PART-A : Date: JSA No.

: B AND R/IOCL/TEN/71140/JSA-24
25.08.2023
Unit: Lu Pech , J18, WP 11 Area: North & Location: FCC- GHDS
South side of
GDS
WORK ORDER NO.: 28607463

Job Title: 603-C-05, 603-C-07, 603-C-08, 603-C-09 & 603-C-10 Equipment JSA done by: Sign. with Date
Erection by Crane. Name & Designation:

REF MS NO.: PMC DOC.NO.: 077154C-28607463-1825-CON-MOS-001 Kuntal Choudhuri (RCM)

JSA Reviewed By (HOD Name, Designation, sign , Date) Subrata Das (Lead Mechanical )
Sankar Mitra (Mechanical)

Asish Mall (HSE)

Jiten Malik (Mech. T.EN)
DGM (PJ) DGM (F&S) Suneel Pattnaik (T.EN)
Parvez Akhtar (HSEM , T.EN)
Job to be Executed By :

Department Contractor

Project Bridge & Roof Co (I) Ltd

 SEQUENCE OF STEPS POTENTIAL HAZARD/ DANGER RECOMMENDED ACTION / CONTROLL MEASURE
SL NO Separate the job into the main Describe all hazards identified for each
Describe fully all equipment, facility, and/or procedure controls applicable
tasks and record them in task based on observations and
for each hazard.
sequence. experience.
Ø IOCL Valid Permit to work must be in Place.
Ø Activity shall be carried out under competent supervision.
Ø Area specific work supervisor shall be deployed.
Ø DTRA shall be done before starting the activity.
Ø Unauthorized access
Ø Project Orientation / Induction shall be conducted to all the workers.

Ø All the Workers & equipment's shall hold valid gate pass.

Ø All equipment's must be inspected by competent person before mobilization to the

site.
Ø Make sure the equipmnet's are inspected/third-party certified and color coded
before taking to use.
Ø All the equipment's must be inspected by the user before commencing the job. If
found any fault, inform the concerned supervisor or equipment in charge.
Ø Defective equipment, Tools
Ø Defective lifting equipment shall be withdrawn immediately from service and
returned to store, for removal from the work site and marked/tagged as defectiv.
Ø Follow the manufacturer's safe opearting procedures & practices.
Ø Provide correct & quality tools, right selection and adequate number of hand tools
Ø Mobilization of Manpower, for the job.
1 Ø Vehicles with IOCL entry gate passes are only allowed inside the refinery
tools & Equipment
premises.
Ø All vehicles & equipment's must be fitted with spark arrestor system.

Ø Fire extinguisers must be available in all equipment's and vehicles for first aid
firefighting.
Ø Vehicles
Ø Project orientation/ Induction shall be conducted to all drivers & operators.

Ø Defensive driving training must be provided to all drivers.

Ø Follow IOCL traffic rules & speed restrictions (25 km/ Hr)
 SEQUENCE OF STEPS
SL NO Separate the job into the main Describe all hazards identified for each
tasks and record them in
sequence.
2 Work at night/ extended hours
3 Access the work place
4 Work at Height
POTENTIAL HAZARD/ DANGER
task based on observations and
experience.
Ø Lack of awareness
Ø Poor illumination
Ø Slippery floors and walk ways
Ø Materials obstruction in way of aisles,
passageways and pedestrain ways.
Ø Collision/ hit with mobile lifting
equipment's.
Ø Fall of Person
Ø Fall of Materials
Ø Collapse of scaffolds
RECOMMENDED ACTION / CONTROLL MEASURE
Describe fully all equipment, facility, and/or procedure controls applicable
for each hazard.
Ø All the personnel shall be undergo Site HSE&S Induction prior of deployment on
site.
Ø Approved PPE shall be provided to all personnel on site.
Ø DTRA shall be conducted prior to start of activity daily/shift.
Ø Ensure the crew invloved in the activity are throughly brifed about the potential
hazard and dangers.
Ø The personnel's working inside the plant area are not authorized to enter or touch /
operate any equipment's related to refinery operations without permission from IOCL
responsible person's.
Ø First aid kit shall be available at work location.
Ø Adequate illumination as per contract to be provided for night work or extended
hours.
Ø DTRA shal be done before starting the work.
Ø Night / dark hours work permissibility matrix shall be followed
Ø Take valid permit from IOCL for Work at night / extended hours
Ø Close supervision for extended hours / extended hours
Ø Good housekeeping practice to be maintained to prevent slip / trip.
Ø None lone worker, buddy system shall be ensured.
Ø Night travel approval will be ensured.
Ø Designated access & egress is provided.
Ø Regular inspection of access ways to ensure no obstruction.
Ø Site logistic plan is implemented
Ø Regular housekeeping is observed.
Ø In-house training and TBT conducted for all workers.
Ø Provide and ensure the usage of full body harness with double lanyard.
Ø Get the permit from the concern authority.
Ø Ensure that scaffolds provided with proper access to the working platform, mid,
top hand rails, working platform with hand rails, etc.
Ø Train all personnel’s regarding work at height hazards and controls.
Ø Observed 100 % anchoring off by wearing Full body harness.
Ø The scaffolders should carry the tools in the carry bags .
Ø Tie the hand tools one end with permanent structure and other end with tools.
Ø Don’t allow any unauthorized person under the scaffolding erection area.
Ø Barricade the scaffolding erection and dismantling area.
Ø Only certified scaffolders should be employed for erection and dismantling of
scaffold.
Ø Follow the scaffolding erection and dismantling sequence.
Ø Maintain the Scaffold tag system.
Ø Provide necessary ties, out rigger supports, adequate bracings, etc.
 4 Work at Height

SEQUENCE OF STEPS POTENTIAL HAZARD/ DANGER RECOMMENDED ACTION / CONTROLL MEASURE

SL NO Separate the job into the main Describe all hazards identified for each
Describe fully all equipment, facility, and/or procedure controls applicable
tasks and record them in task based
Ø Collapse on observations and
of scaffolds for each hazard.
sequence. experience.
Ø Ensure that no scaffolding is erected near the floor opening edges or excavation
edges.
Ø Damage to underground or above ground Ø Ensure the isolation of particular are underground or above ground services.
live services Ø Get the work permit from all concerned.
Ø Ensure the work areas are free from any tripping hazards.
Ø Ensure the crew involved in the activity are throughly briefed about the potential
hazards and dangers.
Ø Slip/Trip and Fall Ø All rubbish generated while working must be cleaned up at regular intervals.
Ø Hoses & Cables shall be routed so as not to block access ways.
Ø All mandatory PPE's shall be use like as safety helmet, safety shoe /Gum boot,
Hand gloves, safety goggles, Dust mask etc.
Ø Survey should be ensure the personnel's working with him are not taking rest/
5 Area Survey and Marking sleeping near the accumulated / Abondoned materials and bushes.
Ø Poisonous insects (i.e snake, etc.) Ø All mandatory PPE's shall be use like as safety helmet, safety shoe /Gum boot,
Hand gloves, safety goggles, Dust mask etc. Tie up with nearby hospital to transfer
the injured or effected person.
Ø Drivers and opeartor's shall be in possession of valid certification and required
licenses.
Ø Failure & non applying of hand break Ø Ensure hand break is applied by the driver. Wheel choke should be applied after
parking of vehicle.
Ø Defensive driving training for the drivers before mobilizing to the site.
Ø Fire / explosion / burn injury
Ø Take clerance for performing hot work in running plant prior to starting hot work.
Ø Electrocution Ø No flammable and conbustible materials shall be stored in peripheral hot work.
Ø Fire blanket shall be used to arrest spatters flying and falling.

Ø Water hose shall be in charge / running condition.

Ø Adequate number of fire extingusher/ sand bucket shall be aloocate. Deploy fire
watcher.
Ø All equipment shall be inspected and in good condition.
6 Booth Preparation Ø No loose connection, cut /damage in insuualtion of power cable shall be used.
Ø Injury due to improper tools /wire high Ø Only authorized electrician shall be operate /inspect /repair electrical
wind force. appliance/equipment's & DB's
Ø All electrical machines shall be routed through ELCB and earthing.
Ø Use all mandatory PPE's
Ø Use proper for tying
Ø Use standard tools for fixing the clamp.
Ø Use fire proof blanket for booth (double layer)
Ø indentify hot surface at work place and stay away
Ø Use fully body safety harness (for height work), full body aprons and hand golves.

Ø During Gas Cutting double eye protection as well as mandatory PPE's must be
used by Gas Cutter. (IFR suit for all hot job gang)
Ø Flashback arrestor & NRV must be used with cutting torch & cylinder.

7 Performing gas cutting Work Ø Physical injury (Burns, Eye damage due
to UV rays & back fire) and Fire/explosion
 SEQUENCE OF STEPS POTENTIAL HAZARD/ DANGER
SL NO Separate the job into the main Describe all hazards identified for each
tasks and record them in task based on observations and
sequence. experience.
7 Performing gas cutting Work Ø Physical injury (Burns, Eye damage due
to UV rays & back fire) and Fire/explosion Ø All connecting joints must be chexcked by soap solution.
Ø Breaking of grinding wheel while
assembling or working / falling of spatters on RPM of grinding machine.
various body parts while Grinding, eye
injury due to flying abrasive dust particle,
Skin burn / Metal / fume fever/ irritation in
eyes /Throat dryness due arising of fumes
while grinding, Noise induced hearing loss.
8 Performing Grinding Work
Ø Personnel Injury (Person fall from height), Ø Area should be baricaded with cautionary tape.
Fire / Burn injury due to falling of hot
spatters , personnel injury (person fall from
height) Fire / Burn injury due to falling of
hot spatters
9 Hot Work at Height
RECOMMENDED ACTION / CONTROLL MEASURE
Describe fully all equipment, facility, and/or procedure controls applicable
for each hazard.
Ø Cutting hose must be in sound condition & joint free.
Ø Fire extingusher should be kept with Gas cutting set.
Ø Surrounding area must be free from combustible material.
Ø Maintained good housekeeping at Work site.
Ø Fire watch has to be deployed for watching and close monitoring the hot work.
Fire hose must be in charge condtion in fire hazardous area.
Ø Check and ensure proper RPM of grinding wheel shall be never exceed from the
Ø Check and ensure Mfg. date of grinding wheel and physical condtion (crack, wet,
damaged etc.)
Ø Ensure guard shall be provided to all grinding machines.
Ø Wheel shall be properly tightening over spindle.
Ø Wear leather hand golves & hand sleeves to protect hands.
Ø Wear leg guard to protect leg and feet.
Ø Appropriate grinding face shield and helmet with safety goggle shall be used by
grinder while grinding opeartion, Use mandatory PPE's leather hand golves and
double eye protection.
Ø Drink plenty of Water.
Ø Use appropriate mask, provide proper vetilation.
Ø Ear muff / ear plug shall be used by grinder while grinding opearation.
Ø During welding at height, work at height procedure must be followed.
Ø provide the fire extingusher near the hot work location. (IFR suit for all hot job
gang)
Ø Welding area and Underneath area must be free from all types of inflammable
material.
Ø Fire extingusher must be placed near welding area
Ø Working platform must be enclosed to avoid falling of spatters from falling by
ensuring proper booth
 Ø Personnel Injury (Person fall from height),
Fire / Burn injury due to falling of hot
spatters , personnel injury (person fall from
height) Fire / Burn injury due to falling of
hot spatters

SEQUENCE OF STEPS POTENTIAL HAZARD/ DANGER RECOMMENDED ACTION / CONTROLL MEASURE

9 Hot Work at Height
SL NO Separate the job into the main Describe all hazards identified for each
Describe fully all equipment, facility, and/or procedure controls applicable
tasks and record them in task based on observations and
for each hazard.
sequence. experience.
Ø Don’t throw waste griding wheel at working platform. Arrange to collect &
dispose waste wheel appropriately. Protect hot spatters from falling by ensuring
proper booth
Ø Fire watch to be deployed for watching and close monitoring the hot work.
Ø Personnel Injury Ø DTRA shall be conducted for all workforces about the hazard associated and
control measure prior to start the activity.
Ø Electrocution Ø Deploy competent eectrician
Ø All welding machine should be inspected, IOCL tahgged & calibrated
Ø During handling of weding machine, all related PPE's must be used.
Installation of welding M/c and
10 Ø All welding machine should be placed inside the cover shed.
connection
Ø All power cables must be free from joints.
Ø All welding m/c must be equipped with separate ELCB.
Ø Job earth and body earth shall be ensuring and check the tightening.
Ø During any electrical maintanance, rubber hand gloves must be used by electrician.

Ø Improper material stacking Ø Designated access & egress is provided.

Ø Poor Housekeeping Ø Regular inspection of access way to ensure no obstruction
Ø Site logistic plan is implemented.
11 Blocked access/egress
Ø Sufficent lightings on access way is provided especially at night shift works
Ø Regular housekeeping is observed.
Ø In-house training and DTRA/TBT conducted for all workers.
Ø Poor maintenance Ø IOCL valid permit to work must be in place & area clerance to obtained from
relevent dept.
Ø Loose connetions Ø Safety induction and DTRA/TBT will be conducted
Using of electrical tools and Ø Electric Shock Ø The fusion machine and its electrical connection should be checked prior to start
12
Equipment's work.
Ø Incompatibility with voltage Ø Adequate PPE should be provided and used.
Ø Too many connections in a single outlet Ø Engage workers that are trained and experienced.
Ø Imcompetent User
Ø Lack of PPE Ø Temparature should be checked by using manufacturing recommended Temple
Sticks before work
Ø Poor housekeeping Ø Ensure permit to work system must be complied with clearance by PMC / IOCL

Ø Ensure all combustible materials to be removed from task area.

Ø Ensure welding to be carried in enclosed area and flash back arrestors must be
installed.
Ø Only authorized and competent opeartives will be permitted to work
13 Ø Periodic inspection and supervision shall be carried out to ensure for the safe
opeartion.
Ø Always fire extinguishers will be kept near the work place.
Ø Trained fire watch will be provided (by contraxctor)
Ø Fire extingushers, fire hose with water and fire blanket will kept near before
starting task and people should train for the fire marshal works.
Ø Safe access and egress will be maintained all the time at site.
 13

SEQUENCE OF STEPS POTENTIAL HAZARD/ DANGER RECOMMENDED ACTION / CONTROLL MEASURE

SL NO Separate the job into the main Describe all hazards identified for each
Describe fully all equipment, facility, and/or procedure controls applicable
tasks and record them in task based on observations and
for each hazard.
sequence. experience.
Ø PPE must be worn (i.e heat resistant clothes, gloves, hard hat, safety goggles,
safety shoes.)
Ø Sharp edge/ pinch points Ø In-house training and authorization of operators are conducted
Ø Mushroom Head Ø Regular Inspection of hand tools before issuance at store.
Ø Instruction given to users to return all damage and defective tools.
Ø Proper storage and maintenance of hand tools is observed.
Ø Close work monitoring of attending Supervisor, foremen, and HSE
Ø Using the right tool for the right job.
Ø Damaged /subtitude hand tools should be returned to the store.
14 Using of hand tools
Ø Do not use makeshift hand tools for the task.
Ø Do not use the hand tools with oily or greasy hands.
Ø Never keep/carry the tools inside pockets.
Ø Do not left hand tools unattended in the work place.
Ø Store the tools in tool boxes after use.
Ø Train the operatives for proper selection, usage and storing of hand tools.
Ø PPE's like hand golves and goggles to be used.
Ø Poor illumination at work site Ø Illumination level should be checked on regular basis.
Ø Lone working Ø Adequate lightings provided.
Ø Electrical Hazards Ø Barriers provided on access roads and known site hazards.
Ø Fire Hazard Ø Emergency vehicle available.
Ø Moving Plant and equipments Ø First aider and first aid kit available
15 Night driving Ø Competent electrician for emergency repair avaialble.
Ø Pedestrain walkways in place.
Ø Fire extingushers avaialble.
Ø Emergency procedure in place and will be communicated to the team before start
of the work.
Ø Removing lights to be fixed in the pedestrain access.
Ø Fires surrounding areas. Ø In case a fire breaks out press fire alarm system and shout "fire"
Ø Improper storage of highly inflammable Ø Keep buckets full of sand and water /fire extingushing equipment's near hazardous
substances. location.
Ø Maintain good housekeeping and first aid boxes.
Ø Don’t obstruct access of fire extingushers.
Ø Ensure of usage of correct fire extingusher mean specified fire.
16 Fire Prevention and Protection Ø Do not attempt to extinguish Oil and electric fires with water.
Ø Use Foam cylinders/CO2/ sand.
Ø Smoking is not permitted inside the refinery.
Ø Earthing must be provided during refilling of equipments.
Ø Refill the fuel in engine off condition only.
Ø Fire extingusher should be available near the equipment for first aid fighting.
 SEQUENCE OF STEPS POTENTIAL HAZARD/ DANGER RECOMMENDED ACTION / CONTROLL MEASURE
SL NO Separate the job into the main Describe all hazards identified for each
Describe fully all equipment, facility, and/or procedure controls applicable
tasks and record them in task based on observations and
for each hazard.
sequence. experience.
Ø Spillage Ø All workers should know about the importance of protecting environment.
Ø Construction waste and General waste Ø All refueling done with authorized person's and dip tray also placed underneath.

Ø Generation Dust Ø Bentonite soil to be disposed on authorized place only

17 Environment Ø Waste disposal done with authorized agency and record sheet to be maintained.
Ø Wear nose mask.
Ø Water sprinkling should be done with regular interval.
Ø Housekeeping should be done on regular basis.
Ø Medical Emergency Ø In case of an emergency stop all the activities and move to nearest assembly point.

Ø Work related Emergency Ø Workforce shall be trained for responding in emergency.

18 Emergency
Ø Inform to control room or activate nearest MCP
Ø Role and responsibility of workforce in case of emergency shall be made clear in
DTRA /Tool Box Tallks
Ø Incompetency/lack of Knowledge Ø Proper selection and deployment of trained and competent operatives for high risk
activities on sitre.
Ø Performance influencing factors. Ø Project specific HSE Induction is carried prior to work assessment
Human factors (Behaviors and
19 Ø Human failure Ø Re-induction and re-training of site personnel and opeartives
capabilities)
Ø Work in hurry Ø Inxcentive scheme and award system in place.
Ø Horseplay Ø Task observation: SOR is carried out
Ø Disciplinary actions issued to misbehaved workers.
House Keeping (Material Ø Debris and left-over equipment may cause Ø Ensure the equipment is removed after completion of job from the site and the
segregation, Storage and Removal slips, trips and falls area cleared.
20
of wastage) CLEAN OF
SURROUNDINGS
Ø Waste shall be disposed as per legal provision.
PART-B : Completion Audit by JSA Team Members while the job is being executed:
Sl No. Observations Compliance Status Checked By Name of Officer with Sign. Date & time
PART-B : Completion Audit by JSA Team Members while the job is being executed:
Sl No. Observations Compliance Status Checked By Name of Officer with Sign. Date & time
PART-A : Date: JSA No.: B AND R/IOCL/TEN/71140/JSA-27
13.08.2023
Unit: Lu Pech , J18, WP 11 Area: Location: HCU FRACTIONATOR UNIT
WORK ORDER NO.: 28607463

Job Title: Equipment Foundation pading work, Welding, Cutting, Grinding, JSA done by: Sign. with Date
Scaffolding work at Fractionator Unit Name & Designation:

REF MS NO.: PMC DOC.NO.: 077154C-28607463-1825-CON-MOS-002 Subrata Das (Sr. Manager)

JSA Reviewed By (HOD Name, Designation, sign , Date) Sankar Mitra (Dy. Manager)
Sugata Mukherjee (HSE)

Surajit Banik (Mech. T.EN) HCU Unit

Jiten Malik (T.EN)
Suneel Pattnaik (T.EN)
DGM (PJ) DGM (PN) DGM (F&S) Parvez Akhtar (HSEM , T.EN)
Vikash Soni (IOCL)
Job to be Executed By : Dinesh Kumar (IOCL)

Department Contractor

Project Bridge & Roof Co (I) Ltd