchangers to be verified for all Plant for the increase in capacity.
Note: The list below is preliminary and will be further developed and optimized during FEED in close
consultation with and approval by COMPANY.
• Techno economical study for the Equipment type and configuration based on the process duty requirements
• Equipment Standardization study with existing Equipment duties based on the Process duty conditions.
• Specify the peripherals required.
• Specify duty and specify operating and design conditions.
• Preparation of mechanical data sheets of Equipment This shall also include all auxiliary’s data sheets preparation
such as Mechanical Seals, Gear Boxes, Couplings, Lube Oil system, Noise and Weight data sheets etc.
103/135 Uncontrolled When Printed PM00-PU-SOW-0043_Rev.T2.docx
SCOPE OF SERVICES
Document No. PM00-PU-SOW-0043 Rev. T2
• Preparation of Material Handling Equipment data sheets such as EOT Crane, Hoists, Chain Pulley Blocks etc.
• Develop equipment engineering narratives and design basis documents.
• Preparation of project specific addendums for AGES.
• Mechanical Handling Equipment requirements and incorporation in the design.
• Techno economical study for selection of VFD Vs. VSD (Hydraulic/Vericon Coupling) where speed variation is
required for Process capacity control requirements.
• Design calculations, sizing and selection of equipment and materials of construction.
• Develop operational, safety and control system.
• Develop preliminary layout and equipment with auxiliaries for use by other disciplines.
• Identify shaft system lateral/ torsional steady state as well transient analysis requirements.
• Identify process system dynamic analysis requirements which could affect the integrity and safety of the rotating
equipment.
• Prepare a preferred/nominated Vendor list after review of such list furnished by COMPANY. Identify potentially
suitable type and model numbers for major machines.
• Define performance test and guarantee requirements.
• Identification of long-lead items and preparation of Material requisition including preliminary ITPs, Technical Bid
review, preparation of Technical Bid analysis report and PO requisition as required.
• Review data/information of the Licensor's and Vendors packages. Develop design and engineering and other
deliverables for items, which are outside Licensor's and Vendors scope of work to the extent specified by this
Agreement, where applicable.
• Machine Monitoring system, Protection, shutdown and control system
ENGINEERING CONTRACTOR shall perform all the required electrical engineering and design activities to
complete FEED for the PROJECT. ENGINEERING CONTRACTOR shall prepare philosophies, specifications,
datasheets, calculations, engineering drawings and conduct studies, as required, to verify and validate that the
Licensors’ Process Design Package is complete, accurate and correct and represents a safe and working design.
ENGINEERING CONTRACTOR shall issue adequacy studies/reports to identify the electrical system
infrastructure required to accommodate the project bulk loads with the required spare capacity including:
COMPANY have observed tripping of VSDs due to voltage dip at Shah Gas in case of fault in TRANSCO
System. ENGINEERING CONTRACCTOR shall carry out special study to investigate and propose solution
(e.g., Use of specialized equipment such as STATCOM etc.) to mitigate the existing issue.
ENGINEERING CONTRACTOR shall study existing SGD power system and conduct the Power System Interconnection
Studies for all the options identified to support the FEED development and required facilities for EPC execution.
ENGINEERING CONTRACTOR shall use the following software for Electrical design and engineering activities.
Intergraph SmartPlant Electrical (SPEL) tools shall be used during FEED phase for generation of the database and issue
of Electrical deliverables.
The software versions for SmartPlant Electrical will be provided by COMPANY during the execution of the project.
ENGINEERING CONTRACTOR must prepare a SmartPlant Electrical Project setup procedure which shall cover Oracle
database server, Hardware requirements for Workstations, Network philosophy, Oracle database setup details, Reference
Data implementation plan, Plant-Area-Unit Hierarchy (PAU) structure, Procedure to resolve the inconsistencies., Backup
& Disaster recovery procedure, Data maintenance procedure, Data quality check procedure and Database handover
procedure.
Following List of Documents shall be produced using SmartPlant Electrical include, but are not limited to:
ENGINEERING CONTRACTOR shall utilize ETAP (Electrical Transient Analyzer Program, version shall be as per
COMPANY’s latest standard) to conduct the electrical system studies specified within the specifications.
SmartPlant 3D shall be used for modelling activities for Electrical such as major cable tray/trenches in field, transformers,
MCC, DBs, cable trays and lighting and small power.
To produce key Electrical Single Line diagrams, plant layout drawings, protection and metering drawings and block
diagrams etc. the ENGINEERING CONTRACTOR shall utilize the selected 2D drawing package utilized by other
engineering disciplines to ensure commonality for data transfer.
ENGINEERING CONTRACTOR shall develop the Electrical systems sufficiently to enable sizing of the Sub-Stations
and other buildings in order to develop PROJECT Overall Plot Plan. Additionally, the ENGINEERING CONTRACTOR
shall detail the main cable routes and ensure full co-ordination with other Engineering disciplines and existing and new
underground services.
ENGINEERING CONTRACTOR shall be responsible for all electrical systems associated with the supply, distribution
and control of PROJECT. ENGINEERING CONTRACTOR shall provide a comprehensive list of interconnections and
external connections with other Projects and facilities.
ENGINEERING CONTRACTOR will be required to attend co-ordination meetings, chaired by COMPANY and
involving others to ensure a harmonized approach to defining split in scopes of supply, and services and shared systems.
ENGINEERING CONTRACTOR will be required to prepare supporting documentation and attend coordination
meetings chaired by COMPANY to liaise with all related government authorities, statutory bodies and obtain required
approvals including no objection certificates for load reservations, operation scenarios, cable routes, design philosophies
and any design approval required for the project electrical design.
The list below is preliminary and will be further developed and optimized during FEED in close consultation with and
approval by COMPANY.
ENGINEERING CONTRACTOR shall produce a detailed description explaining the normal operating mode of the
electrical distribution system, together with start-up, shutdown, emergency operation, interlocking, earthing, alarms,
controls etc. Additionally, ENGINEERING CONTRACTOR shall determine the requirements for load shedding if
captive power generation is considered for the project. Motor Re-acceleration scheme shall be considered wherever HSBT
(High Speed Bus Transfer) transfer is specified and provided to secure the plant operation against electrical power
disturbance or disruption. Additional motor reacceleration with HSBT scheme shall be considered based on their process
requirements and criticality to plant operation. Moreover, Motor Restarting scheme shall be developed and used as
recommended by operation and wherever ATS (Automatic Transfer Switch) is specified.
ENGINEERING CONTRACTOR shall produce key single line diagrams detailing associated electrical distribution as
applied to PROJECT. This shall include all HV/LV feeds and sub-distribution showing interconnections at each voltage
level, emergency generation and UPS philosophy.
Protection and metering diagrams shall be produced with detailed protection, control, trip and alarm functions at all levels
of the distribution system. It shall also include any reference signals, auxiliary supplies and interfaces with other
protection systems namely inter-trip signals with upstream protection units. Preliminary relay settings shall be provided
by the ENGINEER with co-ordination curves.
Load schedules shall be prepared which will include installed loads, normal plant running loads and peak loads which
shall form the basis for provision of the necessary electricity supply and distribution system capacity.
The ENGINEERING CONTRACTOR shall size distribution transformers, switchgear and feeder cables and produce
suitable calculation sheets. UPS’s and emergency generators shall be sized with all assumptions made clearly stated.
System studies shall be carried out by ENGINEERING CONTRACTOR using ETAP software; this will be used to
determine load flow, short circuit values, motor starting, motor reacceleration, harmonics and system transient stability
& preliminary relay coordination. The above studies shall be used for sizing and determining adequacy of the electrical
equipment. All studies shall be issued as independent reports complete with ETAP output calculation sheets forming
appendices to the main report narrative.
ENGINEERING CONTRACTOR shall provide details of temporary/construction supplies required. This is to include
estimated loads and proposed locations. The distribution equipment for temporary/ construction supplies shall be housed
within the temporary/ construction substations developed for PROJECT.
ENGINEERING CONTRACTOR shall estimate power supply required for the commissioning activities. This estimate
will be used to ascertain the power generation requirements where there is a delay in the main power supply.
Adequacy of existing Integrated Protection & Control System (IPCS) to integrate new consumers in the existing
substations and new substations to be installed as part of 1.85 BSCFD project. It shall be noted that the existing IPCS
equipment across Shah Gas Plant need to be upgraded as part of 1.85 BSCFD project, as the existing IPCS has limitations
due to obsolescence for any further expansion and vendor support. ENGINEERING CONTRACTOR shall liaise with
IPCS OEMs and develop upgrade plan for existing IPCS to integrate the existing and new consumers. Single OEM shall
be considered for plant wide IPCS.
In addition, ENGINEERING CONTRACTOR shall identify all electrical equipment interfaces to the IPCS.
ENGINEERING CONTRACTOR shall provide a comprehensive IPCS schedule, identified in the IPCS general
specification, detailing the control and indication requirements for the Engineering Workstation and DCS level.
ENGINEERING CONTRACTOR shall provide a location within PROJECT substation building to enable the installation
of the IPCS panel and Engineering Workstation.
23.9.14 Substations
Plan, elevation and sectional drawings shall be produced sufficiently detailed to show the following:
The sizes used for equipment sizing shall be based on typical Vendor data to ensure the most accurate data available is
used as input to the FEED plot plan development. Layout drawings shall detail all future equipment requirements.
Preliminary earthing and lightning protection layouts shall be included which will detail the main earthing grid for the
substation and plant area showing branch connections and electrode locations. ENGINEERING CONTRACTOR shall
undertake preliminary calculations regarding the size of the substation earth grid, based on worst case short circuit levels.
ENGINEERING CONTRACTOR shall produce main cable routing layouts for above and below ground installation
showing detail of installation method and cable voltages. These routes shall include interconnections and interface cabling
between PROJECT and new and existing Plants, Utilities & Off-sites and external facilities and properties of neighboring
Companies, as applicable.
Preliminary lighting and small power layout drawings shall be provided for PROJECT and all associated buildings
including substations and Satellite Instrument Shelters (SIS). These shall include all light fittings, locations of all
distribution panels and welding and convenience socket outlets.
ENGINEERING CONTRACTOR shall provide suitable hazardous area drawings based on PROJECT Overall Plot Plan
with suitable sectional drawings and elevations to fully detail the known sources of release. ENGINEERING
CONTRACTOR shall also produce a complete listing of sources and grades of release as per the standards specified.
ENGINEERING CONTRACTOR to review along with process safety and HSE all Hazardous Area Layouts.
All trace heating shall be identified on P&IDs with the use of standard symbols. Electrical load of the heat tracing shall
be considered Electrical System Design such as Load List, SLD, Cable Schedule, Equipment Layout etc
ENGINEERING CONTRACTOR shall determine and detail on layout drawings location of cathodic protection required
on tanks, concrete foundations and other buried metallic equipment.
An investigation of soil resistivity and corrosivity will be required to be carried out by ENGINEERING CONTRACTOR.
ENGINEERING CONTRACTOR shall provide a detailed description of all interface requirements between PROJECT
and new and existing Plants/ Utilities/ Off-sites. This shall detail interface requirements with other systems in terms of
data transmission, hardwired interfaces and equipment location requirements. ENGINEERING CONTRACTOR shall
prepare a tie-in schedule detailing interface requirement with existing facilities.
Interface descriptions shall include estimates of utility consumptions for power and shall detail heat dissipation figures
for HVAC sizing.
The Instrumentation and Control System section applies to all instrument systems, field devices, control systems (PLC,
DCS, or I/O), panels, switches (position, level, etc.), wiring / cabling, ESD FGS, FAS, MMS, CCS, SCADA systems,
PLMS, communications, load cells, etc. Also including Advanced solutions like APC, LIMS, PHD, Alarm management,
PCC, Plant automation cyber security.
ENGINEERING CONTRACTOR to engage the MAC (Main Automation Contractor) M/s. Honeywell during the FEED
for the DCS/Telecom etc., related engineering development in line with the existing facilities.
• Carry out an adequacy study for all of the existing field instruments in the Main gas plant including the packages
(transmitters and Control valves).
• Review the adequacy of all the existing Field instruments (Transmitters, Control valves etc)
• Define the required field devices and instrumentation for all new equipment.
• Define the requirement for packaged equipment control system and control logic required shall be incorporated in
plant DCS, ESD and FGS. No PLC is allowed for package units
• Evaluate the available ICS Input/Outputs (I/O) and possible options for interfacing of new signals to ICS.
• Explore and define the tie-in point to existing plant ICS and communication cable routings.
• Explore and define the communication between plant ICS to packaged equipment PLC and communication cable
routings.
• Explore and define the required cablings for interfacing of field devices to control system IOs.
The guiding principle in designing the PROJECT is to provide a unified operational and maintenance interface for the
expanded facility. The plant control and monitoring systems of the new facilities shall seamlessly integrate with existing
facilities. The existing control systems shall be expanded.
All instrumentation and control systems shall be proven to meet the design performance standards, PROJECT and SGD
specifications and addenda, Industry codes and standards and be compliant with recommendations from safety studies
(i.e. HAZID and HAZOP) and approved by relevant Certifying Authority.
Company specific philosophy/specifications (RP documents) developed for SGD project shall be incorporated in addition
to AGES.
The proposed field instruments, Package PLCs and F&G Devices shall be interfaced with the existing control systems
for monitoring and control.
ENGINEERING CONTRACTOR shall perform detailed site survey to identify applicable existing control systems and
their adequacies and propose the required modifications or required new systems based on the COMPANY philosophy.
The new Instrumentation for the PROJECT shall be interfaced with the existing control system at Shah Gas Field. All
new alarms shall go through the existing alarm management system.
ENGINEERING CONTRACTOR shall identify the required ESD, DCS and F&G, MMS, CCS, FAS, SCADA and all
advanced solutions systems to be interfaced. ENGINEERING CONTRACTOR shall identify the spare I/Os and other
required modifications to cater to the requirement of the PROJECT.
Develop an Adequacy report of the existing control systems and based on their adequacy propose the required
modifications or propose the required new systems accordingly by OEM vendors.
The respective OEM shall carry out detailed site surveys to study existing facilities and systems and gather required
details and provide an adequacy report.
The OEM shall ensure the spare philosophy is maintained in the system after modifications are done as part of this
PROJECT.
Instruments supplied by package VENDOR but installed by ENGINEERING CONTRACTOR will be covered by
ENGINEERING CONTRACTOR's details. SGD Package instrument specifications and addenda, installation drawings,
manuals, parts lists, etc., shall be in accordance with AGES.
Packaged equipment shall be designed so that sufficient area is available for instrument access.
No third-party PLC is allowed. Package control system shall be incorporated in the plant DCS, ESD and FGS system.
The entire package operating, control and safeguarding shall be detailed during the FEED-by-ENGINEERING
CONTRACTOR.
A physically and functionally independent rotating Machinery Protection system shall be provided for the large
equipment as required by the specifications.
The system shall be state of the art and provide the means to accomplish the following:
For monitoring the vibration and shaft position of large rotating equipment, the probes and oscillator/demodulators form
part of instrument engineering but are usually supplied with the equipment. For the main machines key phases shall be
included. The make and type of these items shall therefore be agreed upon between instrument engineering and
mechanical engineering at an early stage of the PROJECT. For more details, see Instrumentation Furnished with
Packaged Units and SGD Specification AGES and addenda tor Machinery Monitoring System, the vibration monitoring
system shall meet the requirements as detailed in these specifications.
ENGINEERING CONTRACTOR shall identify the requirements for shutdown (if any) to the existing control system to
carry out the tie-Ins modifications at Existing Shah Gas Field. Shutdown methodology shall be developed. Develop
detailed implementation strategy for installation of new hardware/software avoiding major shutdown. ENGINEER shall
identify area of concern and propose remedial action.
Tag numbers, JBs numbers, system and marshalling cabinets cable numbers, drawings/document numbers shall be as per
existing facility. ENGINEER shall coordinate and obtain the required numbering philosophy from COMPANY.
Note: The list below is preliminary and will be further developed and optimized during FEED in close consultation with
and approval by COMPANY.
• Review and define PIMS/OTS requirements for advanced solutions (APC, OTS, LIMS, PHD, PCC, AAM)
• Review the requirements for SCADA and PLMS systems
• Definition of control philosophy for plant units, major equipment, packaged units in terms of start-up, operation,
shutdown from Main Control Room.
• Definition of emergency shutdown including development of cause-and-effect diagrams and reliability studies for
shutdown systems.
• Review of system adequacy for any extension and or expansion of the existing system.
• Review and define extension of existing ICS to accommodate ESD FGS, SCADA and other others system in line
with ICS concepts (DCS, FGS, ESD, and other systems from same VENDOR).
• Feasibility study for the Instrument & Control technical risk issues (i.e., control system obsolescence issues for
interface or integration, system overload, ESD systems interconnection issues between new and existing facilities
due to shutdown requirement based on C&E, system adequacy and feasibility, UPS power adequacy, any other
I&C issues identified, etc.).
• Study for Interface / integration and interconnection with other systems (i.e., IPCS, MCC, MCB, fire station,
workshop, etc.).
• Instrument & Control ‘design Basis’ documents.
• Interfacing definition with existing facilities for normal/emergency operations, control and shutdown requirements
and the use of existing communication systems.
• Functional description for sequence control safeguarding and other complicated control systems.
• Define shutdown requirements for C&I tie-in, interface / integration / interconnection activities.
• Definition of emergency shutdown including development of cause-and-effect diagrams.
• Modifications to the existing System Architecture Diagram(s) for the PROJECT, if required, shall be identified and
presented to COMPANY.
• Prepare preliminary plan (layout) drawings of each IES (new and modified).
• Prepare preliminary instrument location plan drawing showing the general location of field instruments, junction
boxes, local panels and analyzer shelters.
• Sizing and selection of control system and communication systems including future provision and contingencies.
• Definition of communication media for voice and data transmission between plant and control room.
• Review the requirement of 3rd party packages to utilize Modbus over Ethernet to interface to ICS.
• Sizing and selection of control system and communication systems.
• Plant automation cyber security requirements in compliance to UAE regulatory authorities shall be included.
Note: The list below is preliminary and will be further developed and optimized during FEED in close consultation with
and approval by COMPANY.
• For the selection of a DCS/ESD/F&G/SCADA, the ENGINEERING CONTRACTOR scope of works includes
definition and details of tie-in with existing Control Systems. Accordingly, ENGINEERING CONTRACTOR shall
approach existing Control Systems VENDORs regarding tie-in and expansion of the respective systems.
• Preparation of Fire & Gas requirement document for the new facilities and the tie-in location existing facilities
• Preparation of the “system VENDOR scope of work for the ESD, F&G, DCS, MMS, ASC, SCADA, package
systems, etc.,” for the new scope and the modification in the existing system (as per the PROJECT requirements).
• Adequacy and feasibility study for all the existing control system modifications (as per the PROJECT requirements)
and for the integration and interconnecting of the existing and new control systems.
• Review and define details of extending existing ICS
• Review and define the details of DCS & ESD of the same VENDOR to have ICS approach.
A review of the control room panel operator layout is required. As new controls/Units are planned they need to be closely
looked at with the existing layout and load on the operators to ensure that the screen layout and controls are properly
manned. Integration of aux consoles/telecom consoles for additional operator positions shall be included on the study
Note: The list below is preliminary and will be further developed and optimized during FEED in consultation with
COMPANY.
• Develop Instrument Database for all new and modified tagged instrumentation. Custom reports will be generated
from this database for inline quotations, equipment counts by type, I/O lists and counts for each type, instrument
index.
• Preparation of instrument list (preliminary).
• Preparation of all Control & Instruments related documents, Cause & Effect diagrams, I/O list, Instrument index,
JB and cable schedule, cable block diagrams, etc.
• Preparation of instrument datasheets for control valves, relief valves, analyzers and critical flowmeters (other than
d/p flow meters).
• Preparation of preliminary MTO, BOQ lists.
• Prepare adequacy and feasibility report for the ICS and associated UPS to prove ability of the ICS and UPS to
handle the requirements of the PROJECT without impact to existing plant controls.
ENGINEERING CONTRACTOR shall review COMPANY Electrical and Instrument Standard installation Assemblies,
and when needed, propose changes to include PROJECT requirements to COMPANY.
Note: The list below is preliminary and will be further developed and optimized during FEED in close consultation with
and approval by COMPANY.
Review and provide input to the control strategies as depicted on the P&IDs.
Utilizing the specified tag numbering scheme, provide tag numbers for all instruments including manual valve tags shown
on face of P&IDs in line with existing plant numbering system.
Review and provide input to the plot plan for allowances and clearances for control equipment including control, rack
and battery room sizing, field control panels, junction boxes, large actuators and silencers, analyzer shelters.
Develop powered instrument and system load list for Electrical Engineering. Study and prepare the UPS power supply
requirement for all the Control System and Instrumentation and perform an adequacy check report for the existing UPS
system, if used anywhere.
Note: The list below is preliminary and will be further developed and optimized during FEED in close consultation with
and approval by COMPANY.
• Develop pneumatic instrument and system air users consumption list for Mechanical Engineering.
• Review of LICENSOR and/or VENDOR's packages for compatibility with the overall operating and control
philosophy of the PROJECT.
• Develop design, engineering and documentation for items which are outside LICENSOR and/or VENDOR's scope
of work.
• Study and preparation of the instrument air supply requirement for the project and prepare the air demand versus
availability calculation report.
• The study report for the tie-in requirements with the existing air headers and the layout drawings.
• Pneumatic hook up diagrams.
Main Instrument Cable including FO cables Routing drawings will be prepared as a basis for estimating, showing
Instrument cable trench route layout (new & existing) as per the PROJECT requirements along with the road crossings,
duct bank requirements, cables separation & segregation philosophy, etc.
• Preparation of technical specification, datasheets and other documents required for all process analyzers and
shelters.
• Development of database is to include process requirements, material information, analysis method and all other
information required to obtain quotations from suppliers.
23.11 Telecommunications
ENGINEERING CONTRACTOR shall be responsible for developing the design of the Telecommunication systems
extension to the existing plant to a sufficient level of detail such that this design will form the definitive basis of the
requirements for the EPC CONTRACTOR. The primary design requirements are detailed below.
ENGINEERING CONTRACTOR shall follow the COMPANY specifications for design and engineering of PROJECT
facilities ensuring that new and existing systems can be integrated by the EPC Contractor in a seamless manner.
ENGINEERING CONTRACTOR shall submit, for COMPANY review/approval, his proposals for the recommended
scheme/configuration for extension of the Telecommunication systems which shall include but not limited to
Telecommunication system Block Diagrams, Distribution layout, and overall cable routing.
Based on COMPANY approval on a selected proposal, ENGINEERING CONTRACTOR shall develop the related
deliverables, final scope of the EPC Package and the preliminary Bill of Materials for the Telecommunications systems
and any interface scope of work (if required).
115/135 Uncontrolled When Printed PM00-PU-SOW-0043_Rev.T2.docx
SCOPE OF SERVICES
Document No. PM00-PU-SOW-0043 Rev. T2
During FEED, the ENGINEERING CONTRACTOR shall provide the design philosophy based on the existing equipment
and system. The new equipment to be supplied under this project shall be similar model to be able to seamlessly integrate
with the existing network/system and also to have good maintainability. The proposed model shall be well within End of
life and End of Service status. Any new items proposed shall be of equivalent specification or higher and shall need
Company approval well before initiating procurement process.
Addition of field equipment shall be performed by supplying additional hardware/software and licenses as applicable.
The expansion equipment shall not consume the existing spare capacity. Provision shall be made for pre-study of the
existing systems to understand the new requirements in totality
During FEED, ENGINEERING CONTRACTOR shall establish the requirements to extend the existing Telephone
system to provide service for the PROJECT in line with COMPANY specifications ensuring that new and existing
systems can be integrated by the EPC Contractor in a seamless manner. All cables should conform to international
standards. All Indoor cable shall be of COMPANY approved make. All plant areas shall be provided with explosion proof
telephones equipped with beacon lights, horn, and an acoustic booth. All outside cabling shall be lead sheathed normal
cables sized for 50% spare capacity for the new units. Only VoIP digital telephone sets will be used. Digital telephones
shall support multi-line operation of up to 32 lines.
All internal and external telephone sets to be provided by EPC CONTRACTOR. All junction boxes and glands are to be
stainless steel.
Approval from Local authority / Telecom service provide shall be made part of the ENGINEERING CONTRACTOR’s
scope.
The existing plant public address and alarm system shall be extended into the areas occupied by the PROJECT new
facilities.
During FEED, ENGINEERING CONTRACTOR shall establish, in conjunction with COMPANY, the requirement to
extend the existing audio coverage and P.A. system. Coverage report for prediction and post installation shall be
considered
The plant wide siren shall be extended to new facilities and audible at all locations considering ambient noise from new
units.
The plant wide siren shall be extended to new facilities and audible at all locations considering ambient noise from new
units
The plant wide siren shall be extended to new facilities and audible at all locations considering ambient noise from new
units
ENGINEERING CONTRACTOR shall establish, in conjunction with the COMPANY, the requirement to extend the
existing structured cabling and Local Area Network system to serve the PROJECT new facilities. The system is required
to have a redundant fibre optic backbone.
The structured cabling system shall be based on CAT7 or higher specification cable network. The newly provided network
elements shall be interfaced with the existing NMS. The newly provided equipment and system shall be compatible with
the existing COMPANY GPS network for deriving the necessary clocking/synchronizing signal
23.11.5 Radios
During FEED, ENGINEERING CONTRACTOR shall establish, in conjunction with COMPANY, the requirement to
extend the existing Radio system to serve the PROJECT new facilities. ENGINEERING CONTRACTOR shall closely
coordinate with the Shah Maintenance Team.
ENGINEERING CONTRACTOR provides a radio coverage prediction report to understand the coverage is within limits
in the new project areas both inside and outside buildings. The ENGINEERING CONTRACTOR shall consider providing
additional base stations in line with the existing radio network philosophy if signal levels are inadequate.
A radio coverage report shall be provided after commissioning of the new project and address inadequacies in TETRA
radio coverage if any.
During FEED, ENGINEERING CONTRACTOR shall establish, in conjunction with COMPANY, the requirement to
extend the existing Digital Voice Recorder system to serve the PROJECT new facilities.
Existing CCTV system shall be expanded to cover new Units, new fence lines and new gates to provide monitoring and
surveillance of the entire plant, fence line and gates per the existing philosophy and specifications. Both operational
monitoring and security surveillance shall be provided. Reference is made to AGES CCTV SYSTEM.
The current CCTV network is built around two independent infrastructures: The Process CCTV Camera system and the
Security CCTV Camera system. The same philosophy to be considered for the new project areas.
The FEED Design shall include Access control using card readers for every building and critical rooms within the building
in line with the existing philosophy. Muster stations to be installed in locations identified as shelter in place and the
mustering points shall be part of the existing head count system
The FEED design shall include the existing F.O. network philosophy.
There shall be independent and distinct networks for DCS, ESD, F&G, Telecom, COMPANY business LAN and IPCS.
F.O cables shall be designed to have 50% cores of the overall cable core as spare cores for future expansion. Inter building
connection shall be use single mode redundant cable network.
ENGINEERING CONTRACTOR in consultation with COMPANY shall develop requirements for the following for
licensed and un-licensed units:
• Training needs.
• Maintenance test simulator with system hardware and software.
• Operational Manpower Projection (Operating/technical/maintenance/ support).
The above requirements shall be incorporated in the EPC Tender Packages for EPC Contractor to further review and
address.
The software for Operator Training Simulator shall be updated to the latest available version and the Operator Training
Simulator shall be extended to new Units also. The control system ‘Maintenance test simulators’ are a prototype of the
PROJECT control system for the maintenance personnel to check/test the spare I/O modules and software configuration
at the maintenance workshop prior to installation of the modules in the IES/plant. The technical requirement shall be
included for EPC CONTRACTOR to carry out the activities along with the system Vendor and to provide the maintenance
test simulator.
ENGINEERING CONTRACTOR shall perform a study to determine the adequacy of the existing laboratory facilities to
cater for new Units or modified process systems, and increased frequency of sample testing. PROJECT shall include in
its scope the identification of any additional laboratory requirement. ENGINEERING CONTRACTOR to arrange a
Laboratory testing equipment review with COMPANY and come up with final list of new requirements. All new
instruments/samples shall be configured in the existing LIMS system.
ENGINEERING CONTRACTOR in consultation with COMPANY shall ensure specialist advice is obtained, where
applicable, and implemented from within his organization concerning COMPANY's equipment maintenance and
reliability requirements.
ENGINEERING CONTRACTOR shall identify and prepare the basic specifications for any additional equipment
required in existing Maintenance Workshops, Warehouse, and Laboratory required for maintenance and monitoring of
the facilities.
Company uses the ESRI ArcGIS software to produce the GIS datasets (ESRI Geodatabase), As part of the drawings that
are being prepared for CAD drawings. All the Data that is produced for generating CAD drawings, must be delivered in
GIS Format (ESRI File Geodatabase).
• Any data that are produced for Pipeline Alignment Sheets, Plot plants, related to the location in the CAD drawings
needs to be created in the ESRI Geodatabase format.
− Proposed Pipeline (line format)
− Plot plan (polygon, line format)
− Detailed Attribute information have to be filled to identify the name of the Feature, description, type
etc.,
• All point features (point format) including but not limited to the following:
− Crossings
− Cable
− Fence
− Other pipeline
− Power Line
− Overhead
− Road
− Rig
− Track
− Kilometre (distance)
− Borehole
− Standard Test Points
− Intersection Point
− Loop Number
24. ATTACHMENTS
The distance between the old CO2 pipeline and the new
route(preliminary) CO2 pipeline based on the new BAB
HUB location is approx. 6KM overall.
THIS DOCUMENT IS INTENDED FOR USE BY ADNOC ONSHORE AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.
ORIGINATOR:
SNC-LAVALIN Int.
The table below is a brief summary of the most recent revisions to this document. Details of all revisions are held on
document by the issuing department.
Viscosity @ P.T. : cP
NPSH (available) : m
Notes :
1. Pumps are equipped with a Variable Frequency Drive (VFD) to meet turndown requirement and varying operating demands. Pumps and motors shall be capable
of operating continuously on any frequency/speed for several years or entire design life.
2. Fluid contains up to 400 ppm dissolved H2S.
3. Pump Material of Construction to be advised by Vendor in line with composition specified in table under Note 8 below. NACE requirement applicable. 1A
4. Flow Specified in Table-1 is for one pump.
5. Vendor to confirm pump type and its performance. Pump rated flow includes no margin.
6. Vendor to confirm shut off pressure and ensure does not exceeds 350 barg
7. Pump design temperature : -46/ 120 degC ( Min. Design temperature will be validated, based on outcome of Blowdown study and Vendor Input for Shut off conditions)
8. Pump Suction Composition (Mole fraction)
Case 1 99% CO2 Case 2 96% CO2
Argon 0.0024 Argon 0.0070
Nitrogen 0.0017 Nitrogen 0.0200
Hydrogen 0.0045 Hydrogen 0.0100
H2O 0.0004 H2O 0.0004
CO 0.0006 CO 0.0020
CO2 0.9904 CO2 0.9600
COS 0.0000 COS 0.0000
CS2 0.0000 CS2 0.0000
M-merceptan 0.0000 M-merceptan 0.0000
H2S 0.0001 H2S 0.0004
BTEX Traces BTEX Traces 1A
9. Pump is expected to normally operate within the density phase region of the phase envelope. However, during turndown conditions and low ambient
temperature, the CO2 will arrival in the liquid phase region and therefore the pump must be capable of operating in dense and liquid phases.
10. Motor shall be selected such that the operating Cases 1 through 8 shall be located in 50HZ curve. Cases 9 through 24 can be part of other RPMs. Vendor to advice. 1A
11. Vendor to provide Vapour pressure and NPSH (m) based on given inputs
12. Service is CO2 at Super critical Conditions. Vendor to provide vapour pressure considering supercritical conditions.
13. No margin has added to the NPSHA stated on the datasheet, Vendor to consider a margin of 1m, in line with AGES-GL-08-001
14. Vendor to confirm Pump Efficiency
15. Vendor to state best efficiency point flow, Head, NPSHR at maximum diameter of impeller in additon to rated diameter of the impeller
16. Vendor to confirm Minimum Continuous Flow (MCF) requirement for the turndown operation. Vendor shall note that the air cooler outlet temperature is set at 65 deg C. 1A
Minimum continuous recycle stream can have higher operating temperature close to 65 deg C based on pressure drop downstream of minimum continuous recylce
valve and discharge condtions based on RPM. Pump design shall accommodate higher recycle temperature. The flow indicated for rated and turndown do not include
MCF.
17. Vendor to provide the PID showing the necessary piping and control scheme around the pump with auxiliary items.
18. Vendor to advise density variaton range as covered between rated and turndown case
19. Vendor shall note that the flows specified does not include
20. Refer Table 1 for Suction and Disharge pressure consideration
21. Vendor to specify discharge temperature based on given pressure.
22. Ref P&ID for CO2 HP Pump 11-77-08-0608 Sht.1/4 & 2/4
23. CO2 Compositon and Design Conditions based on Ref datasheet (R-MM5192-04-DSS-0061_00 and CPLF-0076-24-DAT-0001-Rev T1)
24. Flange rating and Nozzle will be confirmed during EPC Stage as per Pump Vendor data.
25.This is base material selection, this will be finalized based on vendor input which shall be verify by EPCM contractor & COMPANY. 1A
Holds :
11-77-27-0611 1A
TAG No : 11-77-P-3101-01/02
PAGE 3 OF 4
REV
FLOW CASE
Case No.: : (Note 8,19, 23) Case-1 Case-2 Case-3 Case-4 Case-5 Case-6 Case-7 Case-8 Case-9 Case-10 Case-11 Case-12 Case-13 Case-14 Case-15 Case-16 Case-17 Case-18 Case-19 Case-20 Case-21 Case-22 Case-23 Case-24 1A
96% CO2 96% CO2 96% CO2 96% CO2 99% CO2 99% CO2 99% CO2 99% CO2 96% CO2, 96% CO2, 96% CO2, 96% CO2, 96% CO2, 96% CO2, 96% CO2, 96% CO2, 99% CO2, 99% CO2, 99% CO2, 99% CO2, 99% CO2, 99% CO2, 99% CO2, 99% CO2,
Corrosive/Erosive (Note 2,3) Rated, Summer Rated, Winter Rated, Summer, Rated, Winter, Rated Summer, Rated Winter, Rated Summer, Rated Winter, Rated Summer, Rated Winter, Rated Summer, Rated Winter, 1A
Summer TD Winter TD Summer TD Winter TD Summer TD Winter TD Summer TD Winter TD Summer TD Winter TD Summer TD Winter TD
Flow rate : (Note 4,5,10) kg/h 185700.0 46500.0 185700.0 46500.0 185700.0 46500.0 185700.0 46500.0 185700.0 46500.0 185700.0 46500.0 185700.0 46500.0 185700.0 46500.0 185700.0 46500.0 185700.0 46500.0 185700.0 46500.0 185700.0 46500.0 1A
Pumping temp. : (Note 21) °C 51.0 51.0 13.0 13.0 51.0 51.0 13.0 13.0 51.0 51.0 13.0 13.0 51.0 51.0 13.0 13.0 51.0 51.0 13.0 13.0 51.0 51.0 13.0 13.0 1A
Density @ pumping temp. : (Note 9, 18) kg / m3 464.3 464.3 862.7 862.7 544.3 544.3 905.0 905.0 426.5 426.5 857.6 857.6 498.4 498.4 867.5 867.5 576.0 576.0 909.0 909.0 505.5 505.5 901.0 901.0 1A
Vapour pressure @ 20 °C : bar(a) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) (Note 12) 1A
Viscosity @ P.T. : cP 0.030 0.030 0.080 0.080 0.037 0.037 0.090 0.090 0.037 0.037 0.090 0.090 0.037 0.037 0.090 0.090 0.038 0.038 0.097 0.097 0.032 0.032 0.088 0.088 1A
Capacity @ P.T. : m3/h 400.0 100.2 215.3 53.9 341.2 85.4 205.2 51.4 435.4 109.0 216.5 54.2 372.6 93.3 214.1 53.6 322.4 80.7 204.3 51.2 367.4 92.0 206.1 51.6 1A
1016.70 1097.95
692.72 VTC 660.351 VTC
NPSH (available) : m VTC VTC Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 1A
(Note 11) (Note 11)
(Note 11) (Note 11)
Suction pressure : (Note1, 20) bar(g) 119.70 119.7 119.7 119.7 119.7 119.7 119.7 119.7 114.7 114.7 114.7 114.7 124.7 124.7 124.7 124.7 124.7 124.7 124.7 124.7 114.7 114.7 114.7 114.7 1A
Discharge pressure : bar(g) 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 247.5 1A
Differential head : m 2807.8 2807.8 1511.0 1511.0 2394.9 2394.9 1440.4 1440.4 3176.4 3176.4 1579.7 1579.7 2513.2 2513.2 1444.1 1444.1 2174.9 2174.9 1378.1 1378.1 2680.0 2680.0 1503.6 1503.6 1A
TD - Turndown
NOTES
12" CO2 PIPELINE RP-3901
PIG RECEIVER GENERAL NOTES :
SIZE : 12" 1A
NULL
NOMINAL DIAMETER (MINOR BARREL) : 12" G1. FOR SYMBOLS AND GENERAL NOTES REFER TO LEGEND SHEET DRAWING NO
DESIGN PRESSURE : 150 barg / FV NOTE 25 NOMINAL DIAMETER (MAJOR BARREL) : 16" 11-99-08-0601 SHT. 1 TO SHT 7 FOR SCOPE OF WORK UNDER PROJECT NO P11643.
DESIGN TEMPERATURE : 80°C / -40 C NOTE 26 DESIGN PRESS. : 150 barg / FV NOTE 25 G2. ALL EQUIPMENT TAG NUMBERS,INSTRUMENT TAG NUMBERS AND SP ITEM TAG NUMBERS
DESIGN TEMP. (MIN./MAX.) : -40 C / 85 C NOTE 26 1A ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) AND PLANT AREA CODE (77).
TRIM NO. : ALL LINE NUMBERS ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) UNLESS
1A SPECIFIED OTHERWISE.
NULL
NOTES:
6"-VG-18078-AS1A0A-FA 1:200
E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E
1. SEQUENTIAL MECHANICAL TRAPPED KEY INTERLOCKING SYSTEM TO REGULATE
NO POCKETS THE OPERATING OF PIG TRAP VALVES AND PIG TRAP DOOR SHALL BE PROVIDED
E
E
AS PER DEP 31-40-10-13-GEN AND AGES-SP-10-009.
1A 1A EL1S1A-JA-X AS1A0A-FA-X 2. LOWER RANGE (0.1 barg) PI TO BE INSTALLED WITH HIGH RANGE PRESSURE
NULL
E
NULL
E
PROTECTION DEVICE LOCATE AT A MINIMUM DISTANCE FROM PIG TRAP DOOR
SO THAT IT IS EASILY VISIBLE.
E
1:200
E
3. THE PURGE CONNECTION SHOULD BE LOCATED NEAR THE PIG TRAP VALVE OR
RO AS1A0A-FA-X E
END CLOSURE TO ALLOW PURGING THE FULL LENGTH OF THE BARREL WITH
E
3901
E
6" ES1A0A-JA-X INERT GAS ALL UTILITY CONNECTIONS SHALL BE PROVIDED WITH FACILITY FOR
02 1A 300# 150# 1A NOTE 1
E
LC NULL NULL QUICK CONNECTION / DIS-CONNECT.
E
E
PIT 1" NC 4. ALL DRAINS SHALL BE CONNECTED TO CLOSED DRAIN SYSTEM AND VENT TO FLARE.
E
SET@ 150 barg PSV 1:200
3901 TO CO2 VENT STACK HEADER
FIRE 3901 5. DIP TRAY (OF APPROX 5% VOLUME OF PIG TRAP) TO BE PROVIDED DIRECTLY
E
E
18 E E E
E
E E E E E E
SIZE 1-1/2"D2" 01 3719 11-77-08-0612 UNDERNEATH END CLOSURE OF PIG TRAP TO CONTAIN ANY SPILLED
TYPE 1A 1A
HOLD 3 3"x2" LO 6"x3" HYDROCARBON DURING OPENING OF TRAP DOOR.
FB
E
TIT 6. PIG SIGNALLER SHALL BE ULTRASONIC NON-INSTRUSIVE TYPE.
3901 1A 2"x1-1/2" 1A 6"-VG-17516-AS1A0A-FA-X
02 1"
NULL
7. PROPER PIG HANDLING FACILITIES FOR TOOL LAUNCHING & RECEIVING SHALL BE
1-1/2"
E
PROVIDED BY EPCM CONTRACTOR.
1A 8. DELETED. 1A
6" NC NC NULL
E
LC LO TSO 9. PIG TRAPS TO BE SUITABLE FOR PIGS INCLUDING INTELLIGENT PIGS.
TSO
FB
NC 10. INTERLOCKED WITH MAIN SDV-3902-01 TO PREVENT OPENING ON DPAH.
6"-CG-1287-ES1A0A-JA
E
2"-CG-1062-EL1S1A-JA-X-N
11. SDV-3902-01 SHALL BE PROVIDED WITH ADDITION SDV-3902-02 AND INSTRUMENT AIR
1A VOLUME BOTTLE.
1A
E
2"-NN-16397-EL1S1A-JA-X-N
NULL 1A
NITROGEN NULL 12. CORROSION COUPON AND PROBES SHALL BE RETRIEVABLE TYPE UNDER PRESSURE
2"-CG-1064-EL1S1A-JA-X-N
E
PURGE CONN. MOUNTED ON CONVENTIONAL 2" NON-TEE FLARE WELD ACCESS FITTING THE ACCESS
2"-CG-1061-EL1S1A-JA-X-N
PSAH
HH PSAH
HH PSAH
HH NOTES 3 FITTING FOR COUPON AND PROBE SHALL BE INSTALLED AT 6 O'CLOCK POSITION
SP 012
E
3901 3901 3901 2M X 2M X 2M SPACE SHALL BE AVAILABLE FOR THE COUPON AND PROBE MONITORING
01A 01B 01C 1A SUITABLE PLATFORM SHALL BE PROVIDED IF THE COUPONS ARE INSTALLED AT HIGHER
1A
E
NULL
NULL ELEVATION.
XPDI PSAL PSAL PSAL 13. PIPELINE PROVIDED WITH LEAK DETECTION SYSTEM.
E
1"
SC
NULL
16. LENGTH LONGER OR EQUAL TO INTELLIGENT PIG.
NOTE 6 H PI 17. VALVE TO BE PROVIDED WITH INCHING FACILITY.
XPD H NOTE 6 PI NC NOTE 2
E
TI I I I PI 3901 3901
3901 XPD 18. FOR RECEIVERS, THE MINOR BARREL SHALL BE LONG ENOUGH FOR THE PIG TO
3901 3901 07 NOTE 1 08
01 09 3901 L TRIGGER THE PIG SIGNALLER AND THE LENGTH SHALL ACCOMMODATE INTELLIGENT
13 L 1"
1-1/2" 04 TYPE 1A PIGS SO THAT THE ISOLATION VALVE (S) CAN BE CLOSED WITHOUT DAMAGE TO THE PIG
E
NC
RS
TYPE 1A TSO NOTE 1 OR VALVE. THE LENGTH OF THE PIG RECEIVER UNIT SHALL BE DESIGNED AS A MINIMUM
NC TSO TO RECEIVE ONE INTELLIGENT PIG AND ONE CLEANING PIG PLUS 10% MARGIN. IF THERE
I NOTE 15 NOTE 15 NOTE 15 PI PIT
E
PI
3901 3901 IS A CHANCE OF SOILDS GETTING COLLECTED AHEAD OF THE PIG, THEN ADDITIONAL
3901 PIT PIT PIT PIT PI N-7 N-8 N-11 N-12 K-3
20 06 07 2" 2" 2" 2" 1-1/2" LENGTHS SHALL BE CONSIDERED.
12"-CG-1057-EC3S1A-JP-X-N 3901 3901 3901 3901 3901
E
MIN
AG TSO B 31.4 1A
FROM CO2 PIG LAUNCHER NC 1A NC TSO NOTE 1 2" 24. DOOR SHALL BE PROVIDED WITH LIMIT SWITCH TO IN INDICATE THE OPEN/CLOSE
UG NULL NOTE 1 NOTE 1 B 31.3
L-3902 1A 2"-CG-1057-EC3S1A-JP-X-N NOTE 1 B31.4 ASME VIII DIV I STATUS OF THE DOOR TO CONTROL ROOM. LIMIT SWITCH SHALL BE SUPPLY BY VENDOR.
1" NC TSO MIN.
6228 11-37-08-0605
NULL
NOTE 1, 17 B31.4 1" 25. PIPELINE DESIGN PRESSURE SHALL BE CONFIRMED BASED ON UPSTREAM COMPRESSOR
NC 1" SHUT-OFF PRESSURE LOCATED AT HABSHAN-5 BATTERY LIMIT.
CO2 B 31.3
M
TSO DRIP TRAY
12"-CG-1117-EC3S1A-JP-X-N TYPE 8 MIN NC NOTE 1 26. PIPELINE DESIGN CONDITIONS :
NC NOTE 5 150 Barg / FV, -40 °C / 80 °C (UG), 85 °C (AG)
I MOV NC
(KICKER LINE)
2"-D-20749-EL1S1A-JA-X-N
3901 NC TSO 27. HOLE SHALL BE PROVIDED ON THE BALL IN THE VALVE TO RELEASE ANY EXPANSION
01 NC TSO
1A WHILE VALVE KEPT CLOSES FOR CO2 SERVICE.
SDV 1:100 NULL 27. BALL VALVE SEATS SHALL BE DESIGNED TO
3901 1A 2"-D-20748-EL1S1A-JA-X-N RELEASE CAVITY PRESSURE1A AUTOMATICALLY
04 1-1/2"
1A TI (BY-PASS LINE)
1A 1:100 TO PREVENT OVER PRESSURIZATION OF THE
NULL
TSO TSO
TYPE 1F EL1S1A-JA
DPIT NOTE 1 NOTE 1
3901 4"-D-20770-FL1S1A-JA-X-N
02 NOTE 10 NC NC NC
TSO TSO TSO
2"-D-20747-EL1S1A-JA-X-N
NC NC NC
2"-D-20752-FL1S1A-JA-X-N
2"-D-20751-FL1S1A-JA-X-N
2"-D-20750-FL1S1A-JA-X-N
1" 1A 1" 1"
DPI
H NULL 1A
I NULL
3901 NOTE 12 EL1S1A-JA NC NC NC 1A 24/07/2023 VSP AES TAH ISSUED FOR REVIEW (EPCM)
02 1A 1A 1A
EL1S1A-JA EL1S1A-JA
1A EL1S1A-JA
1A
CC
E
E
1 mtr A 26/12/2022 VSP AES TAH ISSUED FOR REVIEW (FEED)
CP
1A
E
NULL 2"-VG-17896-AS1A0A-FA REV. DATE DR'N. CH'D. AP'D. DESCRIPTION
E
SP 007
E
1:100 TO CO2 VENT STACK HEADER SCALE: N.T.S LOCATION: BAB/HABSHAN PROJECT No. P11643
E
12"-CG-0950-FL1S1A-JA-X-N
NC
E
E E E E E E E E E E E E E E E E E E
1" 3786 11-77-08-0612
2"-D-21225-AL1S1A-FA-X-N
EL1S1A-JA EL1S1A-JA-X NC
1A 1A 1A
AL1S1A-FA-X VACCUM
NULL NULL 1:100 NULL
CONNECTION
2"-D-21221-AL1S1A-FA-X-N
1A CONSULTANT / CONTRACTOR / VENDOR
NULL NC 1"
SP 011
1A
AG GRADE NULL
2017 ADNOC Onshore . All rights reserved. Abu Dhabi Company for Onshore Petroleum Operations Ltd. Restricted Circulation P11643-11-77-08-0607-1.DWG
THIS DRAWING IS EXTRACTED FROM SPPID
NOTES
E
2"x1-1/2" 5. VALVE ARRANGEMENT IS PROVIDED TO USE FOR START-UP PRESSURIZATION
PRESSURE SIGNAL 1A (PRESSURE EQUALISATION) OF SUCTION MANIFOLD EXTENSION AND H&G SUPPLIED
NULL
NC 1" PUMPS AFTER INSTALLATION IN FUTURE.
E
FB 1"
TO CO2 HP PUMPS FB E 6. MINIMUM STRAIGHT PIPE LENGTH FOR FLOWMETER UPSTREAM AND DOWNSTREAM
E E
MM5192-P-301A SHALL BE 20D AND 10D RESPECTIVELY.
LO NC
LO 7. PROVISION FOR FUTURE PUMP CONNECTION SHALL BE INSTALLED ADJACENT TO THE
HOLD 3 5488 TIT TI HAIL & GHASA CO2 PUMPS.
PRESSURE SIGNAL 3101 3101 1A RO
20 20 NULL 8. HOLE SHALL BE PROVIDED ON THE BALL IN THE VALVE TO RELEASE WHILE EXPANSION
L 12"-VG-18064-ES1S0A-JA-X 3901
WHILE VALVE KEPT CLOSE FOR CO2 SERVICES.
1-1/2" 1A 17
1A 8. BALL VALVE SEATS SHALL BE DESIGNED TO
NULL NC 30"-VG-18048-AS1A0A-FA-X TO CO2 VENT STACK HEADER RELEASE CAVITY PRESSURE AUTOMATICALLY
1A
FQI 12"-CG-1256-EL1S1A-JA-X-N E
E
E
E E
E
E E E E E E E E E TO PREVENT OVER PRESSURIZATION OF THE
3101 5473 11-77-08-0612
12 NC MIN 30"x12" HOLD 1 VALVE BODY CAVITY
NC 1" EL1S1A-JA-X ES1S0A-JA-X ES1S0A-JA-X AS1A0A-FA-X
FY FI 1A 1A 1A HOLD:
NULL 1A
3101 3101 NULL NULL
NULL TO CO2 HP PUMP P-3101-01
12 12A 8"-CG-1058-EL1S1A-JA-X-N 1. VENT LINE SIZE.
5484 11-77-08-0608 SHT.2/4
2. DELETED.
3. OFF PAGE CONNECTOR.
4. LINE SIZE OF ASG TIE-IN.
1A
AI H AI H AI H FI TI NULL
TO CO2 HP PUMP P-3101-02 5. PSV SIZE AND INLET / OUTLET LINE SIZE. 1A
3101 3101 8"-CG-1066-EL1S1A-JA-X-N
3101 3101 3101 5485 11-77-08-0608 SHT.3/4
09 10 11 12 23
L
24"-CG-1251-EL1S1A-JA-X-N
NULL
NOTE 4
3101 3101 3101
06 07 08
L
12"-CG-1253-EL1S1A-JA-X-N
5467 11-77-08-0607
FQI
3101 FI FIT
13 3101 3101
13 13
TYPE 3
NOTE 6
FI FY TI TIT
3101 3101 3101 3101
13A 13 22 22
1-1/2"
PY FQI
3101 3101
198 14A
1A
16"-CG-1275-EL1S1A-JA-X-N
3101
3101 TP 198
HOLD 5
AI H AI H AI H
LO
3101 3101 3101 1 23/03/2023 VSP AES THA ISSUED FOR DESIGN (FEED)
12 13 14 FI TI
L 3101 3101 B 16/02/2023 VSP AES THA ISSUED FOR HAZOP (FEED)
14 24
2" 2" A 26/12/2022 VSP AES THA ISSUED FOR REVIEW (FEED)
24"-CG-1254-EL1S1A-JA-X-N
NC NC
NOTE 5 REV. DATE DR'N. CH'D. AP'D. DESCRIPTION
1A
NC 1" SCALE: N.T.S LOCATION: BAB/HABSHAN PROJECT No. P11643
1" LO
FY FI NOTE 3
3101 3101 NC LO
14 14A TP
202
24"-CG-1270-EL1S1A-JA-X-N
FQI
CONSULTANT / CONTRACTOR / VENDOR
3101 TO HAIL AND GASHA CO2
14 1A
NULL PUMP
-CG-1249-EL1S1A-JA-X-N
5486 HOLD 3
DRAWING No. 1828-0000-49DG10-0134-001
2017 ADNOC Onshore . All rights reserved. Abu Dhabi Company for Onshore Petroleum Operations Ltd. Restricted Circulation P11643-11-77-08-0608-1.DWG
THIS DRAWING IS EXTRACTED FROM SPPID
NOTES
P-3101-01 HOLD 7 1A E-3101-01 HOLD 8 1A GENERAL NOTES :
CO2 INJECTION PUMPS CO2 INJECTION PUMP DISCHARGE COOLER G1. FOR SYMBOLS AND GENERAL NOTES REFER TO LEGEND SHEET DRAWING NO
1A 11-99-08-0601 SHT. 1 TO SHT 7 FOR SCOPE OF WORK UNDER PROJECT NO P11643.
RATED FLOW RATE : 118.0 m^3/hr DESIGN DUTY : 3701 kW G2. ALL EQUIPMENT TAG NUMBERS,INSTRUMENT TAG NUMBERS AND SP ITEM TAG NUMBERS
RATED DIFFERENTIAL PRESS. / HEAD : / 2505 m 1A AREA : HOLD 4 1A ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) AND PLANT AREA CODE (77).
DISCHARGE / DESIGN PRESS. : 248 barg / 350 barg OPERATING / DESIGN PRESS. : 248 barg / 350 barg / FV 1A ALL LINE NUMBERS ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) UNLESS
OPERATING / DESIGN TEMP.(MIN./MAX.) : 49.8 C / (-46 C / 120 C) OPERATING / DESIGN TEMP.(MIN./MAX.) : 65 C / 93 C / (-46 C / 120 C) SPECIFIED OTHERWISE. 1A
NULL
SPECIFIC GRAVITY @ T&P : 516.7 kg/m³ NO. OF BAYS / FANS PER BAY : / HOLD 4
MOTOR POWER : HOLD 4 INSTALLED POWER PER FAN : HOLD 4
MATERIAL FRAME / TUBES : LTCS + 3mm CA / SS316L
NOTES :
MATERIAL CASING / SHAFT / IMPELLER : / NOTE 10 1A
INSULATION TYPE & THK. : & HOLD 4 TRIM NO. NULL
: HOLD 4
1. PUMPS ARE EQUIPPED WITH A VARIABLE SPEED DRIVE (VSD) TO MEET REQUIREMENT.
TRIM NO. : HOLD 4
(2W+1S) TO CO2 VENT STACK HEADER 2. EACH PUMP PROVIDED WITH INDIVIDUAL DISCHARGE COOLER AND MINIMUM FLOW LINE.
2"-VG-17063-AS1A0A-FA-X
E E E E E E E E E E E E E E E E E E E E E
3291 11-77-08-0612 3. PUMPS AND DISCHARGE COOLERS IN A 5 x 25% CONFIGURATION INCLUDING
HAIL & GHASHA SYSTEM. 1A
E
HOLD 1
GAS
4. PUMP DRAIN TO BE ROUTED TO A TEMPORARY CONTAINER.
E
5. DELETED.
6. DELETED.
E
7. DELETED.
8. FUTURE CONECTIONS.
E
9. OPEN PERMISSIVE FOR SDV-3101-01.
RO 1A
3101 AS1A0A-FA-X 10. MATERIAL OF CONSTRUCTION OF PUMP SHALL BE BASED ON VENDOR.
01 11. HOLE SHALL BE PROVIDED ON THE BALL IN THE VALVE TO RELEASE WHILE EXPANSION
FS1A0A-JA-X
E
WHILE VALVE KEPT CLOSE FOR CO2 SERVICES.
1A 1A 11. BALL VALVE SEATS SHALL BE DESIGNED TO
600 MM
PB
RELEASE CAVITY PRESSURE AUTOMATICALLY
300#
150#
NULL
MIN
1A CASE :THERMAL RELIEF 4"-VG-17524-AS1A0A-FA-X
TI
NULL TO PREVENT OVER PRESSURIZATION OF THE
2"-VG-18063-FS1A0A-JA-X SIZE 1-1/2"D3" 1A TRV 1" NC HOLDS VALVE BODY CAVITY
3101
21 NC SET@ 350.0 barg 3101 TO CO2 VENT STACK HEADER 1. VENT LINE SIZE.
FB
E
L FS1A0A-JA-X 01 E
E
E E E E E
3783 11-77-08-0612 2. PSV DETAILS / LINE SIZE.
FL1S1A-JA-X 1"
HOLD 2 4"x3" LO 3. OFF PAGE CONNECTOR.
1A GAS
PB NC 4. TRIM DETAILS. 1A
E
E
1A NULL
1A 2"x1-1/2" 1"
5. LINE SIZE.
FV
NULL
2"-CG-1071-FL1S1A-JA-X-N NC
NC 6. CONTROL SIZE.
E
3101 HOLD 1 7. PUMP DESIGN DETAIL.
01 LO 1A
1-1/2"
E
TIT PB FB 8. AIR COOLER DESIGN DETAIL.
1A
NULL
3101 1"
LO LO LO LO 21
6"-CG-1072-FL1S1A-JA-X-N
NC
6"x4" FO 6"x4" LO
NC HOLD 6 NC NC FB
1" 1" 1"
4" 1A
NULL
2"x1" FL1S1A-JA-X AS1A0A-FA-X 2"-VG-17173-AS1A0A-FA-X TO CO2 VENT STACK HEADER
E E E E E E E E E E E E E
3296 11-77-08-0612
FROM PY-3101-198 1A
GAS
5465 11-77-08-0608 SHT.1/4 1A
NULL
HH HS START/STOP HS START/STOP
XVAH
3101 3101 3101
03 01 02
I I XVAH HH
3101
02
TY
I MCC MCC 3101
01
2"-CG-1074-FL1S1A-JA-X-N
PSAL
3101
01 LL I I
MCC 1A
DPI H NULL
TYPE 12 3101
NC NC 17
1"
I PB NC
8"-CG-1070-FL1S1A-JA-X-N
SDV
NULL
1"
P-3101-01 1" 1A
NULL
3101 NC
04 1" 1A 24/07/2023 VSP AES TAH ISSUED FOR REVIEW (EPCM)
NC 1A HH
1A NULL
I TSAH
NULL
3101 1 23/03/2023 VSP AES TAH ISSUED FOR DESIGN (FEED)
NC NC 1"-D-20430-FL1S1A-JA-X-N 17
HOLD 5
1A
TYPE 12 NULL NC
NULL A 26/12/2022 VSP AES TAH ISSUED FOR REVIEW (FEED)
EL1S1A-JA-X FL1S1A-JA-X
NC
NITROGEN/PURGE
CONNECTION
I DPI H
CONSULTANT / CONTRACTOR / VENDOR
3101
01
NOTE 9
DRAWING No. 1828-0000-49DG10-0134-002
P11643-11-77-08-0608-2.DWG
2017 ADNOC Onshore . All rights reserved. Abu Dhabi Company for Onshore Petroleum Operations Ltd. Restricted Circulation
THIS DRAWING IS EXTRACTED FROM SPPID
NOTES
GENERAL NOTES :
P-3101-02 HOLD 8 1A E-3101-02 HOLD 9 1A G1. FOR SYMBOLS AND GENERAL NOTES REFER TO LEGEND SHEET DRAWING NO
11-99-08-0601 SHT. 1 TO SHT 7 FOR SCOPE OF WORK UNDER PROJECT NO P11643.
CO2 INJECTION PUMPS 1A CO2 INJECTION PUMP DISCHARGE COOLER G2. ALL EQUIPMENT TAG NUMBERS,INSTRUMENT TAG NUMBERS AND SP ITEM TAG NUMBERS
RATED FLOW RATE : 188 m^3/hr DESIGN DUTY : 3701 kW ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) AND PLANT AREA CODE (77).
RATED DIFFERENTIAL PRESS. / HEAD : / 2505 m 1A AREA : HOLD 4 1A ALL LINE NUMBERS ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) UNLESS
DISCHARGE / DESIGN PRESS. : 248 barg / 350 barg OPERATING / DESIGN PRESS. : 248 barg / 350 barg / FV 1A SPECIFIED OTHERWISE. 1A
OPERATING / DESIGN TEMP.(MIN./MAX.) : 49.8 C / (-46 C / 120 C) OPERATING / DESIGN TEMP.(MIN./MAX.) : 65-95 C / (-46 C / 120 C)
SPECIFIC GRAVITY @ T&P : 516.7 kg / m3 NO. OF BAYS / FANS PER BAY : / HOLD 4 NOTES :
MOTOR POWER : HOLD 4 INSTALLED POWER PER FAN : HOLD 4 1. PUMPS ARE EQUIPPED WITH A VARIABLE SPEED DRIVE (VSD) TO MEET REQUIREMENT.
MATERIAL CASING / SHAFT / IMPELLER : SS316L / SS316L NOTE 10 MATERIAL FRAME / TUBES 1A : LTCS+3mm CA / SS316L 2. EACH PUMP PROVIDED WITH INDIVIDUAL DISCHARGE COOLER AND MINIMUM FLOW LINE.
INSULATION TYPE & THK. : & HOLD 4 TRIM NO. NULL : HOLD 4 3. PUMPS AND DISCHARGE COOLERS IN A 5 x 25% CONFIGURATION INCLUDING
TRIM NO. : HOLD 4 TO CO2 VENT STACK HEADER
2"-VG-17064-AS1A0A-FA-X HAIL AND GHASHA SYSTEM.
1A
(2W+1S) E E E E E E E E E E E E E E E E E E E E E
3787 11-77-08-0612 4. PUMP DRAIN TO BE ROUTED TO A TEMPORARY CONTAINER.
HOLD 1
E
GAS 5. DELETED.
6. DELETED.
E
RO AS1A0A-FA-X 7. DELETED.
3101 8. FUTURE CONNECTIONS.
FS1A0A-JA-X
06
1A 9. OPEN PERMISSIVE FOR SDV-3101-06.
600 MM
NULL PB 10. MATERIAL CONSTRUCTION OF CO2 INJECTION PUMP SHALL BE BASED ON VENDOR.
E
2"-CG-1273-FS1A0A-JA-X-
MIN
NULL
11. HOLE SHALL BE PROVIDED ON THE BALL IN THE VALVE TO RELEASE WHILE KEPT 1A
E
CLOSED FOR CO2 SERVICE.
1A CASE : THERMAL RELIEF 11. BALL VALVE SEATS SHALL BE DESIGNED TO
NULL
NC 1A SIZE 1-1/2"D3" 1A 1A 4"-VG-17531-AS1A0A-FA-X HOLDS RELEASE CAVITY PRESSURE AUTOMATICALLY
E
FS1A0A-JA-X 1A 1. DELETED.
300#
150#
FL1S1A-JA-X 1" SET@ 350.00 barg TO PREVENT OVER PRESSURIZATION OF THE
TRV 1" NC 2. DELETED. VALVE BODY CAVITY
1A 3101 FB TO CO2 VENT STACK HEADER 3. DELETED.
1A NC E E
NULL
06 E E E E E 4. TRIM DETAILS.
NULL 2704 11-77-08-0612
2"-CG-1077-FL1S1A-JA-X-N NC HOLD 2 LO 5. LINE SIZE.
HOLD 7 4"x3" GAS
HOLD 1 1A PB 6. CONTROL SIZE.
E
E
1A 2"x1-1/2" 1" 7. PSV SIZE AND INLET / OUTLET LINE SIZE.
TI TIT 1-1/2" 8. PUMP DESIGN DETAIL.
3101 NC
E
3101 9. AIR COOLER DESIGN DETAIL.
FV 07 07 LO
L
E
3101 PB FB
06 NULL 1"
6"-CG-1078-FL1S1A-JA-X-N
E
NC
E
LO LO 6"x4" FO 6"x4" LO LO
LO
HOLD 6
E
1" NC 1" NC 1" NC FB
PB
4" NULL
FL1S1A-JA-X AS1A0A-FA-X
1A 2"x1" TO CO2 VENT STACK HEADER
1A 2"-VG-17174-AS1A0A-FA-X
E E E E E E E E E E E E E
NULL
FROM PY-3101-198 3788 11-77-08-0612
5468 11-77-08-0608 SHT.1/4 GAS
1A
LOW SELECT SIGNAL NULL
I I
2"-CG-1080-FL1S1A-JA-X-N
1A
NULL
TY
MCC MCC 3101
06
PSAL
3101
06 I I I
H LL MCC
DPI
3101 NOTE 1 PI H FIC H M M H
04 TIC
3101 3101 3101
I PI 08 06 XVT XVT
L L 06
3101 VFD 3101 3101
07 L I
1A 06 07
NULL
I PSD TYPE 1A TYPE 3
8"-CG-1066-EL1S1A-JA-X-N 1A
TYPE 1A TYPE 1A TYPE M3 PIT FIT NULL
NC 8"-CG-1079-FL1S1A-JA-X-N
NULL
TIT
3101
2"-NN-16178-FL1S1A-JA-X-N
1"
NC P-3101-02 18
I 1" NC 1"-D-20431-FL1S1A-JA-X-N
SDV 1A 24/07/2023 VSP AES TAH ISSUED FOR REVIEW (EPCM)
1A
3101 NC NULL
1A 1 23/03/2023
NC HH VSP AES TAH ISSUED FOR DESIGN (FEED)
03 NULL I TI
1" 3101 B 16/02/2023 VSP AES TAH ISSUED FOR HAZOP (FEED)
1A 18
NULL
NITROGEN / PURGE
FL1S1A-JA-X
EL1S1A-JA-X
CONNECTION NOTE 4
1A
NULL
1A
TYPE 1C
DPIT
3101 CONSULTANT / CONTRACTOR / VENDOR
03
H
DRAWING No. 1828-0000-49DG10-0134-003
I DPI
3101 PROJECT: EPCM FOR BAB FAR NORTH
03
FULL FIELD DEVELOPMENT PROJECT (BFN)
NOTE 9 DRG. TITLE:
PIPING AND INSTRUMENT DIAGRAM
CO2 HP PUMPS AND COOLERS
CO2 HUB 1A
ADNOC
DRG.No.
11 77 08 0608 1A
AREA P/AREA DOC. CODE SERIAL No. REV. SHT
3/4
OF SHT
P11643-11-77-08-0608-3.DWG
2017 ADNOC Onshore . All rights reserved. Abu Dhabi Company for Onshore Petroleum Operations Ltd. Restricted Circulation
THIS DRAWING IS EXTRACTED FROM SPPID
NOTES
GENERAL NOTES :
G1. FOR SYMBOLS AND GENERAL NOTES REFER TO LEGEND SHEET DRAWING NO
11-99-08-0601 SHT. 1 TO SHT 7 FOR SCOPE OF WORK UNDER PROJECT NO P11643.
G2. ALL EQUIPMENT TAG NUMBERS,INSTRUMENT TAG NUMBERS AND SP ITEM TAG NUMBERS
ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) AND PLANT AREA CODE (77).
ALL LINE NUMBERS ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) UNLESS
1A
NULL SPECIFIED OTHERWISE.
TO CO2 INJECTION NOTES :
PUMP P-3101-02
1. DELETED.
11-77-08-0608 SHT.3/4 2594
2. DELETED.
PRESSURE SIGNAL 3. TIE-IN CONNECTION PROVIDED FOR FUTURE CONNECTION.
4. SYMMETRICAL PIPING. 1A
NULL
5. TIE-IN CONNECTIOON PROVIDED FOR HAIL & GHASHA CO2 PUMP DISCHARGE MANIFOLD.
6. PROVISION FOR FUTURE PUMP CONNECTION SHALL BE INSTALLED ADJACENT TO THE
TO CO2 INJECTION
HAIL & GASHA CO2 PUMPS.
PUMP P -3101-01
7. HOLE SHALL BE PROVIDED ON THE BALL IN THE VALVE TO RELEASE ANY EXPANSION
11-77-08-0608 SHT.2/4 2593
WHILE VALVE KEPT CLOSED FOR CO2 SERVICE.
PRESSURE SIGNAL 1A
NULL
300# 150# 1A 7. BALL VALVE SEATS SHALL BE DESIGNED TO
NULL
RELEASE CAVITY PRESSURE
1A AUTOMATICALLY
1A TO PREVENT OVER PRESSURIZATION OF THE
NULL
NULL
NULL
SET@ 350.00 barg 3901 E E
NULL
4"-VG-16985-AS1A0A-FA-X 1. DELETED.
CO2 PUMP P-301B E E E E E E E E E E E E E E E E E E E E E E E E
16 2. DELETED.
HOLD 3
E
5482 4"x3" FB
HOLD 2, 5 LO 3. OFF PAGE CONNECTOR.
PRESSURE SIGNAL 1A
E
2"x1-1/2" 1A 4. TIE-IN LINE SIZE.
E
NULL
1" NULL
1A
5. PSV SIZE AND INLET / OUTLET LINE SIZE.
E
1A NULL
E
NULL
? NC
E
FROM HAIL AND GHASHA 1A FB
E
NULL
1A
E
CO2 PUMP P-301A LO
1" NULL
E
E E E E E E E E E
PRESSURE SIGNAL NC E
3292 11-77-08-0612
E
FB
LO
E
E
RO AS1A0A-FA-X
3901
FS1A0A-JA-X
16 1A
NULL
E
3"-VG-18059-FS1A0A-JA-X
1A
MIN
NC
E
NULL
E
1A
NC NULL
E
FS1A0A-JA-X
FL1S1A-JA-X
MIN
1A
NULL
1A
3"-CG-1030-FL1S1A-JA-X-N
FROM CO2 INJECTION PUMP NULL
2"-CG-1029-FL1S1A-JA-X-N
8"-CG-1023-FL1S1A-JA-X-N
2590 11-77-08-0608 SHT.2/4
HH
PSAH 1A
1A 3901 1A NULL
8"-CG-1075-FL1S1A-JA-X-N
2807 11-77-08-0608 SHT.3/4
24"-CG-1027-FL1S1A-JA-X-N
PIC
3901 I
17
1"
NOTE 4
1A TYPE 1A NC
NULL
PIT
3901 NC
17 TYPE 1A 1A
PIT NULL
1-1/2"
3901 TI TIT
16 3901 3901
16 16 FI H
1A L
NULL 3901
24"-CG-1028-FL1S1A-JA-X-N 01 L
NOTE 3 NOTE 3
LO 1" 1" 1"
1"
NOTE 5 NC NC NC FIT
NC 1A
3901
LO TP HOLD 4 TP 01 8"-CG-1104-FL1S1A-JA-X-N
NULL
2017 ADNOC Onshore . All rights reserved. Abu Dhabi Company for Onshore Petroleum Operations Ltd. Restricted Circulation P11643-11-77-08-0609-1.DWG
THIS DRAWING IS EXTRACTED FROM SPPID
NOTES
LP-3901
CO2 PIG LAUNCHER GENERAL NOTES
NOMINAL DIAMETER (MINOR BARREL) : 8" G1. FOR SYMBOLS AND GENERAL NOTES REFER TO LEGEND SHEET DRAWING NO
NOMINAL DIAMETER (MAJOR BARREL) : 10" 11-99-08-0601 SHT. 1 TO SHT 7 FOR SCOPE OF WORK UNDER PROJECT NO P11643.
DESIGN PRESS. : 350 barg / FV NOTE 32 G2. ALL EQUIPMENT TAG NUMBERS,INSTRUMENT TAG NUMBERS AND SP ITEM TAG NUMBERS
DESIGN TEMP. (MIN./MAX.) : -40 C / 85 C NOTE 33 ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) AND PLANT AREA CODE (77).
TRIM NO. : ALL LINE NUMBERS ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) UNLESS
1A 1A SPECIFIED OTHERWISE.
NULL NULL 1A
1:200 NULL
E
6"x4"
E
1A 2. FULL BORE VALVE SUITABLE FOR PIGGING.
1A
E
6"-VG-18077-AS1A0A-FA-X
NULL
AS1A0A-FA-X NULL
3. BURIED TRANSFER LINE BETWEEN THE ISOLATION JOINTS SHALL HAVE AN APPLIED
FL1S1A-JA-X PROTECTIVE COATING IN ACCORDANCE WITH AGES-SP-07-002.
E
NOTES 9, 20
1A 4. FLUSH TYPE CORROSION COUPON TO BE LOCATED AT MINIMUM TURBULENT FLOW AND
E
NULL
1A BLIND FLANGE SHALL BE PROVIDED FOR FUTURE PROVISION TO INSTALL CORROSION
NULL 1A PROBE.
E
2"-CG-1103-FL1S1A-JA-X-N NULL
5. PIG SIGNALLER SHALL BE NON-INTRUSIVE ULTRASONIC TYPE.
6. MINMUM LENGTH TO ACCOMMODATE EQUAL SPLIT-TEE + 300MM.
E
E
7. PIG LAUNCHER DESIGNED FOR MINIMUM INTELLIGENT PIG LENGTH.
E
1A 1A 8. THE PIG TRAP QUICK OPENING END CLOSURE TO BE PROVIDED WITH MECHANICAL
E
NULL
300# NULL
150# INTERLOCK THAT PREVENT OPENING OF THE DOOR UNDER PRESSURE.
E
9. SEQUENTIAL MECHANICAL TRAPPED KEY INTERLOCKING SYSTEM TO REGULATE
E
PSV OPERATION OF PIG TRAP VALVES AND PIG TRAP DOOR SHALL BE PROVIDED FOR
4"-CG-1098-FL1S1A-JA-X-N
E
2"-NN-16248-FL1A1B-JA-X-N
1A 1" NC RO
NULL 3901 AS1A0A-FA-X ALL VALVES MARKED AS PER DEP 31-40-10-10-13-GEN & AGES-SP-10-009.
3901
E
NITROGEN PURGE 02 E E FS1A0A-JA-X 10. LOW RANGE (0-1 BARG) PI TO BE INSTALLED WITH HIGH RANGE PRESSURE PROTECTION
1A SP 005 E E E E E 01 6"
E
CONNECTION
1:200
DEVICE. LOCATE AT A MINIMUM DISTANCE FROM PIG TRAP DOOR SO THAT IT IS EASILY
NULL FIRE FB
SET@ 350 barg 4"x3" VISIBLE.
1A LO TYPE 1A 11. THE PRESSURE TRANSMITTER (PIT-3901-02) SHOULD BE SET AT 1 BARG FOR ALARM
2"-CG-1106-FL1S1A-JA-X-N
1-1/2" D 3"
FL1A1B-JA-X
2"x1-1/2"
E
NULL
PIT DURING STANDBY CONDITION. HOWEVER IT SHOULD BE SPECIFIED FOR FULL OPERATING
NC HOLD 5
1A 3901 RANGE.
TSO 1"
2"-NN-16242-FL1A1B-JA-X-N
1A NULL
13 12. DELETED. 1A
E
NULL 1A
13. MINIMUM DISTANCE TO BE EQUAL TO THE LENGTH OF ONE INTELLIGENT PIG.
NC
FB 1-1/2" TIT 14. A CATCH PIT OR DRIP TRAY (OF APPROX, 5% VOLUME OF THE PIG TRAP) TO BE PROVIDED
E
1A
FL1S1A-JA-X
LC LO 3901 DIRECTLY UNDERNEATH END CLOSURE OF PIG TRAPS TO CONTAIN ANY SPILLED
NULL
NOTE 25 NOTE 25 NOTE 25
1A 1A 04 HYDROCARBON DURING OPENING OF TRAP DOOR.
PSAL PSAL PSAL
E
NULL NULL
2"-CG-1265-FL1S1A-JA-X-N 6"-CG-1286-FS1A0A-JA-X 15. CLEARANCE BETWEEN THE BOTTOM OF THE TRAP AND FINISHED GRADE SHALL BE
1" 3901 3901 3901
05 04 LL 03 LL 1 METER.
LL 6" 16. ACCESS FITTING SHALL BE COSASCO OR EQUIVALENT TYPE.
NOTE 11
E
1A LC SP 020
1" NULL NOTE 10 17. TWO PHASE FLOW (SLUG FLOW), PROVIDE ADEQUATE SUPPORT.
PI H
TYPE 1A NOTE 5 18. MINIMUM DISTANCE BETWEEN FIRST ISOLATION VALVES ON DRAIN LINE AND MAIN
E
PI 3901 SC TYPE 2
02 XPD PROCESS PIPING.
3901 3901 19. THE END CLOSURE SAFETY DEVICE SHALL BE DESIGNED WITHOUT VENT TO
NOTES 9,20
NOTE 5
E
03 02 I I I
1A ASME VIII 1-1/2" TI ATMOSPHERE AS PER SHELL DEP REQUIREMENTS.
DIV 1 TYPE 1A XPD 3901 20. THE INTERLOCKING SEQUENCE SHALL BE MODIFIED TO ALLOW BLOWDOWN BEFORE
B31.8
RS
E
B31.3 NOTES 9,20 PIT PI VENTING DURING PIGGING OPERATION.
03
NOTES 9, 20
B31.4 3901 3901 21. ELECTRICAL INHIBITION TO PREVENT FULL CLOSURE OF VALVE.
TYPE 1A TYPE 1A TYPE 1A TYPE 1A PI
E
02 04 NOTE 23
PIT PIT PIT 3901 22. PIG LAUNCHER SHALL BE DESIGNED FOR THE LONGEST PIG THAT WILL BE USED
I 12 ( USUALLY AND INTELLIGENT PIG ) PLUS AS MARGIN OF 10%.
E
3901 3901 3901
N-8 N-11 K-2 N-6 N-7 8"-CG-1099-FC3S1A-JP-X-N 05 04 03 23. ESD SHOULD BE ACTIVATED FOR THE FOLLOWING
2" 2" 1-1/2" 4" 2" 6" ( I ) F & G DETECTED OR
B31.3 LC
E
FS1A0A-JA-X B31.3 ( II ) LOW LOW PRESSURE DETECTION.
NOTES 9, 19,26, 1A NOTES 2,7 NOTE 2 B31.4 TYPE 16 FC3S1A-JP-X B31.4 ( III ) MANUAL ISOLATION.
27,28,29,31
MOV MOV NOTE 30
N-9 M M SDV NOTE 30 24. HIGH DIFFRENTIAL PRESSURE INHIBITS OPENING OF MAIN SDV-3901-01
10" LP-3901 K-3 K-1 N-5
TYPE 4
3901
02 NOTES 9,20
3901
03
SP 001 3901
01 SP 002
PLANT AREA 77 PLANT AREA 76
( IF ∆ P > BYPASS BAR ) SDV CLOSES UPON FULL EQUILIZATION OF PRESSURE.
NOTES 7,8,9 1A 1-1/2" 1-1/2" 2" BARRED TEE AG UG 25. SDV-3901-01 TO CLOSE ON LOW LOW PRESSURE (2003 VOTING) IN PIPELINE. 1A
TYPE 4 NOTE 17
N-10 8"
MIN RS FB FB NOTE 17 FB 26. QUICK OPENING CLOSURE (QOC) SHALL BE DESIGNED AS PER AGES (AGES SP-10-009)
4" 2" 1:100 MIN MIN FC NOTE 3
N-1 N-4 N-3 N-2 NC NC SP 019 LO GRADE 27. THE PRESSURE WARNING SAFETY INTERLOCK DEVICE ALERTS THE OPERATOR OF THE
NOTE 6 NOTE 13 TSO 1A
TSO TSO NOTE 2 CLOSURE UNDER PRESSURIZED CONDITION, IF AN ATTEMPT IS MADE TO OPEN THE DOOR.
NOTES 14 2" 2" TO PIG RECEIVER RP-39419
MIN
NOTES 9,20 TYPE 4 1A 28. PROVISION FOR MOUNTING MECHANICAL INTERLOCK SYSTEM SHALL BE PROVIDED ON
B31.4 8"-CG-1266-FC3S1A-JP-X-N 2697 11-76-08-0602 SHT.2/2 QUICK OPENING CLOSURE BASED ON THE DRAWING PROVIDED BY KEY INTERLOCK
MIN
NULL
2"-CG-0936-FC3S1A-JP-X-N
I SYSTEM VENDOR AND AS PER AGES PH-08-001.
8"-CG-1124-FC3S1A-JP-X-N
B31.3 NC NOTES 15 NOTES 9,18,20 NC FC3S1A-JP-X B31.4 1A
FC3S1A-JP-X
NOTES 9,20 29. THE DESIGN OF THE QOC MECHANISM SHALL PROVIDE VISUAL/PHYSICAL INDICATION FOR
NOTES 9,18,20 NOTES 9, 20 FL1S1A-JA-X B31.3
2"-VG-18055-FL1S1A-JA-X
MIN NOTES 9,18,20 OPERATOR TO SEE AND ENSURE QOC MECHANISM FULLY CLOSED , LOCKED AND ALIGNED.
B31.4
1A 30 DELETED. 1A
1A
NOTE 18
FC3S1A-JP-X B31.4
FL1S1A-JA-X B31.3
02 TYPE 16 32. PIPELINE DESIGN PRESSURE SHALL BE CONFIRMED BASED ON CO2 HP PUMP SHUT-OFF
E
FL1S1A-JA-X
1A 1A PRESSURE.
B31.3
1A NULL
1A
NULL
NULL
2"-D-20757-FL1S1A-JA-X-N
NULL
2" 33. PIPELINE DESIGN CONDITIONS : 350 Barg / FV, -40 °C / 80 °C (UG), 85 °C (AG.
E
1" 2"-CG-1100-FL1S1A-JA-X-N FC 34. HOLE SHALL BE PROVIDED ON THE BALL IN THE VALVE TO RELEASE ANY EXPANSION
TSO WHILE VALVE STEM CLOSE FOR CO2 SERVICE.
E
NC 1A B31.4 B31.3 B31.4
NULL 34. BALL VALVE SEATS SHALL BE DESIGNED TO
1"
E
2"-D-21309-FL1S1A-JA-X-N E RELEASE CAVITY PRESSURE1AAUTOMATICALLY
8"-CG-1290-FL1S1A-JA-X-N NC 1A TO PREVENT OVER PRESSURIZATION OF THE
NOTES 18 LC LC LC NULL
HOLDS : VALVE BODY CAVITY
E
1" DPIT
FC3S1A-JP-X
1A
FL1A1B-JA-X
FL1S1A-JA-X
1" 3901 1. LINE SIZE AND SPECIFICATION FOR PIPELINE.
START-UP CO2 NULL 1A 01 2. DELETED.
B31.4
FROM H-5 PIPELINE NOTES 9,20 NC 1A MOV
NULL
E
NC FL1S1A-JA-X FL1S1A-JA-X 3. DELETED.
3901 4. DELETED.
6388 11-77-08-0607 AL1S3A-FA-X AS1A0A-FA-X
04 5. PSV SIZE AND INLET AND OUTLET LINE SIZE.
E
H 6. NITROGEN CYLINDER PACKAGE DETAILS. 1A
1A 1A AL1S1A-FA DPI
1"
FL1S1A-JA-X
3901
E
NULL
HOLD 6 1A TYPE 8 01
B31.3
NC 1A
NOTES 9,20,21
E
NULL NOTE 24
NITROGEN CYLINDER 2"-NN-16243-FL1A1B-JA-X-N
E
LC LC LC 1A
1A
4"-CG-1097-FL1S1A-JA-X-N
2"-D-20755-AL1S3A-FA-X-N
NULL
1"
FL1S1A-JA-X
FL1A1B-JA-X
E
FL1A1B-JA-X
2"-D-20756-FL1S1A-JA-X-N
NULL
NOTES 9,20
2"-CG-1096-FL1S1A-JA-X-N
NOTES 9,20
FL1S1A-JA-X LC
E
NC 1A 1A 24/07/2023 VSP AES TAH ISSUED FOR REVIEW (EPCM)
NC
2" NULL
1A 1A
E
NC 8" 1 29/03/2023 VSP AES THA ISSUED FOR DESIGN (FEED)
AL1S1A-FA 2"-CG-1101-FL1S1A-JA-X-N
NULL
1-1/2"
TI B 01/02/2023 VSP AES THA ISSUED FOR HAZOP (FEED)
NOTES 9,20
E
1A 1" 1A 1A 3901
NULL NULL
2"
NULL
02 A 26/12/2022 VSP AES THA ISSUED FOR REVIEW (FEED)
E
NC 1A TYPE 1A REV. DATE DR'N. CH'D. AP'D. DESCRIPTION
NULL
PI
E
1"
1A NC 8" SP 003 SP 004 3901
8"-CG-1104-FL1S1A-JA-X-N
NULL 05 SCALE: N.T.S LOCATION: BAB/HABSHAN PROJECT No. P11643
E
1A CP CC
E
CO2 DISCHARGE MANIFOLD NULL
NOTE 18 NC
E
1M
1A 1" 2"-D-21310-AL1S1A-FA-X-N
E
NULL
FL1S1A-JA-X NC 1:100 CONSULTANT / CONTRACTOR / VENDOR
1A
E
NULL
AS1A0A-FA-X VACCUM 1"
2"-CG-1104-FL1S1A-JA-X-N
E
CONNECTION 1A
E
FL1S1A-JA-X
NC NULL
AS1A0A-FA-X NULL
AS1A0A-FA-X
1A AG GRADE
PROJECT: EPCM FOR BAB FAR NORTH
1:100 2"-VG-17023-AS1A0A-FA-X TO CO2 VENT STACK HEADER
E
E
NULL
E E E E E E E E E E E E U/G E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E
3784 11-77-08-0612 DRG. TITLE:
PIPING AND INSTRUMENT DIAGRAM
PIG LAUNCHER FOR CO2 HUB TO GDS
CO2 HUB
PIT- XXX
ADNOC
DRG.No.
11 77 08 0605 1A
AREA P/AREA DOC. CODE SERIAL No. REV. SHT OF
1/1 SHT
2017 ADNOC Onshore . All rights reserved. Abu Dhabi Company for Onshore Petroleum Operations Ltd. Restricted Circulation P11643-11-77-08-0605-1.DWG
THIS DRAWING IS EXTRACTED FROM SPPID
NOTES
X-6801
VENT STACK GENERAL NOTES :
G1. FOR SYMBOLS AND GENERAL NOTES REFER TO LEGEND SHEET DRAWING NO
DIAMETER : HOLD 1 1A
11-99-08-0601 SHT. 1 TO SHT 7 FOR SCOPE OF WORK UNDER PROJECT NO P11643. NULL
COOLERS
AGP-HB-5-CO2 HUB
CO2 TO BFN
3294
3292
3719
11-77-08-0608 SHT.2/4 3296
HEIGHT : HOLD 1 G2. ALL EQUIPMENT TAG NUMBERS,INSTRUMENT TAG NUMBERS AND SP ITEM TAG NUMBERS
DESIGN PRESSURE : 8.6 barg / FV 1A ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) AND PLANT AREA CODE (77).
NULL
DESIGN TEMPERATURE : -95 C / 85 C ALL LINE NUMBERS ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) UNLESS
SPECIFIED OTHERWISE.
11-77-08-0605
11-77-08-0609
11-77-08-0607
MATERIAL : HOLD 1
NOTES :
1. DELETED.
2. RO SIZE AND ASSOCIATED VENT PIPING SHALL BE CONFIRMED BY TRANSIENT
DEPRESSURIZATION.
3. BIRD SCREEN TO BE PROVIDED.
E
E
E
E
E
4. PROVISION OF UTILITY CONNECTION TO PURGE STACK DURING MAINTENANCE.
5. DELETED.
E
E
E
E
E
6. P&ID WILL BE UPDATED BASED ON PIPING LAYOUT AT LATER STAGE.
E
E
E
E
E
7. SPECIAL LAVAL TYPE OR EQUIVALENT NOZZLES.
E
E
E
E
E
NOTE 3, 7
E
E
E
E
E
1A
E
E
E
E
E
E
NULL
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
HOLDS:
E
6"-VG-17897-AS1A0A-FA-X
4"-VG-17531-AS1A0A-FA-X
2"-VG-17063-AS1A0A-FA-X
4"-VG-16985-AS1A0A-FA-X
6"-VG-17516-AS1A0A-FA-X
2"-VG-17173-AS1A0A-FA-X
1. EQUIPMENT DETAILS.
E
E
E
E
E
E
2. LINE SIZE.
E
E
E
E
E
E
CO2 1A
AI AIT NULL
E
E
E
E
E
6806 6806
01 01
E
E
E
E
E
E
E
E
E
E
E
E
AIT H2S
E
E
E
E
E
E
AI
1A 1A 6806 6806
NULL
02
E
E
E
E
E
NULL
1A 02
NULL 1A
NULL
E
E
E
E
E
NO POCKETS
NO POCKETS
E
E
E
E
E
FQI
E
E
E
E
E
1:200
1:200
6806
01
E
E
E
E
E
E
NO POCKETS
NO POCKETS
NO POCKETS
NO POCKETS
E
E
E
E
E
E
TI
6806
L
E
E
E
E
E
01
E
FI
1:200
1:200
1:200
1:200
6806 LL
E
01
E
E
E
E
E
E
E
E
E
E
E
TIT
FIT 6806
E
E
E
E
E
E
01
FE 6806
01
E
E
E
6806
01
E
E
E
1:300 1-1/2"
42"-VG-17986-AS1A0A-FA-X NOTE 4
E
E
E
E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E
HOLD 2 NO POCKETS E E
E
E
E
E
E
1A
E
1A
E
NULL
E
E
NULL
E
E
E
E
E
E
X-6801
E
E
E
E
NO POCKETS
NO POCKETS
NO POCKETS
NO POCKETS
E
E
NO POCKETS
NO POCKETS
E
E
E
NO POCKETS
E
1:200
1:200
1:200
1:200
1:200
1:200
E
E
E
E
E
1:200
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
1A
E
E
E
NULL
E
E
E
E
E
E
E
E
E
E
1A
E
E
E
E
E
2"-VG-17896-AS1A0A-FA-X
E
NULL
E
30"-VG-18048-AS1A0A-FA-X
4"-VG-17524-AS1A0A-FA-X
2"-VG-17064-AS1A0A-FA-X
2"-VG-17023-AS1A0A-FA-X
2"-VG-17174-AS1A0A-FA-X
4"-VG-18045-AS1A0A-FA-X
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
06/03/2023 VSP
E
E
E
E
E
E
NULL NULL
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
3783 11-77-08-0608 SHT.2/4
PROJECT:
5473 11-77-08-0608 SHT.1/4
DRG. TITLE:
FROM CO2 SUCTION
FROM CO2 SUCTION
1A
CO2 HUB 1A
MANIFOLD
MANIFOLD
3784
3786
NULL
NULL
ADNOC
DRG.No.
11 77 08 0612 1A
AREA P/AREA DOC. CODE SERIAL No. REV. SHT
1/1
OF SHT
2017 ADNOC Onshore . All rights reserved. Abu Dhabi Company for Onshore Petroleum Operations Ltd. Restricted Circulation P11643-11-77-08-0612-1.DWG
THIS DRAWING IS EXTRACTED FROM SPPID
NOTES
U-6101 U-6901
INSTRUMENT AIR PACKAGE NITROGEN GENERATION PACKAGE GENERAL NOTES :
DESIGN PRESS. : 12 barg DESIGN PRESS. : 12 barg / FV G1. FOR SYMBOLS AND GENERAL NOTES REFER TO LEGEND SHEET DRAWING NO
DESIGN TEMP. (MIN./MAX.) : 4 C / 85 C DESIGN TEMP. (MIN./MAX.) : 4 C / 85 C 1A 11-99-08-0601 SHT. 1 TO SHT 7 FOR SCOPE OF WORK UNDER PROJECT NO P11643.
NULL
RATED CAPACITY : 30 Nm³/hr (BY VENDOR) RATED CAPACITY : 388 Nm³/hr NOTE 10 G2. ALL EQUIPMENT TAG NUMBERS,INSTRUMENT TAG NUMBERS AND SP ITEM TAG NUMBERS
MATERIAL : BY VENDOR MATERIAL : BY VENDOR ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) AND PLANT AREA CODE (77).
INSULATION TYPE & THK. : & BY VENDOR INSULATION TYPE & THK. : & BY VENDOR ALL LINE NUMBERS ON THIS DRAWING SHALL BE PREFIXED BY AREA CODE (11) UNLESS
SPECIFIED OTHERWISE.
NOTES:
1. NITROGEN & INSTRUMENT AIR GENERATION PACKAGE SHALL BE PROVIDED IN
SHELTER AREA.
2. FULLY AUTOMATIC OPERATION INCUDING START-UP AND SHUTDOWN WITHOUT FULLY
AUTOMATIC OPERATION INCUDING START-UP AND SHUTDOWN WITHOUT OPERATOR.
3. INTERVENTION SHALL BE ENSURED BY PACAKGE VENDOR 1x100% NITROGEN
GENERATION PACKAGES PROVIDED.
4. PURITY OF NITROGEN & INSTRUMNET AIR SHALL BE 98% MINIMUM AT PACKAGE OUTLET.
5. MAXIMUM DEWPOINT OF AT PACKAGE OUTLET SHALL BE -40 °C AT 7.8 barg.
6. BLOW OFF LINE SHALL BE SUPPLIED WITH SILENCER.
7. LCP SHALL BE PROVIDED BY VENDOR.
8. SINGLE PACKAGE SHALL BE CONSIDERED FOR IA COMPRESSOR PACKAGE, DRYER
PACKAGE AND NITROGEN GENERATION PACKAGE.
9. TIE-IN CONNECTION PROVIDED FOR FUTURE CONNECTION FOR HAIL AND GHASHA PROJECT.
10. NITROGEN DEMAND AND CAPACITY IS BASED ON MAXIMUM FOUR CO2 HP PUMPS IN
OPERATION.
1A
NULL
PACKAGE COMMON FAULT START COMMON FAULT START PACKAGE PACKAGE LOCAL/
RUNNING ALARM STATUS PERM ALARM STATUS PERM STOP START REMOTE
XI XA XI XI XI XA XI XI HS HS HS
6101 6101 6101 6101 6901 6901 6901 6901 6901 6901 6901
01 01 03 04 01 01 02 03 01 02 03
U-6101 U-6901
NITROGEN GENERATION PACKAGE HOLDS:
IA PACKAGE I AIR COMPRESSOR PACKAGE (K-6101-01/02) INSTRUMENT AIR DRYER UNIT (D-6101-01/02/03/04) 1. EQUIPMENT DETAILS.
TRIP FILTERS (S-6106-01/02/03/04)
2. OFF PAGE CONNECTOR.
PACKAGE HS TP
STOP 6101 NOTE 9 207
01
1" NC 2" TO CO2 PUMP SEAL & UTILITY
STATION
3"-NN-16458-AC1A1B-FA-X-N
PACKAGE HS 5381 HOLD 2
START 6101
02 NITROGEN
1" NC
TO CO2 HUB AREA
3"-IA-12132-AC4A1A-FA-X-N
5383 HOLD 2
INSTRUMENT AIR FOR
2" DISTRIBUTION
TP NOTE 9
206
I N2 PACKAGE
TRIP
ADNOC
DRG.No.
11 77 08 0613 1A
AREA P/AREA DOC. CODE SERIAL No. REV. SHT
1/1
OF SHT
2017 ADNOC Onshore . All rights reserved. Abu Dhabi Company for Onshore Petroleum Operations Ltd. Restricted Circulation P11643-11-77-08-0613-1.DWG
PY
PY
SCOPE OF SERVICES
Document No. PM00-PU-SOW-0043 Rev. T2
ADNOC GROUP
VALUE ASSURANCE PROCESS (VAP)
Manual
APPROVED BY:
22/06/2023
REVISION HISTORY
REV. PREPARED BY REVIEWED BY ENDORSED BY
DATE (Designation/ Initial) (Designation / Initial) (Designation / Initial)
NO.
1st April 2019 00 Chike S. Ugwu Mashal Alkindi Zaher Salem
SVP, Group Projects,
Sr. Specialist Projects VP-Projects Excellence,
TEO)
Excellence, GP, TEO Group Projects, TEO
Dr.Robbie Brouwer
SVP, Group Projects,
TEO
27th October 01 Chike S. Ugwu Abdulla Al Shaiba Zaher Salem
2020 Sr. Specialist Projects
VP Projects Assurance, SVP, Group Projects &
Services, GPE
GPE Engineering
Nagarajan. B.
Sr. Advisor, Projects
Technical Assurance,
GPE
16th December 02 Carlos Navarro Abdulla Al Shaiba Ebraheem Al Romaithi
2021
Manager, Framing VP Group Projects SVP, Group Projects &
Assurance, GPE Assurance, GPE Engineering
15th June 03 Dr. Salama Al Qubaisi Abdulla Al Shaiba Ebraheem Al Romaithi
Manager, Technical
2023 VP Group Projects SVP, Group Projects &
Governance, GPE
Assurance, GPE Engineering
Carlos Navarro
Manager, Framing
Assurance, GPE 15/06/2023
22/06/2023
15/06/2023
The Group Projects and Engineering Function is the owner of this Manual and responsible for its custody,
maintenance, and periodic update every five years. In addition, Group Projects and Engineering Function is
responsible for communication and distribution of any changes to this Manual and its version control. This
document will be reviewed and updated in case of any changes affecting the activities described in this
document. This document has been approved by ADNOC PC&CS Executive Director, to be implemented
immediately by all ADNOC and ADNOC Group Companies, which are accountable for roll out and compliance.
The intranet copy of this document [located in the section under ADNOC GROUP POLICIES on One ADNOC]
is the only controlled document. Copies or extracts of this document, which have been downloaded from the
intranet, are uncontrolled copies and cannot be guaranteed to be the latest version.
DEFINITIONS:
‘ADNOC’ means Abu Dhabi National Oil Company (ADNOC) Public Joint Stock Company.
‘ADNOC Group’ means ADNOC together with each company in which ADNOC, directly or indirectly,
controls fifty percent (50%) or more of the share capital.
‘Approving Authority’ means the decision-making body or employee with the required authority to approve
Policies and Procedures or any changes to them.
‘Business Line Directorates’ or ‘BLD’ means a Directorate of ADNOC which is responsible for one or
more Group Companies reporting to, or operating within the same line of business as, such Directorate.
‘Business Support Directorates and Functions’ or ‘Non- BLD’ means all the ADNOC functions and the
remaining Directorates, which are not ADNOC Business Line Directorates.
‘Capital Project' means a long-term, capital-intensive investment to develop or upgrade an existing
industrial facility for the production, transportation, storage and/or distribution of energy sources, its
derivatives, sub-products and supporting civil infrastructure.
‘CEO’ means Chief Executive Officer.
‘COMPANY’ means ADNOC or any Group Company. It may also include an agent or consultant authorized
to act for, and on behalf of, the ‘COMPANY’.
‘CONTRACTOR’ means a non-ADNOC third-party which carries out part, or all aspects, of project
management, design, engineering, procurement, construction, commissioning on behalf of ADNOC.
‘End user’ means Asset owner / operator.
‘Front-End Loading’ (or ‘FEL’) means the initial stages of the VAP before the final investment decision
(FID), in which the feasibility of the project is defined.
‘Group Company’ means any company within the ADNOC Group other than ADNOC.
‘Guideline’ means the recommended approach to the deliverables and activities that are necessary to
support project delivery excellence. Guidelines and associated templates provide instructions for the
ADNOC Integrated Project Management Team (IPMT) to comply with and gain maximum value from the
Project Standards, which are mandatory.
‘GVAP’ (or ‘VAP’) means ADNOC Group Value Assurance Process is a common framework that is
implemented across all ADNOC Group Companies for management and governance of Capital Projects,
from inception to operations. All documents (Standards, Guidelines, Procedures, Templates) issued under
the Integrated Project Management System (IPMS), amongst which is this document, are intimately related
to the GVAP.
‘May’ indicates an action that is permissible.
‘Shall’ indicates mandatory requirements.
‘Should’ indicates an action that is recommended.
‘Total Installed Cost’ refers to the final cost of designing, fabricating and building a capital project, (note
does not include drilling & OPEX)
‘Value Improving Practices’ (or ‘VIPs’) means out-of-the-ordinary practices used to improve the cost,
schedule, and reliability of Capital Projects.
Acronyms
TABLE OF CONTENTS
1. INTRODUCTION ..................................................................................................................................................... 5
1.1 Purpose ............................................................................................................................................................. 5
1.2 Scope and Applicability ..................................................................................................................................... 5
1.3 Deviations .......................................................................................................................................................... 5
1.4 Exclusions ......................................................................................................................................................... 6
1.5 Roles and Responsibilities ................................................................................................................................ 6
2. PROJECT SEGMENTATION.................................................................................................................................. 8
2.1 Classification Matrix .......................................................................................................................................... 8
2.2 Complexity ......................................................................................................................................................... 8
2.3 Exceptional GVAP Categorization .................................................................................................................. 11
2.4 Standalone Civil and Infrastructure Projects ................................................................................................... 11
3. VALUE ASSURANCE PROCESS ........................................................................................................................ 12
3.1 Project Classes 1, 2 and 3 Overview .............................................................................................................. 12
3.2 Project Classes 1, 2 and 3 Requirements ....................................................................................................... 17
3.3 Project Classes 4, 5 and 6 Overview .............................................................................................................. 20
3.4 Project Classes 4, 5 and 6 Requirements ....................................................................................................... 23
3.5 Project Classes 4, 5 and 6 Exceeding the BLD Delegation of Authority ......................................................... 25
4. VALUE ASSURANCE PROCESS GOVERNANCE ............................................................................................. 25
4.1 Project Classes 1, 2 and 3 Gate and Stage Governance ............................................................................... 25
4.2 Project Classes 4, 5 and 6 Gate and Stage Governance ............................................................................... 28
4.3 Project Cancellation During VAP Stage. ......................................................................................................... 29
5. Project Assurance and Value Assurance Activities ........................................................................................ 29
5.1 Value Assurance Process Roles ..................................................................................................................... 30
5.2 Project Assurance Plan ................................................................................................................................... 30
5.3 Project Assurance Review Types ................................................................................................................... 30
6. PROJECT VALUE IMPROVING PRACTICES ..................................................................................................... 32
7. INTEGRATED PROJECT MANAGEMENT SYSTEM .......................................................................................... 33
7.1 Overview.......................................................................................................................................................... 33
7.2 IPMS Manual ................................................................................................................................................... 33
APPENDIX A – EXCEPTIONAL PROJECT CATEGORIES..................................................................................... 34
APPENDIX B – PROJECT CLASSIFICATION AND WORKFLOW FOR STANDALONE CIVIL AND
INFRASTRUCTURE PROJECTS ............................................................................................................................ 41
APPENDIX C – VAP ROLE CHARTERS AND DEFINITIONS (RESPONSIBILITIES) ............................................ 45
C.1 VAP ROLE CHARTERS AND DEFINITIONS (RESPONSIBILITIES)- Class 1/2/3 ....................................... 48
C.2 VAP ROLE CHARTERS AND DEFINITIONS (RESPONSIBILITIES)- Class 4/5/6 ....................................... 59
APPENDIX D – DELIVERABLES LIST / MANDATORY ACTIVITIES ..................................................................... 66
APPENDIX E – REFERENCE DOCUMENTS ........................................................................................................... 71
Table of Figures
Table of Tables
1. INTRODUCTION
Capital Projects form an integral part of ADNOC Group’s operations and strategy. Due to their inherent
scale and complexity, the level of risk associated with delivering these projects can be significant. The
ADNOC Group Value Assurance Process (GVAP) addresses this risk through a comprehensive set of
rules and principles, with the overriding aim to maximize the value realized in delivery and assurance of
projects undertaken by ADNOC and ADNOC Group Companies.
The GVAP is a common stage-gate process for delivering optimum value from development
opportunities through structured and consistent project framing, execution, assurance and decision
making that helps to achieve high capital investment performance by emphasizing project development
and execution in alignment with strategic objectives.
All ADNOC, and ADNOC Group Companies, shall abide by, and comply with, the Standards,
Procedures and Guidelines referenced in this Manual, and are accountable as well as responsible for
the development, implementation and alignment of their internal policies and procedures as required.
The GVAP is supported by the Integrated Project Management System (IPMS). The IPMS is an
integrated framework comprising project Standards, Procedures, Guidelines and supporting templates
that establish the minimum requirements and guidance to deliver successful and predictable project
outcomes. For more details refer to Section 7.
1.1 Purpose
The purpose of this Manual is to describe the ADNOC GVAP, its key principles, activities and
deliverables applicable during the development of project opportunities throughout the project lifecycle.
This Manual is applicable to all ADNOC Group Capital Projects where ADNOC has the majority share
of the CAPEX.
1.3 Deviations
Any deviations from the mandatory requirements stipulated in this document are permitted only with
explicit written approval from the ADNOC Group Projects and Engineering (GPE) Function after seeking
endorsement from the ADNOC Business Line Directorate. The Development/Project Manager is
responsible for obtaining such approval. Failure to obtain approval will constitute a deviation from
ADNOC GVAP Governance and Policies. Proposed deviations and their business rationale shall be
captured in the Deviation Form Template provided in the Value Assurance Process Templates AGPM-
TMP-000A, to be included in the submission for approval. Examples of deviations are:
• Grouping or merging project stages.
• Not following mandatory activities or deliverables as per this Manual .
• Not performing Gate Contract per stage.
Unexpected developments during the project stage resulting in deviations from the
approved Gate Contract ; the Project Manager is responsible for escalating the same to
the Gatekeeper for remedial action. The Gatekeeper shall approve updates to the Gate
Contract during the stage, subject to endorsement by the Decision Maker.
• Deviations from Gate approvals.
• Implementing changes in the scope of work, specifications, or project requirements during project
stages without a Project Management of Change Form approved by the relevant ADNOC
Authority.
1.4 Exclusions
This Manual is not applicable to third-party projects and minority joint venture projects. Refer to the
Requirements for Third-Party Projects and Minority Joint Ventures Standard AGPM-STD-106 for
requirements.
For details refer to Appendix C, GVAP Role Charters and Definition of Roles and Responsibilities.
An outline of key stakeholders’ roles and responsibilities relevant to the GVAP is given below. Each of
them shall have designated focal points to ensure GVAP implementation and alignment in their various
business activities; collectively they shall be referred to as the GVAP Stakeholders.
The functional / organizational unit responsible for all Asset Integrity Process Safety (AIPS) requirements
are integral parts of any project. As such, Capital Projects shall ensure incorporation of AIPS
requirements throughout the project delivery process in accordance with ADNOC Group Asset Integrity
in Projects Guidelines AGAI-GDL-0029, in addition refer to ADNOC Asset Integrity process Safety
(AIPS) management manual HSE-PS-AI-ST01 and Management of Technical Changes – MOC GP&E-
GAIPS/STD-08. For assets replacement and life extensions projects Refer to AIPS Team.
2. PROJECT SEGMENTATION
In order to define project segmentation, the functional/organizational unit responsible for business
development within the ADNOC Group Company is responsible for assessing the total installed cost
(TIC) and complexity level of the project ahead of the project kick-off.
In terms of the ADNOC GVAP classification structure, the ADNOC Group Company shall only consider
the TIC of the facility not including Drillings and OPEX.
Based on this analysis, projects with a TIC above USD 500,000 must be assigned one of six
classifications: class 1, class 2, class 3, class 4, class 5 or class 6. The Group Value Assurance Process
is not applicable to projects with a TIC below USD 500,000.
A tool is provided in the Project Classification Matrix to support the evaluation and documentation of
project classification. Projects shall be classified according to the matrix below:
2.2 Complexity
Strategic Importance
The strategic importance of the project is assessed based on the following sub-criteria:
Technical Complexity
The technical complexity of the project refers to the:
• Level of complexity expected for the project, e.g., technology complexity, process
complexity and enhanced oil/gas recovery.
• Requirements for technical innovation, e.g., deployment of new technology /
technique (not tested through pilots) vs. conventional technology / techniques.
Interface Complexity
The interface complexity of the project is assessed based on the following criteria:
• Number of assets involved and impacted.
• Presence of external entities involved and impacted.
• Level of complexity of interaction with the stakeholders and level of involvement of
Group Company senior management.
Risk Level
The level of risk needs to be assessed based on a holistic view on the following:
• Business risks and potential impact on Group Company performance and business
continuity (e.g., project priority level).
• HSE risks, e.g., environmental impact (e.g., emissions, waste), safety (e.g.,
hydrocarbon pressure, H2S content), social (e.g., community impacts,
resettlement).
• Major internal stakeholder risks (e.g., inexperienced contractor).
• Major external stakeholder risks (e.g., land access/ownership rights).
To get an indication of risk level related to the project, refer to the Corporate Risk Matrix that can be
found in the Project Risk Management Standard AGPM-STD-306 and Guideline AGPM-GDL-306A.
Each criteria are assigned a score from 1 to 3 based on the guidance provided in Table 2-2.
The complexity level of the project shall be determined based on the sum of the scores, as per the
following Table 2-1:
4 Low
5–8 Medium
9-12 High
Strategic • Project aimed at addressing short-term • Project with no business changing nature. • Project originated by shareholders or Group
Importance issues and risks. • Projects to expand production capacity Company leadership.
• Project not of a business-changing nature between 10-20k bod (oil) or 50-100 MMscfd • Project with business changing nature.
• Project aimed at environmental protection, (gas). • Project with impact on the medium-long
HSE. • Projects to expand production capacity term.
• Project related to modifications on existing within existing assets (revamps > 50 kta). • Projects to expand production capacity
asset; mainly business driven • Downstream only: projects aimed to expand above 20k bod (oil) or 100 MMscfd (gas)
improvements, e.g., adding bagging lines, or debottleneck refining capacity above or • Projects to build new plants; capacity
colour change for extruder, carbon black 10% of the existing unit capacity (or more increase >300 kta.
compounding. than 60 KBPSD). • Downstream only: projects aimed to expand
• Projects to expand production capacity or debottleneck refining capacity as new
below 10k bod (oil) or 50 MMscfd (gas). grass roots refinery.
• Downstream only: projects aimed to expand
or debottleneck refining capacity up to 10%
of the existing unit capacity (or less than 60
KBPSD).
Technical • Project being implemented in a low • Projects involving the application of existing • Project with high technical complexity, e.g.,
complexity technical complexity environment (e.g., low technology/ technique new to ADNOC. due to reservoir uncertainties or execution
reservoir complexity, no heavy oil, no • Implementing new versions of existing complexity, adoption of new technology
enhanced oil/gas recovery requirements, polymerization catalysts and improvements /technique not previously tested through
conventional technology/ technique, on existing process technology. pilots.
additional badging facilities, using
alternative feedstock for existing furnaces). • Projects involving the application of new
technology/ processes.
• Project being implemented with processes
or technologies similar to existing processes
or technologies.
Interface • One Group Company asset involved. • More than one Group Company asset • More than one Group Company involved.
complexity • Limited interfaces with the internal and involved. • High involvement of internal and external
external stakeholders. • Moderate involvement of internal and stakeholders.
• Low stakeholder management complexity. external stakeholders. • Involvement of ‘complex’ stakeholder
• Medium stakeholder management requiring management by Group Company
complexity. leadership.
Risk level • Low risk level on business continuity, HSE, • Moderate impact on business continuity. • High impact on business continuity.
social and major external stakeholders. • Moderate HSE and/or social risk. • High HSE and/or social risk.
• Moderate major external stakeholder risk. • High major external stakeholder risk.
For projects for which the TIC is below the Delegation of Authority (DoA) of the Business Line
Directorate (BLD), i.e., project classes 4 to 6 inclusive, a qualitative assessment of the complexity
is based on Table 2-3
• Change of process resulting in • Projects shared with other • Non-industrial works, e.g.,
new products and/or feedstock operating companies (e.g., roads, drainage, buildings
requirements. ADNOC LNG at Das Island). Multi-discipline works with very
• Interfaces with other assets few interfaces.
• Requirement for tie-ins and
shutdown / temporarily within ADNOC.
reduced low production related • Involving exotic materials
projects. As-built documentation not
• Regulatory requirements, i.e., available or existing equipment
approvals from regulatory condition uncertain.
authorities.
• Requirement of international
contractor.
• Requirements of external
marine spread.
• Scope complexity/uncertainty,
for instance requiring extended
shutdown of existing plan
implementation, licensor
and/or original equipment
manufacturer involvement.
• New technology, i.e., other
than currently being used
As built information / recent
survey not available for
underground facilities and not
all underground works.
Two exceptional categories (A or B) are defined under the Group Value Assurance Process
(GVAP) for projects classes 1, 2 and 3 where Stage Gates are reduced based on the nature of
the Capital Project submitted for approval through the GVAP. Refer to Appendix A for more details
of these two exceptional categories:
• Category A projects which are those Capital Projects which have low uncertainty and
demonstrate readiness to achieve Gate 3 following completion of Gate 1.
• Category B projects which are projects requiring accelerated SELECT and DEFINE
technical maturation effort to achieve Gate 3.
For all Civil Projects (e.g., buildings, roads, civil infrastructure, site preparations, sewage
treatment plant, seawater reverse osmosis water system, jetty, harbour, airport, substations,
artificial islands, accommodation, and non-hydrocarbon utilities, master planning of infrastructure)
valued at USD 15 million or more are required to be assigned to Group Civil Projects and
Engineering Services (GCP&ES). Refer to Appendix B for more details of Civil Projects
Classification and Infrastructure Projects These civil projects can be.
• Greenfield or brownfield projects deemed not part of the oil and gas project, which can be
executed independently (i.e., it is neither a hydrocarbon development nor a processing
project).
• Works packages, which are part of the oil and gas development project and can be
executed independently (i.e., any independently executable civil group sizeable scopes of
work within a hydrocarbon development or processing facility); or
• Extension of any existing Civil Infrastructure facility.
The following Section will differentiate between the value assurance process to be followed by
classes 1, 2 and 3, and classes 4, 5 and 6. Projects in classes 1, 2 and 3 are governed and
assured by ADNOC, projects in classes 4, 5 and 6 are self-governed and self-assured by Group
Companies and/or owning entities.
3.1.1 Stages
For project classes 1, 2 and 3, the Value Assurance Process (VAP) has four defined stages with
clear objectives. This refers to Capital Projects with a minimum estimated total installed cost (TIC)
exceeding the financial Delegation of Authority (DoA) of the Business Line Directorate (BLD),
aimed at realizing new facilities or infrastructures, upgrading, or replacing existing facilities or
infrastructures:
• ‘ASSESS Stage’ the first stage of the VAP, which aims to assess the technical and
economic viability of an opportunity and its alignment with the business strategy.
• ‘SELECT Stage’ the second stage of the VAP, which aims first to select a single preferred
concept based on agreed selection criteria, then to optimize its economic value. The
functional requirements are frozen at the end of SELECT.
• ‘DEFINE Stage’ the third stage of the VAP, which aims to develop project definition, freeze
the scope, and enable a Final Investment Decision (FID) in the EXECUTE stage.
• ‘EXECUTE Stage’ the fourth stage of the VAP, which aims to executes the detailed
engineering, procurement of materials, construction, and commission of the
equipment/systems to achieve a fully operating asset within the approved scope, schedule,
quality and HSE requirements.
Each stage is separated by a decision gate. To fulfil the objectives of each stage in the VAP, a
number of decisions, activities, and deliverables specific to each project will be required. The
specification and commitment to individual stage needs are decided at the Gate Contract Meeting
(□) at the beginning of each stage. At each decision gate () the Decision Maker decides whether
to Proceed, Cancel, Hold or Rework the project.
7. Preliminary cost estimates for each stage and budget requirement for ASSESS.
The functional / organizational unit responsible for the business requirement within the Group
Company, with the support of the Business Line Project Organization (GVAP Stakeholders), is
responsible/accountable for developing the materials required, and initiating the kick-off meeting
and ensuring the form is sign-off.
Attendees of the G0 kick-off include the Group Company CEO (Gatekeeper), members from the
business development unit and the Business Line Project Organization (GVAP Stakeholders ),
and any Group Company representative deemed necessary by the Group Company CEO. The
Group Company CEO is the final approval authority as decision-making authority of G0, but they
can delegate authority to another individual of choice. However, the Group Company CEO must
submit decisions taken as part of G0 to ADNOC Shareholder representatives. Group Company
shareholder representatives and GPE can also attend the kick-off meeting, subject to their
availability. Successful sign-off by Gatekeeper signifies the formal start of the project
However, if the spend in the ASSESS stage exceeds the financial threshold of the concerned
Group company CEO (as outlined in the DoA) Successful sign-off by the Decision Maker signifies
the formal start of the project. Refer to the Gate 0 (G0) kick-off template in the Group Value
Assurance Process Templates AGPM-TMP-000A.
The total process (preparation activities and the actual G0 Kick-off Meeting) should take no
longer than five working days.
3.1.3 Gates
Gates are milestones, placed at the end of each stage. At gates, management decision is required
before a project can progress to the next stage. Gate approval commits funding and resources
for the commencement of the following stage activities of the project (up to the following gate).
The objectives of gate decisions are to:
• Ensure that only robust and economically feasible studies / projects are allowed to
progress in order to utilize ADNOC resources effectively.
• Ensure early identification of divergence from stated objectives and allow corrective
measures to be put in place.
• Build a clear decision-driven plan for the project team, inclusive of stakeholder
engagement events.
• Define a tailored list of stage activities (technical, assurance, value improvement practices)
to match specific requirements of the project.
• Review and agree project deliverables.
• Provide clarity to the project team on expectations of the Gatekeeper and Decision Maker.
• Ensure cross-functional team alignment and ownership of committed activities.
• Establish project assurance plan (PAP) and value assurance activities plan.
The Gate Contract Meeting shall be conducted immediately following the Gate approval and
before any contractual commitments.
The functional / organizational unit responsible for the business requirement within the Group
Company, with the support of the Business Line Project Organization (GVAP Stakeholders), is
responsible/accountable for developing the materials required, and initiating the GC meeting and
ensuring the form is sign-off.
Pending completion of the Gate Contract Meeting, the project team can prepare for the following
stage (e.g., refine project technical scope of work and objectives, general assumptions) without
making any commitments that could potentially be in conflict with the outcome of the Gate
Contract Meeting, for instance incurring in costs, fixing timelines, allocating resources. The total
process (preparation activities and the actual Gate Contract Meeting) should take no longer than
five working days for each gate.
Schedule highlighting key activities that Ensure clear line of sight for project
High-level stage
team to successfully reach the
schedule need to be undertaken during the stage.
Gate.
Agree on whether Investment Provide transparency to project
IC approval Committee approval is required at the team on activity requirements to
requirement
next Gate. gain gate approval.
Review overall Business Case ensuring
Business drivers its sound rationale / basis; and Maintaining clear alignment of
and strategic objective without any business
alignment of project to key strategic
alignment alignment issues.
objectives and activities in the Group.
1
Other Concession holder shall attend upon request by ADNOC Shareholder representative.
• Objective: ASSESS is the first stage of the VAP, which aims to assess the technical and
economic viability of an opportunity and its alignment with the business strategy. During
this stage, the Integrated Project Management Team (IPMT) must demonstrate in how
many feasible ways the opportunity can be done.
• Gate Contract Meeting 1 (GC1): defines the list of activities and deliverables during the
ASSESS stage to match specific requirements of the project. As described in Section
3.1.4.
• Deliverables: in GC Meeting 1, the attendees will challenge the IPMT on the list of
deliverables required in support of the Decision Support Package (DSP) at the end of the
ASSESS stage (including their sections/ content and expected format). Refer to Appendix
D Table D-1 & D-2. In addition of the mandatory DSP deliverables, specific technical
documentation (AGPM-TMP-402A Refer to Technical Scope Development - ASSESS
Stage AGPM-GDL-402A) must be completed.
• Stage Governance: as described in Section 4.1.2.
• Project Assurance: the following are the mandatory assurance activities in the stage:
ASSESS Peer Review (mandatory for Category A projects, recommended for others).
CESAR .
Independent Project Review (IPR 1).
Additional assurance shall be agreed in GC1 and included in the Project Assurance Plan.
• Project Value Improving Practices (VIPs): the VIP list and events shall be agreed in
GC Meeting 1 based on AGPM-STD-401 and the VIP relevance to the project’s scope.
• Gate 1 (G1): approved Decision Support Package (DSP) to be deliver, end of ASSESS
(Feasibility Gate) in addition Lesson Learned Report.
Additional assurance shall be agreed in GC2 and included in the updated Project
Assurance Plan.
• Project Value Improving Practices (VIPs): the VIP list and events shall be agreed in
GC Meeting 2 based on AGPM-STD-401 and the VIP relevance to the project’s scope.
• Gate 2 (G2): approved Decision Support Package (DSP) to be deliver, end of SELECT
(Concept Approval Gate) in addition Lesson Learned Report.
CESAR.
External Benchmarking (mandatory for class 1 projects).
Independent Project Review (IPR 3).
Additional assurance specified at GC 3 and included in the updated Project Assurance
Plan.
• Project Value Improving Practices (VIPs): the VIP list and events shall be agreed in
GC Meeting 3 based on AGPM-STD-401 and the VIP relevance to the project’s scope.
• Gate 3 (G3): Approved Decision Support Package (DSP) to be deliver, end of DEFINE
(project sanction / Final Investment Decision (FID) Gate) in addition Lesson Learned
Report.
3.3.1 Stages
For project classes 4, 5 and 6 the Value Assurance Process (VAP) has two defined stages each
with clear objectives, separated by a decision gate. This refers to those projects for which the
total installed cost (TIC) required is below the Delegation of Authority (DoA) of the Business Line
Directorate (BLD), forming an integral part of ADNOC Group’s operations and strategy.
Although smaller in terms of scale, their complexity could be comparable to, or less than, large-
scale Capital Projects, yet the level of risk associated to smaller Capital Projects can also be
significant. With the overriding aim to maximize the value realized in delivery of such Capital
Projects, this process builds on the experience of the Group Value Assurance Process (GVAP)
and addresses risks through a comprehensive (simplified) set of rules and principles:
• ‘DESIGN Stage’ the first stage of the VAP, which aims to develop project definition, freeze
the scope, and enable a final investment decision (FID) prior to the EXECUTE stage. In
essence the DESIGN stage encompasses the scope and project definition of all 3 FEL
stages of project classes 1 to 3 (ASSESS, SELECT and DEFINE), but without intermediate
Gates.
• “EXECUTE Stage’ the second stage of the VAP, which aims to develop the detailed
engineering, procure materials, and construct the equipment/systems to achieve a fully
operating asset within the approved scope, schedule, quality and HSE.
To fulfil the objectives of each project stage, a few decisions, activities and deliverables specific
to each project will be required. The specification and commitment to individual stage needs are
decided at the Gate Contract Meeting (□) at the beginning of each stage. At each decision gate
(), the Decision Maker decides whether to Proceed, Cancel, Hold or Rework the project.
Contract Meeting 1. G0 signifies the project initiation and occurs before the DESIGN stage. The
purpose of this gate is to agree on fundamental aspects of the project ahead of its initiation:
1. Project objectives and preliminary Business Case.
2. Project segmentation.
3. Mapping of roles and responsibilities to positions in the organization for the upcoming
stage.
4. Preliminary timeline (i.e., expected timing of each stage until handover to Operations).
5. Preliminary cost estimate of each stage and budget requirement for DESIGN.
6. Project execution approach (in-house or contracted out) for the DESIGN stage.
The functional / organizational unit responsible for the business requirement within the Group
Company is responsible/accountable for developing the materials required and initiating the kick-
off meeting.
Attendees of the G0 kick-off include the Technical SVP/VP, Operations SVP/VP, VP Project
Support, VP Projects, end user representative, Project Manager, Technical Authority, HSE
Representative as well as any other Group Company representative deemed necessary by the
Decision Maker. The Decision Maker is the decision-making authority of G0. Successful sign-off
by the Decision Maker signifies the formal start of the project. Refer to the kick-off form template
in the GVAP Templates AGPM-TMP-000A.
Refer to the Project Initiation and Assurance Standard AGPM-STD-103 and the Project Initiation
Readiness Checklist AGPM-TMP-102D. The Standard provides the list of the minimum required
project initiation and assurance deliverables and activities across the GVAP stages.
The total process (preparation activities and the actual G0 Kick-off Meeting) should take no
longer than five working days.
3.3.3 Gates
Gates are milestones, placed at the end of each stage. At gates, management decision is required
before a project can progress to the next stage. Gate approval commits funding and resources
for the commencement of the following stage activities of the project (up to the following gate).
The objectives of gate decisions are to:
• Ensure that only robust and economically feasible studies / projects are allowed to
progress in order to utilize ADNOC resources effectively.
• Ensure early identification of divergence from stated objectives and allow corrective
measures to be put in place.
Three gates are defined in the VAP for project classes 4, 5 and 6:
• Gate 0 (G0): Project kick-off.
• Gate 1 (G1): Project sanction / final investment decision (FID) gate.
• Gate 2 (G2): Project close-out gate.
• Deliverables: in GC Meeting 1, the attendees will challenge the IPMT on the list of
deliverables required in support of the Decision Support Package (DSP) at the end of the
DESIGN stage (including their sections/ content and expected format). Refer to Appendix
D Table D-3 and D-4. In addition to the mandatory DSP deliverables, specific technical
documentation must be completed and delivered by the IPMT, covering the full FEL
technical deliverables (AGPM-TMP-402A, B, C) such as:
Updated Concept Selection Report. Feasibility Report.
Field/Asset Development Plan. FEED Report.
Conceptual Design Report.
• Project Assurance:
Technical Peer Reviews. Depending on the project type and complexity, several
technical Peer Reviews may be conducted during the DESIGN stage to validate
concept and design choices.
End-DESIGN Peer Review (mandatory for Class 4): technical, cost and schedule
readiness for gate, recommended for project classes 5 and 6.
Cost And Schedule Assurance Review.
Additional assurance specified at GC 1 as included the updated Project Assurance
Plan. Guideline AGPM-GDL-103A can be scaled and applied to plan and execute
those technical reviews.
• Project Value Improving Practices (VIPs): the VIP list and events shall be agreed in
GC Meeting 1 based on AGPM-STD-401 and the VIP relevance to the project’s scope.
• Gate 1 (G1): Approved Decision Support Package (DSP) to be deliver, Project Sanction
/ Final Investment Decision (FID) Gate.
• Project Value Improving Practices (VIPs): VIP list and events shall be agreed in GC
Meeting 2, based on AGPM-STD-401 and the VIP relevance to the project’s scope.
• Gate 2 (G2): End of EXECUTE (project close-out gate), there will be no DSP however
the following are mandatory to deliver.
Close-Out Peer Review Report. and
Lesson Learned Report.
If the total cost of a project in classes 4, 5 and 6 increases above the DoA of the Business Line
Directorate during the DESIGN stage, the project shall be subject to the full GVAP compliance,
and the DESIGN stage must be partially or totally re-done, split into ASSESS, SELECT and
DEFINE stages with their own assurance milestones. The following shall be performed:
• A review of the current status versus the GVAP requirements for the new project class;
recommendations and an implementation plan to address any gaps shall be presented to
the BLD. Any deviations from the GVAP identified in the gap analysis (e.g., assurance
requirements, gate submissions) must be submitted to GPE through the BLD for
endorsement/approval. Likewise, any deviations from the ADNOC Capital Investment
Governance Process must be submitted to F&I for endorsement/approval.
If the total cost of a project in classes 4, 5 and 6 increases above the DoA of the Business Line
Directorate during the during the EXECUTE stage the project will be subject to the full GVAP
compliance. The gap analysis and follow-up as outlined above shall be conducted.
To minimize the impact to project schedule, Group Companies must closely follow the estimated
total cost across its portfolio of projects and develop a mitigation strategy (actions as considered
required) for those class 4, 5 or 6 projects where there is a high likelihood of exceeding the DoA
of the Business Line Directorate during DESIGN or EXECUTE.
This section describes the governance of projects across their lifecycle until handover to
Operations. Project governance defines the controls in place to steer, supervise and support the
development of projects. Project governance has two key objectives:
• Ensure a consistent and transparent approach to decision-making across Group
Companies.
• Effectively steer the development of projects through regular checks and decision points.
Different governance mechanisms exist for gates and for stages. Projects in classes 1, 2 and 3
are governed and assured by ADNOC, projects in classes 4, 5 and 6 are self-governed and self-
assured by Group Companies and/or owning entities.
initiation of the gate decision-making process subject to the completion of tasks and deliverables
by the Project Team to a satisfactory standard. Gatekeeper approval is based on direct review of:
• Decision Support Package (DSP) and key deliverables.
• The outcome of Project Assurance reviews (e.g., IPR, CESAR, Peer Reviews), subject to
proper closeout evidence. The Gatekeeper shall initiate the gate decision-making process
by submitting the DSP to the BLD for initial review of completeness and quality of the
submission’s documentation.
The BLD will complement the Gatekeeper’s submission with the following essential documents:
• The Business Case. • Economics.
Once the BLD has reviewed and endorsed the IPMT submission and completed the Business
Case and Economics, the documentation is submitted to the Decision Maker, who is the approval
authority at the gate. The Decision Maker effectively decides whether a project can proceed to
the next stage, be held, reworked or cancelled. The IC is the ultimate decision body within ADNOC
whenever the estimated project cost is above the Decision Maker’s approval threshold (as stated
in the DoA). For further information on role of IC and the Gate Governance process, please refer
to the Investment Governance Framework (IGF) Standard.
Additionally, and based on the criteria outlined below, the Decision Maker may need to raise the
Business Case approval, as part of the DSP, to a higher-level authority for endorsement.
For further information on role of the IC and the Gate governance process, please refer to the
Investment Governance Framework (IGF) Standard.
IC approval commits funding and resources for the following stage of the project (up to the
following gate). If the actual tender prices submitted by the bidders exceeds the approved budget
by certain pre-defined thresholds, then an additional Investment Committee approval is required.
For more information on the Investment Committee governance process and the specific variance
thresholds, refer to the ADNOC Investment Governance Framework or reach out to the F&I
Directorate.
There are four possible decisions that can be made at the gate:
• Proceed – the project has met the approval criteria and may proceed to the next stage.
• Hold – the project is attractive, but not immediately. A project that is placed on-hold must
be resubmitted for review at the same gate. At the time of resubmission, the emergence
of new business needs, new market conditions or new technologies may determine that
the project must repeat some or all of the earlier stages.
• Rework – further work is required during the current stage to make the project more
attractive. This generally occurs for cases in which some studies remain incomplete, plans
are not sufficiently detailed, designs are not sufficiently mature, or assurance activities
have not been performed with sufficient rigor. A project requiring rework must be re-
presented for consideration at the same gate. Rework is not applicable for G1.
• Cancel – the project is not attractive / necessary, nor will it be in the future.
Pending the gate approval, the project team may start preparing for the next stage without making
any commitments (e.g., refine project scope and objectives, general assumptions).
• Supreme Council for Financial and Economic Affairs: The latest DoA highlights the
financial approval limit of Significant Investments that are to be presented to the Supreme
Council for Financial and Economic Affairs (SCFEA). The SCFEA may elect to change
the financial authorities of the IC, ExCom and ADNOC Board at any time as it seems fit.
The Gatekeeper shall initiate the gate decision-making process by submitting the DSP to
the Decision Maker, who is the approval authority at the gate. The Decision Maker effectively
decides whether a project can proceed to the next stage, be held, reworked or cancelled.
No IPC or IC approval required.
The Decision Maker effectively decides whether a project can proceed to the next stage, be
held, reworked or cancelled.
- The project is following a plan including specific milestones and deliverables. it is important to
properly document and archive all related documentation and electronic information under
development -i.e., sketches, drawings, calculations, procedures, presentations, models,
spreadsheets, etc. Depending on the progress some will be partially or fully developed.
- A comprehensive close-out report must be developed; preferably peer-reviewed before
formally closing-out the project. The report should capture all project aspects -in particular the
sequence of events and rationale for an early close out as well as guidance/report to all
developed material (for future use as/if required).
- It is recommended A close-out meeting should take place where the PM, Gatekeeper and
Decision Maker formally sign of the closure (i.e., minutes of meeting).
Project Assurance and Value Assurance activities consist of processes and tools providing a
systematic approach to assuring the quality and value delivered by the project.
Project Assurance and Value Assurance activities are tailored to the specific needs of each
project and each stage. The Project Assurance and Value Assurance activities plan for each
project is agreed as part of the Gate Contract Meeting of each stage and is to be followed by the
project team to allow access to the next gate. The Project Manager is responsible for initiating
the Project Assurance and Value Assurance activities in line with the agreed plan.
In addition to agreed plans, should deviations in project performance occur during a stage, the
Decision Maker, Gatekeeper, Project Manager or Group Projects Function may request
additional reviews to be performed. The GVAP Stakeholders is responsible for providing
assistance to the Project Manager in executing these reviews.
The Project Assurance Plan (PAP) establishes a plan of the assurance activities required during
the next project stage, and forms part of the Gate Contract. The PAP addresses the planned
assurance activities aimed giving the Decision Maker confidence that the project is being
executed in accordance with the Business Case, and to help decision-making at the transition
from one project stage to the next.
Development of the PAP and descriptions of each of the assurance activities are provided in the
Project Initiation and Assurance Standard AGPM-STD-103.
Peer Assists are discretionary assurance support sessions with relevant experts, with the aim of
receiving input and feedback on a specific part of the project. Refer to the Peer Reviews and
Peer Assists Guideline AGPM-GDL-103G.
The aim of this review is to benchmark the development of class 1 projects against international
and regional projects. The benchmarking report shall be part of the DSP submission, which will
indicate how well the project is developed when compared to other similar projects. Two
external benchmarking reviews during the lifetime of the project are mandatory for class 1
projects; the first review is required at the end of the SELECT stage, and the second review is
required prior to FID / Gate 3 at the end of the DEFINE stage. Refer to the Project External
Benchmarking Guideline AGPM-GDL-103D.
Independent Project Reviews (IPR) provide assurance to the Decision Maker on the robustness
of the opportunity and the readiness of the project to move to the next stage. Refer to the
Independent Project Review (IPR) Guideline AGPM-GDL-103C.
Project Health Checks are discretionary assurance reviews focusing on compliance with the
Group Value Assurance Process (GVAP) Standards, Guideline and Template project controls
and key deliverables. Refer to the Project Health Check Guideline AGPM-GDL-103F. Project
Health Checks are ad hoc reviews, not part of the Gate Contract and not included in the PAP.
Value Improving Practices (VIPs) are focused activities that seek to improve project value in a
specific area (e.g., cost, schedule, safety, risk). They require formal planning, work practices and
documentation to rigorously challenge and improve scope selection, design, execution or
maintenance strategy.
For more information on selecting the right VIPs, refer to the VIP Standard AGPM-STD-401.
7.1 Overview
The Integrated Project Management System (IPMS) incorporates the four pillars of people,
processes, structure, and culture that are required to deliver successful projects with predictable
project outcomes.
Integral to the IPMS are the ADNOC Group Project Standards, Guidelines and supporting
documentation, developed from ADNOC Group Companies’ and international best project
practices that promote a standardized approach to project management from front-end loading
(FEL) to execution and assurance.
With Exception of Theme 100 (Project Assurance), the use of IPMS Standards, Guidelines &
Templates is at the sole discretion of the respective Group Company.
The IPMS is applicable to all Capital Projects in all ADNOC Group Companies governed by the
GVAP throughout the lifecycle from the ASSESS stage to the end of the EXECUTE stage.
The Integrated Project Management System (IPMS) is a framework, underpinning the Group
Value Assurance Process (GVAP) and described in the Integrated Project Management system
(IPMS) Manual AGPM-MNL-004.
The IPMS Manual documents are organised by “theme”, as listed in the following table:
A.1. Category A
Defined as projects which are those Capital Projects where the scope is defined as "Business
as usual / Repeated work", which low uncertainty and demonstrate readiness to achieve Gate 3
following completing Gate 1, as shown in Figure A-1.
The specification and commitment to individual stage needs are decided at the Gate Contract
Meeting (□) at the beginning of each stage. At each decision gate (), the Decision Maker
decides whether to Proceed, Cancel, Hold or Rework the project.
Category A projects are those Capital Projects which have low uncertainty and demonstrate
readiness to achieve Gate 3 after completing Gate 1. Therefore, the facilities’ concept
selection/design is not envisaged.
Interdependent Categorization Technical Review Team (ICTR) endorsement will be required to
ensure that project qualifies for Category A. However, prior to the review,
shareholders/concession holders’ alignment will be required to commence the review.
For Category A projects, it is expected that DEFINE stage will be shorter in duration since it will
only include residual (remaining) engineering work for the EXECUTE stage.
In addition, marginal fields may follow Category A processes: this refers to reservoirs that are
smaller in scale compared to larger fields but can still be economically attractive to be developed
and produced in a cost-effective way. Developing these new or existing reservoirs in such a way
so as to maintain their economic viability is a challenging but increasingly necessary process.
There is currently a wide range of intelligent development solutions to choose from in the
industry, but each comes with its own benefits and drawbacks. Selecting a field development
option requires analyses of technical, environmental, and economic feasibility. It also requires a
sound management plan with regard to how the development technologies are used.
To be considered a Category A project and to follow requirements of Category A, all of the
following criteria must apply for upstream and downstream.
Group Company is able to produce SELECT estimate +/- 30% (EFC) at G1 and +/- 15% for all
works prior to G3.
• Development areas: the development areas and routing (OSBL, ISBL), within and
outside concession areas have been selected and agreed with all key stakeholders;
some pending NOC.
A.1.9. Deliverables:
As part of each GC Meeting, the attendees discuss and agree upon the list of deliverables
required for submission at the end of the stage (including their sections/ content and expected
format).
events, where the technical, cost and schedule estimations and forward-looking plans are
reviewed sequentially.
All reviews can fit within a week, although it is advised to pace them to allow updates, e.g.,
technical scope altering Class 3 estimates and/or Project Execution & Contracting Strategy in
the PEP.
The ASSESS Stage reviews will therefore consist of:
• Technical: Repeat project demonstration technical review will be conducted in the line of
SELECT technical review (AGPM-GDL-103G), as the maturity of the scope must be at
Basis for Design level to demonstrate Class 3 cost estimates. The focus of the review will
be checking that the Development and Engineering criteria, as stated in Sections A.1.2.2
and A.1.3.2, are demonstrably met to qualify for Category A.
• Technical: ASSESS Peer Review performed at the end of the ASSESS stage (mandatory
for Category A projects).
• Cost & Schedule: ASSESS CESAR is mandatory. (Note: the scope must be as per the
SELECT stage CESAR in the CESAR Guideline AGPM-GDL-103B)
• Readiness for DEFINE: Independent Project Review (IPR 1) is mandatory (Note: the
scope must be as per the IPR2 as described in the Independent Project Review Guideline
AGPM-GDL-103C). During this review, the endorsement of Category A will be made for
G1 approval.
Refer to the Project Independent Categorization Technical Review Committee Terms of
Reference GPA-GPE/TOR-02.
Additional assurance shall be agreed in GC1 as included in the Project Assurance Plan.
SELECT Stage:
• No SELECT stage hence no assurance reviews related to the SELECT stage are
required (e.g., Concept-Select Peer Review, IPR2, CESAR, IPA).
DEFINE Stage:
• Technical: DEFINE Peer Review (mandatory).
• Cost & Schedule: DEFINE CESAR (end of DEFINE mandatory).
• Readiness for FID and EXECUTE: IPR3 (mandatory).
Additional assurance specified at Gate Contract 3 as included in the Project Assurance Plan.
EXECUTE Stage:
• Construction Readiness Review (class 1 projects mandatory).
• Operations Readiness and Assurance Review (discretionary).
• Pre-Start-up Review (mandatory).
• Close Out Peer Review (mandatory).
Additional assurance specified at Gate Contract 4 as included in the Project Assurance Plan.
A.2 Category B
Category B is aimed at projects which require accelerated SELECT and DEFINE technical
maturation effort to achieve Gate 3, as shown in Figure A.2.
The specification and commitment to individual stage needs are decided at the Gate Contract
Meeting (□) at the beginning of each stage. At each decision gate (), the Decision Maker
decides whether to Proceed, Cancel, Hold or Rework the project.
A.2.1 Criteria:
For Category B there is NO technical criteria required as it is similar to a standard GVAP project,
it is based on gate (G1) decision approval for the project to be accelerated (e.g., schedule-
constrained projects that must follow all stages of the GVAP but demonstrate at G1 that they
could not be finalized on time if they are kept on hold waiting for a decision at G2).
To seek acceleration through selection of Category B, the IPMT shall align shareholders with
support from the BLD and get explicit written approval by shareholders to consider G2 as a go-
gate. The written approval will be required as a supporting document part of G1 submission.
• Gate 4 (EXECUTE) – requirements of GVAP will be remain same. The process set out in
the Capital Projects Investment Governance Process shall be followed.
For more details refer to Addendum No.1 to ADNOC Group Capital Projects Investment
Governance Process LG&C/INT/2022/20088.
A.2.4 Deliverables:
As part of each GC Meeting, the attendees discuss and agree upon the list of deliverables
required for submission at the end of the stage (including their sections/ content and expected
format).
INTRODUCTION
The intent of Civil Projects classification is to provide a guideline and justification to ensure formal
handing over of the execution of Civil Projects to ADNOC Group Civil Projects and Engineering
Services (GCP&ES). This Appendix is aligned with the Value Assurance Process (“VAP”) and
illustrates key principles to apply for handing over Civil Projects to GCP&ES.
The Civil Projects Classification Workflow and Form have been developed to unify the delivery
of the Civil Projects across the ADNOC Group to optimize the cost, delivery time and respective
Group Companies’ delivery efforts which can be used on core business activities.
This Appendix is intended strictly for ADNOC and Group Company internal use only and shall
not be forwarded or shared with prospective bidders/contractors.
B.1 PURPOSE
The purpose of this Appendix is to establish consistent guidelines for the end-users (Group
Companies) to apply a unified approach in the Civil Projects Classification across the ADNOC
Group.
B.2 SCOPE
B.2.1. Standalone Civil and Infrastructure Projects
• A greenfield or brownfield project which is deemed not part of an oil and gas project, and
which can be executed independently (i.e., it is neither a hydrocarbon development nor a
processing project).
• These are mainly related to buildings, roads, civil infrastructure, site preparations, STP,
DCP, SWRO, jetty, harbor, airport, substations etc. and which can be executed
independently.
• Extension of any existing Civil Infrastructure facilities.
Figure B. 1: Standalone Civil Projects - Touchpoints Between End User & GCP&ES*
*Based on project classification, the deliverables for each stage shall be agreed upon with End
User/Requestor (Project Owner).
*Based on project classification, the deliverables for each stage shall be agreed upon with End
User/Requestor (Project Owner).
B.2.2. Civil Works Packages Part of Oil and Gas Development Project
• It pertains to those Civil Works Packages which are part of an oil and gas development
project and can be executed independently (e.g., artificial islands, ECW packages).
• Any independently executable Civil Group sizeable scope of work within a hydrocarbon
development or processing facility.
• These are mainly related to artificial islands; non-process buildings, roads, civil
infrastructure, site preparations, STP, DCP, SWRO, jetty, harbour, airport, substations
etc. and which can be executed independently.
Figure B. 3: Civil Works Packages Part of Oil & Gas Development Project.*
*Based on project classification, the deliverables for each stage shall be agreed upon with End
User/Requestor (Project Owner).
CLASSIFICATION PROCESS
The workflow for Civil Projects Classification and Execution of Capital Projects Investments
is provided in Figure B.4.
The process ensures, consistent and validated classification of Civil Projects (greenfield or
brownfield) for handing over to GCP&ES for execution.
The classification process starts with the Requestor /End-User/Group Company filling out the
Civil Projects Classification Form B-1. in coordination with the required Group Company
stakeholders.
The requester is required to provide the following details with the classification form:
• Scope of Work.
• Preliminary estimate.
• Project delivery timeline.
• Budget availability.
• Status of VAP stage gate (if started).
Upon receipt of the above information, GCP&ES will arrange a meeting with the requester to
discuss the project and way forward for the delivery .
The handing over of the civil project to GCP&ES shall not waive the ADNOC Group VAP
requirements as well as respective Group Company’s internal compliance requirements.
EXEMPTIONS
The following are examples of projects which are not eligible for handing over to GCP&ES
for execution as Civil Projects:
• Maintenance projects such as repairs of cracks etc.
• Major overhauls and turnaround of existing structure (if included within the original OPEX
budget).
• Civil Projects within the active oil and gas plant.
• Civil Projects costing less than USD 15 million.
Note**
Gatekeeper
The Gatekeeper acts as the single-point accountable person for the business and project outcomes within
the Group Company (e.g., CEO). This role is responsible for ensuring alignment between project and
business objectives, championing the project to stakeholders, facilitate resolution of disputes, and endorsing
the gate contracts before seeking ratification by the Decision Maker.
Furthermore, the Gatekeeper is the single interface between the Development/Project Manager and all
other stakeholders and is responsible for reviewing and approving the compiled DSP before initiating the
Gate process and submitting the DSP to the Decision Maker for approval. The Gatekeeper holds these
responsibilities for delivery of the project across its entire lifecycle (but not operations of the asset). The role
is also responsible for ensuring smooth handover of accountabilities between the Development and Project
Manager, as well as handover of the asset from the Project Manager to the end-user. The Gatekeeper
provides oversight of the entire handover process to ensure it runs in a satisfactory and a timely manner.
The Gatekeeper is predominantly involved during each stage process to guide the Project Manager, as
required, and ensure compliance with the VAP. However, involvement in the Gate process might also be
necessary to support the Decision Maker in making a quality decision.
This role is mapped to a senior position within the Group Company, typically SVP Projects for class 1 and
class 2 projects, and to VP Projects for classes 3 to 6.
Note: The identification and assignment of the Gatekeeper is made to best address the overall project
objectives and the focus of efforts. Organizational structure reporting lines are not a key consideration for
Gatekeeper identification.
Development Manager
The Development Manager (DM) role is applicable to project classes 1 to 3. In some circumstances,
depending on the project’s nature and type, the DM may be best placed to lead the DESIGN stage of project
classes 4 to 6. The Development Manager is fully accountable for planning, executing and delivering all
technical work conducted in the ASSESS and SELECT stages in support of the mandatory and
recommended gate documentation and for delivering an approved Decision Support Package.
The role acts as a single interface between the Gatekeeper and the rest of the project team, facilitates
coordination and integration of cross-functional team members into the project team, ensures the project is
adequately resourced and provides project performance transparency to the Gatekeeper through timely
reporting. The Development Manager is also accountable for initiating the required project assurance and
value assurance activities in line with the plan agreed as part of the Gate Contract, addressing and closing
out recommendations. The Development Manager is accountable for managing risks, ensuring adequate
controls and validating risk mitigation actions.
Typically, accountability for the project transitions from the Development Manager to the Project Manager
during the SELECT stage, with handover completed before the start of the DEFINE stage, however, this is
not a strict rule and is highly dependent on the specificities and organizational structure of each Group
Company and type / scope of project. The timing of the transition between the two roles should be discussed
and agreed as part of the kick-off meeting and subsequent Gate Contract Meetings. Typically, the
Development Manager should attend the GC3 before the DEFINE stage and similarly, the Project Manager
should attend GC2 before the SELECT stage) in order to ensure a gradual ramp-down and ramp-up of
involvement respectively. The Development Manager shall allow adequate time to ensure a proper
handover to the Project Manager.
The table below shows a typical allocation of key deliverables in the SELECT stage between the two roles:
Project Manager
The Project Manager is fully accountable for planning, executing and delivering all technical work in the DEFINE
stage and EXECUTE stages of project classes 1 to 3, and generally, from the start of the DESIGN stage for
project classes 4 to 6 (if not done by the DM), in support of the recommended and mandatory gate documentation.
The role acts as a single interface between the Gatekeeper and the rest of the project team, facilitates
coordination and integration of cross-functional team members into the project team and provides project
performance transparency to Gatekeeper through timely reporting.
The Project Manager is also accountable for initiating the required project assurance and value assurance
activities in line with the plan agreed as part of the Gate Contract, addressing and closing out recommendations.
Finally, the Project Manager is accountable for managing risks, ensuring adequate controls and validating
mitigating actions.
Typically, for project classes 1 to 3, accountability for the project transitions from the Development Manager to
the Project Manager during the SELECT stage, with handover completed before the start of the DEFINE stage,
however this is not a strict rule and is highly dependent on the specificities and organizational structure of each
Group Company and the type / scope of project. The timing of the transition between the two roles should be
discussed and agreed as part of the kick-off meeting and subsequent Gate Contract Meetings. Typically, the
Development Manager should attend the GC3 before the DEFINE stage and similarly, the Project Manager should
attend GC2 before the SELECT stage) in order to ensure a gradual ramp-down and ramp-up of involvement
respectively. Refer to the Table C-1 above for the typical allocation of key deliverables in the SELECT stage
between the two roles.
At the end of the EXECUTE stage, the Project Manager is accountable for delivering a complete handover
package to the end-user, and for ensuring a proper handover of the completed asset to the end-user. The
package shall provide all information required for a successful handover of the asset to the End-User and it
typically includes:
Objectives Responsibilities
Project involvement: Subject to kick-off meeting discussions, typically ASSESS and SELECT stages (project classes 1 to 3), but in some circumstances, the DM can
be appointed to lead project class 4 to 6 DESIGN stage.
Objectives Responsibilities
• Ensures that development concepts are identified and evaluated, Project Management
enabling the selection and optimisation of concepts that best • Lead and manage project on day-to-day basis within agreed gate contract
meets the Business Objectives and adhere to the agreed Field / and in accordance with signed PEP.
Asset Development Plan. • Ensure adherence to GVAP Standards, Guidelines and Templates for
• Accountable for all technical work and deliverables in the ASSESS technical scope development during ASSESS and SELECT.
and SELECT stages by enabling cross-functional integration. • Seek and obtain key multi-disciplinary resources, even from outside of
• Identify concept validation issues and critical data gaps, ensuring organization and maintain focus to adhere to agreed schedule and budget.
that functional requirements can be frozen at end-SELECT. • Ensure completeness, quality and coherency of work done and
• Obtain key stakeholders buy-in on concept selection and documentation.
optimised functionalities. • Ensure technical assurance sign-off for individual and integration
• Support Gatekeeper in making quality decisions through robust disciplines; approve individual project deliverables ahead of gate
and timely and accurate project reporting, raising emerging issues submission; prepare and submit DSP to BLD for gate review.
early. • Initiate Prepare, conduct and close-out project assurance and value
• Act as an interface between Gatekeeper and project team. assurance activities reviews; ensure that recommendations and actions
are implemented and embedded in final documents .
• Seek and obtain stakeholder support, as per engagement plan.
Interfaces • Team coordination.
• Lead the Integrated Project Management Team (IPMT).
Major interfaces • Manage Contractor’s delivery, as per contractual scope of work.
o Project governance • Ensure coordination, integration and effective communication among all
o Contractor(s) disciplines on the project, within and outside the project’s organisation.
o Cross-functional project team • Communicate what decisions and support is required from Gatekeeper to
o Key stakeholders the project team.
• % Actual progress vs planned • Development Manager • Multi-disciplinary experience (e.g., subsurface, wells, engineering,
progress agreed in Gate Contract. (upstream). technology, licensors, project services, constructability, project
• % Project actual vs. planned cost. • Business Development management).
function (downstream). • Managing people.
• Project Manager • Managing contracts.
• Leading multi-disciplinary teams with different reporting lines.
• Knowledge of VAP .
• Extensive experience in major project maturation (depending on class of
project) in ASSESS, SELECT and DEFINE stages.
• Field development experience (for upstream); products and markets
development / technology & licensors (downstream); Extensive
experience in major project maturation (depending on class of project).
Project involvement: Subject to kick-off meeting discussions (fully accountable for all technical work in the DEFINE and EXECUTE stages, although typically has
some responsibilities from the start of the SELECT stage onwards). In some circumstances, the PM can be appointed to lead project class 1 to 3 in ASSESS and
SELECT stages (typically Downstream), and project class 4 to 6 DESIGN stage.
Objectives Responsibilities
• Ensures that the design is optimized and supported by key stakeholders Project Management
before freezing the scope.
• Lead and manage project on day-to-day basis within agreed gate
• Represent the Owner and ensure the contractor(s) deliver as per
contract and in accordance with signed PEP.
contract.
• Ensure adherence to GVAP Standards, Guidelines and
• Facilitate coordination and integration of cross-functional team members
Templates.
into project team (IPMT).
• Resource and manage IPMT and maintain focus to adhere to
• Ensure robust and predictable project delivery to operations through day-
agreed schedule and budget.
to-day management of project.
• Ensure timely review and endorsement of project documentation
• Support Gatekeeper in making quality decisions through robust and
by SME and TA.
timely and accurate project reporting, raising emerging issues early.
• Approve individual project deliverables; prepare and submit DSP
• Manage pro-actively the contractor(s), addressing any emerging issues
for gate review.
quickly.
• Initiate project assurance and value assurance activities reviews;
• Act as an interface between Gatekeeper and project team.
ensure documents for review are made available in advance.
• Collaborate with contractors in line with PEP.
Interfaces
• Prepare material to support Gatekeeper in making quality
decisions during gate process & Gate Contract Meeting.
• Major interfaces
Team coordination
o Project Governance.
o Contractor(s). • Lead the Integrated Project Management Team (IPMT).
o Cross-functional project team. • Manage Contractor’s delivery, as per contractual scope of work.
o Key stakeholders. • Ensure coordination, integration and effective communication
among all disciplines on the project.
• Communicate what decisions and support is required from
Gatekeeper to the project team.
Owns Influences • Identify and manage risks through appropriate controls; engage
with Group Company ERM accordingly.
• Design optimization and quality of • Design optimization.
• Appoint Risk Manager.
FEED dossier. • Project quality.
• Report project performance, including budget and schedule status.
• Day-to-day project activities in line • Path to construction, PE&C
• Liaise with Gatekeeper to help remove barriers and escalate
with Project Execution Plan strategy and tactics.
issues raised by the project team.
(PEP). • Gate decision.
• Project team coordination & • Gate contract.
performance.
• DSP submission.
• Risk management.
Typical position in the
KPIs Required Competencies
organization
• % Actual progress vs planned • Project Manager • Managing people
progress agreed in Gate Contract. • Senior Project Manager • Managing contracts
• % Project actual vs. planned cost . • Project Director • Project planning (cost and schedule)
• Flawless start-up. • Path to construction and contracting planning; project execution
• Project close-out. • Knowledge of VAP .
• NPV for projects in EXECUTE • Extensive experience in major project maturation in DEFINE and
stage. EXECUTE (depending on class of project); this to include
Engineering Management, Project Development, Project Services
etc.
Project involvement: Project assurance activities reviews set-up (applicable to all project assurance reviews).
Objectives Responsibilities
Owns Influences
• Assurance plan across
projects.
Typical position in the
KPIs Required Competencies
organization
• # Of conducted reviews against • BLD ( GVAP Stakeholders ). • Experience in previous project assurance reviews.
plan (applicable). • Knowledge of VAP.
• Project Management experience.
Rev. No: 03
Document No: AGPM-MNL-000
Page 54 of 73
Objectives Responsibilities
• Ensure rigorous and timely execution of project assurance review. Project assurance review execution
• Coordinate overall project assurance review team and review process • Work with assurance review team to produce report of findings /
to ensure effectiveness and timeliness. ensure objective classification of such findings.
• Act as a liaison between Assurance Coordinator, project assurance • Work with Project Manager and assurance review team to ensure
review team and project team. responses are rooted to the right team members.
• Implement adequate controls to ensure a robust and objective project • Issue final report on findings to be included as part of DSP
assurance review. submission.
• Own project assurance review findings and ensure they are tracked until • Implement tracking mechanism for unresolved assurance review
report close-out. findings; ensure due follow-up and tracking until report close-out.
• Ensure that the project assurance review team follows the VAP process. Project assurance review coordination
Interfaces • Coordinate quality assurance review team and overall review
process to ensure effectiveness and timeliness (e.g., right
• Major interfaces documents received on time).
o Project assurance review team. • Liaise with Project Manager & Assurance Coordinator to define
o Project Team. expertise required for each specific review.
Decision rights
Project assurance review control
Owns Influences • Identify and assess potential for conflict of interest and escalate to
• Project assurance review • Project and Value Assurance Assurance Coordinator where necessary.
findings. Reviews.
• Project assurance review
quality, including rigor
and timeliness.
KPIs Typical position in the organization Required Competencies
• # Project assurance reviews • Group Company • Previous experience in project assurance reviews.
completed on schedule in their (e.g.: Projects Services , Projects • Knowledge of VAP.
Group Company. Specialists, Senior Project Manager, • Extensive Project Management Experience (as Project Manager) .
Project Manager, Senior Project Engineer,
or Equivalent ).
Project involvement: From the ASSESS stage until project handover to Operations.
Objectives Responsibilities
Owns Influences:
• Finance & Investment Directorate. • Extensive finance and business risk knowledge.
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Document No: AGPM-MNL-000 Page 58 of 73
Rev. No: 03
Document No: AGPM-MNL-000 Page 59 of 73
Project involvement: Project assurance activities reviews set-up (applicable to all project assurance reviews).
Objectives Responsibilities
• Staffing of Project assurance reviews. Quality assurance review resourcing
• Maintain a schedule of all planned project assurance reviews with a 12- • Engage to locate skilled resources to perform project assurance reviews
month outlook. in line with the assurance schedule.
• Provide guidance to assurance review lead to ensure adherence to VAP. • Identify resource constraints to fulfil project assurance plan and inform
• Maintains lessons learned database within the Business Line the relevant project Gatekeepers accordingly
Organization.
Quality assurance review planning
Interfaces
• Maintain schedule of planned project assurance reviews for next 12
• Major interfaces months
o Assurance Review Lead
o Gatekeeper and Project Manager from Group Company Quality assurance review control & coordination
o Business Line Project Organization. • Maintains the assurance review lessons learned and ensure it is made
available to assurance teams during the review.
Decision rights
• Provide guidance to Assurance Review Lead to ensure adherence to
Owns Influences VAP.
• Assurance plan across projects
Typical position in the
KPIs Required Competencies
organization
• # Of conducted reviews against • Group Company (e.g.: Projects • Experience in previous quality assurance reviews.
plan (applicable) Services, Senior Planning • Knowledge of VAP.
Manager, Senior Projects • Project Management Experience.
Specialists ).
Rev. No: 03
Document No: AGPM-MNL-000
Page 62 of 73
Rev. No: 03
Document No: AGPM-MNL-000 Page 65 of 73
The list of gate deliverables is shown in Table D-1, for each stage.
Note:
Refer to sections required for delivery at the end of the stage named.
* Refer to End of EXECUTE (project close-out gate), there will be no DSP, however mandatory deliverable shall be part of
close out report refer to Guideline AGPM-GDL-301D.
• Decision Support Package (DSP) is a set of key project information used to support the decision-making
process. The DSP is the “key to the gate”. It provides sufficient information to the Decision Maker to
decide whether a project can pass a gate.
The DSP should prove:
Completeness – have all the activities been performed in line with the gate contract? Have the
related deliverables been produced?
Robustness – have all the critical issues been considered and properly managed? Does the work
completed, and deliverables produced meet the quality standards?
Readiness – is the project ready to proceed immediately to the next stage once approval has
been obtained? Are the right strategies, organization, processes and systems in place to ensure
a successful completion of the next stage?
The DSP shall comprise two parts:
1. An Executive Summary section:
the Business Case and Economics evaluation.
the project team’s recommendations to the Decision Maker with summary of relevant
information necessary to demonstrate that the gates main requirements have been
addressed.
a high-level overview covering key areas (e.g., strategic fit, technical description, schedule
and costs, economics, risks, proposed organization) necessary to demonstrate that gates
expectations have been addressed.
a summary of relevant technical studies (e.g., subsurface, HSE studies, OMI studies,
licensor selection).
2. A references section:
the main deliverables produced during the current stage for in-depth assessment of key
issues. In addition, this section will include assurance reviews findings with IPMT responses,
Field/Asset Development Plan, feasibility report, SoR. In case the Decision Maker needs
more detailed information on a specific issue.
the lists of mandatory Gate submission / DSP mandatory deliverables are shown in Tables
D-1. and D-2. Refer to deliverables that are mandatory for submission at the respective
stage gates (refer to the GVAP Templates AGPM-TMP-000A).
• For further details of the mandatory deliverables : reference should also be made to the Standards
listed in the Integrated Project Management System (IPMS) Manual AGPM-MNL-004 for further details
of the mandatory deliverables .
• Business Case
The Business Case is a key deliverable and the starting point for the next stage; it also forms part of the
DSP and is mandatory for all projects and gates. Moreover, this is a key input into the ADNOC Investment
Committee (IC) decision-making process.
The F&I Directorate is the owner of the IC Business Case requirements for each project. It is the
responsibility of the Project Manager to engage with the F&I Directorate at least 30 working days before
the planned DSP gate submission date, in order to understand and agree on the requirements for the
business case (including financial model and risk). Once these have been agreed, the project team shall
develop the Business Case in accordance with defined criteria, leveraging support from the F&I
Directorate (including ERM), as well as the Business Line Directorate planning team. Once the Business
Case has been developed, it should be submitted to the Gatekeeper as part of the DSP for approval at
the gate. Refer to the ADNOC Investment Governance Framework (IGF) Standard 0641/046/2020.
• Greenhouse Gases Management Plan & Low carbon options and net zero solutions ( Report).
For more details contact the ADNOC Sustainability and Climate Change Division and ADNOC HSE.
3- Feasibility Report.
5- FEED Report.
6- Greenhouse Gases Minimisation
(Update) (Update)
Demonstration Report.
7- HAZOP Report.
• Business Case
The Business Case is a documented value proposition that covers business rationale, strategic fit, legal
implications, business and financial risk analysis, financial and economic returns, project execution, and
technical viability of the investment. The business case is a key deliverable produced at the DESIGN
stage and updated throughout the lifecycle of the project until FID. For the kick-off meeting, a preliminary
Business Case will be shown and discussed. The Business Case will be further worked up and refined
during the DESIGN stage. The custodian of the Business Case requirements remains with F&I in the
Group Companies.
To develop this material during each stage, the project team is responsible for engaging with Planning,
F&I and ERM functions within the respective Group Companies (where available), or the Corporate
ADNOC functions if considered required.
The Business Case is a key deliverable and the starting point for the next stage; it also forms part of the
DSP and is mandatory for all capital projects and gates. Group Company F&I is the owner of the business
case requirements for each project. It is the responsibility of the Project Manager to engage with the
Group Company F&I at least 30 working days before the planned DSP gate submission date, in order to
understand and agree on the requirements for the Business Case (incl. financial model and risk). Once
these have been agreed, the Project Team shall develop the Business Case in accordance with defined
criteria, leveraging support from the Group Company F&I. Once the Business Case has been developed,
it should be submitted to the Gatekeeper as part of the DSP for approval at the gate.
With the exception of the Business Case the deliverables can either be prepared as separate documents
or grouped as a section in a consolidated document.
For project class 6, only the PEP and DSP are required as VAP documentation
Additional Deliverables
Where deemed necessary and based on unique project requirements, other deliverables not mentioned
in this Appendix may be required; to be discussed and agreed during Gate Contract Meetings and
approved by the Gatekeeper for any project, regardless of its class.
11 18 25
IPC/IC
32
33 11 IPC/IC stage gate approval meeting.
End-user Performance P5
PAC
Testing
G1 complete: gatekeeper informs Project Team
1 2 M0 12
of outcome.
Business Pre-
Initiate 34 Project Post
Development paration Kick-off close- Investments
kick-off Stage gate deliverables submitted by
Unit of kick-off meeting out Review
meeting 13
material Project based on GC2.
Urban Planning Uncertainties, Issues and with F&I to Prepare Setup team
Project Scope Develop resource- Develop Statement of Perform Factory Post
Assessment HSE Hazards Develop PEP scenarios develop organization/ Acceptance
Requirements DSP Submit Project Investment
Project Framing
and Objectives
( Assessment)
loaded plan based business Develop Tests Project to Asset
IPC /IC materials developed and submitted by
D/S on deliverables U/S Freeze production Draft FEED Report Close –out and Review & 24
Downstream only profile and drilling Engage Develop Resource- case(BC) Resource- U/S Handover documentation report-out decision maker if exceeding his DoA.
Define Technical loaded Plan and Review Critical loaded Plan and
activities Conduct Update key risks, sequence with F&I to Complete
Scope Requirements Critical Data Prepare Detailed DEFINE Vendor/Licensor Data develop plan for Delivery at
Concept Shortlisting Independent Project uncertainties, issues develop DSP
Develop Class 2 (D) drilling
for ASSESS Assessment Develop detailed Stage Schedule C1 the stage Issue for construction
VIP and HSE hazards business preliminary estimate +/-20% ( of wells
C1
Review 1 SELECT Phase Prepare tender
Trackers) Prospective Construction yards
(upstream only)
25 IPC/IC stage gate approval meeting.
packages case(BC)
Class 1 schedule Benchmarking drawings
Develop Update key risks, Perform Start up
projects only Resourcing Needs uncertainties, HSE DEFINE Peer Review
ASSESS review Engage Agree Sourcing of In- Update PEP and Issue FAC G3 complete: Gatekeeper informs Project Team
Conduct Class 4 cost hazards for the House Contracts & Project Assurance 26
(technical) with F&I to
Prepar estimates and update selected concept C1 Pacesetter Gate Contract
Frame Agreements Material at of outcome.
develop Gate Contract Meeting 3 Conduct Risk assessment on Submit DSP Plan
Define Baseline e DSP L1 schedule for each Benchmarking site
business Meeting 2 schedule & cost
Stage concept Perform Mechanical Completion (MC);
Budget & Schedule case(BC) Mechanical Performance 27
Close-out of punch list A plus B items.
PE&C kick-off Submit DSP Conduct insurance risk Completion testing
Issue draft Develop L3 (L5 by (MC); close-
workshop engineering review
Gate Contract
Update plans if Compare and select conceptual design Commit to IPMT End-DEFINE Gate 3 contractors) stage out of punch 28 Facilities are tested and ready for commissioning.
needed best concept and report Resources and / project list A + B End-Execute
Meeting 1 MTOs Develop Class 2
technology Mobilise PMC & schedule; Conduct
items Gate 4
Submit DSP End-SELECT (P50) Cost Probabilistic Ready for Startup (RFSU)
FEED Teams Close remaining 29
Gate 2 Final FEED Report Estimate and Schedule risk
Commit to Commit to Update Level 3 Bid Data analysis and punch list items
Final Investment
Resources and resources and End SELECT peer (P50) Schedule Prepare EXECUTE
Bottoms up
30 Initiation of production and official handover to
Conduct Concept Decision estimate ( Class 1)
Mobilise Team End-ASSESS mobilise team
Select Peer review. review (technical) Tender Package and operations (Assets).
Gate 1 Issue FEED tender Initiate Tenders
31 Perform Startup
Implement project control: Implement project control:
Implement project control: 1. Update Estimated Final Cost (EFC) and track against baseline budget. 1. Update Estimated Final Cost (EFC) and track against baseline budget. 32 Perform Performance testing
Implement project control:
1. Update Estimated Final Cost (EFC) and track against baseline budget. 2. Track baseline budget against crrent budget. 2. Update L4 project schedule and track against actual schedule.
1. Track baseline budget against crrent budget. Handover to operations for approval , Issue
2. Track baseline budget against crrent budget. 3. Track planned/revised planned schedule against actual schedule. 3. Follow Management of Change (MOC) procedure for changes in Statement of Requirement.
2. Track planned/revised planned schedule against actual schedule. 33 Provisional Acceptance Certificate
3. Track planned/revised planned schedule against actual schedule. 4. Follow Management of Change (MOC) procedure for changes in Statement of Requirement. 4. Conduct risk assessment on schedule and cost, operability issues and HSE hazards.
( PAC Approval).
Update stakeholder engagement strategy and plan Update stakeholder engagement strategy and plan Update stakeholder engagement strategy and plan Update stakeholder engagement strategy and plan 34 Formal project close-out and notification of
relevant stakeholders.
35 Final Acceptance Certificate
M1
Deliverables for Gate 1 M2 Deliverables for Gate 2 M3 Deliverables for Gate 3 •Constructability Review Report. M4
Deliverables for Gate 4 (FAC) approval.
• Approved Gate Contract
• Kick off Form before Starting ASSESS • Technical Peer Review Close-out Reports. • Approved Gate Contract. • Non-Objection Certificate (NOCs). • IPR 3 Report. •Lessons Learned Report. • Approved Gate Contract
(include completed Check list of Deliverables).
• Approved Gate Contract • IPR 1 Report. (include completed Check list of Deliverables). • Technical Peer Review Close-out Reports. • CESAR Report . •Other additional deliverables agreed. (include completed Check list of Deliverables). M1 M2 M3 M4 Refer to GVAP Rev3 for Deliverebels list.
Deliverables
1
• Cost Estimate Basis and Schedule Basis Report. • Basic Data. Book (Upstream only). • Project Schedule Risk Analysis (SRA) & Cost Risk • Concept Selection Report . Analysis (CRA) Report. • FEED Report. • Project Schedule Risk Analysis (SRA) & Cost Risk • Basic Data. Book (Upstream only).
• Project Schedule Risk Analysis (SRA) & Cost Risk • Sustainability/ESG Assessment Statement. Analysis (CRA) Report. • Greenhouse Gases Minimisation Demonstration Report • Field Development Plan (Upstream only)/ • Greenhouse Gases Minimisation Demonstration Report Analysis (CRA) Report. • Sustainability/ESG Assessment Statement.
Analysis (CRA) Report. • Project Risk Register. • Field Development Plan (Upstream only)/ • Basic Data. Book (Upstream only). Asset Development Plan (downstream only). • HAZOP Report. • Field Development Plan (Upstream only)/ • Project Risk Register.
• Field Development Plan (Upstream only)/ • Digital Design Philosophy Report. Asset Development Plan (downstream only). • Project Risk Register. • Statement of Requirements (SoR) • Basic Data. Book (Upstream only). Asset Development Plan (downstream only). • Constructability Review Report.
Asset Development Plan (downstream only). • Project Execution & Contracting Strategy Kick-off Report. • Conceptual Design Report. • Digital Design Philosophy Report. • Greenhouse Gases Management Plan. • Sustainability/ESG Assessment Statement. • Low carbon options and net zero solutions ( Report). • Lessons Learned Report. Date: JUNE 2023
• Greenhouse Gases Management Plan. • Lessons Learned Report. • Statement of Requirements (SoR). • Project Execution & Contracting Strategy Workshop Report. • Low carbon options and net zero solutions ( Report). • Project Risk Register. • Non-Objection Certificate (NOCs). • Other additional deliverables agreed. Refer latest VAP Rev 0. 3
• Low carbon options and net zero solutions ( Report). • Other additional deliverables agreed. • Greenhouse Gases Management Plan. • Lessons Learned Report. • Non-Objection Certificate (NOCs). • Digital Design Philosophy Report. • Technical Peer Review Close-out Reports. documentation ADNOC intranet
• Approved HSE Classification forms (if applicable). • Other additional deliverables agreed. • Technical Peer Review Close-out Reports. • Project Execution & Contracting Tactics Workshop Report. • Project Close Out Report.
All parties consent to this document being signed electronically -PC&CS/GP/INT/2023/9839
ADNOC GROUP VALUE ASSURANCE PROCESS CLASS 4/5/6
G0 GC1 DESIGN G1 GC2
EXECUTE G2
OPERATE
Bussines Line Directorate (BLD)
12
Endorsement
ADNOC of decision
support package
Shareholder
Representatives If budget for DESIGN stage >
CEO’s approval limits as per
DOA go to BLD approval Needs BLD
approval?
Business Line 4 10 M2
M1
Project
Organization Key meetings.
Key milestones and decision points
No
Yes
8
Materials 11
preparation for Stage workflows.
decision Get BLD
support approval
Decision Maker package Key milestones.
No
5 Key budget milestones.
If budget for Formal
DESIGN stage 3 start of 17
with in CEO’s the
Yes project Key approval points.
approval limits as per
DOA Project to Asset
Gate Handover
contract 7 Key budget approval points.
meeting 1 13
Endorsement of Gate
stage gate contract
Group Company
meeting 2
Gatekeeper deliverables Material required to support kick-off meeting
based on GC1 G1 18 19 1
Does decisions prepared.
Required complete 16
BLD
approval? Performance Kick-off meeting scheduled and attendees
RFSU Start up 2
Testing
invited.
P1 6
P2 Group company CEO approval of kick-off
Submission of 14 15 20 3
Project Manager Developing the meeting decisions.
stage gate PAC
project deliverables Detailed Mechanical
definition P3
Engineering completion Commissioing ADNOC Shareholder representative
4
Design, (MC) endosrement of kick-off meeting decisions (if
Procurement & applicable).
End-user 21
Construction Project Post
5 Formal start of the project and notification to
close- Investments
out Review positions mapped to key VAP roles.
M0
Kick-off meeting to signify the beginning of the
project
1 2 M0 22
Budget owning Pre-
paration
Initiate
Kick-off
FAC Stage gate deliverables submitted by
entity kick-off 6
of kick-off meeting based on GC1.
meeting
material
Draft stage-gate deliverables reviewed by
7
Gatekeeper based on GC1 (IPR).
VAP
VAP
Cost & Schedule 2.1 Setup 2.4 Construction 2.5 Commissioning & 11 BLD approve DSP for FID proceeds.
2.2 Detailed Design 2.3 Procurement 2.6 Project Close out
related activities 1.3 Develop startup
1.1 Setup 1.2 Screen & Select 1.4 Contracting & 1.5 Assurance / Reporting& Handover
FEED Procurement Submit DSP Updated
12
As-Built DSP alignment meeting
Project Assurance Portfolio Management Business
Review DESIGN Stage
Conduct Construction Case
Develop Contracting Strategy & Deliverables and Gate 1 Perform Detailed Design Procure LLI Perform commissioning G1 complete: gatekeeper informs
Value Improvement Develop Concepts table Develop FEED Readiness Review Issue PAC 13
Procurement Plan, Agree Tactics Outcome Project Team of outcome.
Practices (VIP) & Sourcing Strategy
Business Case Conduct CESAR
14 Mechanical Completion (MC);
Risk related
activities Perform Relevant VIPs Establish Execute KPIs Undertake construction and
Prepare commissioning Close-out of punch list A plus B items.
Perform technical modeling on dossiers
concepts and technologies Agree LLI Scope, Licensor installation of facilities Perform close-out peer
Gate 0 Approved Items, Develop Data Develop PEP
Issue MTO and Procure Equipment and
review 15 Facilities are tested and ready for
Workshop activities
Undertake HSE Reviews (QRA,
Sheets
datasheets Modules commissioning.
Gate Contract U/S
Complete pre-startup safety
HAZOP etc.)
Meeting 2 reviews (PSUR) 16
U/S Conduct Independent Project Complete drilling Complete Ready for Startup (RFSU)
Define key risks, uncertainties, issues Review completed punch list
Define & Align on Project Scope Review of wells and outcome of close-out
Workflows
• Kick off Form before Starting ASSESS • Cost Estimate and Schedule Assurance Review Report (CESAR Report).
• Updated concept selection report. • Project Execution Plan (PEP).
• Approved Gate Contract (include completed Check list of Deliverables). • Project Risk Register.
• Field Development Plan (Upstream only)/Asset Development Plan (downstream only). • Business Case ( Document).
• Project Execution Plan (PEP). • Basic Data. Book .
• Conceptual Design Report. • Statements of Requirements (SoR).
• Business Case ( Document). • Lessons Learned Report.
Technical Peer Review Close-out Reports.
2
• Feasibility Report. •
• Statements of Requirements (SoR). • Other additional deliverables agreed.
• FEED Report. • Project Close Out Report.
• Contacting strategy .
• Technical Peer Review Close-out Reports. • Project Risk Register.
• Independent Project Review Close-out Reports (IPR). • Basic Data. Book .
• Digital Design Philosophy Report. Date: JUNE 2023.
• Lessons Learned Report. Refer latest VAP Rev 0. 3
• Other additional deliverables agreed. documentation ADNOC intranet
All parties consent to this document being signed electronically -PC&CS/GP/INT/2023/9839
SCOPE OF SERVICES
Document No. PM00-PU-SOW-0043 Rev. T2
APPROVED BY:
Ebraheem Al Romaithi
Senior Vice President Group Projects & Engineering
23/06/2023
AGPM-GDL-103C
REVISION HISTORY
REV. PREPARED BY REVIEWED BY ENDORSED BY
DATE (Designation/ Initial) (Designation / Initial) (Designation / Initial)
NO.
July 2023 01 Carlos Navarro Richard Wood Abdulla Al Shaiba
Manager Framing Head of Discipline, VP Group Project
Assurance Project Management Assurance
22/06/2023
The Group Projects and Engineering Function is the owner of this Guideline and responsible for its custody,
maintenance and periodic update.
In addition, Group Projects and Engineering Function is responsible for communication and distribution of
any changes to this Guideline and its version control.
This document will be reviewed and updated in case of any changes affecting the activities described in this
document.
This document has been approved by ADNOC PC&CS Executive Director, to be implemented immediately
by all ADNOC and ADNOC Group companies, which are accountable for roll out and compliance.
DEFINITIONS:
‘ADNOC’ means Abu Dhabi National Oil Company (ADNOC) Public Joint Stock Company.
‘ADNOC Group’ means ADNOC together with each company in which ADNOC, directly or indirectly, holds
fifty percent (50%) or more of the shares or has the ability to direct the management of the company.
‘AGES’ means the ADNOC Group Engineering Standards and Specifications – a common set of
engineering documents that are implemented across all ADNOC Group Companies. These Standards
provide Project Managers, engineers, vendors and contractors across the ADNOC Group Companies with
consistent engineering standards and specifications. These documents are based on international
standards and engineering standards from the ADNOC Group of Companies. Although the AGES are not
part of IPMS documentation, they are mandatory reference documents when conducting projects in which
ADNOC has a stake.
‘Approving Authority’ means the decision-making body or employee with the required authority to
approve Policies and Procedures or any changes to them.
‘Business Line Directorates’ (or ‘BLD’) means a Directorate of ADNOC which is responsible for one or
more Group Companies reporting to, or operating within the same line of business as, such Directorate.
‘Business Support Directorates and Functions’ or ‘Non- BLD’ means all the ADNOC functions and the
remaining Directorates, which are not ADNOC Business Line Directorates.
‘Capital Project' means a long-term, capital-intensive investment to develop or upgrade an existing
industrial facility for the production, transportation, storage and/or distribution of energy sources, its
derivatives, sub-products and supporting civil infrastructure.
‘CEO’ means Chief Executive Officer.
‘COMPANY’ means ADNOC or any Group Company. It may also include an agent or consultant authorized
to act for, and on behalf of, the COMPANY.
‘Contractor’ means a non-ADNOC Group third-party which carries out part, or all aspects, of project
management, design, engineering, procurement, construction, commissioning on behalf of the COMPANY.
‘Final Investment Decision’ (or ‘FID’) means the point in the Capital Project at which the decision to make
major financial commitment is taken, which is at Gate 3 of the Value Assurance Process is at Gate 3.
‘Front-End Loading’ (or ‘FEL’) means the initial project maturation stages until the final investment
decision (FID) is attained. In each of the stages, more project understanding is progressively gained by
completing the required fit-for-purpose multi-disciplinary studies specified in the IPMS, to support decision-
making. The quality of FEL is a key indicator of project outcome.
‘Gate’ means a milestone at the end of each Stage when a key management decision is required before a
project can progress to the next Stage.
‘Gate Contract’ (or ‘GC’) means a meeting held at the beginning of each stage to agree on activity
requirements for the project to successfully enter the next Stage.
‘Group Company’ means any company within the ADNOC Group other than ADNOC.
‘Guideline’ means the recommended approach to the deliverables and activities that are necessary to
support project delivery excellence. Such Guidelines and associated templates provide instructions for the
ADNOC Integrated Project Management Team (IPMT) to comply with and gain maximum value from the
Project Standards, which are mandatory.
‘GVAP’ (or ‘VAP’) means the ADNOC Group Value Assurance Process, which is a common framework
that is implemented across all ADNOC Group Companies for the management and governance of Capital
Projects, from inception to operations. All documents (Standards, Guidelines, Procedures, Templates)
issued under the Integrated Project Management System (IPMS), amongst which is this document, are
intimately related to GVAP.
‘May’ indicates an action that is permissible.
‘Project’ means a Capital Project being contemplated or procured by ADNOC or a Group Company.
‘Project Standards’ means documents in the Integrated Project Management System (IPMS) that set the
minimum mandatory requirements of Projects to deliver successful and predictable outcomes.
‘Shall’ indicates mandatory requirements.
‘Should’ indicates an action that is recommended.
‘Stage’ means a distinct phase in the Value Assurance Process (VAP), demarcated by a gate. The VAP for
project classes 1 to 3 includes four project stages ASSESS, SELECT, DEFINE, and EXECUTE, as further
defined below:
‘ASSESS Stage’ means the first stage of the VAP, which aims to assess the technical and economic
viability of an opportunity and its alignment with the business strategy.
‘SELECT Stage’ means the second stage of the VAP, which aims to select the optimal concept based
on HSE, operability, technical, economic, and business risk criteria.
‘DEFINE Stage’ means the third stage of the VAP, which aims to develop project definition, freeze the
scope, and enable a Final Investment Decision in the EXECUTE stage.
‘EXECUTE Stage’ means the fourth stage of the VAP, which aims to develop the detailed engineering
design, procure materials, and construct the equipment/systems to achieve a fully operating asset
within the approved scope, schedule, quality and HSE.
‘Value Improving Practices’ (or ‘VIPs’) means out-of-the-ordinary practices used to improve the cost,
schedule, and reliability of Capital Projects.
TABLE OF CONTENTS
1 INTRODUCTION .......................................................................................................................................6
1.1 PURPOSE .................................................................................................................................................7
1.2 SCOPE AND APPLICABILITY .................................................................................................................7
1.3 ROLES AND RESPONSIBILITIES ...........................................................................................................7
1.3.1 Decision Maker ...........................................................................................................................7
1.3.2 Gatekeeper .................................................................................................................................7
1.3.3 Business Line Directorate ...........................................................................................................7
1.3.4 Project Manager ..........................................................................................................................8
1.3.5 Assurance Coordinator ...............................................................................................................8
1.3.6 Assurance Review Lead .............................................................................................................8
1.4 ACRONYMS ..............................................................................................................................................8
2 INDEPENDENT PROJECT REVIEWS .....................................................................................................9
2.1 OVERVIEW ...............................................................................................................................................9
2.2 OBJECTIVES ............................................................................................................................................9
2.3 INDEPENDENT PROJECT REVIEW TEAM ......................................................................................... 10
2.4 TIMING ................................................................................................................................................... 11
2.5 PROCESS .............................................................................................................................................. 11
2.6 TERMS OF REFERENCE ...................................................................................................................... 12
2.6.1 Kick-Off .................................................................................................................................... 12
2.6.2 Review Activities ...................................................................................................................... 12
2.6.3 Reporting Findings ................................................................................................................... 13
2.6.4 Follow-up and Reporting .......................................................................................................... 14
APPENDIX 1 – LIST OF DELIVERABLES FOR INDEPENDENT PROJECT REVIEWS ........................... 16
1 INTRODUCTION
This Project Management Discipline Guideline is one in a series of Capital Project documents that
form part of the Integrated Project Management System (IPMS) developed from ADNOC Group
Companies’ and international best project practices. IPMS promotes a standardised approach to
project front-end loading (FEL), delivery and assurance of projects undertaken by ADNOC and
ADNOC Group Companies.
The Project Standards, Guidelines and supporting documentation set the minimum mandatory
requirements and guidance to deliver successful and predictable outcomes.
Project assurance provides an independent and objective oversight of a project, on behalf of the
Business Functions, concession holders and key stakeholders at critical junctures of a project’s
maturation. Through effective project assurance the decision-makers get confidence that proposed
projects are technically robust, have achieved maximum value realisation and optimum utilisation of
budgetary resources, and their development and execution will be successful in meeting their stated
business objectives in terms of both quality and value.
Project assurance in ADNOC is governed by the ADNOC Group Value Assurance Process (GVAP)
suite of documents.
Project assurance is integral to good project governance with the primary objectives of:
• ensuring that the required activities are executed to a quality that is consistent with the project’s
objectives in terms of meeting HSE, business and operational performance, schedule, cost,
quality and other targets;
• ensuring that value improving practices and lessons learned are applied consistently and
appropriately;
• supporting compliance with ADNOC and regulatory requirements; and
• ensuring that the project has a credible and achievable Execution Plan and scope of work, and
is ready for Gate approvals.
The assurance process is complementary to the quality management system of the executing
organisation and to the governance processes of the owner.
Project assurance measures are tailored to the specific needs of each project and each stage. The
quality and value assurance plan for each project is agreed as part of the gate contract meeting at the
start of each stage and is to be followed by the Integrated Management Project Team (IPMT) to allow
access to the next gate. The Project Manager, liaising with the Group Company’s Assurance Review
Lead, is responsible for initiating the value assurance reviews in line with the agreed plan, and closing-
out actions/recommendations.
This document describes one of the mandatory GVAP project assurance reviews – Independent
Project Reviews (IPRs). IPRs are the most important project assurance reviews on a project, as they
directly contribute to providing the Decision Makers with the necessary advice on whether a project is
economically robust enough and has a credible and achievable Execution Plan to proceed to the next
stage.
As a pre-condition for the IPRs, all technical, and cost and schedule estimation, aspects of the project
must have been previously reviewed and actions closed-out in the respective Peer Reviews (refer to
the Project Initiation and Assurance Standard AGPM-STD-103 and the Project Peer Reviews and
Peer Assists Guideline AGPM-GDL-103G) and the Cost Estimate and Schedule Assurance Review
(refer to the Guideline AGPM-GDL-103B).
They form part of the decision-making process however a failed IPR on its own does not mean that
the project cannot proceed to the next stage. A premature IPR will result in substantial amount of
close-out work to be performed by the IPMT and subsequently reviewed by the IPR team; this
invariably delays the project. It should be read in conjunction with the Project Initiation and Assurance
Standard AGPM-STD-103 and the Project Assurance Plan Guideline AGPM-GDL-103A.
1.1 Purpose
The purpose of this Guideline is to describe the process to be followed in planning and executing
Independent Project Reviews (IPRs).
This Guideline is applicable to Group Value Assurance Process (GVAP) class 1, 2, or 3 Capital
Projects in the ASSESS, SELECT, DEFINE and EXECUTE stages of the project lifecycle. The
application of this Guideline for Capital Projects falling into project classes 4, 5 and 6 is at the sole
discretion of the respective asset-owning entity or Group Company, this may include scalable options
to the system or deliverables and/or any decision to adhere to, or deviate from, any part of this
document.
1.3.2 Gatekeeper
The (Group Company) Gatekeeper is accountable for the assurance of the project, including the IPRs,
and approves the Project Assurance Plan. Approves the IPR terms of reference.
1.4 Acronyms
2.1 Overview
IPRs are to be conducted at the end of each project stage, after completion of Peer Reviews (refer to
the Project Peer Reviews and Peer Assists Guideline AGPM-GDL-103G) and before the Decision
Support Package (DSP) is submitted.
At the end of each IPR, an Independent Project Review report shall be delivered to the PM. This report
is a mandatory deliverable and is submitted as part of the DSP at the Gate, by the PM to the
Gatekeeper.
The IPR is aimed at providing assurance to the Decision Maker, BLD and the IPMT in supporting:
• the BLD in making an informed decision by providing independent, qualified viewpoints and
highlighting recommendations and critical issues; and
• the IPMT in gaining more confidence in accessing the gate, endorsement of the completion of
works to the required expectations and highlighting any recommendations or critical issues.
2.2 Objectives
• check if the technical work review actions have been adequately closed-out through Technical
Authority sign-off of technical documentation;
• ensure costs and schedules, reviewed in the Cost Estimate and Schedule Assurance Review
(CESAR), as applicable (refer to the Cost Estimate and Schedule Assurance Review Guideline
AGPM-GDL-103B), match the scope presented in the IPR;
• ensure the project is economically robust; and
• ensure that the project has a credible and achievable execution plan and scope of work, and is
ready for Gate approvals.
Three IPRs shall be performed during different project stages, each with a specific objective in
accordance with the stage of the project, as shown in the table below.
The standard deliverables list required for each IPR is provided in Appendix 1 (to be adjusted
according as necessary on a project-specific basis).
A multi-disciplinary team of experienced individuals who are independent from the project (ensuring
objectivity and sufficient representation of relevant expertise to the project under review) shall carry out
the IPR. The IPR team is coordinated by the IPR Lead.
The composition of the IPR team changes across the project lifecycle as the focus of the project shifts
from the development of a Business Case in ASSESS to detailed engineering and construction in
EXECUTE. The members of the IPR team change accordingly.
The IPR Lead shall be identified/appointed by the Assurance Coordinator. The Assurance Coordinator
shall liaise with the IPR Lead to define the expertise required for each specific IPR. The IPR team
should typically include 3-5 experienced professionals for IPR1, 5-7 professionals for IPR2, and about
7 professionals for IPR3.
2.4 Timing
IPRs should be performed towards the end of each project stage (as required deliverables for the
stage near completion), but prior to accessing the Gate and finalisation of the Decision Support
Package (DSP).
The IPR should be scheduled to take place as soon as required Gate deliverables (documentation and
other reviews, such as the technical Peer Reviews and the Cost Estimate and Schedule Assurance
Review (CESAR), if conducted, are completed. The timing of the IPRs relative to the Stage Gates and
other assurance reviews is shown in the figure below:
Figure 2.1: Timing of Independent Project Reviews across the Project Lifecycle
The duration of the IPRs will depend significantly upon the scale and complexity of the project under
review and the type of IPR (i.e. project stage). The typical duration of an IPR is approximately two-
three days for IPR1 and IPR2, and three-five days for IPR3, plus about two-three days of preparation
time and one week to issue the report. The better the IPR preparation and readiness, the smoother /
shorter will it be to close-out actions and complete the DSP.
2.5 Process
The Assurance Coordinator, in coordination with the Business Case Owner and Gatekeeper(s), shall
provide a yearly plan of the IPR funnel, which shall be kept updated continuously.
The PM shall initiate the IPR process approximately two-three months prior to the review by
coordinating with the Business Case Owner, the Assurance Coordinator and the Gatekeeper.
The Assurance Coordinator shall propose a list of potential Subject Matter Experts and IPR Lead, all
external to the project. The Business Case Owner will review the proposal and will liaise with GPE for
vetting. Formal nomination requests to the Group Company VPs will be sent by the Business Case
Owner or Assurance Coordinator to secure the SME and IPR Lead.
The Assurance Coordinator will brief the IPR Lead and SME on the IPR process and on the project’
characteristics and status, ensuring that the project documentation is accessible to the IPR team.
The IPR Lead is also responsible for coordinating with the IPR team throughout the IPR process.
Typically, the IPR team includes ADNOC SMEs from various Group Companies. However, with
agreement of the Gatekeeper, the Group Company’s shareholders can also provide independent
experts as part of the IPR review team. It should be avoided to have too large a review team, and
reviewer roles need to be agreed up-front with shareholders representatives to avoid confusion and
derailing the IPR process.
As part of the IPR planning activities, a project specific IPR terms of reference (ToR) shall be
developed by the PM in coordination with the IPR Lead and approved by the Business Case Owner /
Gatekeeper. The ToR should define the following:
• study / project objectives;
• study / project description;
• IPR objective and focus areas;
• IPR team members and IPR Lead;
• agenda, duration and logistics for the review;
• list of all GVAP mandatory deliverables required to be reviewed; and
• review process, reporting and close-out.
The IPR ToR is to be attached to the DSP at the end of the review along with the final IPR report, for
the BLD review.
The IPR assurance focuses on the readiness to proceed to the next stage. The PM is responsible for
making the complete list of deliverables available to the IPR Lead, at a minimum two weeks before the
start of the review. The IPR Lead is responsible for checking that the deliverables received are
comprehensive and match the GC requirements before the start of the IPR.
The IPR team shall review the full list of required deliverables agreed as part of the respective GC.
2.6.1 Kick-Off
The actual review shall start with a kick-off meeting in which the IPR Lead briefs the IPMT on the
objectives, methodology, scope and schedule of the IPR.
1 Complete Definition
2 Minor Deficiencies in Definition
3 Some Deficiencies in Definition
4 Major Deficiencies in Definition
5 Not provided or Poor Definition
Recommendations arising from the in-depth review of selected topics and disciplines should be
reported according to the following example table (not exhaustive):
Document Received
Comments /
No. Findings Initials Code Class
Title, Reference and Requested Action
Revision Index
The IPR team shall attribute a classification to each finding. Findings are only issued where the team
feels that a recommendation on remedial action is appropriate. The classification of findings is:
• Class A – Mandatory
a mandatory action relating to an issue that could have a major impact on the outcome of
the project i.e. cost and schedule overrun, quality issues etc. and any variance from HSE
standards, Group Company operating procedure, specifications or fixed elements of the
Statement of Requirements (SoR), error or omission, with significant impact to the project
• Class B – To be clarified or further reviewed with additional data
project is required to furnish further or complementary information due to a lack of or
conflicting information provided in the IPR
• Class C – Recommended
recommended action based on corporate experience and know-how or recognised best
practice (in line with lessons learned database owned by the Assurance Coordinator)
• Class D – Document inconsistency or Documentary error
document inconsistency or drawing error that requires correction
Immediately after the review debriefing, the IPR team shall provide a table of all findings to the PM for
action.
• the Assurance Coordinator shall then issue to the PM an updated IPR report validating the
resolution of these findings; and
• the PM is then responsible for providing the IPR Team at the following IPR or at next validation
point (for projects going to EXECUTE) with proof of full resolution of all earlier findings (if
applicable).
Any issues or disputes related to the IPR process are to be raised to the Gatekeeper, who is
responsible for facilitating the resolution of the same.
Outcomes of the IPR alongside their status to be shared with the GPE function prior to finalisation for
review.
This deliverable list is tailored for each IPR. The rationale and full description of the deliverables for each
stage are provided in the IPR Checklist Template AGPM-TMP-103C.
ADNOC GROUP
VALUE ASSURANCE PROCESS
(VAP)
Template
APPROVED BY:
AGPM-TMP-000A
ADNOC Classification: Internal
REVISION HISTORY
Carlos Navarro
Manager, Framing
Assurance, GPE
The Group Projects and Engineering Function is the owner of this Template and responsible for its custody,
maintenance and periodic update. In addition, Group Projects and Engineering Function is responsible for
communication and distribution of any changes to this Template and its version control. This document will
be reviewed and updated in case of any changes affecting the activities described in this document.
This document has been approved by ADNOC PC&CS Executive Director, to be implemented immediately
by all ADNOC and ADNOC Group Companies, which are accountable for roll out and compliance.
The intranet copy of this document [located in the section under ADNOC GROUP POLICIES on One ADNOC]
is the only controlled document. Copies or extracts of this document, which have been downloaded from the
intranet, are uncontrolled copies and cannot be guaranteed to be the latest version.
TABLE OF CONTENTS
Signatories
Role * Name Job Title Signature (MM/YYYY)
Originator /
Prepared by:
Reviewed by:
Endorsed by
SPA
Gatekeeper
Decision Maker:
* Role and titles may vary according to the Company.
Note : The Subject Form shall be approved and completed within 45 days.
Summary
Independent project
review findings and
recommendation
Project Overview
Project description
Project objectives
[Include required information and attach Greenhouse Gases Minimisation Demonstration Report]
Cost Estimate
[Include list of major cost items and key assumptions used – leverage following table to provide details.
Accuracy of cost estimate for each stage varies: for details refer to the Cost Estimating Standard AGPM-
STD-501.
Project Economics
[Include details on economics, underlying assumptions, and relevant sensitivity studies leveraging following
table.
For ASSESS, include details for most likely development scheme. For SELECT, include details for selected
development scheme.]
Other
[Include required information and attach detailed report of project Schedule Risk Analysis and Cost Risk
Analysis for ASSESS, SELECT and DEFINE].
Schedule
[For ASSESS DSP, Include preliminary project schedule for most likely development scheme.
For SELECT DSP, include integrated project schedule level 1 for the selected development scheme.
[For ASSESS DSP, include estimated cost and plan for SELECT stage.
For SELECT DSP, include estimated cost and plan for DEFINE stage.
For DEFINE DSP, include FID budget, plan and financing options, if appropriate].
[Include list and short description of LLIs. For SELECT this is preliminary].
Checklist
[Fill in checklist of deliverables in line with gate contract approved at beginning of the stage.]
Attachments
[Include all major deliverables agreed as part of the Gate Contract for the respective stage and the DSP
mandatory deliverables per the following table:
▪ ✓ refer to sections required for delivery at the end of the stage named ,Include approved HSE Classification forms (if applicable) .
▪ * Refer to End of EXECUTE (project close-out gate), there will be no DSP, however mandatory deliverable shall be part of close out report refer to
Guideline AGPM-GDL-301DG
Document No: AGPM-TMP-000A Rev. No: 03
Page 9 of 10
SCOPE OF SERVICES
Document No. PM00-PU-SOW-0043 Rev. T2
HIS DOCUMENT IS THE PROPERTY OF THE ABU DHABI GAS DEVELOPMENT COMPANY LIMITED AND CONTAINS INFORMATION WHICH IS PROPRIETARY. THIS
INFORMATION IS TO BE HELD IN CONFIDENCE. NO DISCLOSURE OR OTHER USE OF THIS DOCUMENT IS TO BE MADE WITHOUT THE PRIOR WRITTEN
CONSENT OF ABU DHABI GAS DEVELOPMENT COMPANY LIMITED.
ADNOC Classification: Internal
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Date Section
Rev. No. Revision Description
Revised Revised
A1 4-10-2023 NA Issued for Internal review
1.85 OSGE FEED - SCOPE OF WORK FOR HSEIA AND HSE STUDIES
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TABLE OF CONTENTS
1.0 PURPOSE ............................................................................................................................. 4
2.0 SCOPE .................................................................................................................................. 4
3.0 BACKGROUND ..................................................................................................................... 4
4.0 ABBREVATION...................................................................................................................... 5
5.0 DEFINATIONS ....................................................................................................................... 7
6.0 ROLES & RESPONSIBILITIES ................................................................................................ 7
6.1 VICE PRESIDENT HSE .......................................................................................................................................... 7
6.2 TECHNICAL HSE MANAGER ................................................................................................................................ 7
6.3 PROJECT COORDINATOR ..................................................................................................................................... 7
6.4 FEED CONTRACTOR ............................................................................................................................................ 8
6.4.1 FOCAL POINT / PROJECT MANAGER (FEED CONTRACTOR) ....................................................................... 8
6.4.2 INDEPENDENT THIRD PARTY /CHAIRPERSON(S).................................................................................................. 9
7.0 SCOPE OF WORK ................................................................................................................. 9
7.1 1.85 FEED HSEIA OPTIMUM EXPANSION .................................................................................................... 10
7.1.1 HSEIA SCREENING REPORT FOR FEED STAGE............................................................................................... 10
7.1.2 FEED HSEIA REPORT ....................................................................................................................................... 10
7.2 HSE STUDIES ..................................................................................................................................................... 14
7.2.1 FEED CONTRACTOR SCOPE: ............................................................................................................................ 15
7.2.2 INDEPENDENT THIRD PARTY SCOPE THROUGH FEED CONTRACTOR ........................................................... 16
7.2.3 COMPANY’S SCOPE ........................................................................................................................................ 17
8.0 Workshops ......................................................................................................................... 17
9.0 Deliverables ........................................................................................................................ 17
10.0 SCHEDULE ......................................................................................................................... 18
10.1 PROGRESS REVIEW MEETINGS ......................................................................................................................... 18
11.0 ADMINISTRATION .............................................................................................................. 18
11.1 COMPETENCIES .................................................................................................................................................. 18
11.2 SECURITY PASSES.............................................................................................................................................. 18
12.0 Appendices ........................................................................................................................ 18
12.1 APPENDIX A: FEED HSEIA SCREENING REPORT ......................................................................................... 19
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1.0 PURPOSE
The purpose of this document is to specify the Scope of Work for FEED (Front End
Engineering Design) Health, Safety & Environmental Impact Assessment (HSEIA) for
Optimum Expansion for Shah Gas Development (SGD).
This document defines the Scope of Work (SOW) required to be delivered by the
successful FEED Contractor as part of the associated Invitation to Tender (ITT).
2.0 SCOPE
This scope of work sets out the minimum criteria for the Technical bid for the specified
work. This document is intended for use by anyone involved in the contract review and
award process for the services identified.
3.0 BACKGROUND
The Abu Dhabi Gas Development Company Ltd (ADNOC Sour Gas, a joint venture
between ADNOC and OXY, hereafter referred to as COMPANY) owns and operates the
Shah Gas Processing Plant (SGP) which receives and processes sour fluids from the
nearby Shah Arab Sour Gas Field. The facilities were engineered and built through the
Shah Gas Development (SGD) Program.
The SGP facilities consist of onshore wells, gathering and transfer pipelines, processing
plant, product pipelines and a remotely located Sulphur granulation and rail loading
station to which receives utilities from the main plant. The SGP facilities are located 180
km southwest of Abu Dhabi city. Large sand dunes dominate the topography of the Shah
area with elevation differences exceeding 100 m.
The footprint of the processing facility covers an area of about 21 km2.
The SGP facilities were originally designed to process approximately 1,000 MMSCFD of
sour gas at the inlet to the absorbers containing approximately 24% (vol.) hydrogen
sulphide and 10% (vol.) carbon dioxide. The SGD facilities were originally designed to
provide approximately 500 MMSCFD of clean natural gas to the Abu Dhabi domestic
market while supplying 4,400 TPD of natural gas liquids, 33,000 BPD of condensate and
9,200 TPD of elemental sulphur for industrial and agricultural uses.
Based on the concept study by Advisian in 2019 for optimum expansion considering 1.45
BSCFD, 1.85 BSCFD and 2.1 BSCFD, COMPANY is currently executing the Optimum Shah
Gas Expansion (OSGE) Project to raise the capacity to 1.45 BSCFD (145% of its original
design capacity).
Facility is currently operating at 1.45 BSCFD after completion of WP2 on Shah gas plant
as part of OSGE project. In December 2021, COMPANY undertook a feasibility study to
investigate the possibility of CO2 and H2 Recovery via 100% O2 enrichment of the SRU at
145% ASG capacity. Building on the outcome of Advisian and Comprimo studies,
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COMPANY had appointed Worley, for concept selection and concept design engineering
work for different scenarios for the future expansion to 1.85 BSCFD and CO 2 recovery unit
equivalent to 1.85 BCFD case.
4.0 ABBREVATION
ADNOC Abu Dhabi National Oil Company
AIMS Asset Integrity Management System
ALARP As Low As Reasonably Practicable
BAT Best Available Techniques
BPD Barrels Per Day
BRA Building Risk Assessment
CHSE Corporate HSE
CO2 Carbon Dioxide
COMAH Control Of Major Accident Hazards
CoP Code of Practice
CV curriculum vitae
DPS Detailed Performance Standards
EAD Environment Agency- Abu Dhabi
EAZ Emergency Awareness Zone
EERA Escape, Evacuation & Rescue Assessment
EIA Environmental Impact Assessment
ENVID Environmental Impact Identification
EPZ Emergency Planning Zone
ERP Emergency Response Plan
ESSA Emergency Systems Survivability Analysis
F&G Fire & Gas
FERA Fire & Explosion Risk Assessment
FRP Facility Response Plan
GC Group Company
GG Gas Gathering
H&E Hazards & Effects
H2S Hydrogen Sulphide
HAZID Hazard Identification
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5.0 DEFINATIONS
The Vice President (VP) HSE shall have overall authority for technical approval of the
deliverables. The VP HSE shall also be the ultimate custodian of the HSEIA Report and
HSE Dossier. In addition, VP HSE shall also submit to ADNOC HSE unit for Regulatory
approval through the Group Directorate.
6.2 Technical HSE Manager
The Technical HSE Manager shall provide oversight, guidance and information to the
FEED CONTRACTOR through the Project Coordinator.
6.3 Project Coordinator
This position shall be identified by VP, Project Execution. The Project Coordinator shall
be responsible for arranging workshops associated with the HSEIA update, and reviewing
the technical deliverables produced by the FEED CONTRACTOR. This shall include the
following:
• Review of the draft and subsequent revision of reports to ensure technical accuracy;
• Review of the recommendations to confirm the actions;
The Project Coordinator shall also facilitate the transfer of all files and supporting
documents from the FEED CONTRACTOR to COMPANY Corporate HSE at the end of the
study for future reference and audit.
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The selected FEED CONTRACTOR shall demonstrate how the facilities are being
designed to ensure HSE integrity and identified risks are managed to ALARP. In addition,
the selected FEED CONTRACTOR is required to appoint the following personnel as a
minimum who shall be made available to the COMPANY to complete the Scope of Work:
• A Focal Point / Project Manager shall liaise with the COMPANY Project Coordinator
and ensure timely delivery of the contracted services;
• Chairperson(s) and scribe(s) to conduct the various workshops associated with the
HSEIA update. The CVs of the chairperson(s) and scribe(s) shall be approved by the
COMPANY;
• A team of Subject Matter Experts (SMEs) who:
o Have at least 5 years of experience in HSE;
o Have been involved in the development of at least five (5) HSEIAs in the past
three (3) years.
All the above criteria and qualifications shall be met against the HSEIA and HSE mandates
required in ADNOC HSE Standards as a minimum standard for each of HSE studies. The
responsibilities of the above positions are listed in the following sub-sections
The focal point / project manager shall have minimum 10 years’ experience in similar
projects and shall be responsible for:
• Discussing and agreeing on the detailed work plan with COMPANY;
• Arranging visits for the chairperson(s), scribe(s) & team members to COMPANY
facilities for all activities related to workshops, meetings and other project related
work. This shall include arranging transport and security passes for them, their
equipment and materials (if any). COMPANY will provide accommodation during site
visits (if required).
• Ensuring that the services are carried out in compliance with the latest ADNOC
Codes of Practice / Technical Guidance Notes & COMPANY Standards;
• Ensuring transparent, comprehensive and structured production of reports and
deliverables in formats specified and agreed by COMPANY without compromising
on quality;
• Liaising with COMPANY Project Co-ordinator to obtain necessary documents and
drawings for the scope;
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• Producing and presenting all final (approved) documentation including the software
native files and calculation sheets in both hard copy and electronic format;
• Ensuring all FEED CONTRACTOR / sub-contracted personnel strictly adhere to site
rules, regulations and HSE Procedures.
The Independent third party and Chairperson(s) shall have a minimum experience of five
(5) years in facilitating such studies and be subject to COMPANY approval. To recognise
the HSE issues as they are raised, the Chairperson(s) must have wide-ranging technical
expertise applicable to the type of development under review.
The Chairperson(s) shall be responsible for:
• Leading the workshops in accordance with latest COMPANY standards and ADNOC
Recommended Practice;
• Prompting the brainstorming effort;
• Identifying key issues as they are raised by the team and guiding the team to their
decisions based on his/her experience;
• Instructing the scribe on the information that should be recorded in the relevant
workshop record;
• Ensuring that specific engineers have been designated to implement the review
actions; and
• Reviewing the report prior to issue and signing off once satisfied that it is an
accurate representation of the workshop proceedings.
7.0 SCOPE OF WORK
The Scope of Work sets the minimum requirements for Shah Gas 1.85 BSCFD Expansion
HSEIA and HSE studies for the FEED phase. The study shall be in accordance with the
latest versions of ADNOC HSE Standards, ADNOC Group Projects & Engineering
Specifications, ADNOC HSE Guidelines and COMPANY Reports
It should be noted that the Consultant is mandated to follow the latest updates of above
mentioned documentation. FEED CONTRACTOR shall discuss with COMPANY Corporate
HSE on which Standards, Specifications & Guidelines are to be complied with during this
project.
Table below shows the key activity and deliverables.
Table Error! No text of specified style in document.1 Approach & Key Deliverables
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Kick-off A Kick Off Meeting (KOM) will Kick-off Meeting Within one (1) week from
Meeting at be arranged at Company Presentation the award of the
HQ headquarters in Abu Dhabi. showing: contract
The FEED Contractor shall
▪ Preliminary
submit a list of data /
Project schedule;
information required from the
Company to the Project ▪ Team
Coordinator at least three (3) composition; and
working days prior to this ▪ Overview of
meeting. methodology
▪ List of data /
information
required from
Company
Data Collect available data and None Within one week from
Collection review all existing Company KOM
& Review documentation, e.g. Existing
Operations HSEIA, HSEIA
Dossier, etc.
FEED CONTRACTOR shall refer to the FEED HSEIA Screening report developed by
Company during the Concept stage in Appendix A. FEED CONTRACTOR must ensure all
requirements and HSE studies stated in the FEED HSEIA Screening Report are covered
in the FEED HSEIA and related HSE studies.
The FEED HSEIA shall be prepared by FEED CONTRACTOR and it should have the
following minimum content described below in alignment with ADNOC HSEIA Standard (
HSE- RM-ST02) with any additional HSE studies described in the FEED HSEIA Screening
Report. The meothodolgy for each of the HSE studies are detailed in their respective
ADNOC HSE standard.:
I. Statement of fitness
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The checklist shall be prepared upon finalizing the FEED HSEIA Report based on ANDOC
HSEIA.
IV. Part 1- Introduction
o HSEIA methodology;
o HSEIA Scope.
This section shall provide an overview information of the facility and the 1.85 BSCFD
Expansion Project as per the following and in accordance with ADNOC COMAH Standard:
o Project background;
a. Major Accident Hazards ( MAH) & Non- Major Accident Hazards (Non-
MAHs)
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In general, baseline studies are not required for brownfield and modification projects if
existing baseline data is available, relevant and fit for purpose. For the green field
projects, the GCs should explore the availability of the existing baseline studies and make
use of the same based on the validity. Where, such studies are not available, baseline
studies shall be carried out based on the relevant project sensitivities.
In all the above cases, the requirement of baseline studies shall be determined by GCs
through HSEIA screening study and ENVID workshop. Consideration shall be based on
the validity, availability and project related impacts while determining the need for the
baseline studies. GCs are advised to consult ADNOC or other GCs for availability of
previous baseline studies for green field projects.
The Environmental baseline study shall establish a social baseline and shall include the
identification of any social impacts as applicable.
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HSEIA Screening study and outcomes of the ENVID shall determine the requirement of
full-fledged EIA study and the requirement of Social Impact Assessment. For brownfield
and modification projects, the GCs may consider project specific EIAs and should
subsequently update the existing operations EIA studies for the entire operating facility
after the brownfield/modification is commissioned.
The FEED stage EIA shall cover all phases of project lifecycle (including construction and
operation phases). Detailed EIA requirements are presented in ADNOC EIA Standard.
Activities and deliverables in FEED stage shall be aligned with EIA; consider combining
social risk management activities with EIA activities where ever applicable.
Detailed SRM requirements and deliverables required at this stage are illustrated in
ADNOC SRM Standard.
COMAH report shall demonstrate Major Accident Hazards are managed to ALARP and
facilities are designed for HSE & Integrity. Some of the key activities as part of COMAH
are listed below. Detailed requirements are illustrated in ADNOC COMAH Standard and
shall be adhered to :
o List of all MAHs;
o Bow-tie analysis;
FEED CONTRACTOR shall prepare the Bow-tie for all MAHs using the latest version of
BowTieXP™ to demonstrate that sufficient control, mitigation and recovery measures are
in place for all identified foreseeable and credible Major Accident Hazards and effects
such that risks to Health & Safety, Environment, Reputation and Financial impacts are
either broadly acceptable or As Low As Reasonably Practicable (ALARP).
FEED CONTRACTOR to draft Bow-Ties for any comments from COMPANY at least one
week prior to conducing the workshop. The approved Bow-Ties shall be included in the
FEED HSEIA.
o HSE Critical & Equipment System (HSECES) identification & system level;
o Consequence analysis;
Consequence Analysis shall consider potential effects from existing plant. H 2S, SO2 and
CO2 dispersion shall be conducted and evaluated based on international standards / best
practices. This approach shall be listed in the Assumptions Register, which shall be
approved by COMPANY prior to commencement of the QRA.
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A summarized version of QRA demonstration and ALARP shall be provided in this section
along with the full report in the HSEIA appendices.
o Buildings Fire and Safety Review: demonstration that the fire & safety features
designed for the buildings (buildings such as process, non-process,
accommodation, workshop hospitals / clinics, recreation centres, etc.) are in
compliance with ADNOC Group Projects & Engineering Standard and applicable
International Standards (e.g. NFPA) and local regulations. (e.g. UAE Fire and Life
Safety Code).
All project HSE studies (FERA, EERA, etc) shall be summarized including conclusion and
recommendations of control and mitigation of identified MAH.
X. Part 7- Project Deviation - Risk Escalation & Verification
Technical Deviation Register documenting all approved design deviations, MOC &
technical queries and assure that proper risk assessment has been carried out for all the
deviations/TQs prior to approval. These deviations, TQ, etc. shall be approved by
respective SME and Technical Authority.
HSE actions tracking shall be developed for the close out status for all actions during the
conceptual and FEED stage. In addition, FEED CONTRACTOR shall ensure PHSER is
maintained in the action tracking.
XIII. Part 10 - HSEIA Screening Report for EPC
Detailed Engineering HSEIA Screening Report shall be developed and prepared for the
next stage.
XIV. Part 11 - References
XV. Part 12- Appendices shall include the full COMPANY approved individual HSE Reports
FEED HSEIA sets the minimum requirement of HSE studies to be conducted during FEED
available in Appendix A and stated as actions from the previous phase. As stated earlier,
FEED CONTRACTOR shall discuss with COMPANY Corporate HSE on which Standards &
Recommended Practice that are to be complied with during this project.
1.85 OSGE FEED - SCOPE OF WORK FOR HSEIA AND HSE STUDIES
DOC. NO. CP01-HM-SOW-0040 Rev.00
The following sections identify the HSE studies to be conducted by either FEED
CONTRACTOR, independent third party and Company.
FEED CONTRACTOR shall adhere to all applicable requirements listed in the ADNOC
Guidelines for HSE, Welfare and Medical Minimum Requirements in Contracts
[AHQ/HSE/HPG/GID/006/R01/20].
In addition, the following deliverables are expected as part of the FEED HSE Scope:
o HSE Plan
o HSE Philosophy
o Fire Protection Philosophy
o Fire and Gas Detection Philosophy
o Action Tracking Procedure
o Action Tracking Register
o Action Tracking Status Report
o Emergency Systems Survivability Analysis
o Human Factors engineering / assessment
o Update the existing facilities Escape Evacuation & Rescue Assessment
o Best Available Technique
o Air Emission Dispersion
o Noise Study (Environment)
o Vent and Flare Dispersion Study
o Environmental baseline study
o Noise Study & Contours (OH)
o Ergonomic Study
o Building Risk Assessment
o Fire and Explosion Risk Assessment
o Emergency Response Plan
o Toxic Gas Refuge design / Impairment Assessment
o Shelter in Place Assessment
1.85 OSGE FEED - SCOPE OF WORK FOR HSEIA AND HSE STUDIES
DOC. NO. CP01-HM-SOW-0040 Rev.00
1.85 OSGE FEED - SCOPE OF WORK FOR HSEIA AND HSE STUDIES
DOC. NO. CP01-HM-SOW-0040 Rev.00
8.0 Workshops
All workshops such as HAZID/ENVID/OHID, HAZOP, Bowtie and ALARP, etc shall be
conducted by Independent third party through CONSULTANT with representatives from
COMPANY.
9.0 Deliverables
FEED CONTRACTOR shall submit all deliverables as standalone reports as stated under
section 7.2 along with the following:
o Terms of Reference (ToR):
▪ HAZID/ENVID/OHID Workshop
▪ HAZOP/ SIL workshop
▪ ALARP
▪ Bowtie
▪ EERA
▪ FERA
▪ ESSA
o Assumptions Register:
▪ QRA
▪ FERA/EERA/ESSA
1.85 OSGE FEED - SCOPE OF WORK FOR HSEIA AND HSE STUDIES
DOC. NO. CP01-HM-SOW-0040 Rev.00
FEED CONTRACTOR shall submit a draft of all deliverables allowing at least 2 weeks for
COMPANY review before submitting the final deliverables.
10.0 SCHEDULE
. FEED Contractor shall develop the detailed project schedule, incorporating all HSE
studies and workshops required as per the scope of work defined in the document and in
line with the overall FEED Schedule
10.1 Progress Review Meetings
11.1 Competencies
FEED CONTRACTOR shall provide full curriculum vitae (CVs) of the independent
chairperson(s), scribes and members of the project team proposed to carry out the study.
The competency of each shall be in line with the requirements presented in this document
as a minimum requirement and shall be approved by the COMPANY prior to the work
commencing. The person or persons that the CVs are submitted for shall be made
available to the COMPANY to complete the Scope of Services for the duration of the
contract.
It is the FEED CONTRACTOR’s responsibility to ensure competency of all personnel
engaged in services to the COMPANY. Any subcontracting by the FEED CONTRACTOR
shall be notified to the COMPANY in the proposal (name and details of the Contractor /
Supplier) and must be approved by the COMPANY before commencement of service. Any
breach or changes to SMEs or failure to notify COMPANY’s representatives might face
legal or payment reletaed issues.
11.2 Security Passes
The FEED CONTRACTOR shall arrange for provision of CICPA passes for the any
members of the project team who are required to access the ADNOC Sour Gas assets in
Shah. These shall be expedited promptly upon contract award, and must be maintained
throughout the remainder of the project.
12.0 Appendices
1.85 OSGE FEED - SCOPE OF WORK FOR HSEIA AND HSE STUDIES
DOC. NO. CP01-HM-SOW-0040 Rev.00
SEPF-1850-61-REP-0
112_Rev.T1.pdf
B1 20 July 2023 ICR Issued for Company Review RAMR TAMN SINS
THIS DOCUMENT IS THE PROPERTY OF ADNOC SOUR GAS AND CONTAINS INFORMATION WHICH IS PROPRIETARY. THIS INFORMATION TO BE HELD
IN CONFIDENCE. NO DISCLOSURE OR OTHER USE OF THIS DOCUMENT IS TO BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF ADNOC SOUR
GAS.
Date Section
Rev. No. Status Description
Revised Revised
B1 20 July 2023 NA Issued for Company Review
T1 22 August 2023 Various Issued for Tender
TABLE OF CONTENTS
1. INTRODUCTION................................................................................................................... 4
1.1 Objectives................................................................................................................................................4
3. PURPOSE ............................................................................................................................ 7
4. CODES, SPECIFICATIONS AND STANDARDS .................................................................. 7
4.1 Order of Precedence ...............................................................................................................................7
4.2 ADNOC Standards ..................................................................................................................................8
4.3 PROJECT Documents ............................................................................................................................8
1. INTRODUCTION
The Abu Dhabi Gas Development Company Ltd (ADNOC Sour Gas, a joint venture between
ADNOC and OXY, hereafter referred to as COMPANY) owns and operates the Shah Gas
Processing Plant (SGP) which receives and processes sour fluids from the nearby Shah
Arab Sour Gas Field. The facilities were engineered and built through the Shah Gas
Development (SGD) Program.
The SGP facilities consist of onshore wells, gathering and transfer pipelines, processing
plant, product pipelines and a remotely located Sulphur granulation and rail loading station
to which receives utilities from the main plant. The SGP facilities are located 180 km
southwest of Abu Dhabi city. Large sand dunes dominate the topography of the Shah area
with elevation differences exceeding 100 m.
The footprint of the processing facility covers an area of about 21 km2.
The SGP facilities were designed to process approximately 1,000 MMSCFD of sour gas at
the inlet to the absorbers containing approximately 23.5% (vol.) hydrogen sulphide and 10%
(vol.) carbon dioxide. The SGD facilities were originally designed to provide approximately
500 MMSCFD of clean natural gas to the Abu Dhabi domestic market while supplying 4,400
TPD of natural gas liquids, 33,000 BPD of condensate and 9,200 TPD of elemental sulphur
for industrial and agricultural uses.
Facility is currently operating at 1.32 BSCFD (132% of its original design capacity) based
on various debottlenecking / expansion done in past.
Based on the concept study by M/s. Advisian in 2019 for optimum expansion considering
1.45 BSCFD, 1.85 BSCFD and 2.1 BSCFD, COMPANY is currently executing the Optimum
Shah Gas Expansion (OSGE) Project to raise the capacity to 1.45 BSCFD (145% of its
original design capacity).
In December 2021, COMPANY undertook a feasibility study to investigate the possibility of
CO2 and H2 Recovery via 100% O2 enrichment of the SRU at 145% ASG capacity. Building
on the outcome of M/s. Advisian and M/s. Comprimo studies, COMPANY has appointed
Worley, hereafter referred to as ENGINEERING CONTRACTOR for concept selection and
concept design engineering work for different scenarios for 1.85/2.1 BSCFD expansion.
ENGINEERING CONTRACTOR shall execute this SCOPE OF WORK in conjunction to the
requirements set out in the FRAMEWORK AGREEMENT/SEPF WORK ORDER Scope of
Services.
1.1 Objectives
• Pre-FEED (Concept Selection and Design) study for 1.85/2.1 BSCFD expansion
scenarios.
• Evaluate various scenario’s across SRU for partial/100% Oxygen enrichment.
2.1 Abbreviations
MS Microsoft
MOPO Matrix of Permitted Operations
NGL Natural Gas Liquid
O2 Oxygen
OHID Occupational Health Identification
OHRA Occupational Health Risk Assessment
OSGE Optimum Shah Gas Expansion
QRA Quantitative Risk Assessment
SEPF Shah Gas Expansion Pre-FEED
SGD Shah Gas development
SGP Shah Gas Processing Plant
SIL Safety Integrity Level
SRU Sulphur Recovery Unit
SO2 Sulphur Dioxide
TGR Toxic Gas Refuge
TGTU Tail Gas Treating Unit
TPD Tonnes Per Day
UAE United Arab Emirates
WMP Waste Management Plan
2.2 Definitions
PROJECT Pre-FEED Services for Shah Gas 1.85 BSCFD Expansion and
CO2/H2 Recovery Project.
COMPANY Abu Dhabi Gas Development Company Limited (ADNOC Sour
Gas).
3. PURPOSE
The objective of HSEIA Screening Study is to determine the required content of the HSEIA
report and any HSE studies to be carried out as part of the HSEIA during FEED Stage of
Shah Gas Expansion 1.85 BSCFD and CO2/H2 Recovery Project.
The order of precedence for use of Codes, Standards, Specifications and Regulatory
requirements for this PROJECT is as follows:
• UAE Laws and Regulations
• ADNOC HSE Standards (these standards supersede the old ADNOC HSE Code of
Practice)
• PROJECT Documents
• ADNOC General Engineering Standards (AGES)
• LICENSOR Standards
• International Codes and Standards
In the event of an inconsistency, conflict or discrepancy between any of the standards,
specifications and regulatory requirements, the most stringent and safest requirement
applicable to the PROJECT will prevail. Any inconsistencies critical to the design shall be
brought to the attention of the ENGINEERING CONTRACTOR Study Manager/COMPANY
for resolution.
The Concept Design part of the PROJECT scope includes all processing facilities & utilities
within ADNOC Sour Gas Plant as summarized in the below overall BFD.
16” diameter and 66 km long buried pipeline from ASG to the tie- Existing Tie-in on 24”
NGL Pipeline
in point on the new 24” ASAB-BAB NGL Pipeline. ASAB-BAB NGL Pipeline.
Concept Design for the following selected cases to be developed. All of these 7 cases are
defined based on SRUs and CO2/H2 configurations and technologies. Refer to Concept
Basis of Design (Doc. No. SEPF-1850-93-BOD-0101) for more details of Project Boundary
and scope.
Table 5.2 Concept Design Cases
CO2 Ne SRU
Cap., O2 Design
Case Scenar H2 Technol w Spare Rem
No. BSCF Enrichme Margin
Name io Recovery ogy/Rec SR N+1 arks
D nt (1)
overy U Train
None. Air
Alternate Yes Only (3540
1 DNC-1 1.8X No Yes No None
#A.1 (Solvent) TPD x 5
SRUs)
100%. (3540
Alternate Yes (internal
2 DNC-2 1.8X Cold Flash Yes No TPD x 5 None
#A.2 demand)
SRUs)
Alternate Yes (internal
3 DNC-3 1.85 Cold Flash Yes No 100% None
#2A.1 demand)
Alternate Yes (internal
4 DNC-4 1.85 Cold Flash No No 100% None
#2B.1 demand)
Yes (internal
5 DNC-5 2.X ASR Cold Flash Yes No 100% None
demand)
1.45 Yes (internal
6 Case 4 1.45 Cold Flash No No 100% None
Base demand)
Only
Yes
7 Case 6 1.85 Ammonia Cold Flash Yes No 100% None Select
(maximized)
Scope
HAZID workshop was conducted on 21st June 2023 in MS Teams environment and face to
face meetings in ENGINEERING CONTRACTOR office in Abu Dhabi, UAE. HAZID
workshop was facilitated by Mr. T. Nagabhushanam from ADVISIAN (Worley Group). HAZID
workshop was attended by multidiscipline participant from COMPANY and ENGINEERING
CONTRACTOR organization.
The methodology used for the HAZID was in line with ADNOC HAZID, ENVID & OHID
Standard (HSE-RM-ST03) and all potential Hazards were identified using the guidewords
to prompt the identification process. The causes, consequences and safeguards have been
assessed in detail and documented in the HAZID, ENVID & OHID Report for Concept
Design (Doc. No. SEPF-1850-61-REP-0101). A screening exercise has been undertaken
through HAZID workshop in order to identify the key safety hazards due to the
implementation of the project. Table 6.1 below summarize the identified hazard based on
the mitigated and unmitigated risks.
Table 6.1 Summary of HAZID
Node Unmitigated Mitigated
Description Risk Category
No. Risk Risk
1 Capacity 1.85 BSCFD (No Low 1 3
Ammonia) Medium 14 13
Medium-High 2 14
High 14 -
2 Assess Study - Ammonia Low - -
Medium - -
Medium-High - -
High - -
Table 6-2 presents the recommendations raised from the HAZID workshop
Table 6-2 HAZID Recommendations
No. Recommendations Place(s) Used Responsibility
1 Ensure CO2 vent stack design covers release Consequences: ENGINEERING
capacity without any ground impact for the 1.14.3.1 CONTRACTOR
selected option (during Concept Design)
2 Check the adequacy of existing Toxic Gas Consequences: ENGINEERING
Refuge (TGR) and establish the requirement 1.20.1.1 CONTRACTOR
of additional TGR based on selected
option(s) during Concept Design Stage
3 Update existing Red Zone area through Consequences: ENGINEERING
Coarse QRA 1.1.6.1 CONTRACTOR
4 Hydrogen Loss of Equipment in TGTU and CCU leaks, inadvertent Injuries to personnel/fatalities, 5C
containment operations equipment malfunction fire/explosion, equipment damage,
environmental damage, production loss
5 Non-hydrocarbon High pressure CO2 gas in various equipment / piping in CCU, AGRU - Injuries to personnel/fatalities due to 5C
gas under pressure gas release leaks, inadvertent operations, equipment malfunction asphyxiation, environmental damage,
in pipework production loss
6 Air under high High pressure High pressure air feed to ASU Injuries to personnel/fatalities, production 4C
pressure air release loss
7 Oil & hydrocarbon Loss of Fuel gas for furnaces - leaks, inadvertent operations, Injuries to personnel/fatalities, 5C
gas under pressure containment equipment malfunction fire/explosion, equipment damage,
environmental damage, production loss
Based on the outcome of HAZID workshops, refer to HAZID, ENVID & OHID Report for Concept Design (Doc. No. SEPF-1850-61-REP-0101), it
is noted that several potential hazards are classified as risk ranking 3F and above, such as Potential hazards from equipment with moving or
rotating parts, etc. However, these hazards are not classified as MAH, since these hazards is not related to the process safety in line with ADNOC
COMAH Standard (HSE-RM-ST06). These hazards shall further managed through HSE Management System (HSEMS) as per ADNOC
standards.
ENVID workshop was conducted on 21st June 2023 in MS Teams environment and face to
face meetings in ENGINEERING CONTRACTOR office in Abu Dhabi, UAE. ENVID
workshop was facilitated by Mr. T. Nagabhushanam from ADVISIAN (Worley Group).
ENVID workshop was attended by multidiscipline participant from COMPANY and
ENGINEERING CONTRACTOR organization.
The methodology used for the ENVID was in line with ADNOC HAZID, ENVID & OHID
Standard (HSE-RM-ST03) and all potential Hazards were identified using the guidewords
to prompt the identification process. The causes, consequences and safeguards have been
assessed in detail and documented in the HAZID, ENVID & OHID Report for Concept
Design (Doc. No. SEPF-1850-61-REP-0101). Table 6.4 below summarize the identified
planned and unplanned environmental hazards from ENVID workshop.
Table 6.4 Summary of ENVID
Node Risk Category Planned Unplanned
Description
No. Impact Impact
1 Pre-Feed Services For Shah Gas Low 4 5
1.85 BSCFD Expansion (No Medium 19 5
Ammonia) Medium-High 2 -
High - -
2 Assess Study – Ammonia Low 3 4
Medium 10 -
Medium-High - -
High - -
Table 6-5 presents the recommendations raised from the ENVID workshop
Table 6-5 ENVID Recommendations
No. Recommendations Place(s) Used Responsibility
1 Review the basis of flare gas recovery project Aspects: 1.1.4.1, COMPANY
with reference to increased production capacity 1.1.4.2, 1.1.4.3,
1.8 BSCFD to reduce overall plant flaring 1.1.4.4
(routine / non-routine)
2 Develop initial GHG assessment report for the Aspects: 1.1.6.2 ENGINEERING
selected option during Concept Design stage CONTRACTOR
3 Review the requirement of ADNOC Group & Aspects: 1.5.4.1, COMPANY
EAD approvals for routing NGL & Sales Gas 1.5.4.2
Pipelines through protected area (in existing
corridor or along existing track(s)) and near to
farm(s)
4 Ensure incinerator stack emissions are within Aspects: 1.1.3.3, ENGINEERING
allowable regulatory limits as SO2 1.1.3.4 CONTRACTOR
concentration would be on higher side in
Oxygen enrich SRU
OHID workshop was conducted on 22nd June 2023 in MS Teams environment and face to
face meetings in ENGINEERING CONTRACTOR office in Abu Dhabi, UAE. OHID workshop
was facilitated by Mr. T. Nagabhushanam from ADVISIAN (Worley Group). OHID workshop
was attended by multidiscipline participant from COMPANY and ENGINEERING
CONTRACTOR organization.
The methodology used for the OHID was in line with ADNOC HAZID, ENVID & OHID
Standard (HSE-RM-ST03) and ADNOC Occupational Health Risk Management Standard
(HSE-OH-ST03). All potential Occupational Hazards were identified using the guidewords
to prompt the identification process. The causes, consequences and safeguards have been
assessed in detail and documented in the HAZID, ENVID & OHID Report for Concept
Design (Doc. No. SEPF-1850-61-REP-0101). All potential occupational hazards associated
with the implementation of the project were identified using the guidewords.
Table below summarize the identified occupational health hazards identified from OHID
workshop. It is noted that there were no recommendations raised from OHID workshop.
Table 6.6 Summary of OHID
Node Risk Category Risk
Description
No. Profile
1 Pre-Feed Services For Shah Gas 1.85 BSCFD Low -
Expansion & CO2/H2 Recovery Project Medium 1
Medium-High 6
High 2
Social Impact Assessment (SIA) Screening workshop was conducted on 8th August 2023 in
MS Teams environment and face to face meetings in ENGINEERING CONTRACTOR office
in Abu Dhabi, UAE. SIA Screening workshop was facilitated by Mr. Anwar Fazal from
Bureau Veritas. SIA Screening workshop was attended by multidiscipline participant from
COMPANY and ENGINEERING CONTRACTOR organization.
The methodology used for the SIA Screening was in line with ADNOC Social Risk
Management Standard (HSE-GA-ST10). All potential social impacts from the Project were
identified using the guidewords to prompt the identification process. The potential impact,
mitigations and risk profile have been assessed in detail and documented in the SIA
Screening Report (Doc. No. SEPF-1850-61-REP-0107).
Table 7.1 Summary of SIA Screening
Node Risk Category Unmitigat Mitigated
Description
No. ed Risk Risk
1 Pre-Feed Services For Shah Gas 1.85 Low 13 3
BSCFD Expansion & CO2/H2 Recovery Medium 3 -
Project Medium-High - -
High - -
Based on the outcomes of the SIA Screening, most of the identified unmitigated social risks
were determined as “Low” and overall unmitigated risk assessed as “Low”. The overall
unmitigated impacts of the Project are concluded as “Low” Risk.
However, Environmental
Baseline Study (EBS) for the new
intake and product pipelines shall
be conducted during FEED Stage
of PROJECT.
2. If available, when was the baseline study carried √ Environmental Baseline Study
out? (EBS) shall be conducted during
FEED Stage of PROJECT for the
new intake and product pipelines.
4. Are there any environmentally sensitive areas or √ Farms areas and highway roads
zones in and around the area which the project is are within the vicinity of new
likely to interact with? pipelines.
Environmental Baseline Study
If yes, then baseline study needs to be (EBS) and Social Baseline Study
developed/updated (SBS) for the new intake &
product pipelines shall be
conducted during FEED Stage of
the PROJECT.
5. Will the project construction, operation or √
decommissioning of the project involve action that
will cause physical changes in the locality
(topography, Land use, changes in water bodies
etc.)
9. Will the project involve use, storage, transport & √ Potential risks from hazardous
handling of hazardous material or chemicals that materials or chemicals shall be
could harm humans or environment or raise assessed during FEED as part of
concerns about actual or perceived risks to Environmental Impact
Assessment (EIA).
human health?
If yes, provide details.
10. Will the Project produce solid, liquid or gaseous √ Waste produced during
wastes during construction or operation or construction, operation and
decommissioning? decommissioning shall be
assessed during applicable stage
of the PROJECT.
11. If so, did the project have (Hazardous & Non- √ Refer to Remarks #6.
hazardous) Waste Management Plan?
If yes, then existing Waste Management Plan
to be reviewed and updated if necessary.
If not, then Waste Management Plan to be
developed
8.4 List of HSE Studies required to be conducted in the next phase of the project
(FEED Stage)
9.1 Conclusion
HSEIA Screening study has been performed based on the outcome of HAZID/ENVID/OHID
and SIA Screening Workshops have been conducted during Concept Design stage of the
PROJECT, refer to HAZID/ENVID/OHID Workshop report (Doc. No. SEPF-1850-61-REP-
0101) and Social Impact Assessment (SIA) Screening Report (Doc. No. SEPF-1850-61-
REP-0107). The following conclusion are made for PROJECT scope.
Environmental Impact Assessment (EIA)
Environmental Impact Assessment (EIA), Environmental Baseline Study (EBS), Noise
Study (Environment), Air Dispersion Modelling (ADM) shall be conducted during FEED
stage.
Social Risk Management
Social Impact Assessment (SIA) Screening workshop (Doc. No. SEPF-1850-61-REP-0107)
has been conducted for PROJECT Scope. It is noted that most of the identified unmitigated
social risks were determined as Low and overall unmitigated risk assessed as Low. The
required Social Studies to be conducted during FEED Stage of the PROJECT are listed in
Section 9.2.
Occupational Hazard Risk Assessment (OHRA)
Quantitative Occupational Health Risk Assessment (OHRA) shall be conducted during
FEED Stage of the PROJECT.
Control of Major Accident Hazard (COMAH)
HAZID/ENVID/OHID Workshop report (Doc. No. SEPF-1850-61-REP-0101) has been
conducted for PROJECT scope. MAH has been identified based on the outcome of the
workshop, refer to Table 6.3 for details. The required HSE Studies to be conducted during
FEED Stage of the PROJECT are listed in Section 9.2.
9.2 Recommendations
ADNOC GROUP
CAPITAL PROJECTS
ESTIMATING STANDARD
APPROVED BY:
VERSION: 1.0
DOCUMENT OWNER: People, Technology & Corporate Support ( Group Projects & Engineering Function)
PEOPLE, TECHNOLOGY & CORPORATE SUPPORT
CUSTODIAN People, Technology & Corporate Support (Group Projects & Engineering Function)
[REVISION HISTORY]
3 June 2020
The intranet copy of this document [located in the section under Group Policies on One ADNOC] is the only
controlled document. Copies or extracts of this document, which have been downloaded from the intranet, are
uncontrolled copies and cannot be guaranteed to be the latest version.
TABLE OF CONTENTS
3 INTRODUCTION ................................................................................................................................8
9 BREAKDOWN OF AN ESTIMATE..................................................................................................15
11 WELLS .............................................................................................................................................23
APPENDICES ............................................................................................................................................32
Page 3 of 72
ADNOC Classification: Internal
Base Estimate Date This is the date of issue of the Base Cost Estimate.
Page 4 of 72
ADNOC Classification: Internal
Page 5 of 72
ADNOC Classification: Internal
Page 6 of 72
ADNOC Classification: Internal
2 EXECUTIVE SUMMARY
This document outlines best practices in estimating capital projects within ADNOC and should be used as
a reference document by the Group Companies estimating teams.
An Estimate will be produced prior to each and every stage gate up to Gate 3, and is to be presented as a
P50 Estimate, that is to say fully risked, and escalated up to the date the estimate was completed.
In addition, all Class 1 projects (>$250m) are now required to undergo a ‘Cost Estimate and Schedule
Assurance Review’ (CESAR) going forward that will take place twice during the lifecycle of the project
(prior to Gates 2 & 3).
This standard shall form part of the ITT, along with the respective individual Group Companies Cost
Estimation Guidelines and hence is to be shared with the Contractor/Consultant. The Engineering
Contractor/Consultant shall comply with both the ADNOC Cost Estimating Standard and individual Group
Company Cost Estimation Guideline in order to develop the required class of estimate. In the event of a
conflict between the Standard and the Group Company Guideline, the standard will always take
precedence.
Page 7 of 72
ADNOC Classification: Internal
3 INTRODUCTION
In conjunction with the ADNOC Group Value Assurance Process (VAP) and associated Group VAP
guidelines the ADNOC Estimating Standard sets out to assist ADNOC Estimators within Group Companies
in employing best estimating practices and is designed to be used as a reference document for producing
capital cost estimates during the development and delivery of projects from the Assess through to Execute
development phases.
This Standard is valid for both ADNOC Sole Risk (“ASR”) and Joint Venture (“JV”) projects. It applies to all
ADNOC company capital projects, operated and non-operated, where approval to investment capital is
required. It is to be read and applied by all who are engaged in the production and approval of capital
project cost estimates internally, either within ADNOC or by external contracting organisations.
The Project Estimating Standard will set out the activities and deliverables that are required to be carried
out by the project when developing an estimate for each Project Phase as per the VAP, with the ultimate
goal of producing robust estimates with the required accuracy and probability for its respective project
phase.
The ADNOC Group Value Assurance Process (VAP), dictates that a mandatory list of documents be
submitted prior to passing through each stage gate. Of these documents, the Cost Estimate forms an
integral part, either directly or indirectly. The estimate will form the basis for Economic Analysis, be part of
the Project Execution Plan, and will be benchmarked either internally or externally against other similar
projects. The results of which will play a determining factor on whether the project passes successfully
through the aforementioned stage gates shown in figure 1.
Page 8 of 72
ADNOC Classification: Internal
5 A COST ESTIMATE
A Cost Estimate is an approximation in monetary terms for a specified (defined) scope of a work, project,
or operation, whilst also taking into account the projects execution strategy and schedule, location, market
conditions and project logistics. An Estimate should consist of all of the costs identified from the known
project scope, including allowances, Owners Costs (PMT), and contingencies to bring the estimate up to
a P50 (an estimate where there is a 50/50 chance of overrunning as there is underrunning). All capital
costs should be included; if a cost is not included then an explanation, documented in the “Basis of
Estimate” and the “Estimate Plan” (written prior to every estimate) should be put forward, outlining the
reasons. In all cases, the “Basis of Estimate” is more important than the Estimate itself as it outlines the
how and why an estimate was put together. More of an overview of the Basis of Estimate and general
reporting is given in sections 8 and 13.
6 ESTIMATE CLASSIFICATION
As the Estimate goes through each subsequent phase of project development, its accuracy will increase
as the scope definition matures and the number of assumptions are reduced. All estimates within ADNOC
are to correspond to the requirements set out in the Group VAP. The type of estimate required is defined
by its purpose, the maturity of the project and the quality of the engineering data at any point in time during
the lifecycle of the project. Table 2 shows this maturity versus the accuracy range of an estimate and where
projects should pitch their estimate with respect to their current phase.
The maturity level of a project is based on its key planning and design deliverables.
Figure 2, shown below shows the relationship between accuracy and maturity of an estimate.
Page 9 of 72
ADNOC Classification: Internal
At the beginning of every estimate, it is good practice that an Estimating Plan be written by the Estimator
and approved by the Project Manager/Director of the project, outlining the estimating methodology that is
to be used for that estimate. The details of the plan will reflect the estimate classification relative to its
particular VAP phase; it should also describe where the information is coming from and the estimating
techniques and tools to be used. The Estimating Plan should be issued before the Estimating Process
starts and should be updated at the end of the estimate to highlight any departures from the original plan.
Estimate classes are determined by the maturity of their Project Deliverables (Engineering) required for
that particular phase of the project. Each Estimate has its own purpose of estimate, estimating
methodology (method) and accuracy range. The different classes of estimate for each project phase are
explained below and in table 3;
Class V – Usually prepared with very little information, in terms of facilities, no design drawings or
equipment specifications may be prepared beyond some rough notes and preliminary workings by the
Concept Development Manager or his/her equivalent. Due to very little, or in most cases, no Engineering
being done prior to Gate 1, a Class V Estimate is based on assumptions that are made by the estimator in
conjunction with the Head of Discipline, Concept Development. This class of Estimate is developed at the
end of the ‘Assess’ stage upon completion of the feasibility/adequacy/operability studies. The methodology
used during this phase will be Stochastic. This estimate is used to establish the order of magnitude, and
for screening purposes, where screening is a key input to the business in determining which further
investments warrant further work. These types of estimates are typically produced for different scenarios
on a single project during the Assess Stages.
Class IV – This estimate is produced during the Concept Study during the Select Stage, and looks at all
concept scenarios, the output of which is to refine all concepts and select a final concept to proceed with.
This is done by analysing technical and economic feasibilities and then identifying the preferred concept
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for working into the later stages. Its use is in determining which project opportunity is the most feasible and
warrants further work.
A combination of various stochastic methods, such as TIC Curves, Analogies with similar Facilities,
Parametric Estimating (Models), as well as Factoring Equipment and Gross Unit costs will also be used at
this stage.
Class III – The class III estimate should be produced as one of the deliverables during the completion of
the ‘Conceptual Design Stage’ for the selected option, and be based on the following design deliverables,
which include, but are not limited to the following; preliminary equipment lists, sizes, capacities, and
preliminary MTOs. These items are to be calculated using semi detailed unit costs and budgetary
quotations in line with the individual group companies estimating guideline requirements. For VAP Class
1 Projects (>$250m), a Cost Estimate and Assurance Review (CESAR) is mandated to take place at the
end of SELECT (prior to external benchmarking) for the selected concept at which point the Class III
estimate will be presented by the project team to the nominated CESAR panel. (Please see section 14 for
an explanation of the CESAR process).
Class II - A key deliverable from the Front End Engineering Design (FEED) package will be the Class II
Estimate that will form part of the DSP required for IPC, MIC or SPC sanction approval. For VAP Class 1
projects (>$250m), projects are mandated to undergo a probabilistic risk workshop in order to calculate
the required contingency and bring the estimate up to a P50. The overall Class II estimate is deterministic
in nature and is developed using the following estimating methods: MTOs, cost unit rate, man-hours, and
budget quotations as per the respective Group Company Guidelines. This (P50) deterministic/probabilistic
estimate is then ready to be presented for FID and baselined for cost control purposes.
At the end of the procurement and tendering processes, the final awarded price becomes available which
provides the estimate at hand with its most accurate values. It is at this point that the cost
controller/engineer or his/her Group Company equivalent will replace the preliminary values of the
sanctioned estimate with the successful bids. The forecast is re-baselined and the estimate will now form
the basis for cost control activities going forward. (It is at this stage the estimate is handed over to the Cost
and Control Engineer or his/her equivalent for baselining and monitoring).
Class I – Primarily used for Check Estimates by the Estimator/Cost Engineer/Controller or respective
Group Companies equivalent.
Once the detail design is over 60% complete, the Project Cost & Control Engineer or his/her equivalent,
must carry out a bottom-up re-estimating exercise that should be re-risked in conjunction with the project
schedule. The purpose of this re-estimating exercise is to see if the Detail Design Engineering exercise
will bring up any potential variations that are yet to be flagged up by the incumbent EPC contractor and
give the project team sufficient time to mitigate any variations. It also confirms whether the project
allowances, as well as contingencies originally attributed to the project are sufficient going forward.
The findings of the bottom-up exercise are to be presented to ADNOC Group Projects & Engineering by
the Business Line and the Project Manager in the form of a Risk Basis report. It is advised that a Class 1
Estimate is produced by the Project with assistance from their Contractor. However, the requirement of
the project producing a class I estimate will be left to the discretion of the Project Manager and his/her
business line.
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Level of
1% to
Definition 0%-2% 10%-40% 30%-75% 65%-100%
15%
(Maturity)
Analogy,
Gross Unit
Capacity,
Analogy Cost, Detail Detail Unit Cost
Factored, Detail Unit
Capacity, Unit Cost with forced
TIC Costs with
Estimating Factored, with forced detailed take
Curves, forced detailed
Method TIC Curves, detailed take offs, Factoring
Parametric take offs, Bids
Parametric offs, Methods, Major
Models, awarded
Models Factoring Bids
Gross Unit
Methods
Cost
Accuracy
+/-50% +/- 40% +/- 30% +/- 15% -10% to +10%
Range (CAPEX)
Table 4 maps the extent and maturity of estimate input information (deliverables) against the estimate
classification levels based on AACE International’s Recommended Practice for E&P Industry.
Started (S): Work on the Deliverable has begun. Development is typically limited to sketches,
rough outlines, or similar levels of early completion.
Preliminary (P): Work on the Deliverable is advanced. Interim, cross-functional reviews have
usually been conducted. Development may be near completion, except for final reviews and
approvals.
Complete (C): The Deliverable has been reviewed and approved, as appropriate.
Not Required (NR)
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In addition to the above checklist, the Consultant/Contractor shall also refer to the individual Group
Companies corresponding checklist for the various Project stages.
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8 ESTIMATING PROCESS
The ADNOC estimating cycle can be split into four parts as seen below. The first is estimating planning,
the second identifying the scope, the third risk determination and the fourth entails a Cost Estimate and
Schedule Assurance Review (CESAR), which will be imposed on Class 1 projects (>$250m) for each of
the stage gates.
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9 BREAKDOWN OF AN ESTIMATE
Estimate Date
Estimate Date Money Money is
submitted to
Finance and
Escalation uploaded into
Planisware and
Base Cost Estimate (incl. Contingency) E- Express
Contingency
P50 Estimate
Owners Costs
Deterministic
Facilities * Drilling* * estimate
Costs Costs
Allowances included
*Facilities costs must also include actuals costs already incurred in either Assess, Select and FEED.
**The drilling function within the Group Company is responsible for the Drilling Estimate, and as such the project estimator is
only required to include the drilling estimate as a one line item within the estimate. The drilling estimate will already include
contingency, and thus should not include any further contingencies.
Figure 3 above shows the breakdown of the Capital Estimate, made up of Facilities, Drilling (if applicable),
Allowances, Owners Costs and Contingency to bring the estimate up to a P50. The Base Cost Estimate is
the deterministic, estimated cost of a project, and should include all Capital Expenditures (CAPEX) that
will be incurred to deliver the project to RFSU/PAC/First Oil/Gas, for all Project stages; Assess through to
Execute.
The base cost estimate is presented in the: ‘Estimate Date Money’ (EDM) where the EDM is the escalated
Base Cost Estimate. The Project Cost Estimator will always present the EDM to the Finance and
Investment group in order to run the Economic evaluations. EDM estimates should also be used for any
presentations or reviews within ADNOC. The EDM will also be the estimate that will be baselined by the
Cost and Control Engineer or his/her Group Company equivalent. Any historical budgets must be escalated
to bring it up to the date of the estimate
All Estimates presented in the final report must also be presented in a single currency (USD), as per
ADNOC budgetary requirements.
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In order not to give any project an unfair advantage, and to standardize estimates across the board
throughout group companies, project exchange rates used must be quoted in the ‘Basis of Cost’ that is
submitted alongside the estimate.
It is usually the case within projects that there is a currency split between various manufactured items,
activities and the like. A vendor will in most cases invoice in their native source currency unless otherwise
stated in the contract. All currencies must be converted to USD, stating the rates used in the Basis of
Estimate and Estimating Plan. The rates used should only be revised with the latest rates prior to each
class of estimate submission at the end of each stage gate.
In general, inflation is the rise in the price of goods and services in a country over a period of time and is
attributable to an increase in money supply equating to a decrease in purchasing power. It is often the
case that inflation is confused with escalation; where inflation is purely a monetary phenomenon, and
escalation is the related to market specific conditions. Escalation is the cost of goods in real terms, i.e.
costs over and above inflation.
All cost estimates within ADNOC Group companies are to only include escalation to bring the estimate to
an EDM. This should always be done prior to submitting the estimate at IPC, MIC or SPC.
Table 6 below shows when to include escalation in the estimate for completeness. At the time of writing,
“Forward Escalation” is not calculated by the Estimating Teams.
Escalation
(To be Included by the
Project Stage
Estimator to get to the estimate
base date)
The Base Estimate is a Deterministic unadjusted number that includes the identified pre-development and
development scopes for Facilities and / or Drilling, owners’ costs and any development activity allowances.
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(Please see Figure 3). Within ADNOC, the base estimate will always include contingency, taking the base
estimate up to a P50. All Estimates within ADNOC must be presented in US Dollars (USD), with any
conversion done at the agreed ADNOC exchange rate obtained from the estimate plan/cost basis.
In addition to the ADNOC Cost Estimation Standards, the Consultant/Contractor shall prepare their cost
estimate in line with the individual Group Companies guidelines as applicable.
9.4 Allowances
Activity allowances are made for items that are known to occur (or have a high probability of occurring),
but have not been specified as of yet: such as waste (previously cut items), rework inefficiencies, design
Growth/MTO Efficiency, pipeline routing and Wait on Weather (WoW) to give but a few examples.
Allowances will apply to all estimates regardless of the size, with the exception of estimates that are
calculated using stochastic techniques (estimate classes V to III), as estimating tools (Que$tor) and the
like will normally already have built-in allowances. The exception to this rule are brownfield and
rejuvenation projects, which because of the nature of these estimates being prepared using take-offs, must
include allowances from the onset.
Budgetary allowances will also have to be made when quotes are received from vendors. Due to quotations
being non-committal in nature, the quote received can be in some cases lower than the actual contract
price. The estimator concerned is therefore advised to make an assessment and include a budgetary
allowance in such cases.
The owners’ costs are the direct costs incurred by the owner that relate to the delivery of the study/project,
which are not captured in the main contractors or vendors contracts. They include but are not limited to
the following:
PMT (Owners + PMC Costs) Payroll and associated charges for ADNOC Personnel assigned to
a project.
PMT (Expense) Travel and Expense costs of ADNOC Personnel assigned to a project.
3rd Party Consultants costs. Costs and expenses of Consultants filling full time positions on the
Project Management Team.
Project Office Costs. (if not included within the EPC/FEED COST)
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Government Approvals
Other typical scope of services which may be included within the Owners costs are shown below in
Table 7;
Surveys Photographic/satellite/mapping/site
investigation/pipeline route surveys/3rd
party studies
Information IT Hardware
technology
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Market forces are related to Escalation and are explained in section 9.3
9.7 Contingency
Contingency is defined as the amount of money added to the base estimate in order to arrive at the desired
level of confidence that the project will not overrun its costs. By definition, an estimate is not a single figure
but a range of figures with varying confidence levels (Probabilities) of a project’s potential to overrun its
costs. This is illustrated in figure 4. Within ADNOC, this confidence level is set at the P50 and the accuracy
of an estimate is defined as the percentage range above and below the P50 estimate. The basis of estimate
must always identify the P50 as the base and also show the accuracy* confidence level of an estimate.
Provide an amount to cover the design and scope development as the scope becomes more
mature.
Account for variations and uncertainties that might occur in quantities (beyond allowances) when
pricing, lower labour productivity, planning and or omissions.
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Additional Scope
Management Reserve.
Extra Allowances.
As discussed in the VAP Project Risk Management Guidelines, Cost estimation risk assessment is
calculated using a Deterministic and or Probabilistic approach, dependent on the VAP stage the estimate
is at and the overall Totalled Installed Cost (TIC) estimated value. For projects that have a value greater
than a TIC of $250m (Class 1 Projects), a deterministic cost estimation analysis technique during the
Assess and Select phases should be used, before executing a Probabilistic approach during the Define
phase. Whereas Class 2 and 3 projects (Projects under a TIC of $250m) should adopt a deterministic
approach to cost estimation analysis across all phases Assess, Select and Define. Table 8 illustrates the
boundaries for both deterministic and probabilistic estimates and also an indication of the contingency to
be applied at each stage gate.
Contingency % of Total
VAP/ Base Estimate Cost
Project Class of
Non- Gate Stage Accuracy Green / Estimate
Size Estimate
VAP Brown Approach
Field
Concept Deterministic
G2 IV +/- 40% 20% - 40%
TIC Select (Expert
below VAP Concept Judgement)
G2 III +/- 30% 15% - 30%
250 MM$ Design
G3 II Define +/-15% 5%-20%
Concept
G2 IV +/- 40% 20% - 40%
Select
TIC
Concept
above VAP G2 III +/- 30% 15% - 30%
Design
250 MM$
Probabilistic
G3 II Define +/- 15% 5%-20%
Table 8 Guideline for an allocation of contingencies.
Deterministic approach: - The Lead Estimator as well as the Project Team are responsible for determining
the appropriate level of risk to incorporate into an estimate for the different stages of the projects lifecycle.
It is recommended that this decision is taken with all stakeholders involved and as part of a dedicated cost
risk workshop.
Probabilistic: - As per the VAP, Class 1 projects in Define are required to carry out a qualitative cost risking
exercise. This should be done in a cost risking workshop environment involving all stakeholders. Please
refer to the VAP Guidelines C.4.2.2 for the process.
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Cost Risk Model Build: - A cost Risk model should be built either using Oracle Primavera Risk Analyser or
a similar Monte Carlo analysis software package, @Risk. The software allows a simple cost risk model of
the project by allocating the risk spread suggested by the workshop against the deterministic cost of each
cost centre/WBS. The risk spread is a skewed triangular distribution from the lowest outcome to the highest
outcome with the central risk accumulation at the most likely outcome. This is illustrated in Figure 5 below;
Figure 5. Bell Curve Output from @Risk (Courtesy of the ADNOC ERM Team, ADNOC Group
Investment Risk Management-Downstream)
A workshop guideline is given in the appendix, (ii) Cost Risk Workshop Guideline
In instances where Group companies are carrying out their FEED in-house, as opposed to by a Consultant,
the following steps should be applied; this is a general outlay and may differ in some Group Companies.
The intention is to recommend an estimating process that can be used to ensure the integrity of the
technical inputs that will aid the estimator in producing better estimates.
The first stage in any front-end loading is to layout the scope of works, with the Project management team,
including engineers.
Once the scope of works for the FEED is identified and well communicated, the following sequence of
events should take place, if applicable:
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List out the requirements of the equipment items; Process, Mechanical, HSE, Electrical, Instrument,
Telecom
o The Engineering team reviews and comments on the completeness of the technical
inputs/QTY’s provided
o The final list is sent to the estimator, who then commences the cost estimation exercise.
Obtain Budgetary quotations (advised for all high value or critical equipment i.e. LLIs);
o Technical information is prepared and enquires are sent to the appropriate vendors with
a required timeframe.
o Upon receipt, the engineers review the vendor information technically and commercially
with the estimating team, with any missing scope highlighted.
Obtain Equipment budgetary quotations (can be obtained using Consultants in-house data);
o To support the development of the estimate, pricing rates for the following bulk items shall
be based on budgetary quotations
Piping Valves
Instruments
Bulk Materials; the cost estimate for bulk materials supply costs cover (Process, mechanical, HSE,
Electrical, Instrumentation, Telecom, Civil, Piping etc.)
o Supply costs for bulk materials will be based on in-house data with reference made to
ADNOC past projects.
Construction; Construction costs cover both direct and indirect costs, converting equipment and
bulk materials into a project ready for start-up.
o Onshore/Plant/Refinery; the costs are built up for field labour, supervision, administration,
field expenses, materials, equipment (on-site), subcontracts, home office, prelims,
commissioning and start-up spares.
o Offshore- Pipe-lay and Diving contracts, incl. permits and allowances for WoW will have
to be made.
Professional Services/Owner costs; PMT and Owner costs can be calculated by using manpower
deployment charts as well as those the other costs on top of owner costs specified in Table 7.
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11 WELLS
The Wells/Drilling estimate is prepared by the Drilling function within the group company. For matters of
completeness, the project estimator will be required to include the drilling number as a one line item in
his/her estimate going forward. At the end of each stage gate the project estimator is to ask his or her
counterpart in drilling for a fully risked drilling estimate. As the drilling estimate has already been risked by
the drilling team, no further risk assessments should be made by the project team. The drilling estimate is
just to be shown within project estimates for completeness and to raise visibility.
12 ESTIMATE PHASING
It is required for all cost estimates to have its CAPEX expenditure phased as per the current schedule and
project WBS. Phasing is required by the project manager to manage his/her budget over the lifecycle of
the project and will also feed into the ADNOC business plan.
Economic analysis: - the Economist will require a phased year-by-year CAPEX expenditure in order to
apply discounting factors to calculate the projects Net Present Value (NPV) and Investment Rate of Return
(IRR). Both the estimator and the economist should agree on the level of WBS to be shown and present
that to the GPF; if the ADNOC WBS is not applicable for the project then the estimator along with the
economist are to suggest an alternative.
(The estimator must ensure that the economist has a firm understanding of the breakdown of the estimate
in order to avoid misinterpretation)
Commitments: - While developing the estimate, the effect of forward escalation on the project is of primary
importance. The date at which contracts and main procurement items are committed (awarded) must be
known as this indicates when prices can be locked in. For smaller projects (under a TIC of 250m USD) the
estimator has the option of only escalating at the project level. However, it is the recommendation of GPE
to escalate at the ADNOC WBS level as the estimator/economist will have more control going forward.
During FEED for larger projects, the estimator should incorporate more tailored escalation indices, tailored
to the specific makeup of the project.
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All Estimates should have a “Cost Estimating Plan” and a “Basis of Cost” during submission. The first
defining how the cost estimate will be compiled such as when the contractor will be involved in the estimate,
and the second will be the estimating narrative, describing how the estimate was built and assumptions
made.
The Basis of Estimate Narrative, also known as the Cost Basis should include, but not be limited the
following:
1. Introduction
2. Project Overview
3. Execution Strategy
4. Estimate Methodology for Scope and Pricing for each estimate component
5. Indirects
6. EPC/Consultant/Vendor Quotes – to be shared with GPE only.
7. Freight, Insurance, Taxes
8. Allowances
9. Market Escalation, Inflation and Currency Exchange
10. Contingency
11. Owner’s Cost
12. Benchmarking (Internal)- if Group Company Capability is available
13. Assumptions and Exclusions
The estimating narrative, should take into account the assumptions made for that particular class of
estimate and as a minimum must include an overview of the project scope, contracts strategy, what types
of estimating tools were used, a split between the pre development and development costs, drilling costs,
any Long Lead Items purchases, determination of allowances and Contingency. Only the Cost Basis is to
be submitted for Assurance reviews and for inclusion into the DSP.
The estimate breakdown should be prepared in line with the ADNOC Work Breakdown Structure discussed
in section 17.
As part of Group Projects & Engineering Functions assurance review process, all projects with a TIC
greater than $250m must undergo a Cost Estimating and Schedule Assurance Review (CESAR) during
the VAP stage gate review process. The CESAR will be carried out prior to Gates 2 and 3 in the VAP
process lifecycle. The CESAR will help validate the cost estimate before it is used for economics,
investment decisions and project sanction as well as the business plan. For projects not classified as Class
1 (>$250m), a case-by-case basis should be made by the project team and group company looking at the
complexity of the project in terms of risk, to ascertain whether a CESAR is necessary.
The purpose of the CESAR is to provide an independent assurance on the capital project key parameters
within the estimate and should ask the following questions;
Is the estimate consistent, realistic and does it reflect both the project scope and risk
appropriately?
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Is the estimate compliant with the standards, guides and procedures relating to estimate and
planning?
Is it consistent with the schedule and cost benchmarks for similar projects? (Note that the
project may not have been externally benchmarked at this stage)
The initiation of the CESAR is the responsibility of the project manager. As CESARS are only done for
completed cost estimates and schedules, they can only take place after the scope definition and
implementation strategy of the project has taken place. So they can only take place at the end of a
particular VAP phase. Within ADNOC a CESAR is only required at the end of Gates 2 and 3. No later than
two weeks before a CESAR is due, the Project Manager of the respective project should contact GPEs
Project Services department to organise the following;
The agenda
List of concerned parties (this should be agreed beforehand with the GPE review team). But should
include at a minimum the following shown in table 9).
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Note: In instances where a competitive FEED is taking place, the amount of CESAR reviews will have to
double.
Benchmarking is a process that should be completed by the estimator and the project team at the end of
each stage of the Group VAP process, from gates 1 to 3; In order to compare the projects estimate with
other historical estimates of similar projects. The main reason why a project requires benchmarking, is to
ensure that the estimate developed falls within an acceptable range, and if it does not then the estimator
along with the project team must identify the reasons why it may not and provide guidance for further
analysis. The final output is the Benchmarking report which forms part of the DSP for stage gates 2 and 3.
As per the VAP, the project team are mandated to bring in an independent external third party in order to
carry out a benchmarking exercise. It is recommended that the process starts in the Select Phase as a
Pace Setter (Gate 2), before the main benchmarking report is executed in Define (Gate 3). The CESAR
must be undertaken prior to both benchmarking exercises.
Internal benchmarking will depend on the Group Companies’ in-house benchmarking capabilities, for
companies without a dedicated estimating or benchmarking team, please contact GPE for support. Internal
benchmarking is advised as a matter of good practice.
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16 DATA COLLECTION
The main purpose of having data collection is to establish a database for all ADNOC Group projects
whereby all project costs are kept in one depository (ADNOC Projects Database). With regards to Costs,
the final costs of projects will be normalised and kept as per the ADNOC WBS and CBS within the database.
The database can then be used for future estimates going forward. Please speak to the GPE data collection
focal point for any support in the process. GPE will be the owner of the database.
All contractors and vendors must submit their detailed costs at Level 4, as per the projects WBS at two
points:
Contract award
Contract close-out
The data collection database, at the time of writing this standard, is yet to be developed. This Chapter is
added for completeness and to give the reader an insight of future workings.
The ‘Work Break down Structure’ (WBS) is the hierarchal tree structure that organises and defines the
total work scope of a project where each descending level of a tree will represent an increasingly detailed
definition of the project work. You initiate a WBS by identifying the highest level of work and then working
on subdivisions until you reach the lowest level.
In terms of estimating, the estimator must work in conjunction with the planner, and later the Cost Engineer
in breaking the cost estimate in manageable chunks of works based on the scope of work and the
contracting strategy at hand. The implementation of the ADNOC WBS coding structure is recommended.
A WBS is a key element in project control because it provides a common framework for:
Figure 7 shows the interfaces a common WBS will have, and where the WBS will be utilised. Table 11
demonstrates the implementation of the coding structure of a standard ADNOC WBS. For what WBS to
utilise and the code of accounts please refer to the ADNOC WBS code of accounts shown in Appendix (i).
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Benchmarking
System
Project
Plan /
Schedule Close-out
ADNOC
Mgmt.
Partners
Contractor Standard
Systems WBS Project
Reports
Project
Cost
Estimate
ADNOC Cost
System / SAP
Characters (21) 9 3 3 1 3 2
Table 11. Work breakdown Structure Coding Structure (Coding when using SAP)
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Level 0 - Project Identifier AD-REF001- ADNOC REFINERY Cost Code (Group Company Generated)
For a full breakdown of the WBS Coding Structure (Level 0 through Level 4), refer to annex A. (iii)
The Consultant/Contractor shall follow the above ‘Code of Account’ structure with the specified character
length, as a unique identifier for developing the cost estimate breakdown within the consultants own
proprietary software.
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Concept Development/Assess
Work Breakdown
Structure Levels Select
Define
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ADNOC Classification: Internal
Group Projects and Engineering is the owner of this Standard and responsible for its custody, maintenance
and periodic update. This Standard will be reviewed and updated every six months.
Group Projects and Engineering are responsible for communication and distribution of any changes to the
Standard and for its version control.
APPENDICES
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ADNOC Classification: Internal
XX-XXXXXX
AD ADNOC
*** Onshore
*** Fertilisers
*** Refinery
*** Drilling
*** Downstream
*** Borouge
*** LNG
*** Al Dhafra
*** Al Yasat
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ADNOC Classification: Internal
Transportation
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ADNOC Classification: Internal
OFFSHORE CONTRACTOR
PROJECT AFE TOPSIDE
FACILITIES SERVICES
ONSHORE
SUBSTRUCTURE PROCUREMENT
FACILITIES
DRILLEX / WELLS
(TBA) TEMPLATE EPC PACKAGES
ADDITIONAL
OPEX TRANSPORT & RESOURCE
(TBA) SUBSEA RESOURCE
INSTALLATION CATEGORISATION CATEGORISATION
DEFINED BY
PROJECT
REVEX
(TBA) HOOK UP
DECOMM
(TBA) COMMISSIONING
OWNERS COST
OFFSHORE
FINANCIALS
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ADNOC Classification: Internal
DRILLEX / WELLS
INFRASTRUCTURE EPC PACKAGES
(TBA)
ADDITIONAL
OPEX TRANSPORT & RESOURCE
INSTALLATION RESOURCE
(TBA) CATEGORISATION
CATEGORISATION
DEFINED BY
PROJECT
REVEX
HOOK UP
(TBA)
DECOMM COMMISSIONING
(TBA]
FINANCIALS
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REFINING
PETROCHEMICAL
GAS PROCESSING
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By Project
Project
Project AFE XX-XXXXX
Identifier
Project
Offshore Facilities OF:
Groups
DRILLEX DR:
OPEX OP:
REVEX RE:
Decommissioning DE:
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Select
Define
Execute
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Select
Define
Execute
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SAB Additional
Code Code of Resources (COR) Level 4 Code of Resources (ACOR) Level 5
A0 Civil Engineering 02
A0 Drilling 03
A0 Electrical 04
A0 HVAC 05
A0 Instrumentation 06
A0 Marine Engineering 07
A0 Material Engineering 08
A0 Mechanical Engineering 09
A0 Piping 11
A0 Process Engineering 12
A0 Safety Engineering 13
A0 Structural 14
A0 Subsea Engineering 15
A0 Telecommunications 16
A0 Weight Control 17
A0 Other Engineering 18
A0 Spare 19
A0 Spare 20
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A1 Engineering Management 02
A1 Project Engineering 03
A1 Contract Management 04
A1 Project Services 05
A1 Project Administration 06
A1 Information Management 07
A1 Information Technology 08
A1 Quality Management 09
A1 Procurement 10
A2 Project Services/Control 02
A2 Contract Management 03
A2 Spare 07
Page 51 of 72
ADNOC Classification: Internal
SAB Additional
Code Code of Resources (COR) Level 4 Code of Resources (ACOR) Level 5
A3 Project Services 02
A3 Contract Management 03
A3 Quality Assurance 04
A3 Spare 07
A4 Office Facilities 02
A4 Information Technology 03
A4 Office Expenses 04
A4 Personnel Expenses 05
A4 Miscellaneous Expenses 06
A4 Model Tests 09
A5 Office Expenses 02
A5 Personnel Expenses 03
A5 Miscellaneous Expenses 04
Page 52 of 72
ADNOC Classification: Internal
A5 Services to Company 07
A5 Spare 09
A6 Construction Camp 05
A6 Camp Catering 06
A6 Camp Operations 07
A6 Spare 09
A7 Spare 02
Page 53 of 72
ADNOC Classification: Internal
SAB Additional
Code Code of Resources (COR) Level 4 Code of Resources (ACOR) Level 5
B0 Electrical Equipment 02
B0 Instrument Equipment 03
B0 HVAC Equipment 04
B0 Telecommunication Equipment 06
B0 Storage Tanks 07
B0 Spare 08
B0 Spare 09
B0 Spare 10
Page 54 of 72
ADNOC Classification: Internal
B2 Trees 02
B2 Manifolds 03
B2 Subsea Structures 04
B2 Controls 05
B2 Jumpers 06
B2 Flying Leads 07
B2 Tooling 08
B2 Spare 09
B2 Spare 10
B3 Risers 02
B3 Flowlines 03
B3 Spare 04
Page 55 of 72
ADNOC Classification: Internal
SAB Additional
Code Code of Resources (COR) Level 4 Code of Resources (ACOR) Level 5
B4 Pipeline Coatings 02
B4 Spare 06
B5 Pipeline Coatings 02
B5 Spare 04
B6 Operational Spares 02
B6 Insurance Spares 03
B6 Spare 04
B6 Spare 09
B6 Spare 10
B7 Qualification testing 05
Page 56 of 72
ADNOC Classification: Internal
SAB Additional
Code Code of Resources (COR) Level 4 Code of Resources (ACOR) Level 5
C0 Spare 02
C1 Spare 02
C2 Spare 02
C3 Spare 02
Construction / Fabrication
F C4 Preliminaries 01
Preliminaries
C4 Spare 02
C5 Spare 02
SAB Additional
Code Code of Resources (COR) Level 4 Code of Resources (ACOR) Level 5
Page 57 of 72
ADNOC Classification: Internal
D0 Spare 03
D1 Spare 02
E Turret D2 Turret 01
D2 Spare 02
D3 Spare 02
SAB Additional
Code Code of Resources (COR) Level 4 Code of Resources (ACOR) Level 5
E0 Seismic Vessels 03
E0 Spare 05
E0 Spare 06
E1 Spare 05
Page 58 of 72
ADNOC Classification: Internal
E2 Trenching Vessels 03
E2 Dredging Vessels 04
E2 Spare 07
I Barges E3 Barges 01
E3 Spare 03
E4 Spare 03
E5 Spare 02
E5 Spare 03
Page 59 of 72
ADNOC Classification: Internal
F0 Spare 02
F0 Spare 10
F1 Spare 02
F2 Spare 02
F3 Spare 02
F4 Spare 02
F5 Spare 02
SAB Additional
Code Code of Resources (COR) Level 4 Code of Resources (ACOR) Level 5
G0 Direct Labour 02
G0 Indirect Labour 03
G0 Spare 04
G0 Spare 05
Page 60 of 72
ADNOC Classification: Internal
G1 Completion Systems 03
G1 Office Consumables 04
G1 Spare 05
G2 Spare 03
G3 Spare 02
G3 Spare 03
G4 Vehicles 03
G4 Spare 04
G5 Vendor Representatives 02
G5 Spare 03
G6 Spare 02
Page 61 of 72
ADNOC Classification: Internal
SAB Additional
Code Code of Resources (COR) Level 4 Code of Resources (ACOR) Level 5
J0 Quality 03
J0 Subsurface (Reservoir) 04
J0 Wells 05
J0 Engineering 06
J0 Construction 08
J0 Commissioning 09
J0 Operations 10
J0 Project Services 11
J0 Finance 12
J0 Spare 15
J1 Office Facilities 02
J1 Office Expenses 04
J1 Miscellaneous Expenses 06
Page 62 of 72
ADNOC Classification: Internal
J2 Surveys 02
J2 Process Licences 03
J2 Data Purchase 05
J2 Land 07
J2 Freight 08
J2 Vendor Representatives 10
J2 Communication Equipment 12
J2 Training 13
J2 Security 16
J2 Spare 18
Page 63 of 72
ADNOC Classification: Internal
J3 Spare 06
K0 Depreciations 02
K0 Currency Impact 03
K0 Spare 05
K1 Other Insurances 02
K1 Spare 03
K2 Sales Tax 03
K2 Other Taxes 04
K2 Spare 05
K3 Spare 02
Z Contingency K4 Contingency 01
Page 64 of 72
ADNOC Classification: Internal
In order to fulfil the requirement of having a Probabilistic estimate for Class 1 projects as per the VAP
process, it is recommended requirement for the VAP team to have a “Project Cost Risk Workshop”. The
below outlines the process, participants and tools required to carry out such an exercise. If a consultant or
contractor is being used to carry out the risk workshop, and have their own steps and methods in running
the workshop then the project team should use their systems. If however the team wish to do the workshop
in house, the below guideline should be used.
The Cost Risk workshop should be carried out at Gate 3 of the VAP cycle; at the end of concept (Pre-
FEED) and FEED. The Risk management workshop should be carried out by the Project Risk Lead either
from within the Project management team or from a Consultant/Contractor, depending on the skillset of
the management team. He/She should be familiar with leading a Cost Risk Workshop and using
Probabilistic tools and methodology. @ Risk or Oracle PERT Analysis.
Step 1- Stakeholders
Invite all responsible stakeholders, usually from the Project Management Team but can also include
specialists from the Consultant/Contractor.
Team members may or not include the following, this is dependent on the project.
Page 65 of 72
ADNOC Classification: Internal
Step 2-Main Risk Drivers Identified (from the project risk register)
Identify the main risk drivers in the estimate that could influence the budget. These will vary from project
to project but may include.
Page 66 of 72
ADNOC Classification: Internal
Agree on the level of the estimate (usually the WBS level) to interrogate during the review.
Operator Costs
Personnel Costs $4,228,662
Licence Fees $194,513
Contracts & Studies - Operator $179,470
Contracts & Studies - Project $2,390,530
Insurance (CAR & TPL) $1,744,638
Pre-operations $500,000
Page 67 of 72
ADNOC Classification: Internal
Each line item in the estimate is then subsequently allocated a Risk Level from the below ADNOC Group Risk Matrix, against the main
risk drivers identified in step 2.
Almost
Term Rare Unlikely Possible Likely Very Likely
Certain
ERM Expected to
Could happen, Not likely to Expected to
May occur at High confidence occur regularly
Qualitative but probably occur in normal
some time
occur at some
of occurrence under normal
Criteria never will circumstances time
circumstances
Probability 0%<=E<5% 5%<=E<10% 10%<=E<40% 40%<=E<60% 60%<=E<85% 85%<=E<99%
Has occurred
Has occurred Has occurred
at least once in
Has not Has occurred at least once in more than Has occurred
the ADNOC
HSE occurred in in world-wide Group once in Group more than
Group but not
Likelihood world-wide industry but not
at the specific
Company but Company or once at the
industry in ADNOC not at the once at the specific site
Group
specific site specific site
Company
Financial*/** Projects Investments
Direct
Severity Health & Safety Environment Reputation Production Legal # A B C D E F
Financial CAPEX SCHEDULE Profit
Loss (PL)
Impact (DFI)
Multiple public (more Time-critical milestone or
Inability to comply with laws, Extremely severe loss of
than 1) fatalities/ Prolonged international deadline disastrously missed
Disastrous effect regulations or contracts resulting in future profit. Potential
permanent total impact and public more than 25%. Extremely
(severe and substantially material losses. Budgeted cost estimates reduction of Net Present
disabilities OR More attention. Effect will last for >=$1Billion in a >=$1Billion in a serious delay of start date
Disastrous than 10 workers
permanent impacts,
years and can spread year year
Disastrous regulatory sanction, increase by > 20%. Additional Value (NPV) > 20%. Financial 6 6A 6B 6C 6D 6E 6F
leads to erosion of investment
fatalities / multiple consistently prosecution or prolonged multiple CAPEX is required. value of capital investment is
internationally and affect value
permanent total exceeding limits) litigations. Potential jail terms for seriously threatened and
other industry players
disabilities executives require re-evaluation
More than 2 Year Delay
Single public Serious international
Time-critical milestone or Severe loss of future profit.
fatality/ permanent Catastrophic effect impact and public attention Significantly constrained ability to
deadline severely missed by Potential reduction of Net
disability OR (serious impacts on - extensive adverse >=$100 million >=$100 million comply with laws, regulations or
Budgeted cost estimates 20-25%. Serious delay of Present Value (NPV) by 15-
Catastrophic Multiple worker many attributes of coverage in the - <$1 Billion in - <$1 Billion in contracts resulting in material financial
seriously increase by 15-20%. start date 20%. Financial value of
5 5A 5B 5C 5D 5E 5F
fatalities (up to 10) / environment in international media with a year a year losses. Very serious litigation,
capital investment is
permanent total larger area) potentially severe impact including class actions
Max 2 Year Delay threatened
disabilities on licenses
Time-critical milestone or
deadline missed by 10-15%. Serious loss of future profit.
Serious injuries or Local effect Considerable impact - Serious breach of law, contract or
>=$1M - >=$1M - Schedule Index KPI is not Potential reduction of Net
health effects (reversible impacts adverse attention in local regulation - moderate fines / litigation Budgeted cost estimates
Serious (permanent partial but frequent non media / local government /
<$10M in a <$10M in a
and / or requires reporting to increase by 5-10%.
achievable without Present Value (NPV) by 5- 3 3A 3B 3C 3D 3E 3F
year year justification 10% but within of assumption
disability) compliances) action groups regulator(s)
range
Less than 1 Year Delay
Time-critical milestone or
Minor loss of future profit.
Minor injuries or Minor effect Limited impact - some deadline missed by 5-10%.
Minor breach of law, contract or Potential reduction of Net
health effects (impacts limited to local media / political >=$100K - >=$100K - Budgeted cost estimates Schedule Index KPI is
Minor (reversible effects - organization’s attention. Effect will last a <$1M in a year <$1M in a year
regulation where mild regulatory
increase by 1-5%. threatened but achievable
Present Value (NPV) by 1-5% 2 2A 2B 2C 2D 2E 2F
sanction or minor litigation and within of assumption
weeks to months) surroundings) few days only
range
No Delay
Management
Risk Level Minimum Required Action
Approval
Report immediately upon identification. Risk must be reduced as soon as possible to tolerable levels (Improve effectiveness of controls) and As Low As Reasonably Practicable (ALARP) must be demonstrated for the control actions taken (HSE Risks) / Management
HIGH /
satisfied the costs to reduce the risk exceed the benefits of doing so. Include in the Risk Register for tracking. Consider advanced risk assessment methodologies for further investigation. Calculation of Maximum Foreseeable Loss (MFL) and Risk Control Effectiveness SVP
CATEGORY 1
(RCE) shall be undertaken.
HIGH-MEDIUM / Risk must be reduced as soon as possible to lower levels (Improve effectiveness of controls) and ALARP must be demonstrated for the control actions taken (HSE Risks) / Management satisfied the costs to reduce the risk exceed the benefits of doing so. Include in the
SVP
CATEGORY 2 Risk Register for tracking. Consider advanced risk assessment methodologies for further investigation. Calculation of Maximum Foreseeable Loss (MFL) and Risk Control Effectiveness (RCE) shall be undertaken.
MEDIUM /
Medium priority, monitor and improve effectiveness of current controls with ALARP demonstration. Include in Risk Register for tracking. Calculation of Maximum Foreseeable Loss (MFL) and Risk Control Effectiveness (RCE) should be undertaken. VP
CATEGORY 3
LOW /
CATEGORY 4
Low priority, monitor and improve effectiveness of current controls. -
Page 68 of 72
ADNOC Classification: Internal
Page 69 of 72
ADNOC Classification: Internal
Make an assessment for the potential underrun and the potential overrun based on the risks identified in step 4.
Page 70 of 72
ADNOC Classification: Internal
Step 6
The Risk Expert within ADNOC ERM team now separately runs the workshop output model into his/her
risk tool. (@Risk) for at least 1000 iterations.
The (P10, P50 and P90) Outputs are taken from the @Risk profile below.
Page 71 of 72
ADNOC Classification: Internal
VoWD Estimate
(USD MM) (USD MM)
Batch
Drilling Cost (incl.contingency) Completions
Concept/Select Consultant
FEED
Licensors
LLI (Free Issued or Novated)
Engineering
EPC Procurement
Construction
Productivity Factor*
Commissioning
Contingency
Escalation ( Excluding* Forward Esc.)
Estimated Date Money (EDM)**
Forward Escaltion (Investment Team)
Inflation (Inflation )
Estimated (Money of the Day)
Page 72 of 72
ADNOC Classification: Internal
APPROVED BY:
Ebraheem Al Romaithi
Senior Vice President Group Projects & Engineering
23/06/2023
AGPM-GDL-105A
REVISION HISTORY
22/06/2023
Note: the document number of this Guideline was AGPM-GDL-105 up to and including revision 3.
The Group Projects and Engineering Function is the owner of this Guideline and responsible for its custody,
maintenance and periodic update.
In addition, Group Projects and Engineering Function is responsible for communication and distribution of
any changes to this Guideline and its version control.
This document will be reviewed and updated in case of any changes affecting the activities described in this
document.
This document has been approved by ADNOC PC&CS Executive Director, to be implemented immediately
by all ADNOC and ADNOC Group companies, which are accountable for roll out and compliance.
CONTROLLED INTRANET COPY
The intranet copy of this document [located in the section under Group Policies on One ADNOC] is the only
controlled document. Copies or extracts of this document, which have been downloaded from the intranet,
are uncontrolled copies and cannot be guaranteed to be the latest version.
DEFINITIONS:
‘ADNOC’ means Abu Dhabi National Oil Company (ADNOC) Public Joint Stock Company.
‘ADNOC Group’ means ADNOC together with each company in which ADNOC, directly or indirectly, holds
fifty percent (50%) or more of the shares or has the ability to direct the management of the company.
‘AGES’ means the ADNOC Group Engineering Standards and Specifications – a common set of engineering
documents that are implemented across all ADNOC Group Companies. These Standards provide Project
Managers, engineers, vendors and contractors across the ADNOC Group Companies with consistent
engineering standards and specifications. These documents are based on international standards and
engineering standards from the ADNOC Group of Companies. Although the AGES are not part of IPMS
documentation, they are mandatory reference documents when conducting projects in which ADNOC has a
stake.
‘Approving Authority’ means the decision-making body or employee with the required authority to approve
Policies and Procedures or any changes to them.
‘Business Line Directorates’ (or ‘BLD’) means a Directorate of ADNOC which is responsible for one or
more Group Companies reporting to, or operating within the same line of business as, such Directorate.
‘Business Support Directorates and Functions’ or ‘Non- BLD’ means all the ADNOC functions and the
remaining Directorates, which are not ADNOC Business Line Directorates.
‘Capital Project' means a long-term, capital-intensive investment to develop or upgrade an existing industrial
facility for the production, transportation, storage and/or distribution of energy sources, its derivatives, sub-
products and supporting civil infrastructure.
‘CEO’ means Chief Executive Officer.
‘COMPANY’ means ADNOC or any Group Company. It may also include an agent or consultant authorized
to act for, and on behalf of, the COMPANY.
‘Contractor’ means a non-ADNOC Group third-party which carries out part, or all aspects, of project
management, design, engineering, procurement, construction, commissioning on behalf of the COMPANY.
‘Final Investment Decision’ (or ‘FID’) means the point in the Capital Project at which the decision to make
major financial commitment is taken, which is at Gate 3 of the Value Assurance Process is at Gate 3.
‘Front-End Loading’ (or ‘FEL’) means the initial project maturation stages until the final investment decision
(FID) is attained. In each of the stages, more project understanding is progressively gained by completing
the required fit-for-purpose multi-disciplinary studies specified in the IPMS, to support decision-making. The
quality of FEL is a key indicator of project outcome.
‘Gate’ means a milestone at the end of each Stage when a key management decision is required before a
project can progress to the next Stage.
‘Gate Contract’ (or ‘GC’) means a meeting held at the beginning of each stage to agree on activity
requirements for the project to successfully enter the next Stage.
‘Group Company’ means any company within the ADNOC Group other than ADNOC.
‘Guideline’ means the recommended approach to the deliverables and activities that are necessary to
support project delivery excellence. Such Guidelines and associated templates provide instructions for the
ADNOC Integrated Project Management Team (IPMT) to comply with and gain maximum value from the
Project Standards, which are mandatory.
‘GVAP’ (or ‘VAP’) means the ADNOC Group Value Assurance Process, which is a common framework that
is implemented across all ADNOC Group Companies for the management and governance of Capital Projects,
from inception to operations. All documents (Standards, Guidelines, Procedures, Templates) issued under
the Integrated Project Management System (IPMS), amongst which is this document, are intimately related
to GVAP.
‘May’ indicates an action that is permissible.
‘Project’ means a Capital Project being contemplated or procured by ADNOC or a Group Company.
‘Project Standards’ means documents in the Integrated Project Management System (IPMS) that set the
minimum mandatory requirements of Projects to deliver successful and predictable outcomes.
‘Shall’ indicates mandatory requirements.
‘Should’ indicates an action that is recommended.
‘Stage’ means a distinct phase in the Value Assurance Process (VAP), demarcated by a gate. The VAP for
project classes 1 to 3 includes four project stages ASSESS, SELECT, DEFINE, and EXECUTE, as further
defined below:
‘ASSESS Stage’ means the first stage of the VAP, which aims to assess the technical and economic
viability of an opportunity and its alignment with the business strategy.
‘SELECT Stage’ means the second stage of the VAP, which aims to select the optimal concept based
on HSE, operability, technical, economic, and business risk criteria.
‘DEFINE Stage’ means the third stage of the VAP, which aims to develop project definition, freeze the
scope, and enable a Final Investment Decision in the EXECUTE stage.
‘EXECUTE Stage’ means the fourth stage of the VAP, which aims to develop the detailed engineering
design, procure materials, and construct the equipment/systems to achieve a fully operating asset within
the approved scope, schedule, quality and HSE.
‘Value Improving Practices’ (or ‘VIPs’) means out-of-the-ordinary practices used to improve the cost,
schedule, and reliability of Capital Projects.
TABLE OF CONTENTS
1 INTRODUCTION .......................................................................................................................................6
1.1 PURPOSE .................................................................................................................................................6
1.2 SCOPE AND APPLICABILITY .................................................................................................................6
1.3 ROLES AND RESPONSIBILITIES ...........................................................................................................6
1.3.1 BUSINESS LINE DIRECTORATE ...........................................................................................................6
1.3.2 GROUP PROJECTS AND ENGINEERING ...............................................................................................6
1.3.3 COST OPTIMISATION REVIEW LEAD....................................................................................................7
1.3.4 COST OPTIMISATION REVIEW TEAM ...................................................................................................8
1.3.5 INTEGRATED PROJECT MANAGEMENT TEAM .......................................................................................8
1.4 ACRONYMS ..............................................................................................................................................9
2. OVERVIEW OF COST OPTIMISATION REVIEWS .................................................................................9
2.1 ASSURANCE REVIEWS IN ASSESS, SELECT AND DEFINE ........................................................... 10
2.1.1 ASSESS STAGE: .......................................................................................................................... 10
2.1.2 SELECT STAGE: ........................................................................................................................... 10
2.1.3 DEFINE STAGE: ........................................................................................................................... 11
3. OBJECTIVES OF COST OPTIMISATION REVIEWS ........................................................................... 11
4. TIMING OF THE REVIEW ..................................................................................................................... 11
5. COST OPTIMISATION REVIEW TEAM ................................................................................................ 12
6. COST OPTIMISATION REVIEW METHODOLOGY ............................................................................. 13
6.1 INFORMATION STEP ............................................................................................................................ 13
6.2 IDENTIFICATION STEP ........................................................................................................................ 16
6.3 ANALYSIS AND EVALUATION STEP.................................................................................................. 16
6.4 CLOSE-OUT MEETING ......................................................................................................................... 17
6.5 ISSUE REPORT ..................................................................................................................................... 17
7. RECORDING THE SAVINGS ................................................................................................................ 18
8. MONTHLY REPORTING ....................................................................................................................... 18
9. RECORDING COST OPTIMISATION REVIEW FINDINGS .................................................................. 18
APPENDIX 1 – COST OPTIMISATION REVIEW ROLES AND RESPONSIBILITIES ................................ 19
APPENDIX 2 – COST OPTIMISATION REVIEW PROPOSALS TEMPLATE............................................. 20
APPENDIX 3 – COST OPTIMISATION REVIEW PROPOSAL CRITERIA ................................................. 21
1 INTRODUCTION
This Project Management Discipline Guideline is one in a series of Capital Project documents that form
part of the Integrated Project Management System (IPMS) developed from ADNOC Group Companies’
and international best project practices. IPMS promotes a standardised approach to project front-end
loading (FEL), delivery and assurance of projects undertaken by ADNOC and ADNOC Group
Companies.
The Project Standards, Guidelines and supporting documentation set the minimum mandatory
requirements and guidance to deliver successful and predictable outcomes.
1.1 Purpose
The purpose of this Guideline is to provide details on the process for planning and executing Cost
Optimisation Reviews (CORs) for capital projects in ADNOC and its Group Companies; it also provides
guidance to COR Teams, Integrated Project Management Teams (IPMTs) and key stakeholders on how
CORs are to be performed in ADNOC and its Group Companies.
This Guideline is applicable to Group Value Assurance Process (GVAP) class 1, 2, or 3 Capital Projects
in the ASSESS, SELECT, DEFINE and EXECUTE stages of the project lifecycle. The application of this
Guideline for Capital Projects falling into project classes 4, 5 and 6 is at the sole discretion of the
respective asset-owning entity or Group Company, this may include scalable options to the system or
deliverables and/or any decision to adhere to, or deviate from, any part of this document.
This Guideline shall be implemented by each business entity for capital projects that meet COR
applicability as defined in this document, subject to and in accordance with their delegation of authority
and other governance-related processes to ensure its effective and consistent application.
CORs are “opportunistic” in their nature; while their primary focus is on all projects exceeding USD 250
million (class 1 projects), it can be decided to include / exclude all projects of any value based on
criticality, complexity or on marginally economic projects where CAPEX ceiling are required. The
selection of COR candidates must be agreed by the Group Projects and Engineering Function (GPE).
The Group Company Business Line Directorate (BLD) are responsible for assigning a COR focal point,
and for agreeing suitable dates to conduct the COR.
The BLD COR lead will ensure the IPMT readiness for the COR by confirming:
• the maturity of the conceptual design of FEED technical work is suitable for a COR;
• the availability of documentation that enables a meaningful review; and
• the availability of preliminary Class 3 (SELECT) or Class 2 (DEFINE) cost estimates underpinning
the project’s scope.
1.4 Acronyms
Throughout the project maturation stage gates, projects go through a series of value improvement steps
and assurance, as mandated or strongly advised by the Group Value Assurance Process (GVAP) –
refer to the Group Value Assurance Process Manual AGPM-MNL-000.
The following assurance reviews will address some aspects of cost optimisation:
recommendations by altering the concept and scope before too much engineering work is
performed. Implementation of COR findings must be done before the project proceeds to the
SELECT technical Peer Review (AGPM-GDL-103G) Cost Estimate and Schedule Assurance
Review (AGPM-GDL-103B) and the Independent Project Review (AGPM-GDL-103C); and
• COR2: conducted in early FEED, with a single frozen concept as a key requirement. Readiness
for COR2 is attained when the FEED has done sufficient technical work, optimised the design
through the relevant VIP and generated key documents at the “Issued for Review” stage
(philosophies and drawings such as plot plans, process flow diagrams, key P&IDs, heat and
material balance, single line diagrams, and equipment lists (refer to the minimum list in Section
6), but before the HAZOP.
In essence, a COR2 is closely related to a design review. Post COR2, the impact of the COR2
proposals need to be worked up in sufficient details to proceed to the HAZOP. The COR2 review
will concentrate on the reasonable application by the FEED of codes and standards, plot plans,
equipment selection and metallurgies.
Each COR is a standalone exercise; for example: if COR1 has not been executed this shall not prevent
the execution of COR 2.
It is anticipated that the typical COR duration is around five working days. However, this could be
increased/reduced based on project context.
The Group Projects and Engineering Function (GPE), in liaison with Project Divisions in the Business
Line Directorates (BLDs) shall prepare an annual COR Plan listing all projects targeted in the year; BLDs
shall nominate a focal point for each of the reviews to support planning them and liaising with the
respective IPMTs.
• shareholders and concession holder representatives, as agreed in the Gate Contract Meeting;
and
• third-parties, as required, as agreed in the Gate Contract Meeting.
The overall COR process is shown in the figure above. COR steps shall be conducted as follows:
The IPMT Project Manager shall provide key project information such as project background, objectives
and scope. This information shall be compiled as pre-reading and made available to the COR team. The
information will vary depending on project stage and level of definition of each phase. This can include
but not limited to:
COR 1
signed Gate Contract Meeting 2
Independent Project Review 1 report
updated Concept Selection Report (AGPM-TMP-402B)
VIP events close-out reports (inclusive of Value Engineering
draft Conceptual Design Report (AGPM-TMP-402B) with the following minimum information:
o production / injection profiles
o process block flow diagrams
o preliminary heat & mass balance
o utilities requirements
o tie-in requirements and design basis. For brownfield, marked-up P&ID and GA drawings
o preliminary plot plan and GA
o pipeline routing drawings
o adequacy checks
o pipeline sizing report
o mechanical static equipment, pressure vessels, storage tanks, piping support
o materials specifications requirements (metallurgy, corrosion allowance, pressure rating)
o rotating equipment requirements and specifications
o power supply / demand table
o single line diagrams
o controls and automation philosophy
o constructability report
draft Project Execution Plan (AGPM-TMP-301A) with the following minimum sections:
o Class 3 and Level 2 cost and schedule estimates
o draft Project Execution and Contracting Strategy (AGPM-PRO-601B)
o preliminary long lead items list
COR 2
signed Gate Contract Meeting 3
Independent Project Review 2 report
Statement of Requirements report
Project Execution Plan (issued for Gate 2 approval)
VIP events close-out reports (inclusive of Value Engineering)
draft FEED Report (AGPM-TMP-402C) with the following minimum information:
o final production / injection profiles
o process flow diagrams
Following the information step, the COR is set to generate proposals which aims at adding project value
by focusing on scope components or items subject to cost optimisation/reduction. This includes
potentially linked projects, including those of other Group Companies, where synergies can benefit One
ADNOC.
Typical focus of the review team will be to identify:
• discrepancies between business objectives and proposed scope, i.e. does the concept (COR1)
or design (COR2) meet at least those objectives, or is the project over-designed?
• unnecessary functionalities (COR1) that have not been documented as Given in the project
mandate (Gate Contract Meeting) or agreed after VIP (e.g. Value Engineering);
• any scope not strictly contributing to the project such as asset replacement, pre-investments;
• project specific design customisation vs replicability of existing designs; and
• over-specifications (COR2) in process, relief and transmission (pipelines, electrical etc.) system
capacities, duties, material selection, equipment selection, drivers selection, ratings, redundancy.
The identification step is an exercise lead by COR Team based on their knowledge and experience but
jointly developed in collaboration with their IPMT peers. This could cover learnings from other similar
projects and industry updates.
All identified proposals to be captured in the COR Proposals sheet (Appendix 2).
All proposals shall be evaluated and agreed by the COR Team and Lead to move them forward as a
recommendation for implementation. It is proposed to use the criteria on the proposal sheet to apply
weightings for each proposal (Appendix 3).
Once options are agreed and screened, the proposal shall be categorised in the COR report as follows:
• recommended for immediate implementation;
• further study/comparison required; these will require the IPMT to target completion dates, with
nominated focal points to provide updates on the action as part of the monthly COR update to
GPE. This will be followed-up by the Project Light team; and
On the last day of the COR workshop and by mutual agreement between COR Lead and Project
Manager, a close-out meeting shall take place. Both the COR Team and IPMT are required to attend
the meeting. The purpose of the close-out meeting is to present and discuss the identified cost
optimisation opportunities during the workshop and provide a space for discussion and feedback.
There is no expectation in this meeting to accept, reject or completely align on each opportunity. This
meeting should be considered as a working session prior to issuing the COR report.
Immediate outcome of this meeting is preliminary findings report indicating estimated / potential savings
that will be confirmed with issuance of the final report.
Following close-out meeting, a draft report shall be issued by the COR Lead to GPE, which after review
will forward it to the BLD and IPMT, within five working days of completion of the COR.
The IPMT shall ensure that Project Cost Estimator provides cost estimates of the COR
recommendations during the above period. COR team members are required to complete their part and
contributions to the report within the five working day period.
The IPMT shall provide their endorsement on the report within five working days following receiving the
draft; this shall include confirmation on:
• items accepted by the IPMT for implementation;
• items that will be subject to further study or consideration; and
• items that cannot be implemented along with technical and/or business reasons to support their
decision.
Upon receiving the feedback from the IPMT, GPE will call for, and lead, a challenge session with the
IPMT, BLD and COR Lead to agree the secured savings from the COR. If agreements are not reached
and it is felt that the COR has not reached its objectives, it is at ADNOC’s discretion to proceed with a
repeat COR.
The final COR report will be issued by the IPMT.
COR Report
Template
8. MONTHLY REPORTING
The IPMT shall issue a monthly report to Project Light on the progress of the COR findings that are open
where further studies are required until all studies are concluded, and the findings are presented to GPE.
Any changes in the COR savings should also be documented within the monthly report.
Activity Group
COR Company
# (R = Responsible, A = Accountable, C = GPE BLD IPMT GFI
Team Focal Point
Consulted, I = Informed, E= Endorse)
CAPEX Impact
OPEX Impact
Ease of
Operability /
Maintainability
HSE Impact
Project Delivery
Impact
Alignment to
ADNOC Group
Companies /
Industry Practices
Each of the criteria above shall be qualitatively scored again each proposal’s merits / attributes based on
expert determination of the review team; each criteria to have a score from 0 to 3 as per table below:
Score Description
3 Good (Appreciable to significant Improvement)
2 Fair (Marginal to Reasonable Improvement)
1 Insignificant (No Improvement / Insignificant Improvement)
0 Poor (Negative Impact)
Following scoring each element separately, scores shall be weighted for all criteria to come up with proposal
final score; each proposal will be categorised as per weighted score as per the following:
Weighted Category
Category Definition
Score
≥2.1 (≥70%) 1 High value proposal; Potential for Appreciable / Significant CAPEX
Saving
1.0 – 2.09 2 Medium value proposal; Potential for Reasonable CAPEX Saving
(33-70%)
Below 1 3 Low value proposal; Potential for Nominal CAPEX Saving
(below 33%)
Not Scored 4 Design development OR dropped from further evaluation (technical / HSE
criteria not met)
Objective:
The objective for this document is to enlist the items raised during 1.85 expansion IPR 2
which agreed to be commenced in next phase (DEFINE) of PROJECT.
Technical Notes from IPR 1.85 ASG Expansion for next Phase
Company Scope
10. SOR to be prepared based on the VAP template (tables are missing).
11. FDP signed shall be updated with comments.
12. IPA bench marking
13. Cesar workshop
14. Schedule risk analysis workshop and report.
A soft copy of this document, maintained on the ADNOC Sour Gas Intranet, is the controlled version.
When printed, this document is considered uncontrolled.
THIS DOCUMENT IS THE PROPERTY OF THE ABU DHABI GAS DEVELOPMENT COMPANY LIMITED AND CONTAINS INFORMATION WHICH IS PROPRIETARY. THIS
INFORMATION IS TO BE HELD IN CONFIDENCE. NO DISCLOSURE OR OTHER USE OF THIS DOCUMENT IS TO BE MADE WITHOUT THE PRIOR WRITTEN CONSENT OF
ABU DHABI GAS DEVELOPMENT COMPANY LIMITED.
ADNOC Classification: Internal
TABLE OF CONTENTS
1. Scope ................................................................................................................................... 5
4 Tag Name Codes and Examples for Various Equipment Types ...................................... 8
5 APPENDICES ..................................................................................................................... 36
1. Scope
This document is the standard for naming all ADNOC Sour Gas physical assets associated with the
process plant and facilities. The ADNOC Sour Gas facilities include reservoir management, the
production wells, the gas gathering network, all process plants, the sulphur station, the export
product pipelines and Operations buildings and roads.
The names assigned shall be precisely replicated in all field labelling, the DCS/Safeguarding system,
the SAP Maintenance and Materials Management modules, Meridium and Smartplant databases,
all drawings and records and any other sources of information concerning the process equipment
and buildings.
Deviations from this standard can only be approved by the Vice President – Projects and Technical
Services, validated by the appropriate Technical Authority.
Tag names assigned for future projects must also adhere to this standard, both by using only unique
unit numbers, and by following the naming formats and symbols defined.
For all projects (major or minor) where new unit numbers are envisaged the new unit number must
be assigned and approved by the VP PTC who will coordinate with Major projects and others as
required.
For major, minor or in-house projects the new sequence number of any instrument, equipment, line
etc. must follow the next available sequence numbers. The master list of the existing assigned As-
Built numbers is held in the SmartPlant and SAP.
For reservation of numbers for projects in Pre-FEED, FEED and Detailed Design phases,
coordination between Operations T&ES and the Major Projects Division will be required on a case
by case basis.
- Allocation of new tag numbers required as a results of MOCs, minor and major projects
in consultation with Integrity and Operations Excellence Senior Engineer.
3. Reference Documents
3.1. COMPANY PROCEDURES
1. Piping Specification - GG01-0100-13-SPE-0001
2. Piping Material Specification - MP02-0230-13-SPE-060001
3. Piping Class - PP05-0500-13-SPE-0001
4. Piping Material Specification - SG11-1100-13-SPE-0001
5. Piping Material - UT04-0400-13-SPE-0001
6. Addendum to DGS Specification- Instrument numbering rules -5242-ADD-1510-006
3.2. ABBREVIATIONS
Where;
XXXX is the four digit process unit number. The currently assigned process unit numbers
are listed in Appendix 1.
AA is the two digits Equipment Type. The set of codes for most common equipment types
is listed in appendices 2 to 17, which list the specialized equipment codes.
YYYY is a three or four digit sequential equipment number (must follow existing SGD
Plants Unit numbering patterns. Sequential numbers given in this standard procedure are
for examples only).
For detailed information on tagging of Instrumentation and related items like cable tagging,
interlocks tagging, junction box please refer to appendix 18 and also to Addendum to DGS
Specification, 5242-ADD-1510-006 – Instrument Numbering Rules, MP02-0230-15-ADD-
010006 for details.
ZZ is the Suffix, denoting spared equipment or other information.
Example:
Unit/Plant Sequential
Equipment Type Suffix
Number Number
0726 V 109 A
(Refer to Appendix 2 to 17 for
list of equipment codes.)
a. Blowers
Unit/Plant Equipment Sequential
Suffix
Number Type Number
0751 B 101 A
0751 BM 101 A
c. Compressors
Unit/Plant Equipment Sequential
Suffix
Number Type Number
0740 C 201 A
0740 CM 201 A
e. Pumps
Unit/Plant Equipment Sequential
Suffix
Number Type Number
0751 P 101 A
0751 PM 101 A
g. Agitators
Unit/Plant Equipment Sequential
Suffix
Number Type Number
0721 AG 201 A
Generators
Unit/Plant Equipment Sequential
Suffix
Number Type Number
0780 G 101 -
Steam Turbines:
Unit/Plant Equipment Sequential
Suffix
Number Type Number
0780 GST 101 -
j. Diesel Generators
The initial design assigned a single tag number to the whole diesel and generator
equipment set composed of diesel motor and generator. For maintenance it is necessary
to assign separate tag names. Therefore in the ADNOC Sour Gas databases and for all
future Projects the diesel motors shall have code D and the generators code DG.
0726 D 101 -
0726 DG 101 -
a. Air Coolers
Unit/Plant Equipment Sequential
Suffix
Number Type Number
E
0751 (Refer to 111 -
Appendix 2)
b. Fans
Unit/Plant Equipment Sequential
Suffix Bay Fan
Number Type Number
0751 EM 111 A 1
equipment tag name. The main equipment will usually follow the standard naming
convention in section 3 with the auxiliary defined further as below.
A - B C - D E - F G H
A - B C - D E - F G H
0721 - C - 201 A - P 01 A
0721 - C - 201 A - PM 01 A
Typical examples are 0726-ME-001-P1 for the injection pump mounted on the ME-001
chemical package, or 0726-C-001-P1 for a lube oil pump associated with a compressor.
a. Packages
0721 ME 302
b. Package Pumps
0721 ME 302 - P 01 A
c. Compressors
0726 C 201 -
0726 C 201 E 01 -
0726 C 201 E FA 01 A
0726 C 201 E M 01 A
The full set of Electrical Equipment codes is provided in Appendix 4. The following
examples are typical applications.
a. Utilizer Equipment
0726 C 201 CP 01
b. Distribution Equipment
0721 EE 601 A
The cubicles and panels are hierarchized as “Sub-items” and are given tag numbers in
accordance with the switchboard layout.
The first number of the Column Code shall be the number of the cubicle column, the second
letter of column shall be R for the Panel Rear and F for the panel Front.
Elect.
Unit/Plan Sequential
Equipment Suffix
t Number Number
Type
0721 EE 511 A
d. Cubicles
Elect.
Unit/Plant Sequential
Equipment Suffix Column Cubicle
Number Number
Type
0721 EE 501 A 2F 2
4.5 HVAC
The full set of HVAC Equipment codes is provided in Appendix 14. The following examples are
typical applications.
A - B C - D E - F G - H I J K
Building
Equipment
Code
Unit/Plant Building Type (see Sequential
(see Suffix
Number Number appendix Number
appendi
2)
15)
Function
Unit/Plant Sequential
(See Appendix 6 for Suffix
Number Number
list of Loop Codes)
0721 LJ 2006 -
NOTE: This loop numbering is for maintenance data purposes and for all future loops
created by capital projects.
To avoid this duplication, the Asset Register tags of control loops have been changed
adding to the object type “J” as the second letter, while the engineering tags remain with
17 Uncontrolled When Printed CP04-TS-STD-GEN-0001
Rev.05
ADNOC Classification: Internal
the original coding (only first letter). On all engineering documents containing Loop
numbers, an explaining note shall be added.
0721 MC ES A 201
0721 MC FP 201
0721 GE OS 5201
b. Heat Detectors
0721 RE SS 4250
c. Flame Detectors
0721 NS SS 7210
e. Smoke Detectors
0721 NE WH 7210
0721 NB SS 7210
Serial
Unit/Plant Number Equipment Type
Number
0721 NZ 7510
h. Sounders
0721 NA SS 7510
a. Deluge Valves
Unit/Plant
Function Serial Number
Number
0721 NV 7510
0721 NY 7510
Unit/Plant
Function Serial Number
Number
Unit/Plant
Function Serial Number
Number
The following items shall be treated as part of the same loop number and sequence
number of deluge valves which they are associated to:
Unit/Plant
Function Serial Number
Number
Unit/Plant
Function Serial Number
Number
Unit/Plant
Function Serial Number
Number
Unit/Plant
Function Serial Number
Number
Unit/Plant
Function Serial Number
Number
Unit/Plant
Function Serial Number
Number
Unit/Plant
Function Serial Number
Number
0721 LP SS 7210
0721 A OS 250
0721 HD 0001
The equipment type can be taken from the following list or Appendix 11.
Fire Hydrant HD
Hose Reel HR
0721 SC 1C 03
Service Insulation
Line Designation Nominal Code/Type
Unit Piping
Sequence (See Pipe Size (See
Num. Specification
Number appendix XVI (inches) appendix
for list) XVII for list)
Note for tags with length greater than 25 characters, the description may be reduced to 25
if required by removing characters from the back end. The full tag should be in the short
description in SAP/Meridium and on all physical labelling on site.
The full set of Specialty Item Codes is given in Appendix 10. An example is;
SP 0721 99 002
The generic coding structure in Section 3 is to be used with the following as the Equipment
Type.
GV Gate Valve
AL Angle Valve
BV Ball Valve
SV Strahman Valve
CH Check Valve
GL Globe Valve
VN Needle Valve
PL Plug Valve
HN Hand Regulator
VD Diaphragm Valve
KN Knife Valve
BD Blowdown Valve
FL Float
PN Penstock Valve
Equipment Sequential
Unit/Plant Number
Type Number
30 Uncontrolled When Printed CP04-TS-STD-GEN-0001
Rev.05
ADNOC Classification: Internal
0721 BV 001
Civil Structures such as roads, culverts and concrete columns are not generally assigned
tag names. However significant steel structures, foundations, pipe racks and buildings
require tag names for corrosion monitoring, inspection and general maintenance purposes.
The tag name is built up from the associated process unit as follows;
a. Single Structures
Single Structure tag names are built up as follows;
0726 STR A
b. Equipment Structures
Equipment Structure tag names are built up as follows;
Structure
Unit/Plant Equipment Sequential Structure
Sequential
Number Type Number Code
Letter
c. Pipe Racks
Pipe Racks are assigned tag numbers linked to the associated process unit and the structure
fabrication drawing. An example is:
Unit/Plant Structure
Structure Code
Number Sequential Number
0726 PR 001
d. Structure Foundations
Foundations are assigned tag numbers linked to the associated process unit and the structure
fabrication drawings. Note the structure codes for Equipment Foundations and Pipe Rack
Foundations are different.
Structure
Unit/Plant Equipment Sequential Structure
Sequential
Number Type Number Code
Number
Structure Structure
Unit/Plant Structure Structure
Sequential Sequential
Number Code Code
Number Number
f. Buildings
Substation (SS) and Instrument Equipment Shelters (IES) buildings etc. are assigned tag numbers
linked to the associated process unit. See appendix for full list of building codes. An example is:
Unit/Plant Building
Building Code
Number Sequential Number
0751 SS 001
Equipment
Unit/Plant Type (See Sequential
Number Appendix Number
16)
The Dummy Locations exist only in SAP and Meridium and are not required to be specified
by capital projects. The following Dummy Location Codes shall be applied:
Unit/Plant
Location
Number
0751 MNVLV
Unit/Plant
Location
Number
0751 BATTLIMIT
Unit/Plant
Location
Number
0751 PIPING
Unit/Plant
Location
Number
0751 WDS
Unit/Plant
Location
Number
0751 HVAC
Unit/Plant
Location
Number
0751 F&G
Unit/Plant
Location
Number
0751 P101A/B
5 APPENDICES
0230 Common Documents for systems of Shah Gas Plant and Sulphur Recovery Units (EPC-2/3)
0500 Product Pipeline Pig Launchers
0501-0518 Spare
0519 Sales Gas Pipeline from Main Plant to Habshan tie-in (Gas Pipe Line 36" x 127.7km)
0520 SALES GAS PIPELINE – Reserved for De-bottleneck PROJECT pre-FEED Study
0521 CO2 Pipeline.
0700 Common Documents for systems for Shah Gas Utilities and Off-site facilities (EPC-4)
0701-0709 Spare number
0710 Gas Gathering System General
0711 Main Pad 1 and Satellite Pad 1
0712 Main Pad 2 and Satellite Pad 2
0713 Main Pad 3 and Satellite Pad 3
0714 Main Pad 4 and Satellite Pad 4
0715 Spare number
0716 Main Pad 6
0717 Main Pad 7
0718 Main Pad 8
0719 Common Facilities including Transfer Lines and Pig Receiver Area
0720 Slug Catchers
Inlet Separator, Gas Sweetening (Acid Gas Removal) / Condensate Separation /
0721 Condensate Stabilization / Vapor Recovery Unit
0723 Gas Sweetening Absorber 5 - Reserved for De-bottleneck PROJECT pre-FEED Study
0724 Spare number
0725 Condensate Storage and Shipping
0726 Condensate Hydro-treater and Hydrogen Plant
0727 Condensate Hydro-treater and Hydrogen Plant
0728 Spare number
36 Uncontrolled When Printed CP04-TS-STD-GEN-0001
Rev.05
ADNOC Classification: Internal
0729 Central Refrigeration Train 3 - Reserved for De-bottleneck Project Pre-Feed Study.
0730 Central Refrigeration
0731 Solvent Regeneration, Solvent & Hydrocarbon Recovery
0732 Solvent Regeneration, Solvent & Hydrocarbon Recovery
0733 Solvent Regeneration, Solvent & Hydrocarbon Recovery
0734 Solvent Regeneration, Solvent & Hydrocarbon Recovery
0735 SOLVENT REGENERATION TRAIN 5 - Reserved for De-bottleneck PROJECT pre-FEED Study
0736-0739 Spare number
0740 Residue Gas Compression Section
0741 Dehydration & Mercury Removal / Propane Refrigeration Section
0742 Dehydration & Mercury Removal / Propane Refrigeration Section
DEHYDRATION, REFRIGERATION, SELEXOL TRAIN 3 - Reserved for De-bottleneck PROJECT
0743
pre-FEED Study
0744 Spare number
0745 NGL Storage and Shipping
0746- 0749 Spare number
750 Central Sulphur Storage / Pumping
0751 Sulphur Recovery / Tail Gas Treating Unit
0752 Sulphur Recovery / Tail Gas Treating Unit
0753 Sulphur Recovery / Tail Gas Treating Unit
0754 Sulphur Recovery / Tail Gas Treating Unit
0755 SRU/TGTU TRAIN 5 - Reserved for De-bottleneck PROJECT pre-FEED Study
0756 SRU/TGTU TRAIN 5 - Reserved for De-bottleneck PROJECT pre-FEED Study
AG Acid Gas
AV Ammonia
BA Breathing Air
BD Blowdown
BG Blanket Gas
CD Closed Drain
CF Freon Refrigerant
CG Chlorine Gas
CH Chemical
CL Sodium Hypochlorite
DA Dry Air
DF Diesel Fuel
FD Fire Deluge
FL Flare
FW Fire Water
GD Glycol Drain
GL Glycol
H2 Hydrogen
HC Hydrocarbon
HW Hot Water
IA Instrument Air
IG Inergen
IW Irrigation Water
LN Liquid Nitrogen
LO Lube Oil
MOH Methanol
N2 Nitrogen
OD Open Drain
PA Plant Air
PHS Phosphate
PW Potable Water
RF Refrigerant (Propane)
RG Regeneration Gas
RW Raw Water
SD Solvent Drain
SE Sewage
SL Sulphur, Liquid
SM Fresh Solvent
SO Seal Oil
SW Sour Water
TW Treated Water
UW Utility Water
VE Vent
VT Vessel Trim
WD Water Disposal
WF Well Fluid
WS Sweet Water
Equipment
Equipment Type
Code
LP Lighting Panel
ELP Emergency Lighting Panel
SP Small Power Panel
MVP Motorized Valve Panel
TP Trace Heating Panel
RP Relay Panel
CP Control Panel
BAT Battery
CB Circuit Breaker
CS Change over Switch
NDS Neutral Disconnecting Switch
IP Instrumentation Panel
DB Electrical Distribution Board in building
MCS Motor Control Station
PB Power Distribution Board
LTC On Load Tap Changer
AP Alarm Panel
VSD Variable Speed Drive
PS Photovoltaic System
RIE Remote Instrument Enclosure
WO Welding Outlets
ESP Emergency Small power or Convenience Outlets
JB Junction Box
SO Socket Outlets
Equipment
Equipment Type
Code
TR Transformer
DCP Direct Current PNL
The following are the ADNOC Sour Gas standard instrument equipment codes. If other instrument
equipment types are needed, the tag code must follow ISA standards.
FJ Flow Loop
LJ Level Loop
PJ Pressure Loop
TJ Temperature Loop
AJ Analyser Loop
XJ ESD valve
SJ Speed Loop
HJ Hand Switch
BJ Burner Loop
DJ Density Loop
NJ Alarm Loop
WJ Weight Loop
First Character of
Equipment Type
Equipment Type
A Analyzer
E Emergency Shutdown
N PCN Network
T Telecommunications
Second Character
Equipment Type
of Equipment Type
S* System Cabinet
T Marshalling Cabinet
W Workstation/Console
X Switch Cabinet
Y Patch Cabinet
S Server Cabinet
(*) For the case of combined cabinets (S and T) the “S” for the second character will be
used.
Signal
Signal Type
Code
Piping Speciality
Piping Speciality Item Type
Item Code
02 Flame Arrestor
03 Corrosion Coupon/Probe
04 Bird Screen
05 Sight Glass
06 Injection Quill
07 Flexible Hose
08 Hose Connection
09 Valve Interlocks
10 Valve
11 Mechanical Coupling
12 Steam Trap
99 Misc
Equipment
Fire Fighting Equipment Type
Code
HD Fire Hydrant
HR Hose Reel
AD AB Administration Building
SS SS Substation
IE IES
OS Operator Shelter
WH WS Warehouse
MT MB Maintenance Workshop
GT GH Gate House
AS Analyser Shelter
CA Camp Building
LA Laboratory
ST Stores
Building
Building Code for Panel/Console Type
Code
MC MCR
SS Substation
BF Bag Filter
CP Circulating Pumps
EHU Humidifier
FA Exhaust fan
MT Moisture Sensor
QC H.V.A.C. Compressor
QW Dry Cooler
SA Sound Attenuator
TE Temperature Sensor
TT Temperature Transmitter
VD Volume Damper
EW Eye water
HS Hand spray
KS Kitchen Sink
LAV Lavatory
SH Shower
SS Service Sink
TAP Faucet
URI Urinal
WC Water Closet
ST nn Stores
MPG-FE-GU-001
10/2011 Rev-0 Initial issue of document New Doc. New Doc. CEO
GASCO Project Energy Optimisation Page 4 of 159
CONTENTS:
Page No.
TERMS AND DEFINITIONS
1.0 PURPOSE 7
2.0 INTRODUCTION 7
2.1 Background 7
2.2 Project Energy Optimisation Framework 7
2.3 Energy Reports 8
3.0 SCOPE AND APPLICABILITY 9
3.1 Categorisation of Project Energy Requirements 9
3.2 Weighting of Energy Aspects in Screening and Option Selection 11
3.3 Focus of Energy Optimisation Activities 11
4.0 CRITERIA FOR ENERGY OPTIMISATION 11
4.1 Energy Consumption Indicators 11
4.2 Ranking of Alternatives 13
5.0 PROJECT ENERGY OPTIMISATION ACTIVITIES 19
5.1 Scope 19
5.2 Pre-FEED Stage 1 (Screening) 22
5.3 Pre-FEED Stage 2 (Concept) 26
5.4 FEED (Define) 30
5.5 EPC (Execute) 36
5.6 Operation 39
6.0 PROJECT ENERGY OPTIMISATION REPORT REQUIREMENTS & CONTENTS 39
6.1 Contents of Energy Report ER-1 – Pre-FEED Stage 1 39
6.2 Contents of Energy Report ER-2 – Pre-FEED Stage 2 40
6.3 Contents of Energy Report Energy Report ER-3 – FEED 41
6.4 Contents of Energy Report Energy Report ER-4 – EPC 43
7.0 ENERGY EFFICIENCY GUIDANCE 45
7.1 Efficient Energy Supply 45
7.2 Energy Use 46
7.3 Lifecycle Considerations 46
7.4 Optimisation Techniques 48
7.5 Tools and Methodologies 50
7.6 Energy Mapping / Presentation Techniques 57
7.7 Energy Efficiency in Operation 58
8.0 RESPONSIBILITIES & REQUIREMENTS 58
8.1 General Project Energy Optimisation Responsibilities 58
8.2 Workshop Facilitator Competencies 59
8.3 Energy Report Routing and Approval Process 59
9.0 REFERENCES 59
GASCO Project Energy Optimisation Page 5 of 159
1.0 PURPOSE
ADNOC has identified energy management as a critical factor for success in meeting its
commitment towards sustainable development of hydrocarbon resources. ADNOC Code of
Practice CoPV2-02, Pollution Prevention and Control, requires Group companies to
implement energy optimisation, prepare and submit an energy plan for new developments
and projects.
The purpose of this guideline is to provide a structured framework for energy optimisation for
new developments and projects managed by Company to ensure:
- Activities relating to optimisation of energy aspects are structured into all project phases
and planned accordingly
-
- Due consideration is made of energy optimisation in the selection of development options
- All options are identified and reviewed to identify for opportunities to optimise energy use
- Adequate follow up during front-end design and EPC phases to confirm proposals are
implemented
- Establish monitoring parameters for operating phase to ensure design objectives are
achieved in eventual operation
2.0 INTRODUCTION
2.1 Background
Optimisation of energy aspects on new developments and projects has potential to:
- Reduce pollutant emissions e.g. CO2, accepted to have global environmental impact
In many cases, energy optimisation also has potential to improve project economics, through
reduction of capital and/or operating cost, and is a recognised Value Improving Practice
(VIP).
- Techniques for assessing energy aspects through workshops and desk top studies
- Guidance on energy optimisation at an overall level, process system level and detailed
equipment level
The key objectives of energy optimisation on new developments and projects are to:
- Implement Bat Available Techniques (BAT) to reduce energy use and CO2 and other
emissions
- Energy Report ER-1, prepared at the end of the screening phase (Pre-FEED Stage 1),
identifies significance of energy aspects to the project and describes how these aspects
have been considered in selection of the preferred development option.
- Energy Report ER-2, produced at the end of the concept phase (Pre-FEED Stage 2),
provides a formal record of concept optimisation with respect to energy use and identifies
requirements for FEED to meet energy optimisation requirements.
- Energy Report ER-3B, produced at the end of FEED, includes reporting on review and
optimisation of energy aspects at a detailed P&ID level, and describes requirements for
the EPC phase.
- Energy Reports ER-4A and ER-4B, reports prepared on conclusion of the engineering
and procurement phases respectively, confirming FEED phase objectives of Reports ER-
3A and ER-3B have been achieved through detailed engineering, procurement, and
development of operating and maintenance manuals; and listing any actions for
construction, commissioning and operation phases.
- Energy Report ER-4C, prepared following start up and performance testing, primarily to
provide assessment of actual energy consumption against FEED estimates and confirm
any immediate actions to further optimise operation.
GASCO Project Energy Optimisation Page 9 of 159
Significance of energy aspects to the project shall be assessed at this stage and if the impact
of energy aspects is deemed less than significant, then justification may be made for full or
partial exemption from the requirements of this framework, with evidence recorded in Energy
Report ER-1. Preparation of Energy Report ER-1 shall be the responsibility of the Pre-FEED
Consultant.
An important first step in the energy optimisation process is to make an initial estimate of net
energy requirements for the project, considering external input of both heat and power. This
should be presented as equivalent thermal energy, with thermal efficiency dependant on the
source. In the absence of other information at the Pre-FEED stage, the factors provided in
Table 3.1 can be taken as representative:
Project energy requirements can then be categorised based on the criteria Table 3.2 and the
flow charts provided in Appendix A.
Notes
1) Does the project include requirements which are expected to be more energy
intensive than current operations, such that implementation will increase high
level energy based KPIs?
2) Does the project include any large individual users which would benefit from
energy optimisation?
3) Does the project include any aspects not considered in previous projects, such
as new process requirements or technologies?
If yes to any of the above, energy aspects of the design shall be fully evaluated and
formally recorded, following all requirements of the PEO Framework.
GASCO Project Energy Optimisation Page 11 of 159
Where the project introduces requirements which are similarly energy intensive or
less energy intensive than existing operations, with conventional processing
requirements and technologies, the project team may justify the non-requirement for
certain activities within the framework.
Energy Report ER-1 shall be prepared detailing the requirements for Energy
Reports ER-2 through to ER-4 and specific activities to be excluded from future
implementation of the PEO Framework, which may include for example the non-
requirement for review at P&ID / equipment level in FEED (ERW-3B).
The weighting relative to other evaluation criteria is project specific and shall be considered
in preparing pre-requisite information on energy aspects prior to the option screening
brainstorm workshop.
To provide this focus, optimisation activities do not need to cover every aspect of the project,
but should aim to:
These criteria shall be used in developing the schedule of Energy Critical Items during Pre-
FEED Stage 2 (Concept) and FEED phases, for inclusion in Energy Reports ER-2 and ER-
3A and for subsequent follow up in EPC phase.
- Cost – relating to energy use, including fuel gas, and electrical power
- Environmental – relating to associated emissions of CO2 and emissions of other
pollutants such as NOX, SO2, etc. to air
Indicators of energy efficiency / consumption should be identified both at a facility level, and
for individual processes, systems and units. It is important to define appropriate boundaries
associated with the indicators.
GASCO Project Energy Optimisation Page 12 of 159
It may be that more than one final indicator is appropriate to a particular situation, for
example consumption of both steam and electricity. For evaluation of overall facilities or
systems, such multiple final indicators can be consolidated into a primary energy indicator,
taking account of the efficiency of production.
Energy consumption indicators should be used to measure change over time and to assist in
identifying factors that cause variation in the energy efficiency. In addition, the indicators
should be used to compare with appropriate benchmarks across Company’s operations or
internationally where such data is available.
The following energy related performance metrics would tend to be relevant in Company’s
projects, dependent on scope:
Evaluation of CO2 emissions should include consideration of emission of other gases with
global warming potential on a CO2 equivalent basis – e.g. 1 tonne of methane released to
atmosphere is equivalent to 21 tonnes CO2.
Table 4.1 – Net Global Warming Potentials relative to CO2 over 100 years.
Substance Chemical formula Atmospheric lifetime Global warming
(years) potential (GWP)
Carbon dioxide CO2 variable 1
Methane CH4 12.3 21
Nitrous oxide N2O 120 310
Global warming potential of other components, including typical refrigerants, can be found in
sources such as UK Environment Agency Horizontal Guidance Note H1 - Environmental Risk
Assessment for Permits v2.0, April 2010.
Note - The main Key Performance Indicator (KPI) in GASCO operations at a site or plant
level is Specific Energy Consumption (SEC) expressed in terms of energy consumed /
energy content of products exported ex plant battery limits. This is a valuable metric in
understanding the intensity of energy requirements at a project level for comparison of
options and comparison with existing operations.
GASCO Project Energy Optimisation Page 13 of 159
NPV = −C 0 + C t FPV
T Investment lifetime
NPV calculation shall be based on appropriate basis for discount rate, lifetime
and fuel gas / utilities costs provided by COMPANY.
C0
Equivalent Annual Cost = − Ct
FPV
- Equivalent cost per tonne CO2 release avoided (for measures with negative net
present value)
Any measure with positive NPV should be considered for implementation, subject to
meeting other necessary conditions such as acceptable technical risk and safety.
For measures with negative NPV (and therefore positive equivalent annual cost), the
most cost-effective measures for reducing equivalent CO2 emissions should be
considered for implementation, based on the ranking established per Section 4.2.2.
- Market based pricing for carbon emissions, such as the European Union
Allowance unit (EUA) under the European Union Emission Trading Scheme (EU
ETS), the most established trading system for emissions (refer to Ref [7] for
current and historic EUA pricing)
- Value of Certified Emissions Reduction (CER) credits under the Clean
Development Mechanism (CDM)
- Consideration of Company “Energy Efficiency Policy”
a) Safety
- Does the measure increase or decrease inherent safety in the design?
- If decreased, are the required mitigation measures well understood, or
does the measure introduce new safety challenges?
- Does the measure impact inventory of hazardous materials, for example
due to increased volume or pressure?
- Does the measure introduce new hazardous materials?
- Does the measure extend the area at risk of impact?
b) Technology maturity
- Is the measure reliant on any technologies unproven at a relevant scale or
in an appropriate environment?
- What aspects of the technology are immature, for example process
design, solvent / catalyst type or equipment design?
- For licensed technology or equipment supply, what is the risk of licensor or
supplier being unable to meet guarantees? Are the measures be taken to
manage and mitigate the risk clear?
- Are there multiple licensors / suppliers with capability to support
implementation of the measure?
- Will a programme of technology qualification be required?
c) Engineering
- How complex are the engineering challenges associated with the
measure, considering the associated technical risk?
- Does increased complexity risk delays in engineering?
- What would be the impact of failure to perform? Would this be reduced
energy efficiency alone, or would this impact on production?
- How realistic is it that corrective action could be taken should the system
fail to perform?
d) Operation
- Does the measure impact on operability or production for example,
affecting start-up duration, or stability in normal operation?
- Will the measure increase demands on operations or maintenance
personnel, considering any impact on plant stability or requirements for
operator intervention?
GASCO Project Energy Optimisation Page 16 of 159
e) Environmental
- Does the measure impact on other aspects of environmental performance,
such as noise levels and particularly the ability to meet regulatory limits
such as for NOX or SO2 emissions to air? If so, it must be assessed
whether the measure represents the best environmental option.
Classification shall be based on the lowest score for any of the categories. The
project team shall agree overall score for ease of implementation, weighting the
decision towards particular categories depending on the specifics of the project.
Where there is increased ‘difficulty’ for any of the categories compared with the base
case, but in absolute terms the consideration is still not significant, the category may
be disregarded with suitable recording of the reasons.
Classification of ‘Very Difficult (1)’ against any of the above criteria is indicative of
the measure being high risk / infeasible.
The decision matrix in Figure 4.1 below, considering ease of implementation and
benefit in terms of reduction in net energy requirement should be used to prioritise
implementation of energy efficiency measures. Measures scoring ‘High’ shall be
considered before those scoring ‘Medium’. Those scoring ‘Low’ should not be
considered for implementation.
5 5 10 15 20 25 High
Ease of Implementation
4 4 8 12 16 20
6 to 11
3 3 6 9 12 15 Medium
2 2 4 6 8 10
1 to 5
1 1 2 3 4 5 Low
1 2 3 4 5
Benefit
GASCO Project Energy Optimisation Page 17 of 159
Proven in
Prototype, not Proven in
Demonstrated operational Fully proven in
Technology demonstrated in operational
in operational environment Company's
Maturity operational environment
environment at different facilities
environment at similar scale
scale
Increased Similar
complexity Increased complexity to
with significant complexity base case
Similar Reduced
challenges not with some and minimal
complexity complexity
addressed unusual design risk to project
Engineering with with
previously and aspects critical schedule or
no unusual no unusual
with schedule to plant plant
aspects aspects
delays very performance throughput
likely in seeking and product
solutions quality
Reduced
Improved Improved
Significantly operability
operability operability,
reduced (e.g. risk of
(e.g. less and Company
operability, with some Similar
Operation equipment, experienced
potential for production loss operability
less complex with similar
significant due to reduced
control operation in
production loss process
requirements) own facilities
stability)
Not best
Increased Eliminates a
environmental
environmental particular
option, with Similar Reduced
impact, but environmental
Environmental pollutant environment environmental
meeting impact (e.g.
emissions al impact impact
regulatory eliminates a
exceeding
limits waste stream)
regulatory limits
GASCO Project Energy Optimisation Page 18 of 159
Reduction in
Net Energy
Requirement < 1% 1% to 5% 5 to 10% 10 to 20% > 20%
(Note 1)
or
Increase in
NPV < 1% 1% to 5% 5 to 10% 10 to 20% > 20%
(Note 2)
Notes
1) Alternative bands may be proposed and agreed with Company, re-calibrated based on
overall project energy requirements. The criteria, based on percentage reduction, are
useful in ranking measures and options, but inevitably in projects with large energy
consumption, small percentage reductions may be still considered significant in
absolute terms and the Very Low and Low bands in particular should be reviewed.
For various reasons, including those listed in Section 4.2.2, solutions representing
maximum energy efficiency may not be practical or cost-effective.
5.1 Scope
This section describes the activities required by the Project Energy Optimisation (PEO)
Framework, and the timing of these activities relative to other main project activities.
- A formal process to ensure due consideration of energy aspects in selecting the preferred
development option and for subsequent optimisation of the selected option.
- A requirement for formal energy review workshops at key stages in the project, focusing
on identifying opportunities in early phases and verifying implementation in later phases.
- Production of energy reports at key project decision gates to record activities completed,
the opportunities identified and followed up, and to plan subsequent activities. In addition
to demonstrating of use of BAT in energy optimisation, the reports will document the
decision processes involved and assure continuity through subsequent phases.
A workshop facilitator / chair from the Consultant team should be used for the following:
An external third party facilitator / chair is acceptable if appropriate facilitator not available
within the Consultant team.
The energy consultant may perform further energy optimisation activities where this is
considered most effective for the project. The interface between the energy consultant and
project team must be managed effectively, recognising that energy optimisation is an integral
part of concept development and front end design and cannot be performed independently of
other project activities and decision processes.
PRE-FEED STAGE 1 PRE-FEED STAGE 2 FEED EPC
OPERATE
(SCREENING) (CONCEPT) (DEFINE) (EXECUTE)
EVALUATE MANY REFINE CONCEPT FOR DEFINE PREFERRED EVALUATE AND LEARN
DETAILED DESIGN
OPTIONS PREFERRED OPTION OPTION LESSONS
ENERGY
ER-1 ER-2 ER-3A ER-3B ER-4A ER-4B ER-4C ER-5
REPORTS
CONSIDER IN OPTION
ERW-2 ERW-3A ERW-3B
ENERGY REVIEW SCREENING BRAINSTORM
WORKSHOPS OVERALL OVERALL / SYSTEM SYSTEM EQUIPMENT
LEVEL LEVEL LEVEL LEVEL
ENERGY EOS-1 EOS-2 VERIFY OBJECTIVES MET REVIEW OPERATING
FOLLOW UP FROM ER-2,
UNDERSTAND PROJECT COST / BENEFIT ANALYSIS, IN DETAILED DESIGN & SYSTEMS AND ANALYSE
OPTIMISATION CHECKLISTS FOR PROCESS
ENERGY REQUIREMENTS RECOMMEND MEASURES PROCUREMENT. PERFORMANCE DATA VS.
DESK TOP & EQUIPMENT DESIGN
AND ESTABLISH PLAN FOR TO REFINE DESIGN PERFORMANCE TESTING KEY PERFORMANCE
STUDIES OPTIMISATION
OPTIMISATION TO ESTABLISH BENCHMARK INDICATORS
P&IDs
PFDs
FUNCTIONAL LICENSOR DATA VENDOR DATA
LEVEL OF MAJOR EQUIPMENT
REQUIREMENTS EQUIPMENT OPERATING MANUALS OPERATING DATA
DEFINITION SCHEDULE
BLOCK DIAGRAMS SPECIFICATIONS COMMISSIONING MANUALS
PROCESS DATA
EQUIPMENT DATA SHEETS
DECISION GATES
Page 20 of 159
GASCO Project Energy Optimisation Page 21 of 159
Commissioning Requirements
Requirements at P&ID Level
Requirements at PFD Level
Energy Optimisation Study
Equipment Requirements
5
Performance Guarantees
Independent Verification
Energy Critical Items
Phase
Review Workshop
Performance Test
Option Selection
Energy Aspects
Energy Report
Pre-FEED Stage 1
ER-1 No1 I I A A2 I
Screening
Pre-FEED Stage 2
ER-2 ERW-2 A A V 3 A3 D I I I
Concept
Key
I – Identify requirements D – Define requirements
A – Assess V – Follow Up / Verify
Notes
1) Energy aspects to be considered with appropriate representation in the Pre-FEED option
screening brainstorm workshop
2) Energy optimisation study EOS-1 to collate pre-requisite information.
3) With main development option selected, focus of energy optimisation study EOS-2 in Pre-FEED
Stage 2 and subsequent follow up in FEED is on refinement of selected option, considering
additional energy optimisation measures
4) There is no specific requirement for energy review workshops in execute and operate phases,
but meetings to address energy aspects may be convened to address specific project issues
5) Independent verification by PMC / PMTC
GASCO Project Energy Optimisation Page 22 of 159
5.2.1 Summary
The purpose of Pre-FEED Stage 1 is to screen development options against
technical and economic criteria, evaluate options and select a single option for
refinement in Stage 2.
The PEO Framework will supplement the Company’s current process of option
evaluation and selection, with energy efficiency aspects will receiving additional
focus through the methods outlined in this section.
The initial Energy Optimisation Study, EOS-1, will collect this background
information, starting with an initial estimate of project energy requirements, to enable
categorisation as ‘Low’, ‘Medium’ or ‘High’, per Section 3.1. This categorisation is
used to establish applicability of PEO Framework and the roadmap for further work.
Where energy requirements are categorised as ‘Low’ and it is concluded that the
PEO Framework will not be applied, justification shall be made in Energy Report
ER-1, to include:
For ‘Medium’ or ‘High’ categories, where the requirements of PEO Framework shall
be applied, EOS-1 will go on to collate further background information for each of
the options under consideration, forming the pre-requisite information for input to the
Option Screening Brainstorm Workshop and Energy Report ER-1.
The information available at this stage will be largely from experience and initial
evaluations by the project team. It is not anticipated that licensor or vendor
information will be available, however in some specialist areas, preliminary
information may be necessary from third parties. Where Licensors are to be
evaluated / selected at this stage, energy efficiency shall be a consideration in
assessment of technologies. Appropriate evaluation criteria shall be provided to
potential Licensors to enable optimal solutions to be proposed.
GASCO Project Energy Optimisation Page 25 of 159
The main objective of the brainstorm workshop and follow up is to review proposed
development options, generate further options and ideas and to agree a list of
options for further evaluation to arrive at the best option based on technical and
economic criteria.
The main requirements of the PEO Framework in respect of the workshop are that
appropriate information for input to the workshop is generated in Energy
Optimisation Study EOS-1 and that a suitably qualified and experienced Energy
Specialist participates in the workshop to challenge and condition the options under
consideration from the perspective of energy optimisation.
The weighting given to energy aspects relative to other evaluation criteria is project
specific and shall be agreed in the option screening brainstorm workshop.
The brainstorm workshop should raise specific actions on the Energy Specialist to
further assess aspects of any option identified as having potential for optimisation to
the extent that this may affect project economics and option selection or where there
is insufficient definition and data to make a conclusion.
The study should start at a high level working through each option, focusing initially
on any potential feasibility issues, then on any high-level optimisation considerations
to condition the options.
The project team will towards the end of Pre-FEED Stage 1 select the optimal
development option, taking into account all relevant technical and economic factors
including energy aspects.
5.3.1 Summary
The purpose of Pre-FEED Stage 2 is to develop the conceptual design and refine
cost estimates for the preferred development option agreed in Pre-FEED Stage 1.
The objective is to confirm a single option and identify key requirements in
progressing to the FEED stage.
The final level of process definition and evaluation basis developed during this stage
is at a basic PFD level and ±30% CAPEX and activities in energy optimisation will
be at an appropriate level to reflect this.
EOS-2 will commence at the start of Pre-FEED Stage 2 and be largely complete
prior to energy review workshop ERW-2, into which the results provide input.
GASCO Project Energy Optimisation Page 28 of 159
The input data that will be provided from EOS-2 will include the following:
- Summary of main energy users in the form of an energy balance / map
- CAPEX, OPEX estimates for energy optimisation measures
- Project description
- Block diagram and preliminary PFD
- Key licensor information (if applicable)
ERW-2 shall be led by a workshop facilitator / chair from the Pre-FEED Consultant’s
team or alternatively from an external third party, in either case meeting the specific
competencies set out in Section 8.2. A secretary should be appointed responsible
for maintaining a record of the session and actions, although for small projects the
workshop facilitator may additionally fulfil this role.
The ERW-2 review team shall comprise suitably qualified and experienced
personnel, with composition dependent on the scope, size and complexity of the
project. Required attendees will be agreed with the workshop facilitator prior to the
meeting. Proposed attendees are listed in Table 5.5.
ERW-2 should follow the process and guidance set out in Appendix A2 Figure A2.0
and Appendix B2, based on similar principles to HAZID. It is the responsibility of the
workshop facilitator / chair to ensure this is appropriate to the project under review.
GASCO Project Energy Optimisation Page 29 of 159
Notes
1) Dependent on project size / scope of workshop.
2) Mechanical, electrical or instrumentation and control discipline engineers will not
necessarily participate full time in this workshop, but depending on the project scope
should be available.
3) It is not expected that licensors participate in this workshop. Suitable input information
should be available to the team prior to the workshop.
4) External third party acceptable if appropriate facilitator is not available from Pre-FEED
Consultant’s team.
The review shall progress through a ‘system by system’ analysis of the process, with
any actions being recorded. All guidewords will be reviewed and any which do not
apply shall be recorded as N/A.
that there is insufficient definition to form a conclusion. In which case, an action shall
be assigned to either obtain further definition, revision of the project scope or
perform design studies outside the energy efficiency workshop.
Actions raised in ERW-2 should be agreed and assigned an owner in the workshop
meeting. The close out shall be tracked by the project Energy Specialist, with a full
list of actions, owners and details of measures taken to close these points included
in energy report ER-2.
The workshop facilitator shall mark up a set of block diagrams / preliminary PFDs to
record the systems reviewed and should sign the set of drawings after completion.
Outcomes of EOS-2 will be incorporated into energy report ER-2 at the end of Pre-
FEED Stage 2.
5.4.1 Summary
The purpose of the FEED phase of the project is to fully define project requirements
based on the single optimum solution, to develop a package including engineering
deliverables, detailed execution plans and a +/-15% cost estimate to enable final
investment decision to progress to EPC phase. During FEED, there is increased
focus on project and HSE assurance activities and formal energy optimisation is one
such activity.
There may be studies to be completed in FEED to finalise the concept design and
evaluate alternatives. To reflect the development from the Pre-FEED conceptual
design to a frozen FEED design, energy optimisation activities in the FEED phase
are broken into two steps:
1) Close out actions from Pre-FEED Stage 2 ER-2, confirming actions have been
completed, reviewing impact of design development on energy aspects and a
formal Energy Review Workshop ERW-3A at a process system / PFD level.
GASCO Project Energy Optimisation Page 31 of 159
ERW-3A will be held following issue of the FEED PFDs, to enable any significant
actions to be followed up prior to development of the P&IDs.
ERW-3A shall be led by a workshop facilitator / chair from the FEED Consultant’s
team or alternatively from an external third party, in either case meeting the specific
competencies set out in Section 8.2. A secretary should be appointed responsible
for maintaining a record of the session and actions, although for small projects the
workshop facilitator may additionally fulfil this role.
The ERW-3A review team shall comprise suitably qualified and experienced
personnel, with composition dependent on the scope, size and complexity of the
project. Required attendees will be agreed with the workshop facilitator prior to the
meeting. Proposed attendees are listed in Table 5.7.
ERW-3A should follow the process in Appendix A3 Figure A3.0 and Appendix B3,
Figure B3.1, although it is the responsibility of the workshop facilitator / chair to
ensure this is appropriate to the project under review.
Actions raised in ERW-3A should be agreed within the workshop meeting and
following the meeting close out shall be tracked by the project Energy Specialist,
with a full list of actions included in energy report ER-3A and details of measures
taken to close these points included in energy report ER-3B.
In reviewing status of actions raised in ERW-2 and ER-2, workshop ERW-3A shall
identify any open actions that have the potential to introduce changes to the process
design and list actions requiring prioritisation to minimise need for rework during
FEED.
The workshop facilitator in consultation with the project team shall identify any
requirements for attendance of third parties such as technology specialists from
process licensors.
GASCO Project Energy Optimisation Page 33 of 159
Notes
1) Requirement dependent on project scope.
2) Key licensors only.
3) External third party acceptable if appropriate facilitator is not available from FEED
Consultant’s team.
The review should consider equipment, piping, instrumentation & control (per
guidance in Appendix E) with reference primarily to the P&IDs, but with
consideration also to other project documentation where appropriate, including:
ERW-3B will be held following formal review of the P&IDs prior to value engineering
and prior to HAZOP to minimise the potential for changes requiring further HAZOP.
ERW-3B shall be led by a workshop facilitator / chair from the FEED Consultant’s
team or alternatively from an external third party, in either case meeting the specific
competencies set out in Section 8.2. A secretary should be appointed responsible
for maintaining a record of the session and actions, although for small projects the
workshop facilitator may additionally fulfil this role.
The ERW-3B review team shall comprise suitably qualified and experienced
personnel, with composition dependent on the scope, size and complexity of the
project. Required attendees will be agreed with the workshop facilitator prior to the
meeting. Proposed attendees are listed in Table 5.8.
ERW-3B should follow the process in Appendix A3 Figure A3.0 and Appendix B3,
Figure B3.2, although it is the responsibility of the workshop facilitator / chair to
ensure this is appropriate to the project under review.
Actions raised in ERW-3B should be agreed within the workshop meeting and
following the meeting close out shall be tracked by the project Energy Specialist,
with a full list of actions and details of measures taken to close these points included
in energy report ER-3B.
The workshop facilitator shall mark up a set of P&IDs to record the systems
reviewed and should sign the set of drawings after completion and inclusion into the
ER-3B. The review shall progress through an ‘item by item’ analysis of the process,
with any deviations and actions being recorded.
GASCO Project Energy Optimisation Page 35 of 159
Notes
1) Requirement dependent on project scope.
2) Key licensors only.
3) External third party acceptable if appropriate facilitator is not available from FEED
Consultant’s team.
5.5.1 Summary
During the EPC phase of the project, the focus moves from identifying energy
optimisation opportunities and measures towards verifying that the design intent
from the FEED phase is implemented in EPC and the benefits of energy efficiency
are realised through detailed design, procurement, construction and commissioning.
Energy optimisation activities in the EPC phase is split into three reporting steps,
reflecting the long duration of the EPC phase and the different nature of each of the
engineering, procurement and commissioning steps.
This enables verification that energy efficiency requirements defined in FEED are
firstly captured in the required specifications and that the impetus is maintained
through the Procurement phase and Commissioning activities.
The EPC contractor shall be responsible for endorsing the FEED, including the
requirements of ER-3B and subsequently for managing the energy optimisation
activities within the EPC phase. Following peer review, PMTC shall also endorse the
FEED requirements and then provide independent verification of activities during the
EPC phase.
GASCO Project Energy Optimisation Page 37 of 159
The key requirements identified within the FEED design, including minimum
performance requirements for equipment etc., defined in ER-3B shall be
incorporated in final data sheets, specifications and finalisation of design.
organisation. No formal energy review workshops are required in the EPC phase
unless it is agreed that there is a benefit or requirement in order to manage any
change post FEED.
The EPC contractor shall provide regular updates on any anomalies or deviations to
PMTC in order to enable effective decision making to agree an appropriate way
forward.
The commissioning plan and performance test procedures developed in FEED shall
be detailed with any energy critical considerations and requirements of technology
licensors and equipment vendors.
The commissioning manual and procedures shall be updated with any requirements
identified in energy reports ER-4A or ER-4B and this shall be verified and recorded
by inclusion in the EPC verification checklist included in energy report ER-4B.
The commissioning team shall seek appropriate support from equipment vendors
and licensors in pre-commissioning and start up of the plant, including tuning and
set up of plant controllers to maximise efficiency and stability.
Any lessons learned from commissioning phase will be added to those from the
engineering and procurement phases to be included with other project lessons
learned for feed back into Company’s knowledge management systems.
5.6 Operation
5.6.1 Summary
Table 5.10 – Summary of PEO Framework for Operations
- Provide details of actions closed in this phase, measures taken and resulting outcomes,
including those from:
- Pre-FEED Stage 1, carried over in ER-1
- Pre-FEED Stage 2, Energy Review Workshop ERW-2
- List any actions which are carried over from this phase into FEED, including those from:
- Pre-FEED Stage 1, carried over in ER-1 and still open
- Pre-FEED Stage 2, Energy Review Workshop ERW-2 and still open
- Pre-FEED Stage 2, Energy Optimisation Study, EOS-2, for action in FEED
References
- Include all energy related study reports and technical notes
Energy optimisation plan
- Update the energy optimisation plan to incorporate requirements for review at P&ID /
equipment level to consider all equipment items requiring net energy input of more than
1 MWth and covering at least 80% of total project energy requirements.
- Include schedule of energy critical items, to include critical major equipment items and
any other items to be monitored through subsequent phases of work
- List key studies to be included in the FEED SOR for consideration in FEED
- List and quantify benefits including emission reductions achieved versus baseline case.
Action Status
- Provide details of actions closed in this phase, measures taken and resulting
outcomes, including those from:
- Pre-FEED Stages 1 and 2, carried over in ER-2
- FEED Energy Review Workshop ERW-3A
- List any actions which remain open for further consideration, including those
from:
- Pre-FEED Stages 1 and 2, carried over in ER-2 and still open
- FEED Energy Review Workshop ERW-3A and still open
- Include narrative on open actions, and how they should be prioritised in
completing FEED to minimise rework
References
- Include all energy related study reports and technical notes
Energy optimisation plan
- Update the energy optimisation plan to incorporate any additional requirements
identified in FEED.
- Update the schedule of energy critical items, to include critical major equipment
items and any other items, to include proposed metrics for monitoring in
subsequent phases of work.
- For each item, list performance indicators which will be monitored (e.g.
efficiency, pressure drop, fuel gas consumption, power demand)
- List and quantify benefits including emission reductions achieved versus
baseline case.
- List all instrumentation that will be used to monitor energy aspects in operation.
As a minimum, this shall include all meters which will be used to monitor energy
use (e.g. fuel gas flow, electrical power), instruments and analysers which
provide indication of key process parameters
- Describe any process control strategies specific to minimising energy
consumption in operation
- Describe any advanced hardware or software proposed for the project, e.g. for
monitoring and optimising operation of rotating or fired equipment
Commissioning plan
- List any specific pre-commissioning requirements, such as cleaning or testing
- Based on list of energy critical equipment, define requirements for vendor
support in commissioning phase
Performance guarantees and testing
- Outline proposed structure for any performance guarantees relating to energy
consumption, both overall or for individual systems or equipment
- Describe how evaluation of energy aspects is incorporated into performance test
procedure
Action Status
- Provide details of actions closed in this phase, measures taken and resulting
outcomes, including those from:
- Pre-FEED Stages 1 and 2, carried over in ER-2
- FEED Energy Review Workshops ERW-3A and ERW-3B
- List any actions which are carried over from this phase into the EPC phase,
including those from:
- Pre-FEED Stages 1 and 2, carried over in ER-2 and still open
- FEED Energy Review Workshops ERW-3A and ERW-3B and still open
- Include narrative on open actions, reason they remain open, and specific
requirements for EPC contractor to consider
Energy optimisation plan
- Update the energy optimisation plan to incorporate any additional requirements
identified in FEED.
- Update the schedule of energy critical items, to include expected performance
against each of the identified performance metrics.
- Highlight any equipment specifications and data sheets that include minimum
energy efficiency performance requirements.
- Include EPC verification checklist.
- List and quantify benefits including emission reductions achieved versus
baseline case.
FEED Endorsement
- Summarise any key points on energy aspects from:
- FEED endorsement / peer review report by PMTC
- Clarification process during EPC tender
- FEED endorsement by EPC contractor
Energy Critical Equipment
- For each energy critical item, provide a brief commentary on performance,
based on technically compliant vendor proposals.
- Include details of performance indicators for selected vendor and comparison
against range of quoted performance from alternative vendors
Commissioning plan
- Provide confirmation that the requirements for commissioning identified in FEED
and summarised in ER-3A/B have been fully incorporated into performance test
guarantee and commissioning procedures and that the commissioning plan
includes for suitable support from vendors and licensors during pre-
commissioning and start up.
Performance Test
- Provide confirmation that the performance test procedure and that requirements
have been cascaded to equipment vendors as appropriate.
Action Status
- Include summary of outcomes of actions closed in detailed engineering phase
- List any actions which remain open for further consideration
- Include narrative on open actions, and their prioritisation in closing out the
project.
Lessons Learned
- List any key lessons learned from procurement process, particularly
identification of equipment vendors quoting above average efficiency /
performance guarantees or proposing to incorporate energy efficient design
features
- Identify learning points from any proposals not taken up due to project
constraints, but representing opportunity for future projects
Energy supply efficiency is heavily dependent on generation method and economy of scale.
Power is normally most efficiently generated in modern large scale fully integrated power
GASCO Project Energy Optimisation Page 46 of 159
plants (e.g. combined cycles). Consideration should therefore be given to use of electric
drives with import of electricity from the national grid.
If centralised supply is not economical or practical, alternatives for local supply of power and
heat, such as local power generation with waste heat recovery, steam generation, and direct
gas turbine or steam turbine drives should be evaluated, depending on specific requirements
for power and heat, to compare overall thermal efficiency of supply and use.
Typical efficiency values for equipment are given in Table 7.1 below:
Aero Derivative GT 35 to 42
In considering energy use and efficiency across a facility, trade off judgements must be
made between:
1) Energy efficiency and other objectives such as achieving high levels of plant availability,
operability, safety, etc.
3) Achieving maximum efficiency in each system, recognising that it may not be possible to
maximise efficiency of all systems at the same time and that one or more systems may
need to be de-optimised to achieve the overall maximum efficiency.
Energy optimisation considerations for various types of process systems and equipment are
provided in Appendix D and Appendix E respectively. References to supplementary
guidance, such as guidance for best available techniques for energy efficiency developed by
the European Commission.
- Evaluating process efficiency and measures which may be justified to address any
changes over the project lifecycle
- Evaluating energy efficiency measures and project options, with economic analysis / NPV
assessment accounting for capital and operating costs as described in Section 4.2
- Evaluating environmental impact of energy use, including atmospheric emissions of CO2
and other pollutants over project lifecycle
There are various aspects, for which variability should be considered during the project life
which impact energy consumption, the more significant events are summarised below
- Reducing reservoir pressure and increased compression requirements, e.g. for feed gas
compression
- Increasing flow of produced water
- Changing requirements for gas lift or water injection
- Changing feed or product flows
- Changing flows requiring recycling around plant or equipment
- Degradation of equipment performance and reduced efficiency and downtime.
- Seasonal variations in ambient temperature etc.
Reducing flow can affect machinery, with requirement to recycle to enable safe and
reliable operation within the design envelope, thereby reducing overall efficiency.
Contaminant levels such as sulphur can also increase over time, increasing
processing requirements and changing energy balance.
Where energy balance, including power, steam or fuel gas demand and supply, vary
over time, the impact of this on energy efficiency and optimal overall configuration
(and phasing where appropriate) should be accounted for.
GASCO Project Energy Optimisation Page 48 of 159
Interaction of processes, units and systems within a particular project or facility must
be considered. For this reason it is not possible to provide definitive lists of best
available techniques as there will tend to be project and site specific considerations.
All feasible process options should be considered, which may have very different
overall demands for energy type and quantity. For example, thermally driven
separation processes (such as temperature swing adsorption, distillation,
absorption/stripping processes, etc.) may be compared with mechanical / pressure
driven processes (pressure swing adsorption, membrane, etc.).
Combustion processes, including gas turbines, are key area for review, with
potential for increased efficiency through optimal recovery and use of heat for
process heating or generating additional power.
Power supply and electrical equipment is a further source of inefficiency and should
be reviewed.
Optimised plant design and layout may be reviewed from an energy efficiency
perspective, depending on the nature of the project and whether pressure drop is
critical to overall energy requirements.
Waste minimisation strategies also impact on energy efficiency, such as design for
zero routine flaring and venting to maximise hydrocarbon recovery.
Considerations for selection and design of energy efficient equipment is provided in
Appendix E.
Pinch analysis for energy integration, provides a structured design methodology and
guidelines based on sound thermodynamic principles, which are well documented
outside of this guideline. The techniques are employed to generate targets for
minimum energy requirements (external heating and cooling) and to generate
optimal heat exchanger networks, based on both CAPEX and energy (OPEX),
against these targets.
In any project where energy transfer is a dominant factor in CAPEX or OPEX, pinch
analysis should be considered an appropriate tool and part of demonstrating BAT.
Rigorous software tools should be employed to efficiently analyse complex systems.
Pinch analysis requires the identification of heating and cooling duties and the
extraction of process data from a heat & material balance. This enables the
construction of composite curves consisting of temperature-enthalpy profiles for the
process.
The composite curve provides a graphical representation of the overall heat demand
and supply within the process, per the typical example shown in Figure 7.2, and
show:
- The minimum temperature difference at the pinch, initially set by the designer,
and the pinch temperature at the closest point
- The heat recovery potential (where the hot and cold composite curves overlap)
- QHmin represents the minimum hot utility requirement based on 100% heat
recovery
- QCmin represents the minimum cold utility requirement based on 100% heat
recovery
The process above the pinch requires heat input and the process below the pinch
heat requires heat rejection.
Cooling above the pinch or heating below the pinch by utilities conflicts with overall
process objectives and energy requirements are greater than theoretically needed.
QHmin
Heat Recovery Potential
Temperature
QCmin
Enthalpy
GASCO Project Energy Optimisation Page 52 of 159
In sub-ambient processes, this type of analysis can also identify areas where there
is potential to use available cold more effectively and to improve the process
flowsheet, for example in implementing a heat pump system or to cooling a feed
stream to a distillation column.
Gas processing plants are often highly integrated processes with much heating,
cooling and distillation, as well as pressure drop due to resistance in equipment and
valves. Making the best use of irreversible thermodynamic losses can often mean a
big difference in performance.
Fully rigorous thermodynamic analysis can be time consuming and there are
challenges in ensuring consistency in thermodynamic data and reference points,
and particularly in the handling of utilities systems, requiring simplified methods in
many areas.
Such methods therefore find limited application in process design for new projects
and should not be considered mandatory in energy optimisation for new projects.
Principles derived from such methods, have however been used to derive various
heuristics, which are included in Appendix D and E of this guideline. It can also be a
useful method in analysing and benchmarking existing facilities.
This assumes that the potential heat value of incoming streams is compared
to outgoing streams to determine what is lost in the process through utilities,
flaring and blowdown. A proposed equation for this would be:
GASCO Project Energy Optimisation Page 53 of 159
This is a measure often used in the gas processing industry and especially in
LNG production. The utilities consumed include fuel usage and losses to flare
etc..
2) Thermodynamic Efficiency
Exergy can be defined as the maximum amount of work a system can deliver
by bringing it into equilibrium with its surroundings, or dead state, via
reversible processes.
Although a process must comply with the first law, compliance is in itself no
guarantee that the process is feasible. Equation (1) does not distinguish between
different forms of energy, such as heat, electricity and shaft work.
The second law of thermodynamics on the other hand can show whether a process
is feasible and, if so, how good its design is; how much more energy or work it
consumes than it actually needs.
which is very similar to Equation (2). It says that exergy is the maximum potential
work that can be extracted from a quantity of heat via a hypothetical reversible
process when the cold sink is the environment or surroundings.
Exergy can be defined more generally: the exergy content of a stream is the
maximum amount of work that can be extracted from that stream by bringing it to
GASCO Project Energy Optimisation Page 54 of 159
complete equilibrium with its surroundings. This correctly implies that fluid at ambient
temperature but at elevated pressure possesses exergy, because it could drive an
expansion engine and thus deliver work.
Equation (3) is perfectly general so that, if T happens to be smaller than To, then
E(Q) is negative and the process requires an input of work. In pumping heat from a
low temperature to a higher temperature, for instance in a refrigeration cycle, the
negative value of E(Q) is the minimum power needed to produce a refrigeration load
Q at temperature T using a reverse Carnot cycle.
At low temperature, exergy increases sharply and exergy changes per unit energy
flow tend to be much larger than for temperatures above ambient.
The exergy value, E, of a steady stream of fluid entering or leaving part of a process
is the maximum amount of energy or work that can be obtained from the stream in
bringing it to equilibrium with the environment. It is given by:
With real, irreversible processes there is always a net increase in total entropy, S.
This extra entropy must appear somewhere, either in the environment, which is
considered to be an unlimited heat sink, or in a process stream. Equation (4) shows
that the greater the entropy of a stream the lower its exergy. Thus entropy is a
measure of how much of the total energy content of a stream is unavailable for
producing work.
For any real physical steady-state process which has feed and product streams and
exchanges energy with its environment, the work supplied to the process is:
This is known as the Gouy-Stodola equation. The two exergy terms on the right
hand side include exergy associated with either energy interchange or change in a
process stream.
The term ToΔSirr is referred to as the “lost work”. It represents wasted energy in the
form of irreversibilities within the process; the potential to do this much work has
been lost from the process. For a reversible process, the irreversible entropy
production ΔSirr is zero. The work supplied to the process is therefore the reversible
or minimum work:
For any given process the minimum energy requirement can be determined by the
compositions, temperatures and pressures of the feeds and products.
Exergy analysis calculates the amount of lost work for each part of the process and
compares the values to see where the major losses lie. This identifies the areas of
the process where optimisation will be of greatest value, and shows how much
scope there is for improvement. Lost work may be an inevitable part of the process,
or it may be too expensive to reduce the lost work. However, identifying
thermodynamically inefficient areas in a process prompts the designer to re-evaluate
these areas or even the complete process flowsheet.
GASCO Project Energy Optimisation Page 55 of 159
The stream exergies must be calculated from Equation (4). This requires accurate
enthalpy and entropy values for each process stream. This is particularly important
when there may be a large number of hydrocarbons present in relatively small
percentages.
Most gas separation plants include fractionation equipment which incurs irreversible
losses made up of temperature driving forces, pressure drops as wells as work of
separation into purer components. Equation (4) above does not include for the
losses in mixing or separation. This mixing/separation work term can be derived
from the mixtures pure component entropies at the reference condition given by:
n
SO = ∑ S i x i (7)
i =1
where:
So is the reference state mixture entropy
Si is the pure component ‘i’ entropy
Xi is the mole fraction of component ‘i’
n is the number of components
In reality, separation processes such as distillation require more work than the
minimum work to perform a separation. This work is known as the actual work
of separation, and is denoted by:
Exergy sinks are those areas of the process over which significant irreversible
energy losses occur, for example, the ΔT over process and utility streams in a
reboiler.
Exergy sources occur where work or thermal energy is introduced into the
process. The magnitude of exergy gain across an exergy source is not
equivalent to the magnitude of energy introduced at the source: exergy and
energy are not equivalent.
W min
η THERMODYNA MIC = 100
W acr
Values of η THERMODYNAMIC , vary depending upon the type of separation
operation that they describe. Typically for distillation processes, η
THERMODYNAMIC may range between 15 - 70%, and for Joule-Thomson driven
flash separations, values can be 5% or even less, since a large ΔP is used to
achieve a small separation.
3) Benchmarking
4) Loss Analysis
Carrying out analysis across each item, it is possible rank items in terms of
their losses to pinpoint areas that merit improvement. Whilst it is not
considered practical to carry out a loss analysis, item by item, across an entire
facility, consideration may be given to such analysis in critical areas, to
highlight the items resulting in the largest irreversible losses.
The first law of thermodynamics states that energy can be neither created nor
destroyed, and all energy flows can therefore be accounted for in a particular
process or facility. The second law of thermodynamics states that no transformation
in energy can result in 100% useful work and there are always losses in any process
or machine.
In addition to utility flows such as electrical power or steam, energy enters and
leaves the process in the feed and product streams from each block and it is
therefore important ultimately to identify major material streams and their flow and
conditions.
A simple high level energy map should first be developed based on a process block
diagram, including overall energy flows for each block / system:
- Power input and output
- Heat input and output
- Primary fuel flows
- Major material streams
A more complex energy map may then be developed to break the process
requirements into a greater number of elements and add further detail:
- Process related energy requirements – including breakdown of requirements for
heating, cooling, compression, pumping, etc.
- Non-process related requirements – HVAC, lighting
- Energy conversion requirements – utilities, power generation
- Energy losses
Sankey diagrams are particularly useful in showing primary energy sources (such as
fuel gas), the various conversion and transfer processes these go through (to steam,
power, etc.) and associated losses at each stage.
Examples of Sankey diagrams are provided in available in [Ref 3] Section 2.7.1 and
[Ref 4] Section 2.7.1
GASCO Project Energy Optimisation Page 58 of 159
For effective control of operations and maintenance work processes, systems shall
be in place to ensure that procedures are known, understood and complied with to
ensure that the key performance parameters are identified, optimised for energy
efficiency and monitored and recorded.
PMT/
Pre-FEED FEED EPC
Project Stage PMC/ Company
Consultant Consultant Contractor
PMTC
Pre-FEED 1 A, R V2,3
Pre-FEED 2 A1, R V2,3
FEED A1, R V V3
EPC A, R V V3
Operation A,R3
Key
Notes
1) Pre-FEED / FEED Consultant shall generally facilitate Energy Review Workshops and
provide a competent facilitator as outlined in Section 8.2. If Consultant is unable to
provide a facilitator, a third party may be proposed.
In particular the facilitator should demonstrate detailed knowledge and experience in:
- Environmental design – with an understanding the principles of BAT and the competing
environmental objectives
- Chairing design reviews and workshops – with experience for example in HAZOP, HAZID
or ENVID studies
8.0 REFERENCES
Further information, supplementing the information in this guideline is available from sources
such as the European Commission and US Department of Energy:
- The BAT Reference documents (BREF) under development cover a wide range of
industries and processes and those of significant to GASCO operations in relation to
energy efficiency have been referenced below.
- Best practice publication is also available from the US Department of energy website for
steam, air, drives and heating systems.
GASCO Project Energy Optimisation Page 60 of 159
Appendix D & E provide additional references to the documents below for specific systems or
equipment.
APPENDIX A
Appendix A Page 61
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1.1
1.2
1.3
Apply
Prepare justification for non- No
framework?
requirement
Yes
1.4
1.5
1.6
1.7
1.8
ER-1
Appendix A Page 62
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Figure A1.1 – Assessment of Significance of Energy Aspects and Applicability of PEO Framework
1.1
No > 10 MWth?
Yes
1.2.2
No
1.2.3
No
1.2.4
No
1.2.5
Some requirements
Non-requirement Full requirement
may be waived
1.3 1.4
Appendix A Page 63
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2.1
2.2
2.3
Preliminary
Block Diagrams Energy Balance
Collate pre-requisite information for PFDs
review workshop ERW-2
Identified
Economic Data
Emissions
2.4
2.5
2.6
2.7
2.8
2.9
ER-2
2.10
Appendix A Page 64
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3.1
3.2
Equipment
PFDs H&MB Utility Schedules
Collate pre-requisite information for Schedule
review workshop ERW-3A
3.3
3.4
ER-3A
3.5
3.6
P&IDs Data Sheets
Collate pre-requisite information for
review workshop ERW-3B
3.7
3.8
3.9
3.10
ER-3B
3.11
Appendix A Page 65
GASCO Project Energy Optimisation Page 66 of 159
4.1
Endorsement of FEED
including ER-3B
4.2
4.3
4.4
Validate performance
test procedure
4.5
ER-4A
4.6
4.7
ER-4B
4.8
4.9
4.10
ER-4C
Appendix A Page 66
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APPENDIX B
Appendix B Page 67
GASCO Project Energy Optimisation Page 68 of 159
Table B1.1 – Guidewords for Considering Energy Aspects in Pre-FEED Stage 1 (Screening)
OPTION SCREENING – GUIDEWORDS
A) Process 1) Function 4) Integration
2) Technology 5) Capacity
3) Sequence 6) Range
B) Sources 1) Energy 4) Utilities
2) Heat 5) Internal
3) Power 6) External
C) Sinks 1) Carbon Dioxide
2) Cooling
D) Centralisation 1) Import
2) Supply
3) Sharing
E) Recovery 1) Heat 4) Power
2) Cold 5) Waste
3) Hydrocarbon 6) Performance
F) Integration 1) Process 4) Future
2) Heat 5) Location
3) Facility
G) Losses 1) Heat 4) Hydrocarbons
2) Electrical 5) Recycle
3) Pressure 6) Flare
H) Technologies 1) New
2) Alternative
3) Transfer
I) Equipment 1) Function 4) Capacity
2) Technology 5) Efficiency
3) Special
J) Control 1) Monitoring 4) Turndown
2) Advanced
3) Analysis
K) Experience 1) Company
2) Industry
3) Supplier
Appendix B Page 68
GASCO Project Energy Optimisation Page 69 of 159
Figure B2.1 – Process for Energy Review Workshop ERW-2 in Pre-FEED Stage 2 (Concept)
2.3
2.4.3
Select Block
2.4.4
2.4.5
2.4.6
2.4.7 2.4.8
Action Identified? Yes Record key issues identified by Score opportunity / measure in
participants for evaluation in terms of benefit and ease of
completing action implementation
No
2.4.9
All Blocks &
No Guidewords Agree action and assign owner
Considered? (Note 1)
Notes
Yes
1) Actions need not at this
stage be prescriptive. For
example, the action may be 2.4.10
to “Consider” or “Evaluate” Produce ERW-2 Minutes of
a particular aspect in Meeting / Report for inclusion in
completing the Energy Energy Report ER-2
Optimisation Study.
2.5
Appendix B Page 69
GASCO Project Energy Optimisation Page 70 of 159
Table B2.1 – Guidewords for Energy Review Workshop ERW-2 in Pre-FEED Stage 2 (Concept)
Appendix B Page 70
GASCO Project Energy Optimisation Page 71 of 159
Table B2.1 (contd.) – Guidewords for Energy Review Workshop ERW-2 in Pre-FEED Stage 2
(Concept)
Appendix B Page 71
GASCO Project Energy Optimisation Page 72 of 159
Table B2.1 (contd.) – Guidewords for Energy Review Workshop ERW-2 in Pre-FEED Stage 2 (Concept)
Appendix B Page 72
GASCO Project Energy Optimisation Page 73 of 159
Table B-2.1 (contd.) – Guidewords for Energy Review Workshop ERW-2 in Pre-FEED Stage 2 (Concept)
3) Technology
high efficiency compressors
• Transfer from other industries
• Alternatives – e.g. improved internals for separators,
columns
4) Type
• Non-standard / special
• Heat exchanger type– multistream, compact, counter-current
• Common equipment
5) Synergy • Combination of duties
• Use of waste stream
• Control and monitoring within equipment packages –
6) Control visibility to operator
• Control to maintain efficiency under all modes of operation
• Lessons learned and best practice
7) Other • Impact of ongoing or future projects
• Operability
Appendix B Page 73
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Figure B3.1 – Process for Energy Review Workshop ERW-3A in FEED (Define)
3.2
3.3 – Hold energy review 3.3.1 Process Energy Report Process Unit
PFDs
workshop ERW-3A to Independent chair to review pre-
Description ER-2 Checklists
review at a flow sheet requisite information and confirm
adequate basis for review
level CAPEX
OPEX Estimate
Energy
Estimate Balance / Map
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7 3.3.8
Actions Identified? Yes Record key issues identified by Score opportunities / measures in
participants for evaluation in terms of benefit and ease of
completing action implementation
No
3.3.10 3.3.9
Yes
3.3.11
3.3.12
3.3.13
3.3.14 3.3.15
Action Identified? Yes Record key issues identified by Score opportunity / measure in
participants for evaluation in terms of benefit and ease of
completing action implementation
No
3.3.16
All Guidewords
No
Considered? Agree action and assign owner
Yes
Yes
3.3.17
3.4
Appendix B Page 74
GASCO Project Energy Optimisation Page 75 of 159
Figure B3.2 – Process for Energy Review Workshop ERW-3B in FEED (Define)
3.6
3.7.3
3.7.4
3.7.5
3.7.6
3.7.7 3.7.8
Actions Identified? Yes Record key issues identified by Score opportunities / measures in
participants for evaluation in terms of benefit and ease of
completing action implementation
No
3.7.9
All equipment items
No
considered? Agree action and assign owners
Yes
3.7.10
3.8
Appendix B Page 75
GASCO Project Energy Optimisation Page 76 of 159
APPENDIX C
VERIFICATION CHECK LISTS FOR EPC PHASE
Appendix C Page 76
GASCO Project Energy Optimisation Page 77 of 159
Appendix C Page
77
GASCO Project Energy Optimisation Page 78 of 159
APPENDIX D
GUIDANCE / CHECKLISTS FOR ENERGY EFFICIENT PROCESS SYSTEM DESIGN
D2 Gas treating
D3 Gas dehydration
D4 Gas compression
D7 Condensate stabilisation
D13 Pipelines
Appendix D Page 78
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Appendix D Page 79
GASCO Project Energy Optimisation Page 80 of 159
Scope
Liquids handling, pig reception, gas-liquid and liquid-liquid separation, filtration, pressure let down.
Key Energy Demands
Power Mainly impact on downstream energy requirements
Heat Where required to aid liquid-liquid separation
Energy Metrics
No specific energy metrics are proposed for this system, although the system will be included in
overall analysis in terms of pressure balance and energy consumption, and may be identified as
energy critical.
Key Interface Issues
Upstream Pipelines Arrival temperature, pressure, liquids content
Downstream Process Units Pressure, peak vs. average liquid flow
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E1 for phase separation considerations
Appendix D Page 80
GASCO Project Energy Optimisation Page 81 of 159
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider alternative techniques for liquid / liquid separation
and impact on energy requirements – e.g. considering
D1.5 X X
requirements for heating or power for electrostatic
coalescers.
Appendix D Page 81
GASCO Project Energy Optimisation Page 82 of 159
Scope
Liquids handling, pig reception, gas-liquid and liquid-liquid separation, filtration, pressure let down.
Key Energy Demands
Power For solvent circulation, solvent cooling
Heat For solvent regeneration
Energy Metrics
Heat requirement GJ per tonne of acid gas removed
GJ per tonne of lean solvent
Solvent flow tonne of lean solvent per tonne of acid gas removed
Gas side pressure drop will be included in overall pressure balance and may be identified as
energy critical.
Key Interface Issues
Acid gas processing Composition, co-absorption of heavy hydrocarbons
Acid gas compression Suction pressure
Treated gas processing Temperature, water content
Flash gas compression Pressure, flow, composition
Hot utility Heat duty, temperature level Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E6 for absorption considerations
Appendix D Page 82
GASCO Project Energy Optimisation Page 83 of 159
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
characteristics against requirements for some projects..
Appendix D Page 83
GASCO Project Energy Optimisation Page 84 of 159
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Optimise flash drum pressure, particularly considering
D2.10 any flash gas recompression requirements and impact of X X
hydrocarbons in acid gas on downstream processes.
Appendix D Page 84
GASCO Project Energy Optimisation Page 85 of 159
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Monitor column pressure drop etc. for evidence of
foaming in operation and seek to establish and eliminate
D2.20 X X
causes rather than inject anti-foam chemicals which can
deteriorate performance / efficiency over time.
Appendix D Page 85
GASCO Project Energy Optimisation Page 86 of 159
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
Molecular Sieve
Appendix D Page 86
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Where molecular sieve is used for dehydration to low dew
point, consider an upstream bulk removal step to reduce
load on dehydration unit. In particular, consider gas
D3.4 chilling and bulk water knock out upstream of the X X X
molecular sieve vessels, which both reduces the feed gas
water content and increases equilibrium loading on
adsorbent.
Appendix D Page 87
GASCO Project Energy Optimisation Page 88 of 159
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider adequate bed cooling and parallel operation on
change over to minimise temporary temperature rise,
D3.15 X X
which may impact on stability, and as a result the
efficiency, of downstream processes.
Appendix D Page 88
GASCO Project Energy Optimisation Page 89 of 159
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider use of cold feed gas to provide cooling in
D3.25 X X
regeneration system.
Appendix D Page 89
GASCO Project Energy Optimisation Page 90 of 159
Scope
Compressors (axial, centrifugal, reciprocating, screw), drivers (electric motor, gas turbine, steam
turbine, gas engine), suction scrubbers, after-coolers, capacity control
Key Energy Demands
Power Compressor driver, lube oil, gas cooling
Energy Metrics
Compressor Efficiency % polytropic
Driver Efficiency %
Losses Gear box, variable speed drive
Pressure drop through compression system will be included in overall pressure balance and may
be identified as energy critical, particularly suction side where suction pressure is low
Key Interface Issues
Upstream processes Suction pressure, temperature
Downstream processes Discharge pressure, impact on downstream energy efficiency
Cooling system Coolant flow, temperature rise
Fuel gas Flow (for gas turbine or gas engine drive)
Electrical system Power demand (for electric motor drive and auxiliary systems)
Steam system Steam demand (for steam turbine drive)
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification FEED
EPC
Appendix D Page 90
GASCO Project Energy Optimisation Page 91 of 159
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Where gas turbine drives are proposed, consider use of inlet
D4.4 air chilling to maximise power output from a given driver and X X
to increase thermal efficiency.
Appendix D Page 91
GASCO Project Energy Optimisation Page 92 of 159
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Where multi-stage compressors are specified with
intermediate feeds or draws, consider strategy to avoid any
D4.13 X X
one suction pressure dictating speed and power of the
machine, particularly if there are multiple design cases.
Consider requirements for shop testing of compressor
and/or driver against feed gas and ensuring this is
D4.14 X X
representative of real operation to increase potential for
modification to increase efficiency if necessary.
Minimise seal gas losses to process (which represent loss of
pressure energy) and flare (also representing loss of
D4.15 X X
hydrocarbons) through appropriate specification and
maintenance of dry gas seals.
Review means of controlling compressor capacity (e.g.
considering suction throttling, recycle, inlet guide vanes,
D4.16 X X
unloading valves, speed control) and propose the most
effective power saving measures.
Appendix D Page 92
GASCO Project Energy Optimisation Page 93 of 159
Scope
Heat exchange, turbo-expanders, phase separation, low temperature distillation, pumping,
mechanical refrigeration, product gas compression
Key Energy Demands
Power Product compression, pumping, mechanical refrigeration
Heat Reboil
Energy Metrics
kWh/kg, GJ/tonne of NGL product
Specific energy consumption
kW/MMSCFD of feed gas
Refrigeration systems Coefficient of performance
Power requirements relate to feed gas compression, residue gas compression, mechanical
refrigeration
Key Interface Issues
Feed gas Pressure, composition (carbon dioxide, heavy hydrocarbons)
Pressure (single or multiple), requirements for compression,
Residue gas
heating value for sales gas
Liquid products Recovery, contaminants (e.g. methane, carbon dioxide)
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
Separation
Appendix D Page 93
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Optimise number of column stages based on life cycle
capital cost + energy consumption / operating cost.
D5.3 Optimum reflux ratio will typically be closer to ‘minimum X X
reflux ratio’ for systems requiring refrigeration to provide
the condenser load.
Refrigeration
Appendix D Page 94
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Use available feed pressure energy to reduce external
D5.13 X X
refrigeration requirements / recover power.
Insulation
(See Figure E1 and Table E1 in Section E16)
Appendix D Page 95
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider impact of increased insulation thickness or
D5.24 different insulation type on reduced heat gain in cold X X X
service.
Appendix D Page 96
GASCO Project Energy Optimisation Page 97 of 159
Scope
Distillation columns, reboilers, condensers, reflux drums and pumps, product pumps, product
coolers / heat exchangers, mechanical refrigeration
Key Energy Demands
Power Pumping, cooling, refrigeration
Heat Column reboil, feed heating
Energy Metrics
Heat requirement GJ per tonne of NGL feed
Power requirement GJ per tonne of NGL feed
Column reflux ratio
Key Interface Issues
NGL supply Pressure, composition (e.g. methane, carbon dioxide)
Products to pipeline Pressure
Rundown to storage Temperature, pressure
Hot utility Reboiler, heaters
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E11 for heat exchange considerations
See Section E12 for cooling considerations
Appendix D Page 97
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider power recovery on pressure let down of liquid
D6.7 using hydraulic turbines to generate power or drive rotating X X
equipment.
Appendix D Page 98
GASCO Project Energy Optimisation Page 99 of 159
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider impact of increased insulation thickness or
D6.17 different insulation type on reduced heat loss / gain in hot / X X
cold service.
Appendix D Page 99
GASCO Project Energy Optimisation Page 100 of 159
Scope
Liquid-liquid separation, distillation columns, reboilers, condensers, reflux drums and pumps,
product pumps, product coolers / heat exchangers, flash gas / condensate overhead compression
Key Energy Demands
Power Pumping, cooling
Heat Reboil, feed heating
Energy Metrics
Heat requirement GJ per tonne of condensate feed
GJ per tonne of condensate feed
Power requirement
Flash gas compressor efficiency
Flash gas pressure / pressure balance may be energy critical.
Key Interface Issues
Feed condensate Light hydrocarbon content, water content
Product rundown to storage Temperature, pressure, vapour pressure
Hot utility Reboiler, heaters
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider alternative routing of condensate stabiliser
overheads, particularly to minimise recycling of components.
D7.1 X X X
Consider potential for use as fuel where this reduces
compression requirements.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider power recovery on pressure let down of liquid,
D7.6 using hydraulic turbines to generate power or drive rotating X X
equipment.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Design to enable system cleaning – e.g. facilities for
D7.16 X X
isolation and cleaning of heat exchangers.
Scope
Solvent treating, regenerable or non-regenerable fixed bed adsorbent, caustic treating, stripping
columns, for CO2, H2S or mercaptan removal.
Key Energy Demands
Solvent pumping, cooling, regeneration gas cooling,
Power
compression
Heat Regeneration of solvent or adsorbent
Energy Metrics
No general energy metrics are proposed, but metrics may be identified for specific technologies,
e.g. heat input for amine treating (heat requirement - GJ per tonne of acid gas removed)
Key Interface Issues
Product rundown Pressure, temperature, composition
Regeneration / off gas disposal Pressure, temperature, composition
Hot utility provision Heat duty, temperature level
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section D3 & E7 for molecular sieve adsorption considerations
See Section D2, E8 for gas treating and solvent treating considerations
Scope
Oil-water separation, storage and pumping, hydrate inhibitor regeneration, sour water treatment
Key Energy Demands
Power Pumping
Heat Hydrate inhibitor regeneration, stripper column reboiler / steam
Energy Metrics
No general energy metrics are proposed, but metrics may be identified for specific technologies
e.g. for oil-water separation or general heat requirement - GJ per tonne of acid gas removed
Key Interface Issues
Hot utility Steam
Water disposal Pressure, contaminants
Downstream systems Stripped water / overheads stream from sour water strippers
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E1 for phase separation considerations
See Section E10 for pumping considerations
See Section E12 for cooling considerations
See Section E13 for heating considerations
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Sour Water Treatment
Scope
Acid gas compression, dehydration, transportation and injection.
Key Energy Demands
Power Compression, cooling, dehydration
Heat Dehydration
Energy Metrics
Power requirement GJ per tonne of acid gas
Heat requirement GJ per tonne of acid gas
Generally per compression and dehydration systems.
Key Interface Issues
Acid gas feed Pressure, temperature, water content
Acid gas disposal Pressure, specified water content
Regeneration gas Source and routing of spent regeneration gas
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section D3 & E7 for dehydration considerations
See Section D2 for gas treating considerations
See Section D4 & E3 for compression considerations
Consider best location for acid gas dehydration system to
minimise amount of water to be removed. Saturated water
D10.1 content of carbon dioxide goes through a minimum with X X
increasing pressure before increasing again. Consider acid
gas removal at an inter-stage pressure in compression train.
Consider alternative acid gas dehydration technologies and
evaluate energy requirements. For molecular sieve
D10.2 dehydration, consider source and disposal of regeneration X X
gas as this could have a significant impact on energy
requirements.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Where acid gas is routed to an injection well, seek good
D10.5 characterisation of injection pressure vs. flow to understand X X X
basis for acid gas disposal pressure requirement.
Scope
Sulphur production, tail gas treating, reactor systems
Key Energy Demands
Power Blowers, pumps
Heat Reactor inlet heaters
Energy Metrics
No general energy metrics are proposed, but metrics may be identified for specific technologies.
Key Interface Issues
Sour gas feed Pressure, composition, hydrocarbon content
Waste heat recovery Temperature levels
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section D22 for reactor considerations
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Use lowest grade of heat utility possible for all services,
D11.7 X X X
e.g. maximising use of LP steam.
Scope
Pressurised storage, refrigerated storage, rundown chilling, boil off gas handling, atmospheric
storage.
Key Energy Demands
Power Pumping, boil off gas compression, mechanical refrigeration
Energy Metrics
Power requirement GJ per tonne of liquid feed to storage
Boil off gas rates % per day
Key Interface Issues
NGL fractionation plant Rundown conditions, pressure, temperature
Liquid product loading Pump head, heat input to tank.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider benefits in energy use in including for mixed LPG
D12.1 X X X
storage, where there is market for this product.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider optimal tank construction and insulation, to reduce
D12.7 X X X
heat input / boil off gas generation.
Scope
Pipelines, pig launcher and receivers, hydrate inhibition, flow assurance
Key Energy Demands
Power Compression, pumping
Heat Avoiding solid formation (hydrates, waxes etc.)
Energy Metrics
Pressure drop bar per km
Key Interface Issues
Inlet facilities Pressure, liquid rate, solids, flow regime, pigging
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Model pipeline network using appropriate tools and optimise
pipeline diameter vs. pressure losses and consideration of
operating scenarios, including turndown and ramp-up
D13.1 operations. X X
Scope
Headers, purge system, knock out drums, stacks, liquid burners, seals, pilots, ignition system, flare
gas recovery systems.
Key Energy Demands
Power Compression (in the case of flare gas recovery), pumping
Fuel Pilots, purge gas, hydrocarbon losses to flare
Energy Metrics
Flare gas flow tonnes per day
Flare gas recovery % of total flow to flare recovered
Key Interface Issues
Upstream systems Continuous, maintenance losses to flare
Atmospheric emissions Visual impact, environmental impact, odour, noise
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider provision of a flare gas recovery system to
D14.1 X X
recover continuous / maintenance flows to flare header
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Undertake dynamic simulation to demonstrate control
D14.7 system and gain insight that may result in reduced X X
requirement for flaring in operation.
Scope
Power generation, emergency power generation, electrical system, heat supply.
Key Energy Demands
Fuel For generation of power and heat
Energy Metrics
Thermal efficiency % efficiency
heat rate
Equivalent CO2 emissions tonne / GJ power generated
Key Interface Issues
Electrical system Continuous vs. peak load
Fuel system Fuel type, fuel quality
Atmospheric emissions Environmental impact, CO, NOx, CO2, noise
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E15 for drives / gas turbine considerations
Scope
Instrument air and plant air compression, dehydration, buffer storage and distribution.
Key Energy Demands
Power Compression, dehydration
Energy Metrics
MJ / Nm3 air delivered
Specific energy consumption
(i.e. considering all losses within air package)
Key Interface Issues
Air supply Pressure, peak and continuous flow requirement
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Establish minimum instrument air pressure requirement and
consider optimising header / ring sizes and location of
D16.1 reservoirs for large ringmains with high individual users to X X
deliver peak flow while minimising impact on air compressor
discharge pressure.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Implement maintenance regime for air filters to avoid
D16.8 X X
excessive pressure drop.
Scope
Nitrogen generation (air separation), buffer storage and distribution.
Key Energy Demands
Power Compression
Heat Vaporisation (liquid nitrogen)
Energy Metrics
MJ / Nm3 nitrogen delivered
Specific energy consumption
(i.e. considering all losses within package)
Feed air requirement Nm3 nitrogen delivered / Nm3 air supplied
Key Interface Issues
Nitrogen supply Pressure, peak and continuous flow requirement
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E7 for regeneration consideration
Scope
Steam generation (boiler, heat recovery steam generator), distribution system, feed water pumping,
condensate return, condensate deaeration, boiler blow down, chemical dosing.
Key Energy Demands
Power Feed water pumps
Heat Boiler (fuel fired or waste heat)
Energy Metrics
Fuel gas requirement GJ per tonne of steam produced
Boiler thermal efficiency %
Losses Blow down rate, make up rate
Key Interface Issues
Steam supply Supply pressure levels
Condensate return Return pressure and temperature
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
D18.1 Consider potential for heat recovery steam generation. X X X
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Preheat feed water by using surplus heat, combustion air
D18.6 X X
or boiler blowdown to increase overall boiler efficiency.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Develop maintenance regime, fouling and scaling
management to maintain effective heat transfer and
D18.16 X X
efficiency, considering feed water conditioning and
chemical dosing.
Scope
Pumping, heating (fired heater, waste heat recovery), heat transfer fluid (pressurised water/glycol,
hot oil)
Key Energy Demands
Power Pumps
Heat Heaters
Energy Metrics
Overall efficiency Energy input to heat supplied (MW/MW)
Fired heater thermal efficiency %
Circuit pressure drop bar
Circulation pump power kW / MW heat supplied
Key Interface Issues
Users Duty, supply temperature, temperature drop
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E10 for pumping considerations
See Section E13 for heating considerations
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider heater design to give efficient operation over
D19.6 X X
the range of operating loads, including turndown.
Scope
Open seawater, closed cooling water, cooling towers, chilled water.
Key Energy Demands
Power Pumps, fans, mechanical refrigeration (for chilled water)
Heat Absorption refrigeration (for chilled water)
Energy Metrics
Circuit pressure drop bar
Circulation pump power kW / MW cooling provided
Coefficient of performance For chilled water refrigeration systems
Key Interface Issues
Users Duty, temperature rise, temperature approach
Seawater Supply and return temperature, temperature approach
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E10 for pumping considerations
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider alternative mechanical cooling towers, type and
D20.5 position of fans, airflow, and packing and correct drift X X
eliminator design.
Scope
Heating, dewpoint control, filtration, metering and compression
Key Energy Demands
Power Compression for high pressure users
Heat Dewpoint control
Energy Metrics
Specific energy consumption kW/MMSCFD of fuel gas
Key Interface Issues
Users Demand, quality and pressure requirement
Sources Quality and available pressure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E1 for separation considerations
Scope
Sulphur production, tail gas treating, mercury removal, etc.
Key Energy Demands
Pressure drop e.g. across reactor bed
Heat e.g. reactor inlet heater
Energy Metrics
No general energy metrics are proposed, but metrics may be identified for specific technologies.
Key Interface Issues
Feed gas Pressure, composition, hydrocarbon content
Waste heat recovery Temperature levels
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider optimal method of heat recovery from high
temperature streams, and inefficiency introduced by
D22.1 X X
intermediary heat recovery systems (e.g. process to molten
salt to steam).
APPENDIX E
E1 Phase separation
E2 Filtration European Commission Reference Document on
Best Available Techniques for Energy Efficiency
2009. Section 3.11
E3 Compression
E4 Expansion
E5 Refrigeration
E6 Absorption
E7 Adsorption
E8 Solvent regeneration
E9 Fractionation
E10 Pumping European Commission Reference Document on
BAT for Energy Efficiency 2009. Section 3.8
E11 Heat exchange
E12 Cooling Integrated Pollution Prevention and Control
(IPPC), Reference Document on the application of
BAT to Industrial Cooling Systems December 2001
E13 Heating
E14 Heat recovery European Commission Reference Document on
BAT for Energy Efficiency 2009. Section 3.3
E15 Drives European Commission Reference Document on
BAT for Energy Efficiency 2009. Section 3.6
E16 Piping
E17 Flare and vent
E18 Instrumentation and control
E19 Electrical equipment European Commission Reference Document on
BAT for Energy Efficiency 2009. Section 3.5
E20 Heating, ventilation and air conditioning European Commission Reference Document on
BAT for Energy Efficiency 2009. Section 3.9
E21 Fired heater
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
No specific energy metrics are proposed for this system, although the
Energy Metric system will be included in overall analysis in terms of pressure balance
and energy consumption, and may be identified as energy critical.
Review impact of poor separation on operation and energy
requirements of downstream systems and on loss of
E1.1 products or intermediates (and the energy used in X X
generating them), as a basis for defining separation
requirements.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
No specific energy metrics are proposed for this system, although the
Energy Metric system will be included in overall analysis in terms of pressure balance
and energy consumption, and may be identified as energy critical.
Consider impact of pressure loss on process energy
requirements and where critical, consider alternative solids
removal technologies or filter types to minimise pressure
E2.1 drop – e.g. cyclone type, filters with backwash facility, etc. X X X
Selection of the filter type should consider the particle size,
solids capacity, change out frequency and separation
efficiency required.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Compressor polytropic efficiency, %
Driver efficiency, %
Energy Metric Compressor power, kW
Compressor specific power, kW/MMSCFD
Compressor recycle in normal operation, %
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Expander efficiency, %
Energy Metric Brake compressor / generator efficiency, %
Expander power output, kW
Consider use of hydraulic expansion turbines in place of
Joule Thomson valves to produce power or drive rotating
E4.1 X X X
equipment, particularly for pressure let down of cold liquids
to minimise flash gas evolution.
Consider the use of expanders on cold boil off gas
compressor recycle (e.g. as part of an integrally geared
E4.2 compressor) to recover power and reduce suction X X
temperature also reducing liquid requirements for de-
superheating.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider the use of active magnetic bearings over
E4.9 X X
conventional oil system for reduced energy usage.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Coefficient of performance
Energy Metric
kW per ‘ton’ of refrigeration
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Select heat exchangers which allow economic use of
increased heat exchanger surface area, allowing closer
temperature approach and reduced condensing pressure
E5.9 X X
and/or increased evaporating pressure. Typical examples
could be brazed aluminium plate fin, plate fin core-in-kettle,
or shell and tube type with enhanced tubes.
Review impact of heat loss or heat gain on overall energy
requirements. Set targets for insulation performance. Select
optimal insulation type (e.g. considering potential for
E5.10 deterioration in performance over time, resistance to X
moisture, etc.). Use appropriate calculation methods to
assess required insulation thickness to limit heat loss or
gain. Refer to Section E16
Consider all operating scenarios, including start up and shut
down, and where possible design to avoid requirement to
E5.11 flare refrigerant, for example where compressor must be X X
depressurised to enable compressor restart where
compressor can not start with system pressurised.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
GJ per tonne of contaminant removed
Energy Metric kWh / tonne of contaminant removed
Tonne of lean solvent per tonne of contaminant removed
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
GJ heat per tonne of contaminant removed
Energy Metric
kWh power per tonne of contaminant removed
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Ensure adequate commissioning and bed dry out to
ensure optimal bed performance during operation.
E7.9 X X
Damaged adsorbent, if not replaced, can result in
continued inefficient operation and energy use.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
GJ per tonne of contaminant removed
kWh / tonne of contaminant removed
Energy Metric
Tonne of lean solvent per tonne of contaminant removed
Tonne of steam per tonne of contaminant removed
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Flow ratio reflux/distillate
Energy Metric
SEC Energy / component rate (or recovery)
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider potential benefits in use of complex column
arrangements with side rectification or stripping sections,
E9.9 X X
thermally coupled columns or concepts such as dividing
wall column.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Pump efficiency, %
Energy Metric
Pump recycle, % of total flow
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Assess line sizing and other hydraulic considerations (e.g.
E10.9 pipe fittings, control valves, flow metering, equipment X X
pressure drops) to optimise pump energy requirements.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Ensure pump system design avoids operation outside
preferred operating range, considering both high and low
E10.18 X X
flow operation, which can over time cause wear and
reduction in efficiency.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Energy Metric Actual heat transfer / maximum possible heat transfer kW/kW
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Air cooler temperature approach (Tout –Tambient)
Energy Metric
Actual heat transfer / maximum possible heat transfer kW/kW
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Air cooler temperature approach (Tout –Tambient)
Energy Metric
Actual heat transfer / maximum possible heat transfer kW/kW
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Boiler heat rate, MJ/tonne of steam
Boiler blow down rate, kg/h
Energy Metric
Heating medium flow, kg/h / kW
Actual heat transfer / maximum possible heat transfer, kW/kW
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
% of heat recovered, MW/MW*
Energy Metric
* Maximum based on cooling to ambient conditions
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Gas turbine heat rate, MJ/kWh
Gas turbine thermal efficiency, kW/kW (%)
Energy Metric
Motor efficiency, %
Gear losses, %
Consider optimum driver selection with energy efficiency
as one of the key selection criteria. Electric motors with
power supplied from an efficient power generation source
E15.1 will typically be more efficient than gas turbine or gas X X X
engine mechanical drives, but project specific issues, such
as the ability to efficiently use waste heat may influence
selection.
Gas Turbines
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider capability for gas turbine to consume lower
quality fuel gas or liquid fuel where this provides a suitable
E15-7 X X X
outlet for such streams to avoid additional energy intensive
processing.
Electric Motors
Steam Turbines
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Energy Metric Pressure drop, bar per km
0.06
Polyimide
Foamglas
0.05
Rockwool
Glass fibre
0.04
Conductivity (W/mK)
Polyolefin Polyisocyanurate
Elastomeric
Polyurethane
0.03 PVC
Perlite
Phenolic
Polystyrene
0.02
Aerogel
0.01
0.00
-200 -150 -100 -50 0 50 100
Temperature (ºC)
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Energy Metric Greenhouse gas release – tonne per annum CO2 equivalent
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Energy Metric No specific energy metrics are proposed for this system.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider control scheme modifications to avoid root
E18.9 X
causes of abnormal / inefficient operation.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Power factor
Energy Metric
Electrical equipment losses, kW/kW (%)
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Refrigeration system coefficient of performance
Energy Metric
kW per ‘ton’ of refrigeration
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Energy Metric Thermal efficiency %
Attachment 1
Document Revision
Page 1 of 16
GASCO Project Energy Optimisation
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PEO Pre-FEED Workshop Procedure
CONTENTS:
Page No.
TERMS AND DEFINITIONS
1.0 INTRODUCTION 4
1.1 Purpose 4
2.0 PRE-FEED STAGE 1 (SCREENING) BRAINSTORMING WORKSHOP 4
2.1 Brainstorming Workshop Attendees 4
2.2 Energy Focus & Procedure in Brainstorming Workshop 4
2.3 Brainstorming Workshop Reporting and Action Recording 5
2.4 Pre-FEED Stage 1 Brainstorming Workshop Guidewords 6
3.0 PRE-FEED STAGE 2 (CONCEPT) 7
3.1 Pre-FEED Stage 2 Energy Review Workshop ERW-2 7
3.2 Energy Review Workshop ERW-2 Proposed Attendees 8
3.3 ERW-2 Review Procedure 9
3.4 ERW-2 Reporting and Action Recording 9
3.5 Workshop Facilitator Competencies 10
3.6 Pre-FEED Stage 2 Flow Charts 11
3.7 Guidewords for ERW-2 in Pre-FEED Stage 2 (Concept) 13
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GASCO Project Energy Optimisation
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PEO Pre-FEED Workshop Procedure
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GASCO Project Energy Optimisation
Page 4 of 16
PEO Pre-FEED Workshop Procedure
1.0 INTRODUCTION
1.1 Purpose
The purpose of this document is to define procedures for Energy Review Workshops in the
project pre-FEED stage, as required by the Project Energy Optimisation (PEO) Framework.
This procedure should be read in conjunction with the PEO Framework document, which
provides further guidance on the overall PEO process and objectives.
The Brainstorming Workshop will be carried out based on Company practice and procedures
and supplemented with the requirements of this procedure.
Required attendees will be agreed with the workshop facilitator prior to the meeting.
Additional attendance is detailed below to handle PEO aspects and requirements.
Page 4 of 16
GASCO Project Energy Optimisation
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PEO Pre-FEED Workshop Procedure
The Energy Specialist shall propose and record all relevant guidewords, with any that do not
apply being recorded as Not Applicable.
It is the responsibility of the workshop facilitator / chair to ensure that the workshop pays
appropriate attention to energy optimisation, avoiding excessive influence or inadequate
consideration. The significance of energy optimisation to option identification and screening
will be dependent on the project scope.
The report shall detail any actions and further work in Pre-FEED stage 2. This record will
feed into the Pre-FEED Stage 1 Energy Report ER-1.
The Brainstorm workshop should raise specific actions on the Energy Specialist to further
assess aspects of any option identified as having potential for optimisation to the extent that
this may affect project economics and option selection or where there is insufficient definition
and data to make a conclusion.
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GASCO Project Energy Optimisation
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PEO Pre-FEED Workshop Procedure
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GASCO Project Energy Optimisation
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PEO Pre-FEED Workshop Procedure
The input data that will be provided from EOS-2 will include the following:
- Summary of main energy users in the form of an energy balance / map
- CAPEX, OPEX estimates for energy optimisation measures
- Project description
- Block diagram and preliminary PFD
- Key licensor information (if applicable)
ERW-2 shall be held towards the middle of Pre-FEED Stage 2, at a time recommended by
the Energy Specialist, once suitable concept definition is available through preliminary PFDs
(following incorporation of Company’s comments) and the EOS-2 has developed a list of
potential optimisation measures and collated information on energy requirements, order of
magnitude costs, etc. Timing should allow sufficient time for the follow up of any significant
actions that affect concept design or the +/- 30% cost estimate and for compilation of Energy
Report ER-2.
ERW-2 shall be led by a workshop facilitator / chair from the Pre-FEED Consultant’s team or
alternatively from an external third party, in either case meeting the specific competencies
set out in Section 3.5. A secretary should be appointed responsible for maintaining a record
of the session and actions, although for small projects the workshop facilitator may
additionally fulfil this role.
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GASCO Project Energy Optimisation
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PEO Pre-FEED Workshop Procedure
Notes
1) Dependent on project size / scope of workshop.
2) Mechanical, electrical or instrumentation and control discipline engineers will not
necessarily participate full time in this workshop, but depending on the project scope
should be available.
3) It is not expected that licensors participate in this workshop. Suitable input information
should be available to the team prior to the workshop.
4) External third party acceptable if appropriate facilitator is not available from Pre-FEED
Consultant’s team.
5) Refer to Section 3.5 for Workshop Facilitator Competencies
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GASCO Project Energy Optimisation
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PEO Pre-FEED Workshop Procedure
The workshop facilitator shall mark up a set of block diagrams / preliminary PFDs to record
the systems reviewed and should sign the set of drawings after completion.
The review shall progress through a ‘system by system’ analysis of the process, with any
actions being recorded.
All guidewords will be reviewed and any which do not apply shall be recorded as Not
Applicable.
Each system shall be subjected to questions formulated around the Primary, Secondary and
Prompt guidewords provided in Section 3.7. The guidewords are posed to test the energy
efficiency aspect of each part and explore conceivable alternatives.
This approach will produce a number of opportunities, each of which shall be considered to
highlight the consequences. Some of the opportunities may be unrealistic or the energy
efficiency saving trivial, and no need for further consideration is required. Refer to Project
Energy Optimisation (PEO) Framework document Section 4 for additional details.
It is only necessary to raise specific actions if it is considered by the review team that the
current design does not address the identified energy efficiency potential or that there is
insufficient definition to form a conclusion. In which case, an action shall be assigned to
either obtain further definition, revision of the project scope or perform design studies outside
the energy efficiency workshop.
The results shall be recorded in a tabular format, under specific headings of the System,
Primary guideword, Secondary guideword, Prompt and Opportunity.
Actions raised in ERW-2 should be agreed and assigned an owner in the workshop meeting.
The close out shall be tracked by the project Energy Specialist, with a full list of actions,
owners and details of measures taken to close these points included in Pre-FEED Stage 2
Energy Report ER-2. The report shall detail any actions and further work to be carried
forward to FEED.
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In particular the facilitator should demonstrate detailed knowledge and experience in:
- Environmental design – with an understanding the principles of BAT and the competing
environmental objectives
- Chairing design reviews and workshops – with experience for example in HAZOP, HAZID
or ENVID studies
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2.1
2.2
2.3
Preliminary
Block Diagrams Energy Balance
Collate pre-requisite information for PFDs
review workshop ERW-2
Identified
Economic Data
Emissions
2.4
2.5
2.6
2.7
2.8
2.9
ER-2
2.10
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2.3
2.4.3
Select Block
2.4.4
2.4.5
2.4.6
2.4.7 2.4.8
Action Identified? Yes Record key issues identified by Score opportunity / measure in
participants for evaluation in terms of benefit and ease of
completing action implementation
No
2.4.9
All Blocks &
No Guidewords Agree action and assign owner
Considered? (Note 1)
Notes
Yes
1) Actions need not at this
stage be prescriptive. For
example, the action may be 2.4.10
to “Consider” or “Evaluate” Produce ERW-2 Minutes of
a particular aspect in Meeting / Report for inclusion in
completing the Energy Energy Report ER-2
Optimisation Study.
2.5
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Attachment 2
Document Revision
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CONTENTS:
Page No.
1.0 INTRODUCTION 4
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1.0 INTRODUCTION
The purpose of this document is to define procedures for Energy Review Workshops in the
project FEED stage, as required by the Project Energy Optimisation (PEO) Framework.
This procedure should be read in conjunction with the PEO Framework document, which
provides further guidance on the overall PEO process and objectives.
1) To verify the implementation of actions from Pre-FEED Stage 2, including actions from
ERW-2, and to assess the impact of design development from the perspective of
energy optimisation and agree actions to provide assurance of meeting energy
optimisation objectives while managing any conflict with other project drivers
2) To assess FEED PFDs against guidance / checklists for energy efficient process
system design in Section 4.0 of this guideline (checklists completed prior to meeting by
FEED consultant). The workshop shall also consider whether changes to the process
or design basis warrants a reassessment based on techniques as per Pre-FEED Stage
2.
ERW-3A will be held following issue of the FEED PFDs, to enable any significant actions to
be followed up prior to development of the P&IDs
ERW-3A shall be led by a workshop facilitator / chair from the FEED Consultant’s team or
alternatively from an external third party, in either case meeting the specific competencies
set out in Section 3.0. A secretary should be appointed responsible for maintaining a record
of the session and actions, although for small projects the workshop facilitator may
additionally fulfil this role.
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Notes
1) Requirement dependent on project scope
2) Key licensors only
3) External third party acceptable if appropriate facilitator is not available from FEED
Consultant’s team
4) Refer to Section 3.0 for Workshop Facilitator Competencies
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The checklist / considerations provided in Section 4.4 & 4.5 are intended to cover a
generic range of process / equipment and hence not all the checklist may be
relevant to specific projects. It is the responsibility of the workshop facilitator / chair
to ensure this is appropriate to the project under review.
The workshop facilitator shall mark up a set of block diagrams / preliminary PFDs to
record the systems reviewed and should sign the set of drawings after completion.
The workshop ERW-3A shall identify any open actions from previous workshops or
Energy Reports that have the potential to introduce changes to the process design
and list actions requiring prioritisation to minimise need for rework during FEED.
The review shall progress through a ‘process unit by process unit’ analysis, with any
actions being recorded.
All considerations will be reviewed and any which do not apply shall be recorded as
Not Applicable.
Actions raised in ERW-3A should be agreed within the workshop meeting and
following the meeting close out shall be tracked by the project Energy Specialist,
with a full list of actions included in Energy Report ER-3A and details of measures
taken to close these points included in Energy Report ER-3B.
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The review should consider equipment, piping, instrumentation & control (per guidance in
Section 4.5) with reference primarily to the P&IDs, but with consideration also to other project
documentation where appropriate, including:
The FEED consultant will be responsible for reviewing project documentation to select
appropriate information for the review and also for identification of relevant checklists
appropriate to the project.
ERW-3B will be held following formal review of the P&IDs prior to value engineering and prior
to HAZOP to minimise the potential for changes requiring further HAZOP.
ERW-3B shall be led by a workshop facilitator / chair from the FEED Consultant’s team or
alternatively from an external third party, in either case meeting the specific competencies
set out in Section 3.0. A secretary should be appointed responsible for maintaining a record
of the session and actions, although for small projects the workshop facilitator may
additionally fulfil this role.
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The review shall progress through an ‘equipment by equipment’ analysis, with any
actions being recorded.
All considerations will be reviewed and any which do not apply shall be recorded as
Not Applicable.
The workshop record shall be prepared and maintained by the Energy Specialist
detailing any actions and further work in EPC stage. This record will feed into the
FEED Energy Report ER-3B.
Actions raised in ERW-3B should be agreed within the workshop meeting and
following the meeting close out shall be tracked by the project Energy Specialist,
with a full list of actions and details of measures taken to close these points included
in energy report ER-3B.
The workshop facilitator shall mark up a set of P&IDs to record the systems
reviewed and should sign the set of drawings after completion and inclusion into the
ER-3B. The review shall progress through an ‘item by item’ analysis of the process,
with any deviations and actions being recorded.
The report shall detail any actions and further work to be undertaken in FEED or
carried forward to the EPC phase.
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In particular the facilitator should demonstrate detailed knowledge and experience in:
- Environmental design – with an understanding the principles of BAT and the competing
environmental objectives
- Chairing design reviews and workshops – with experience for example in HAZOP, HAZID
or ENVID studies
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3.1
3.2
Equipment
PFDs H&MB Utility Schedules
Collate pre-requisite information for Schedule
review workshop ERW-3A
3.3
3.4
ER-3A
3.5
3.6
P&IDs Data Sheets
Collate pre-requisite information for
review workshop ERW-3B
3.7
3.8
3.9
3.10
ER-3B
3.11
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3.2
3.3 – Hold energy review 3.3.1 Process Energy Report Process Unit
PFDs
workshop ERW-3A to Independent chair to review pre-
Description ER-2 Checklists
review at a flow sheet requisite information and confirm
adequate basis for review
level CAPEX
OPEX Estimate
Energy
Estimate Balance / Map
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7 3.3.8
Actions Identified? Yes Record key issues identified by Score opportunities / measures in
participants for evaluation in terms of benefit and ease of
completing action implementation
No
3.3.10 3.3.9
Yes
3.3.11
3.3.12
3.3.13
3.3.14 3.3.15
Action Identified? Yes Record key issues identified by Score opportunity / measure in
participants for evaluation in terms of benefit and ease of
completing action implementation
No
3.3.16
All Guidewords
No
Considered? Agree action and assign owner
Yes
Yes
3.3.17
3.4
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3.6
3.7.3
3.7.4
3.7.5
3.7.6
3.7.7 3.7.8
Actions Identified? Yes Record key issues identified by Score opportunities / measures in
participants for evaluation in terms of benefit and ease of
completing action implementation
No
3.7.9
All equipment items
No
considered? Agree action and assign owners
Yes
3.7.10
3.8
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D2 Gas treating
D3 Gas dehydration
D4 Gas compression
D7 Condensate stabilisation
D13 Pipelines
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Scope
Liquids handling, pig reception, gas-liquid and liquid-liquid separation, filtration, pressure let down.
Key Energy Demands
Power Mainly impact on downstream energy requirements
Heat Where required to aid liquid-liquid separation
Energy Metrics
No specific energy metrics are proposed for this system, although the system will be included in
overall analysis in terms of pressure balance and energy consumption, and may be identified as
energy critical.
Key Interface Issues
Upstream Pipelines Arrival temperature, pressure, liquids content
Downstream Process Units Pressure, peak vs. average liquid flow
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E1 for phase separation considerations
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider alternative techniques for liquid / liquid separation
and impact on energy requirements – e.g. considering
D1.5 X X
requirements for heating or power for electrostatic
coalescers.
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Scope
Liquids handling, pig reception, gas-liquid and liquid-liquid separation, filtration, pressure let down.
Key Energy Demands
Power For solvent circulation, solvent cooling
Heat For solvent regeneration
Energy Metrics
Heat requirement GJ per tonne of acid gas removed
GJ per tonne of lean solvent
Solvent flow tonne of lean solvent per tonne of acid gas removed
Gas side pressure drop will be included in overall pressure balance and may be identified as
energy critical.
Key Interface Issues
Acid gas processing Composition, co-absorption of heavy hydrocarbons
Acid gas compression Suction pressure
Treated gas processing Temperature, water content
Flash gas compression Pressure, flow, composition
Hot utility Heat duty, temperature level
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification FEED
EPC
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
eliminate various processing steps and have good
characteristics against requirements for some projects..
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Optimise flash drum pressure, particularly considering
D2.10 any flash gas recompression requirements and impact of X X
hydrocarbons in acid gas on downstream processes.
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Monitor column pressure drop etc. for evidence of
foaming in operation and seek to establish and eliminate
D2.20 X X
causes rather than inject anti-foam chemicals which can
deteriorate performance / efficiency over time.
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Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E7 for adsorption considerations
Molecular Sieve
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Where molecular sieve is used for dehydration to low dew
point, consider an upstream bulk removal step to reduce
load on dehydration unit. In particular, consider gas
D3.4 chilling and bulk water knock out upstream of the X X X
molecular sieve vessels, which both reduces the feed gas
water content and increases equilibrium loading on
adsorbent.
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider adequate bed cooling and parallel operation on
change over to minimise temporary temperature rise,
D3.15 X X
which may impact on stability, and as a result the
efficiency, of downstream processes.
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider use of cold feed gas to provide cooling in
D3.25 X X
regeneration system.
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Scope
Compressors (axial, centrifugal, reciprocating, screw), drivers (electric motor, gas turbine, steam
turbine, gas engine), suction scrubbers, after-coolers, capacity control
Key Energy Demands
Power Compressor driver, lube oil, gas cooling
Energy Metrics
Compressor Efficiency % polytropic
Driver Efficiency %
Losses Gear box, variable speed drive
Pressure drop through compression system will be included in overall pressure balance and may
be identified as energy critical, particularly suction side where suction pressure is low
Key Interface Issues
Upstream processes Suction pressure, temperature
Downstream processes Discharge pressure, impact on downstream energy efficiency
Cooling system Coolant flow, temperature rise
Fuel gas Flow (for gas turbine or gas engine drive)
Electrical system Power demand (for electric motor drive and auxiliary systems)
Steam system Steam demand (for steam turbine drive)
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider whether low grade heat from compressor
D4.3 X X
discharge cooling could be used elsewhere in the process.
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider control strategies to avoid unstable flow conditions
D4.12 to compressor, which may result in unstable / inefficient X X
operation of compressor, e.g. with recycle.
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Scope
Heat exchange, turbo-expanders, phase separation, low temperature distillation, pumping,
mechanical refrigeration, product gas compression
Key Energy Demands
Power Product compression, pumping, mechanical refrigeration
Heat Reboil
Energy Metrics
kWh/kg, GJ/tonne of NGL product
Specific energy consumption
kW/MMSCFD of feed gas
Refrigeration systems Coefficient of performance
Power requirements relate to feed gas compression, residue gas compression, mechanical
refrigeration
Key Interface Issues
Feed gas Pressure, composition (carbon dioxide, heavy hydrocarbons)
Pressure (single or multiple), requirements for compression,
Residue gas
heating value for sales gas
Liquid products Recovery, contaminants (e.g. methane, carbon dioxide)
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E9 for fractionation considerations
See Section E11 for heat exchange considerations
See Section E14 for expander considerations
See Section E18 for instrumentation and control considerations
See Section D4/E3 for compression considerations
Separation
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Optimise number of column stages based on life cycle
capital cost + energy consumption / operating cost.
D5.3 Optimum reflux ratio will typically be closer to ‘minimum X X
reflux ratio’ for systems requiring refrigeration to provide
the condenser load.
Refrigeration
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Use available feed pressure energy to reduce external
D5.13 X X
refrigeration requirements / recover power.
Insulation
(See Figure E1 and Table E1 in Section E16)
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider impact of increased insulation thickness or
D5.24 different insulation type on reduced heat gain in cold X X X
service.
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Scope
Distillation columns, reboilers, condensers, reflux drums and pumps, product pumps, product
coolers / heat exchangers, mechanical refrigeration
Key Energy Demands
Power Pumping, cooling, refrigeration
Heat Column reboil, feed heating
Energy Metrics
Heat requirement GJ per tonne of NGL feed
Power requirement GJ per tonne of NGL feed
Column reflux ratio
Key Interface Issues
NGL supply Pressure, composition (e.g. methane, carbon dioxide)
Products to pipeline Pressure
Rundown to storage Temperature, pressure
Hot utility Reboiler, heaters
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider separate pumps for reflux and product delivery
D6.5 X X
where head requirements differ significantly.
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Identify any areas where pressure drop is critical to energy
D6.16 X X X
requirements and review opportunities to reduce.
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Scope
Liquid-liquid separation, distillation columns, reboilers, condensers, reflux drums and pumps,
product pumps, product coolers / heat exchangers, flash gas / condensate overhead compression
Key Energy Demands
Power Pumping, cooling
Heat Reboil, feed heating
Energy Metrics
Heat requirement GJ per tonne of condensate feed
GJ per tonne of condensate feed
Power requirement
Flash gas compressor efficiency
Flash gas pressure / pressure balance may be energy critical.
Key Interface Issues
Feed condensate Light hydrocarbon content, water content
Product rundown to storage Temperature, pressure, vapour pressure
Hot utility Reboiler, heaters
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider alternative routing of condensate stabiliser
overheads, particularly to minimise recycling of components.
D7.1 X X X
Consider potential for use as fuel where this reduces
compression requirements.
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Identify lowest grade heat source available to meet
condensate stabilisation heating requirements and assess
D7.5 X X
whether process streams (internal or external) could be
used.
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider potential contaminants which may foul condensate
D7.15 stabiliser, such as salts etc. and evaluate means of X X
upstream removal.
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Scope
Solvent treating, regenerable or non-regenerable fixed bed adsorbent, caustic treating, stripping
columns, for CO2, H2S or mercaptan removal.
Key Energy Demands
Solvent pumping, cooling, regeneration gas cooling,
Power
compression
Heat Regeneration of solvent or adsorbent
Energy Metrics
No general energy metrics are proposed, but metrics may be identified for specific technologies,
e.g. heat input for amine treating (heat requirement - GJ per tonne of acid gas removed)
Key Interface Issues
Product rundown Pressure, temperature, composition
Regeneration / off gas disposal Pressure, temperature, composition
Hot utility provision Heat duty, temperature level
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section D3 & E7 for molecular sieve adsorption considerations
See Section D2, E8 for gas treating and solvent treating considerations
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Scope
Oil-water separation, storage and pumping, hydrate inhibitor regeneration, sour water treatment
Key Energy Demands
Power Pumping
Heat Hydrate inhibitor regeneration, stripper column reboiler / steam
Energy Metrics
No general energy metrics are proposed, but metrics may be identified for specific technologies
e.g. for oil-water separation or general heat requirement - GJ per tonne of acid gas removed
Key Interface Issues
Hot utility Steam
Water disposal Pressure, contaminants
Downstream systems Stripped water / overheads stream from sour water strippers
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E1 for phase separation considerations
See Section E10 for pumping considerations
See Section E12 for cooling considerations
See Section E13 for heating considerations
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Sour Water Treatment
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Scope
Acid gas compression, dehydration, transportation and injection.
Key Energy Demands
Power Compression, cooling, dehydration
Heat Dehydration
Energy Metrics
Power requirement GJ per tonne of acid gas
Heat requirement GJ per tonne of acid gas
Generally per compression and dehydration systems.
Key Interface Issues
Acid gas feed Pressure, temperature, water content
Acid gas disposal Pressure, specified water content
Regeneration gas Source and routing of spent regeneration gas
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section D3 & E7 for dehydration considerations
See Section D2 for gas treating considerations
See Section D4 & E3 for compression considerations
Consider best location for acid gas dehydration system to
minimise amount of water to be removed. Saturated water
D10.1 content of carbon dioxide goes through a minimum with X X
increasing pressure before increasing again. Consider acid
gas removal at an inter-stage pressure in compression train.
Consider alternative acid gas dehydration technologies and
evaluate energy requirements. For molecular sieve
D10.2 dehydration, consider source and disposal of regeneration X X
gas as this could have a significant impact on energy
requirements.
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Where acid gas is routed to an injection well, seek good
D10.5 characterisation of injection pressure vs. flow to understand X X X
basis for acid gas disposal pressure requirement.
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Scope
Sulphur production, tail gas treating, reactor systems
Key Energy Demands
Power Blowers, pumps
Heat Reactor inlet heaters
Energy Metrics
No general energy metrics are proposed, but metrics may be identified for specific technologies.
Key Interface Issues
Sour gas feed Pressure, composition, hydrocarbon content
Waste heat recovery Temperature levels
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section D22 for reactor considerations
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Use lowest grade of heat utility possible for all services,
D11.7 X X X
e.g. maximising use of LP steam.
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Scope
Pressurised storage, refrigerated storage, rundown chilling, boil off gas handling, atmospheric
storage.
Key Energy Demands
Power Pumping, boil off gas compression, mechanical refrigeration
Energy Metrics
Power requirement GJ per tonne of liquid feed to storage
Boil off gas rates % per day
Key Interface Issues
NGL fractionation plant Rundown conditions, pressure, temperature
Liquid product loading Pump head, heat input to tank.
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider benefits in energy use in including for mixed LPG
D12.1 X X X
storage, where there is market for this product.
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Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider optimal tank construction and insulation, to reduce
D12.7 X X X
heat input / boil off gas generation.
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Scope
Pipelines, pig launcher and receivers, hydrate inhibition, flow assurance
Key Energy Demands
Power Compression, pumping
Heat Avoiding solid formation (hydrates, waxes etc.)
Energy Metrics
Pressure drop bar per km
Key Interface Issues
Inlet facilities Pressure, liquid rate, solids, flow regime, pigging
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Model pipeline network using appropriate tools and optimise
pipeline diameter vs. pressure losses and consideration of
operating scenarios, including turndown and ramp-up
D13.1 operations. X X
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Page 49 of 95
PEO FEED Workshop Procedure
Scope
Headers, purge system, knock out drums, stacks, liquid burners, seals, pilots, ignition system, flare
gas recovery systems.
Key Energy Demands
Power Compression (in the case of flare gas recovery), pumping
Fuel Pilots, purge gas, hydrocarbon losses to flare
Energy Metrics
Flare gas flow tonnes per day
Flare gas recovery % of total flow to flare recovered
Key Interface Issues
Upstream systems Continuous, maintenance losses to flare
Atmospheric emissions Visual impact, environmental impact, odour, noise
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider provision of a flare gas recovery system to
D14.1 X X
recover continuous / maintenance flows to flare header
Page 49 of 100
GASCO Project Energy Optimisation
Page 50 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Establish start up procedures and provisions to minimise
D14.6 X X
the need to flare during start-up.
Page 50 of 100
GASCO Project Energy Optimisation
Page 51 of 95
PEO FEED Workshop Procedure
Scope
Power generation, emergency power generation, electrical system, heat supply.
Key Energy Demands
Fuel For generation of power and heat
Energy Metrics
Thermal efficiency % efficiency
heat rate
Equivalent CO2 emissions tonne / GJ power generated
Key Interface Issues
Electrical system Continuous vs. peak load
Fuel system Fuel type, fuel quality
Atmospheric emissions Environmental impact, CO, NOx, CO2, noise
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E15 for drives / gas turbine considerations
Page 51 of 100
GASCO Project Energy Optimisation
Page 52 of 95
PEO FEED Workshop Procedure
Scope
Instrument air and plant air compression, dehydration, buffer storage and distribution.
Key Energy Demands
Power Compression, dehydration
Energy Metrics
MJ / Nm3 air delivered
Specific energy consumption
(i.e. considering all losses within air package)
Key Interface Issues
Air supply Pressure, peak and continuous flow requirement
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Establish minimum instrument air pressure requirement and
consider optimising header / ring sizes and location of
D16.1 reservoirs for large ringmains with high individual users to X X
deliver peak flow while minimising impact on air compressor
discharge pressure.
Page 52 of 100
GASCO Project Energy Optimisation
Page 53 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider use of heatless desiccant dryers which use heat of
D16.7 X X
compressed air for regeneration.
Page 53 of 100
GASCO Project Energy Optimisation
Page 54 of 95
PEO FEED Workshop Procedure
Scope
Nitrogen generation (air separation), buffer storage and distribution.
Key Energy Demands
Power Compression
Heat Vaporisation (liquid nitrogen)
Energy Metrics
MJ / Nm3 nitrogen delivered
Specific energy consumption
(i.e. considering all losses within package)
Feed air requirement Nm3 nitrogen delivered / Nm3 air supplied
Key Interface Issues
Nitrogen supply Pressure, peak and continuous flow requirement
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E7 for regeneration consideration
Page 54 of 100
GASCO Project Energy Optimisation
Page 55 of 95
PEO FEED Workshop Procedure
Scope
Steam generation (boiler, heat recovery steam generator), distribution system, feed water pumping,
condensate return, condensate deaeration, boiler blow down, chemical dosing.
Key Energy Demands
Power Feed water pumps
Heat Boiler (fuel fired or waste heat)
Energy Metrics
Fuel gas requirement GJ per tonne of steam produced
Boiler thermal efficiency %
Losses Blow down rate, make up rate
Key Interface Issues
Steam supply Supply pressure levels
Condensate return Return pressure and temperature
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
D18.1 Consider potential for heat recovery steam generation. X X X
Page 55 of 100
GASCO Project Energy Optimisation
Page 56 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Preheat feed water by using surplus heat, combustion air
D18.6 X X
or boiler blowdown to increase overall boiler efficiency.
Page 56 of 100
GASCO Project Energy Optimisation
Page 57 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Develop maintenance regime, fouling and scaling
management to maintain effective heat transfer and
D18.16 X X
efficiency, considering feed water conditioning and
chemical dosing.
Page 57 of 100
GASCO Project Energy Optimisation
Page 58 of 95
PEO FEED Workshop Procedure
Scope
Pumping, heating (fired heater, waste heat recovery), heat transfer fluid (pressurised water/glycol,
hot oil)
Key Energy Demands
Power Pumps
Heat Heaters
Energy Metrics
Overall efficiency Energy input to heat supplied (MW/MW)
Fired heater thermal efficiency %
Circuit pressure drop bar
Circulation pump power kW / MW heat supplied
Key Interface Issues
Users Duty, supply temperature, temperature drop
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E10 for pumping considerations
See Section E13 for heating considerations
Page 58 of 100
GASCO Project Energy Optimisation
Page 59 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Design heating medium heater and control system to
D19.5 avoid excessive film temperatures, which would lead to X X
degradation and reduced system performance.
Page 59 of 100
GASCO Project Energy Optimisation
Page 60 of 95
PEO FEED Workshop Procedure
Scope
Open seawater, closed cooling water, cooling towers, chilled water.
Key Energy Demands
Power Pumps, fans, mechanical refrigeration (for chilled water)
Heat Absorption refrigeration (for chilled water)
Energy Metrics
Circuit pressure drop bar
Circulation pump power kW / MW cooling provided
Coefficient of performance For chilled water refrigeration systems
Key Interface Issues
Users Duty, temperature rise, temperature approach
Seawater Supply and return temperature, temperature approach
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E10 for pumping considerations
Page 60 of 100
GASCO Project Energy Optimisation
Page 61 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider alternative mechanical cooling towers, type and
D20.5 position of fans, airflow, and packing and correct drift X X
eliminator design.
Page 61 of 100
GASCO Project Energy Optimisation
Page 62 of 95
PEO FEED Workshop Procedure
Scope
Heating, dewpoint control, filtration, metering and compression
Key Energy Demands
Power Compression for high pressure users
Heat Dewpoint control
Energy Metrics
Specific energy consumption kW/MMSCFD of fuel gas
Key Interface Issues
Users Demand, quality and pressure requirement
Sources Quality and available pressure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
See Section E1 for separation considerations
Page 62 of 100
GASCO Project Energy Optimisation
Page 63 of 95
PEO FEED Workshop Procedure
Scope
Sulphur production, tail gas treating, mercury removal, etc.
Key Energy Demands
Pressure drop e.g. across reactor bed
Heat e.g. reactor inlet heater
Energy Metrics
No general energy metrics are proposed, but metrics may be identified for specific technologies.
Key Interface Issues
Feed gas Pressure, composition, hydrocarbon content
Waste heat recovery Temperature levels
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider optimal method of heat recovery from high
temperature streams, and inefficiency introduced by
D22.1 X X
intermediary heat recovery systems (e.g. process to molten
salt to steam).
Page 63 of 100
GASCO Project Energy Optimisation
Page 64 of 95
PEO FEED Workshop Procedure
E1 Phase separation
E2 Filtration European Commission Reference Document on
Best Available Techniques for Energy Efficiency
2009. Section 3.11
E3 Compression
E4 Expansion
E5 Refrigeration
E6 Absorption
E7 Adsorption
E8 Solvent regeneration
E9 Fractionation
E10 Pumping European Commission Reference Document on
BAT for Energy Efficiency 2009. Section 3.8
E11 Heat exchange
E12 Cooling Integrated Pollution Prevention and Control
(IPPC), Reference Document on the application of
BAT to Industrial Cooling Systems December 2001
E13 Heating
E14 Heat recovery European Commission Reference Document on
BAT for Energy Efficiency 2009. Section 3.3
E15 Drives European Commission Reference Document on
BAT for Energy Efficiency 2009. Section 3.6
E16 Piping
E17 Flare and vent
E18 Instrumentation and control
E19 Electrical equipment European Commission Reference Document on
BAT for Energy Efficiency 2009. Section 3.5
E20 Heating, ventilation and air conditioning European Commission Reference Document on
BAT for Energy Efficiency 2009. Section 3.9
E21 Fired heater
Page 64 of 100
GASCO Project Energy Optimisation
Page 65 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
No specific energy metrics are proposed for this system, although the
Energy Metric system will be included in overall analysis in terms of pressure balance
and energy consumption, and may be identified as energy critical.
Review impact of poor separation on operation and energy
requirements of downstream systems and on loss of
E1.1 products or intermediates (and the energy used in X X
generating them), as a basis for defining separation
requirements.
Page 65 of 100
GASCO Project Energy Optimisation
Page 66 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
No specific energy metrics are proposed for this system, although the
Energy Metric system will be included in overall analysis in terms of pressure balance
and energy consumption, and may be identified as energy critical.
Consider impact of pressure loss on process energy
requirements and where critical, consider alternative solids
removal technologies or filter types to minimise pressure
E2.1 drop – e.g. cyclone type, filters with backwash facility, etc. X X X
Selection of the filter type should consider the particle size,
solids capacity, change out frequency and separation
efficiency required.
Page 66 of 100
GASCO Project Energy Optimisation
Page 67 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Compressor polytropic efficiency, %
Driver efficiency, %
Energy Metric Compressor power, kW
Compressor specific power, kW/MMSCFD
Compressor recycle in normal operation, %
Page 67 of 100
GASCO Project Energy Optimisation
Page 68 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Expander efficiency, %
Energy Metric Brake compressor / generator efficiency, %
Expander power output, kW
Consider use of hydraulic expansion turbines in place of
Joule Thomson valves to produce power or drive rotating
E4.1 X X X
equipment, particularly for pressure let down of cold liquids
to minimise flash gas evolution.
Consider the use of expanders on cold boil off gas
compressor recycle (e.g. as part of an integrally geared
E4.2 compressor) to recover power and reduce suction X X
temperature also reducing liquid requirements for de-
superheating.
Page 68 of 100
GASCO Project Energy Optimisation
Page 69 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Locate expanders in the process to maximise flow through
E4.8 expander and maximise expander inlet temperature to X X
maximise work output.
Page 69 of 100
GASCO Project Energy Optimisation
Page 70 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Coefficient of performance
Energy Metric
kW per ‘ton’ of refrigeration
Page 70 of 100
GASCO Project Energy Optimisation
Page 71 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Select heat exchangers which allow economic use of
increased heat exchanger surface area, allowing closer
temperature approach and reduced condensing pressure
E5.9 X X
and/or increased evaporating pressure. Typical examples
could be brazed aluminium plate fin, plate fin core-in-kettle,
or shell and tube type with enhanced tubes.
Review impact of heat loss or heat gain on overall energy
requirements. Set targets for insulation performance. Select
optimal insulation type (e.g. considering potential for
E5.10 deterioration in performance over time, resistance to X
moisture, etc.). Use appropriate calculation methods to
assess required insulation thickness to limit heat loss or
gain. Refer to Section E16
Consider all operating scenarios, including start up and shut
down, and where possible design to avoid requirement to
E5.11 flare refrigerant, for example where compressor must be X X
depressurised to enable compressor restart where
compressor can not start with system pressurised.
Page 71 of 100
GASCO Project Energy Optimisation
Page 72 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
GJ per tonne of contaminant removed
Energy Metric kWh / tonne of contaminant removed
Tonne of lean solvent per tonne of contaminant removed
Page 72 of 100
GASCO Project Energy Optimisation
Page 73 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
GJ heat per tonne of contaminant removed
Energy Metric
kWh power per tonne of contaminant removed
Page 73 of 100
GASCO Project Energy Optimisation
Page 74 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Fixed bed pressure drop and regeneration circuit pressure
E7.8 losses to be minimised especially if regeneration gas is X X
recycled to inlet.
Page 74 of 100
GASCO Project Energy Optimisation
Page 75 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
GJ per tonne of contaminant removed
kWh / tonne of contaminant removed
Energy Metric
Tonne of lean solvent per tonne of contaminant removed
Tonne of steam per tonne of contaminant removed
Page 75 of 100
GASCO Project Energy Optimisation
Page 76 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Flow ratio reflux/distillate
Energy Metric
SEC Energy / component rate (or recovery)
Page 76 of 100
GASCO Project Energy Optimisation
Page 77 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider potential benefits in use of complex column
arrangements with side rectification or stripping sections,
E9.9 X X
thermally coupled columns or concepts such as dividing
wall column.
Page 77 of 100
GASCO Project Energy Optimisation
Page 78 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Pump efficiency, %
Energy Metric
Pump recycle, % of total flow
Page 78 of 100
GASCO Project Energy Optimisation
Page 79 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Assess line sizing and other hydraulic considerations (e.g.
E10.9 pipe fittings, control valves, flow metering, equipment X X
pressure drops) to optimise pump energy requirements.
Page 79 of 100
GASCO Project Energy Optimisation
Page 80 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Ensure pump system design avoids operation outside
preferred operating range, considering both high and low
E10.18 X X
flow operation, which can over time cause wear and
reduction in efficiency.
Page 80 of 100
GASCO Project Energy Optimisation
Page 81 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Energy Metric Actual heat transfer / maximum possible heat transfer kW/kW
Page 81 of 100
GASCO Project Energy Optimisation
Page 82 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Air cooler temperature approach (Tout –Tambient)
Energy Metric
Actual heat transfer / maximum possible heat transfer kW/kW
Page 82 of 100
GASCO Project Energy Optimisation
Page 83 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Air cooler temperature approach (Tout –Tambient)
Energy Metric
Actual heat transfer / maximum possible heat transfer kW/kW
Review means of controlling air flow for air cooler outlet
temperature control for full operating range (process
requirements and range of ambient temperature) and
incorporate power saving measures such as staging,
variable speed drives, two speed motors, or variable pitch
E12.9 for on some or all fans. X X
Where process temperature control is not critical, fan
staging or two speed motors may be considered. Where
process temperature control is more critical, variable speed
drives and/or fan pitch control may be more appropriate as
an alternative to / to supplement process bypass control.
Page 83 of 100
GASCO Project Energy Optimisation
Page 84 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Boiler heat rate, MJ/tonne of steam
Boiler blow down rate, kg/h
Energy Metric
Heating medium flow, kg/h / kW
Actual heat transfer / maximum possible heat transfer, kW/kW
Page 84 of 100
GASCO Project Energy Optimisation
Page 85 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
% of heat recovered, MW/MW*
Energy Metric
* Maximum based on cooling to ambient conditions
Consider heat recovery at site wide level where plant heat
demand cannot be met from waste heat within plant.
E14.1 X X X
Review sources of surplus heat – hot flue gas, hot
product/waste streams and match with possible users.
Page 85 of 100
GASCO Project Energy Optimisation
Page 86 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Gas turbine heat rate, MJ/kWh
Gas turbine thermal efficiency, kW/kW (%)
Energy Metric
Motor efficiency, %
Gear losses, %
Consider optimum driver selection with energy efficiency
as one of the key selection criteria. Electric motors with
power supplied from an efficient power generation source
E15.1 will typically be more efficient than gas turbine or gas X X X
engine mechanical drives, but project specific issues, such
as the ability to efficiently use waste heat may influence
selection.
Gas Turbines
Page 86 of 100
GASCO Project Energy Optimisation
Page 87 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider capability for gas turbine to consume lower
quality fuel gas or liquid fuel where this provides a suitable
E15-7 X X X
outlet for such streams to avoid additional energy intensive
processing.
Electric Motors
Steam Turbines
Page 87 of 100
GASCO Project Energy Optimisation
Page 88 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Energy Metric Pressure drop, bar per km
Page 88 of 100
GASCO Project Energy Optimisation
Page 89 of 95
PEO FEED Workshop Procedure
0.06
Polyimide
Foamglas
0.05
Rockwool
Glass fibre
0.04
Conductivity (W/mK)
Polyolefin Polyisocyanurate
Elastomeric
Polyurethane
0.03 PVC
Perlite
Phenolic
Polystyrene
0.02
Aerogel
0.01
0.00
-200 -150 -100 -50 0 50 100
Temperature (ºC)
Page 89 of 100
GASCO Project Energy Optimisation
Page 90 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Energy Metric Greenhouse gas release – tonne per annum CO2 equivalent
Page 90 of 100
GASCO Project Energy Optimisation
Page 91 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Energy Metric No specific energy metrics are proposed for this system.
Page 91 of 100
GASCO Project Energy Optimisation
Page 92 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Consider control scheme modifications to avoid root
E18.9 X
causes of abnormal / inefficient operation.
Page 92 of 100
GASCO Project Energy Optimisation
Page 93 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Power factor
Energy Metric
Electrical equipment losses, kW/kW (%)
Page 93 of 100
GASCO Project Energy Optimisation
Page 94 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Refrigeration system coefficient of performance
Energy Metric
kW per ‘ton’ of refrigeration
Page 94 of 100
GASCO Project Energy Optimisation
Page 95 of 95
PEO FEED Workshop Procedure
Pre-FEED 1
Pre-FEED 2
Operation
Considerations in Design and Specification
FEED
EPC
Energy Metric Thermal efficiency %
Page 95 of 100