TASNEE Petrochemicals Ethylene Project

Al-Jubail, Saudi Arabia

Ethylene Plant and Common Facilities

Page: 1 of 14

ENGINEERING SPECIFICATION

FOR

INSULATION DESIGN

09 01.07.08 AS BUILT B.K.Choi C.S.Park Y.C.Kim

08 03.06.08 FINAL B.K.Choi C.S.Park Y.C.Kim
07 30.11.06 FOR APPROVAL (AS FOR FINAL) B.K.Choi C.S.Park Y.C.Kim
06 24.08.06 FOR APPROVAL (AS FOR FINAL) B.K.Choi C.S.Park Y.C.Kim
05 13.07.06 FOR APPROVAL B.K.Choi C.S.Park Y.C.Kim
04 28.04.06 FOR APPROVAL B.K.Choi C.S.Park Y.C.Kim
03 13.03.06 FOR APPROVAL B.K.Choi C.S.Park Y.C.Kim
02 27.09.05 FOR APPROVAL B.K.Choi C.S.Park Y.C.Kim
01 31.08.05 FOR APPROVAL C.S.Park J.K.Lee Y.C.Kim
Issue Date Reason for Issue / Remark Prepared Reviewed Approved

Linde Engineering

Samsung Job No: SC - 2060 Linde Proj. No.: 3110 1199

Samsung Job Name: Tasnee Ethylene Project Linde Proj. Code: Tasnee
Contract/PO No.: Item No.:

Originator's Doc. No.: Project Document No.

SE-L-SG0003
 Process Engineering ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
DATE: Nov.,30, 2006
PAGE 2 OF 14

CONTENTS
Page
1. GENERAL

1.1 Intent ----------------------------------------------------------------------------------------------------------- 3

1.2 Scope ---------------------------------------------------------------------------------------------------------- 3
1.3 Codes and Standards -------------------------------------------------------------------------------------- 3
1.4 Units ------------------------------------------------------------------------------------------------------------ 3

2. DESIGN

2.1 General -------------------------------------------------------------------------------------------------------- 3

2.2 Hot Insulation and Personnel Protection -------------------------------------------------------------- 4
2.3 Cold Insulation (including Anti-Sweat Insulation) --------------------------------------------------- 6
2.4 Dual purpose Insulation ------------------------------------------------------------------------------------ 7
2.5 Acoustic Insulation ------------------------------------------------------------------------------------ 7
2.6 Insulation Thickness ---------------------------------------------------------------------------------------- 8
2.7 Fireproofing Insulation ------------------------------------------------------------------------------------- 10

3. MATERIAL

3.1 General -------------------------------------------------------------------------------------------------------- 10

3.2 Hot Insulation and Personnel Protection Insulation Materials ---------------------------------- 11
3.3 Cold Insulation Materials ---------------------------------------------------------------------------------- 11
3.4 Acoustical Insulation Materials --------------------------------------------------------------------------- 12
3.5 Jacketing Materials ----------------------------------------------------------------------------------------- 12
3.6 Fastening Materials ----------------------------------------------------------------------------------------- 12
3.7 Other Materials ----------------------------------------------------------------------------------------------- 13

4. INSTALLATION -------------------------------------------------------------------------------------------------------- 14

APPENDIX

Ⅰ . Insulation Thickness Table for Hot Service

Ⅱ . Insulation Thickness Table for Cold Service
Ⅲ . Insulation Thickness Table for Personnel Protection
Ⅳ Insulation Thickness Table for Dual purpose
Ⅴ . Installation of Acoustic Insulation
Process Engineering
DATE: Nov., 30, 2006
ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
PAGE 3 OF 14

1. GENERAL

1.1 Intent
This specification covers the requirements in the design and materials of the thermal insulation for hot
and cold services, acoustic service in the Tasnee Ethylene plants and common facilities.

1.2 Scope
This specification shall be applied to the insulation for equipment and piping shown on the Piping and
Instrument Diagram (hereinafter referred to as P & ID), The insulation to be supplied by manufacturer
as a part of equipment shall be agreed at order placement.

1.3 Codes and Standards

The materials of insulation shall generally meet the requirement of ASTM code, and those not covered
in ASTM code shall conform to JIS or applicable codes.

1.4 Units
Unless otherwise specified, metric, Celsius, and kilogram units shall be applied as the measurement
system for the drawings and documents to be submitted. However, nominal size of piping components
shall be in accordance with inch system, which abbreviation is (B).

2. DESIGN

2.1 General

2.1.1 The insulation requirement code indicates type of insulation.

The insulation requirement code to be indicated on the P & ID, equipment insulation schedule
and the Piping Line List is as follows:
Process Engineering ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
DATE: Nov., 30, 2006
PAGE 4 OF 14

Category Code Type

H Normal heat conservation insulation

ST Hot insulation with steam tracing

Hot insulation
ET Hot insulation with electrical tracing

HS Heat conservation : + 500 Deg.C & over

C Cold insulation
Cold insulation
AS Anti-sweat insulation

S Insulation for personnel protection

A0/1/2/3 Acoustic insulation

D Dual purpose insulation (Heat + Cold)

HA0/1/2/3 Hot and acoustic insulation

Others CA0/1/2/3 Cold and acoustic insulation

DA1/2/3 Dual and acoustic insulation

SP Safety and Additional hot surface protection

FF Insulation for fire protection

N No insulation

2.1.2 The design temperature to be used for selection of insulation material and calculation of insulation
thickness shall be inside fluid normal operating temperature in case of hot and personnel
protection insulation, whereas it shall be inside fluid minimum operating temperature in case of
cold insulation.

2.1.3 Thickness of insulation for protrusions and attachments shall be determined based on their
equivalent diameter and operating temperature of the surface they are attached to.

2.1.4 Thermal conductivity of hot and cold insulation materials shall be in accordance with ASTM or
applicable codes.

2.2 Hot Insulation and Personnel Protection

Process Engineering
DATE: Nov., 30, 2006
ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
PAGE 5 OF 14

2.2.1 Normal heat conservation insulation (H) shall be generally applied to equipment and piping
operating at 80 deg.C and higher, except for the case where heat loss is desired.
All valves and flanged connections shall be insulated except the piping in para. 2.2.6. Specially,
personal protection(S) shall be applied on valves and flanged connections in normal heat
conservation(H) for safety protection.

2.2.2 For equipment and piping with inside lining of refractory or insulating material, external insulation
shall not be applied, except for the case where the metal temperature must be controlled.

2.2.3 Insulation for personnel protection (S) shall be applied to uninsulated equipment and piping
operating at 65 deg.C and higher, within the area shown below, where operators, while working,
can inadvertently come to contact with them
(1) Within 1800 mm height from ground or floor level
(2) Within 600 mm distance beyond the edge of platform or walkway

2.2.4 Insulation for safety and Additional hot surface protection (SP) shall be applied to uninsulated
equipment and piping operating at 65 deg.C and higher, within the area shown below, where
operators, while working, can inadvertently come to contact with them
(1) Within 1800 mm height from ground or floor level
(2) Within 600 mm distance beyond the edge of platform or walkway
However, if the piping applying insulation for safety and additional hot surface protection is in
hazardous area, insulation shall be applied to all piping including un-contacted area with
operators. Surface temperature of piping applying insulation for safety and additional hot surface
protection in hazardous area shall not be higher than 200 deg.C. In that case, thickness shall be
25 mm.

2.2.5 When insulation of tower and tank is to be extended to the skirts, insulation shall be as follows:
Process Engineering
DATE: Nov., 30, 2006
ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
PAGE 6 OF 14

Vessel with skirts Vessel with support legs

2.2.6 Flanges and valves in the following lines shall not be hot insulated.
(1) Piping on discharge side of steam blow-off valves.
(2) Heat control lines which medium is saturated steam lower than 5 kg/cm2 in pressure or
superheated steam not lower than 50 deg.C in degree of superheat.

2.2.7 Steam traps and the downstream lines of them shall not be hot insulated, except when the heat
of the condensate is to be recovered and also when winterizing is necessary, or where
application per 2.2.3 is required.

2.2.8 The following equipment and its parts shall not be hot insulated unless otherwise specified.
(1) Pumps operating at below 230 deg.C except steam traced or electric traced
(2) Pumps operating at 230 deg.C and higher when insulation would cause undesirable effect
(3) Blowers and compressors
(4) Moving parts, such as expansion and swivel joints, and sliding valves

2.3 Cold Insulation (including Anti-Sweat Insulation)

2.3.1 Anti-sweat insulation (AS) shall be applied to equipment and piping operating below dew point if
surface condensation of moisture would give adverse effect as shown below:
(1) Electrical hazard
(2) Damage to equipment
 Process Engineering
DATE: Nov., 30, 2006
ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
PAGE 7 OF 14

(3) Rusting or surface condensation giving discomfort to working personals

2.3.2 Anti-sweat insulation (AS) for valves shall be up to the valve bonnet, and safety valve shall be
insulated up to discharge flange.
Extended valve bonnet shall be insulated up to 1/2 height of extended bonnet column.

2.3.3 In general, pumps operating at 0 deg.C and higher shall not be refrigeration insulated.

2.3.4 Thickness of insulation of attachments and protrusions shall be the same as the adjoining
insulation and will extend along the projection of attachments and protrusions a minimum of four
times the insulation thickness. Examples of such attachments or protrusions are skirts or legs of
tower and vessel, pipe hanger supports, instrument connections, thermo-couple assemblies,
platform steel attached to vessels, vents, drains or pressure taps.

2.3.5 Branch lines shall be insulated a distance of four times the adjoining insulation thickness or a
minimum of 300 mm beyond the first block valve.

2.4 Dual Purpose Insulation

2.4.1 A combination of cold and hot insulation must be considered for lines which under normal
operating conditions would require cold insulation, but where there is another operation mode
possible in which very high temperature area expected.
2.4.2 Typical application area for dual purpose insulation area for example the lines around dryers,
which can be exposed to very high temperatures during the regeneration procedure.

2.5 Acoustic Insulation

Acoustical insulation shall be applied to such parts as around reducing valves, blow-off valves and
equipment, where noise originates from. These parts shall be indicated on the Line Schedule, P & ID
and Process Data.

2.5.1 All valves, flanges, pipe supports and expansion joints shall be insulated to the same thickness
as the pipe, except insulation code HA0, HA1 & CA1, and where insulation of these items is not
allowed for other reasons (e.g. flanges in hydrogen service). Pipe supports shall be insulated up
 Process Engineering
DATE: Nov., 30, 2006
ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
PAGE 8 OF 14

to the concrete or steel base.

2.5.2 An essential feature of acoustic insulation is that the jacketing shall not be in metal-to-metal
contact with the pipe. At positions where metal-to-metal contact would normally occur between
jacketing and pipe surface, minimum clearance of 5mm shall be provided and weatherproofed
with a flexible mastic compound. Special attention shall be paid to the prevention of noise
leakage through gaps. (See Appendix Ⅴ . “Installation of Acoustic Insulation”)

2.5.3 Valves, flanges and expansion joints shall be surrounded by removable insulation covers.
Acoustic insulation covers shall be easily dismounted to provide access to those items. Joints
shall be sealed to prevent noise leakage with a flexible mastic compound.

2.5.4 At all exposed flanges the acoustic insulation shall be terminated at a distance of bolt length plus
30mm.

2.5.5 If the acoustic insulation shall also serve for hot insulation(HA0/1/2/3), the thickness of the
insulation shall be determined by the more stringent of the two requirements. Mineral fiber shall
be used as the acoustic insulation material.

2.5.6 If the acoustic insulation shall also serve for cold insulation(CA0/1/2/3), the cold insulation
system in accordance with Appendix II shall be applied to the pipe first and the acoustic
insulation shall then be applied on top. To prevent condensation at the interface between the
two layers a second vapor barrier shall be applied outside the external layer.

2.5.7 If the acoustic insulation shall also serve for dual purpose insulation(DA1/2/3), mineral fiber shall
be applied to the pipe first and cellular glass shall then be applied on top in accordance with
thickness of cellular glass in Appendix Ⅳ. The thickness of mineral fiber for acoustic and heat

conservation insulation shall be determined by the more stringent of the two requirements. To
prevent condensation at the interface between the two layers a second vapor barrier shall be
applied outside the external layer.

2.6 Insulation Thickness

2.6.1 Thickness of hot and cold insulation shall be determined in accordance with JIS A 9501.
Process Engineering
DATE: Nov., 30, 2006
ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
PAGE 9 OF 14

The hot insulation thickness shall be the economical thickness. The cold insulation thickness
shall be sufficient to prevent surface condensing. The basic conditions to calculate insulation
thickness are as follows.
Basic Condition Hot Insulation Cold Insulation

Surface heat transfer 10 kcal/m2.h.deg.C 7 kcal/m2.h.deg.C

coefficient (12 w/m2.K) (8 w/m2.K)

Depreciation period 10 years -

Rate of interest per annum 10 % -

(Compound interest)

Using time per year 8000 hours -

Ambient temperature 6 deg.C 50 deg.C

Relative humidity - 70 % at 50 deg.C

2.6.2 Insulation thickness for piping shall be so designated on the Piping Line Schedule and
Equipment insulation schedule.

2.6.3 Minimum thickness of hot and cold insulation shall be 25 mm.

2.6.4 For towers in which inside temperature varies with height, insulation thickness shall be varied
accordingly.

2.6.5 Insulation thickness for hot and cold service shall be in accordance with Appendixes Ⅰ and Ⅱ .

2.6.6 Personnel Protection insulation thickness for hot service should be in accordance with
Appendix Ⅲ .

2.6.7 Insulation thickness for dual purpose insulation shall be in accordance with Appendix Ⅳ.

2.6.8 Acoustical insulation thickness for hot and cold service

Noise barrier sheet in para. 3.5 shall be installed onto the inner side of outer jacketing, except
insulation code HA0.
Process Engineering
DATE: Nov., 30, 2006
ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
PAGE 10 OF 14

Code Layers Jacket Application

HA0 & CA0 25 mm single layer AL-Zn coated steel sheet For all pipe size

HA1 & CA1 50 mm single layer AL-Zn coated steel sheet For all pipe size
HA2 & CA2 100 mm single layer AL-Zn coated steel sheet For all pipe size
50 mm first layer AL-Zn coated steel sheet For nominal pipe
HA3 & CA3
50 mm second layer AL-Zn coated steel sheet size 6B and larger

2.7 Fireproofing Insulation

For fire protection, refer to Specification “Fire Proofing Work” (Doc.No. : SE-W-SY 0038)

3. MATERIAL

3.1 General

3.1.1 Materials shall be in accordance with ASTM code, those not covered in ASTM code shall conform
to JIS code or equivalent.
3.1.2 Urethane shall not be used without approval of owner/purchaser and shall be restricted to outdoor
use only because of possible toxic qualities.

3.1.3 Only proven stress corrosion safe insulation materials shall be applied over stainless steel. The
minimum allowable value of sodium plus silicate shall be in accordance with figure 1 of ASTM
C795 for acceptability of insulation materials.

3.1.4 Insulation materials containing sodium silicate shall not be used for insulating austenitic steels
containing molybdenum (such as type 316) operating at 815 deg.C or greater.

3.1.5 Only fire-retardant materials shall be used.

3.1.6 The finish cover for insulation shall be aluminum jacketing, stainless steel depending on temper-
ature and environment.

3.1.7 Stainless steel jacketing and bands rather than aluminum shall be used in contact with metal
surfaces, such as enclosure for insulation ends, whose normal operating temperature exceeds
260 deg.C and in atmospheric corrosion areas.
Process Engineering
DATE: Nov., 30, 2006
ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
PAGE 11 OF 14

3.2 Hot Insulation and Personnel Protection Insulation Materials

Specification and application of hot insulation and personnel protection insulation materials shall be as
follows. Thermal conductivity shall be in accordance with applicable ASTM or JIS codes.

Material Code No. Application

Calcium Silicate
(low Chloride/Sodium)
density : 240 kg/cu m
Mineral wool
Density : 140 kg/cu m
Chloride – free ceramic fiber
(cera wool)
Ceramic Wool Blankets,Low
shrinkage,Manville Cerachem or
equivalent
Density : 128 kg/cu m
*Note: (1) Temperature limitation may be dependent on manufacturer's data.
ASTM C533 Type I, Standard piping and equipment
low Chloride/Sodium for temp. range
per ASTM C795 +70deg.C ~ +650deg.C
ASTM C592 Type II, For special shapes/contours
low Chloride/Sodium (Valves etc):
per ASTM C795 650 deg.C and lower
ASTM C 892 Type II
For 500 deg.C and higher
Grade 8(128 kg/m3)
Special application and Furnaces
For temperature range +500deg.C and
above or as specified.

3.3 Cold Insulation Materials

Specification and application of cold insulation (including anti-sweat insulation) materials shall be as
follows:

Material Code No. Application

For equipment and piping:
Cellular Glass ASTM C 552 -268 to 427 deg.C
Density : 115kg/cu m For sweating service
-10 to 25 deg.C (Note 1)
Cellular Glass : outer
Density : 115kg/cu m High/low temp. fluctuation service
Mineral Fiber ; inner such as Dryers (Note 2)
Density : 140kg/cu m
Urethane Foam Blocks
High density : density approx. Pipe/Equipment Supports
500kg/cu m
*Note: (1) Temperature limitation may be dependent on manufacturer's data.
(2) This application is for Dual purpose insulation (D).

3.4 Acoustical Insulation Materials

Specification and application of acoustical insulation materials shall be as follows:
Process Engineering
DATE: Nov., 30, 2006
ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
PAGE 12 OF 14

Material Code No. Application

Mineral fiber ASTM C 547 Type II For hot service

Density : 120 kg/cu m ASTM C 553 Type II

Cellular glass (Inner) ASTM C 552

Density : 115 kg/cu m For cold service
Mineral fiber (Outer) ASTM C 547 Type II
Density : 120 kg/cu m ASTM C 553 Type II

3.5 Jacketing Materials

Specification and application of insulation jacketing materials shall be as follows:

Material Code No. Thickness (mm) Application

0.4 For all piping

Aluminum flat sheets ASTM B 209
Alloy 5005 0.5 For covers of flanges, valves, and
for equipment
Stainless steel flat sheets ASTM A 666 0.3 For +500 deg.C & over piping

TOMBO No.5760 For HA0/1/2/3, CA0/1/2/3 code

Noise barrier sheet PF-210LS or 1.4 acoustical insulation
equivalent

For acoustical insulation

The coating 0.5 Nominal pipe size: upto 16B
consists of an alloy
Aluminum-zinc coated of 55% Al, 43.4% 0.6 From 18B to 32B
steel sheet Zn and 1.6% Si.
The alloy coating on
both the sides shall 0.7 From 34B to 60B
be at least 185
g/m².
1.0 Greater than 60B

Note: Stainless steel jacketing rather than aluminum-zinc shall be used in acoustically insulated line
whose normal operating temperature exceeds 500 deg C.

3.6 Fastening Materials

Specification and application of fastening materials shall be as follows:

3.6.1 For fastening of insulation materials

Process Engineering
DATE: Nov., 30, 2006
ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
PAGE 13 OF 14

Material Code No. Dimension (mm) Application

B.W.G. #18 For piping with 2B and smaller

(ø1.24)
Stainless steel ASTM A 580
Wires Type 304 For piping with 3B through 1200 mm
B.W.G. #16
(ø1.65) OD

Stainless steel ASTM A 666 0.4t ×13w For piping and equipment larger than
Bands Type 304 1200 mm OD.

3.6.2 For fastening of jacketing materials

Material Code No. Dimension (mm) Application

0.4t ×13w For piping and equipment up to 900

mm OD.

Stainless steel ASTM A 666 0.5t ×19w For piping and equipment larger than
Bands Type 304 900mm OD.

0.5t ×19w For +500 deg.C & over piping

3.6.3 Stainless steel wires and bands shall be used for fastening of the first layer when insulation
material is installed in two or more layers.

3.7 Other Materials

3.7.1 Specification and application of auxiliary materials for hot insulation shall be as follows:

Use Material Application

Joint filling Water-kneaded powder of the same For filling into joints of heat insulating
material quality as the heat insulating material
material

Flashing Foster No. Sealant 30-45 or For openings on insulation finish

compound equivalent penetrated by lugs, etc.

Weather proofing Foster No. Mastic 35-00 or For bent pipe, heads of equipment,
mastic equipment pump, etc.
Process Engineering ENGINEERING SPECIFICATION
DOC. NO. : SE-L-SG0003
INSULATION DESIGN
DATE: Nov., 30, 2006
PAGE 14 OF 14

Galvanized hexagonal wire netting

16 mm mesh × 0.5 mm wire For reinforcement of finishing cement

Reinforcing diameter (for bent pipe) (ASTM C 449)
material
16 mm mesh × 0.63 mm wire
diameter (for equipment)
Glass cloth (10 ×10 mesh) For reinforcement of mastic, etc.

3.7.2 Specification and application of auxiliary materials for cold insulation should be as follows:

Use Material Application

Vapor barrier coating Foster No. Mastic 60-75 or

equivalent For vapor barrier of cold insulation

For joint sealer of cold insulation

Foster No. Sealant 95-50 or -129 to 71 deg.C
Joint sealer equivalent

Foster No. Sealant 30-45 or - 60 to 149 deg.C

equivalent
Flashing compound Foster No. 95-44 or equivalent - 73 to 121 deg.C

Reinforcing material Glass cloth Foster No. MAST- For reinforcement of mastic
A-FAB or equivalent
Anti – Abrasive Foster No. anti-abrasion For cellular glass insulation material
compound coating 30-16 or equivalent

4. INSTALLATION

Installation contractors shall prepare and provide detailed installation procedure with applicable material lists.
 APPENDIX I
Appendix Ⅰ : Insulation Thickness Table for Hot Service
SE-L-SG0003
PAGE 1 OF 3

Temp.(deg.C) ~ 51~ 101~ 151~ 201~ 251~ 301~ 351~ 401~ 451~ 501~ 551~
Operating

Temp. (℃) 50 100 150 200 250 300 350 400 450 500 550 600

Material Calcium Silicate

Nominal Insulation Thickness (mm)

Pipe Size

1/2B 25 25 25 25 40 40 50 65 75 75 90 100

3/4B 25 25 25 25 40 50 50 65 75 90 100 100

1B 25 25 25 25 40 50 65 65 75 90 100 115

1-1/2B 25 25 25 25 40 50 65 75 90 100 115 115

2B 25 25 25 40 40 50 65 75 90 100 115 130

2-1/2B 25 25 25 40 50 50 65 75 90 100 115 140

3B 25 25 25 40 50 65 75 90 100 115 130 140

4B 25 25 25 40 50 65 75 90 100 115 140 150

6B 25 25 25 40 50 65 75 100 115 130 150 165

8B 25 25 40 40 50 75 90 100 115 140 150 180

10B 25 40 40 40 65 75 90 100 130 140 165 190

12B 25 40 40 50 65 75 90 115 130 150 180 190

14B 25 40 40 50 65 75 100 115 140 150 180 190

16B 25 40 40 50 65 75 100 115 140 150 180 190

18B 25 40 40 50 65 75 100 115 140 165 180 190

20B 25 40 40 50 65 75 100 130 140 165 180 190

22B 25 40 40 50 65 75 100 130 140 165 180 190

24B 25 40 40 50 65 90 100 130 140 165 180 190

26B 25 40 50 50 75 90 110 140 165 190 205 225

28B 25 40 50 50 75 90 110 140 165 190 205 225

30B 25 40 50 50 75 90 110 140 165 190 205 225

32B 25 40 50 50 75 90 110 140 165 190 205 225

34B 25 40 50 50 75 90 110 140 165 190 205 225

36B 25 40 50 50 75 90 110 140 165 190 205 225

38B & Larger, 25 40 50 50 75 90 110 140 165 190 205 225

Equipment
 APPENDIX I

Appendix Ⅰ : Insulation Thickness Table for Hot Service SE-L-SG0003

PAGE 2 OF 3

~ 51~ 101~ 151~ 201~ 251~ 301~ 351~ 401~ 451~ 501~ 551~
Temp.(deg.C)
Operating
50 100 150 200 250 300 350 400 450 500 550 600

Material Mineral Wool

Nominal Insulation Thickness (mm)

Pipe Size

1/2B 25 30 40 45 55 60 70 80 85 95 105 115

3/4B 25 30 40 50 55 65 75 85 90 100 110 120

1B 25 35 45 55 65 70 80 90 100 110 120 130

1-1/2B 25 40 50 60 70 80 90 100 110 120 130 145

2B 30 45 55 65 75 85 95 105 115 130 140 150

2-1/2B 30 45 60 70 80 90 100 115 125 135 150 160

3B 35 50 60 75 85 95 105 120 130 145 155 170

4B 35 50 65 80 90 100 115 125 140 150 165 180

6B 40 55 70 85 100 110 125 140 150 165 180 195

8B 45 60 75 90 105 120 135 150 165 180 195 210

10B 45 65 80 95 110 125 140 155 170 185 205 220

12B 45 65 80 100 115 130 145 160 175 195 210 230

14B 45 65 85 100 115 130 150 165 180 200 215 235

16B 50 70 85 100 120 135 150 170 185 205 220 240

18B 50 70 85 105 120 135 155 170 190 210 225 245

20B 50 70 90 105 125 140 155 175 195 210 230 250

22B 50 70 90 105 125 140 160 180 195 215 235 255

24B 50 70 90 110 125 145 160 180 200 220 240 260

26B 50 75 90 110 125 145 165 180 200 220 240 260

28B 50 75 90 110 130 145 165 185 205 225 245 265

30B 50 75 95 110 130 150 165 185 205 225 245 270

32B 50 75 95 110 130 150 170 190 210 230 250 270

34B 50 75 95 115 130 150 170 190 210 230 250 275

36B 50 75 95 115 130 150 170 190 210 230 255 275

38B & Larger, 55 80 105 130 150 175 200 230 255 285 315 350
Equipment
 APPENDIX I

Appendix Ⅰ : Insulation Thickness Table for HS Type only SE-L-SG0003

PAGE 3 OF 3

Temp.(deg.C) 451~ 501~ 551~ 601~ 651~ 701~ 751~ 801~ 851~ 901~ 951~
Operating

Temp. (℃) 500 550 600 650 700 750 800 850 900 950 1000

Material Ceramic fiber

Nominal Insulation Thickness (mm)

Pipe Size

1/2B 70 80 85 90 95 100 110 115 120 130 135

3/4B 75 85 90 95 100 110 115 120 130 135 140

1B 85 90 95 105 110 115 125 130 140 145 150

1-1/2B 90 100 105 115 120 130 135 145 150 160 165

2B 100 105 115 120 130 135 145 150 160 170 175

2-1/2B 105 110 120 130 135 145 155 160 170 180 185

3B 110 120 125 135 145 150 160 170 180 185 195

4B 115 125 135 145 155 160 170 180 190 200 210

6B 130 140 145 155 165 175 185 195 205 220 230

8B 135 145 160 170 180 190 200 210 220 235 245

10B 145 155 165 175 185 200 210 220 235 245 255

12B 150 160 170 180 195 205 220 230 240 255 265

14B 150 165 175 185 200 210 225 235 245 260 270

16B 155 165 180 190 205 215 230 240 255 265 280

18B 160 170 185 195 210 220 235 245 260 275 285

20B 160 175 185 200 215 225 240 250 265 280 290

22B 165 175 190 205 215 230 245 255 270 285 300

24B 165 180 190 205 220 235 245 260 275 290 300

26B 170 180 195 210 220 235 250 265 280 295 305

28B 170 185 195 210 225 240 255 270 280 295 310

30B 170 185 200 215 225 240 255 270 285 300 315

32B 170 185 200 215 230 245 260 275 290 305 320

34B 175 190 200 215 230 245 260 275 290 305 320

36B 175 190 205 220 235 250 265 280 295 310 325

38B & Larger, 205 225 245 265 285 310 330 350 375 400 420
Equipment
 APPENDIX II
Appendix II : Insulation Thickness Table for Cold Service SE-L-SG0003
PAGE 1 OF 1

49 -1~ -51~ -56~ -61~ -66~ -71~ -76~ -81~ -86~ -91~ -96~ -101~ -106~ -111~ -131~ -151~
Temp.(deg.
C)
Operating 0 -50 -55 -60 -65 -70 -75 -80 -85 -90 -95 -100 -105 -110 -130 -150 -180

Material Cellular Glass

Nominal Insulation Thickness (mm)

Pipe Size

1/2B 25 35 40 45 45 45 45 50 50 50 55 55 55 55 55 60 65

3/4B 30 40 45 45 45 50 50 50 50 55 55 55 60 60 60 65 70

1B 35 40 45 50 50 50 50 55 55 55 60 60 60 60 60 65 70

1-1/2B 40 45 50 50 55 55 55 60 60 60 65 65 65 65 65 70 75

2B 40 45 50 55 55 55 60 60 60 65 65 65 70 70 70 75 80

2-1/2B 45 50 55 55 60 60 60 65 65 65 70 70 70 75 75 80 85

3B 45 50 55 60 60 60 65 65 70 70 70 75 75 75 75 85 90

4B 50 55 60 60 65 65 65 70 70 75 75 75 80 80 80 90 95

6B 50 55 60 65 65 70 70 75 75 80 80 80 85 85 85 90 100

8B 55 60 65 65 70 70 75 75 80 80 85 85 90 90 90 100 105

10B 55 60 65 70 70 75 75 80 80 85 85 90 90 95 90 100 110

12B 60 65 70 70 75 75 80 80 85 85 90 90 95 95 95 105 110

14B 60 65 70 70 75 75 80 80 85 85 90 90 95 95 95 110 115

16B 60 65 70 75 75 80 80 85 85 90 90 95 95 100 100 110 115

18B 60 65 70 75 75 80 80 85 85 90 90 95 95 100 100 110 115

20B 60 65 70 75 75 80 85 85 90 90 95 95 100 100 100 110 120

22B 60 65 70 75 80 80 85 85 90 90 95 95 100 100 100 110 120

24B 60 65 70 75 80 80 85 85 90 90 95 100 100 105 105 110 120

26B 65 70 75 75 80 80 85 90 90 95 95 100 100 105 105 110 120

28B 65 70 75 75 80 80 85 90 90 95 95 100 100 105 105 115 125

30B 65 70 75 75 80 85 85 90 90 95 95 100 105 105 105 115 125

32B 65 70 75 75 80 85 85 90 90 95 100 100 105 105 105 115 125

34B 65 70 75 75 80 85 85 90 90 95 100 100 105 105 105 115 125

36B 65 70 75 80 80 85 85 90 95 95 100 100 105 105 105 115 125

38B & Larger, 70 75 80 85 85 90 95 100 100 105 110 110 115 120 120 120 125
Equipment
 APPENDIX III
Appendix III : Insulation Thickness Table for Personnel
SE-L-SG0003
Protection
PAGE 1 OF 2

Temp.(deg.C) 65~ 101~ 151~ 201~ 251~ 301~ 351~ 401~ 451~ 501~ 551~
Operating

Temp. (℃) 100 150 200 250 300 350 400 450 500 550 600

Material Calcium silicate

Nominal Insulation Thickness (mm)

Pipe Size

1/2B 25 25 25 25 25 25 25 25 35 40 45

3/4B 25 25 25 25 25 25 25 30 35 40 50

1B 25 25 25 25 25 25 25 30 35 45 50

1-1/2B 25 25 25 25 25 25 25 35 40 50 55

2B 25 25 25 25 25 25 30 35 40 50 60

2-1/2B 25 25 25 25 25 25 30 35 45 55 60

3B 25 25 25 25 25 25 30 40 45 55 65

4B 25 25 25 25 25 25 30 40 50 60 70

6B 25 25 25 25 25 25 35 40 50 60 75

8B 25 25 25 25 25 25 35 45 55 65 75

10B 25 25 25 25 25 25 35 45 55 65 80

12B 25 25 25 25 25 25 35 45 55 70 80

14B 25 25 25 25 25 25 35 45 55 70 85

16B 25 25 25 25 25 30 35 45 60 70 85

18B 25 25 25 25 25 30 35 45 60 70 85

20B 25 25 25 25 25 30 35 45 60 70 85

22B 25 25 25 25 25 30 35 50 60 75 85

24B 25 25 25 25 25 30 35 50 60 75 90

26B 25 25 25 25 25 30 40 50 60 75 90

28B 25 25 25 25 25 30 40 50 60 75 90

30B 25 25 25 25 25 30 40 50 60 75 90

32B 25 25 25 25 25 30 40 50 60 75 90

34B 25 25 25 25 25 30 40 50 60 75 90

36B 25 25 25 25 25 30 40 50 60 75 90

38B & Larger, 25 25 25 25 25 30 40 50 65 80 100

Equipment
 APPENDIX III
Appendix III : Insulation Thickness Table for Personnel
SE-L-SG0003
Protection
PAGE 2 OF 2

Temp.(deg.C) 65~ 101~ 151~ 201~ 251~ 301~ 351~ 401~ 451~ 501~ 551~
Operating

Temp. (℃) 100 150 200 250 300 350 400 450 500 550 600

Material Mineral Wool

Nominal Insulation Thickness (mm)

Pipe Size

1/2B 25 25 25 25 25 25 25 30 40 45 50

3/4B 25 25 25 25 25 25 30 35 40 45 55

1B 25 25 25 25 25 25 30 35 40 50 55

1-1/2B 25 25 25 25 25 25 30 40 45 55 60

2B 25 25 25 25 25 25 35 40 45 55 65

2-1/2B 25 25 25 25 25 30 35 40 50 60 65

3B 25 25 25 25 25 30 35 45 50 60 70

4B 25 25 25 25 25 30 35 45 55 65 75

6B 25 25 25 25 25 30 40 45 55 65 80

8B 25 25 25 25 25 30 40 50 60 70 80

10B 25 25 25 25 25 30 40 50 60 70 85

12B 25 25 25 25 25 30 40 50 60 75 85

14B 25 25 25 25 25 30 40 50 60 75 90

16B 25 25 25 25 25 35 40 50 65 75 90

18B 25 25 25 25 25 35 40 50 65 75 90

20B 25 25 25 25 25 35 40 50 65 75 90

22B 25 25 25 25 25 35 40 55 65 80 90

24B 25 25 25 25 25 35 40 55 65 80 95

26B 25 25 25 25 25 35 45 55 65 80 95

28B 25 25 25 25 25 35 45 55 65 80 95

30B 25 25 25 25 25 35 45 55 65 80 95

32B 25 25 25 25 25 35 45 55 65 80 95

34B 25 25 25 25 25 35 45 55 65 80 95

36B 25 25 25 25 25 35 45 55 65 80 95

38B & Larger, 25 25 25 25 25 35 45 55 70 85 105

Equipment
Appendix Ⅳ : Insulation Thickness Table for Dual purpose APPENDIX Ⅳ

SE-L-SG0003
PAGE 1 OF 1

Nominal Thickness (mm), Temperature (deg C)

Pipe Size Hot temp. : 185 ~ 225 C Hot temp. : 125 ~ 165 C Hot temp. : 125 ~ 165 C

Cold temp.: 10 ~ 30 C Cold temp.: -100 ~ -80 C Cold temp.: -175 ~ -155 C

CG(*1) MF(*2) CG(*1) MF(*2) CG(*1) MF(*2)

1/2B
25 45 25 20 25 20
3/4B
25 50 25 25 30 25
1B
25 55 25 30 30 30
1-1/2B
25 60 25 30 30 30
2B
30 60 30 30 30 30
2-1/2B
30 65 30 35 35 30
3B
30 75 30 35 35 30
4B
30 80 30 35 35 30
6B
30 95 30 40 35 30
8B
30 100 30 45 35 35
10B
30 100 30 50 35 35
12B
30 100 30 55 35 50
14B
30 100 30 55 35 50
16B
30 100 30 55 35 50
18B
30 105 30 55 35 50
20B
30 110 30 55 35 50
22B
30 110 30 55 35 50
24B
30 115 30 55 35 50
26B
30 115 30 55 35 50
28B
35 115 30 60 35 55
30B
35 115 30 60 35 55
32B & Larger,
Equipment 35 115 30 60 35 55
Note : (*1) CG-Cellular Glass or Foam Glass : Outer layer (for Cold insulation)
(*2) MF-Mineral Fiber : Inner layer (for Hot insulation)
Appendix Ⅴ : Installation of Acoustic Insulation APPENDIX Ⅴ

DETAIL "A"
SE-L-SG0003
PAGE 1 OF 2

SELF- TAPPING SCREW OR, FOR

JACKETING DIRECTLY OVER A VAPOUR
OVERLAP BARRIER, STAINLESS STEEL BANDS A B

A : BOLT LENGTH + 30mm

B : INSULATION THICKNESS

JACKETING (BOX)
MIN. 5mm

ADHESIVE
SEALING
MASTIC

PIPE OR INSULATION JACKETING

DETAIL "A"

EXTERNAL INSULATION ACOUSTIC INSULATION FOR BELLOWS

(EXIST) (SAME AS PIPE)

ACOUSTIC INSULATION FOR BELLOWS

(See above)

Notes: 1. Insulation to be fixed to box parts for easy removal and replacement.
2. Indicators located on each side in horizontal line of bellows shall not be covered by insulation.
3. The indicator portion of pressure gages located on topside of bellows shall not be covered by
insulation.
Appendix Ⅳ : Installation of Acoustic Insulation APPENDIX Ⅳ

SE-L-SG0003
PAGE 2 OF 2

MASTIC SEAL
MIN.

SEE DETAIL "A" (PAGE 1 OF 2)