SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Air Handling Unit (AHU) Receiving, Handling, Storage and
SAIC-K-4004 18-May-05 HVAC
preservation
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Receiving
Schedule “Q”
A1 Visually inspect all incoming material /equipment for damage.
Para 7.1 , Att. IV
An identification tag or name plate made of 316 stainless steel or better,
SAES-K-001
A2 shall be attached to each equipment unit, securely with stainless steel or
Para 4.8.1.2.1
Monel fasteners.
The tag or name plate shall be marked by raised letters or die-stamping
with at least the following information: SAES-K-001
A3
a) Purchase Order Number b) Manufacturer c) Part/Model No. d) Serial Para 4.8.1.2.2
No. e) Date of Manufacture f) Mark/Tag No.

AHUs casings shall be manufactured, pre-painted baked enamel finish,

SAES-K-001
A4 18 gauge minimum galvanized steel with structural steel frame and
Para 4.8.8.3
bracing.*

Casing panels shall be insulated with 25 mm (1 inch) minimum thickness

SAES-K-001
A5 of fire, rot, rodent and water resistant material with a density of not less
Para 4.8.8.3
than 48 kg/m³ (3.0 lb/ft³).*

Outside air/return air mixing plenum shall include opposed blade

dampers for both the return and outside air streams. Automatic SAES-K-001
A6
proportioning dampers shall be provided between the outside air and Para 4.8.8.4
return air*.

Mixing plenum shall include baffles or other provisions to insure SAES-K-001

A7
complete mixing of outside and return air streams at all flow rates* Para 4.8.8.4

Casings shall include doors to provide maintenance and removal access SAES-K-001
A8
for all fans, motors, coils, filters, and humidifiers. Para 4.8.8.5
Access doors or frames shall have resilient gasketing material to prevent
SAES-K-001
A9 air leakage. Access doors shall have corrosion-resistant hinges and
Para 4.8.8.5
positive latches.
SAES-K-001
A10 Casing filter mounts or filters shall have seals to prevent air bypass.
Para 4.8.8.6
SAES-K-001
A11 Reciprocating compressors shall be vibration isolated from the unit
Para 4.8.14.4
AHUs with total supply air equal to or greater than
B 5,000 ft³/min shall, in addition to the above requirements, have the
following:
The structural frame and bracing shall be constructed of steel or SAES-K-001
B1
extruded aluminum and structurally reinforced for rigidity.* Para 4.8.8.7 a

The entire AHU shall be minimum two inch, double wall construction.
Casing panels shall be fabricated with a minimum of G-90 galvanized SAES-K-001
B2
steel or aluminum with all necessary reinforcements to prevent pulsation Para 4.8.8.7 b
and bulging*

AHU panels shall have galvanized steel with pre-painted backed enamel SAES-K-001
B3
finish or aluminum exterior skin and a solid aluminum inner lining.* Para 4.8.8.7 d

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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Air Handling Unit (AHU) Receiving, Handling, Storage and
SAIC-K-4004 18-May-05 HVAC
preservation
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Insulation shall be sandwiched within the AHU panels with a minimum of

SAES-K-001
B4 2" glass fiber insulation having a density not less than 48 kg/m³ (3.0
Para 4.8.8.7 d
lb/ft³).*
SAES-K-001
B5 Casing panels shall be airtight without caulking.*
Para 4.8.8.7 d

SAES-K-001
B6 Insulation shall be secured with 100% coverage of waterproof adhesive.
Para 4.8.8.7 d
SAES-K-001
B7 Casing shall completely enclose all AHU components
Para 4.8.8.7 e
The AHU shall have a structural steel base with cross members
adequate to support all AHU components. The unit floor shall consist of SAES-K-001
B8
a minimum 18 gauge galvanized steel or 0.040" aluminum outer panel, Para 4.8.8.7 f
three inches of glass fiber insulation and a 0.063" aluminum inner panel*.

Drain pans shall extend completely under the coil sections and shall SAES-K-001
B9
have minimum 1-¼ inch threaded drain connections. Para 4.8.8.7 g
Drains pans shall be sealed, double wall steel construction with rigid SAES-K-001
B10
glass fiber insulation and Type 316 stainless steel inner pan*. Para 4.8.8.7 g

C Handling, Storage and Preservation

Verify that approved procedures for handling, storage and preservation

Schedule “Q”
C1 lists all the required inspection schedules for maintaining the quality of
Section 5, Att. IV
AHU
* Verification is required by checking the equipment submittal if verification is not possible by visual inspection

REMARKS:

REFERENCE DOCUMENTS:
1-Schedule "Q" -- Saudi Aramco Quality Requirements
2-SAES-K-001 -- Heating, Ventilating and Air Conditioning, 31 May, 2004

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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