DOCUMENT NO.

:
JOB METHOD STATEMENT S2008-A04
REV. :
01
DERMAGA OIL & GAS SDN BHD Maintenance, Servicing and Commissioning of 8 PAGE :
No. 52, Jalan 17/155C
Units of Pietro Fiorentini Regulator at Lumut 1 of 8
Bandar Bukit Jalil
57000 Kuala Lumpur Meter Station DATE :
11.08.2015

1.0 INTRODUCTION

This job is about to do servicing and maintenance of PF Regulator at Lumut Meter Station under PGB
Setiawan Regional Office. The system will be commissioning immediately after complete service the
regulators.

2.0 SCOPE OF WORK

The scope of work shall inclusive service, maintenance and commissioning of PF Regulators. Below are the
list of activity that would be done during the servicing:

1. Dismantle all tubing.

2. Dismantle pilot, regulator’s body and gauge.
3. Clean and service internal and external parts.
4. Replace all soft parts – O ring, diaphragm, seat, filter, etc.
5. Reinstall all pilot and body.
6. Reconnect all tubing, fittings and gauges.
7. Commissioning system.
a. Perform leak test at all connections.
b. Setting accelerator.
c. Setting monitor and active’s pilots as per Client set point.
8. To ensure downstream pressure as per required by customer.
9. Housekeeping.
a. Clean and clear site, remove all debris after work completion.
b. Transport debris away from the station.

3.0 ORGANIZATION CHART

For the organization chart, please find the chart in the Attachment 1.

DERMAGA OIL & GAS SDN BHD

 DOCUMENT NO. :
JOB METHOD STATEMENT S2008-A04
REV. :
01
DERMAGA OIL & GAS SDN BHD Maintenance, Servicing and Commissioning of 8 PAGE :
No. 52, Jalan 17/155C
Units of Pietro Fiorentini Regulator at Lumut 2 of 8
Bandar Bukit Jalil
57000 Kuala Lumpur Meter Station DATE :
11.08.2015

4.0 WORK SCHEDULE

The summarize work will be through as per schedule below:

DAY TASK PARTY ACTIVITIES

Day 1 Mobilization of personnel DOGSB All personnel arrived at Setiawan.

DOGSB Work briefing to the Petronas for the
Pre-Job Meeting
PGB execution job during the meeting.
Preparation of tools and equipment at
Day 2 Tools and Equipment Preparation DOGSB
site for the execution work.
Servicing and Maintenance of PF
DOGSB Servicing PF Regulator for Run #1.
Regulators
Servicing PF Regulator for Run #1 &
Day 3 DOGSB
Run #2.
Day 4 DOGSB Servicing PF Regulator for Run #2.

Day 5 Servicing and Maintenance of PF DOGSB Servicing PF Regulator for Run #3.
Regulators
Servicing PF Regulator for Run #3 and
Day 6 DOGSB
Run #4.
Servicing PF Regulator for Run #4 and
Day 7 DOGSB
housekeeping.
Day 8 Demobilization of personnel DOGSB All personnel leave Kuantan.

The detail of work schedule can be find in the Attachment 2.

5.0 WORK PROCEDURE

GENERAL WORK SEQUENCE BEFORE SERVICING REGULATOR.

1. Preparation of tools and equipment at work area.

2. Identify with run is service run and hot standby run.
3. Attach chain block into manual bridge crane, by using stair to climb.

DERMAGA OIL & GAS SDN BHD

 DOCUMENT NO. :
JOB METHOD STATEMENT S2008-A04
REV. :
01
DERMAGA OIL & GAS SDN BHD Maintenance, Servicing and Commissioning of 8 PAGE :
No. 52, Jalan 17/155C
Units of Pietro Fiorentini Regulator at Lumut 3 of 8
Bandar Bukit Jalil
57000 Kuala Lumpur Meter Station DATE :
11.08.2015

WORK SEQUENCE TO SWITCH SUPPLY FROM RUN #1 TO RUN #2 AND PERFORM SERVICE/MAINTENANCE OF
PILOT/ACCESSORIES AND REGULATOR OF RUN #1

1. If run #2 is hot standby increase set pressure of active regulator Run #2 and decrease set pressure
active regulator Run #1.
2. Run #2 will take over supply of gas and become service run. Run #1 will shift into Hot Standby
mode.
3. Monitor the downstream pressure for 30 minutes. Make sure it is stable.
4. When the pressure is stable, Run #2 is the service run whereas Run #1 is on Hot Standby.
5. PGB representative shall slowly close downstream ball valve on Run #1.
6. Run #1 will be in “Locked-Up”. Record the “Locked-Up” pressure.
7. Close upstream ball valve on Run #1.
8. Check tubing and fittings connections for any external leaks. Mark those leaking points which are to
be tightened later.
9. PGB representative shall depressurize the pipe spool through vent valve.
10. Ensure there is no passing through in Run #2 by monitoring the pressure gauges.
11. Run #1 is now ready for maintenance.
12. Mark the tubing and fittings for identification purposes. Remove the marked tubing and fittings.
13. Remove top and bottom lid without remove regulator from pipeline,
14. Conduct visual inspection inside body regulator. If any dent are detect record in service report.
15. Replace soft part in the body of regulator.
16. Reassemble the body regulator.
17. Remove the pilots. Disassemble the pilots and replace the soft parts.
18. Reassemble the pilots and reinstall them.
19. Reinstall the tubing according to their marking.
20. Close all venting valves Run #1 and deliver 5 bar pressure for Diagnostic Test.
21. Upon clearing Diagnostic Test, proceed to external Leak Test.
22. PGB representative shall pressurize Run #1 by staging (5 bar, 10 bar, and 15 bar) to perform Leak
test.
23. Throughout the staging, monitor regulator is used to control the gas flow.
24. Upon clearing Leak Test, proceed to set the regulator outlet pressure.
25. To set the pressure, begin with monitor regulator followed by worker.
26. Close vent valve. Run #1 will be in ‘Locked-Up” position again.
27. Note the “Locked-Up” pressure for 15 minutes. Record the pressure.
28. PGB representative shall crack open downstream ball valve.
29. Run #2 will be in Hot Standby mode.

DERMAGA OIL & GAS SDN BHD

 DOCUMENT NO. :
JOB METHOD STATEMENT S2008-A04
REV. :
01
DERMAGA OIL & GAS SDN BHD Maintenance, Servicing and Commissioning of 8 PAGE :
No. 52, Jalan 17/155C
Units of Pietro Fiorentini Regulator at Lumut 4 of 8
Bandar Bukit Jalil
57000 Kuala Lumpur Meter Station DATE :
11.08.2015

WORK SEQUENCE TO SWITCH SUPPLY FROM RUN #2 TO RUN #1 AND PERFORM SERVICE/MAINTENANCE OF
PILOT/ACCESSORIES AND REGULATOR OF RUN #2

1. Increase set pressure of active regulator Run #1 and decrease set pressure active regulator Run #2.
2. Run #1 will take over supply of gas and become service run. Run #2 will shift into Hot Standby
mode.
3. Monitor the downstream pressure for 30 minutes. Make sure it is stable.
4. When the pressure is stable, Run #1 is the service run whereas Run #2 is on Hot Standby.
5. PGB representative shall slowly close downstream ball valve on Run #2.
6. Run #1 will be in “Locked-Up”. Record the “Locked-Up” pressure.
7. Close upstream ball valve on Run #2.
8. Check tubing and fittings connections for any external leaks. Mark those leaking points which are to
be tightened later.
9. PGB representative shall depressurize the pipe spool through vent valve.
10. Ensure there is no passing through in Run #1 by monitoring the pressure gauges.
11. Run #2 is now ready for maintenance.
12. Mark the tubing and fittings for identification purposes. Remove the marked tubing and fittings.
13. Remove top and bottom lid without remove regulator from pipeline,
14. Conduct visual inspection inside body regulator. If any dent are detect record in service report.
15. Replace soft part in the body of regulator.
16. Reassemble the body regulator.
17. Remove the pilots. Disassemble the pilots and replace the soft parts.
18. Reassemble the pilots and reinstall them.
19. Reinstall the tubing according to their marking.
20. Close all venting valves Run #2 and deliver 5 bar pressure for Diagnostic Test.
21. Upon clearing Diagnostic Test, proceed to external Leak Test.
22. PGB representative shall pressurize Run #2 by staging (5 bar, 10 bar, and 15 bar) to perform Leak
test.
23. Throughout the staging, monitor regulator is used to control the gas flow.
24. Upon clearing Leak Test, proceed to set the regulator outlet pressure.
25. To set the pressure, begin with monitor regulator followed by worker.
26. Close vent valve. Run #2 will be in ‘Locked-Up” position again.
27. Note the “Locked-Up” pressure for 15 minutes. Record the pressure.
28. PGB representative shall crack open downstream ball valve.
29. Run #2 will be in Hot Standby mode.

DERMAGA OIL & GAS SDN BHD

 DOCUMENT NO. :
JOB METHOD STATEMENT S2008-A04
REV. :
01
DERMAGA OIL & GAS SDN BHD Maintenance, Servicing and Commissioning of 8 PAGE :
No. 52, Jalan 17/155C
Units of Pietro Fiorentini Regulator at Lumut 5 of 8
Bandar Bukit Jalil
57000 Kuala Lumpur Meter Station DATE :
11.08.2015

WORK SEQUENCE TO SWITCH SUPPLY FROM RUN #3 TO RUN #2 AND PERFORM SERVICE/MAINTENANCE OF
PILOT/ACCESSORIES AND REGULATOR OF RUN #3

1. Increase set pressure of active regulator Run #2 and decrease set pressure active regulator Run #3.
2. Run #2 will take over supply of gas and become service run. Run #3 will shift into Hot Standby
mode.
3. Monitor the downstream pressure for 30 minutes. Make sure it is stable.
4. When the pressure is stable, Run #2 is the service run whereas Run #3 is on Hot Standby.
5. PGB representative shall slowly close downstream ball valve on Run #3.
6. Run #1 will be in “Locked-Up”. Record the “Locked-Up” pressure.
7. Close upstream ball valve on Run #3.
8. Check tubing and fittings connections for any external leaks. Mark those leaking points which are to
be tightened later.
9. PGB representative shall depressurize the pipe spool through vent valve.
10. Ensure there is no passing through in Run #2 by monitoring the pressure gauges.
11. Run #3 is now ready for maintenance.
12. Mark the tubing and fittings for identification purposes. Remove the marked tubing and fittings.
13. Remove top and bottom lid without remove regulator from pipeline,
14. Conduct visual inspection inside body regulator. If any dent are detect record in service report.
15. Replace soft part in the body of regulator.
16. Reassemble the body regulator.
17. Remove the pilots. Disassemble the pilots and replace the soft parts.
18. Reassemble the pilots and reinstall them.
19. Reinstall the tubing according to their marking.
20. Close all venting valves Run #3 and deliver 5 bar pressure for Diagnostic Test.
21. Upon clearing Diagnostic Test, proceed to external Leak Test.
22. PGB representative shall pressurize Run #3 by staging (5 bar, 10 bar, and 15 bar) to perform Leak
test.
23. Throughout the staging, monitor regulator is used to control the gas flow.
24. Upon clearing Leak Test, proceed to set the regulator outlet pressure.
25. To set the pressure, begin with monitor regulator followed by worker.
26. Close vent valve. Run #3 will be in ‘Locked-Up” position again.
27. Note the “Locked-Up” pressure for 15 minutes. Record the pressure.
28. PGB representative shall crack open downstream ball valve.
29. Run #3 will be in Hot Standby mode.

DERMAGA OIL & GAS SDN BHD

 DOCUMENT NO. :
JOB METHOD STATEMENT S2008-A04
REV. :
01
DERMAGA OIL & GAS SDN BHD Maintenance, Servicing and Commissioning of 8 PAGE :
No. 52, Jalan 17/155C
Units of Pietro Fiorentini Regulator at Lumut 6 of 8
Bandar Bukit Jalil
57000 Kuala Lumpur Meter Station DATE :
11.08.2015

WORK SEQUENCE TO SWITCH SUPPLY FROM RUN #4 TO RUN #3 AND PERFORM SERVICE/MAINTENANCE OF
PILOT/ACCESSORIES AND REGULATOR OF RUN #4

1. Increase set pressure of active regulator Run #3 and decrease set pressure active regulator Run #4.
2. Run #3 will take over supply of gas and become service run. Run #4 will shift into Hot Standby
mode.
3. Monitor the downstream pressure for 30 minutes. Make sure it is stable.
4. When the pressure is stable, Run #3 is the service run whereas Run #4 is on Hot Standby.
5. PGB representative shall slowly close downstream ball valve on Run #4.
6. Run #3 will be in “Locked-Up”. Record the “Locked-Up” pressure.
7. Close upstream ball valve on Run #4.
8. Check tubing and fittings connections for any external leaks. Mark those leaking points which are to
be tightened later.
9. PGB representative shall depressurize the pipe spool through vent valve.
10. Ensure there is no passing through in Run #4 by monitoring the pressure gauges.
11. Run #4 is now ready for maintenance.
12. Mark the tubing and fittings for identification purposes. Remove the marked tubing and fittings.
13. Remove top and bottom lid without remove regulator from pipeline,
14. Conduct visual inspection inside body regulator. If any dent are detect record in service report.
15. Replace soft part in the body of regulator.
16. Reassemble the body regulator.
17. Remove the pilots. Disassemble the pilots and replace the soft parts.
18. Reassemble the pilots and reinstall them.
19. Reinstall the tubing according to their marking.
20. Close all venting valves Run #4 and deliver 5 bar pressure for Diagnostic Test.
21. Upon clearing Diagnostic Test, proceed to external Leak Test.
22. PGB representative shall pressurize Run #4 by staging (5 bar, 10 bar, and 15 bar) to perform Leak
test.
23. Throughout the staging, monitor regulator is used to control the gas flow.
24. Upon clearing Leak Test, proceed to set the regulator outlet pressure.
25. To set the pressure, begin with monitor regulator followed by worker.
26. Close vent valve. Run #4 will be in ‘Locked-Up” position again.
27. Note the “Locked-Up” pressure for 15 minutes. Record the pressure.
28. PGB representative shall crack open downstream ball valve.
29. Run #4 will be in Hot Standby mode.

DERMAGA OIL & GAS SDN BHD

 DOCUMENT NO. :
JOB METHOD STATEMENT S2008-A04
REV. :
01
DERMAGA OIL & GAS SDN BHD Maintenance, Servicing and Commissioning of 8 PAGE :
No. 52, Jalan 17/155C
Units of Pietro Fiorentini Regulator at Lumut 7 of 8
Bandar Bukit Jalil
57000 Kuala Lumpur Meter Station DATE :
11.08.2015

6.0 SITE SAFETY REQUIREMENTS

As the site conditions are potentially dangerous, the following procedures and precautions must be strictly
observed in order to minimize the exposure to the risk of any accidents.

1. To obtain the necessary work permits and to ensure that the site is safe for work.
2. Only authorized personnel are allowed in the metering station.
3. Authorized personnel will be allowed to remain on site for the entire duration of the procedure
until it is completed.
4. Personnel on site shall be suitably attired with protective safety helmets and safety boots.
5. Prohibit smoking & open flame in the area.
6. Take precautions to prevent sparks.

7.0 EQUIPMENT LIST

Below are the equipment list:

NO DESCRIPTION QTY
1. Hammer Ring 3 Units
2. Non Spark Hammer 2 Units
3. Chain Block 1 Ton 2 Units
5. Sling Belt 5 Units
5. Shackle 3 Units

DERMAGA OIL & GAS SDN BHD

 DOCUMENT NO. :
JOB METHOD STATEMENT S2008-A04
REV. :
01
DERMAGA OIL & GAS SDN BHD Maintenance, Servicing and Commissioning of 8 PAGE :
No. 52, Jalan 17/155C
Units of Pietro Fiorentini Regulator at Lumut 8 of 8
Bandar Bukit Jalil
57000 Kuala Lumpur Meter Station DATE :
11.08.2015

8.0 MANPOWER LIST

Below are the manpower list:

NO DESCRIPTION QTY
1. Service Engineer 1 Pax
2. Senior Technician 2 Pax

DERMAGA OIL & GAS SDN BHD