MAHAGENCO

Maharashtra State Power Generation Co. Ltd.,

8.0 REGENERATION SYSTEM

A. Minimum Regeneration levels

i) Anion Exchangers : 35 gms/lit

ii) Mixed Bed Exchangers

a) for cation : 50 gms/lit

b) for anion : 60 gms/lit

iii) Cation Exchangers : 40 gms/lit

B. Unloading Pumps Acid Alkali

i) Nos. required : Two (2) [One (1) Two (2) [One (1)
operating and operating and
one(1) standby] one(1) standby]

ii) Designation : Acid Unloading Alkali Unloading

Pump Pump

iii) Type : ...Horizontal single stage centrifugal.....

iv) Location : Outdoor Outdoor

v) Duty : Intermittent Intermittent

vi) Capacity & TDH : 20 Cu.m/hr.& 20 Cu.m/hr. &

10 MLC 10 MLC
(minimum) (minimum)
[Bidder to check adequacy]

vii) Working media : 30-33% HCl 40-48% (NaOH) lye

viii) Suction condition : Flooded Flooded

ix) Rated Speed : 1500 RPM 1500 RPM

(Maximum) (Maximum)

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Maharashtra State Power Generation Co. Ltd.,

Acid Alkali
x) Permissible Tolerance
in rated capacity and
in efficiency at rated
capacity : .... As per IS-5639 ....

xi) Range of operation : .... 70% to 100% ...

xii) Design standard : .... IS-5639 & IS-5120 ...

xiii) Testing & Inspection : ... As per IS-5120 ...

xiv) Material of Construction :

a) Casing, impeller, shaft : C.I with rubber SS as per AISI-304

sleeves & stuffing box lining

b) Shaft : ....Hardened Carbon Steel En-8....

c) Packing : Mechanical Mechanical Seal

Seal

xv) Pressure gauge : One per pump with diaphragm seal at

discharge side.

xvi) Common base plate : Required Required

xvii) Reinforced rubber hoses

with couplings :

a) Numbers required : Two (2) Two (2)

b) Type : Type-2 as per IS-7654

c) Size : 50 mm 50 mm

d) Length, each : 20 metres 20 metres

e) Material : Reinforced rubber, Reinforced rubber,

chemical chemical
resistant resistant

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Maharashtra State Power Generation Co. Ltd.,

xviii) Suction strainer : One/Pump One/Pump

xix) Motor Selection : While selecting the motor for pump 15%
(minimum) margin over BKW of pump at
rated duty point shall be taken and standard
motor with next higher KW rating available
shall be selected. This shall in no way be
less than maximum power required by pump.

C. Measuring Tanks Acid Measuring Tank Alkali Solution

Preparation cum
Measuring Tank

i) Nos. required : Two (2) [ One(1) Two (2) [One (1) for
for cation units and anion units and one
one(1) for MB Units (1) for MB Units

ii) Useful capacity of each : Regeneration Regeneration

requirement of requirement of
one (1) cation/ one (1) anion/
one (1) MB Units one (1) MB Units
+20% margin + 20% margin

Note :
Acid and alkali measuring tanks for cation
and anion units respectively shall be
adequate to carry out double regeneration as
and when required.

iii) Material of construction : Mild Steel with rubber lining, 4.5 mm thick in
3 layers

iv) External painting : Epoxy painting as per Specification No. M0

v) Concentration : 30-33% HCl 40-48% NaOH lye

vi) Mode of flow : By gravity from By gravity from

acid storage tank. alkali storage tank.

vii) Vent, overflow, drain : Required with fume absorber and over flow seal.
and sample connection

viii) Dissolving basket : Not required AISI-316

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Maharashtra State Power Generation Co. Ltd.,

Acid Measuring Tank Alkali Solution

Preparation cum
Measuring Tank

ix) Stirrer : Not required Motor and reduction

gear driven stirrer
AISI-316 construction

x) Level switches : Very high, high and low- level alarm for
annunciation and interlock, alongwith
analogue level indication in panel.
Very High level alarm shall be used for
double regeneration.

xi) Level indicator : Gauge glass (overlap)

D. Acid Transfer Tank (for

Pneumatic Unloading)

i) Nos. required : One (1) no.

ii) Effective storage volume : 15 Cu.m

iii) Size : 2600 mm dia. x 3000 mm LOS

iv) Type and Pressure : a) Horizontal, cylindrical with dished ends

b) Pressure vessel designed for 10 kg/sq.cm.g

v) Material

a) Body : Carbon steel as per IS-2062 (to be

designed as per IS-2825)

Dished ends boiler quality steel plate as per

IS-2002, Gr.1

b) Protection inside : 8 mm thick rubber lined in 6 layers.

c) Protection outside : The upper half including the heads shall be

rubber lined (4.5 mm in three layers). The
rest shall be epoxy painted.

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Maharashtra State Power Generation Co. Ltd.,

vi) Location : Outdoor

vii) Vent & Drain connections : Yes, as required

viii) Manhole (Davit type) : Two (2) nos., on the top of roof
(500 mm dia.)

ix) Special fittings : Pressure relief valve on tank. A draining

facility through ejector system to be provided
to dispose off the effluent collected from the
pit where the tank is located.
E. Regeneration System

i) Regenerant dosing system : ....... By ejectors .........

ii) Material of construction : Hard ebonite lined ejectors

iii) Capacity : Capable of diluting acid/alkali to desired

concentration

F. Flow Indicator

i) Number : One in each water line to ejector and one in

common regenerant dosing line.

ii) Type : .............. Rotameter ...................

G. Flow Switch : Required at common regenerant dosing line

with interlock.

H. DM Water Tank (For regeneration)

i) Number required : One (1)

ii) Type and material : MSRL Vertical cylindrical type with dished
ends and fitted with immersion type electric
heaters. Shell-carbon steel as per IS 2062;
Dished ends-IS2002 Gr.1. All wetted parts of
Electric heater material shall be of SS : 316
construction.

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Maharashtra State Power Generation Co. Ltd.,

iii) Capacity : Twice the requirement of two anion and two

Mix Bed Exchangers.

iv) Temperature of alkali : Around 40 Deg. C.

to be heated

v) Design code : IS 2825/ASME-Section VIII, Division - 1 to be

designed for Degasser pump shut-off head
plus 10% margin.

vi) Heating control : Thermostatic control

vii) Level switch : Two (2) nos. level switches for high, low and
interlock Level switches shall be magnetic
type with external chamber and isolation
valves.

viii) Temperature indication : Two (2) nos. located on the discharge line
with temperature element of ejectors and panel mounted with high
alarm and interlock. Local as well as panel
temperature indication facility to be provided.

ix) Vent and Drain : Required

Connections

x) Special fittings : Pressure Relief valve

xi) Temperature Switch : One (1) no. with high alarm.

I. DM Water Pumps for regeneration

i) Number : Two (2) (one working and one standby).

ii) Service : To supply power water to ejectors for

regeneration of Anion & MB units from DM
water tank.

iii) Type : Horizontal, centrifugal

iv) Duty : Continuous, suitable for parallel operation

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Maharashtra State Power Generation Co. Ltd.,

v) Capacity : Adequate for regeneration water requirement

of one (1) anion/ one (1) mixed bed unit plus
20% margin

vi) Rated speed : 1500 RPM (Maximum)

vii) Permissible tolerance

in rated capacity (%) : As per IS-5120

viii) Permissible tolerance

in efficiency at rated
capacity (%) : As per IS-5120

ix) Range of operation : As per IS-5120

x) Noise Level (Pump motor : 75 dB(A) (at a distance of 1.5 m

set) from the outer surface of motor)

xi) Design Standard : IS-5120

xii) Impeller type : Close

xiii) Casing type : End suction top discharge

xiv) Testing and Inspection :

a) Material Test : Casing, Impeller, Shaft and

Required for Shaft Sleeve

b) Hydrotest Pressure, As per IS-5120

duration and procedure :

c) Dynamic Balancing
test : Required

d) Performance Test :

o Testing Standard : Hydraulic Institute Standard

o Test to be done : Head-capacity curve, BHP-

for determining Capacity Curve, Efficiency- Capacity Curve

o Test to be

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Maharashtra State Power Generation Co. Ltd.,

carried out : On proto-type at rated speed

o Testing for : Yes

satisfactory
running of pump
at site required

xv) Material of construction :

a) Casing, impeller,
stuffing box : SS conforming to AISI-304

b) Shaft and shaft

sleeve : SS-304

c) Wear rings : SS-304

d) Packing seal : Mechanical type

e) Common base plate : Fabricated steel as per IS-2062, epoxy

painted

xvi) Special Feature : While selecting the motor for pump, 15%
(minimum) margin over BkW of pump at rated
duty point shall be taken and standard motor
with next higher kW rating available shall be
selected. This shall in no way be less than
maximum power required by pump.

xvii) Pressure gauge : One for each pump discharge with

diaphragm seal.

J. Density Indicators

i) Numbers : At the outlet of each ejector for chemical

dosing.

ii) Draining facility : Yes

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Maharashtra State Power Generation Co. Ltd.,

K. Storage Tanks Acid Alkali

i) Numbers required : Three (3) Three (3)

ii) Size (dia. x length) : (To be finalized by Bidder to suit the capacity specified)

iii) Location : .......................... Outdoor ..................……

iv) Useful capacity : Fifteen (15) days capacity for each tank,
based on design flow rate through
two demineraliser chains.

v) Type and pressure

class : Horizontal dished Horizontal dished
ends, atmospheric ends, atmospheric

vi) Material of construction : Carbon Steel as per IS-2062

vii) Protection

a) Inside : Rubber lining (8.0 mm thick) in six (6) layers.

b) Outside : The upper half including the heads shall be

rubber lined. (4.5 mm in 3 layers). The rest
shall be epoxy painted.

viii) Concentration : 30-33% 40-48%

ix) Vent, overflow, drain : ……………….Required…………

and sample connection, (Fume absorber
overflow seal, air breather, required only for
fume absorber acid storage tanks).

x) Manhole (Davit type) : Two (2) 500 NB size for each tank

xi) Staircase platform with

handrails : .................. Required ...................

xii) Level indicator per tank : Each tank shall be provided with three nos.
(minimum) gauge glass type level indicators
and one (1) no. dial type level indicator.

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Maharashtra State Power Generation Co. Ltd.,

9.0 MORPHOLINE DOSING SYSTEM

A. Morpholine Tank

i) Numbers required : One (1)

ii) Size : Bidder to finalize

iii) Location : Indoor

iv) Capacity : Effective Capacity minimum 2 m3

v) Material of construction : Carbon Steel as per IS-2062

vi) Protection

a) Inside : Rubber lining (4.5 mm thick) in three (3) layers.

b) Outside : Epoxy painted as per specification M0.

vii) Vent, overflow and drain : Required

connection

viii) Level indicator per tank : Required

B. Morpholine Dosing Pumps

i) Type : Bidder to select

ii) Capacity and head : Cap :- 100 lit/hr ; Head :- 20 mWC

iii) Number : Two (2) [One (1) operating & one(1) standby]

iv) Location : Indoor in WTP building

10.0 NEUTRALISATION/ EFFLUENT DISPOSAL SYSTEM

i) Neutralisation/Effluent Collection Pit

a) Number : One (1) pit in two (2) chambers

b) Material of : RCC with PVC (acid proof) lining

construction

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Maharashtra State Power Generation Co. Ltd.,

c) Effective capacity : Each chamber will be adequate for regenera-

tion waste of cation, anion & MB exchangers
of two chains, with 20% margin plus provision
of 250 m3 for storing regeneration waste from
Condensate Polishing Unit).

d) Liquid depth : 3.0 m (maximum)

e) Special Feature : Necessary air grid arrangement of polypropylene

construction shall be provided in each
compartment for better mixing of effluent. Air
for this will be taken from discharge header of
mixed bed air blower. Minimum free board
over water level in each pit - 500 mm.
ii) Isolation Gate

a) Number required : Two (2)

b) Protection : PVC or FRP lined. Hand wheel to be

provided for local manual operation.

iii) Recirculation-cum-
Disposal Pumps (or DM plant
Waste water pumps)

i) Number : Two (2) [ One working and one standby ]

ii) Service : Recirculation of regeneration effluent and

disposal of neutralised effluent to ETP.

iii) Duty : Intermittent, suitable for parallel operation.

iv) Type : Vertical Submerged Centrifugal.

v) Capacity and head : 150 Cu.m/hr (Rated), head to be finalized by bidder.

vi) Location : Neutralisation/Effluent collection pit.

vii) Lubrication : Oil/Grease lubricated

viii) Rated speed : 1500 RPM (maximum)

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Maharashtra State Power Generation Co. Ltd.,

ix) Range of Operation : From safe minimum flow to 120% of rated

capacity

x) Noise Level (Pump : 85 dB(A) (at a distance of 1.5 m

Motor Set) from the outer surface of motor)

xi) Impeller Type : Closed

xii) Depth of pump sump

invert level from
operating floor level : 5.5 m

xiii) Testing and Inspection:

a) Material Test
required for : Casing, Impeller, Shaft and Shaft sleeve

b) Hydrotest pressure
duration and pro-
cedure : As per IS-5120

c) Dynamic Balancing
Test : Required

d) Performance Test :

o Testing
Standard : IS : 5120

o Test to be done : Head-capacity Curve, BHP- Capacity

for determining Curve and Efficiency - Capacity Curve

o Test to be
Carried out : On all pumps at rated speed

Note * TDH of pump shall be checked with calculated head required for disposal of regeneration
effluent to waste management plant at about 600 metre from neutralisation pit at rated flow
of pump and shall in no case be less than that. The exact location of Guard Pond will be
informed to Bidders later.

o Testing for satisfactory : Yes

running of pump at site
required

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Maharashtra State Power Generation Co. Ltd.,

xiv) Material of Construction

a) Casing impeller : C.I. with rubber lining.

& all wetted parts

b) Shaft and shaft : SS - 316.

sleeve

c) Line shaft bearing : Teflon.

d) Column Pipe and : Cast Iron with both sides rubber

Delivery Pipe lined.

e) Base plate and : Fabricated steel as per IS-2062,

motor stool epoxy painted.

f) Nuts and Bolts

under wetted
condition : SS-316

iv) pH Monitor

a) Number required : One (1)

b) Location : On common pump discharge header

c) Mounting : Monitor locally mounted with low and high

pH alarm on panel.

Local indication and remote indication on

panel (digital display) shall be provided.

v) Level Switch

a) Number required : Three (3) [one high, one low and one very
low in each pit.

b) Function : For alarm and interlock on high and low level.

vi) Local panel : Required for neutralising system.

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Maharashtra State Power Generation Co. Ltd.,

vii) Chemical Tanks for Acid Alkali

Neutralisation
(To be provided if necessary)

a) Number required : One (1) One (1)

b) Type of
Construction : ......... Vertical, Cylindrical .......

c) Material of : Carbon Steel Carbon Steel

Construction rubber lined rubber lined.

d) Capacity : Adequate to Adequate to hold

hold acid(30%) Alkali (45% NaoH)
required for required for
neutralising neutralising
excess alkali excess acid of
of one rege- one regeneration
neration of of one chain +
one chain + 20% margin
20% margin

e) Inside protection : Rubber lining Rubber lining

(4.5 mm thick (4.5 mm thick in
in three layers) three layers)

f) Outside protection : Epoxy Painting as per Specification No.M0

g) Dissolving basket : - AISI-316

h) Agitator : - To be constructed
of SS-316 driven
through reduction
gear

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Maharashtra State Power Generation Co. Ltd.,

i) Accessories : To be provided with platform, ladder,

manhole etc.

j) Level indicator : Gauge glass (overlap)

11.0 DM WATER STORAGE TANKS

i) Number required : Three (3) nos.

ii) Capacity of each tank : 1500 cu.m

iii) Size (Dia. x Height) : 13.0 m dia. x 13.5 m high

iv) Type and pressure

class : Vertical, Cylindrical, atmospheric

v) Design Code : IS:803

vi) Material of
construction : Carbon Steel as per specified code min. 8
mm thick plate for the bottom plate. Shell and
roof plate may be 6 mm thick (minimum).

vii) Inside painting : Epoxy paint as per specification No.M0

viii) External painting : Epoxy paint as per specification No.M0

ix) Location : Outdoor

x) Overflow, drain and

sample connection : Required with air breather
and overflow seals.

xi) Level Indicator

a) Number : Two for each tank

b) Type : One Dial Type, one float type

xii) Manhole (Davit type) : Two (2) [minimum] on shell

(500 mm dia.) and roof

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Maharashtra State Power Generation Co. Ltd.,

xiii) Level Switch

Number : Three (3) for each tank, (high, low and very
low) for alarm and interlock.

xiv) Remote level indication/ : Centralized panel mounted level

recording indication and recording for each tank

xv) Level Transmitter : Required through diaphragm seal DP type

level transmitter with local indication.
xvi) Special Fittings

a) Seal for overflow : Required

b) Additional nozzle
connections : Four (4) (two 200 NB and two 150 NB) per
tank and suitably blanked with blank flanges.

c) Conservation vent
valves : One on each tank

d) Air breather with

NaOH seal : One on each tank

12.0 DM WATER TRANSFER PUMPS

i) Number : Three (3) (one for each unit and one

common standby).

ii) Service : To supply D.M. water from D.M. water

storage tanks to condensate storage tanks.

iii) Type : Horizontal, centrifugal

iv) Location : Outdoor

v) Duty : Continuous, suitable for parallel operation

vi) Capacity and head : 150 Cu.m/hr. (rated), TDH 50 mWC

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Maharashtra State Power Generation Co. Ltd.,

vii) Rated speed : 1500 RPM (Maximum)

viii) Permissible tolerance

in rated capacity (%) : As per IS-5120

ix) Permissible tolerance

in efficiency at rated
capacity (%) : As per IS-5120

x) Range of operation : As per IS-5120

xi) Noise Level (Pump motor : 75 dB(A) (at a distance of 1.5 m

set) from the outer surface of motor)

xii) Design Standard : IS-5120

xiii) Impeller type : Close

xiv) Casing type : End suction top discharge

xv) Testing and Inspection :

a) Material Test : Casing, Impeller, Shaft and

Required for Shaft Sleeve

b) Hydrotest Pressure, As per IS-5120

duration and procedure :

c) Dynamic Balancing
test : Required

d) Performance Test :

o Testing Standard : Hydraulic Institute Standard

o Test to be done : Head-capacity curve, BHP-

for determining Capacity Curve, Efficiency- Capacity Curve

o Test to be
carried out : On proto-type at rated speed

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Maharashtra State Power Generation Co. Ltd.,

o Testing for : Yes

satisfactory
running of pump
at site required

xvi) Material of construction :

a) Casing, impeller,
stuffing box : SS conforming to AISI-304

b) Shaft and shaft

sleeve : SS-304

c) Wear rings : SS-304

d) Packing seal : Mechanical type

e) Common base plate : Fabricated steel as per IS-2062, epoxy

painted

xvii) Special Feature : While selecting the motor for pump, 15%
(minimum) margin over BKW of pump at
rated duty point shall be taken and standard
motor with next higher KW rating available
shall be selected. This shall in no way be less
than maximum power required by pump.

xviii) Pressure gauge : One for each pump discharge with

diaphragm seal.

13.0 RESIN TRANSFER VESSEL

i) Number : One (1)

ii) Type : Vertical, cylindrical with dished ends.

iii) Capacity : Adequate to hold the complete resin

transferred from two cation, or two anion or
two mixed bed units, whichever is highest.

iv) Backwash : At least 60% backwash space to be

provided.

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Maharashtra State Power Generation Co. Ltd.,

v) Regeneration/Degreasing/
Defouling : Suitable regeneration of resins from any
softener exchanger vessel/ from one of the
cation, anion or mixed bed unit by acid/ alkali
arrangement shall also provided for
degreasing/ defouling of cationic and anionic
resins.

vi) Design Pressure : 9 kg/cm2 g (bidder to check the adequacy).

vii) Material of Construction

a) Shell : Carbon steel as perIS:2062

b) Dished end : Carbon steel as per IS:2002 Gr.2A

viii) Shell lining

a) Material : Natural Rubber

b) Thickness : 4.5 mm in 3 layers.

ix) External Painting : Required as per specification M0.

x) Manholes (Davit type) ; Two(2) (min 500 mm dia).

xi) Sight windows : Minimum Three(3).

xii) Interface collector ; Suitable interface collector shall be provided

such that cation and anion resin transfer to
and from MB vessels to the resin transfer
vessels can be accomplished separately.

14.0 SAFETY SHOWERS

i) Number : Four (4) nos. with all necessary piping,

valves and fittings and all distribution system.

ii) Type : Mechanical type

iii) Protection : Suitable epoxy painted to protect against

corrosion.

iv) Location : Outdoor

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Maharashtra State Power Generation Co. Ltd.,

v) Water supply : To be taken from drinking water header and

service water header.

15.0 SAMPLING CABINET : A centralised sampling cabinetto be provided

to have centralised sampling facility, to be
housed in a room on ground floor. Small
diameter stainless steel (SS-316) piping to
be used for sample conveying. If separate
low capacity pump is required for conveying
samples to sampling room, same shall be
supplied by Bidder.

16.0 MONORAIL HOIST

i) Number : Two (2)

ii) Type : Manual with chain pulley block and manual

travelling trolley.

iii) Lift : Bidder to indicate

iv) Travel : Refer Bid Drawing.

v) Capacity : 5 Te (Bidder to check the adequacy)

vi) Purpose : For handling of equipment and accessories.

17.0 COMPRESSED AIR SYSTEM

A. Instrument Air/ Service Air Compressors

i) Type : Horizontal reciprocating, balance opposed, two

stage double acting oil free type.

ii) Drive : Motor with V belt drive

iii) Nos. : Three (3) (Two working and one standby)

iv) Capacity : 10 Nm3/min. each

v) Discharge pressure : 8.5 kg/cm2g at the outlet of after cooler

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Maharashtra State Power Generation Co. Ltd.,

vi) Accessories : Suction filter, Inter cooler, after cooler, Lube Oil
System and Local gauge board.

vii) Control : Load / Unload with the help of pressure switch for
running compressor.

viii) Location : Indoor in WTP building

B. Instrument Air and Service Air Receiver

i) Numbers : Two (2)

(1 Inst Air, 1 Service Air)

ii) Type : Vertical, cylindrical with dished ends.

iii) Capacity : 10 Cu.m each

iv) a) Shell material : Carbon steel as per IS:2062, Gr. B

b) Dished ends : Carbon steel as per IS:2062, Gr. B

v) Internal and External

painting : Epoxy painting as per Specification No. M0

vi) Pressure Transmitter : One (1) number for each receiver

vii) Pressure Switch : One (1) at each receiver with low pressure
alarm at panel.

viii) Pressure Indicator : One (1) at each air receiver

ix) Safety Relief Valve : One required at each air receiver

x) Drain system : Inlet and outlet drain connection with auto

drain valve provided with trap, strainer,
bypass line, etc.

xi) Thermowell : One required at each air receiver

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Maharashtra State Power Generation Co. Ltd.,

xii) Operating Pressure : 8.5 Kg./Sq.cm g

xiii) Design Pressure : 10 Kg./Sq.cm g

xiv) Manhole : One (1) 500 NB size at the side.

xv) Applicable code : IS : 2825

C. Air Drying Plant

i) Nos. : Two (2)

ii) Type : Refrigerant type

iii) Capacity : 20 Nm3/min each.

iv) Inlet pressure : 8.5 kg/cm2g

v) Outlet pressure : 8.0 kg/cm2g

vi) Design requirement : • (-)20oC Dew point at atmospheric pressure

• Practically dust free but max. particle size
1 micron.
• Oil content 0.01 ppm (max. tolerable) or oil
free.

vii) Accessories : Pre-filter, After filter, Inter-connecting piping,

valves and accessories, relief valve, Regeneration
system & Local control panel.

viii) Location : Indoor in WTP building

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Maharashtra State Power Generation Co. Ltd.,

SOFTENING PLANT

I) The Design Rating of Softening Plant shall be 1500 m3/hr.

II) Design Raw water analysis refer Appendix II.
III) Design treated water analysis refer Appendix III.

The Detail specification sheets for equipment is indicated below

18.0 FILTERED WATER FEED PUMPS

(For Softening Plant)
i) Number : Three (3) nos. (One for each unit and one common
standby)

ii) Service : To supply filtered water to Softening Plant.

iii) Duty : Continuous, suitable for parallel operation.

iv) Type : Vertical wet pit.

v) Capacity and Head : 1600 Cu.m/hr (rated) TDH 20 mWC. To be finalized

by Bidder. (Considering C=120 in Hazen William
Equation for calculating pipe friction loss).

vi) Location : Filtered water storage tank depth 4.0 m

vii) Lubrication : Self water lubricated

viii) Rated Speed : 1500 RPM (Maximum)

ix) Range of Operation : From safe minimum flow to 100% of rated capacity

x) Noise Level : 85 dB(A) (at a distance of 1.5 m from the outer

(Pump Motor Set) surface of motor)

xi) Impeller Type : Closed/ Semi-open

xii) Depth of pump sump

invert level from opera-
ting floor level : To be decided by bidder

xiii) Testing and Inspection :

a) Material Test
required for : Casing, Impeller, Shaft and Shaft sleeve

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Maharashtra State Power Generation Co. Ltd.,

b) Hydrotest pressure
duration and pro-
cedure : As per IS-5120

c) Dynamic Balancing
Test : Required

d) Performance Test :

o Testing Standard : Hydraulic Institute Standard

o Test to be done : Head-capacity Curve, BHP-

for determining Capacity Curve and Efficiency -
Capacity Curve
o Test to be
Carried out : On prototype at rated speed

o Testing for : Yes

satisfactory
running of pump
at site required

xiv) Material of Construction

a) Suction Bell & Casing : Cast Iron conforming to IS-210, FG-260

b) Impeller : Bronze as per IS-318

c) Wear rings : Bronze as per IS-318

d) Shaft : Hardened carbon steel conforming to BS-970, EN-8

or better

e) Shaft sleeve : Stainless Steel AISI-410 (Hardened)

f) Line shaft bearing : Cutless rubber backed by Bronze

g) Column Pipe and : Fabricated Carbon steel as per IS-2062

Delivery Pipe

h) Stuffing box : Cast Iron as per IS-210, FG-260

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Maharashtra State Power Generation Co. Ltd.,

i) Stuffing box
packing : Graphitized Asbestos

j) Base plate : Fabricated steel as per IS-2062

k) Nuts and Bolts

under wetted
condition : SS-304

xv) Instrument

a) Pressure gauge : Yes, at discharge side of each pump.

b) Pressure switch : Yes, at common pump discharge header for "low &
high" header pressure alarm and interlock for
individual chain.

xvi) Special feature : Two (2) nos. very low level contact from the filtered
water pump sump will be provided by the Owner.
Bidder shall provide the necessary interlock of the
pumps from the same as per flow diagram.

Also while selecting the motor for pump, 15%

(minimum) margin over BKW of pump at rated duty
point shall be taken and standard motor with next
higher KW rating available shall be selected. This
shall in no way be less than maximum power
required by pump.

19.0 Salt Storage Area : Shed (Tubular Steel Shed with High Quality
roof covering Sheets)
20.0 Salt lagoon / Salt Saturator

i) Number : One (1)

ii) Type and construction : RCC, circular in two (2) compartments

iii) Size : 30 m dia. and 4 m depth, with baffle walls

upto 0.5 m above bottom of each compartment
and 3 m wide platform along the circumference.
Size to be finalized by the bidder.

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Maharashtra State Power Generation Co. Ltd.,

iv) Water proofing and lining provided : Yes

v) Connections and pipework

to be provided : Yes

vi) Supporting bottom bed provided : Yes

vii) Manholes, covers and rungs provided : Yes

21.0 Gravity filters for Brine filtration

i) Number : Two (2) (one working and one standby).

ii) Material of construction : RCC

iii) Surface flow rate (under

maximum flow condition) : Not to exceed 5 m3/hr/ m2

iv) Filter medium : Sand – washed, screened and hydraulically

graded.

v) Supporting material : Graded gravel

vi) Backwash interval : 20 hours

vii) Air Blowers (for Gravity filters)

a) Number : Two (2) (one working and one standby).

b) Capacity : Shall not be less than 50 Nm3 of free air /hr/m2

scouring of filter bed

c) Discharge pressure : 3.5 mWC

d) Number : Two (2) (one working and one standby).

e) Type : Multistage, centrifugal, oil free type

f) Duty : Intermittent

g) Operating speed : 1450 rpm

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Maharashtra State Power Generation Co. Ltd.,

f) Suction air filter : Required for each blower to filter air

containing dust

g) Silencer : Blower shall be complete with silencers

for noise level less than 65 dB (A)

22.0 TANKS Filtered Brine Filtered Brine Fresh Brine Spent Brine
Storage Tank Week Storage Meas. cum Storage cum
Tank Storage tank Meas. tank

i) Number ---------------------------- One (1) ----------------------------------

ii) Material of construction ---------------------------- RCC -----------------------------------

iii) Type ---------------------------- Rectangular -------------------------

iv) No. of compartments Two (2) Two (2) Three (3) Three (3)

v) Capacity of each 700 m3 Sat. ---1 Week Req. --- Req. of two ---Req. of two
Compartment Salt Solution--- of Softening. ---Exchangers --Exchangers
Plant--------(+)20% margin-- (+)20% margin
for 2 streams

vi) Location ------------------------- Outdoor --------------------------------------

23.0 PUMPS Filtered Brine Filtered Brine Fresh Brine Spent Brine
Transfer Pump Transfer Pump Dosing Pump Dosing Pump
(to week tank) (to brine meas.
tank)

i) Number Four (4) Two (2) Three (3) Three (3)

----------------- one for each compartment --------------------

ii) Location -------------- On individual RCC tank ---------------------------

iii) Type ----------- Vertical mounted centrifugal pump ----------------

iv) Capacity 300 m3/hr ---- 300 m3/hr --------- 200 m3/hr ------- 300 m3/hr

vi) Location ------------------------- Outdoor --------------------------------------

vii) Material of construction

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 MAHAGENCO
Maharashtra State Power Generation Co. Ltd.,

a) Casing : CIRL

b) Impeller : CIRL

c) Shaft : EN-8

d) Bolts and nuts in

wetted parts : SS-316 with ebonite cap

e) Bolts and nuts in

other location : MS

f) Packing : Teflon

g) Flexible coupling : MS Fabricated

24.0 SOFTENER EXCHANGER UNITS

i) Type : Strongly acidic cation resin working on Na cycle

ii) Number of unit : Fourteen (12W & 2S)

iii) Construction : Vertical, cylindrical shell type with dished ends

iv) a) Design flow per

unit (Net) : 250 Cu.m/hr.

b) Maximum flow per

unit (Net) under
overloading
condition : 300 Cu.m/hr.

v) Total water treated/ : 5000 Cu.m (considering 10% margin on resin

unit between two exchange capacity)
successive regene-
rations (Net)
: 5500 Cu.m (guaranteed) (without considering 10%
margin on resin exchange capacity)

vi) Design surface flow : Not more than 40 Cu.m/Sq.m/hr.

Bhusawal TPS Expansion Project Volume – II –M2 Page No.

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 MAHAGENCO
Maharashtra State Power Generation Co. Ltd.,

rate at maximum flow.

vii) Freeboard : 80% (including dished end)

viii) Regeneration time : 2 hours/ exchanger

ix) Backwash interval : 20 hours

x) a) Shell material : Carbon Steel as per IS-2062

b) Dished ends : Boiler quality steel as per IS- 2002, Gr. 2A.

xi) Internal andExternal painting : Epoxy painting as per Specification No. M0.

xii) Manhole (Davit type) : Two (2) in each vessel (minimum)

(500 mm dia.)

xiii) Sight windows : Two (2) in each vessel (minimum)

xiv) Handhole (150 mm dia.) : One (1) in each vessel for taking out the resin.

xv) Resin

a) Type : Strongly acidic polystyrene with divinyl benzene

cross linking

b) Regeneration : Counter current regeneration by brine solution (NaCl)

c) Resin Transfer System: Hydro-pneumatic resin transfer to Resin transfer

vessel.

d) Special feature : Suitable connections at the top and bottom of each

exchanger for hydro-pneumatic resin transfer.
Connection of respective unit with main resin
transfer line shall be achieved through flexible
reinforced coupling. All exchanger units shall be
provided with necessary valving arrangement for the

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Maharashtra State Power Generation Co. Ltd.,

removal and charging of resin to and from the resin

transfer vessel.

xvi) Resin traps provided : Yes

xvii) Flow Indicator

a) Location : Inlet of unit

b) Number : One/Unit

c) Type : Rotameter

xviii) Flow Integrator and

Indicator

a) Location and Type : Outlet of unit, integrator electronic type with digital
LED display and manual reset type, indicator
analogue type. (Refer instrumentation specification)

b) Number : One/Unit

c) Whether panel : Yes, with local flow indication facility.

mounted

d) Alarm : On panel, with interlock

e) Transmitter : DP Type

xix) Pressure Gauge (Diaphragm

Seal Type)

a) Location : Inlet of each unit

b) Number : One/Unit

xx) Interconnection of
Exchanger Units : The outlet of Softener Exchanger Units shall be
interconnected with isolation valves so that any of
the exchangers can be used for any stream.

xxi) Design code for exchanger vessel : IS-2825/ ASME Section-VIII Div.1

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 MAHAGENCO
Maharashtra State Power Generation Co. Ltd.,

xxii) Outlet water hardness : Less than 5 ppm as CaCO3

xxiii) End point of run : Totalized flow / Hardness of effluent

25.0 SOFTENED WATER STORAGE TANK

i) Number : One (1) in two compartments

ii) Material of construction : RCC

iii) Effective capacity : 24000 m3 (total of both compartments)

iv) Overall size : 80 m x 60 m x 5.5 m deep with 500 mm

space for overboard and bottom clearance

v) Overflow, drain, vent, manhole : Required with C.I. goose neck with bird
connections, dewatering sumps, screen for the overflow line
rung ladder

vi) Level indicator : Mechanical float type with type indication,

in each compartment

vii) Level switch, level transmitter,

indicator and controller provided : Yes

ix) Isolation gates : One (1) no. at the inlet to each chamber of
softened water storage tank.

26.0 SOFTENED WATER TRANSFER PUMPS

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 MAHAGENCO
Maharashtra State Power Generation Co. Ltd.,

i) Number : Three (3) (one for each stream and one

common standby).

ii) Service : To supply softened water from softened

water storage tanks to ND Cooling Tower
basin.

iii) Type : Vertical Wet pit

iv) Location : Outdoor

v) Duty : Continuous, suitable for parallel operation

vi) Capacity and Head : 1600 Cu.m/hr (rated), TDH 20 mWC. (Considering
C=120 in Hazen William Equation for calculating
pipe friction loss).

vii) Location : Softened water pump house

viii) Lubrication : Self water lubricated

ix) Rated Speed : 1500 RPM (Maximum)

x) Range of Opera- : From safe minimum flow to 100% of rated capacity

tion

xi) Noise Level : 85 dB(A) (at a distance of 1.5 m from the outer
(Pump Motor Set) surface of motor)

xii) Impeller Type : Closed/ Semi-open

xiii) Depth of pump sump

invert level from opera-
ting floor level : To be decided by bidder

xiv) Testing and Inspection :

a) Material Test
required for : Casing, Impeller, Shaft and Shaft sleeve

b) Hydrotest pressure
duration and pro-

Bhusawal TPS Expansion Project Volume – II –M2 Page No.

2 x 500 MW, Balance of Plant Package Appendix- I AI - 51
 MAHAGENCO
Maharashtra State Power Generation Co. Ltd.,

cedure : As per IS-1710

c) Dynamic Balancing
Test : Required

d) Performance Test :

o Testing Standard : Hydraulic Institute Standard

o Test to be done : Head-capacity Curve, BHP-

for determining Capacity Curve and Efficiency -
Capacity Curve
o Test to be
Carried out : On prototype at rated speed

o Testing for : Yes

satisfactory
running of pump
at site required

xv) Material of Construction

a) Suction Bell & Casing : Cast Iron conforming to IS-210, FG-260

b) Impeller : Bronze as per IS-318

c) Wear rings : Bronze as per IS-318

d) Shaft : Hardened carbon steel conforming to BS-970, EN-8

or better

e) Shaft sleeve : Stainless Steel AISI-410 (Hardened)

f) Line shaft bearing : Cutless rubber backed by Bronze

g) Column Pipe and : Fabricated Carbon steel as per IS-2062

Delivery Pipe

h) Stuffing box : Cast Iron as per IS-210, FG-260

i) Stuffing box
packing : Graphitized Asbestos

Bhusawal TPS Expansion Project Volume – II –M2 Page No.

2 x 500 MW, Balance of Plant Package Appendix- I AI - 52
 MAHAGENCO
Maharashtra State Power Generation Co. Ltd.,

j) Base plate : Fabricated steel as per IS-2062

k) Nuts and Bolts

under wetted
condition : SS-304

xvi) Instrument

a) Pressure gauge : Yes, at discharge side of each pump.

b) Pressure switch : Yes, at common pump discharge header for "low &
high" header pressure alarm and interlock for
individual chain.

xvii) Special feature : Two (2) nos. very low level contact from the filtered
water pump sump will be provided by the Owner.
Bidder shall provide the necessary interlock of the
pumps from the same as per flow diagram.

Also while selecting the motor for pump, 15%

(minimum) margin over BKW of pump at rated duty
point shall be taken and standard motor with next
higher KW rating available shall be selected. This
shall in no way be less than maximum power
required by pump.

Bhusawal TPS Expansion Project Volume – II –M2 Page No.

2 x 500 MW, Balance of Plant Package Appendix- I AI - 53