PREPARED CHECKED APPROVED

PROBLEM ANALYSIS AND COUNTERMEASURE SHEET

Control no :/.../PACS/INT-EKS / III / ALREADY SIGN

DISPOSISI : DEPT. / DIV. : QA / QC

PART NO : TYPE DEMERIT POINT SELECTION POINT DEFECTIVE DATE DEFECT QTY 156 Pcs
PART NAME : LOWER PIN PROBLEM ISSUE DATE ENGINE NO.
CLASS PART 1. SAFETY PART 2. FUNCTION PART 3. GENERAL PART BURRY ACCEPTED DATE FRAME NO.

DETAIL OF PROBLEM ( Rincian Masalah ) PROBLEM ANALYSIS ( Analisa Masalah ) 5W PREVENTIVE ACTION ( Tindakan Pencegahan ) ACTION DATE
Kenapa terbuat ?
Inspection Standard
~ Pada ujung part lower pin burry
~ Pada saat proses cutting, dies shearing gompal sehingga
menyebabkan hasil potongan burry
~ Belum adanya kontrol dies shearing pada proses cutting yang
QCPC
menyebabkan kondisi gompal tidak terdeteksi

Kenapa terkirim? Work Instruction

~ Penanganan lot bermasalah tidak dilakukan sesuai dengan

standard.
~ Terdapat part suspect yang tidak diberikan identitas untuk FLOW PROCESS ( Arus Proses )
dilakukan repair.
Before Improvement (Sebelum Perbaikan ) After Improvement (Setelah Perbaikan )

MAIN NATURE OF CAUSES ( Penyebab Utama Masalah )

Mohon kirim analisa & jawaban masalah max 4 hari setelah terima PACS !
Investigation (4 M) Fish Bone Diagram ( Investigasi Diagram Tulang Ikan )

Man Mesin

CORRECTIVE/TEMPORARY ACTION DATE

Repair area chamfer dengan machining NOTE :

Delivery After Improvement

BURRY DATE

LOT. CODE

DATE PREPARED CHECKED APPROVED

DEPT.

Methode Material

EVALUATION : HORIZONTAL DEVELOPMENT Inspection Standard DATE CHECKED APPROVED

QCPC
Similar part
SAME GENERAL
NOTIFICATION : The Report must be follow up by incharge and ANALISYS
sent in 4 days after received with support data for preventive Similar process Work Instruction
and corrective action