Calculation Report - BSR Shed...

BERGER PAINTS Prepare: SSP BERG/STEEL/TAL/001
INDIA LIMITED.
(Taloja, Navi Mumbai) Review - PLS Rev 0
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DESIGN CALCULATION REPORT FOR STABILITY CHECK FOR REVIEW
SOLAR PANNEL INSTALLATION ON BSR SHED OF BERGER Sheet 1 of 20
PAINTS INDIA LTD, TALOA, NAVI MUMBAI. Date: 22-01-2024
DESIGN CALCULATION REPORT

FOR STABILITY CHECK FOR
SOLAR PANNEL INSTALLATION
ON BSR SHED
0 22-01-24 ISSUED FOR APPROVAL SSP PLS SKA

REV DATE DETAILS OF REVISION PREP’D BY CHECKED BY APPROVED BY
INDIA LIMITED.
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DATE DETAILS OF REVISION REV NO

22-01-2024 IFR 0
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TABLE OF CONTENT
Sr. No. Content Page No.

1 Introduction 4
2 Design Basis 4
3 Calculation of loads for Pile design 5
4 Design of Pile 9
5 Conclusion & Recommendation 12
Appendix – A – Markup for Retrofitting

Appendix – B – Site Photos
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1. Introduction
This document consists of calculation for stability check for installation of solar panel on
BSR Shed of Berger Paints India Ltd located at Taloja MIDC, Navi Mumbai.
This document involves details of load calculation performed during stability check, load
combinations considered as per IS-456, and conclusion regarding its design.
2. Design Basis
Based on site visit conducted on 2-10-2023, Berger paints wants to install the solar
panels on the top of their existing steel shed. Accordingly, structure was inspected to see
feasibility option for installation of solar panels on roof of the BSE shed. A several
dimensions are taken on site which were practically feasible. Some of the portions of shed
are not accessible due to obstructions present on floor and high altitude of steel framing.
In such case appropriate dimensions taken based on the judgement. Mr Deepak informed
us that there is no data/ information/ drawings/ report of steel shed are available hence
certain appropriate assumptions are made to examine the structure. Some of the pictures
are taken on site those were attached in this report later.
The scope includes analysis of existing structural steel shed for the additional load of
solar panels which are going to mounted on top of roof.
Following are some important points, assumed/considered from design per the
information/input received -
1) All the profiles used for framing & dimensions of shed are based on the site
measurements.
2) Some of the additional miscellaneous items are hanged or attached to steel shed
due to past requirements. Consideration of such unknown misc. weights are not
considered for the analysis.
3) It is impossible to guess the connection details like weld size and weld type due to
absence of steel drawings, connections are not checked.
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After analysis it found that some of the steel members are lacking in the strength for this
newly added solar panel loads. In such cases retrofitting is required. It can be done by
addition of members to existing one or partial demolition and replacing with the member
who is fulfilling this new demand. Here, an attempt is made to fulfil the purpose
considering the economic factors and feasibility of retrofitting work. In addition to IS-800 as
a design code, some other codes were used where extensive study are done on the
retrofitting area such as AISC Design Guide-15 and IBC & NBC.
3. Calculation of loads for BSR Shed-
A. Dead Load (DL) –

As per input received from Mr. Deepak, the design weight of solar panels is 25 kg/m2
considering all aspects. The same is considered for the design.
Hence, DL of Panels = 25 Kg/m2
= 0.25 Kn/M2 or Kpa.
An area load of 0.25 kn/m2 is applied to shed as show in below figure.
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B. Live Load (LL) –

Per IS-875 part-2, the current roof is non accessible hence it is assumed that the roof is
designed earlier with 75 kg/m2 live load intensity. This magnitude of load covers the live
load at the time of installation of solar panels hance additional live load is not considered.
C. Wind Loads (WL) –

As roof is already designed for wind loads already hence no need to consider the wind
load on solar panels.
D. Earthquake Loads (EQ-X & EQ-Z) –

Seismic loads of solar panel can be calculated as below.
Design Horizontal Seismic Coefficient (Ah) can be given per clause 6.4.2 of IS 1893-2002.
𝑍 ⋅ 𝐼 ⋅ 𝑆𝑎
𝐴ℎ =
2⋅𝑅⋅𝑔
Where, -
Z – Zone Factor (For Mumbai – 0.16)
I – Importance Factor (for other buildings – 1)
R – Response reduction factor (Steel frame with braces – 5)
Sa/g – Average response acceleration coefficient
Fundamental time period - Ta = 0.085 * h0.75
= 0.085 * 80.75
= 0.4043 Sec
Considering medium stiff soil site conditions and referring to figure-2 of IS-1893,
Sa/g – 2.5
Hence,
0.16 ⋅ 1 ⋅ 2.5
𝐴ℎ =
2⋅5
𝐴ℎ = 0.04
Hence,
Design Seismic Base shear can be given as – VB = 𝐴ℎ ∗ 𝑊
Use multiplying factor as 0.04 in analysis software to get seismic weight of solar panel.
Such lateral seismic load is applied in X-Direction & Z-direction both.
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4. Load Combinations -
Load combinations are considered per table-4 of IS-800-2007, as mentioned below -
****************************************************
********************ULS****************************
****************************************************
LOAD COMB 101 (1.2DL+1.2 ELX)
LOAD COMB 102 (1.2DL-1.2 ELX)
LOAD COMB 103 (1.2DL+1.2 ELZ)
LOAD COMB 104 (1.2DL-1.2 ELZ)
****************************************************
********************SLS****************************
****************************************************
****************************************************
****************************************************
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5. ANALYSIS AND RESULT INTERPERTATION: -
After analysing the structure for strength and service load combinations below results
were found.
A) Check for Deflection -

After analysing the structure for service load combinations below results were found.
Following figure shows the max nodal displacement in decreasing order.
Actual Max Deflection considering all critical load combos = 0.833 mm

Which is very very less and hence okay from serviceability point of view.
B) Check for Member Utilization -

After analysing the structure for strength load combinations below results were found.
Below figure shows the utilization of members for envelope combinations including seismic
loads.
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Same can be tabulated as below -
Code Shear Fa Ft Fb y-y Fb z-z

Member Shape Loc[m] LC Loc[m] Dir LC Cmy Cmz IN Eqn
Check Check [MPa] [MPa] [MPa] [MPa]
M21 ISA6565X6XS1 0.431 0 12 0.013 6.129 y 12 50.669 338.18 4.465 2.666 0.631 0.544 IN9.3.2.2b
M100 ISA6565X6XS1 0.431 0 13 0.013 6.129 y 13 50.669 338.18 4.465 2.666 0.631 0.544 IN9.3.2.2b
M40 ISA6565X6XS1 0.431 0 12 0.013 6.129 y 12 50.669 338.18 4.465 2.666 0.631 0.544 IN9.3.2.2b
M81 ISA6565X6XS1 0.431 0 13 0.013 6.129 y 13 50.669 338.18 4.465 2.666 0.631 0.544 IN9.3.2.2b
M60 ISA6565X6XS1 0.419 0.619 15 0.014 6.129 y 13 50.669 338.18 4.465 2.666 0.6 0.586 IN9.3.2.2b
M41 ISA6565X6XS1 0.419 0.619 14 0.014 6.129 y 13 50.669 338.18 4.465 2.666 0.6 0.586 IN9.3.2.2b
M61 ISA6565X6XS1 0.419 0.619 14 0.014 6.129 y 12 50.669 338.18 4.465 2.666 0.6 0.586 IN9.3.2.2b
M80 ISA6565X6XS1 0.419 0.619 15 0.014 6.129 y 12 50.669 338.18 4.465 2.666 0.6 0.586 IN9.3.2.2b
M134 ISMC150 0.279 2.273 15 0.014 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M150 ISMC150 0.279 2.273 15 0.014 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M132 ISMC150 0.278 2.273 14 0.014 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M148 ISMC150 0.278 2.273 14 0.014 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M126 ISMC150 0.27 2.227 13 0.014 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M159 ISMC150 0.27 2.273 12 0.014 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M142 ISMC150 0.269 2.227 13 0.014 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M122 ISMC150 0.269 2.227 13 0.014 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M157 ISMC150 0.269 2.273 12 0.014 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M140 ISMC150 0.268 2.227 13 0.014 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M101 ISA6565X6XS1 0.246 0 12 0.009 6.129 z 12 50.669 338.18 4.465 2.666 0.632 0.491 IN9.3.2.2b
M20 ISA6565X6XS1 0.246 0 13 0.009 6.129 z 13 50.669 338.18 4.465 2.666 0.632 0.491 IN9.3.2.2b
INDIA LIMITED.
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M1 ISA6565X6XS1 0.246 0 13 0.009 6.129 z 13 50.669 338.18 4.465 2.666 0.632 0.491 IN9.3.2.2b
M120 ISA6565X6XS1 0.246 0 12 0.009 6.129 z 12 50.669 338.18 4.465 2.666 0.632 0.491 IN9.3.2.2b
M125 ISMC150 0.202 2.273 15 0.01 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M153 ISMC150 0.202 2.273 15 0.01 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M121 ISMC150 0.201 2.273 14 0.01 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M156 ISMC150 0.201 2.273 14 0.01 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M136 ISMC150 0.174 2.273 15 0.009 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M152 ISMC150 0.174 2.273 15 0.009 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M144 ISMC150 0.174 2.273 15 0.009 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M133 ISMC150 0.173 2.273 14 0.009 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M149 ISMC150 0.173 2.273 14 0.009 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M141 ISMC150 0.173 2.273 14 0.009 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M128 ISMC150 0.169 2.227 13 0.009 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M154 ISMC150 0.169 2.273 12 0.009 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M124 ISMC150 0.168 2.227 13 0.009 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M158 ISMC150 0.168 2.273 12 0.009 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M145 ISMC150 0.158 2.273 15 0.01 4.5 y 14 73.605 474.544 5.284 26.977 0.95 0.95 IN9.3.1.1b
M129 ISMC150 0.158 2.273 15 0.01 4.5 y 14 73.605 474.544 5.284 26.977 0.95 0.95 IN9.3.1.1b
M137 ISMC150 0.158 2.273 15 0.01 4.5 y 14 73.605 474.544 5.284 26.977 0.95 0.95 IN9.3.1.1b
M147 ISMC150 0.157 2.273 14 0.01 4.5 y 15 73.605 474.544 5.284 26.977 0.95 0.95 IN9.3.1.1b
M131 ISMC150 0.157 2.273 14 0.01 4.5 y 15 73.605 474.544 5.284 26.977 0.95 0.95 IN9.3.1.1b
M139 ISMC150 0.157 2.273 14 0.01 4.5 y 15 73.605 474.544 5.284 26.977 0.95 0.95 IN9.3.1.1b
M162 ISMC150 0.102 2.227 13 0.005 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M170 ISMC150 0.102 2.273 12 0.005 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M161 ISMC150 0.102 2.227 13 0.005 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M169 ISMC150 0.102 2.273 12 0.005 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M164 ISMC150 0.1 2.227 13 0.005 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M168 ISMC150 0.1 2.273 12 0.005 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M167 ISMC150 0.099 2.273 12 0.005 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M163 ISMC150 0.099 2.227 13 0.005 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M166 ISMC150 0.097 2.227 13 0.005 4.5 y 14 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M165 ISMC150 0.097 2.273 12 0.005 4.5 y 15 73.605 474.544 5.284 13.333 0.95 0.95 IN9.3.2.2a
M56 ISA5050X6XS1 0.077 2.418 14 0.002 2.418 y 13 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M48 ISA5050X6XS1 0.077 2.418 15 0.002 2.418 y 13 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M68 ISA5050X6XS1 0.077 2.418 15 0.002 2.418 y 12 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M76 ISA5050X6XS1 0.077 2.418 14 0.002 2.418 y 12 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M36 ISA5050X6XS1 0.077 2.418 14 0.001 2.418 y 12 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M28 ISA5050X6XS1 0.077 2.418 15 0.001 2.418 y 12 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M96 ISA5050X6XS1 0.077 2.418 14 0.001 2.418 y 13 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M88 ISA5050X6XS1 0.077 2.418 15 0.001 2.418 y 13 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M23 ISA6565X6XS1 0.059 6.952 13 0.003 11.1 y 13 50.669 338.18 4.465 2.672 1 1 IN9.3.2.2b
M83 ISA6565X6XS1 0.059 6.952 12 0.003 11.1 y 12 50.669 338.18 4.465 2.672 1 1 IN9.3.2.2b
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M43 ISA6565X6XS1 0.059 4.148 14 0.003 11.1 y 12 50.669 338.18 4.465 2.672 0.6 0.989 IN9.3.2.2b
M63 ISA6565X6XS1 0.059 6.952 15 0.003 11.1 y 13 50.669 338.18 4.465 2.672 0.6 0.989 IN9.3.2.2b
M189 ISA6565X6XS1 0.054 6.054 12 0.001 6.054 y 13 24.888 338.18 4.465 2.82 0.503 0.481 IN9.3.1.3
M181 ISA6565X6XS1 0.054 0 13 0.001 6.054 y 12 24.888 338.18 4.465 2.82 0.503 0.481 IN9.3.1.3
M184 ISA6565X6XS1 0.054 0 13 0.001 6.054 y 12 24.888 338.18 4.465 2.82 0.503 0.481 IN9.3.1.3
M192 ISA6565X6XS1 0.054 6.054 12 0.001 6.054 y 13 24.888 338.18 4.465 2.82 0.503 0.481 IN9.3.1.3
M183 ISA6565X6XS1 0.049 6.054 12 0.001 6.054 y 13 24.888 338.18 4.465 2.82 0.504 0.47 IN9.3.1.3
M187 ISA6565X6XS1 0.049 0 13 0.001 6.054 y 12 24.888 338.18 4.465 2.82 0.504 0.47 IN9.3.1.3
M190 ISA6565X6XS1 0.049 0 13 0.001 6.054 y 12 24.888 338.18 4.465 2.82 0.504 0.47 IN9.3.1.3
M186 ISA6565X6XS1 0.049 6.054 12 0.001 6.054 y 13 24.888 338.18 4.465 2.82 0.504 0.47 IN9.3.1.3
M99 ISA5050X6 0.04 0.991 13 0.002 0.991 y 12 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M31 ISA5050X6 0.04 0.991 12 0.002 0.991 y 13 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M91 ISA5050X6 0.04 0.991 13 0.002 0.991 y 12 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M39 ISA5050X6 0.04 0.991 12 0.002 0.991 y 13 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M108 ISA5050X6XS1 0.038 2.418 15 0.001 2.418 y 13 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M16 ISA5050X6XS1 0.038 2.418 14 0.001 2.418 y 12 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M116 ISA5050X6XS1 0.038 2.418 14 0.001 2.418 y 13 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M8 ISA5050X6XS1 0.038 2.418 15 0.001 2.418 y 12 60.199 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M59 ISA5050X6 0.038 0.991 14 0.001 0.991 y 13 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M79 ISA5050X6 0.038 0.991 14 0.001 0.991 y 12 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M71 ISA5050X6 0.038 0.991 15 0.001 0.991 y 12 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M51 ISA5050X6 0.038 0.991 15 0.001 0.991 y 13 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M57 ISA5050X6XS1 0.038 1.83 14 0.001 1.83 y 12 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M69 ISA5050X6XS1 0.038 1.83 15 0.001 1.83 y 13 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M49 ISA5050X6XS1 0.038 1.83 15 0.001 1.83 y 12 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M77 ISA5050X6XS1 0.038 1.83 14 0.001 1.83 y 13 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M29 ISA5050X6XS1 0.038 1.83 15 0.001 1.83 y 13 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M37 ISA5050X6XS1 0.038 1.83 14 0.001 1.83 y 13 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M89 ISA5050X6XS1 0.038 1.83 15 0.001 1.83 y 12 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M97 ISA5050X6XS1 0.038 1.83 14 0.001 1.83 y 12 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M103 ISA6565X6XS1 0.037 11.1 13 0.003 8.297 y 12 50.669 338.18 4.465 2.82 1 1 IN9.3.1.3
M3 ISA6565X6XS1 0.037 11.1 12 0.003 8.297 y 13 212.555 338.18 4.465 2.82 1 1 IN9.3.1.3
M22 ISA5050X6XS1 0.028 2.6 12 0 2.6 y 15 53.275 258.181 4.261 2.478 0.6 0.6 IN6.1
M82 ISA5050X6XS1 0.028 2.6 13 0 2.6 y 14 53.275 258.181 4.261 2.478 0.6 0.6 IN6.1
M42 ISA5050X6XS1 0.028 2.6 13 0 2.6 y 20 53.275 258.181 4.261 2.478 0.6 0.6 IN6.1
M62 ISA5050X6XS1 0.028 2.6 12 0 2.6 y 19 53.275 258.181 4.261 2.478 0.6 0.6 IN6.1
M188 ISA6565X6XS1 0.026 0 12 0 5.408 y 12 30.674 338.18 4.465 2.507 0.932 0.4 IN9.3.2.2b
M191 ISA6565X6XS1 0.026 0 12 0 5.408 y 12 30.674 338.18 4.465 2.507 0.932 0.4 IN9.3.2.2b
M185 ISA6565X6XS1 0.026 5.408 13 0 5.408 y 13 30.674 338.18 4.465 2.507 0.932 0.4 IN9.3.2.2b
M182 ISA6565X6XS1 0.026 5.408 13 0 5.408 y 13 30.674 338.18 4.465 2.507 0.932 0.4 IN9.3.2.2b
M90 ISA5050X6 0.025 1.402 13 0.002 1.402 y 12 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
M38 ISA5050X6 0.025 1.402 12 0.002 1.402 y 13 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
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M30 ISA5050X6 0.025 1.402 12 0.002 1.402 y 13 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
M98 ISA5050X6 0.025 1.402 13 0.002 1.402 y 12 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
M58 ISA5050X6 0.025 1.402 14 0 1.402 y 13 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
M70 ISA5050X6 0.025 1.402 15 0 1.402 y 12 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
M50 ISA5050X6 0.025 1.402 15 0 1.402 y 13 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
M78 ISA5050X6 0.025 1.402 14 0 1.402 y 12 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
M111 ISA5050X6 0.021 0.991 12 0.002 0.991 y 13 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M19 ISA5050X6 0.021 0.991 13 0.002 0.991 y 12 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M119 ISA5050X6 0.021 0.991 12 0.002 0.991 y 13 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M11 ISA5050X6 0.021 0.991 13 0.002 0.991 y 12 59.809 129.09 -10 -10 0.6 0.6 IN7.1.2
M109 ISA5050X6XS1 0.019 1.83 12 0.001 1.83 y 13 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M17 ISA5050X6XS1 0.019 1.83 13 0.001 1.83 y 12 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M117 ISA5050X6XS1 0.019 1.83 12 0.001 1.83 y 13 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M9 ISA5050X6XS1 0.019 1.83 13 0.001 1.83 y 12 93.411 258.181 4.261 2.478 0.6 0.6 IN7.1.2
M102 ISA5050X6XS1 0.014 2.6 12 0 2.6 y 20 53.275 258.181 4.261 2.478 0.6 0.6 IN6.1
M2 ISA5050X6XS1 0.014 2.6 13 0 2.6 y 19 53.275 258.181 4.261 2.478 0.6 0.6 IN6.1
M110 ISA5050X6 0.013 1.402 12 0.002 1.402 y 13 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
M18 ISA5050X6 0.013 1.402 13 0.002 1.402 y 12 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
M10 ISA5050X6 0.013 1.402 13 0.002 1.402 y 12 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
M118 ISA5050X6 0.013 1.402 12 0.002 1.402 y 13 36.242 129.09 -10 -10 0.6 0.6 IN7.1.2
M52 ISA5050X6XS1 0.01 1.897 14 0 1.897 y 12 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M44 ISA5050X6XS1 0.01 1.897 15 0 1.897 y 12 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M64 ISA5050X6XS1 0.01 1.897 15 0 1.897 y 13 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M72 ISA5050X6XS1 0.01 1.897 14 0 1.897 y 13 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M24 ISA5050X6XS1 0.01 1.897 15 0 1.897 y 17 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M32 ISA5050X6XS1 0.01 1.897 14 0 1.897 y 17 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M92 ISA5050X6XS1 0.01 1.897 14 0 1.897 y 18 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M84 ISA5050X6XS1 0.01 1.897 15 0 1.897 y 18 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M26 ISA5050X6 0.006 0.725 12 0.004 0.725 y 13 82.743 129.09 -10 -10 0.6 0.6 IN6.1
M94 ISA5050X6 0.006 0.725 13 0.004 0.725 y 12 82.743 129.09 -10 -10 0.6 0.6 IN6.1
M86 ISA5050X6 0.006 0.725 13 0.004 0.725 y 12 82.743 129.09 -10 -10 0.6 0.6 IN6.1
M34 ISA5050X6 0.006 0.725 12 0.004 0.725 y 13 82.743 129.09 -10 -10 0.6 0.6 IN6.1
M54 ISA5050X6 0.006 0.725 14 0.002 0.725 y 13 82.743 129.09 -10 -10 0.6 0.6 IN6.1
M66 ISA5050X6 0.006 0.725 15 0.002 0.725 y 12 82.743 129.09 -10 -10 0.6 0.6 IN6.1
M74 ISA5050X6 0.006 0.725 14 0.002 0.725 y 12 82.743 129.09 -10 -10 0.6 0.6 IN6.1
M46 ISA5050X6 0.006 0.725 15 0.002 0.725 y 13 82.743 129.09 -10 -10 0.6 0.6 IN6.1
M104 ISA5050X6XS1 0.005 1.897 12 0 1.897 y 12 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M112 ISA5050X6XS1 0.005 1.897 12 0 1.897 y 12 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M12 ISA5050X6XS1 0.005 1.897 13 0 1.897 y 13 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M4 ISA5050X6XS1 0.005 1.897 13 0 1.897 y 13 88.572 258.181 4.261 2.478 0.6 0.6 IN6.1
M106 ISA5050X6 0.003 0.725 12 0.004 0.725 y 12 82.743 129.09 -10 -10 0.6 0.6 IN6.1
M114 ISA5050X6 0.003 0.725 12 0.004 0.725 y 12 82.743 129.09 -10 -10 0.6 0.6 IN6.1
INDIA LIMITED.
ISSUED FOR

M6 ISA5050X6 0.003 0.725 13 0.004 0.725 y 13 82.743 129.09 -10 -10 0.6 0.6 IN6.1
M14 ISA5050X6 0.003 0.725 13 0.004 0.725 y 13 82.743 129.09 -10 -10 0.6 0.6 IN6.1
M35 ISA5050X6 0.002 0.284 13 0.006 0.284 y 13 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M87 ISA5050X6 0.002 0.284 12 0.006 0.284 y 12 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M27 ISA5050X6 0.002 0.284 13 0.006 0.284 y 13 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M95 ISA5050X6 0.002 0.284 12 0.006 0.284 y 12 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M33 ISA5050X6XS1 0.002 1.288 12 0.002 1.288 y 13 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M25 ISA5050X6XS1 0.002 1.288 12 0.002 1.288 y 13 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M93 ISA5050X6XS1 0.002 1.288 13 0.002 1.288 y 12 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M85 ISA5050X6XS1 0.002 1.288 13 0.002 1.288 y 12 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M45 ISA5050X6XS1 0.002 1.288 15 0 1.288 y 13 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M65 ISA5050X6XS1 0.002 1.288 15 0 1.288 y 12 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M53 ISA5050X6XS1 0.002 1.288 14 0 1.288 y 13 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M73 ISA5050X6XS1 0.002 1.288 14 0 1.288 y 12 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M55 ISA5050X6 0.002 0.284 14 0.003 0.284 y 13 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M75 ISA5050X6 0.002 0.284 14 0.003 0.284 y 12 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M47 ISA5050X6 0.002 0.284 15 0.003 0.284 y 13 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M67 ISA5050X6 0.002 0.284 15 0.003 0.284 y 12 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M7 ISA5050X6 0.001 0.284 12 0.006 0.284 y 13 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M115 ISA5050X6 0.001 0.284 13 0.006 0.284 y 12 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M15 ISA5050X6 0.001 0.284 12 0.006 0.284 y 13 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M107 ISA5050X6 0.001 0.284 13 0.006 0.284 y 12 120.798 129.09 -10 -10 0.6 0.6 IN7.1.2
M105 ISA5050X6XS1 0.001 1.288 12 0.002 1.288 y 12 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M5 ISA5050X6XS1 0.001 1.288 13 0.002 1.288 y 13 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M113 ISA5050X6XS1 0.001 1.288 12 0.002 1.288 y 12 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M13 ISA5050X6XS1 0.001 1.288 13 0.002 1.288 y 13 145.176 258.181 4.261 2.478 0.6 0.6 IN6.1
M172 ISA5050X6 0.001 4.5 14 0 4.5 y 13 4.405 129.09 -10 -10 0.6 0.6 IN6.1
M180 ISA5050X6 0.001 4.5 15 0 4.5 y 12 4.405 129.09 -10 -10 0.6 0.6 IN6.1
M179 ISA5050X6 0.001 4.5 14 0 4.5 y 12 4.405 129.09 -10 -10 0.6 0.6 IN6.1
M171 ISA5050X6 0.001 4.5 15 0 4.5 y 13 4.405 129.09 -10 -10 0.6 0.6 IN6.1
M146 ISMC150 0 4.5 18 0 4.5 z 18 73.605 474.544 5.284 26.977 0.6 0.6 IN7.1.2
M151 ISMC150 0 4.5 18 0 4.5 y 18 73.605 474.544 5.284 26.977 0.6 0.6 IN7.1.2
M130 ISMC150 0 4.5 17 0 4.5 z 17 73.605 474.544 5.284 26.977 0.6 0.6 IN7.1.2
M135 ISMC150 0 4.5 17 0 4.5 y 17 73.605 474.544 5.284 26.977 0.6 0.6 IN7.1.2
M177 ISA5050X6 0 4.5 12 0 4.5 y 12 4.405 129.09 -10 -10 0.6 0.6 IN6.1
M173 ISA5050X6 0 4.5 13 0 4.5 y 13 4.405 129.09 -10 -10 0.6 0.6 IN6.1
M178 ISA5050X6 0 4.5 12 0 4.5 y 12 4.405 129.09 -10 -10 0.6 0.6 IN6.1
M174 ISA5050X6 0 4.5 13 0 4.5 y 13 4.405 129.09 -10 -10 0.6 0.6 IN6.1
M175 ISA5050X6 0 4.5 15 0 4.5 y 20 4.405 129.09 -10 -10 0.6 0.6 IN6.1
M176 ISA5050X6 0 4.5 14 0 4.5 y 20 4.405 129.09 -10 -10 0.6 0.6 IN6.1
M123 ISMC150 0 4.5 12 0 4.5 z 12 73.605 474.544 5.284 26.977 0.6 0.6 IN7.1.2
M127 ISMC150 0 4.5 12 0 4.5 y 12 73.605 474.544 5.284 26.977 0.6 0.6 IN7.1.2
INDIA LIMITED.
ISSUED FOR

M155 ISMC150 0 4.5 13 0 4.5 y 13 73.605 474.544 5.284 26.977 0.6 0.6 IN7.1.2
M160 ISMC150 0 4.5 13 0 4.5 z 13 73.605 474.544 5.284 26.977 0.6 0.6 IN7.1.2
M138 ISMC150 0 4.5 12 0 4.5 z 12 73.605 474.544 5.284 26.977 0.6 0.6 IN6.1
M143 ISMC150 0 4.5 12 0 4.5 y 12 73.605 474.544 5.284 26.977 0.6 0.6 IN6.1
6. DESIGN OF RETROFITTING FOR MEMBERS: -

Name of Component of Framing - Truss Webs (ISA50*50*6*S10)
Type of Framing Component - Axial Member (Tensile or Compressive)
Picture showing Component of Framing -
Detailed report for Critical Member - M48
Member Envelope Utilization - = 0.08

Hence, required Retrofitting for utilization - = 0.03
Member Axial Capacity (Comp) .- (Here, Fa) = 60.199 Kn (Fa or Ft whichever is applicable)
Axial force Corresponding to req. retrofitting - = 1.806 Kn
Max axial force per axial force Diagram - = 4.625 Kn
….5% of Member Moment
Hence, retrofitting will be needed for length of
= 3.010 Kn Capacity
member with axial force more than -
Required % axial capacity or C/S area increment - = 3.00 %
Looking at the member axial force diagram and as given shed is old enough, lets do retrofitting for entire length of
this axial member.
% Increased section capacities
Member Existing C/S Area Required C/S Area
Modified Member details Remark
Label Member (in2) Retrofitting % (in2) C/S Area
Use 5mm fillet weld all
Attach 8mm flat plate of around to connect
M48 ISA50*50*6*S10 1.763 3.00 width 100mm at the back of 3.023 71.47 (8x100)mm flat plate at
ISA50*50*6*S10. back of double angle
bracings.
Name of Component of Framing - Truss top Chords (Rafters) (ISA65*65*6*S10)
Type of Framing Component - Felxural Member

Member Moment Capacity .- (Here, Fbzz) = 2.666 Mpa (Fbyy or Fbzz whichever is applicable)
Moment Corresponding to req. retrofitting - = 0.986 Mpa
Max moment per Moment Diagram - = 0.247 Mpa
= 0.133 Mpa Capacity
member with moment more than -
Required % moment increment - = 37.00 %
Looking at the BMD and as given shed is old enough, lets do retrofitting from 4m to 6m of the truss top chords.

Member Existing
Label Member
Zzz Zyy Required Modified Member details Zzz Zyy Remark
(in3) (in3) Retrofitting % (in3) (in3) zz yy
ISA65*65*6*S1 Use 4mm fillet weld

Added ISA50*50*5 angle on
M61 (Standing leg 1.417 2.131 37.00 3 4.916 111.71 130.69 to connect each
downwards)
both side of the member.
angles each legs.
Name of Component of Framing - Truss Bottom Chords (Tie Beam) (ISA65*65*6*S10)

= 0.134 Mpa Capacity
Looking at the BMD and as given shed is old enough, lets do retrofitting for 3m from each end of bottom chord.

Member Existing
Label Member Zzz Zyy Required Modified Member details Zzz Zyy Remark
Use 5mm fillet weld all

ISA65*65*6*S1 Attach 8mm flat plate of
around to connect
M63 (Standing leg 1.417 2.131 1.00 width 100mm at the bottom 1.821 3.39 28.51 59.08
(8x100)mm flat plate at
Upwards) of ISA65*65*6*S1. bottom of bottom chord.
Name of Component of Framing - Purlins (ISMC150)

Hence, retrofitting will be needed for length of = 0.667 Mpa Capacity
Looking at the BMD and as given shed is old enough, lets do retrofitting for entire length of purlins.

Member Existing
Label Member Zzz Zyy Required Modified Member details Zzz Zyy Remark
Use 5mm continuous

Added ISA75*75*6 angle at
fillet weld at both end to
M134 ISMC150 7.489 2.716 23.00 the bottom-back of existing 9.56 3.819 27.65 40.61
connect ISA75*75*6 at
ISMC150 channel bottom of ISMC150.
INDIA LIMITED.
ISSUED FOR
7. CONCLUSION & RECOMMENDATION –

The BSR shed is analysed for additional loads due to solar panel and it is found that
some of the members are failing and hence requires retrofitting. Such failing members are
again designed for several retrofitting options to suit the requirements. The most optimum
retrofitting option from economic perspective is suggested here.
Following are some recommendations based on our expertise in retrofitting areas –
1) Recommend retrofitting of marked steel members by unloading any additionally applied
loads to regain its undeflected shape pretty much.
2) Recommend two coats of paint are recommended when painting bare such retrofitted
areas from durability perspective. The first coat acts as a primer, and the second coat is
the layer of paint. Paint should apply for every 3 years to prevent it from rusting.
3) A proper care should be taken during welding operation. STRICTLY AVOID EXCESSIVE
WELDING, as this will result in weakening of existing as well as new retrofitted material.
4) Eliminate foreign items which comes in the way of welding of retrofitting items.
5) Recommend keeping the frequency of inspection of shed by structural engineer after
retrofitting of shed, for every 3-years unless required otherwise to account with safety
and client’s requirement.

INDIA LIMITED.
ISSUED FOR
APPENDIX – A
MARKUP FOR RETROFITTING
OF WEAK MEMBERS
TRUSS TERMINOLOGY FOR RETROFITTING -
The purpose of below image is only for understanding the definitions/name of components used In truss retrofitting.
1) Retrofitting Markup for Web of Truss
• Extent of retrofitting – Full length of member (Red dotted line)

• Existing member – ISA50*50*6*S10 (Blue Color)
• Retrofitting Metal – 8mm x 100mm plate (Red Color)
• Weld size – 5mm all around fillet weld
TYP 5 Section A-A

2) Retrofitting Markup for
Truss Top Chord -
• Extent of retrofitting – 2m from the Apex/peak of truss (Red dotted line)

• Retrofitting Metal – ISA 50*50*5(Red Color)
5
TYP 4 Section A-A
Truss Bottom Chord -
A A
A A
• Extent of retrofitting – 3m from edge of wall plate/bearing plate

(Red dotted line)
• Retrofitting Metal – 8mm x 100mm plate (Red Color)
TYP 5 Section A-A

All Purlins of Shed -
TYP 5
• Extent of retrofitting – All purlins & for its full length (TYP -Red dotted line)
• Existing member – ISMC150 (Blue Color)
• Retrofitting Metal – ISA 75*75*6 Angle Section (Red Color)
• Weld size – 5mm weld TYP
5
Section A-A
BOQ OF MATERIALS FOR RETROFITTING -
Total length of
Sr. No. Shape Weight (Kg) Remark
metal (meter)
8mm thick x 100mm For retrofitting of Webs & Truss Bottom
1 66 M 415
width plate Chords
For retrofitting of 2m portion of truss top
2 ISA50*50*5 48 M 192
chords from its apex/peak
For retrofitting of whole length of all
3 ISA75*75*6 225 M 1530
Purlins
4 ----- ------- ------- -------
5 ----- ------- ------- -------
6 ----- ------- ------- -------
Total Weight of Metal for Retrofitting 2137 Kg --------
INDIA LIMITED.
ISSUED FOR
APPENDIX – B
SITE PHOTOS
INDIA LIMITED.
ISSUED FOR
INDIA LIMITED.
ISSUED FOR
INDIA LIMITED.
ISSUED FOR
FORM OF CERTIFICATE OF STABILITY
1 Name of Factory Berger Paints India Limited.

2 Location - Taloja, Navi Mumbai
3 Full Postal Address of Factory Sherwin Williams Paints, J 90, MIDC Rd, Mahanagar,
Taloja, Navi Mumbai, Maharashtra 410208
4 Name of occupier of Factory Berger Paints India Ltd.
5 Nature of manufacturing process to Manufacturing of Paints
be carried on in the factory
6 Number of floors on which workers Two
will be employed.
I Certify that, I have inspected the premises more specifically Steel Roof shed for the
purpose of installation of solar panel on its roof on date 2-10-2023. In this visit various
parts of steel shed including steel members, dimensions and other necessary informations
are observed and noted down for its further calculation purpose. The Structural steel shed
is modelled and analyzed in 3-D Finite Element Based software.
The critical and weak members of the steel shed are retrofitted so as to sustain additional
load caused by installation of solar panels. I am of the opinion that retrofitted structure is
structurally sound and its stability will not be endangered by its intended use as a factory.
PLACE: Navi Mumbai. Savankumar S. Pawar

DATE – 22-01-2024. M-Tech (Structure)

Calculation Report - BSR Shed...

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BERGER PAINTS Prepare: SSP BERG/STEEL/TAL/001

DESIGN CALCULATION REPORT

0 22-01-24 ISSUED FOR APPROVAL SSP PLS SKA

DATE DETAILS OF REVISION REV NO

Sr. No. Content Page No.

Appendix – A – Markup for Retrofitting

3. Calculation of loads for BSR Shed-

A. Dead Load (DL) –

B. Live Load (LL) –

C. Wind Loads (WL) –

D. Earthquake Loads (EQ-X & EQ-Z) –

5. ANALYSIS AND RESULT INTERPERTATION: -

A) Check for Deflection -

Actual Max Deflection considering all critical load combos = 0.833 mm

B) Check for Member Utilization -

Same can be tabulated as below -

Code Shear Fa Ft Fb y-y Fb z-z

Code Shear Fa Ft Fb y-y Fb z-z

Code Shear Fa Ft Fb y-y Fb z-z

Code Shear Fa Ft Fb y-y Fb z-z

Code Shear Fa Ft Fb y-y Fb z-z

Code Shear Fa Ft Fb y-y Fb z-z

6. DESIGN OF RETROFITTING FOR MEMBERS: -

Detailed report for Critical Member - M48

Member Envelope Utilization - = 0.08

Detailed report for Critical Member - M61

Member Envelope Utilization - = 0.42

% Increased section capacities

ISA65*65*6*S1 Use 4mm fillet weld

Detailed report for Critical Member - M63

Member Envelope Utilization - = 0.06

% Increased section capacities

Use 5mm fillet weld all

Detailed report for Critical Member - M134

Member Envelope Utilization - = 0.28

% Increased section capacities

Use 5mm continuous

7. CONCLUSION & RECOMMENDATION –

retrofitting option from economic perspective is suggested here.

Following are some recommendations based on our expertise in retrofitting areas –

1) Recommend retrofitting of marked steel members by unloading any additionally applied

loads to regain its undeflected shape pretty much.

5) Recommend keeping the frequency of inspection of shed by structural engineer after

and client’s requirement.

MARKUP FOR RETROFITTING

• Extent of retrofitting – Full length of member (Red dotted line)

TYP 5 Section A-A

• Extent of retrofitting – 2m from the Apex/peak of truss (Red dotted line)

• Extent of retrofitting – 3m from edge of wall plate/bearing plate

TYP 5 Section A-A

1 Name of Factory Berger Paints India Limited.

PLACE: Navi Mumbai. Savankumar S. Pawar

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