Installation Operation and Maintenance Manual of Air Cooler For Gas Injection Compressor

END USER : N/A
CUSTOMER : ᶠ⪎⸣⋩ཙ❦≄ᐕ〻ᴹ䲀‫ޜ‬ਨ
PURCHASE ORDER N° : 20JS129920001
PROJECT TITLE : 20W196022P 亩ⴞ⌘ሴ঻㕙ᵪオߧಘ
PROJECT N° : 20W196022P/3
LOCATION : ቬᰕ
ᰕ࡙ӊ
0 ORIGINAL ISSUE N.LI

N L
LI 2020.06.01 M.TANG 2020.06.01
Rev. Description of revision Drawn by Date Checked by Date
⡸ᵜ ᧿䘠㕆ࡦ ᰕᵏ ṑሩ ᰕᵏ
PAGE 亥ᮠ : 60 BPI : BPE :
EQUIPMENT : AIR COOLED HEAT EXCHANGER
䇮༷਽〠オߧᔿᦒ✝ಘ
TITLE : INSTALLATION OPERATION AND

ḷ仈 MAINTENANCE MANUAL
ᆹ㻵ǃ᫽֌৺㔤ᣔ᡻޼
ITEM NO. սਧ: IC-1,IC-2,JW,AW

Rev.
N° 21C20897-000-0050 ⡸ᵜ
0
Kelvion Thermal Solutions (JiangSu) Co., Ltd. – Confidential
Communication, copying of this document, and use of its contents, are not permitted without prior written authorization.
൘㧧ᗇ亴‫Ⲵݸ‬Җ䶒ᦸᵳѻࡽˈ⾱→Ӕ⍱ǃ༽ࡦᵜ᮷Ԧ઼֯⭘ަѝⲴ޵ᇩǄ

,167$//$7,21
23(5$7,21
$1'
0$,17(1$1&(
0$18$/
ᆹ㻵ǃ᫽֌઼㔤ᣔ᡻޼

.(/9,217+(50$/62/87,216 -,$1*68 &2/7' ࠟ㔌᮷✝㜭ᢰᵟ˄⊏㣿˅ᴹ䲀‫ޜ‬ਨ
)250(5/<*($%$7,*12//(67+(50$/7(&+12/2*,(6 &+$1*6+8 &2/7' ৏ *($ ᐤ㪲ቬ
ྕ✝㜭ᢰᵟ˄ᑨ⟏˅ᴹ䲀‫ޜ‬ਨ

&+$1*6+83/$17 ᑨ⟏ᐕল
12 ;,1¶$1-,$1* 52$' 6287+($67 68%',675,&7 &+$1*6+8 -,$1*68 3529,1&(
35&+,1$
ѝഭ⊏㣿ⴱᑨ⟏ᐲьই㺇䚃ᯠᆹ⊏䐟 ਧ 䛞㕆˖

6+$1*+$,2)),&( к⎧࣎һ༴
)/225 -81<$2 ,17(51$7,21$/ 3/$=$ 12 =+$2 -,$ %$1* 52$' 6+$1*+$,
35&+,1$
ѝഭк⎧ᐲᗀ≷४㚷హ⎌䐟 ਧ൷⪦ഭ䱵ᒯ൪ ᾬ 䛞㕆˖

Installation, Operation and Maintenance Manual

INDEX ⴞᖅ
GENERAL 㔚䇪 .....................................................................................................................6澳
CHAPTER I ㅜ I ㄐ˖ERECTION NOTES ᆹ㻵享⸕...............................................................8澳
I.1 REFERENCE DRAWING ᆹ㻵৲㘳മ ..................................................................................................8澳

I.2 MARKING SYSTEM ḷ䇶㌫㔏..............................................................................................................9澳
I.3 ERECTION WORK ᆹ㻵ᐕ֌..............................................................................................................10澳
CHAPTER II ㅜ II ㄐ˖ERECTION ᆹ㻵 ...............................................................................11澳
II.1 ANCHORING VERIFICATION 䫶᧕ս㖞⺞䇔....................................................................................11澳

II.2 MAIN STEEL STRUCTURE ѫ䫒㔃ᶴ...............................................................................................12澳
II.3 INSTALLATION OF THE TUBE-BUNDLE ㇑ᶏᆹ㻵 .........................................................................16澳
II.4 ASSEMBLY AND ADJUSTMENT OF THE LOUVERS ሩⲮਦデ䘋㹼㻵䝽઼䈳㢲 ..............................19澳
II.4.1 UNLOADING AND POSSIBLE STORAGE BEFORE ASSEMBLY ᆹ㻵ࡽⲴন䍗઼ᗵ㾱Ⲵᆈ᭮.....19澳
II.4.2 ASSEMBLY AND ADJUSTMENT OF LOUVER ELEMENTS ሩⲮਦデ䜘Ԧ䘋㹼㻵䝽઼䈳㢲..........19澳
II.5 ERECTION OF THE FORCED DRAFT FAN RING ᆹ㻵啃仾ᔿ仾ᵪ仾ㆂ .........................................21澳
II.6 INSTALLATION OF FORCED-DRAFT ARRANGEMENT (REFER TO FAN & DRIVE ASSEMBLY
DRAWING)ᆹ㻵啃仾ᔿ傡ࣘ㻵㖞˄৲㿱仾ᵪ৺傡ࣘ㻵䝽മ˅ ....................................................................22澳
II.7 FINAL COMPLETING ަԆ................................................................................................................24澳
II.7.1 SET THE MECHANISM GUARDS ᆹ㻵ᵪỠ㻵㖞䱢ᣔ㖙 ..............................................................24澳
II.7.2 WALKWAYS ASSEMBLING 䎠䚃ᆹ㻵..........................................................................................24澳
II.7.3 CLOSURE SHEETS ሱᶯ..............................................................................................................24澳
II.7.4 EQUIPOTENTIAL INTERCONNECTION OF METALLIC MASSES (FOR PAINTED
STRUCTURAL STEEL SUPPORT) 䠁኎ԦⲴㅹ⭥սӂ䘎˄⭘Ҿ௧┶༴⨶Ⲵ䫒㔃ᶴ˅ ............................27澳
CHAPTER III ㅜ III ㄐ : LUBRICATION INSTRUCTIONS ⏖━䈤᰾...................................28澳
III.1 INSTRUCTIONS FOR LUBRICATION AFTER COMPLETING INSTALLATION ᆹ㻵ᆼᡀਾⲴ⏖━䈤

᰾ ................................................................................................................................................................28澳
III.1.1 FAN SHAFT BEARINGS 仾ᵪ䖤䖤᢯...........................................................................................28澳
III.2 INSTRUCTIONS FOR LUBRICATION ⏖━⋩䈤᰾..........................................................................29澳
III.2.1 LUBRICATION OF FAN SHAFT BEARINGS 仾ᵪ䖤䖤᢯⏖━⋩ ................................................29澳
III.2.2 LUBRICATION OF MECHANICAL EQUIPMENT ᵪỠ䇮༷Ⲵ⏖━ .............................................29澳


CHAPTER IV ㅜ IV ㄐ ˖CHECK UP Ựḕ ..........................................................................30澳
IV.1 PROCEDURE PRIOR TO STARTING-UP ੟ࣘࡽⲴ〻ᒿ................................................................30澳

IV.2 PROCEDURE TO CHECK INSTALLATION OF BELT DRIVES ỰḕⳞᑖ傡ࣘ㻵㖞ᆹ㻵Ⲵ〻ᒿ......30澳
IV.3 VERIFICATION OF BUNDLE INSTALLATION ⺞䇔㇑ᶏⲴᆹ㻵 .....................................................31澳
IV.4 GENERAL VERIFICATION ᙫփ⺞䇔 ..............................................................................................33澳
CHAPTER V ㅜ V ㄐ ˖STARTING UP ੟ࣘ .......................................................................34澳
V.1 GENERAL INFORMATION FOR USERS 㔉⭘ᡧⲴа㡜ؑ᚟ ...........................................................34澳

V.1.1 IMPORTANT NOTE 䟽㾱һ亩 ......................................................................................................34澳
V.1.2 KELVION DATA SHEET KELVION ᮠᦞ㺘 ..................................................................................34澳
V.2 INSTRUCTION BEFORE INTRODUCTION OF THE PROCESS FLUID ൘‫ޕݵ‬ᐕ㢪ӻ䍘ࡽⲴ䈤᰾ 39澳
V.3 PROCEDURE FOR INTRODUCTION OF THE PROCESS FLUID ‫ޕݵ‬ᐕ㢪ӻ䍘Ⲵ〻ᒿ ................39澳
CHAPTER VI ㅜ VI ㄐ ˖MAINTENANCE AND ROUTINE CHECKING 㔤ᣔ઼ֻ㹼Ựḕ....42澳
VI.1 MAINTENANCE AND ROUTINE CHECKING (INSTRUCTIONS FOR MAINTENANCE OF

EQUIPMENT) 㔤ᣔ઼‫ޫ؍‬Ựḕ˄䇮༷㔤ᣔ䈤᰾˅.....................................................................................42澳
VI.1.1 FAN SHAFT BEARINGS LUBRICATION 仾ᵪ䖤⏖━⋩ .............................................................42澳
VI.1.2 MECHANICAL EQUIPMENT LUBRICATION ᵪỠ䇮༷⏖━⋩ ...................................................42澳
VI.2 PROCEDURE FOR MAINTENANCE OF FIN TUBES (INSTRUCTIONS FOR TUBE CLEANING) 㗵
⡷㇑㔤ᣔⲴ〻ᒿ˄㗵⡷㇑␵⍇䈤᰾˅ .........................................................................................................42澳
VI.2.1 INTERIOR CLEANING OF FIN-TUBES 㗵⡷㇑Ⲵ޵䜘␵⍇ ........................................................42澳
VI.2.2 OUTSIDE CLEANING OF FIN-TUBES 㗵⡷㇑Ⲵཆ䜘␵⍇ .........................................................44澳
VI.2.3 CLEANING METHODS ␵⍇ᯩ⌅ ................................................................................................45澳
VI.2.4 REMOVAL PROCEDURE FOR SHEET PLUGS OF AIR COOLER TUBE BUNDLES ㇑ᶏэ๥᣶
ন〻ᒿ.........................................................................................................................................................47澳
VI.3.1 INSTRUCTIONS FOR REMEDYING PLUG TUBE-BUNDLE LEAKAGE OBSERVED ON
START-UP OR DURING OPERATION ሩҾ൘੟઼ࣘ䘀㹼䗷〻ѝਁ⧠э๥ᔿ㇑ᶏ⋴┿Ⲵ㓐↓᧚ᯭⲴ䈤᰾
....................................................................................................................................................................48澳
VI.3.2 INSTRUCTION FOR REPLACEMENT OF DAMAGED FINNED TUBES (PARTIAL RE-TUBING
OF AN AIR COOLER PLUG BUNDLE) ᴤᦒਇᦏⲴ㗵⡷㇑Ⲵ䈤᰾˄ሩオߧಘэ๥ᔿ㇑ᶏⲴ䜘࠶㇑ᆀ䘋㹼ᴤ
ᦒ˅ ............................................................................................................................................................50澳
CHAPTER VII ㅜ VII ㄐ ˖LONG-TIME STORAGE PROTECTION (OVER 3 MONTHS) 䮯ᵏ

ᆈۘⲴ‫؍‬ᣔ˄3 њᴸԕк˅.....................................................................................................52澳


VII.1 GENERAL ᾲ䘠 ...............................................................................................................................52澳
VII.2 AMOUNT OF GREASE FOR BEARINGS 䖤᢯⏖━⋩Ⲵᮠ䟿.........................................................52澳
VII.3 AMOUNT OF GREASE FOR MECHANICAL EQUIPMENT ᵪỠ䇮༷⏖━⋩Ⲵᮠ䟿......................53澳
VII.4 GENERAL PROTECTIVE REQUIREMENTS FOR FAN AIR-BLAST COOLERS 仾ߧᔿオߧಘⲴа
㡜䱢ᣔ㾱≲ .................................................................................................................................................53澳
VII.4.1 EXTERNAL PROTECTION OF TUBE-BUNDLE UNITS ㇑ᶏⲴཆ䱢ᣔ.....................................53澳
VII.4.2 INTERNAL PROTECTION OF TUBE-BUNDLE UNIT ㇑ᶏⲴ޵䱢ᣔ.........................................53澳
VII.4.3 MACHINERY COMPONENTS ᵪỠ㓴Ԧ ....................................................................................54澳
CHAPTER VIII ㅜ VIII ㄐ ˖DETAIL/SPARE PARTS PROCUREMENT 䜘Ԧ/༷૱༷ԦⲴ䟷䍝

...............................................................................................................................................59澳
APPENDIX 䱴ᖅ ˖FANS 仾ᵪ ............................................................................................60澳


GENERAL 㔚䇪
7+(6(,16758&7,216+$9(%((135(3$5('72)$&,/,7$7(7+((5(&7,21,167$//$7,21$1'
0$,17(1$1&(2)7+((48,30(176833/,('%<.(/9,21$1'722))(57+(&86720(567+(
%(67 352&85(0(17 &21',7,216 $1' '(/,9(5< 7,0( 2) '(7$,/ $1' 63$5( 3$576
5(48(67('
ᵜ᡻޼㕆ࡦⲴⴞⲴᱟѪҶ‫ׯ‬Ҿ⭘ᡧ↓⺞ൠሩ .(/9,21 ᨀ‫Ⲵ׋‬䇮༷䘋㹼㻵䝽ǃᆹ㻵઼㔤ᣔˈᒦфᨀ‫׋‬ᇒᡧަ
ᡰ䴰Ⲵ䴦Ԧ৺༷૱༷ԦⲴᴰ֣䟷䍝ᶑԦ઼Ӕ䍗ᰦ䰤Ǆ

7+( (48,30(17 '($/7 :,7+ ,1 7+(6( ,16758&7,216 6+28/' %( $66(0%/(' %< 48$/,),('
$1' (;3(5,(1&(' (5(&7,21 3(56211(/ :,7+ 5()(5(1&(6 ,1 7+( ),(/' 2) $,5 &22/(5
(5(&7,21$&&25',1*72&2'($3,,62+*/$7(67$33/,&$%/(5(9,6,21,1
$'',7,217+(&/,(1786(5(5(&7,21&2175$&7256+$//68%0,77+((5(&7,2148$/,7<
3/$1:,7+$//(5(&7,21581,17(676',0(16,21$/5(32576(7&
ᵜ᡻޼ѝ⎹৺Ⲵ䇮༷ᓄ䈕⭡൘オߧಘⲴᆹ㻵ᯩ䶒ާ༷уъ䍴䍘઼Ѡᇼ㓿傼Ⲵᆹ㻵Ӫઈ᤹➗䘲⭘㿴㤳 $3,
,62+* Ⲵᴰᯠ⡸ᵜ䘋㹼㻵䝽Ǆ↔ཆˈᇒᡧ⭘ᡧᆹ㻵᢯व୶ᓄᨀӔᆹ㻵䍘䟿䇑ࡂԕ৺ᡰᴹⲴ
ᆹ㻵オ䖖⍻䈅઼ቪረᣕ੺ㅹ䍴ᯉǄ

7+(67$)),1&+$5*(2),167$//$7,2123(5$7,21$1'0$,17(1$1&(0867%($:$5(2)
7+,60$18$/,16758&7,216$1')2//2:,7675,&7/<
䍏䍓ᆹ㻵ǃ᫽֌઼㔤‫Ⲵ؞‬ᐕ֌Ӫઈᗵ享Ҷ䀓ᵜ᡻޼ѝ㿴ᇊⲴᶑⅮᒦфѕṬᢗ㹼ᵜ᡻޼Ǆ

$1<352%/(05(/$7,9(727+(,03/$17$7,212)7+(6(,16758&7,2166+$//%(5(3257('
,1 :5,7,1* 7(/(; 25 )$&6,0,/( 72 .(/9,21 $)7(5 6$/( 6(59,&( 63(&,),(' ,1 7+,6
0$18$/:+,&+:,//$16:(5$66221$63266,%/(
ྲ᷌ਁ⭏оᵜ᡻޼Ⲵ㿴ᇊᴹ‫Ⲵޣ‬ԫօ䰞仈ˈᓄ䟷⭘Җ䶒ᯩᔿ˄⭥ՐᡆՐⵏ˅ੁᵜ᡻޼ѝᤷ᰾Ⲵ .(/9,21 ୞
ਾᴽ࣑䜘䰘䘋㹼ᣕ੺ˈ.(/9,21 ୞ਾᴽ࣑䜘䰘ሶቭᘛ䀓ㆄ䘉Ӌ䰞仈Ǆ

.(/9,21 5(63216,%,/,7< &$1127 %( (1*$*(' :+(1 7+(6( &/$86(6 $5( 127 0(7 $6 )25
$1< 02',),&$7,21 2) (48,30(17 '(/,9(5(' %< .(/9,21 :,7+287 ,76 :5,77(1
$*5((0(17
ྲ᷌൘⋑ᴹ㧧ᗇ .(/9,21 Җ䶒਼᜿Ⲵᛵߥлˈ᫵㠚ሩ .(/9,21 ӔԈⲴԫօ䇮༷䘋㹼ԫօ᭩㻵ˈӾ㘼ሬ㠤
ᵜ᡻޼ѝ㿴ᇊⲴᶑⅮ⋑ᴹᗇࡠ䚥ᆸˈ.(/9,21 ᾲн᢯ᣵԫօ䍓ԫǄ


CHAPTER I ㅜ I ㄐ˖ERECTION NOTES ᆹ㻵享⸕
I.1 REFERENCE DRAWING ᆹ㻵৲㘳മ
7+()2//2:,1*'2&80(1766+28/'%(&2168/7('%()25(81'(57$.,1*(5(&7,21:25.
൘䘋㹼ᆹ㻵֌ъԕࡽˈᓄ৲㘳ԕл᮷Ԧ˖

7+,6,16758&7,210$18$/ ᵜ᡻޼

*(1(5$/$55$1*(0(17'5$:,1* 6 ᙫ㻵ᐳ㖞മ
6((&&

67((/6758&785(*(1(5$/$55$1*(0(17'5$:,1*,620(75,&9,(: 6
䫒㔃ᶴᙫ㻵ᐳ㖞മ
6((&$

)$1$1''5,9($66(0%/<'5$:,1* 6 仾ᵪ৺傡ࣘ㻵䝽മ
6((&$

:$/.:$<'5$:,1* 6 䎠䚃മ
6((&$&$&$

*(1(5$/3$576$1'+$5':$5(/,676 ᙫ䜘Ԧ৺㍗പԦ␵অ
6((&$&$


I.2 MARKING SYSTEM ḷ䇶㌫㔏
72)$&,/,7$7(7+(3$&.,1*2)3$5767+(<$5(0$5.(':,7+7+()2//2:,1*35,1&,3/(
ѪҶ‫ׯ‬Ҿ࠶䘹䜘Ԧˈᡰᴹ䜘Ԧ൷᤹ԕл৏ࡉ䘋㹼Ҷḷ䇶˖

67*5283 ˖ 25180%(5,1* ė .(/9,21¶6 -2% 180%(5 .(/9,21 ᐕ֌
ㅜ 㓴 &+$5$&7(56 ਧ
ᡆ սᮠᆇ )257+,6-2% ሩҾᵜ亩ⴞ˖& ᡆ

1'*5283 ˖ $/3+$180(5,& ė .(/9,21¶6 ,7(0 180%(5 $ % & 6((
ㅜ 㓴 &+$5$&7(56 ,7(0180%(5,1*&2'(
սᆇ⇽ 25%$1.180%(5)25&20021
3$57668&+$667((/6758&785(
.(/9,21 ᒿਧ$%& 㿱ᒿਧԓ⸱
ᡆ㓴ਧ ⭘Ҿ䫒ᶴᷦㅹ䙊⭘䜘Ԧ

5'*5283 ė 3$57180%(56((*(1(5$/3$57/,67
ㅜ 㓴 Ԧਧˈ㿱ᙫ䜘Ԧ␵অ

7+*5283 ,)$1< ė 180%(5,1* &+$5$&7(56 5(3 6((
ㅜ 㓴˄ྲ᷌ᴹ˅ *(1(5$/3$57/,67
սᮠᆇᒿਧˈ㿱ᙫ䜘Ԧ␵অ
6$03/( ⽪ֻ˖
67((/6758&785(3$572) սਧ 䫒ᶴᷦ䜘Ԧ˖
127( ⌘˖
620(2),'(17,&$/3$576)25$//,7(06$5(1270$5.('68&+$6
ḀӋᡰᴹսਧ൷䙊⭘Ⲵ䴦Ԧн‫ڊ‬ḷ䇶ˈ∄ྲ˖
7,(52'6 ᣹ᵶ
%877675$36 ሩ᧕ᩝᶯ
63(&,$/:$6+(5 ⢩↺ෛസ
(7& ަԆ
.(/9,21,7(06.(/9,21 սਧ &/,(17,7(06 ⭘ᡧսਧ
$ ,&,&-:$:


I.3 ERECTION WORK ᆹ㻵ᐕ֌
6767(3 ㅜ ↕ ˖ $1&+25,1*9(5,),&$7,21 &,9,/(1*,1((5,1*/(9(/

䭊᧕ᇊս⺞䇔 ൏ᔪᒣ䶒
3,3(5$&./(9(/ ㇑ᷦᒣ䶒

1'67(3 ㅜ ↕ ˖ 0$,1 67((/ 6758&785( ѫ䫒 9(5,),&$7,212)3,(&(6
㔃ᶴ ⺞䇔䜘Ԧ
$66(0%/,1* 㓴㻵

5'67(3 ㅜ ↕ ˖ /8%(%81'/( ㇑ᶏ /,)7,1* ਺㻵
/28%(5 Ⲯਦデ

7+67(3 ㅜ ↕ ˖ )$1+22'6 仾㇡ )$15,1* 仾ㆂ

7+67(3 ㅜ ↕ ˖ )$1 '5,9( 仾ᵪ৺傡ࣘ %($5,1*6 䖤᢯
)$16 仾ᵪ
&283/,1* 㚄䖤ಘ

7+67(3 ㅜ ↕ ˖ ),1,6+,1* ަԆ *8$5'6 䱢ᣔ㖙
/$''(5:$/.:$<6 ởᆀ䎠䚃
6($/,1*675,36 ሱᶯ


CHAPTER II ㅜ II ㄐ˖ERECTION ᆹ㻵
II.1 ANCHORING VERIFICATION 䫶᧕ս㖞⺞䇔
7+()281'$7,216 &,9,/(1*,1((5,1* 2568332576 3,3(5$&. $5(72%(6833/,('%<7+(

385&+$6(5
ส⹰˄൏ᔪ˅ᡆ᭟᫁˄㇑ᷦ˅⭡Ҡᯩᨀ‫׋‬Ǆ

7+(<$5(72%(,1&203/,$1&(:,7+7+(',0(16,2166+2:1217+(.(/9,21'5$:,1*6$6
$33529('%<7+(385&+$6(
ަቪረᓄㅖਸ .(/9,21 㓿Ҡᯩ⺞䇔Ⲵമ㓨ѝᡰḷ᰾ⲴቪረǄ

A) FOUNDATION CASE ส⹰
7+( 723 685)$&( 2) )281'$7,21 )227,1*6 6/$%6 6+$// %( /(9(//(' :,7+,1 0$;,080
72/(5$1&(2)0000)5207+((/(9$7,21$663(&,),('%<.(/9,21$1&+25%2/76
0867%($55$1*('$&&25',1*727+('5,//,1*62)%$6(3/$7(62)78%(%81'/(67+(<
$5( 6833/,(' (,7+(5 %< .(/9,21 25 %< 7+( 385&+$6(5 6(( /,0,7 2) 6833/< 21
'5$:,1*6
ส⹰ᓅᓗⲴкᒣ䶒ᗵ享≤ᒣˈᒦфнᗇ䎵䗷 .(/9,21 㿴ᇊⲴᴰབྷḷ儈‫ݱ‬䇨‫ޜ‬ᐞ0000Ǆൠ㝊㷪ṃᗵ享
᤹➗オߧಘส⹰ᓅᶯⲴ䫫ᆄቪረᐳ㖞Ǆൠ㝊㷪ṃ⭡ .(/9,21 ᡆҠᯩᨀ‫˄׋‬㿱മ㓨ѝ⌘᰾Ⲵ‫׋‬䍗㤳ത˅Ǆ

B) SUBSTRUCTURES CASE 䖵ࣙส⹰
68%6758&785( 723 685)$&( :+,&+ :,// %( 86(' $6 6($7,1* 3/$1 )25 ,7(06 2)
(48,30(17 $6 :(// $6 7+( +2/(6 '5,//(' ,1 ,7 )25 02817,1* %2/76 0867 (;$&7/<
&203/< :,7+ 7+( ',0(16,216 6+2:1 21 7+( .(/9,21 '5$:,1*6 $33529(' %< 7+(
385&+$6(5
⭘Ҿ䇮༷ᆹ㻵Ⲵ䖵ࣙส⹰Ⲵкᒣ䶒ˈަᆹ㻵ᆄս㖞ҏᗵ享઼㓿Ҡᯩ⺞䇔Ⲵ .(/9,21 മ㓨ѝⲴ㾱≲а㠤Ǆ

7+( %2/76 72 6(&85( .(/9,21 ,7(06 2) (48,30(17 72 7+( 68%6758&785( 723 0(0%(56
$5( 6833/,(' (,7+(5 %< .(/9,21 25 %< 7+( 385&+$6(5 6(( /,0,7 2) 6833/< 21
'5$:,1*6
⭘Ҿሶ .(/9,21 䇮༷പᇊ൘䖵ࣙส⹰кⲴ㷪ṃ⭡ .(/9,21 ᡆҠᯩᨀ‫˄׋‬㿱മ㓨ѝ⌘᰾Ⲵ‫׋‬䍗㤳ത˅Ǆ

ATTENTION ⌘᜿
7+( (5(&725 086735,25 72 81'(57$.,1* (5(&7,21 :25.(1685( 7+$7 7+(
68%6758&785(723685)$&(,6758(/(9(//('$1')/$7$1'+(6+$//3529,'()25$1<


6+,065(48,5('722%7$,1$758(6($7,1*3/$1
൘䘋㹼ᆹ㻵ᐕ֌ԕࡽˈᆹ㻵Ӫઈᗵ享⺞‫؍‬䖵ࣙส⹰кᒣ䶒Ⲵ≤ᒣ৺ᒣᮤˈᒦф߶༷ྭᡰ䴰Ⲵ䈳ᮤෛ⡷ԕ㧧ᗇ
ањⵏ↓Ⲵᆹ㻵䶒Ǆ
II.2 MAIN STEEL STRUCTURE ѫ䫒㔃ᶴ
7+(3,(&(62)67((/6758&785(:,//%(81&5$7('3,&.('287$1'9(5,),(':,7+0$5.6
$1'48$17,7,(6:,7+5(*$5'723$57/,676
ᓄṩᦞ䜘Ԧ␵অˈ␵⛩ᡰᴹ䫒㔃ᶴ䜘Ԧˈᒦ⺞䇔ḷ䇠઼ᮠ䟿Ǆ

7+(&2/80166+28/'%((5(&7(',)1(&(66$5<:,7+6+,0681'(5%$6(3/$7(662$672
+$9( 7+(,5 723 )/$1*(6 (;$&7/< 72 7+( (/(9$7,21 6+2:1 21 .(/9,21 (5(&7,21
',$*5$0
・ḡᓄ㻛ㄆ䎧ˈྲ᷌ᗵ㾱ˈᓄ൘・ḡᓅ䜘䝽к䈳ᮤෛᶯԕ֯кᒣ䶒ㅖਸ .(/9,21 ᆹ㻵മѝᡰ㾱≲Ⲵḷ儈Ǆ

7+( &5266 %($06 ,) $1< $6 :(// $6 )5217 $1' 5($5 %5$&,1* 0(0%(56 6+28/' %(
),77('7+(1%2/7('
ྲ᷌ᴹˈ⁚ằᓄоࡽਾᯌ᫁㻵䝽ᒦ㷪ṃപᇊǄ

),1$//< 7,*+7(1 7+( 1876 2) +22. $1&+25 %2/76 :+(1 %$56 +$9( %((1 35(9,286/<
(0%(''(',1&21&5(7()227,1*6253/$&($1'*52877+(),6+7$,/$1&+25+2/76,172
&21&5(7()227,1*5(&(66(6
ᴰਾˈᤗ㍗㻛亴፼‫ࠍ␧ޕ‬൏ᓅᓗⲴൠ㝊㷪ṃⲴ㷪⇽ˈᡆ㘵ᢺൠ㝊㷪ṃ᭮㖞൘␧ࠍ൏ᓅᓗⲴࠩ‭ѝᒦ♼⍶Ǆ


STEEL STRUCTURE ERECTION 䫒㔃ᶴᆹ㻵
6767(3 ㅜ ↕ ˖$66(0%/(&2/8016%($06$1'%5$&.(76$7*5$'( ൘ൠ䶒кᆹ㻵・ḡǃ⁚

ằ઼ᯌ᫁

1' 67(3 ㅜ ↕ ˖(5(&7 7+(6( $66(0%/(' 3$576 $'-867 7+( (/(9$7,21 $1' %2/7 ,7 72
7+($1&+25%2/76 ㄆ䎧䈕㓴Ԧˈ䈳ᮤḷ儈ᒦоൠ㝊㷪ṃ䘎᧕


5'67(3 ㅜ ↕ ˖(5(&77+(%5$&.(76$1'/2&.7+($1&+25%2/76 ᆹ㻵ᯌ᫁ˈᤗк㷪ṃ

7+67(3 ㅜ ↕ ˖/,)7%81'/((5(&77+()$15,1*$1'833(567((/6758&785( ਺㻵㇑ᶏˈ
ᆹ㻵仾ㆂ઼к䜘䫒㔃ᶴ


7+ 67(3 ㅜ ↕ ˖ $)7(5 ,167$//$7,21 2) )$1 $1' 75$16 (5(&7 *8$5'6 /$''(5
$1'6($/,1*675,36 ൘仾ᵪ઼Րࣘᆹ㻵ᆼᡀਾˈᆹ㻵䱢ᣔ㖁ǃởᆀ઼ᇶሱᶯ


II.3 INSTALLATION OF THE TUBE-BUNDLE ㇑ᶏᆹ㻵
:+(1 /,)7,1* 9(5< /$5*( 81,7 ,7 ,6 5(&200(1'(' 72 35(9(17 $1< :5$33,1* 2) 7+(
78%(%81'/( )5$0( 86( $ /(* 6/,1* $55$1*(0(17 2) 68)),&,(17 /(1*7+ $1' 3/$&(
&5266%$56%(7:((17+(/,)7,1*/8*6 5()(572',$*5$0,17+()2//2:,1*3$*(
൘ሩབྷර㓴Ԧ䘋㹼਺䘀ᰦˈѪҶ䱢→㇑ᶏṶᷦᢝᴢਈᖒˈᴰྭ䟷⭘ њާᴹ䏣ཏ䮯ᓖⲴ਺㍒ˈᒦфᢺ⁚ằ䇮
㖞൘਺㙣ѻ䰤˄৲㿱ла亥മ㓨˅Ǆ

9(5</$5*(78%(%81'/(6$5(6833/,('%<.(/9,21(48,33(':,7+&5266%$56%(7:((1
7+(/,)7,1*/8*6:+(1%81'/(6$5('(/,9(5('81&5$7('7:2%<7:221/<7+(833(5
78%(%81'/(,6(48,33(':,7+&5266%$56 7+26($5(72%(5(029(')25+$1'/,1*7+(
6(&21'78%(%81'/(
ሩҾབྷර㇑ᶏˈ.(/9,21 ᐢ㓿൘਺㙣ѻ䰤䝽༷Ҷ⁚ằǄሩҾ ਠਐ᭮व㻵Ӕ䍗Ⲵ㇑ᶏˈӵк䶒аਠ㇑ᶏ䝽༷
Ҷ䈕⁚ằ˄䈧᣶л䈕⁚ằ⭘Ҿ༴⨶ㅜҼਠ㇑ᶏ˅Ǆ

7+(/,)7,1**($56+28/'%(81+22.('21/<:+(17+(78%(%81'/(81,7+$6%((1%2/7
6(&85('7267((/6758&785(
ᗵ享ᖵ㇑ᶏо䫒㔃ᶴѻ䰤⭘㷪ṃ㍗പਾˈᯩ㜭নлᤲ䫙Ǆ

),1$//<5(029(75$1632577(0325$5<&/,36)52078%(%81'/()5$0($1'3527(&7,9(
0$7(5,$/)520),178%(/$<(56$67+(&5266%$56 5()(572',$*5$0,17+()2//2:,1*
3$*(
ᴰਾˈਆл㇑ᶏṶᷦкⲴ䘀䗃⭘Ѥᰦ঑ާ઼㗵⡷㇑䱢ᣔᶀᯉ˄৲㿱ла亥മ㓨˅Ǆ

IMPORTANT NOTE 䟽㾱һ亩:

72$92,'$1<'$0$*(72),178%(65()(5725(&200(1'$7,21621',$*5$0
Ѫ䚯‫ݽ‬ሩ㗵⡷㇑ⲴԫօՔᇣˈ䈧৲㘳മѝⲴᔪ䇞һ亩Ǆ

:+(17+(,7(06$5((48,33(':,7++($7,1*%81'/(,7,61(&(66$5<72),;7+(081'(5
78%( %81'/( 81,76 86,1* 63(&,$/ +$5':$5( &20321(176 ,7(0,=(' ,1 .(/9,21 3$57
/,676%()25(/,)7,1*7+(02167((/6758&785(
ྲ᷌䈕䇮༷䝽༷Ҷ࣐✝㇑ᶏˈᗵ享‫ ⭘ݸ‬.(/9,21 䜘Ԧ␵অѝᡰࡇⲴ⢩↺㍗പԦሶަപᇊ൘㇑ᶏл䶒ˈ❦ਾ
޽਺㻵ࡠ䫒㔃ᶴкǄ




II.4 ASSEMBLY AND ADJUSTMENT OF THE LOUVERS ሩⲮਦデ䘋㹼㻵䝽
઼䈳㢲
II.4.1 UNLOADING AND POSSIBLE STORAGE BEFORE ASSEMBLY ᆹ㻵ࡽⲴন䍗઼ᗵ㾱Ⲵᆈ᭮

+$1'/(7+(/289(56(/(0(173(5(/(0(17
䙀њᩜ䘀Ⲯਦデ䜘Ԧ

86( 6/,1*6 2) 6$0( /(1*7+ $1' 6+$&./(6 68,7$%/( )25 7+( +2,67,1* 32,176
6+$&./(3,16$3352;00
֯⭘ њާᴹ⴨਼䮯ᓖⲴ਺㍒ԕ৺ њ䘲Ҿ਺䘀⛩Ⲵনᢓ˄নᢓ䬰㓖 00˅

.((37+(&251(55(,1)25&(0(176/2&$7('217+((1'6
ሶ䀂࣐ᕪԦ‫؍‬ᤱ൘ㄟ䜘

II.4.2 ASSEMBLY AND ADJUSTMENT OF LOUVER ELEMENTS ሩⲮਦデ䜘Ԧ䘋㹼㻵䝽઼䈳㢲
$ :,7+ $ 75$&,1* /,1( &+(&. 7+( 675$,*+7(16 2) 7+( %81'/( )5$0( 0(0%(56
$'0,66,%/()$,/85(0029(50(7(56
֯⭘аṩ⽪䑚㓯ˈሩ㇑ᶏṶᷦⲴᒣⴤᓖ䘋㹼Ựḕ˄‫ݱ‬䇨Ⲵ‫ٿ‬ᐞᱟ⇿ 0 н䎵䗷 00˅

,16(576+,06,)1(&(66$5<%(7:((1%81'/(6$1'/289(56
൘ᗵ㾱Ⲵᛵߥлˈ൘㇑ᶏ઼Ⲯਦデ䰤ᨂ‫ޕ‬ෛ⡷

% ,167$// 7+( /289(5 (/(0(17 *(2*5$3+,&$//< $&&25',1* 72 7+( 7<3( 2)
23(5$7,21
20$ 23(1 %< $,5 6+257$*( 25 )0$ &/26(' %< $,5 6+257$*( $&&25',1* 72 /289(56
'5$:,1*6$1'287/,1('5$:,1*6
ṩᦞ䘀㹼㊫රˈሩⲮਦデ䜘Ԧ䘋㹼ᆹ㻵˄ṩᦞⲮਦデമ㓨઼ཆᖒമˈ൘オ≄н䏣Ⲵᛵߥлˈ20$ ᢃᔰᡆ㘵
)0$ ‫ޣ‬䰝˅Ǆ

& 3$5$//(/,602)/289(5(/(0(176 Ⲯਦデ䜘ԦⲴᒣ㹼ᓖ

0$,17$,1 7+( 3$5$//(/,60 675,&7/< &+(&. ,7 %< &+(&.,1* 7+( ',$*21$/6 2) 7+(
/289(5)5$0(6 7+(',$*21$/66+28/'%((48$/
ᓄѕṬൠ‫؍‬ᤱᒣ㹼ᓖǄሩⲮਦデṶᷦⲴሩ䀂㓯䘋㹼ỰḕˈӾ㘼ሩᒣ㹼ᓖ䘋㹼Ựḕ˄ሩ䀂㓯ᓄ䈕ᱟ⴨ㅹⲴ˅

,)1(&(66$5<29$/,=(7+(+2/(686(')25/289(5%81'/($77$&+0(17


൘ᗵ㾱Ⲵᛵߥлˈ⭘ҾⲮਦデ㇑ᶏᐳ㖞Ⲵ䫫ᆄᓄ䈕ᱟὝശᖒⲴǄ

' ',6$66(0%/(7+((;7(5,25,521%$56
᣶䲔ཆ䜘䀂䫒

( &$55< 287 7+( 0(&+$1,&$/ /,1.6 %(7:((1 7+( /289(5 (/(0(176 %2/7(' /,1.
%$56
ሩⲮਦデ䜘Ԧ䘋㹼ᵪỠ䘎᧕˄ṃ᧕䘎ᵶ˅

) 0$18$/7(67623(1,1*$1'&/26,1* ,)',)),&8/75(3($7$%29(0(17,21('32,176
᡻ࣘ䈅傼ˈᢃᔰ઼‫ޣ‬䰝˄ྲ᷌ᆈ൘䳮ᓖˈ䟽༽к䘠↕僔˅

* :+(1 86,1* 0$18$/ &21752/6 6(&85( 7+( 6833257 $1' /(9(5 3529,'(' )25 7+,6
385326(
ྲ᷌䟷⭘᡻ࣘ᧗ࡦˈሩ⭘Ҿ᡻ࣘ᧗ࡦⲴ᭟઼ᷦ᧗ࡦԦ䘋㹼㍗പǄ

+ :+(1 86,1* 31(80$7,& 25 (/(&75,& &21752/6 6(&85( 7+( &21752/ :,7+ ,76
6833257 &$55< 287 7+( 31(80$7,& 25 (/(&75,& &211(&7,216 7+(1 &$55< 287 7+(
7(676 ,1$1<&$6(86(7+('5$:,1*6$1'$66(0%/<0$18$/
ྲ᷌䟷⭘≄ࣘᡆ⭥ࣘ᧗ࡦˈ֯⭘᭟ᷦሩ᧗ࡦԦ䘋㹼㍗പᒦф䘋㹼≄઼ࣘ⭥ࣘ䘎᧕ˈ❦ਾ䘋㹼䈅傼˄൘ԫօᛵ
ߥл䜭ᓄ৲➗മ㓨઼㻵䝽᡻޼˅Ǆ


II.5 ERECTION OF THE FORCED DRAFT FAN RING ᆹ㻵啃仾ᔿ仾ᵪ仾ㆂ


II.6 INSTALLATION OF FORCED-DRAFT ARRANGEMENT (REFER TO
FAN & DRIVE ASSEMBLY DRAWING)ᆹ㻵啃仾ᔿ傡ࣘ㻵㖞˄৲㿱仾ᵪ৺傡ࣘ
㻵䝽മ˅
IMPORTANT NOTE 䟽㾱һ亩:

&2168/7 ৲㘳˖
)$1$1''5,9($66(0%/<'5$:,1* 仾ᵪ৺傡ࣘ㻵䝽മ &$
)$16833/,(5,20 仾ᵪ‫׋‬ᓄ୶䈤᰾Җ $33(1',; 䱴ᖅ

$ ),;(')$16+$)7%($5,1*$66(0%/<217+(%($5,1*68332573/$7(
ሶ仾ᵪ䖤䖤᢯㓴Ԧᆹ㻵൘䖤᢯᭟ᷦᶯк

% ),;(')$1217+()$16+$)7$1'$'-867)$17,3$1'$/,*16$0(,15(/$7,2172)$1
5,1*
ሶ仾ᵪᆹ㻵൘仾ᵪ䖤кᒦ䈳ᮤਦ⡷о仾ㆂⲴ䰤䳉оԕ৺о仾ㆂⲴ਼ᗳᓖ

WARNING 䆖੺˖
7+(5$',$/&/($5$1&(%(7:((17+()$17,3$1'7+()$125,),&(5,1*6+$//%(6+2:1
,1)2//2:,1*7$%/(
仾ᵪਦቆо仾ㆂѻ䰤Ⲵᖴੁ䰤䳉ྲл㺘ᡰ⽪Ǆ
)$1',$0(7(5 仾ᵪⴤᖴ 5$',$/&/($5$1&( ᖴੁ䰤䳉
P )7 0,1,080PP LQ 0$;,080PP LQ
İ İ
˚$1' İ ˚$1' İ
˚ ˚

21&()$16+$)7,63523(5/<326,7,21('/2&.02817,1*%2/76
ᖵ仾ᵪ䖤↓⺞ᇊսਾˈᤗ㍗ᆹ㻵㷪ṃǄ

& 12: 6/,'( )$1 3523(//(5 +8% 72 /(7 ,7 5(67 (,7+(5 21 6+$)7 6+28/'(5 25 21
',67$1&( 3,3( ,) 3529,'( 7,*+7(1 +8% 6(&85,1* %2/76 7+(1 ,167$// 7+( )$1 %/$'(6
$7 $1*/( 6(77,1* 5(48,5(' 21 7+(50$/ '$7$ 6+((76 2) .(/9,21 25 )$1 81,7
,16758&7,216


⧠൘ਟԕሶ仾ᵪ䖞⇲ᆹ㻵൘仾ᵪ䖤Ⲵ䖤㛙кᡆᇊ䐍㇑к˄ྲ᷌ᴹⲴ䈍˅Ǆᤗ㍗䖞⇲㷪ṃˈ❦ਾṩᦞ .(/9,21
✝࣋ᮠᦞ㺘кⲴਦ⡷ᆹ㻵䀂ᓖᡆ仾ᵪ䈤᰾ҖкⲴਦ⡷ᆹ㻵䀂ᓖᆹ㻵仾ᵪਦ⡷Ǆ

' $/,*17:2)/$1*(62))$16+$)7
䈳ᮤєњ仾ᵪ䖤⌅‫਼Ⲵޠ‬䖤ᓖ

(ˊ ),;75$160,66,216+$)7
ᆹ㻵Րࣘ䖤

) 816&5(:7+(*5($6(1,33/(6)5207+()$16+$)7%($5,1*6726&5(:7+(0,1727+(
/8%5,&$7,21%/2&.),77('727+()$1'5,9(6833257,1*)5$0(
Ӿ仾ᵪ䖤䖤᢯кনл⏖━⋩㇑౤ˈሶަᤗ‫ޕ‬ᆹ㻵൘仾ᵪ傡ࣘ᭟ᷦṶᷦѝⲴ⏖━⋩䘎᧕ཤ޵Ǆ

7+(1 &211(&7 67$,1/(66 67((/ 25 &233(5 /8%5,&$7,1* /,1(6 %(7:((1 7+( 7:2 6+$)7
%($5,1*6$1'7+(%/2&.86,1*7+(),77,1*63529,'(')257+(385326(
❦ਾ֯⭘у⭘Ⲵ㍗പԦˈ䙊䗷н䬸䫒ᡆ䬌Ⲵ⏖━⋩㇑ሶєњ仾ᵪ䖤䖤᢯઼䘎᧕ཤ䘎䎧ᶕǄ


II.7 FINAL COMPLETING ަԆ
II.7.1 SET THE STRUCTURE STEEL PLATE ᆹ㻵䫒㔃ᶴᇶሱᶯ

II.7.2 SET THE MECHANISM GUARDS ᆹ㻵ᵪỠ㻵㖞䱢ᣔ㖙

II.7.3 WALKWAYS ASSEMBLING 䎠䚃ᆹ㻵
&2168/7 ৲㘳˖
.(/9,21287/,1('5$:,1*.(/9,21 ཆᖒമ
3/$7)250,167$//$7,21',$*5$0 6 ᒣਠᆹ㻵മ
$1'3$57/,67 䜘Ԧ␵অ

$ %2/7:$/.:$<)5$0(%5$&.(76727+(0$,167((/6758&785(&2/801625,1620(
&$6(6727+(78%(%81'/()5$0(0(0%(56
⭘㷪ṃሶ䎠䚃᭟ᷦᆹ㻵ࡠѫ䫒㔃ᶴ・ḡкˈᡆ㘵㇑ᶏṶᷦằк˄ḀӋᛵߥл˅Ǆ

% %2/77+(:$/.:$<675,1*(562172:$/.:$<%5$&.(762568332576
⭘㷪ṃሶ䎠䚃ᒣਠᆹ㻵ࡠ䎠䚃᭟ᷦᡆ᭟᫁кǄ

& 3/$&($1'6(&85(7+()/225,1*6(&7,21686,1*+$5':$5(256&5(:66833/,(')25
7+$7385326(
᭮㖞䎠䚃ᶯˈᒦ⭘у⭘঑Ԧᡆ㷪䪹㍗പǄ

NOTE ⌘᜿˖

:+(1)/225,1*&216,6762)'5233('7($525&+(&.('6(55$7('67((/3/$7(67+(<$5(
620(7,0(6+23:(/'('2172:$/.:$<6833257,1*6758&785(
ྲ᷌䎠䚃ᶯ֯⭘Ⲵᱟ㣡㓩䫒ᶯˈ䙊ᑨᐢ㓿൘䖖䰤޵㻛✺᧕ࡠҶ䎠䚃ᒣਠкǄ

' ,167$//$1'6(&85(/$''(56$)7(5),77,1*7+(6$)(7<&$*(6,)3529,'('
ྲ᷌ᴹ ൘㻵кᆹ‫ޘ‬ᣔㅬਾˈᆹ㻵ᒦ㍗പởᆀǄ

II.7.4 CLOSURE SHEETS ሱᶯ
:+(16(9(5$/%81'/(6$5(),77('$%29($&20021)$1+22',7,61(&(66$5<72(48,3
7+26( :,7+ 6($/,1* 6+((76 72 $92,' 7+( ³%<3$66´ 2) 7+( $,5 7+(6( 3/$7(6 6+$// %(
35(3$5('%<.(/9,21


ᖃཊਠ㇑ᶏ‫⭘ޡ‬ањ仾㇡Ⲵᰦ‫ˈى‬ᗵ享㻵䝽ᇶሱᶯԕ䱢→オ≄ᯱ⍱Ⲵӗ⭏Ǆ䘉Ӌᇶሱᶯᓄ⭡ .(/9,21 ߶༷Ǆ



II.7.5 EQUIPOTENTIAL INTERCONNECTION OF METALLIC MASSES (FOR PAINTED
STRUCTURAL STEEL SUPPORT) 䠁኎ԦⲴㅹ⭥սӂ䘎˄⭘Ҿ௧┶༴⨶Ⲵ䫒㔃ᶴ˅
$ 7+( 6758&785$/ 67((/ 68332576 $1' (/(&75,&$/ (48,30(17 6+$// %( &255(&7/<
*5281'(' )25 7+( +27',3 *$/9$1,=(' 6758&785$/ 67((/ 6833257 7+( (/(&75,&$/
&217,18,7<,6(1685('%<67$1'$5'$66(0%/<%2/7,1*
䫒㔃ᶴ᭟઼ᷦ⭥≄䇮༷ᓄ↓⺞Ⲵ᧕ൠǄሩҾ✝⎨䭰䬼Ⲵ䫒㔃ᶴ᭟ᷦˈ֯⭘㷪ṃ䘎᧕ᶕ⺞‫᧕؍‬ൠǄ

% 7+( (48,327(17,$/ ,17(5&211(&7,21 2) 0(7$//,& 0$66(6 ,6 (1685(' %< 86,1*
63(&,$/=,1&3/$7('<(//2:3$66,9(%2/7,1*7+(&217$&7:$6+(56 /2&.256(55$7('
/2&. 21(6 0$.( 7+( (/(&75,&$/ &217,18,7< :+(1 &5266,1* 7+( 3$,17,1* 7+,&.1(66
'85,1*%2/77,*+7(1,1*
ᓄ䟷⭘⢩ࡦ䭰䬼䫍ॆ㷪ṃᶕ⺞‫؍‬䠁኎փⲴㅹ⭥սӂ䘎Ǆ൘ṃ᧕䗷〻ѝˈᓄ䟷⭘᧕䀖ෛസ˄䬱㍗ෛസᡆ喯ᖒ䬱
㍗ෛസ˅ᶕク䘿௧┶ቲԕ⺞‫≄⭥؍‬䘎㔝ᙗǄ

7+( ($57+,1* 3/$7(6 25 %266(6 /2&$7(' 21 620( &2/8016 6+$// %( &255(&7/<
*5281'(' 5()(572&(1(/(&5(&200(1'$7,2165
൘аӋ・ḡк䝽㖞Ⲵ᧕ൠᶯᡆ᧕ൠḡᗵ享㻛↓⺞᧕ൠ˄৲㿱⅗⍢⭥ᐕᢰᵟḷ߶ॆငઈՊ&(1(/(&!Ⲵㅜ
5 ᶑᔪ䇞˅

& 68%6(48(17/<72&203/(7($66(0%/,1*2)$//3$576$1')256$)(7<5($62167+(
(48,327(17,$/,17(5&211(&7,212)0(7$//,&0$66(60867%((1685('
൘ᆼᡀҶᡰᴹ䜘ԦⲴ㻵䝽઼༴Ҿᆹ‫Ⲵޘ‬㘳㲁ˈᗵ享⺞‫؍‬ᡰᴹ䠁኎ԦⲴㅹ⭥սӂ䘎Ǆ

)25 7+,6 385326( 7+( &2/801 ,1 7+( ($&+ 52: ,6 ),77(' :,7+ $1 ($57+,1* /8* 6((
*(1(5$/$55$1*(0(17'5$:,1*
ࠪҾ䘉њⴞⲴˈ⇿ࡇ・ḡк൷ᴹ ṩ・ḡк䝽ᴹ᧕ൠᶯ˄㿱ᙫ㻵ᐳ㖞മ˅Ǆ

7+( ),77(5 :,// +$9( 72 &211(&7 7+(6( ($57+,1* /8*6 7+528*+ 620( PP 6(&7,21
675$1'('&233(5
ᆹ㻵Ӫઈᗵ享֯⭘ᡚ䶒〟Ѫ PP Ⲵ䬌㓯䘎᧕䘉Ӌ᧕ൠᶯǄ

7+(&211(&7,2162)$//)857+(5%2/7('0(7$/3$5766+$//%((1685('7+528*+:(/'
6($0625632763527(&7('%<3$,17259$51,6+&203$7,%/(:,7+7+(%$6,&3527(&7,21
&2$7,1*
ᓄ䙊䗷⎲ᴹ਼⿽⋩┶Ⲵ✺㕍ᡆ✺⛩ᶕ⺞‫؍‬ᡰᴹަԆ㷪ṃ䘎᧕Ⲵ䠁኎䜘ԦⲴӂ䘎Ǆ


CHAPTER III ㅜ III ㄐ : LUBRICATION INSTRUCTIONS

⏖━䈤᰾
III.1 INSTRUCTIONS FOR LUBRICATION AFTER COMPLETING

INSTALLATION ᆹ㻵ᆼᡀਾⲴ⏖━䈤᰾
III.1.1 FAN SHAFT BEARINGS 仾ᵪ䖤䖤᢯

*5($6(48$17,7< )255(),//,1*5()(5(1&(21/<
⏖━⋩䟿˄‫׋‬䟽ᯠ␫࣐৲㘳˅
)$16+$)7%($5,1* &&.:+

7+( *5($6( /,1(6 $1' %($5,1*6 6+$// %( &+$5*(' :,7+ 1(: *5($6( $1 (;&(66 2)
*5($6(0$<'(6752<7+(%($5,1*6($/,1**$6.(76
⏖━⋩㇑઼䖤᢯ᓄ‫┑ݵ‬ᯠⲴ⏖━⋩Ǆ䗷䟿Ⲵ⏖━⋩ሶ⹤ൿ䖤᢯ⲴᇶሱෛസǄ

7+( /8%5,&$7,21 /,1(6 0867 %( ),//(' :,7+ /8%5,&$17 $6 :(// :+,&+ 5(48,5(6
/226(1,1* /,1( ),77,1*6 $7 %($5,1* +286,1* 7+(1 86,1* $ *5($6( *81 ,1-(&7
/8%5,&$17 $7 7+( /8%5,&$7,21 %/2&. 1,33/(6 62 7+$7 *5($6( :,// )/2: 287 2) 7+(
27+(5 (1' 2) /,1( 12: /226(1 %($5,1* +286,1* ),77,1*6 $1' ,1-(&7 $*$,1 62 7+$7
*5($6()/2:6287$77+(%($5,1*6
⏖━⋩㇑ᗵ享‫ˈ⋩━⏖┑ݵ‬䘉ቡ㾱≲ᶮᔰ⋩㇑о䖤᢯ᓗѻ䰤Ⲵ᧕ཤǄ❦ਾˈ֯⭘⌘⋩ᷚˈ䙊䗷⏖━⋩㇑䘎᧕

ཤሶሶ⋩⌘‫ˈޕ‬ԕ֯⏖━⋩Ӿਖаㄟ⍱ࠪǄ᧕лᶕˈᶮᔰ䖤᢯ᓗкⲴ᧕ཤᒦ⌘‫֯ˈ⋩━⏖ޕ‬ѻӾ䖤᢯ࠪ⍱ࠪǄ

/8%5,&$7,21&+$57 ⏖━⋩㺘 7(03(5$785( ⑙ᓖ (;75(0(35(6685( ᶱ䲀঻࣋
6+(//$/9$1,$5/25 ć 8372ć $/9$1,$(3
6.)/*:$ ć 8372ć /*(3
727$/(/)08/7,6 ć 8372ć 08/7,6(3
(;;2102%,/81,5(;125 ć 8372ć 02%,/8;(325

IMPORTANT 䟽㾱:
$1(;&(662)*5($6(:,//%('(75,0(17$/72%($5,1*/,)7
䗷ཊⲴ⏖━⋩ሶᴹᦏ䖤᢯ⲴሯભǄ


III.2 INSTRUCTIONS FOR LUBRICATION ⏖━⋩䈤᰾
III.2.1 LUBRICATION OF FAN SHAFT BEARINGS 仾ᵪ䖤䖤᢯⏖━⋩

%($5,1*(9(5<0217+67272383:,7+*5%($5,1*
⇿њ䖤᢯⇿ њᴸᴰཊ␫࣐ *5 ⏖━⋩

7+(1 7+( /8%5,&$7,21 ,17(59$/ 0$< %( ,1&5($6(' ,1 &$6( 2) 9(5< 67521* 23(5$7,1*
&21',7,216 +,*+7(03(5$785(,03257$17/2$'(7&
за༴Ҿањ䶎ᑨ㤋࡫Ⲵ䘀㹼⣦ߥл˄儈⑙ǃབྷ䖭㦧ǃㅹㅹ˅ˈᓄ໎ᕪ⏖━⋩␫࣐Ⲵ䰤䳄Ǆ

(9(5<+28562)23(5$7,1* 25<($560$;,080 7+(%($5,1*6$1'*5($6(/,1(6
6+$//%(&/($1(' 5(029(7+(2/'*5($6(6 $1'5(),//:,7+1(:*5($6(6((&+$37(5
,,
⇿䘀㹼 ሿᰦ˄ᡆ㘵ᴰཊ ᒤ˅ˈ䖤᢯઼⏖━⋩㇑ᓄ㻛␵⍇˄␵䲔ᰗⲴ⏖━⋩˅ᒦ‫┑ݵ‬ᯠⲴ⏖━⋩ˈ㿱
ㅜ ,, ㄐ㢲Ǆ

7+(%($5,1*66+$//%(5(3/$&('%<1(:3$576$)7(5+28562)23(5$7,1*
൘䘀㹼 ሿᰦਾˈ䖤᢯ᓄᴤᦒᡀᯠⲴǄ

III.2.2 LUBRICATION OF MECHANICAL EQUIPMENT ᵪỠ䇮༷Ⲵ⏖━
6((6833/,(5¶6,16758&7,216,1$33(1',;
㿱䱴ᖅѝ‫׋‬ᓄ୶Ⲵ䈤᰾ҖǄ


CHAPTER IV ㅜ IV ㄐ ˖CHECK UP Ựḕ
IV.1 PROCEDURE PRIOR TO STARTING-UP ੟ࣘࡽⲴ〻ᒿ
&+(&. 7+$7 )$1 6+$)7 %($5,1*6 )25 *5($6( 3$&.,1* ,6 &255(&7 $1' 0$.( 83
/8%5,&$17,)5(48,5('6((/8%5,&$7,21,16758&7,216,1&+$37(5,,,
Ựḕ仾ᵪ䖤䖤᢯Ⲵ⏖━ᱟ੖↓⺞ˈྲᴹᗵ㾱␫࣐⏖━⋩Ǆ㿱ㅜ ,,, ㄐ㢲ѝⲴ⏖━䈤᰾Ǆ

&+(&. 7+$7*5($6,1* )25 0(&+$1,&$/(48,30(17 ,6&255(&7 $1' 0$.(83/8%5,&$17
,)5(48,5('6((6833/,(56¶,16758&7,216,1$33(1',;
ỰḕᵪỠ䇮༷Ⲵ⏖━ᱟ੖↓⺞ˈྲᴹᗵ㾱␫࣐⏖━⋩Ǆ㿱䱴ᖅѝ‫׋‬ᓄ୶Ⲵ䈤᰾ҖǄ
IV.2 PROCEDURE TO CHECK INSTALLATION OF BELT DRIVES ỰḕⳞ

ᑖ傡ࣘ㻵㖞ᆹ㻵Ⲵ〻ᒿ
&+(&.7+(527$7,212))$1,6)5((%<7851,1*)$13523(//(5%<+$1'
⭘᡻䖜ࣘ仾ᵪⳞᑖ䖞ˈỰḕᱟ੖仾ᵪ㜭㠚⭡䖜ࣘǄ

&+(&.7+$7%(/76$5(3523(5/<7(16,21(' 6((&+$37(5,,
ỰḕⳞᑖᱟ੖㻛↓⺞Ⲵᕐ㍗˄㿱ㅜ ,, ㄐ㢲˅Ǆ

6:,7&+ 21 7+( 027256 )25 $1 ,167$17 72 &+(&. 7+$7 7+( ',5(&7,21 2) 527$7,21 ,6
&216,67(17 :,7+ 7+( %/$'( $1*(/ 72 (1685( 7+$7 7+(5( ,6 12 (;&(66,9( 9,%5$7,21
$1' 29(5+($7,1* $1' 72 5(&25' 32:(5 5(48,5(0(176 :+,&+ 6+28/' &203/< :,7+
63(&,),&$7,216
੟ࣘ⭥ᵪˈⴤ᧕Ựḕ᯻䖜ᯩੁᱟ੖઼仾ᵪਦ⡷䀂ᓖа㠤ˈ⺞䇔⋑ᴹ䗷བྷⲴᥟ઼ࣘ䗷✝ˈᒦ䇠ᖅ࣏⦷⎸㙇ᱟ੖
઼㿴㤳㾱≲а㠤Ǆ

$)7(572+2856,123(5$7,217$.(837+(%(/77(16,21$65(48,5('
൘䘀㹼 ࡠ њሿᰦਾˈᗵ享ỰḕⳞᑖⲴᕐ㍗࣋Ǆ

7+( 7(03(5$785(2)%($5,1*+286,1*6 )$1 6+$)7$1' 027526 6+$//%(&21752//('
$1' 0($685(' $)7(5 6(9(5$/ +2856 2) 23(5$7,1* 7+( +($7,1* 2) ć $%29( 7+(
$0%,(17 7(03(5$785( ,6 1250$/ ,1 &$6( 2) $ 025( ,03257$17 +($7,1* 7+( %($5,1*
,167$//$7,216+$//%(&+(&.('$1'7+(%($5,1*5(3/$&(',)1(('('
൘䘀㹼Ҷ㤕ᒢњሿᰦਾˈᓄሩ䖤᢯ᓗ˄仾ᵪ䖤઼⭥ᵪ˅Ⲵ⑙ᓖ䘋㹼᧗ࡦ઼⍻䟿Ǆ儈Ҿ⧟ຳ⑙ᓖ ćᱟ↓ᑨ


ⲴǄза⑙ॷᴤབྷˈ䛓ѸᓄỰḕ䖤᢯Ⲵᆹ㻵⭊㠣ᱟᴤᦒ䖤᢯Ǆ
IV.3 VERIFICATION OF BUNDLE INSTALLATION ⺞䇔㇑ᶏⲴᆹ㻵
&+(&. 7+$7 75$163257 )$67(1(56 $5( 5(029(' &255(&7/< 72 $//2: 7+( )5((
(;3$16,212)78%(,1*$1'78%(%81'/(6
Ựḕ䘀䗃䬱㍗ᢓԦᱟ੖㻛↓⺞᣶䲔ˈԕ‫؍‬䇱㇑ᆀ઼㇑ᶏⲴ㠚⭡㟘㛰Ǆ

&+(&. 7+$7 7+( 3527(&7,21 0$7(5,$/ +$' %((1 5(029(' $1' '2 127 .((3 )520 $,5
)/2:
Ựḕ䱢ᣔᶀᯉᱟ੖㻛᣶䲔㘼нᖡ૽オ≄⍱ࣘǄ

,)5(48,5('&+(&.7+$77+(6($/,1*6+((76$5(6(7%(7:((17+(%81'/(2)$6$0(%$<
72$92,'7+(³%<3$66´2)&22/,1*$,5
ྲ᷌ᗵ㾱ˈỰḕ⇿䐘ѝ㇑ᶏѻ䰤Ⲵᇶሱᶯᱟ੖↓⺞ᆹ㻵ˈԕ䱢→ߧতオ≄ਁ⭏ᯱ⍱Ǆ



IV.4 GENERAL VERIFICATION ᙫփ⺞䇔
&+(&.7+$7$66(0%/,1*%2/7,1*,66&5(:('$1'/2&.('
Ựḕᡰᴹ㻵䝽㷪ṃᱟ੖ᤗ㍗ᒦ䬱↫Ǆ

(9(5< 78%(%81'/( 81,7 +$6 %((1 68%-(&7(' 72 $ +<'5267$7,& 35(6685( 7(67 ,1
0$18)$&785(5¶6 6+23 ,1 25'(5 72 &+(&. 7+$7 ,7 +$6 127 %((1 '$0$*(' '85,1*
75$163257 25 (5(&7,21 ,7 ,6 $'9,6$%/( 72 68%-(&7 7+( 78%(%81'/( $1' 7+(
$662&,$7('3,3,1*&,5&8/$7,1*38036(7&72$)857+(5+<'5$8/,&3522)7(67%()25(
67$57,1*837+(3/$17
⇿ਠ㇑ᶏ൘ࡦ䙐ল൷ᐢ䘋㹼Ҷ≤঻䈅傼Ǆ൘੟ࣘ㻵㖞ࡽˈѪҶỰḕ൘䘀䗃ᡆᆹ㻵䗷〻ѝᱟ੖ᴹᦏՔˈሩ㇑ᶏǃ
㚄᧕Ⲵ㇑䚃ǃᗚ⧟⌥ㅹ䇮༷޽⅑䘋㹼≤঻䈅傼ᱟ᰾ᲪⲴǄ

7+( (/(&75,&$/ 027256 6+$// %( &211(&7(' :,7+ &$%/(6 ,1 $&&25'$1&( :,7+
$33(1'(' 0$18)$&785(5¶6 02725 0$18$/ 868$//< 7+( &$%/,1* 6+$// %( ,1
$&&25'$1&(:,7+7+(&(1(/(&5(&200(1'$7,21(1
⭥ᵪᓄ᤹䲿ᵪ‫׋‬ᓄⲴ⭥ᵪ䈤᰾Җ䘋㹼᧕㓯Ǆ䙊ᑨˈ⭥㔶㓯ᓄㅖਸ &(1(/(& ᧘㦀Ⲵ (1 Ⲵ㾱≲Ǆ

7+($%29(,16758&7,216$5($33/,&$%/()25$//(/(&75,&$/(48,30(17
ԕк䈤᰾䘲⭘Ҿᡰᴹ⭥≄䇮༷Ǆ


CHAPTER V ㅜ V ㄐ ˖STARTING UP ੟ࣘ
V.1 GENERAL INFORMATION FOR USERS 㔉⭘ᡧⲴа㡜ؑ᚟
V.1.1 IMPORTANT NOTE 䟽㾱һ亩

7+( (48,30(17 6+$// %( 86(' 21/< )25 6(59,&( 0$5.(' 21 7+( $77$&+(' 1$0(3/$7(
$1' 6+2:1 21 7+( 7+(50$/352&(66 '$7$ 6+((7 (* '(6,*1 7(03(5$785( 0$:3
352&(66)/8,'(7& 7+(<&$1127%(86(')25$127+(56(59,&(2502',),(' :,7+287
:5,77(1$*5((0(17)5207+(0$18)$&785(5
ᵜ䇮༷ӵᓄ⭘Ҿ䬝⡼઼✝࣋ᐕ㢪ᮠᦞ㺘ѝᡰḷᇊⲴᐕߥ˄∄ྲ䇮䇑⑙ᓖǃᴰབྷ䇨⭘ᐕ֌঻࣋ǃᐕ㢪ӻ䍘ㅹㅹ˅Ǆ
൘⋑ᴹࡦ䙐লҖ䶒਼᜿Ⲵᛵߥлˈнᗇ⭘ҾަԆᐕߥǄ

7+(86(56+$//&+(&.7+$7$//6$)(7<'(9,&(6+$9(%((1,167$//('%()25(67$57,1*
83 ,1 $&&25'$1&( :,7+ 7+( $33/,&$%/( &2'( 25 /2&$/ 58/(6 (* 35(6685( 5(/,()
'(9,&(6*8$5'6)25029,1*3$576253(5621$/3527(&7,21(7&
൘੟ࣘࡽˈ⭘ᡧᓄṩᦞ䘲⭘Ⲵ㿴㤳ᡆᖃൠ⌅㿴ᶕỰḕᡰᴹⲴᆹ㻵㻵㖞ᐢ㓿㻛ᆹ㻵˄∄ྲ঻࣋䟺᭮㻵㖞ǃ䘀ࣘ
䜘ԦⲴ䱢ᣔǃӪ䓛‫؍‬ᣔ䇮༷ㅹㅹ˅Ǆ

V.1.2 KELVION DATA SHEET KELVION ᮠᦞ㺘






V.2 INSTRUCTION BEFORE INTRODUCTION OF THE PROCESS FLUID
൘‫ޕݵ‬ᐕ㢪ӻ䍘ࡽⲴ䈤᰾
$,5&22/(56352&(66)/8,'60$<%(+27,1'(('$/629(5<+27
オߧಘⲴᐕ㢪ӻ䍘ਟԕᱟ✝Ⲵˈ⭊㠣ᱟ䶎ᑨ✝ⲴǄ

RISKS OF BURNS ⚬Ք仾䲙˖

%<&217$&72)+($'(56:+,&+7(03(5$785(,6+,*+(57+$1ć
᧕䀖⑙ᓖ儈Ҿ ćⲴ㇑㇡

,)$,5)/2:7(03(5$785(,6+,*+(57+$1ć )25)25&(''5$)7%81'/(6
ྲ᷌啃仾ᔿ㇑ᶏⲴオ≄ࠪਓ⑙ᓖ儈Ҿ ć

7+(6+28/'7$.($//35(&$87,21672$92,'5,6.62)%8516
⭘ᡧᓄ䟷ਆ亴䱢᧚ᯭԕ䱢→⚬Ք仾䲙Ǆ

:+(1 7+( 86(5 6833/,(6 7+(6( :$/.:$<6 +( 6+28/' 7$.( $// 35(&$87,216 72 $92,'
7+(6(5,6.6
ᖃ⭘ᡧ㠚㹼ᨀ‫׋‬䘉Ӌ䎠䚃ᰦˈҏᓄ䟷ਆ䘉Ӌ亴䱢᧚ᯭԕ䱢→䈕仾䲙Ǆ
V.3 PROCEDURE FOR INTRODUCTION OF THE PROCESS FLUID ‫ޕݵ‬ᐕ

㢪ӻ䍘Ⲵ〻ᒿ
'85,1*67$57,1*83352&(66,7,6$'9,6$%/(72/,0,77+(7+(50$/6+2&.727+(78%(
%81'(/ $1' $/62 72 $92,' $ %587$/ &22/,1* '85,1* 3(5,2'6 2) /2: $0%,(17
7(03(5$785($1'/2:+($7/2$'
൘੟ࣘᐕ㢪⍱〻ᰦˈ䲀ࡦሩ㇑ᶏⲴ✝ߢ઼ࠫ൘վ⑙⧟ຳ৺վ✝䖭㦧ⲴᛵߥлⲴ䗷ߧᱟ᰾ᲪⲴǄ

,7 ,6 $'9,6$%/( 72 7$.( &(57$,1 63(&,$/ 35(&$87,216 :+(1 67$57,1* 83 81,76
,17(1'('725(/($6(+($7)520352&(66)/8,'6:,7+7+()2//2:,1*3523(57,(6
ሩҾԕлӻ䍘Ⲵ✝䟿䟺᭮ˈ൘੟ࣘ㻵㖞ᰦ䟷ਆаӋ⢩↺Ⲵ亴䱢᧚ᯭᱟ᰾ᲪⲴ˖

+,*+9,6&26,7<)/8,'6
儈哿ᓖӻ䍘˗


)/8,'6:+26(328532,17,6$%29(7+($0%,(17$,57(03(5$785(
⍱⛩儈Ҿ⧟ຳ⑙ᓖⲴӻ䍘Ǆ

,1 0$1< &$6(6 :+(5( )/8,'6 :,7+ 7+(6( 3523(57,(6 $5( &,5&8/$7,1* ,1 $,5&22/(56
7+( 81,76 $5( (48,33(' :,7+ 21( 25 025( 2) 7+( )2//2:,1* 6<67(06 $,0(' $7
(/,0,1$7,1*68&+352%/(06,167$57,1*$1'23(5$7,21
൘ᖸཊᛵߥлˈާᴹ䘉Ӌ⢩ᙗⲴӻ䍘൘オߧಘ޵ᗚ⧟ᰦˈ㻵㖞а㡜䜭㻵༷ᴹа⿽ᡆཊ⿽ԕл㌫㔏ˈԕ൘੟ࣘ
઼䘀㹼ѝ⎸䲔䘉Ӌ䰞仈˖

0$18$//<25$8720$7,&$//<&21752//('/289(56
᡻ࣘᡆ㠚ࣘⲮਦデ˗

67($0&2,/6
࣐✝ⴈ㇑˗

$8729$5,$%/(3,7&+)$13523(//(56
㠚ࣘ䈳䀂仾ᵪǄ

67$57,1*352%/(06$5(08&+5('8&(':,7+81,767+86(48,33('%()25(,1752'8&,1*
7+( 352&(66 )/8,' &/26( 7+( /289(56 67$57 72 &,5&8/$7( 67($0 7+528*+ 7+( &2,/6
$1'6:,7&+2)))$16
㻵༷Ҷ䘉Ӌ䇮༷Ⲵ㻵㖞൘੟ࣘᰦ䘉Ӌ䰞仈ቡՊབྷབྷ߿ቁǄ൘‫ޕݵ‬ᐕ㢪ӻ䍘ࡽˈᓄ‫ޣݸ‬䰝Ⲯਦデǃ൘࣐✝ⴈ㇑
ѝ‫ޕݵ‬㫨⊭ǃ‫ޣ‬䰝仾ᵪǄ

352*5(66,9(/< ,1&5($6( 7+( )/8,' )/2: 817,/ 7+( 1250$/ 5$7( ,6 5($&+(' 7+(1
*5$'8$//<23(17+(/289(566+872))7+(67($0,1/(7$1'67$577+($9)$16
нᯝ໎࣐ӻ䍘Ⲵ⍱䟿ˈⴤࡠ䗮ࡠ↓ᑨ⍱䙏Ǆ❦ਾ䙀⑀ᢃᔰⲮਦデǃ‫ޣ‬䰝㫨⊭䘋ਓǃ੟ࣘ㠚ࣘ䈳䀂仾ᵪǄ

:$7&+&$5()8//<7+(7(03(5$785(2)7+(287387)/8,''85,1*$//7+,63(5,2'$1',)
7+(5(,6$5,6.2)(;&(66,9(&22/,1*5817+(+($7,1*67($0
൘䘉њ䗷〻ѝ㠚ᐡ㿲ሏ䗃ࠪӻ䍘Ⲵ⑙ᓖˈྲ᷌ᴹ䗷ߧⲴ仾䲙ቡ䘀㹼࣐✝ⴈ㇑Ǆ

)25 7+( 81,76 :,7+287 /289(56 125 67($0&2,/ 7+( 352&(66 )/8,' 6+28/' %(
,1752'8&(' 5$3,'/< ,1 25'(5 72 $92,' (;&(66,9( &22/,1* 2) 7+( ,1,7,$/ &+$5*( 2)
)/8,' ,1 &217$&7 :,7+ 7+( &2/' 78%(6 ,7 $'9,6$%/(ˈ+2:(9(5 72 $92,' $1< )/8,'
35(6685(685*(


ሩҾ⋑ᴹⲮਦデ઼࣐✝ⴈ㇑Ⲵ㻵㖞ˈᐕ㢪ӻ䍘ᓄ㻛䗵䙏‫ˈޕݵ‬ԕ䚯‫ݽ‬ᴰࡍⲴӻ䍘оߠߧⲴ㇑ᆀ᧕䀖㘼ਁ⭏䗷
ߧǄᰐ䇪ྲօˈ䚯‫ݽ‬ӻ䍘Ⲵ঻࣋⌒ࣘᱟ᰾ᲪⲴǄ

,125'(5725(/($6(+($7)520$352&(66)/8,'+$9,1*$/2:9,6&26,7<$1'$9(5<
/2: 3285 32,17 7+( 67$57,1* 352&('85( :,// %( 620(:+$7 6,03/,),(' ),567 2) $//
67$57837+()$167+(1$'0,77+(352&(66)/8,',1,7,$//<:,7+$/2:5$7(2))/2:
%87*5$'8$//<,1&5($6,1*,7727+(5(48,5('9$/8(
ሩҾվ哿ᓖǃվ⍱⛩Ⲵᐕ㢪ӻ䍘Ⲵ✝䟿䟺᭮ˈ੟ࣘ〻ᒿቡ㾱ㆰঅⲴཊǄ俆‫ˈݸ‬੟ࣘ仾ᵪˈ❦ਾ‫ޕݵ‬ᐕ㢪ӻ䍘ˈ
ᴰࡍ䟷⭘ањվⲴ⍱䙏ˈ❦ਾ䙀↕ᨀ儈ࡠ㾱≲Ⲵᮠ٬Ǆ


CHAPTER VI ㅜ VI ㄐ ˖MAINTENANCE AND ROUTINE

CHECKING 㔤ᣔ઼ֻ㹼Ựḕ
INTRODUCTION 㔚䇪

$'-8670(17 0$,17(1$1&( 5(3$,5,1* &/($1,1* $1' .((3,1* 23(5$7,216 0867 %(
5($/,=(':+(17+(0$&+,1(,66+872))
䈳ᮤǃ㔤ᣔǃ‫⨶؞‬ǃ␵⍇઼‫ޫ؍‬ᗵ享൘‫ڌ‬ᵪ⣦ᘱл䘋㹼Ǆ

%()25(7+(67$57,1*&+(&.7+(5(3/$&,1*2)$//3527(&7,21&$57(56*8$5'6(7&
൘ᔰ࿻ԕࡽˈᓄỰḕሩᡰᴹⲴ‫؍‬ᣔ㻵㖞ǃ䱢ᣔ㖙ǃㅹㅹⲴᴤᦒǄ
VI.1 MAINTENANCE AND ROUTINE CHECKING (INSTRUCTIONS FOR

MAINTENANCE OF EQUIPMENT) 㔤ᣔ઼‫ޫ؍‬Ựḕ˄䇮༷㔤ᣔ䈤᰾˅
VI.1.1 FAN SHAFT BEARINGS LUBRICATION 仾ᵪ䖤⏖━⋩

(9(5<0217+65()(572&+$37(5,,,
⇿ њᴸˈ৲㿱ㅜ ,,, ㄐ㢲Ǆ

VI.1.2 MECHANICAL EQUIPMENT LUBRICATION ᵪỠ䇮༷⏖━⋩
5()(5726833/,(56¶,16758&7,21621$33(1',;
৲㿱䱴ᖅѝ‫׋‬ᓄ୶Ⲵ䈤᰾ҖǄ
VI.2 PROCEDURE FOR MAINTENANCE OF FIN TUBES (INSTRUCTIONS

FOR TUBE CLEANING) 㗵⡷㇑㔤ᣔⲴ〻ᒿ˄㗵⡷㇑␵⍇䈤᰾˅
VI.2.1 INTERIOR CLEANING OF FIN-TUBES 㗵⡷㇑Ⲵ޵䜘␵⍇

7+(0(7+2'686(')257+(&/($1,1*2)7+(,16,'(2)$,5&22/(578%(6$5(7+(6$0($6
)25&219(17,21$/6+(//$1'78%(+($7(;&+$1*(56
␵⍇オߧಘ㗵⡷㇑Ⲵᯩ⌅઼ᑨ㿴Ⲵ␵⍇㇑༣ᔿᦒ✝ಘⲴᯩ⌅аṧǄ

7+(5($5(7+5((0(7+2'6
ᴹԕл ⿽ᯩ⌅ ˖


0(&+$1,&$/&/($1,1* ᵪỠ␵⍇

7+,6 0(7+2' &216,676 2) '5,//6 25 :,5( %586+(6 ),77(' 72 /21* 52'6 :+,&+ $5(
527$7(' %< $ &2035(66(' $,5 02725 7+,6 0(7+2' ,6 1250$//< &203/(7(' :,7+ $
:$7(55,16(25$%/2:,1*287,7,6127$1$'9,6('0(7+2')257+(5(029$/2)7$55<
'(326,76
䈕ᯩ⌅ᱟ⭘а䙊䗷オ≄঻㕙⭥ᵪᑖࣘ᯻䖜Ⲵǃᑖ䫫ᆀᡆ䠁኎ࡧⲴ䮯ᵶᶕ䘋㹼␵⍇Ǆ䙊ᑨˈ䘉аᯩ⌅䴰㾱䙊䗷
⭘≤ߢ⍇઼オ≄੩ᶕ䝽ਸ᡽㜭ᆼᡀǄ䘉аᯩ⌅н㻛㘳㲁⭘ᶕ␵⍇❖⋩㊫⊹〟⢙Ǆ

&+(0,&$/&/($1,1* ॆᆖ␵⍇

7+,6 0(7+2' &216,676 ,1 &,5&8/$7,1* $ +27 &+(0,&$/ 62/87,21 7+528*+ 7+( 78%(6
68&+62/87,216&217$,1,1+,%,7256$*$,16778%(:$//&25526,21
䘉⿽ᯩ⌅ᱟሶа⿽✝Ⲵॆᆖⓦ⏢ᗚ⧟䙊䗷㇑ᆀᶕ䘋㹼␵⍇Ǆ䘉Ӌॆᆖⓦ⏢ѝਜ਼ᴹ㇑໱㞀㲰ᣁࡦࡲǄ

,7 ,6 5(&200(1'(' 72 &217$&7 $ 63(&,$/,67 $1' 72 6833/< +,0 :,7+ $ 6$03/( 2) 7+(
)28/,1* '(326,7 ,1 25'(5 72 %(67 &+226( 7+( &+(0,&$/ 62/87,21 ($&+ 78%( %81'/(
+$6 72 %( ),77(' :,7+ ,1/(7 $1' 287/(7 3,3( ),77,1*6 ą72 ą 72 )$&,/,7$7( 7+(
3$66$*( 2) 7+( 62/87,21 $ &,5&8/$7,1* 3803 $1' $ 7233,1*83 7$1. 6+28/' $/62 %(
$9$,/$%/(
ᔪ䇞оуᇦ㚄㌫ᒦᨀ‫׋‬㔉Ԇаԭ⊹〟⢙Ⲵṧᵜˈԕ‫ׯ‬䘹ᤙᴰ֣Ⲵॆᆖⓦ⏢Ǆ⇿ਠ㇑ᶏⲴ䘋ਓ઼ࠪਓ᧕㇑кᗵ
享ᆹ㻵ањ᧕ਓ˄ąࡠ ą˅ԕ‫ׯ‬ⓦ⏢䙊䗷Ǆ਼ᰦ䘈䴰㾱аਠᗚ⧟⌥઼ањ࣐┑Ⲵۘ㖀Ǆ

7+,60(7+2',6%(&20,1*:(//.12:1,1352&(663/$176%(&$86(,75('8&(6'2:17,0(
$1' $92,'6 ',6$66(0%/,1* 7+( 81,7 ,7 2))(56 12 $'9$17$*( $7 $// :,7+ %/2&.('
78%(6
䈕ᯩ⌅㻛ᒯ⌋ᓄ⭘ҾᐕলˈഐѪᆳ㜭߿ቁ‫ڌ‬ᐕᵏ઼н䴰㾱᣶ন䇮༷Ǆնᱟ൘㇑ᆀ㻛๥ຎⲴᰦ‫ى‬ᆳ⋑ᴹԫօՈ
࣯Ǆ

+,*+35(6685()/86+,1*(48,30(17 儈঻ߢ⍇䇮༷

7+( 86( 2) 7+(6( 81,76 25 ³+<'52-(76´ +$6 %(&20( :,'(635($' ,1 7+( 86$ $1'
(8523('85,1*5(&(17<($567+(78%(&/($1,1*&$1%($&&203/,6+(' %<0($162)$
3257$%/( +3 3803 *(1(5$//< 63($.,1* 68&+ 38036 +$9( $ &$3$&,7< 2) 0+ :,7+
',6&+$5*(35(6685(6$6+,*+$6.*)&07+(635,1./(5+($',6),77('$77+((1'2)
$ /21* 78%( 6,0,/$5 72 7+$7 86(' )25 0(&+$1,&$/ &/($1,1* $1' ,7 ,6 ,1752'8&('
,172($&+78%(,1',9,'8$//<


䘁ᒤᶕˈ൘㖾ഭ઼⅗⍢䈕䇮༷˄ᡆ〠Ā⏢࣋௧ሴ㻵㖞ā˅㻛ᒯ⌋䟷⭘Ǆ㇑ᆀⲴ␵⍇ਟԕ䙊䗷֯⭘䖫‫Ⲵׯ‬儈ᢜ
〻≤⌥ᶕᆼᡀǄа㡜ᶕ䈤ˈ䘉⿽≤⌥ާᴹ P+ Ⲵ⍱䟿઼儈䗮 .*)FP Ⲵࠪਓ঻࣋Ǆ௧≤ਓ㻛പᇊ൘䮯
㇑ᆀⲴаཤˈ઼ᵪỠ␵⍇Ⲵ⭘⌅⴨㊫䈅ˈаṩṩ㇑ᆀⲴ䘋㹼␵⍇Ǆ

7+( %(67 35(6685( ,6 )281' %< 75,$/ $1' (5525 *(1(5$//< 63($.,1* 7+( 62)7(5 7+(
'(326,7 7+( /2:(5 :$7(5 35(6685( 1(('6 72 %( )25 (;$03/( $1 $0,1(
+($7(;&+$1*(5 &$1 %( &/($1(' :,7+ $ :$7(5 35(6685( 2) $5281' .*) FP $
6&$/('(326,7/()7%<&$5%21$7(':$7(55(48,5(6$+,*+(535(6685(5$1*,1*$%287
72.*)FP+(5($*$,1,76+28/'%((03+$6,=('7+$77+,6,612768,7$%/()25
%/2&.('78%(67+(6(+$9(72%(0(&+$1,&$//<&/($1('
ᴰ֣঻࣋ᔪ・൘৽༽䈅傼Ⲵส⹰кǄа㡜ᶕ䈤ˈ䎺䖟Ⲵ⊹〟⢙ᡰ䴰Ⲵ঻࣋䎺ሿǄֻྲˈ㜪ߧতಘਟԕ֯⭘བྷ
㓖 .*) FP Ⲵ≤঻ᶕ␵⍇ǄሩҾ⻣䞨≤൘㇑໱кᖒᡀⲴ⊹〟⢙ᶕ䈤ቡ䴰㾱བྷ㓖 ࡠ .*)FP Ⲵ≤
঻ᶕ␵⍇Ǆ൘↔ˈᗵ享ᕪ䈳Ⲵᱟ๥ຎⲴ㇑ᆀн䘲⭘Ҿ↔ᯩ⌅Ǆᆳᗵ享⭘ᵪỠ␵⍇Ⲵᯩᔿᶕ䘋㹼Ǆ

ATTENTION TO CHEMICAL RISKS:
⌘᜿ॆᆖ␵⍇Ⲵ仾䲙˖

%()25(86,1*&+(&.7+(,16758&7,216)520352'8&70$18)$&785(5
൘֯⭘ࡽˈᓄỰḕӗ૱⭏ӗ୶ᨀ‫Ⲵ׋‬䈤᰾ҖǄ

VI.2.2 OUTSIDE CLEANING OF FIN-TUBES 㗵⡷㇑Ⲵཆ䜘␵⍇
GENERAL ᾲ䘠

7+()28/,1*2)7+((;7(1'('+($775$16)(52)),1685)$&(6'(3(1'6217+(/2&$7,21
2) 7+( 81,7 7+( .,1' 2) 352&(66 7+( *5281' &21',7,216 )2/,$*( 25 27+(5
(19,5210(17$/)$&7256 35(6(1&(2)27+(5)$&725,(6,17+($5($
㗵⡷ཆ㺘䶒Ⲵᦒ✝⊑ි㌫ᮠਆߣҾ㻵㖞Ⲵս㖞ǃᐕ㢪ӻ䍘Ⲵ㊫රǃ⧠൪ᶑԦǃἽ⢙ᡆަԆ⧟ຳഐ㍐˄൘䈕४
ฏࠪ⧠ⲴަԆᐕল˅Ǆ

7+(%(67.12:1625762))28/,1*$5($6)2//2:6
ᴰᑨ㿱Ⲵࠐ⿽⊑ිᴹ˖

$ ',5725'867 ⌕൏ᡆ⚠ቈ

,7$&&808/$7(629(5),16$1'%(7:((1),16
䘉Ӌึ〟൘㗵⡷㺘䶒ᡆ㗵⡷ѻ䰤Ǆ


620(7,0(6 ,7 &2//(&76 $6 $ ),1( 32:'(5 $1' $)7(5 %(,1* :(77(' ,7 )2506 $ &5867<
'(326,7 25 $/7(51$7,9(/< :,7+ 2,/ ,7 &$1 352'8&( $ 0,;785( +$9,1* 7+(
&216,67(1&<2)3877<
ᴹᰦˈ䘉Ӌ␧ਸⲴ㊹ᵛ൘▞⒯ҶԕਾՊᖒᡀᴹ⺜༣Ⲵ⊹〟⢙Ǆᡆ㘵ˈо⋩␧ਸѻਾՊਈᡀඊപⲴ⋩⚠Ǆ

% /,17323/$56(('6'2:12)&27721:22/ 䖟哫ᐳǃᶘṁ㊭ǃ伈㩭Ⲵỹ㎞

& ,16(&76 ᰶ㲛

' 0,;785(62)'867:,7+2,/$1'&25526,9(68%67$1&(6 ⚠ቈо⋩઼㞀㲰ᙗ⢙䍘Ⲵ␧ਸ⢙

VI.2.3 CLEANING METHODS ␵⍇ᯩ⌅

*(1(5$//<63($.,1*21/<7+(7:2257+5((/2:(5),178%(52:6:,//%()281'72%(
)28/(' 7+,6 ,1',&$7(6 7+$7 7+( &/($1,1* 6+28/' %( 81'(57$.(1 )520 7+( 723
'2:1:$5'6 :,7+ 7+( )$1 $7 67$1'67,// $1' 6+872)) 9$/9(6 &/26(' $ 35(/,0,1$5<
(;$0,1$7,21 6+28/' ),567 %( 0$'( 72 '(7(50,1( :+,&+ 7<3( 2) &/($1,1* :28/' %(
%(67
а㡜ᶕ䈤ˈਚᴹл䶒Ⲵ ᧂ㗵⡷㇑᡽Պ㔃ිǄ䘉ቡ䈤᰾ˈᓄᖃ൘仾ᵪ༴Ҿ‫→ڌ‬⣦ᘱ㘼фᯝ⍱䰰‫ޣ‬䰝Ⲵᛵߥ
лˈ䟷⭘ӾкࡠлⲴ亪ᒿ䘋㹼␵⍇Ǆ俆‫ݸ‬ᓄ䘋㹼ࡍ↕Ựḕᶕߣᇊᴰ֣Ⲵ␵⍇ᯩṸǄ

A. AIR NOZZLE オ≄௧౤

$1$,5-(7)520$12==/(81'(5$35(6685(2)'$1&06+28/'1250$//<5(029(
'867 32:'(5 $1' '5< ,16(&76 21( 6+28/' (1685( 7+$7 7+( $,5 -(7 ,6 $/:$<6 :,7+,1
7+(3/$1(2)7+(),1672$92,'%(1',1*29(57+(12==/(868$//<&216,6762)$ą3,3(
Ą25 Ą/21* )/$77(1(' $7 7+( (1' 72 )250 $ 7,3 $%287 ą$&5266 7+( $,5 ,6
6833/,('9,$$+26($&21752/9$/9($1'$35(6685(*$*(
ԕ '$1&0 Ⲵ঻࣋Ӿ௧౤ѝ௧ሴࠪⲴオ≄ˈ䙊ᑨਟԕ␵䲔⚠ቈ㊹ᵛ઼ᒢⲴᰶ㲛Ǆ䴰㾱⌘᜿Ⲵᱟ௧ሴオ≄
ᗵ享ሩ߶㗵⡷ԕ䚯‫ݽ‬䙐ᡀ㗵⡷ᕟᴢǄ௧౤䙊ᑨ⭡ањ ąⲴ㇑ᆀ㓴ᡀˈ䮯 ĄĄˈ൘ㄟ䜘㻛঻ᒣ㠣ᖒᡀа
њབྷ㓖 ąⲴᡱਓǄ䟷⭘䖟㇑ǃ᧗ࡦ䰰઼঻࣋㺘ᶕ‫׋‬ᓄオ≄Ǆ

B. WATER NOZZLE ≤⍱௧౤

$&2/':$7(5-(781'(5$35(6685(2)'$1&01250$//<$//2:67+(5(029$/2)


$**/20(5$7(''867$1'27+(5,0385,7,(6
ԕ '$1&0 Ⲵ঻࣋Ӿ௧౤ѝ௧ሴࠪⲴ≤⍱ˈ䙊ᑨਟԕ␵䲔བྷഒⲴ⚠ቈ઼ަԆᵲ⢙Ǆ

$ ),5( +26( :,7+ $ 5281'126(' -(7 6+28/' %( 6$7,6)$&725< $6 $%29( 7+( -(7
6+28/'$/:$<6/,(:,7+,17+(),13/$1(72$92,'%(1',1*7+(029(5
ᴰྭ䟷⭘ањᑖ ąശཤ௧౤Ⲵ⎸䱢䖟㇑Ǆо௧ሴオ≄аṧˈ௧≤ᰦᓄሩ߶㗵⡷ԕ䚯‫ݽ‬䙐ᡀ㗵⡷ᕟᴢǄ

C. HOT WATER OR STEAM JET ௧ሴ✝≤ᡆ㫨⊭

,)7+(&216,67(1&<2)7+()28/,1*,668&+$6725(6,67%27+7+(&2/':$7(5$1'7+(
$,5-(7$1$720,6('635$<2)+27:$7(52567($06+28/'%(68)),&,(1772&/($17+(
),16
ྲ᷌⊑ිඊപࡠ㜭ᣇߧ≤઼オ≄Ⲵ௧ሴˈ䛓Ѹਟԕ䟷⭘௧ሴ✝≤ᡆ㫨⊭ᶕᴹ᭸Ⲵ␵⍇㗵⡷Ǆ

7+(67($012==/(&$1%(0$'(,17+(6$0(0$11(5$67+($,512==/(
㫨⊭௧౤Ⲵᖒᔿ઼オ≄௧౤ⲴᖒᔿаṧǄ

+27:$7(5&$1%(2%7$,1('%<0($162)$3523257,21,1*0,;,1*'(9,&(),77('$77+(
,1/(72)7+(67($012==/(
ਟԕ䙊䗷ᆹ㻵൘㫨⊭௧౤䘋ਓⲴ࠶䝽␧ਸ㻵㖞ᶕ㧧ᗇ✝≤Ǆ

D. CHEMICAL CLEANING ॆᆖ␵⍇

1250$//< ,1 2) &$6(6 0(7+2'6 $ % $1' & :,// (1$%/( 7+( ),16 72 %( &/($1('
1(9(57+(/(66 7+(5( $5( 7,0(6 :+(1 7+( &20326,7,21 2) 7+( )28/,1* ,6 (,7+(5
&+(0,&$/ 25 25*$1,& ,7 ,6 7+(1 1(&(66$5< 72 &2168/7 $ 63(&,$/,=(' &+(0,&$/
&/($1,1*),50:,7+5(*$5'72&+(0,&$/&/($1,1**5($7&$5(6+28/'%(7$.(17+(
&/($1,1*)/8,'6+28/'%(&216,67(17:,7+7+(),10$7(5,$/
䙊ᑨˈⲴᛵߥлˈᯩ⌅ $ǃ% ઼ & 㜭ᴹ᭸Ⲵ␵⍇㗵⡷Ǆ❦㘼ˈᴹᰦ‫ॆ⭡ි⊑ى‬ᆖ㓴࠶ᡆᴹᵪ㓴࠶ᶴᡀǄ
䛓ቡᗵ䴰઼уъⲴॆᆖ␵⍇‫ޜ‬ਨ㚄㌫Ǆаᰖ䟷⭘ॆᆖ␵⍇ˈᗵ享䶎ᑨሿᗳǄ␵⍇⏢ᗵ享઼㗵⡷ᶀᯉ⴨ᇩǄ

7+(&+(0,&$/&/($1,1*63(&,$/,67,6)$0,/,$5:,7+7+(6(352%/(06$1',6&$3$%/(2)
6833/<,1*7+(3523(5&/($1,1*62/87,21
ॆᆖ␵⍇уᇦॱ࠶⟏ᚹ䘉Ӌ䰞仈ˈᆼ‫ޘ‬ਟԕᨀ‫׋‬䘲ᖃⲴ␵⍇ⓦ⏢Ǆ


VI.2.4 REMOVAL PROCEDURE FOR SHEET PLUGS OF AIR COOLER TUBE BUNDLES ㇑ᶏэ๥᣶
ন〻ᒿ
,125'(572 ⴞⲴ ˖

Ь &+$1*($/($.,1**$6.(7
ᴤᦒ⋴┿Ⲵෛസ
Ь 3(5)250$1,17(51$/&+(&.,1*2)7+(+($'(56$1'),11('78%(6
ѪҶሩ㇑㇡઼㗵⡷㇑޵䜘䘋㹼Ựḕ
Ь 3(5)250$1,17(51$/&/($1,1*2)7+(78%(%81'/(6
ѪҶ␵⍇㇑ᶏ޵䜘
Ь 3/8*$/($.,1*78%(
๥к⋴┿Ⲵ㇑ᆀ

5(029$/2)7+(6+((73/8*6 ᣶নэ๥

7+(6(0867%(5(029('&2038/625,/<:,7+$1+(;$*21$/63$11(5&255(6321',1*72
7+( 3/8* 72 %( 5(029(' 7+( 3/8*6 :,// %( /226(1(' $'',1* 72 7+( +(;$*21$/
63$11(5$1(;7(16,2178%( '212786(,1$1<&$6($31(80$7,&25(/(&75,&%2/7,1*
0$&+,1(
ᗵ享֯⭘оэ๥⴨䝽Ⲵ‫ޝ‬䀂ཤᢣ᡻ᶕሩэ๥䘋㹼᣶নǄᤗᶮэ๥ᰦˈᢣ᡻кਟԕ࣐ањ྇㇑˄൘ԫօᛵߥл
нᗇ֯⭘≄ࣘᡆ⭥ࣘᢣ᡻˅Ǆ

$)7(5 /226(1,1* 816&5(: 7+( 3/8* %< +$1' :,7+ +(;$*21$/ 63$11(5 :,7+287
(;7(16,2125:,7+7+(),1*(56
ᶮᔰэ๥ਾˈਟԕ⭘нᑖ྇ㆂⲴᢣ᡻ᡆⴤ᧕⭘᡻নлэ๥Ǆ

,) 0$18$/ 23(5$7,216 ,6 ',)),&8/7 0$.( $ /21*,78',1$/ +2/( ,1 7+( 3/8* 72 7+(
287(5',$0(7(52)7+(3/8*7+5($' 7200217+(',$0(7(5257200217+(
5$',86 7+( '5,//,1* :,// %( '21( $)7(5 /2&$7,1* $1' 0$5.,1* :,7+ $ 7$3(5 7+(
&(17(5 2) 7+( 3/8* +($' $ 35(/,0,1$5< +2/( 2) 72 00 :,// %( '5,//(' ,1 7+(
/21*,78',1$/&(17(5/,1(2)7+(3/8*7+(17+(',$0(7(5:,//%(:,'(1('(,7+(5%<
&+$1*,1* 7+( '5,// 25 %< 86,1* $ &21(6+$3(' 5($0(5 $'$37(' 72 7+( 5(48,5('
120,1$/',$0(7(5
ྲ᷌䳮ԕ䘋㹼᡻ᐕ᫽֌ˈਟԕ൘э๥к䶐䘁э๥㷪㓩ཆᖴ༴ᔰањ䮯ശᆄ˄ⴤᖴѪ 00ˈᡆ㘵ॺᖴѪ
00˅Ǆ䫫ᆄᗵ享൘ᇊսᒦḷ䇠Ҷэ๥ཤⲴѝᗳ޽ਾ䘋㹼Ǆᓄ൘э๥ѝᗳ‫ݸ‬亴䫫ањ 00 Ⲵᆄˈ❦ਾ
䙊䗷བྷаਧⲴ䫫ཤᡆശ䭕ᢙᆄಘሶᆄᢙབྷࡠ㾱≲ⲴቪረǄ


7+( 3/8* :,// 7+(1 %( 816&5(:(' 0$18$//< 86,1* 7+( +(;$*21$/ 63$11(5 :,7+ $1
(;7(16,21 78%( ,) 1(&(66$5< 7+( 3/8* :,// 6+5,1. 21 ,76 ',$0(7(5 $1' 7+,6 :,//
5('8&(7+('$0$*(217+(7+5($'
❦ਾਟԕ᡻ᐕ֯⭘ᢣ᡻ሶэ๥নлˈྲ᷌ᗵ㾱ਟԕ൘ᢣ᡻к࣐྇㇑Ǆэ๥ⲴⴤᖴՊਈሿˈӾ㘼߿ቁ㷪㓩Ⲵᦏ
ՔǄ

7+(3/8*6+((7:,//%(7$33('$*$,10$18$//<:,7+$),1,6+,1*7$3
э๥ᆄᓄ֯⭘㋮࣐ᐕэ䭕䘋㹼޽࣐ᐕǄ

,167$//$7,212)7+(3/8*6$)7(55(3$,5,1* ‫⨶؞‬ᆼᡀਾᆹ㻵э๥

1(:3/8*6$1'*$6.(76:,//%(86(')257+(5(,167$//$7,21
䟽ᯠᆹ㻵ᓄ֯⭘ᯠⲴэ๥઼ෛസǄ

7+( *$6.(76 :,// %( 3/$&(' ,1 7+(,5 )$&,1* 7+(< &$1 %( .(37 ,1 3/$&( :,7+ $ 7+,1
/$<(52)*5($6(,)7+,6,6127+$50)8/)257+(352&(66(19,5210(177+(3/8*6:,//
%(,167$//('$1'6&5(:('0$18$//<25:,7+7+(63$11(5817,/7+(<$5(326,7,21('
21 7+( *$6.(76 7+(< :,// %( 7,*+7(1(' :,7+ 7+( +(;$*21$/ 63$11(5 $1' 7+(
(;7(16,2178%(72$02'(5$7('(*5((7+()/$77(1,1*2)7+(62)7,521*$6.(76:,//
(1685(7+(7,*+71(66%(7:((17+(3/8*$1'7+(+($'(5
ෛസᓄ㻛ᆹ㻵ࡠᇶሱ䶒кǄਟԕ֯⭘аቲ㮴㮴Ⲵ⋩㜲പᇊෛസˈਚ㾱ަнሩᐕ㢪⧟ຳӗ⭏ᖡ૽Ǆэ๥ᓄ䙊䗷
᡻ᐕᡆᢣ᡻ᆹ㻵ᒦᤗ㍗ˈⴤࡠ㍗䶐ෛസǄ֯⭘ᑖ྇ㆂⲴᢣ᡻ሶэ๥ᤗ㍗ˈ֯ަ䗮ࡠ䘲ᖃⲴ㍗പ〻ᓖǄ঻ᡱਾ
Ⲵ䖟䫒ෛസሶ⺞‫؍‬э๥઼㇑㇡ѻ䰤Ⲵ㍗ᇶ䍤ਸǄ

7+,6 352&('85( ,6 7+( 21/< 21( 7+$7 0$< %( 86(' )25 $,5 &22/(56 :+,&+ +$9(
$/5($'< %((1 23(5$7(' ,7 ,6 $%62/87(/< )25%,''(1 72 86( $ 31(80$7,& 25 (/(&75,&
%2/7,1* 0$&+,1( $6 7+( '$0$*(6 ,192/9(' %< 7+,6 0(7+2' &$1 +$50)8/ )25 7+(
+($'(56
ᵜ〻ᒿѪオߧಘэ๥᣶㻵Ⲵୟаа⿽ਟ᫽֌Ⲵ᫽֌〻ᒿǄ㔍ሩ⾱→֯⭘≄ࣘᡆ⭥ࣘ㍗പᐕާˈഐѪ䘉ሶ⹤ൿ
㇑㇡Ǆ

VI.3.1 INSTRUCTIONS FOR REMEDYING PLUG TUBE-BUNDLE LEAKAGE OBSERVED ON
START-UP OR DURING OPERATION ሩҾ൘੟઼ࣘ䘀㹼䗷〻ѝਁ⧠э๥ᔿ㇑ᶏ⋴┿Ⲵ㓐↓᧚ᯭⲴ䈤᰾

7+( 78%(%81'/( 81,76 :,// %( '(/,9(5(' 3(5)(&7/< /($.3522) $)7(5 %(,1*
68%-(&7('727,*+71(667(676+2:(9(56+28/'$1</($.%()281' :+,&+0$<2&&85


:+(5( 78%(%81'/( 81,76 +$9( %((1 6725(' )25 $ /21* 3(5,2' 2) 7,0( 352&((' $6
)2//2:6
ᡰᴹ㇑ᶏ൷ᱟ൘䘋㹼Ҷ≄ᇶᙗ䈅傼ਾǃ൘㢟ྭⲴᇶሱᙗ㜭⣦ᘱлӔ䍗ⲴǄնᱟˈӽ❦Պਁ⧠ᴹ⋴┿˄䘉Պਁ
⭏൘㇑ᶏ䘋㹼Ҷ䮯ᰦ䰤Ⲵۘᆈਾ˅ਁ⭏ˈྲ˖

$ /($.$*($7+($'(5)52173/8* ㇑㇡э๥༴⋴┿

),5675('8&(35(6685(7+(16/2:/<7,*+7(17+(/($.<3/8*$1'35(6685,=($*$,1,)
6($/,61273(5)(&75(3($77+,623(5$7,21
俆‫ݸ‬䱽վ঻࣋ˈ❦ਾᤗ㍗ᴹ⋴┿Ⲵэ๥ᒦкॷ঻࣋Ǆྲ᷌ӽ❦ᴹ⋴┿ˈ䟽༽䘉а᫽֌Ǆ

,)6($/,667,//1273(5)(&7&+$1*(7+(62/,'5,1**$6.(7$1'$/623/8*,):25125
'$0$*('&+(&.7+$77+(5,1**$6.(7),76(;$&7/<,1727+(6327)$&,1*3529,'(')25
,7,17+(+($'(5)52173/$7(
ྲ᷌䘈ᴹ⋴┿ˈ䛓Ѹᴤᦒෛസ઼э๥ˈྲ᷌э๥ᴹᦏൿᡆ⼘ᦏǄỰḕෛസо㇑㇡э๥ᶯкⲴᇶሱ‭ᱟ੖ѕᇶ
䝽ਸǄ

1(9(55(86($:25125&2//$36('*$6.(7
ѕ⾱޽⅑֯⭘ᰗⲴᡆ⹤ᦏⲴෛസǄ

% /($.$*($778%(6+((7+2/((;3$1'('78%(-2,17
㇑ᆀо㇑ᶯ㛰᧕᧕ཤ༴⋴┿

5(029(3/8*,1:$<2)/($.<78%(
᣶䲔о⋴┿㇑ᆀሩᓄⲴэ๥Ǆ

52//,17+(78%($/,77/()857+(5
㛰㇑Ǆ

5(3/$&( 3/8* $)7(5 &+$1*,1* 7+( 5,1* *$6.(7 7$.,1* 7+( 35(&$87,216 '(7$,/('
$%29(
᤹➗ԕкⲴ亴䱢᧚ᯭˈᴤᦒෛസ઼э๥Ǆ

5(35(6685,=(5(3($77+,6352&('85(,)6($/,61273(5)(&7
䟽ᯠ䈅঻Ǆྲ᷌ᴹ⋴┿䟽༽ԕк↕僔Ǆ


& /($.$*(5(68/7,1*)520&5$&.,1)$8/7<78%( ㇑ᆀ⹤㻲䙐ᡀ⋴┿

,168&+&$6(%27+(1'62)7+()$8/7<78%(0867%(%/2&.('352&(('$6)2//2:6
൘䘉⿽ᛵߥлˈ⹤㻲㇑ᆀⲴєㄟᗵ享㻛๥кǄ↕僔ྲл˖

5(029(+($'(5)52173/8*6,1:$<2)7+()$8/7<78%(
᣶䲔о⹤㻲㇑ᆀሩᓄⲴэ๥Ǆ

&87 7+528*+ 7+( 78%( $7 21( (1' $ )(: 0,//,0(7(56 )520 7+( 78%( 6+((7 %()25(
7+(67$572)7+(),11('6(&7,212)7+(78%(86,1*$1,11(578%(&877(5
֯⭘޵㇑࠷ᯝᵪˈ൘䐍⿫㇑ᶯࠐ∛㊣нࡠ㗵⡷༴ˈሶ㇑ᆀⲴаㄟ࠷ᯝǄ

7+,6,6$08677235(9(177+(78%($&7,1*$6$7,(52'%(7:((17+(7:2%2;+($'(56
ᗵ享䘋㹼䘉а↕ˈԕ䱢㇑ᆀᡀѪєњ㇑㇡ѻ䰤Ⲵ᣹ᵶǄ

86,1*7+(63(&,$/0$1'5(/3529,'('%<7+(0$18)$&785(,16(57$7$3(53/8*,172
($&+(1'2)7+(/($.<78%(
֯⭘ࡦ䙐লᨀ‫Ⲵ׋‬⢩↺㣟ἂˈሶ䭕ᖒຎᆀᨂ‫┿⋴ޕ‬㇑ᆀⲴ⇿аㄟǄ

*(17/<+$00(5,17+(7$3(53/8*6
䖫䖫ᮢ‫ޕ‬䭕ᖒຎᆀǄ

5(3/$&(+($'(5)52173/8*6),77(':,7+1(:5,1**$6.(76$6,16758&7('81'(5$
ṩᦞㅜ $ ᶑⲴ䈤᰾ˈᴤᦒэ๥઼ෛസǄ

VI.3.2 INSTRUCTION FOR REPLACEMENT OF DAMAGED FINNED TUBES (PARTIAL RE-TUBING
OF AN AIR COOLER PLUG BUNDLE) ᴤᦒਇᦏⲴ㗵⡷㇑Ⲵ䈤᰾˄ሩオߧಘэ๥ᔿ㇑ᶏⲴ䜘࠶㇑ᆀ䘋㹼ᴤ
ᦒ˅
NOTE ⌘˖
833(578%(6:+,&+,17(5)(5(:,7+3523(523(5$7,2172%(5(3/$&(722
ሩҾ࿘⺽↓ᑨ᫽֌Ⲵкᧂ㇑ᆀҏᓄ䘋㹼ᴯᦒǄ
(;3$1'('78%(6&$6( 㛰㇑
23(5$7,216 ᫽֌ 5(48,5('(48,30(17 䴰㾱䇮༷
833(5$1*/(3/$7(672 62&.(7 :5(1&+ ,1 $&&25'$1&( :,7+
%(',60$17/(' 6,=(2)%2/76


᣶䲔кᥑ仾ᶯ ⴨ᓄ㷪ṃⲴ྇ㆂᢣ᡻
+($'(5 3/8*6 72 %( ',60$17/(' $1' +(;$*21$/ 62&.(7 :5(1&+ ,1
67((/*$6.(7672%(5(029(' $&&25'$1&(:,7+',$0(7(52)3/8*
᣶䲔э๥઼ෛസ ⴨ᓄэ๥Ⲵ‫ޝ‬䀂ཤᢣ᡻
78%(6)255(029$/72%(7$.(1$:$< ,11(5 78%(&877(5 &255(6321',1* 72
࠷䲔㇑ᆀ ',$0(7(5$1'7+,&.1(662) 78%(6 6(7
2)%/$'(6
о㇑ᆀⴤᖴ઼໱৊⴨䝽Ⲵ޵㇑࠷ࢢᵪ࠰⡷
5(029(7+(78%(6 &5$1()25%85'(1/,)7,1*
ਆл㇑ᆀ 䎧䟽ᵪ
78%( (1'6 5(0$,1,1* ,1 78%( 6+((7 72 +$00(5 78%((;3(//(5 &/($1,1*
%(5(029('$1'*5229(672%(&/($1(' %586+
৫䲔㇑ᶯѝ↻⮉Ⲵ㇑ᆀཤᒦ␵⍇㇑ᆄ 䭔ᆀ ৫㇑ಘ ␵⍇ࡧ
1(:78%(672%(6(772326,7,21 78%((;3(//(5+$00(5
ᆹ㻵ᯠⲴ㇑ᆀ ৫㇑ಘ 䭔ᆀ
78%(672%((;3$1'(',16,'(78%(6+((7 (;3$1',1* 0$&+,1( $662&,$7('
㇑ᆀо㇑ᶯ㛰᧕ (48,30(17 ˄ ),/7(5 $1' /8%5,&$725 ˈ
(;3$1'(5ˈ&877,1*722/6˅
㛰㇑ಘ 䖵ࣙ䇮༷˄䗷└ಘˈ⏖━ಘˈ㛰㇑ཤˈ
࠷ࢢᐕާ˅
3/8*6+((772%(7$33(' 7$3:5(1&+
э๥ᶯ᭫э э᭫ ᢣ᡻

+($'(5 72 %( &/26(' 1(: *$6.(76 72 +(;$*21$/62&.(7:5(1&+
%( ),77(' '()(&7,9( 3/8*6 72 %( ‫ޝ‬䀂ཤ྇ㆂᢣ᡻
&+$1*('
㇑㇡ሱ䰝Ǆᆹ㻵ᯠⲴෛസˈᴤᦒᴹ㕪䲧Ⲵэ๥
+<'5$8/,& 25 31(80$7,& 7(67 72 %( &219(17,21$/7(67(48,30(17
3(5)250(' ˈ $&&25',1* 72 (48,30(17 ᑨ㿴Ⲵ䈅傼䇮༷
63(&,),&$7,216 7+(1 '5$,1,1* $1'
'5<,1*2)%81'/(6
ṩᦞ䇮༷ᢰᵟ㾱≲䘋㹼≤঻ᡆ≄঻䈅傼ˈਸṬਾ᭮
߰〟≤ᒦ੩ᒢ㇑ᶏ
$1*/(3/$7(672%($66(0%/(' %2/7('6+((76 ė 62&.(7:5(1&+
ᆹ㻵ᥑ仾ᶯ ṃ᧕ᥑ仾ᶯ ė ྇ㆂᢣ᡻


CHAPTER VII ㅜ VII ㄐ ˖LONG-TIME STORAGE

PROTECTION (OVER 3 MONTHS) 䮯ᵏᆈۘⲴ‫؍‬ᣔ
˄3 њᴸԕк˅
,16758&7,216 )25 3527(&7,21 2) 12123(5$7,1* (48,30(17 )25 025( 7+$1 7+5((
0217+6$)7(5),1$/,167$//$7,21+$6%((1&203/(7('
ᆹ㻵ᆼᡀਾ䎵䗷 њᴸ䶎䘀㹼䇮༷‫؍‬ᣔⲴ䈤᰾
VII.1 GENERAL ᾲ䘠
$)7(5 &203/(7,21 2) 7+( 23(5$7,216 '(6&5,%(' ,1 &+$37(5 , 5(/$7(' 72 (5(&7,21
$66(0%/< $1' ,167$//$7,21 2) 3/$17 35(3$5(' )25 67$57,1* )2//2:,1* 7+(
352&('85(6287/,1(' ,1&+$37(597+(23(5$7,21$/$9$,/$%,/,7< 2)(48,30(17:,//
/$67)25$0$;,0803(5,2'2)7+5((0217+6
൘ᆼᡀҶㅜ , ㄐᡰ᧿䘠Ⲵᴹ‫ޣ‬㻵㖞ᆹ㻵Ⲵ᫽֌ˈᒦ᤹ㅜ 9 ㄐѝ⮕䘠Ⲵ〻ᒿ੟ࣘਾˈ㻵㖞ᴹ᭸Ⲵ䘀㹼ᓄᤱ㔝ᴰ
ཊ њᴸǄ

$)7(57+,6,1,7,$/3(5,2'2)0217+6817,/7+(3/$17,6387,17223(5$7,217+()$1
3523(//(566+28/'%(7851('%<+$1')25$)(:0,187(6(9(5<0217+$)7(5
ᴰࡍ䘀㹼 њᴸਾˈⴤࡠ㻵㖞ᣅ‫↓ޕ‬ᔿ䘀㹼ˈᓄ⇿њᴸ൘ᆼᡀԕл↕僔ਾ⭘᡻䖜ࣘ仾ᵪⳞᑖ䖞ᮠ࠶䫏˖

,1-(&7,1* $ 60$// $02817 2) *5($6( ,172 %$//52//(5 %($5,1*6 2) )$1 6+$)7 $1'
'5,9(&20321(176 6(()2//2:,1*3$*(
ੁ仾ᵪ䖤৺傡ࣘ㻵㖞Ⲵ䖤᢯ѝ⌘‫ޕ‬ቁ䟿Ⲵ⏖━⋩˄㿱л亥˅Ǆ

&+(&.,1*7+(2,//(9(/$7$//*($5%2;(6$1'2,/%$7+&20321(176 6(()2//2:,1*
3$*(
Ựḕᡰᴹ喯䖞㇡઼⋩⊐Ⲵ⋩ս˄㿱л亥˅Ǆ
VII.2 AMOUNT OF GREASE FOR BEARINGS 䖤᢯⏖━⋩Ⲵᮠ䟿
6((&+$37(5,,,
㿱ㅜ ,,, ㄐ㢲Ǆ


VII.3 AMOUNT OF GREASE FOR MECHANICAL EQUIPMENT ᵪỠ䇮༷⏖
━⋩Ⲵᮠ䟿
6((6833/,(56µ,16758&7,21621$33(1',;
㿱䱴ᖅѝⲴ‫׋‬ᓄ୶䈤᰾ҖǄ
VII.4 GENERAL PROTECTIVE REQUIREMENTS FOR FAN AIR-BLAST

COOLERS 仾ߧᔿオߧಘⲴа㡜䱢ᣔ㾱≲
VII.4.1 EXTERNAL PROTECTION OF TUBE-BUNDLE UNITS ㇑ᶏⲴཆ䱢ᣔ

:+(5( 7+( 81,7 ,6 127 (48,33(' :,7+ &21752/ /289(56 $ &$19$6 25 3/$67,& &29(5
6+28/' %( /$,' $// 29(5 7+( 723 6,'( 2) 7+( 78%(%81'/( 72 35(9(17 7+( ),16 )520
%(&20,1*)28/('%<6$1'25'867'(326,76'8(72:,1'$1'251$785$/$,5'5$)7
ሩҾ⋑ᴹ㻵༷ਟ᧗ⲮਦデⲴঅ‫ˈݳ‬ᓄ֯⭘ᐶᐳᡆກᯉⲴⴆᆀ㾶ⴆ൘㇑ᶏⲴкᯩԕ䱢→㗵⡷㻛⭡仾ᑖ䎧Ⲵ⋉ᆀ
ᡆ⚠ቈㅹ⊹〟⢙ᔴ㜿Ǆ

:+(5(7+(81,7,6(48,33(':,7+&21752//289(567+(%/$'(62)6$0(6+28/'%(.(37
,1&/26('326,7,21
ሩҾ㻵༷Ҷਟ᧗ⲮਦデⲴ䇮༷ˈⲮਦデਦ⡷ᓄ㻛㖞Ҿ‫ޣ‬䰝Ⲵս㖞Ǆ

ATTENTION 䆖੺˖

3$57,&8/$5&$5(:,//%(*,9(1)25%81'/(0$'(:,7+%$5(78%(6 12),16
ᓄ⢩࡛⌘᜿⋑ᴹ⭡‫ݹ‬㇑˄⋑ᴹ㗵⡷˅ᶴᡀⲴ㇑ᶏǄ

%$5(78%(66+$//%(635$<(':,7+2,/(9(5<0217+6
⇿ њᴸᓄሩ‫ݹ‬㇑௧⅑⋩

$)7(5635$<,1*%81'/(6+$//%(&29(5('29(5
௧ᆼ⋩ਾ㇑ᶏᓄ㻛㾶ⴆ䎧ᶕ

VII.4.2 INTERNAL PROTECTION OF TUBE-BUNDLE UNIT ㇑ᶏⲴ޵䱢ᣔ
$//2)7+(,1/(7$1'287/(712==/(6$1'&211(&7,2166+28/'%(6+872)):,7+%/,1'
)/$1*(6 21( 2) :+,&+ 3(5 78%(%81'/( 21 7+( 287/(7 6,'( 6+28/' %( ),77(' :,7+ $
9$/9(35(6685(*$*($1'%/2&.,1*3/8*
ᡰᴹ䘋ࠪਓ᧕㇑઼䘎᧕ཤᓄ⭘ⴢ⌅‫ޠ‬ሱ䰝ˈ⇿ਠ㇑ᶏⲴࠪਓ‫ח‬ᓄ᧕ањ䰰䰘ˈ঻࣋㺘઼㷪ຎǄ


7+(1 &211(&7 $ 1,752*(1 6833/< /,1( 72 7+( %/,1' )/$1*( :,7+ 9$/9( /226(1 7+(
%2/76 $7 21( 2) 7+( ,1/(7 12==/( %/,1' )/$1*(6 72 /(7 $,5 (6&$3( ,1-(&7 ,1(57 *$6
,172 78%( %81'/( 62 $6 72 ())(&7 1,752*(1 )/86+,1* )25 $%287 0,187(6 $1' 7+86
72(;3(/$//2)$,52872)7+(81,7
❦ਾ൘ᑖ䰰䰘Ⲵⴢ⌅‫ޠ‬к᧕к≞≄‫׋‬ᓄ㇑Ǆᶮᔰањ䘋ਓ᧕㇑ⴢ⌅‫Ⲵޠ‬㷪ṃԕ䟺᭮オ≄Ǆሶᜠᙗ≄փ⌘‫ࡠޕ‬
㇑ᶏ޵䜘ˈ֯⭘≞≄੩⍇㇑ᶏ޵䜘 ࠶䫏ԕᧂࠪ㇑ᶏ޵Ⲵᡰᴹオ≄Ǆ

),1$//<5(7,*+7(17+( ,1/(712==/(%/,1' )/$1*(%2/76$1'/(71,752*(1 35(6685(
%8,/'8372.*)&062$672*(778%(%81'/(35(6685,=('
ᴰਾᤗ㍗䘋ਓ᧕㇑ⴢ⌅‫ޠ‬㷪ṃᒦ֯≞≄Ⲵ঻࣋䗮ࡠ .*)&0ˈԕ֯㇑ᶏ޵‫؍‬ᤱ↓঻Ǆ

',6&211(&77+(1,752*(1/,1($1'6&5(:,17+(%/2&.,1*3/8*72$92,'$1<35(6685(
'523,1&$6(2)9$/9(/($.
নл≞≄‫׋‬ᓄ㇑ᒦᤗ㍗㷪ຎˈԕ䱢䰰䰘⋴┿䙐ᡀ঻࣋л䱽Ǆ

VII.4.3 MACHINERY COMPONENTS ᵪỠ㓴Ԧ

ELECTRIC MOTORS ⭥ᵪ
),567 $// '5,9( 027256 6+28/' %( 7$.(1 '2:1 72 %( 6725(' ,1'2256 7+(1 (9(5<
0217+7851027256+$)76%<+$1'72',675,%87(/8%5,&$17$//29(5%($5,1*3$576
俆‫ˈݸ‬ᡰᴹ⭥ᵪᓄᆈ᭮൘ᇔ޵Ǆ❦ਾˈ⇿њᴸ⭘᡻䖜ࣘ⭥ᵪ䖤ԕ֯ᡰᴹ䖤᢯䜘ԦⲴ⏖━⋩࠶ᐳ൷रǄ

DRIVE BELTS 傡ࣘⳞᑖ

6800$5< ᾲ㾱

7+(3+<6,&$/3523(57,(62)&255(&7/<6725('%(/76:,//127&+$1*(29(5$3(5,2'2)
0$1< <($56 ,1 3225 6725$*( &21',7,216 $1' :,7+ ,1&255(&7 +$1'/,1* 58%%(5
352'8&76 $5( +2:(9(5 68%-(&7 72 &+$1*(6 ,1 7+(,5 3+<6,&$/ 3523(57,(6 7+(6(
&+$1*(6 &$1 )25 (;$03/( %( &$86(' %< ())(&76 2) 2;<*(1 2=21( (;75(0(
7(03(5$785(/,*+702,6785($1'62/9(176
൘↓⺞ⲴᆈۘᶑԦлⳞᑖⲴ⢙⨶ᙗ㜭ࠐᒤ޵䜭㜭‫؍‬ᤱнਈǄ❦㘼ˈ൘ањ㌏㌅ⲴᆈۘᶑԦ઼䭉䈟Ⲵ༴⨶лˈ

ₑ㜦ӗ૱Ⲵ⢙⨶ᙗ㜭ሶՊ㻛᭩ਈǄ䘉Ӌ᭩ਈਟ㜭⭡ཊ⿽৏ഐ䙐ᡀˈྲ≗ǃ㠝≗ǃᶱㄟ⑙ᓖǃ‫ݹ‬ǃ⒯≄઼ⓦࡲǄ

6725$*($5($ ᆈۘ४ฏ


7+(6725$*($5($6+28/'%('5,(''867)5(($1'5($621$%/<:(//9(17,/$7('
ᆈۘ४ฏᓄᱟᒢ⠕Ⲵǃ⋑ᴹ⚠ቈⲴǃ䙊仾㢟ྭⲴǄ

%(/760867127%(6725('&/26(72&+(0,&$/662/9(176)8(/6/8%5,&$176$1'$&,'6
(7&
Ⳟᑖнᗇоॆᆖ૱ǃⓦࡲǃ⟳ᯉǃ⏖━⋩઼䞨ㅹ⢙䍘а䎧ᆈۘǄ

7(03(5$785( ⑙ᓖ

7+(6725$*(7(03(5$785(6+28/'%(%(7:((1̧ć $1'̧ć
ᆈۘ⑙ᓖᓄ൘̧ć઼ ̧ćѻ䰤Ǆ

1250$//</2:(57(03(5$785(6$5(127'(75,0(17$/72%(/766,1&(+2:(9(57+(<
%(&20(9(5<67,))$7/2:7(03(5$785(6%()25(),77,1*7+(<6+28/'%(:$50('72$
7(03(5$785(2)$3352;,0$7(/<̧ć 72$92,'583785(6$1'&5$&.6
䙊ᑨˈվ⑙ሩⳞᑖᱟᴹᇣⲴǄഐѪᰐ䇪ྲօˈⳞᑖ൘վ⑙⣦ᘱлᱟॱ࠶‫ˈⲴ⺜ܥ‬ഐ↔ᓄሶަ࣐✝㠣བྷ㓖
̧ćԕ䱢→ᔰ㻲Ǆ

5$',$7256 $1' 7+(,5 6833/< /,1(6 6+28/' %( *8$5'(' 7+( ',67$1&( %(7:((1 $
5$',$725$1'7+(6725('%(/760867%($7/($677+5(()((7
࣐✝ಘ઼ަ㇑㓯ᓄ㻛䱢ᣔǄⳞᑖ઼࣐✝ಘѻ䰤Ⲵ䐍⿫㠣ቁᓄ‫؍‬ᤱ 㤡ቪǄ

/,*+7 ‫ݹ‬

%(/766+28/'%(3527(&7('$*$,167/,*+7(63(&,$//<',5(&7681/,*+7$1'+,*+8/75$
9,2/(7 &217(17 2=21( )250$7,21 68&+ $6 1$.(' )/825(6&(17 78%(6 ,//80,1$7,21
87,/,=,1*&219(17,21$//,*+7%8/%6,6$'9,6$%/(
Ⳟᑖᓄ䚯‫ݹ‬ᆈۘˈቔަᱟⴤሴⲴ䱣‫઼ݹ‬儈ᕪᓖⲴ㍛ཆ‫˄ݹ‬ᖒᡀ㠝≗˅ˈ∄ྲ㼨䵢Ⲵ㦗‫ݹ‬㇑Ǆᔪ䇞䟷⭘ᑨ㿴Ⲵ
➗᰾⚟Ǆ

:+(5(3266,%/(:,1'2:66+28/'%(3$,17('$5('2525$1*(3527(&7,9(3$,1781'(5
12&,5&8067$1&(66+28/'%/8(%(86('
ྲ᷌ਟ㜭ˈデᆀкᓄ⎲к㓒㢢ᡆ₉㢢⋩┶Ǆ൘ԫօᛵߥлнᗇ֯⭘㬍㢢Ǆ

2=21( 㠝≗


,1 25'(5 72 &2817(5$&7 7+( +$50)8/ ())(&76 2) 2=21( :$5(+286(6 6+28/' 127
&217$,1$1<2=21(352'8&,1*$33/,$1&(6)25(;$03/()/825(6&(17/,*+760(5&85<
9$325 /,*+76 25 +,*+ 92/7$*( (/(&75,&$/ (48,30(17 &20%867,21 *$6(6 $1' 9$3256
:+,&+ 0$< /($' 72 7+( )250$7,21 2) 2=21( %< 3+272 &+(0,&$/ 352&(66(6 0867 %(
$92,'('25(/,0,1$7('
ѪҶѝ઼㠝≗Ⲵн࡙ᖡ૽ˈԃᓃнᓄᆈ᭮ԫօӗ⭏㠝≗Ⲵಘާˈ∄ྲ㦗‫⚟ݹ‬ǃ⊎ㅹᡆ儈঻⭥≄䇮༷Ǆ൘ᡀ‫ۿ‬
ॆᆖ䗷〻֌⭘лՊᖒᡀ㠝≗Ⲵ⟳≄ᡆ㫨⊭ᓄ㻛䚯‫ݽ‬ᡆ䲔৫Ǆ

02,6785( ⒯≄

'$036725(52206$5(8168,7$%/(&$5(0867%(7$.(172(1685(7+$7&21'(16$7,21
'2(61272&&857+(0267)$925$%/(5(/$7,9($,5+80,',7<,6%(/2:
▞⒯Ⲵۘᆈһᱟн䘲⭘ⲴǄᗵ享㘳㲁‫؍‬䇱нӗ⭏ߧࠍǄ⒯ᓖվҾ ᱟᴰᴹ࡙ҾᆈۘⲴǄ

6725$*( ᆈۘ

%(&$86( 675(66(6 &$1 352037 %27+ 3(50$1(17 '()250$7,21 $1' )250$7,21 2)
&5$&.6 &$5( 0867 %( 7$.(1 72 (1685( 7+$7 %(/76 $5( 6725(' :,7+287 675(66 ,(
:,7+2877(16,2135(6685(25$1<27+(5)2502)'()250$7,21
ഐѪᓄ࣋ਟ㜭䙐ᡀⳞᑖⲴ≨ѵਈᖒ઼㻲㓩Ⲵӗ⭏ˈᡰԕᗵ享㘳㲁⺞‫Ⳟ؍‬ᑖᆈۘⲴᰦ‫⋑ى‬ᴹᓄ࣋ˈ∄ྲ⋑ᴹ᣹
ըǃਇ঻ᡆަԆⲴਈᖒᖒᔿǄ

,)%(/76$5(6725('+25,=217$//<$1'67$&.('8321($&+27+(5,7,65(&200(1'('
7+$7 7+( 67$&. +(,*+7 '2(6 127 (;&((' ,1&+(6 72 $92,' '()250$7,21 ,) 72 6$9(
63$&(%(/76$5(+81*7+(',$0(7(52)7+(&</,1'(521:+,&+7+(%(/765(676+28/'
%($7/($677(17,0(67+(+(,*+72)7+(%(/76(&7,21
ྲ᷌Ⳟᑖ㻛≤ᒣᆈ᭮ᒦ⴨ӂึਐⲴ䈍ˈ䛓ѸึਐⲴ儈ᓖнᗇ䎵䗷㤡ረˈԕ‫ݽ‬ਈᖒǄྲ᷌ѪҶ㢲㓖オ䰤ˈⳞ
ᑖ㻛ᛜᤲᆈ᭮ˈ䛓ѸᖃⳞᑖ䶉→ᰦˈަശᕗ⇥ⴤᖴᓄ㠣ቁབྷҾⳞᑖᡚ䶒儈ᓖⲴ ‫ؽ‬Ǆ

&/($1,1* ␵⍇

&217$0,1$7(' %(/76 &$1 %( &/($1(' 86,1* $ */<&(5,163,5,7 0,;785( %(1=(1(
%(1=2</$1'7853(17,1($021*6727+(560867127%(86('
⊑ᦏⲴⳞᑖਟԕ֯⭘ Ⲵ⭈⋩䞂㋮␧ਸ⢙䘋㹼␵⍇Ǆ⾱→֯⭘ਜ਼㤟ǃ㋇㤟઼ᶮ㢲⋩Ⲵ␵⍇⏢Ǆ

,1 $'',7,21 6+$53 ('*(' 2%-(&76 :,5( %586+(6 (0(5< 3$3(5 (7& 0867 127 %( 86('
81'(5$1<&,5&8067$1&(668&+$&7,21,6'$0$*,1*


ਖཆˈ൘ԫօᛵߥлнᗇ֯⭘ቆ䭀Ⲵ⢙փǃ䠁኎ࡧǃ⸲㓨ㅹᐕާˈ䘉Ӌ㹼ѪሶᦏՔⳞᑖǄ

FAN AND DRIVE SHAFTS 仾ᵪ઼Րࣘ䖤

&/($1$// 0$&+,1(' 25(;326('685)$&(6 7+(1&2$7635$<$17,5867&203281' $//
29(5
␵⍇ᡰᴹᵪ࣐ᐕᡆ᳤䵢൘ཆⲴ㺘䶒ˈ❦ਾሩᡰᴹ㺘䶒௧⎲䱢䬸ࡲǄ

BALL/ROLLER BEARING ┊⨐/┊ḡ䖤᢯

(9(5< 0217+ 7851 7+( )$1 3523(//(5 $1' 6+$)7,1* %< +$1' 72 ',675,%87( *5($6(
(9(1/< $// 29(5 7+( %($5,1* 3$576 7+(1 (9(5< 7+5(( 0217+6 ,1-(&7 *5($6( 72
35(9(17$1<%/2&.,1*2)7+(/8%5,&$7,21/,1(63266,%/<'8(72*5($6(+$5'(1,1*
⇿䳄ањᴸˈ䟷⭘᡻ࣘᯩᔿ䖜ࣘа⅑仾ᵪ䖞⇲઼仾ᵪ䖤ˈӾ㘼֯⏖━⋩൷रൠ࠶ᐳ൘ᡰᴹⲴ䖤᢯䜘ԦкǄ❦
ਾˈ⇿䳄 њᴸ࣐⌘а⅑⏖━⋩ˈӾ㘼䚯‫⭡ݽ‬Ҿ⏖━⋩⺜ॆ㘼ਟ㜭ሬ㠤Ⲵ⏖━⋩㇑䐟Ⲵ๥ຎǄ

:+(1(9(57+()$13523(//(5$1'6+$)7,1*+$9(%((17851(',7,6$0867726(&85(
7+(0$767$1'67,//
н㇑ӰѸᰦ‫ى‬䖜ࣘ仾ᵪ䖞⇲઼仾ᵪ䖤ਾˈᗵ享֯ᆳԜ䶉→лᶕǄ

FAN UNITS 仾ᵪ

),;('%/$'(3523(//(5123$57,&8/$5&$5(,65(48,5(')25%/$'(6
പᇊᔿਦ⡷䖞⇲˖ሩਦ⡷⋑ᴹ⢩↺Ⲵ㾱≲˗

6(/)$'-867$%/( 3,7&+ $1*(/ %/$'( 3523(//(5 (9(5< 0217+ 23(5$7( 31(80$7,&
&21752/6<67(072$&78$7(%/$'(&21752//,1.$*(62$67235(9(17+8%,17(51$/6
)52067,&.,1*
㠚䈳䀂ਦ⡷䖞⇲˖⇿њᴸ᫽֌≄ࣘ᧗ࡦ㌫㔏ᶕᔰ੟ਦ⡷᧗ࡦ㻵㖞а⅑ˈԕ䱢䖞⇲޵䜘㋈㚄Ǆ

)$13,7&+&21752/6<67(0 仾ᵪਦ⡷䈳䀂㌫㔏

7+( 31(80$7,& &21752/ 6<67(0 6+28/' %( 6833/,(' :,7+ 1,752*(1 $1' 127 :,7+ $,5
:+,&+ (9(1 :,7+ $ 9(5< /2: 02,685( &217(17 &$1 %( '(75,0(17$/ 72
6(59($&78$7256&21752//(56
≄ࣘ᧗ࡦ㌫㔏ᓄ֯⭘≞≄֌Ѫ≄Ⓚ㘼нᱟオ≄ˈഐѪণ֯オ≄ѝਚਜ਼ᴹ䶎ᑨቁⲴ⒯≄ҏᱟሩժᴽ傡ࣘᵪᶴᴹ


ᇣⲴǄ

NOTE ⌘᜿˖

)25 3527(&7,21 2) (48,30(17 :+(1 127 23(5$7(' )25 /21* 3(5,2'6 2) 7,0( 7+(
*5($6(86('0867%($/21*7,0(1212;,',=,1*35(6(59$7,21*5($6(
ᖃ䮯ᰦ䰤н䘀㹼Ⲵᰦ‫ˈى‬ѪҶ‫؍‬ᣔ㻵㖞ˈᓄ֯⭘䶎≗ॆⲴ⏖━⋩Ǆ

Installation Operation and Maintenance Manual of Air Cooler For Gas Injection Compressor

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Installation Operation and Maintenance Manual of Air Cooler For Gas Injection Compressor

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END USER : N/A

PURCHASE ORDER N° : 20JS129920001

PROJECT TITLE : 20W196022P 亩ⴞ⌘ሴ঻㕙ᵪオߧಘ

0 ORIGINAL ISSUE N.LI

TITLE : INSTALLATION OPERATION AND

ITEM NO. սਧ: IC-1,IC-2,JW,AW

CHAPTER I ㅜ I ㄐ˖ERECTION NOTES ᆹ㻵享⸕...............................................................8澳

I.1 REFERENCE DRAWING ᆹ㻵৲㘳മ ..................................................................................................8澳

CHAPTER II ㅜ II ㄐ˖ERECTION ᆹ㻵 ...............................................................................11澳

II.1 ANCHORING VERIFICATION 䫶᧕ս㖞⺞䇔....................................................................................11澳

CHAPTER III ㅜ III ㄐ : LUBRICATION INSTRUCTIONS ⏖━䈤᰾...................................28澳

III.1 INSTRUCTIONS FOR LUBRICATION AFTER COMPLETING INSTALLATION ᆹ㻵ᆼᡀਾⲴ⏖━䈤

IV.1 PROCEDURE PRIOR TO STARTING-UP ੟ࣘࡽⲴ〻ᒿ................................................................30澳

CHAPTER V ㅜ V ㄐ ˖STARTING UP ੟ࣘ .......................................................................34澳

V.1 GENERAL INFORMATION FOR USERS 㔉⭘ᡧⲴа㡜ؑ᚟ ...........................................................34澳

CHAPTER VI ㅜ VI ㄐ ˖MAINTENANCE AND ROUTINE CHECKING 㔤ᣔ઼ֻ㹼Ựḕ....42澳

VI.1 MAINTENANCE AND ROUTINE CHECKING (INSTRUCTIONS FOR MAINTENANCE OF

CHAPTER VII ㅜ VII ㄐ ˖LONG-TIME STORAGE PROTECTION (OVER 3 MONTHS) 䮯ᵏ

CHAPTER VIII ㅜ VIII ㄐ ˖DETAIL/SPARE PARTS PROCUREMENT 䜘Ԧ/༷૱༷ԦⲴ䟷䍝

APPENDIX 䱴ᖅ ˖FANS 仾ᵪ ............................................................................................60澳

CHAPTER I ㅜ I ㄐ˖ERECTION NOTES ᆹ㻵享⸕

I.1 REFERENCE DRAWING ᆹ㻵৲㘳മ

I.2 MARKING SYSTEM ḷ䇶㌫㔏

I.3 ERECTION WORK ᆹ㻵ᐕ֌

6767(3 ㅜ  ↕ ˖ $1&+25,1*9(5,),&$7,21 &,9,/(1*,1((5,1*/(9(/

II.1 ANCHORING VERIFICATION 䫶᧕ս㖞⺞䇔

7+()281'$7,216 &,9,/(1*,1((5,1* 2568332576 3,3(5$&. $5(72%(6833/,('%<7+(

II.2 MAIN STEEL STRUCTURE ѫ䫒㔃ᶴ

6767(3 ㅜ  ↕ ˖$66(0%/(&2/8016%($06$1'%5$&.(76$7*5$'( ൘ൠ䶒кᆹ㻵・ḡǃ⁚

II.4.1 UNLOADING AND POSSIBLE STORAGE BEFORE ASSEMBLY ᆹ㻵ࡽⲴন䍗઼ᗵ㾱Ⲵᆈ᭮

IMPORTANT NOTE 䟽㾱һ亩:

)$1',$0(7(5 仾ᵪⴤᖴ 5$',$/&/($5$1&( ᖴੁ䰤䳉

P )7 0,1,080PP LQ 0$;,080PP LQ

İ İ    

˚$1' İ ˚$1' İ    

˚ ˚    

II.7.1 SET THE STRUCTURE STEEL PLATE ᆹ㻵䫒㔃ᶴᇶሱᶯ

CHAPTER III ㅜ III ㄐ : LUBRICATION INSTRUCTIONS

III.1 INSTRUCTIONS FOR LUBRICATION AFTER COMPLETING

III.1.1 FAN SHAFT BEARINGS 仾ᵪ䖤䖤᢯

III.2 INSTRUCTIONS FOR LUBRICATION ⏖━⋩䈤᰾

III.2.1 LUBRICATION OF FAN SHAFT BEARINGS 仾ᵪ䖤䖤᢯⏖━⋩

IV.1 PROCEDURE PRIOR TO STARTING-UP ੟ࣘࡽⲴ〻ᒿ

IV.2 PROCEDURE TO CHECK INSTALLATION OF BELT DRIVES ỰḕⳞ

IV.3 VERIFICATION OF BUNDLE INSTALLATION ⺞䇔㇑ᶏⲴᆹ㻵

V.1 GENERAL INFORMATION FOR USERS 㔉⭘ᡧⲴа㡜ؑ᚟

V.1.1 IMPORTANT NOTE 䟽㾱һ亩

V.3 PROCEDURE FOR INTRODUCTION OF THE PROCESS FLUID ‫ޕݵ‬ᐕ

CHAPTER VI ㅜ VI ㄐ ˖MAINTENANCE AND ROUTINE

VI.1 MAINTENANCE AND ROUTINE CHECKING (INSTRUCTIONS FOR

VI.1.1 FAN SHAFT BEARINGS LUBRICATION 仾ᵪ䖤⏖━⋩

VI.2 PROCEDURE FOR MAINTENANCE OF FIN TUBES (INSTRUCTIONS

VI.2.1 INTERIOR CLEANING OF FIN-TUBES 㗵⡷㇑Ⲵ޵䜘␵⍇

CHAPTER VII ㅜ VII ㄐ ˖LONG-TIME STORAGE

VII.2 AMOUNT OF GREASE FOR BEARINGS 䖤᢯⏖━⋩Ⲵᮠ䟿

VII.4 GENERAL PROTECTIVE REQUIREMENTS FOR FAN AIR-BLAST

VII.4.1 EXTERNAL PROTECTION OF TUBE-BUNDLE UNITS ㇑ᶏⲴཆ䱢ᣔ

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