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G446 2999 Itp 0140 001
G446 2999 Itp 0140 001
DOCUMENT
ISSUED FOR CATEGORY APPROVAL CODES
(USE TICK MARK)
Page 1 of 3
FARABI YANBU PETROCHEMICALS COMPANY
FARABI NORMAL PARAFFIN AND DERIVATIVES COMPLEX,
YANBU, KINGDOM OF SAUDI ARABIA
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FARABI YANBU PETROCHEMICALS COMPANY
FARABI NORMAL PARAFFIN AND DERIVATIVES COMPLEX,
YANBU, KINGDOM OF SAUDI ARABIA
Table of Contents
Pages
Attachment : CRS
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EMPLOYER EPC CONTRACTOR
Engineering, Procurement and Construction (EPC) Contract
FARABI Normal Paraffin and Derivatives Complex Yanbu,
Kingdom of Saudi Arabia
PMC
INSPECTION & TEST PLAN FOR CS FIXED ROOF STORAGE TANKS- API-650
(with and without : N2 blanketing & Internal coating, without IFR, without internal metalic lining, excluding H2S service )
Decision
LEGEND
TANK NUMBERS SHALL BE INCOPRORATED AFTER FINAL DICESSION OF SUB CONTRACTING
AR : Approval Required
A2, W2 : Actual / Witness Inspection
Give correct name- Energya is JV name A1, W1 : Actual / Witness Inspection
Sub sub-contractor Name: Energya
S : Operation Surveillance
R : Review of Documentation (I: information)
Fire water tank is as per NFPA 22, submit separate ITP without T/C : Test Certificate Required
ITP Doc. No.: G466-2999-ITP-0140-001, Rev-03
mentioning API 650- Check with EDRC before sumission H : Hold Point 1 = 100%
1
Criticality Rating: All tanks are
undeLevel 4. Fire water tank & tanks with compartments are Level 1
& M : Monitoring 2 = min. 10%
r
2
ACTIVITY BY
ACTIVITY
ACTIVITY DESCRIPTION REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFYING DOCUMENT CONTRACTOR EMPLOYER/P REMARKS
NO. Sub Contractor TPI
(LTATCO) QC MC
2 DOCUMENT REVIEW
2.2 List of major sub orders As per AFC drawings As per AFC drawings, specification AFC Drawing H R R R
2.3 Material substitution Requests API 650 API 650 As allowed in API 650 H R R R
submit this for
Tank Data sheets & ASME Section II Prat Tank Data sheets & ASME Section II FYPC
2.4 Material test reports G4446-0000-QA-FM-0001 information AR AR AR I
A&B Prat A&B
2.5 RT NDE Procedures ASME Section V ASME Section V G4446-2999-QA-0040-1614 AR AR AR
2.11 NDE Personnel Qualification ASME Section V & SNT TC ASME Section V & SNT TC Relevant valid certificateds R R R
2.12 Welding procedures( WPS & PQR Qualification) ASME Sec IX ASME Sec IX Relevant approved WPS H H H
2.13 PWHT Procedures (if Required) ASME 650 API 650 Relevant procedure R R R R
Tank AFC drawings and data sheet,
2.14 External and tank internal coating Tank AFC drawings and data sheet G446-2999-SP-0195-001 Rev.02 R R R R
specification, procedure
2.15 Hydrostatic/Hydro Pneumatic Procedure ASME 650 API 650 Relevant procedure R R R R
2.16 Critical lift procedure Relevent procedure Check list, permits Relevent procedure H H R R
3 Consumables
Review mill test certificates of welding
3.1 WPS, Certificates ASME SEC II, Part C Material Test Certificates (MTC) R R R I
consumable material
Handing over of foundation from civil to CIVIL FOUNDATION RELEASE NOTE G446-0000-
4.1 AFC drawings As per AFC drawing W1 W1 R W1
Mechanical QA-FM20 & G4446-0000-QA-FM-0008
Submit FM 08 for
FYPC information;
020 already
commented
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ACTIVITY BY
ACTIVITY
ACTIVITY DESCRIPTION REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFYING DOCUMENT CONTRACTOR EMPLOYER/P REMARKS
NO. Sub Contractor TPI
(LTATCO) QC MC
Type 3.1
5.1 Materrial Traceability AFC Drawing, Certificates ASME SEC II, Part A Material Test Certificates (MTC) W1 W2 R
5.2 plate cutting & Forming AFC Drawings AFC Drawings & API 650 Dimentional Inspection Report W1 W2 R
6.00 SUMP
6.2 Sump Fitup and welding AFC Drawings AFC Drawings & WPS Dimentional Inspection Report W1 W1 S
6.4 Sump Installation AFC Drawings As per AFC drawing Visual Inspection W1 W1 S W2
7 ANNULAR PLATE
Painting specification 067401-0000-JSD-2310- Painting specification 067401-0000- No touch up painting on bottom side of
7.2 Painting on soil side of annular Stage wise inspection reports W1 W2 S W2
001 Exhibit A & Exhibit B JSD-2310-001 Exhibit A & Exhibit B after welding
7.3 Annular plate Laying AFC Drawing & API 650 API 650 & AFC Drawings Visual Inspection W1 W2 S
8 BOTTOM PLATE
Painting specification 067401-0000-JSD-2310- Painting specification 067401-0000- No touch up painting on bottom side of
8.2 Painting on soil side of bottom plates Stage wise insoection reports W1 W2 S W2
001 Exhibit A & Exhibit B JSD-2310-001 Exhibit A & Exhibit B after welding
8.3 Bottom plate Laying AFC Drawing API 650 & AFC Drawings Visual Inspection W1 W2 S
Bottom Plate Fitup (short seam ,Long seam and Dimensional Inspection Report/sub-contractor
8.4 AFC Drawing API 650 & AFC Drawings W1 W1 S
sketch to Annular plate) Dimensional Inspection Report
API 650 clause 5.1.5.4 or 5.1.5.5, welding Inspection Report/sub-contractor Welding
8.5 Bottom Plate welding & Inspection AFC Drawing &WPS W1 W1 S
WPS & AFC Drawings Inspection Report
Vaccum Box test Report/sub-contractor Vaccum
8.6 Vacuum box test of bottom plates weld seams API 650 As per API 650 clause 8.6 W1 W1 W1 I Reports only for Employer/PMC
Box Test Report
9 SHELL PLATE
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ACTIVITY BY
ACTIVITY
ACTIVITY DESCRIPTION REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFYING DOCUMENT CONTRACTOR EMPLOYER/P REMARKS
NO. Sub Contractor TPI
(LTATCO) QC MC
welding Inspection Report/sub-contractor Welding For internal coated tanks weld finsih to
9.4 Shell to Annular plate welding & inspection AFC Drawing, WPS & API 650 AFC Drawing, WPS & API 650 W1 W1 W2 W2
Inspection Report be checked by Employer/PMC
Diesel / Kerosene Oil Chalk test for Annular Plate Diesel/Kerosen Oil Chalk Test Report/Vendpr
9.5 API 650 API 650 W1 W1 W2 W2
to shell Plate Disel/Kerosen Oil Chalk Test Report
Dimensional Inspection Report/sub-contractor
9.6 Fit-up of Vertical seams , welding and inspection AFC Drawings & WPS AFC Drawings & WPS W1 W1 S
Dimensional Inspection Report
Fit-up of Horizantal seams ,welding and Dimensional Inspection Report/sub-contractor shell thk >12 mm W2
9.7 AFC Drawings & WPS AFC Drawings & WPS W1 W1 S W2
inspection Dimensional Inspection Report shell thk<12mm S
Back-gouged Surfaces for shell plate welding for
9.8 AFC Drawings & WPS AFC Drawings & WPS Visual inspection W1 W2 S
Both Horizantal and vertical seams
Fit-p of Nozzles & Reinforcement Pads and welding Inspection Report/sub-contractor Welding
9.9 AFC Drawings & WPS AFC Drawings & WPS W1 W2 S
Welding Inspection Report
Airtest Inspection Record/sub-contractor Airtest
9.10 RF Pad Air test API 650 API 650 W1 W1 W1
Inspection Record
LPI/MPI inspection Report/ sub-contractor LPI/MPI
9.11 Nozzle to shell welding NDT (if any) AFC Drawings & WPS API 650 & AFC Drawings W1 W1 W2
inspection Report
Fit-up of shell plate with cleanout fittings ( if Dimensional Inspection Report/sub-contractor
9.12 AFC Drawings & WPS API 650 & AFC Drawings W1 W1 S
applicable) Dimensional Inspection Report
9.15 Nozzle to Flange NDT API 650 API 650 RT Inspection Report R R R
9.21 Peaking & Banding shell plate AFC Drawing, API 650 API 650 Clause 7.5.4 Visual Inspection W1 W1 W2
9.22 Nozzle Elevation, Orientation and Projection AFC Drawing, API 650 AFC Drawing & API 650 Visual Inspection W1 W1 W2
9.24 NDT of Shell Plate (Radiography Test) AFC Drawing, API 650, Tank Data Sheets API 650 Clause 8.1 Radiography Test Report R R R I Only reports for FYPC
PWHT for prefabricated shell assembly with Post Weld Heat Treatment Report (PWHT) / sub-
9.25 WPS API 650 R R R I Only reports for FYPC
nozzles contractor Post weld heat treatment Report
shell pad plate for internals fit up orientation and Dimensional Inspection Report/sub-contractor
9.26 AFC Drawing,WPS & API 650 AFC Drawing,WPS & API 650 W1 W1 S W2
welding Dimensional Inspection Report
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ACTIVITY BY
ACTIVITY
ACTIVITY DESCRIPTION REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFYING DOCUMENT CONTRACTOR EMPLOYER/P REMARKS
NO. Sub Contractor TPI
(LTATCO) QC MC
11.1 Painting of structural steel AFC drawing AFC drawing G446-2999-SP-0195-001 Rev.02 W1 W2 S
11.4 Erection of Curb Angle on shell plates AFC Drawing & API 650 AFC Drawing & API 650 sub-contractor Inspection Report W1 W1 S
11.5 Welding & NDT of Curb Angle to shell plate AFC Drawing, WPS & API 650 AFC Drawing, WPS & API 650 LPI & MPI Inspection Report W1 W1 S
Dimensional Inspection Report/sub-contractor
11.6 Bracket for Spiral Stairway & Platforms AFC Drawing & API 650 AFC Drawing & API 650 W1 W1 S
Dimensional Inspection Report
Dimensional Inspection Report/sub-contractor
11.7 Fabrication of spiral stairways and platforms AFC Drawing & API 650 AFC Drawing & API 650 W1 W1 S
Dimensional Inspection Report
Erection of stairs ways and platforms, welding &
11.8 AFC Drawing, WPS & API 650 AFC Drawing, WPS & API 650 LPI & MPI Inspection Report W1 W1 S
NDT
Still well dimensioncheck and
Internal Pipes (still well pipes, Gauge hatch pipe
11.9 AFC Drawing & Vendor data sheet AFC Drawing & Vendor data sheet Installation Report H H H W1 acceptance by Instrument
& Drain out pipe) installation
supplier/FYPC/PMC
Skimmer,Diffuser pipes & spager pipes Skimmer functionality test for
11.10 AFC Drawing & API 650 AFC Drawing & API 650 Installation Report H H H W1
installation FYPC/PMC
Equipment Installation Report/sub-contractor
11.11 Jet Mixer installation As per Manual As per sub-contractor Manual W1 W1 W2
Equipment Installation Report
11.12 Internal partition plate, stiffeners, column welding AFC Drawing & API 650 AFC Drawing & API 650 Installation Report H H H W2
12.1 Mechanical work completion prior to hydrotest AFC drawings As per AFC drawings G446-0000-QA-FM-146 (TO BE DEVELOPED) H W1 W1 W2
level markings on shell and ringwall before water As per AFC drawings & API 650 Survey Check Records
12.3 As per AFC drawings, API 650 & API 620 W1 M M
filling Clause 7.5.5 (G466-0000-QA-FM02 Rev.0)
12.4 water filling API 650 API 650 Clause 7.3.6.5 N/A W1 M M
12.5 water Test Report API 650 API 650 Water Test Report R R R I
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ACTIVITY BY
ACTIVITY
ACTIVITY DESCRIPTION REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFYING DOCUMENT CONTRACTOR EMPLOYER/P REMARKS
NO. Sub Contractor TPI
(LTATCO) QC MC
13 Blasting & Painting Activities ( external and soil side general guidelines)
13.2 Dust Contamination test ISO 8502-3 ISO 8502-3 sub-contractor Inspection Report W1 W1 S M
13.4 Surface Profile Check ISO 8503-1 & ISO 8503-2 ISO 8503-1 & ISO 8503-2 sub-contractor Inspection Report W1 W1 S W2
Internal Lining/Coating inspection & DFT AFC drawing, Data sheet and
14.2 As per AFC drawing and data sheet sub-contractor Inspection Report H W2 W2 W1
inspection coating procedure
15.1 Name Plate Review API 650 API 650 NAME PLATE DRAWING H H H W1
16 Tank Calibrarion API 650 & KSA standard API 650 & KSA standard calibration report by Local Approved Agency H H H W1
20 Final painting with Tank TAG, NFPA logo Check list Check list, permits Check list H H H R
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