MAHAGENCO

Maharashtra State Power Generation Co. Ltd.,

SPECIFICATION – M2
APPENDIX-I
DATA SHEET FOR MECHANICAL AND PROCESS
EQUIPMENTS & ACCESSORIES OF POST- WATER TREATMENT PLANT

DM PLANT
I) DM Plant shall consist of three (3) chains, each chain of net capacity 100 m3/hr for
meeting the DM water requirement of each unit and one (1) common standby chain.
Net throughput between regeneration for each chain is 1500cu.m.
II) Design Raw water analysis refer Appendix II.
III) Design treated water analysis refer Appendix III.
IV) The Detail specification sheets for equipment is indicated below :

1.0 D.M PLANT FEED PUMPS

i) Number : Three (3) nos. (2 W & 1 SB) one for each chain and
one common standby

ii) Service : To supply filtered water to D.M. Plant.

iii) Duty : Continuous, suitable for parallel operation.

iv) Type : Vertical wet pit centrifugal.

v) Capacity and head : 115 Cu.m/hr (rated), without (-)ve tolerance, TDH
minimum 50 mWC. (To be finalized by bidder,
considering C=120 in Hazen Williams Equation for
calculating pipe friction loss, bidder shall work out
the pump head considering pressure required at DM
plant inlet, frictional drop in piping and static head
involved).

vi) Location : On the filtered water storage tank

vii) Lubrication : Self water lubricated

viii) Rated Speed : 1500 RPM (Maximum)

ix) Range of Operation : From safe minimum flow to 120% of rated capacity

x) Noise Level : 85 dB(A) (at a distance of 1.5 m from the outer

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(Pump Motor Set) surface of motor)

xi) Impeller Type : Closed/ Semi-open

xii) Depth of pump sump

invert level from opera-
ting floor level : 4.0 m

xiii) Testing and Inspection :

a) Material Test
required for : Casing, Impeller, Shaft and Shaft sleeve

b) Hydrotest pressure
duration and pro-
cedure : As per IS-5120

c) Dynamic Balancing
Test : Required

d) Performance Test :

o Testing Standard : Hydraulic Institute Standard

o Test to be done : Head-capacity Curve, BHP-

for determining Capacity Curve and Efficiency -
Capacity Curve

o Test to be
Carried out : On all pumps at rated speed

o Testing for : Yes

satisfactory
running of pump
at site required

xiv) Material of Construction

a) Suction Bell & Casing : Cast Iron conforming to IS-210, FG-260

b) Impeller : Bronze as per IS-318 Gr LTB -6

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Maharashtra State Power Generation Co. Ltd.,

c) Wear rings : Bronze as per IS-318 Gr-LTB-6

d) Shaft : Hardened carbon steel conforming to BS-970, EN-8

or better

e) Shaft sleeve : Stainless Steel AISI-410 (Hardened)

f) Line shaft bearing : Cutless rubber backed by Bronze

g) Column Pipe and : Fabricated Carbon steel as per IS-2062 Gr.A

Delivery Pipe

h) Stuffing box : Cast Iron as per IS-210, FG-260

i) Stuffing box
packing : Graphitized Asbestos

j) Base plate : Fabricated steel as per IS-2062 Gr-A

k) Nuts and Bolts

under wetted
condition : SS-304

xv) Instrument

a) Pressure gauge : Yes, at discharge side of each pump.

b) Pressure switch : Yes, at common pump discharge header for "low &
high" header pressure alarm and interlock for
individual chain.

xvi) Special feature : One low level and one very low level switch shall be
provided with the Filtered Water Storage Tank. The
Bidder shall provide necessary interlock for the
pumps with the level switches as per the flow
diagrams.

While selecting the motor for pump, 15% (minimum)

margin over BkW of pump at rated duty point shall
be taken and standard motor with next higher kW
rating available shall be selected. This shall in no
way be less than maximum power required by pump.

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Maharashtra State Power Generation Co. Ltd.,

2.0 ACTIVATED CARBON FILTERS

I) Type : Vertical, cylindrical with dished ends.

ii) Number of unit : Three (3) nos.

iii) a) Design flow per

unit (Net) : 100 Cu.m/hr.

b) Maximum flow per

unit (Net) under
overloading
condition : 120 Cu.m/hr.

iv) Design surface flow rate : Not more than 15 Cu.m/sq.m/hr.

at maximum flow

v) Fill : Activated carbon dechlorination grade (activated

carbon bed depth not less than 1200 mm).

a) Carbon content : Not less than 90%

b) Moisture content : 5% (maximum)

c) Total surface area : Not less than 850 Sq.m/gm

d) Bulk density : Not less than 400 kg/Cu.m

e) Particle density,
wetted in water : 1.3 - 1.4 gm/c.c.

f) Mean particle length : 2.2 – 2.4 mm

g) Uniformity
co-efficient : 1.9 or less

h) Mean particle
diameter : 0.6 – 0.8 mm

i) Iodine number : Minimum 850

j) Ash : 7% (maximum)

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vi) Supporting material : Graded gravel (minimum depth 300 mm)

vii) a) Shell material : Carbon Steel as per IS-2062 Gr-A

b) Dished ends : Boiler quality steel as per IS- 2002 Gr. 1

viii) Internal & External painting : Required as per specification No. M0

ix) Manhole (500 mm dia.) : Two (2) in each vessel (minimum)

x) Handhole (150 mm dia.) : One (1) in each vessel for taking out filter media.

xi) Guaranteed effluent : Turbidity shall be nil. Free residual chlorine content
shall be nil.

xii) Backwash water source : By reversible flow

xiii) Inlet flow rate indicator

a) Type : Rotameter

b) Number : One/Unit

xiv) Pressure gauge

a) Location : Inlet of unit

b) Number : One per unit

xv) Differential pressure

indicator and switch

a) Number : One per unit

b) Location : Across the bed and carbon trap

c) Alarm : On panel, with interlock

xvi) Interconnection of : Outlet of the activated carbon filters shall be

Activated Carbon interconnected with isolation valve so that any of
Filters the carbon filters can be used for any stream.

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Maharashtra State Power Generation Co. Ltd.,

3.0 CATION UNITS

i) Type : Compact layered bed of Strongly acidic & Weakly

acidic cation resin

ii) Number of unit : Three (3) nos.

iii) a) Design flow per

unit (Net) : 100 Cu.m/hr.

b) Maximum flow per

unit (Net) under
overloading
condition : 120 Cu.m/hr.

iv) Total water treated/ : 1500 Cu.m (considering 10% margin on resin
unit between two exchange capacity)
successive regene-
rations (Net) : 1650 Cu.m (guaranteed) (without considering 10%
margin on resin exchange capacity)

v) Design surface flow : Not more than 40 Cu.m/Sq.m/hr.

rate at maximum flow.

vi) Regeneration time : 2 hours/ exchanger

vii) Regeneration interval : 15 hours

viii) a) Shell material : Carbon Steel as per IS-2062 Gr-A

b) Dished ends : Boiler quality steel as per IS- 2002, Gr. 1

ix) Shell lining (internal)

a) Material : Natural rubber

b) Thickness : 4.5 mm in three (3) layers

x) External painting : Required as per Specification No. M0

xi) Manhole (Davit type) : Two (2) in each vessel (minimum)

(500 mm dia.)

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Maharashtra State Power Generation Co. Ltd.,

xii) Sight windows : Two (2) in each vessel (minimum)

xiii) Handhole (150 mm dia.) : One (1) in each vessel for taking out the
ion-exchange resin.

xiv) Resin Weakly Acidic Cation Strongly Acidic Cation

(WAC) (SAC)

a) Type : Weakly acidic polyacrylic resin Strongly acidic polystyrene

with di-vinyl benzene cross- resin with di-vinyl benzene
linking and with carboxylic cross linking and with sulphonic
acid functional group. acid functional group.

b) Regeneration : Counter current regeneration by 30% HCl (IS-265 -

Technical grade).

c) Resin Transfer System : Hydro-pneumatic resin transfer to Resin transfer

vessel.

d) Special feature : Suitable connections at the top and bottom of each

exchanger for hydro-pneumatic resin transfer.
Connection of respective unit with main resin
transfer line shall be achieved through flexible
reinforced coupling. All exchanger units shall be
provided with necessary valving arrangement for the
removal and charging of resin to and from the resin
transfer vessel.
xv) Flow Indicator

a) Location : Inlet of unit

b) Number : One/Unit

c) Type : Rotameter

xvi) Flow Integrator and Indicator

a) Location and Type : Outlet of unit, integrator electronic type with digital
LED display and manual reset type, indicator
analogue type. (Refer Instrumentation specification).

b) Number : One/Unit

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Maharashtra State Power Generation Co. Ltd.,

c) Whether panel mounted : Yes, with local flow indication facility.

d) Alarm : On panel, with interlock

e) Transmitter : DP Type

xvii) Pressure Gauge (Diaphragm

Seal Type)

a) Location : Inlet of each unit

b) Number : One/Unit

xviii) Sodium Ion Analyser/ Recorder

a) Sampling point : Outlet of each Cation Exchanger unit

b) Number : One analyser, with analyser output recorder and

automatic stream selection facility.

c) Whether panel mounted : Analyser to be housed in a separate cubicle.

d) Alarm & Indication : At panel with LED digital display facility and interlock
& necessary contacts.

xix) Interconnection of
Cation Exchanger Units : The outlet of Cation Exchanger Units shall be
interconnected with isolation valves so that any
of the exchangers can be used for any stream.

4.0 DEGASSER SYSTEM

i) Degasser Tower

a) Number required : Three (3) nos. (each mounted on individual

degasser sump).

b) Type : Forced draft type

c) Design flow rate

per tower (net) : 100 Cu.m/hr.

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Maharashtra State Power Generation Co. Ltd.,

d) Maximum and minimum

capacity : 120% and 20% of normal capacity

e) Fill material : Polypropylene

f) CO2 content in
effluent : Not more than 5 ppm as CO2

g) External painting : Required as per specification No. M0

h) Shell material : Carbon steel as per IS-2062

i) Rubber lining : Natural rubber - 4.5 mm thick in 3 layers

j) Degasser air : Suitably extended to avoid acid

discharge duct water dripping on nearby buildings and vessels.

ii) Degassed Water Storage

Tank

a) Number required : Three (3) nos.

b) Material : Carbon Steel with rubber lining (natural rubber - 4.5

mm) in 3 layers.

c) Useful capacity : 100 Cu.m (size : 4200 mm dia. x 8000 mm LOS).

of each tank

d) Level indicator : Minimum three/tank, gauge glass (Reflex type) with

overlap.

e) High, low and very

low level switches
per tank : Three for alarm and interlock.

f) Staircase, platform
with handrails : Required

g) Manhole (Davit type) : Two (2) nos. 500 NB size for each tank

iii) Level Indicator-cum-

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Maharashtra State Power Generation Co. Ltd.,

Controller

a) Type : Level indicator-cum-controller (panel mounted) with

analogue level display facility.

b) Number : One/tank

c) Transmitter : One for each controller, D/P type.

d) Auto-manual facility : Position indication, with set-point, measured value,

Required deviation.

e) Control Valve

1. Number : Two (2) nos. globe type

2. Body : SS-316

3. Plug & stem : SS-316

4. Seat : SS-316

5. Actuator : Pneumatic Diaphragm

iv) Air Blowers

a) Number : Six (6) nos. [two (1 Working & 1 Standby) for each degasser
tower]

b) Type : Centrifugal

c) Duty : Continuous

d) Capacity each : 100% requirement of one tower

e) Material of
Construction : Casing and Impeller - Cast Iron/ Steel.

f) Suction Air Filter : Required for each blower

g) Pressure gauge/
manometer : One per blower with pressure snubber

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Maharashtra State Power Generation Co. Ltd.,

v) Degasser tower inlet

flow indicator : Required, one/tower

5.0 DEGASSED WATER PUMPS

i) Number : Three (3) nos. (one for each chain)

ii) Service : To supply degassed water to DM water storage tanks

through Anion Exchangers and Mixed Bed Exchangers

iii) Type : Horizontal, centrifugal

iv) Location : Indoor

v) Duty : Continuous, suitable for parallel

operation

vi) Capacity and head : 115 Cu.m/hr (rated) no (-) ve tolerance, TDH 25 mWC. To be
finalized by bidder..(Considering C=120 in Hazen Willams
Equation for calculating pipe friction loss)

vii) Rated speed : 1500 RPM (Maximum)

viii) Permissible tolerance

in rated capacity (%) : As per IS-5120

ix) Permissible tolerance

in efficiency at rated
capacity (%) : As per IS-5120

x) Range of operation : As per IS-5120

xi) Noise Level (Pump motor : 85 dB (A) (at a distance of 1.5 m

set) from the outer surface of motor)

xii) Design Standard : IS-5120

xiii) Impeller type : Closed

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Maharashtra State Power Generation Co. Ltd.,

xiv) Casing type : End suction top discharge

xv) Testing and Inspection :

a) Material Test : Casing, Impeller, Shaft and

Required for Shaft Sleeve

b) Hydrotest Pressure, : As per IS-5120

duration and pro-
cedure

c) Dynamic Balancing
test : Required

d) Performance Test :

o Testing Standard : Hydraulic Institute Standard

o Test to be done : Head-capacity curve, BHP-

for determining Capacity Curve, Efficiency- Capacity Curve

o Test to be
carried out : All pumps at rated speed

o Testing for : Yes

satisfactory
running of pump
at site required

xvi) Material of construction :

a) Casing, impeller,
stuffing box : SS conforming to AISI-316

b) Shaft and shaft

sleeve : SS-316

c) Wear rings : SS-316

d) Packing seal : Mechanical type

e) Common base plate : Fabricated steel as per IS-2062, epoxy painted

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Maharashtra State Power Generation Co. Ltd.,

xvii) Special Feature
: While selecting the motor for pump, 15% (minimum) margin over
BKW of pump at rated duty point shall be taken and standard
motor with next higher KW rating available shall be selected.
This shall in no way be less than maximum power required by
pump.

xviii) Pressure gauge : One for each pump discharge with diaphragm seal.

xix) Pressure switch : Yes, at pump discharge header for "low" pressure alarm and "high"
pressure alarm and interlock.

6.0 ANION UNITS

i) Type : Compact layered bed of Weakly basic and Strongly basic

anion resin

ii) Number of unit : Three (3) nos.

iii) a) Design flow per : 100 Cu.m/hr

unit (Net)

b) Maximum flow per

unit (Net) under
overloading
condition : 120 Cu.m/hr

c) CO2 content to
be Considered for
design at inlet : 10 PPM as CO2

iv) Total water treated/ : 1500 Cu.m (considering 10% margin on resin exchange capacity)
unit between two
consecutive regenera-
tions (Net)
: 1650 Cu.m (Guaranteed without considering 10% margin on resin
exchange capacity)

v) Design surface flow

rate : Not more than 40 Cu.m/Sq.m/hr.

vi) Regeneration time : 2 hours/ exchanger

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vii) Regeneration interval : 15 hours

viii) a) Shell material : Carbon Steel as per IS-2062

b) Dished ends : Carbon Steel As per IS-2002, Gr.1

ix) Shell Lining

a) Material : Natural Rubber

b) Thickness : 4.5 mm in 3 layers

x) External Painting : Required as per specification M0

xi) Manholes (Davit type) : Two (2) in each vessel - (Min.)

(500 mm dia.)

xii) Sight windows : Two (2) in each vessel - (Min.)

xiii) Handhole : One in each vessel for resin removal

(150 mm dia.)

xiv) Resin Weakly Basic Strongly Basic

(WBA) (SBA)
a) Type : High capcity macroporous High capacity polystyrene
polystyrene resin with resin with DBV cross
DBV cross linking with linking with quaternary
tertiary amine functional ammonium functional
group having weak base group
capacity not less than 80%

b) Regeneration : Counter current regeneration by sodium hydroxide (IS-252 - Technical

Grade).

c) Resin Transfer System : Hydro-pneumatic Resin transfer to resin transfer vessel.

d) Special feature : Suitable connection at the top and bottom of each exchanger unit
for hydro-pneumatic resin transfer. Connection of respective unit
with main resin transfer line shall be achieved through flexible
reinforced coupling. All exchanger units shall be provided with
necessary valving arrangement for the removal and charging of
resin to and from the resin transfer vessel.

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xv) Flow indicator

a) Location : Inlet of Unit

b) Number : One/Unit

c) Type : Rotameter

xvi) Flow Integrator and

Indicator

a) Location and
type : Outlet of unit, integrator electronic type with digital LED display and
manual reset type, indicator analogue type. (Refer instrumentation
specification)

b) Number : One/Unit

c) Whether panel
mounted : Yes, with local flow indication facility.

d) Alarm : Panel mounted, with interlock

e) Transmitter : DP Transmitter type

xvii) Pressure Gauge

(Diaphragm Seal Type)

a) Location : Inlet of unit

b) Number : One/Unit ........

c) Seal : Diaphragm Seal ...

xviii) Conductivity Monitor

complete with cell

a) Sampling point : Service outlet and rinsing line for each unit

b) Number : Two (2)per unit

c) Indicator : Required at panel with LED digital display

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d) Alarm & Interlock : Required at panel

e) Local indication : Required with analogue digital display

Standby conductivity monitor with cell shall be provided for each sampling point.

xix) Interconnection of Anion : The outlet of the anion exchanger units shall be
Exchanger Units interconnected with isolation valve so that any
of the anion units can be used for any stream.

7.0 MIXED BED UNITS OF DM PLANT

i) Type : Vertical, cylindrical with dished ends.

ii) Number of unit : Three (3) nos.

iii) a) Design flow per

unit (Net) : 100 Cu.m/hr

b) Maximum flow per

unit (Net) under
overloading
condition : 120 Cu.m/hr.

iv) Total water treated/ : 10,500 Cu.m

unit between two (Considering 10% margin on
consecutive regene- resin exchange capacity)
ration (net)
: 11,550 Cu.m (guaranteed) (without considering 10%
deration on exchange capacity)

v) Design surface flow : Not more than 60 Cu.m/Sq.m/hr.

rate at maximum flow

vi) Regeneration time : 2 hours/ exchanger

vii) Regeneration interval : 105 hours

viii) a) Shell material : Carbon Steel as per IS-2062

b) Dished ends : Carbon Steel as per IS-2002 Gr.1

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ix) Internal Lining

a) Material : Natural rubber

b) Thickness : 4.5 mm in three layers

x) External Painting : Required as per Specification M0.

xi) Manhole (Davit Type) : Two (2) per vessel (minimum)

(500 mm dia.)

xii) Sight windows : Three (3) per vessel

xiii) Handhole : One(1) per vessel for resin removal.

(150 mm dia.)

xiv) Resins

a) Type : Strongly acidic cation and strongly basic type-I anion.

b) Regeneration : By HCl & NaOH (Technical Grade)

c) Resin Transfer System : Hydroneumatic Resin transfer to

resin transfer vessel.

d) Special feature : Suitable connections at the top and bottom of each exchanger
unit for hydropneumatic resin transfer. Connection of respective
unit with main resin transfer line shall be achieved through flexible
reinforced coupling. All exchanger units shall be provided with
necessary valving arrangement for the removal and charging of
resin to and from the resin transfer vessel.

xv) Flow Indicator

a) Location : Inlet of unit

b) Number : One/Unit

c) Type : Rotameter

xvi) Flow Integrator and

Indicating Recorder

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a) Location and Type : Outlet of unit, integrator electronic type with digital LED display
and manual reset type, recorder continuous analogue type. With
indication (Refer instrumentation specification)

b) Number : One/Unit

c) Whether panel
mounted : Yes, with local flow indication facility.

d) Alarm : Panel mounted, with interlock

xvii) Pressure Gauge

(Diaphragm Seal Type)

a) Location : Inlet and outlet of unit

b) Number : Two/Unit

c) Seal : Diaphragm seal

xviii) Conductivity monitor

complete with cell

a) Sampling : Service Outlet and rinsing line for each unit

b) Number : Two (2) per unit

c) Indication, alarm
and interlock : Required on panel, with LED digital display.

d) Recorders : Required for service line

e) Local indication : Required with analogue digital display

Standby conductivity monitor with cell shall be provided for each sampling point.

xix) Silica Analyser/ Recorder

a) Sampling point : Outlet of each MB unit

b) Number : One analyser, with analyser output recorder and

automatic stream selection facility.

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c) Whether panel mounted : Analyser to be housed in a separate cubicle.

d) Alarm & Indication : At panel with LED digital display facility and interlock & necessary
contacts.

xx) pH Recorder

a) Sampling points : Outlet of each MB unit

b) Number : One per unit with pen recorder along with indication facility.

c) Alarm indication : At panel with high and low pH and recorder alarm along the
interlock with contacts

d) Local indication : Required

Standby pH element shall be provided.

xxi) Air Blowers

a) Number : Three (3), one will run to meet the resin mixing operation and air
agitation in MB unit for each chain, if necessary, for the
neutralising pit, the third one shall remain as common standby.

b) Type : Rotary twin lobe oil free type

c) Duty : Intermittent

d) Capacity and head : As required considering 20% margin over required flow.

e) Pressure gauge : One per blower

f) Location : Indoor

g) Material of : Casing and Impeller - cast construction iron/steel

h) Suction Air Filter, : Required for each blower

Silencer at suction
and Discharge,
Relief Valve, Anti-
vibration Pad, etc.

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