OBIEKAN PACKAGING FACTORY CODE: OPF-F-380

Date of
DEFECT LIST Implementation:
1-Apr-2021
Revision:
1

(1) Minor defects - (2) Lack of basic conditions - (3) Hard To Reach Areas - (4) Source Of Contamination - (5) Quality Defect Sources - (6) Unnecessary Items - (7) Safety Defects Machine

Defect
# Machine Unit Defect Description Action Taken CDH Number Found By Defect Found Date Target Date Status
Type

1 PU #1 Washing blanket not working for Unit #1 Operator 10/5/22 Pending

2 PU #2 Washing blanket not working for Unit #2 Operator 10/5/22 Pending

3 PU #3 Washing blanket not working for Unit #3 Operator 10/5/22 Pending

4 PU #4 Washing blanket not working for Unit #4 Operator 10/5/22 Pending

5 PU #5 Washing blanket not working for Unit #5 Operator 10/5/22 Pending

6 PU #6 Washing blanket not working for Unit #6 Operator 10/5/22 Pending

7 PU #4 ink form roller Air leak in DS Unit #4 Operator 10/5/22 Pending

Air leak in dampening bridge roller air cylinder both side

8 PU #6 Operator 10/5/22 Pending
Unit #6

Need preventive action in Side guide at Infeed

9 In-Feed Section Operator 10/5/22 Pending
section

10 Delivery Section Juggers side 1 and side 2 are not working at delivery unit Operator 10/5/22 Pending

One more UV light in the delivery side to make the

11 Delivery Section Operator 10/5/22 Pending
machine run faster

12 Delivery Section Delivery UV glass broken

Delivery UV glass spring

13 Delivery Section
not working

14 Delivery Section No spring cover for delivery both side jugger spring

Delivery side sitting not working well because there is

15 Delivery Section
no spring cover

16 PU #6 Transfer roller air cylinder leaking both sides unit 6

17 PU #5 Unit 5# air leak in OS

18 PU #6 Ink fountain roller OS damaged unit 6#

19
PU #5 Ink slide not celebrated well unit 5#

20 PU #6 Ink fountain garde damaged unit 6#

21 PU #2 Unit 2 ink slide is not calibrated well

 OBIEKAN PACKAGING FACTORY CODE: OPF-F-380
Date of
DEFECT LIST Implementation:
1-Apr-2021
Revision:
1

(1) Minor defects - (2) Lack of basic conditions - (3) Hard To Reach Areas - (4) Source Of Contamination - (5) Quality Defect Sources - (6) Unnecessary Items - (7) Safety Defects Machine

Defect
# Machine Unit Defect Description Action Taken CDH Number Found By Defect Found Date Target Date Status
Type

22 BW Baldwin alcohol not working automatically

23
Feeder Feeder non stop plastic rail damaged

24 PU #1 Unit 1# cabinet OS air leakage

25 Feeder No cover in feeder head

26 PU #2 DS Oil leakage unit 2,3,4,5

27 PU #2 Ink form roller No.1, 2 not release in unit 2#

28 PU #1 Transfer roller in air cylinder leaking unit 1#

29 PU #1 Swing gripper not working properly in unit1#

28 Feeder Feeder side cover not returned back after TCO activity

29 PU #3 Unit 3 ink slide is not calibrated well

30 PU #3 Transfer roller air cylinder leaking OS units 3

Hard to clean area : inside the pu rollers , grippers (transfer ,
cylinder ) ,rollers holders : between the holders and the wall
there is very small space we can not reach the machine will
help us , injection bar of injector under injection part (hard to
reach and hard to clean (3 hr per unit only to open and 3 hrs to
clean per unit ,imprustion and blanket cylender wall : canot
reach until now the machine will help us to reach it , sheet
giude hard to reach area (under maintenance),transfer gripper
drum hard to clean , electrical fans in each sheet giude hard to
Hard to clean :
inspect and reach ,between each two sheet giude there is
1-
spare air tank we can not reach until now , ir lamp hard to
reach ,delivery grippers railing bar hard to clean and reach ,
delivery sheet giude hard to reach and clean , all the area under
the machine hard to reach and hard to clean , delivery exsust
system hard to reach and hard to clean ,main sorce of
contemnation dusty board , paper bers due to poor cutting ,
exsust hose leakage cont ,if excust motor or fan are not
working more contamination , spray powder hose and motor
leakage cont , counting hose- pump -Blade chamber leakage
cont , if drive side wall partition not seeled well will have cont ,
About grippers: our new machine , and long wire brush these if ink vibrator weak seal cont , if bald win water line leakage
our action to solve the problem for grippers cont, if uv cooling system leakage