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HANDBOOK OF
RECYCLING
STATE-OF-THE-ART FOR
PRACTITIONERS, ANALYSTS,
AND SCIENTISTS
Edited by

ERNST WORRELL AND MARKUS A. REUTER

AMSTERDAM • BOSTON • HEIDELBERG • LONDON


NEW YORK • OXFORD • PARIS • SAN DIEGO
SAN FRANCISCO • SYDNEY • TOKYO
Elsevier
225 Wyman Street, Waltham, MA 02451, USA
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Copyright Ó 2014 Elsevier Inc. All rights reserved.

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Library of Congress Cataloging-in-Publication Data


Worrell, Ernst.
Handbook of recycling : state-of-the-art for practitioners, analysts, and scientists/Ernst Worrell and Markus A. Reuter.
pages cm
Includes bibliographical references.
1. Recycling (Waste, etc.)–Handbooks, manuals, etc. I. Reuter, M. A. II. Title.
TD794.5.W69 2014
628.4’458–dc23
2014001188

British Library Cataloguing-in-Publication Data


A catalogue record for this book is available from the British Library.

ISBN: 978-0-12-396459-5

For information on all Elsevier publications visit


our website at store.elsevier.com

Printed in the United States of America

14 15 16 17 10 9 8 7 6 5 4 3 2 1
List of Contributors

Helmut Antrekowitsch Chair of Nonferrous Bernd Friedrich IME Process Metallurgy and Metal
Metallurgy, Montanuniversitaet Leoben, Leoben, Recycling, RWTH Aachen University, Intzestraße
Austria 3, Aachen, Germany
Jürgen Antrekowitsch University of Leoben, Austria Daniel Froelich Laboratoire Conception Produit
Julian M. Allwood Department of Engineering, Innovation, Chambéry (LCPI), Institut Arts et
University of Cambridge, Cambridge, UK Métiers ParisTech, Chambéry, Savoie Technolac,
Le Bourget du Lac, France
Améziane Aoussat Laboratoire Conception Produit
Innovation, Chambéry (LCPI), Arts et Métiers Johannes Gediga PE International AG, Leinfelden-
ParisTech, Paris, France Echterdingen, Germany
Sander Arnout InsPyro, Leuven, Belgium Maarten Goorhuis Senior Policy Advisor, Dutch
Solid Waste Association, NVRD, Arnhem, The
Robert U. Ayres INSEAD, Fontainebleau, France
Netherlands
Bo Björkman MiMeReMinerals and Metallurgical
T.E. Graedel Center for Industrial Ecology, Yale
Research Laboratory, Luleå University of
University, New Haven, CT, USA
Technology, Luleå, Sweden
Harald Grossmann Technische Universität
Bart Blanpain High Temperature Processes and
Dresden, Germany
Industrial Ecology, Department of Metallurgy and
Materials Engineering, KU Leuven, Leuven, Leif Gustavsson Sustainable Built Environment
Belgium Group, Department of Building and Energy
Technology, Linnaeus University, Växjö, Sweden
Tobias Brenner Papiertechnische Stiftung (PTS),
Germany Toni Handke Technische Universität Dresden,
Germany
Mathias Chintinne Metallo-Chimique, Beerse,
Belgium Jana M. Hawley Textile and Apparel Management,
University of Missouri, Columbia, MO, USA
Ambrose Dodoo Sustainable Built Environment
Group, Department of Building and Energy Tech- Kari Heiskanen Aalto University, Espoo, Finland
nology, Linnaeus University, Växjö, Sweden Sandor Karreman Shanks/Van Vliet Groep,
Jorrian Dorlandt Shanks/Van Vliet Groep, Nieuwegein, The Netherlands
Nieuwegein, The Netherlands Onno Kuik Institute for Environmental Studies
Maarten Dubois Policy Research Center for (IVM), VU University, Amsterdam, The Netherlands
Sustainable Materials, KU Leuven e University Stefan Luidold Chair of Nonferrous Metallurgy,
of Leuven, Leuven, Belgium Montanuniversitaet Leoben, Leoben, Austria
Thomas D. Dyer Division of Civil Engineering, Elisabeth Maris Laboratoire Conception Produit
University of Dundee, Dundee, UK Innovation, Chambéry (LCPI), Institut Arts et
Johan Eyckmans Center for Economics and Corpo- Métiers ParisTech, Chambéry, Savoie Technolac,
rate Sustainability (CEDON), KU Leuven e Le Bourget du Lac, France
University of Leuven, Campus Brussels, Brussels, Gara Villalba Méndez Universitat Autònoma de
Belgium Barcelona, Spain

xi
xii LIST OF CONTRIBUTORS

Emmanuel Naffrechoux Laboratoire Chimie Li Shen Copernicus Institute of Sustainable


moléculaire Environnement (LCME), Université Development, Utrecht University, Utrecht, The
de Savoie, Le Bourget du Lac, France Netherlands
Frans Oosterhuis Institute for Environmental Ruben Snellings Ecole Polytechnique Fédérale de
Studies (IVM), VU University, Amsterdam, The Lausanne (EPFL), Laboratory of Construction
Netherlands Materials, Institute of Materials, Ecublens,
Laura Talens Peiró INSEAD, Fontainebleau, France Switzerland
Christoph Pichler University of Leoben, Austria Jaana Sorvari Finnish Environment Institute,
Helsinki, Finland
Soraia Pimenta Department of Mechanical
Engineering, Imperial College London, South Stefan Steinlechner University of Leoben, Austria
Kensington Campus, London, UK Douglas R. Swinbourne School of Civil, Environ-
Yiannis Pontikes KU Leuven, High Temperature mental and Chemical Engineering, Melbourne,
Processes and Industrial Ecology Research VIC, Australia
Group, Department of Metallurgy and Materials Vivian W.Y. Tam School of Computing, Engineering
Engineering, Kasteelpark Arenberg, Heverlee, and Mathematics, University of Western Sydney,
Belgium Penrith, NSW, Australia
Silvestre T. Pinho Department of Aeronautics, Jan Thewissen Shanks/Van Vliet Groep, Nieuwe-
Imperial College London, South Kensington gein, The Netherlands
Campus, London, UK Alois Unger University of Leoben, Austria
Barbara K. Reck Center for Industrial Ecology, Yale Pieter van Beukering Institute for Environmental
University, New Haven, CT, USA Studies (IVM), VU University, Amsterdam, The
Markus A. Reuter Outotec Oyj, Espoo, Finland and Netherlands
Aalto University, Espoo, Finland Geert van Calster Department of International and
Gernot Rösler University of Leoben, Austria European Law, University of Leuven, Leuven,
Elinor Rombach IME Process Metallurgy and Metal Belgium and Brussels Bar, Brussels, Belgium
Recycling, RWTH Aachen University, Intzestraße Antoinette van Schaik MARASdMaterial Recycling
3, Aachen, Germany and Sustainability, The Hague, The Netherlands
Rene Rumpold University of Leoben, Austria Margareta Wahlström VTT Technical Research
Caisa Samuelsson MiMeReMinerals and Metallur- Centre of Finland, VTT, Finland
gical Research Laboratory, Luleå University of Patrick Wollants KU Leuven - Faculty of Engi-
Technology, Luleå, Sweden neering, Department Metallurgy and Materials
Roger Sathre Sustainable Built Environment Group, Engineering (MTM), Kasteelpark Arenberg,
Department of Building and Energy Technology, Leuven, Belgium
Linnaeus University, Växjö, Sweden Ernst Worrell Copernicus Institute of Sustainable
Mathias Schluep World Resources Forum Associa- Development, Utrecht University, Utrecht, The
tion (WRFA), St.Gallen, Switzerland Netherlands
C H A P T E R

1
Recycling: A Key Factor
for Resource Efficiency
Ernst Worrell1, Markus A. Reuter2,3
1
Copernicus Institute of Sustainable Development, Utrecht University, Utrecht, The Netherlands,
2
Outotec Oyj, Espoo, Finland; 3Aalto University, Espoo, Finland

Materials form the fabric of our present soci- many elements of the periodic table (Howard
ety; materials are everywhere in our lives, and and Klee, 2004). The materials are drawn from
life as we know it would be impossible without natural resources. However, the Earth’s re-
them. In fact, terms as the “Bronze Age” and sources are not infinite, but until recently, they
“Iron Age” demonstrate that materials have have seemed to be: the demands made on
really defined our society in history. Moreover, them by manufacturing throughout the indus-
materials will play a key role in the transition trialization of society appeared infinitesimal,
of our society toward sustainability. The chal- the rate of new discoveries outpacing the rate
lenge of sustainability is rooted in the way that of consumption. Increasingly we realize that
we now process resources to make materials our society may be approaching certain funda-
and products, which are often discarded at the mental limits. This has made access to materials
end of life. This linear economy is now running an issue of national security of many nations,
into its limits given the large demand for mate- especially also to ensure that emerging new
rials and resources of an increasing (and increas- “sustainable” technologies can be supplied
ingly affluent) global population. with metals and materials.
Industrial society has become extremely Historically, industry has operated as an
dependent on resources, as it produces more, open system, transforming resources to prod-
builds an increasingly complex society and ac- ucts that are eventually discarded to the envi-
cumulates an incredible volume of resources. ronment, as depicted in Figure 1.2. This,
Figure 1.1 depicts the global production of the coupled to the massive increase in the use of re-
key materials used in society and shows an sources, has led to growing impacts on the envi-
extremely rapid growth in the past few decades, ronment, as large amounts of energy,
as emerging economies like China develop. greenhouse gas emissions and other emissions
Today, China produces half of all the cement, to the environment are directly tied to the pro-
steel and other commodities in the world. duction and use of the resources, while also
Mankind now dominates the global flows of affecting land use change, the use of water and

Handbook of Recycling
http://dx.doi.org/10.1016/B978-0-12-396459-5.00001-5 3 Copyright Ó 2014 Elsevier Inc. All rights reserved.
4 1. RECYCLING: A KEY FACTOR FOR RESOURCE EFFICIENCY

FIGURE 1.1 Global materials production of key materials since 1900 (Data: USGS).

FIGURE 1.2 Closing the loops. Shifting from a linear economy (in blue) to a circular economy requires the closing of
loops to ensure that products and materials are reused or recycled (in red). (For interpretation of the references to color in
this figure legend, the reader is referred to the online version of this book.)

I. RECYCLING IN CONTEXT
1. RECYCLING: A KEY FACTOR FOR RESOURCE EFFICIENCY 5
other environmental resources. Moreover, our resources, but then the system must be carefully
resources use results in increasing amounts of designed to minimize inevitable losses. Also, the
solid wastes, which are discarded or inciner- energy needed for recycling is generally substan-
ated. Waste is becoming a large problem, as tially less than the energy needed to produce the
we are running out of land for landfilling, and material from ores, which in the process also cre-
end-of-life waste treatment has negative envi- ates large amounts of valueless byproducts or
ronmental and health impacts. This is especially wastes with little or no economic value, and
a problem for emerging economies, where mate- that sometimes contains harmful compounds at
rial use (and hence discarding of it) is growing the mining or processing site. While some
very rapidly, while limited waste management (bulk) materials are well recycled, others can
infrastructure exists. (currently) not be recycled, especially due to their
Materials consumption in the United States complex connections because of functionality
now exceeds 10 t/person/year, while the global reasons in consumer products. Figure 1.3 shows
average consumption has grown to about 5 t/ that a level of sophistication in metal recovery
annum. The global average is growing rapidly, from recyclates could exceed that of geological
given expected population growth and devel- resources due to this depicted complexity.
oping patterns for the majority of the population For this reason, for example, despite all the
living in developing countries. This makes a policy attention to the strategic supply problems
reevaluation of the way that we use resources surrounding rare earth metals, less than 1% of
necessary. To maintain our level of welfare, ser- the rare earth metals in waste are currently be-
vices by resources should be provided more effi- ing recycled as these go lost owing to the afore-
ciently using less (environmental) resources per mentioned complexity. The fraction of a
unit of activity; i.e. we must improve the material that can reenter the life cycle will
resource efficiency of our society. There are depend both on the material itself and on the
several ways that we can improve the resource mineralogy of the product from which it is being
efficiency of society: recovered, as (still) the quality and purity of the
recovered material determine its future
• Use resources more efficiently in the
applicability.
provision of an activity or product (including
The economics of recycling will depend on
lifetime lengthening).
the degree to which the material has become
• Use less resource-related services.
dispersed, as well as the matrix (e.g. complex
• Reuse product and services.
consumer product, building, transport, pack-
• Recycle the resources and materials in
aging) within which it is recovered. Although
products.
recycling has far-reaching environmental and
Waste is only waste if it cannot be used again social benefits, market forces determine if a ma-
or if its economic value, including dumping terial or complex products can ultimately be
costs, is not sufficient to make its exploitation recycled and their contained metals, materials
economically feasible. Economic recycling en- and compounds recovered. And market forces
ables waste to become a resource; however, often fail to value externalities from environ-
various aspects hinder it becoming totally reus- mental pollution or future scarcity, making for
able. Recycling is the reprocessing of recovered an “uneven” playing field. In various countries,
materials at the end of product life, returning these externalities and (other) market failures
them into the supply chain. have provided the incentive to design policies
Potentially, it could be done at a rate compara- to support resource efficiency in general, and
ble with the rate with which we discard recycling, specifically.

I. RECYCLING IN CONTEXT
6 1. RECYCLING: A KEY FACTOR FOR RESOURCE EFFICIENCY

FIGURE 1.3 Conventional extraction processes can recovery various elements from geological ores economically, while
much work has to be done to recover all metals from complex designer copper “minerals”.

Recyclable wastes are often collected by cities recycling for vehicles, electronic products and
and municipalities, selling them into a market of packaging is now in force in most European
traders and secondary processors who repro- countries, while other nations have similar pro-
cess the materials to eventually sell them to grams and plans for more. A lively international
manufacturers. In the recycling market, prices trade in recycled resources has emerged, due to
fluctuate according to the balance of supply the local costs of separating materials from
and demand, the prices of materials made products, and the increasing resources appetite
from primary resources, as well as the behavior from rapidly developing nations like China
and organization of markets and its stake- and India. This has made recycling a strategic
holders (e.g. the role of increased market power and geopolitical issue as well.
concentration, and speculation of e.g. silver and In short, recent economic and global develop-
copper). This couples the price of the recycled ments have put recycling in the spotlight again,
material to that of the primary or virgin mate- necessitating a critical assessment of the role of
rial. This becomes more complex when minor recycling in the context of a resource efficient
elements associated with the ores are priced, society.
as supply and demand are geologically linked It is the objective to show in this book how
to the extraction of the bulk base metals such material- and product-centric recycling can be
as aluminum, copper, nickel, lead and zinc. harmonized to maximize resource efficiency
The same holds for critical elements that “hitch- (UNEP 2013). Figure 1.4 depicts this complex
hike” with the mining of other more common el- interplay among materials, products and
ements, as no separate mines exist for these different stakeholders to help maximize the re-
critical or strategic elements. The markets are covery of all materials.
also affected by economic or policy interven- This book will provide the basis, in terms of
tions. Legislation setting a required level of fundamental theories of recycling, take-back

I. RECYCLING IN CONTEXT
1. RECYCLING: A KEY FACTOR FOR RESOURCE EFFICIENCY 7

FIGURE 1.4 Recycling helps enable resource efficiency. This book will cover the various aspects detailed in this figure
and figures in chapter 1.

systems and collection, used technology, eco- industry and the policymaking community,
nomics, design-for-recycling, consumer behavior, providing for a strong basis from theory to prac-
material efficiency and policy, to understand the tice today, describing the lessons learned and
state of the art and the challenges of recycling in the state of the-art in recycling of a wide variety
the larger context. It is intended to provide profes- of resources, products and waste flows.
sionals, analysts and decision makers with a solid Part I provides the background and context
background in order to show how recycling can for recycling by discussing the basics of recy-
be used to improve resource efficiency. cling in science and society, and putting recy-
The book is organized in several parts: cling in the perspective of resource efficiency
and the development toward a resource-
I. General aspects of recycling
efficient and sustainable circular economy.
II. Recycling technologies and applications
Part II is the technical “body” of the hand-
III. Recovery and collection
book, describing the state of the art of recycling
IV. Material efficiency
material, product and waste streams. Each
V. Economics of recycling
chapter describes a specific material or waste
VI. Recycling and policy
stream, covering the current situation as well
Each part consists of a number of chapters. as technological state of the art. Starting with
Each of the chapters is authored by key experts specific materials, this part of the book develops
in the field. Experts come from academia, toward more complex waste streams that

I. RECYCLING IN CONTEXT
8 1. RECYCLING: A KEY FACTOR FOR RESOURCE EFFICIENCY

consist of a typical type of products (e.g. vehi- provide a brief introduction into topics such as
cles and electronics, as shown in Figures 1.3 physical separation and sorting, thermody-
and 1.4) or a difficult and varying mix of prod- namics and extractive metallurgy, process simu-
ucts (e.g. construction and demolition wastes, lation, life-cycle assessment, and simulation to
bulky household wastes). guide the readers to more advanced texts on
More detailed discussions of relevant theory these topics. These are crucial in understanding
are also included in the Appendices. the physics underlying resource efficiency. This
Subsequent chapters discuss the different knowledge provides the basis for innovation in
types of recovery schemes for key waste flows, the system, creating innovative new solutions
ranging from curbside collection systems to and technologies, or also determining which sys-
postconsumer separation technologies. tems and processes should be made redundant
Recovery and collection technology is an in- to ensure resource efficiency is maximized.
tegral part of recycling. While conventional eco- Combined, the parts of the handbook bring
nomics of a few stakeholders often determine together a unique collection of material on recy-
the collection system, it is important to under- cling, from technology to policy, providing
stand that the system will affect the material state-of-the-art discussions and information
quality of the recycled materials, and hence from a wide variety of backgrounds and experi-
should be considered in the full context and ences. This will help the reader understand the
not stand alone. dynamics, context and opportunities for recy-
In Part III the handbook will focus on the po- cling, within the larger picture of shifting our
sition of recycling within the total life-cycle of economic production system to a circular sys-
resources and the need to increase the efficiency tem. We hope that this will contribute to the
of our total resources system. Hence, the role, realization of a circular economy and efficient
effectiveness and efficiency of recycling should use of resources in our society.
be evaluated within the context of and relative Finally, to show the difference between mate-
to all opportunities to improve the resource effi- rial and product centric recycling, aluminium
ciency of our society. Redesigning products and recycling was integrated into a chapter that
reusing products are a key part of this overall shows the link between product design, product
strategy. Design for recycling and the funda- complexity and metal recovery. This permits the
mental link to the physics of the recycling sys- rigorous simulation based analysis of the limits
tem are key issues included in the discussions. of recycling by considering the effect of for
In the next parts of the Handbook of Recy- example the dissolution of minor elements in
cling, attention is shifted to the economics and (less noble) metals and other losses from the sys-
policy aspects of recycling. Furthermore, the tem on resource efficiency.
economics of recycling are discussed, address-
ing the costs, benefits and externalities of recy-
cling in more detail. This part also focuses on
policies to stimulate reuse and recycling, References
bringing together knowledge on the type of pol- Klee, R.J., Graedel, T.E., 2004. Elemental Cycles: A Status
icy instruments used, the experiences, effective- Report on Human or Natural Dominance. Annu. Rev.
ness and efficiency. Environ. Resour. 29, 69e107.
UNEP, 2013. Metal Recycling: Opportunities, Limits, Infra-
A number of appendices to the Handbook of
structure, a Report of the Working Group on the Global
Recycling provide background data on some of Metal Flows to the International Resource Panel. In:
the tools and data needed in evaluating recycling Reuter, M.A., Hudson, C., Schaik, A. van, Heiskanen, K.,
technology and opportunities. The appendices Meskers, C., Hageluken, C. (Eds.), 316 p.

I. RECYCLING IN CONTEXT
C H A P T E R

2
Definitions and Terminology
Ernst Worrell1, Markus A. Reuter2,3
1
Copernicus Institute of Sustainable Development, Utrecht University, Utrecht, The Netherlands,
2
Outotec Oyj, Espoo, Finland; 3Aalto University, Espoo, Finland

2.1 INTRODUCTION in a loss of valuable materials, but also in nega-


tive environmental and health effects.
Recycling is not a goal in itself, but rather Our massive use of resources also contributes
an essential tool out of a whole toolbox to bet- to a potential depletion of economically (or envi-
ter manage natural resources. Materials con- ronmentally) recoverable reserves of materials.
sumption in the United States now exceeds In fact, one could say that natural stocks (i.e.
10 t/person/year, while the global average geologic reserves) are transferred to anthropo-
consumption has grown to about 5 t/annum. genic stocks (i.e. capital goods in our society).
The global average is growing rapidly, given This makes recycling an important source of
expected population growth and developing material, and this importance will only increase
patterns for the majority of the population in the future. This is reflected in terms as the
living in developing countries. This rapidly “urban mine” (i.e. minerals and metals con-
increasing demand for resources has initiated tained in the urban infrastructure and build-
various initiatives, such as “Factor 4, 5 or ings) and “urban forest” (i.e. wood fibers and
10” to reduce the total amount of resources paper).
needed, while still fulfilling the needed ser- A distinction needs to be made between
vices provided by materials and resources in non-renewable materials, such as minerals
today’s society (e.g. Von Weizsäcker et al., (including oil) and metals, and renewable mate-
2009). rials (e.g. wood and biomass). Note that the two
Historically, industry producing the mate- are interrelated because of the need for nutrients
rials has operated as an open system, transform- (e.g. nitrogen, phosphorus and potassium) and
ing resources to products that are eventually micronutrients (e.g. selenium and many others).
discarded to the environment. This, coupled Recycling of renewable materials contributes to
with the massive increase in the use of re- a more efficient supply of resources, since pri-
sources, has led to growing impacts on the envi- mary resources (e.g. forest, land, water, energy)
ronment. The massive use of materials results in are saved and emissions such as greenhouse
increasing amounts of solid wastes, which are gases are reduced (Laurijssen et al., 2010). The
discarded or incinerated. This results not only success of paper recycling in many countries

Handbook of Recycling
http://dx.doi.org/10.1016/B978-0-12-396459-5.00002-7 9 Copyright Ó 2014 Elsevier Inc. All rights reserved.
10 2. DEFINITIONS AND TERMINOLOGY

illustrates the need for recycling of renewable Recycling has a key role to play in a resource-
resources. efficient economy. In past decades, recycling
To maintain our level of welfare, services by was mainly considered a waste management
resources should be provided more efficiently issue, whereas today the vision is slowly mov-
using less (environmental) resources per unit ing toward resource efficiency as a driver for
of activity, i.e. improve the resource efficiency recycling. This places recycling in a wider
of our society. This means that we need to context. In various countries a variation on the
move from a linear economy, which extracts re- “waste management hierarchy” (for example,
sources from the environment and discharges also known as the 3 Rs in the United States,
the wastes to the environment, to a circular which stands for reduce, reuse and recycle)
economy, one that reuses and recycles products was introduced, which still forms the basis for
and materials in a material-efficient system, waste management in most countries:
extracting and wasting as little as possible (see
1. Reduce or avoid waste
Chapter 1). There are several ways that we can
2. Reuse the product
improve the resource efficiency of society, of
3. Recycle
which recycling is one. Waste is only waste if
4. Energy recovery
it cannot be used again or if its economic value
5. Treatment and landfilling
including dumping costs is not sufficient to
make its exploitation economically feasible. In Figure 2.1 provides an overview of the typical
historical societies, recycling was much more waste management chain, including the treat-
prevalent. The Industrial Revolution allowed ment options of the hierarchy.
for a massive reduction in the cost of materials, Reduction (or avoidance) describes the impact
resulting in a reduced emphasis on reuse and of material efficiency and demand reduction to
recycling in today’s society. However, with minimize the amount of material that is needed
increasing costs for primary materials, recycling
has enabled waste to become a resource. While
some materials are well recycled, others can
(currently) not be recycled. In this chapter, recy-
cling is put in context of a resource-efficient
economy, and critical issues are defined that
will contribute to understanding and posi-
tioning recycling. This is illustrated by applying
the concepts to the case of metals.

2.2 DEFINING RECYCLING


Recycling is the reprocessing of recovered
materials at the end of product life, returning
them into the supply chain. Recycled material
may also be called “secondary” in contrast to
“primary” material that is extracted from the
environment. Hence, primary and secondary
in the context of recycling do not express a dif- FIGURE 2.1 Simplified depiction of the typical waste
ference in quality. management chain.

I. RECYCLING IN CONTEXT
2.2 DEFINING RECYCLING 11
to satisfy a material service (Worrell et al., 1995). of recovered material are discerned (Graedel
This may also include reducing the need for et al., 2011):
the service in the first place. Other options
• Home scrap: scrap material arising internally
are lengthening the service lifetime of a product
in production sites or mills as rejects, e.g.
(either by design or through repair), or
from melting, casting, rolling or other
increasing the yield in the supply chain of a
processing steps.
product (i.e. reducing material or off-spec prod-
• New (pre-consumer) scrap: scrap from
uct losses in the different production steps of a
fabrication of the material into finished
product) (Allwood et al., 2011). Note that this
products.
may reduce the amount of material available
• Old (post-consumer) scrap: scrap from obsolete
for recycling, as e.g. less “home” or “new” scrap
products that is recovered, traded and sold to
may be generated (see below). Material effi-
plants for recycling.
ciency is increasingly getting attention again,
as resource efficiency is slowly gaining traction. Furthermore, the rate is affected by the basis
Reuse allows for the reuse of the product on which it is calculated, e.g. the volume of ma-
in which the material is contained, by (re-) terial sold in the market, produced in a country
designing a product for multiple uses (e.g. or region, or the total amount of the material
refillable bottle versus single-use bottles) or available in the waste.
setting up a market for reusable goods (of Energy Recovery generally applies to the re-
which many can be found, both in industry covery of (part of the) embodied energy in the
and households). Exchange systems can be materials in the products, using a number of
very effective means to reuse products, as, for techniques, including the production of refuse-
example, evidenced by the success of online derived fuel for industrial processes (e.g. in
auction systems such as eBay and others in cement making) or specialized boilers, incinera-
many countries. tion with energy recovery in waste-to-energy
Recycling aims at recycling the materials con- (WTE) facilities, or through anaerobic digestion
tained in the products that are recovered from of biologic/organic materials in the waste. Note
the waste stream. Potentially, recycling can be that the latter process may also take place in a
done at a rate comparable with the rate with landfill, and the landfill gas may be recovered
which we discard resources, but then the sys- for energy production. The efficiency of energy
tem must be carefully designed to minimize recovery of these systems may vary largely,
inevitable losses. The fraction of a material and could be very low (e.g. 12e15% for older
that can reenter the life cycle will depend WTE facilities).
both on the material itself and on the product Treatment and landfilling are waste manage-
it was part of, as (still) the quality and purity ment techniques to reduce the environmental
of the recovered material determine its future and health impacts (if properly controlled) of
applicability. Recycling rates are defined in waste, and do generally not result in recycling
various ways, affecting the figures dramatically or recovery from resource. In many developing
(UNEP, 2011). First of all, the recycling rate is countries, but also the United States, landfilling
determined by the volume of material that is is still the main waste management option,
recovered or actually recycled. This while in developing countries this is often
volume can also include material that is gener- done in uncontrolled and non-sanitary landfills,
ated during the production of the material, resulting in negative impacts on the local
manufacturing of products, or at end-of-life. environment, water and air quality, as well as
For example, in metals, the following categories human health. In some specific cases, old

I. RECYCLING IN CONTEXT
12 2. DEFINITIONS AND TERMINOLOGY

landfills have been mined to recover some of the Recycled content. This is the fraction of
materials contained in the landfill. In practice, recycled or secondary material in the total input
this has only been economically interesting for into a production process.
selected metals and is determined by local eco-
nomic conditions.
Figure 2.1 also distinguishes various indica-
tors to measure the success of a recycling pro- 2.3 MATERIALS AND PRODUCTS
gram, i.e. recovery and recycling rates. These
terms are often used, but also often not clearly Typically, recycling focuses on materials,
defined. Hence, caution is needed when inter- while the first two steps in the waste manage-
preting reported rates. ment hierarchy focus on products. An inte-
Recovery rate refers to the volume of material grated view on recycling in the waste
recovered from a waste stream. However, management hierarchy also puts a central focus
different definitions are found in the literature. on the product (Allwood et al., 2011), which will
Typically, it can be defined as the volume of ma- enable reduction, reuse and also the efficient re-
terial recovered from a waste stream divided by covery of recyclable materials from a product. In
the amount of material in the generated waste. other words, an efficient waste management
Recycling rate often refers to the volume of system should be centered on the product, and
material collected for recyclingdgenerally less on the material, or what is called a
including any material rejected during product-centric approach. A mineral-centric
processingddivided by the volume (weight) of approach or in other words a product (mineralogy)
waste generated. However, more correctly, the centric view (UNEP, 2013) is required to maxi-
rejected material should be subtracted, and only mize resource efficiency rather than a simpler
material marketed for recycling after processing material-centric view that considers things ma-
should be included. Differences may hence be terial by material. It is this depth that lies at
found in where the volume of recycled material the heart of the recycling, recycling simulation
is counted, and how the volume of material in models for optimization of resource efficiency
the waste is estimated. The most rigorous way and design for recycling/resource efficiency. It
would be to dynamically simulate the material cy- is the application of this depth that will enhance
cles in all its complexity, but data are often closing of the loop because it will permit a much
lacking. deeper understanding between all actors than
Recycling efficiency. The total amount of mate- the current understanding.
rial available for reuse will be affected by any ma- This will help us to better understand,
terial losses (due to e.g. quality, color or sample, quantify products and recycling on
processing) during the recycling process itself. element/compound/alloy level, and simulate
This can be defined as the recycling efficiency, or the performance of recycling systems, also in
output of the recycling process divided by the relation to product design. This rigor in the recy-
input. For metal recycling, the recycling efficiency cling will also help to increase the general level
would be defined as the amount of scrap melted of sophistication in the field and bring it to a
(output)/amount of scrap recovered (input). similar level of detail and sophistication as com-
The relation between the three indicators can mon in the producing industry, something
be given as: which is very important when discussing such
initiatives as design for recycling, resource effi-
Recycling Rate ¼ Recovery Rate
ciency and eco-design, and labeling for recy-
 Recycling Efficiency (2.1) cling/environmentally optimized products.

I. RECYCLING IN CONTEXT
2.4 APPLYING THE PRODUCT-CENTRIC APPROACHdMETALS 13
A product-centric approach considers how to 2.4 APPLYING THE PRODUCT-
increase the recycling of a product (e.g. an CENTRIC APPROACHdMETALS
LCD screen, mobile phone, car, solar panel)
in its entirety and therefore considers the com- Metals, their compounds and alloys have
plex thermodynamic and physics aspects and unique properties that enable sustainability in
interactions that affect their recovery. This innovative modern infrastructures and
necessarily involves consideration of what through modern products. Through mindful
will happen to the many different materials product design and high (end-of-life) collection
within the product, and enables decision rates, metals and their compounds can
makers to more easily look at how the prod- enabling sustainability, and other products
ucts are collected and how design affects out- can be recovered as well; thus recovery and
comes. However, it is to be noted that design therefore recycling of metals can be high. How-
for recycling is not the golden bullet it is ever, limitations on the recycling rate can be
made to be, as functionality often determines imposed by the (functionality driven) linkages
the material connections, overriding their in- and combinations of metals and materials in
compatibility for recycling. However, some products (UNEP, 2013).
companies have used similar approaches to Figure 1.3, Figure 1.4 and Figure 2.2 shows
design equipment (or components thereof) various factors that can affect the resource effi-
for reuse, allowing the use of remanufactured ciency of metal processing and recycling. The
parts in e.g. new copiers (e.g. Xerox) or ma- interaction therefore of primary and secondary
chinery (e.g. Caterpillar). recovery of metals not only drives the sustain-
Also, note that the order of the steps goes able recovery of elements from minerals but
(generally) hand in hand with a decreasing also provides the recycling loop that recovers
amount of energy recovered in the processing metals from complex products and therefore en-
of the material. Reduction will obviously save ables the maximum recovery of all elements
the largest amount of energy, while reuse re- from designer minerals. It is self-evident that
covers more from the energy embodied in the “classical” minerals processing and metallurgy
product/materials than recycling. However, af- play a key role in maximizing resource effi-
ter a certain degree of reuse, inevitably the prod- ciency and ensuring that metals are true en-
uct will land in the recycling chain and its ablers of sustainability. Thus key to recycling
materials will be recovered. The energy needed of complex consumer goods is:
for recycling is generally substantially less than
the energy needed to produce the material from • Mineral processing and metallurgy e
ores. Landfilling will recover only the smallest foundation
part of the embodied energy, in fact, only from • The link of minerals to metal has been
the organic fraction if landfill gas would be optimized through the years by economics
recovered. and a deep physics understanding.
While the hierarchy forms the theoretical ba- • There is a good understanding between all
sis for a waste management strategy, in prac- actors from rock to metal.
tice in many countries some of the steps in • Product-centric vis-à-vis metal-centric
the hierarchy may be lacking for specific waste recycling
or product streams. This failure is one of the • Designer minerals (e.g. cars) as shown in
reasons why there is still a very large potential Figure 1.3, Figure 1.4 and Figure 2.2 are far
for improving resource efficiency in today’s more complex than geological minerals,
economy. complicating recovery.

I. RECYCLING IN CONTEXT
14 2. DEFINITIONS AND TERMINOLOGY

FIGURE 2.2 Design for resource efficiency. Optimally linking mining, minerals processing, (BAT) Best Available Tech-
nique(s) for primary and secondary extractive metallurgy, energy recovery, original equipment manufacturers and product
design, end-of-life products, recyclates, residues and wastes, while minimizing resource losses.

• To “close” the loop requires a much deeper The use of available minerals processing and
understanding between all actors of the process metallurgical theoretical depth to
system than is the case currently. Resource describe the system shown in Figure 2.2 is
efficiency will improve if this is achieved. required to understand the resource efficiency
• Metal/material-centric recycling is a of the complete system. A fundamental descrip-
subset of product-centric recycling tion of the system also shows what theory and
e Various definitions exist for material- methods still have to be developed to innovate
centric recycling of metals as documented the primary and recycling fields further. It is
in a report by UNEP (2011), for example, evident from Figure 2.2 that the rigorous theory
how much of the end-of-life (EoL) metal is developed in the classical minerals and metal-
collected and enters the recycling chain lurgical processing industry over the years and
(old scrap collection rate), the recycling more recently adapted for recycling is very use-
process efficiency rate and the ful to quantify the various losses shown in
EoL-recycling rate (EoL-RR). Figure 2.2. “Classical” minerals processing and
• This deeper understanding of recycling will process metallurgy therefore both have a signif-
help to develop sensible, physics-based icant role to play in a modern resource-
policies. constrained society. Identifying the detailed

I. RECYCLING IN CONTEXT
REFERENCES 15
metal, compound, and other contents in all unaccounted flows (poor statistics, data as well
flows will help in optimizing the recycling sys- as collection) and the economics of the complete
tem, as is already the case for the maximum re- system are critical. Especially also understand-
covery of metals in concentrates from known ing and controlling the dubious and illegal
ore and product streams, giving a rather precise flows as well as theft, etc. will help much to
mass balance for all total, compound and maximize recovery, but this is a relatively sim-
elemental flows (see Figure 1.3). ple task organized by leveling the playing field
The recycling and waste processing industry by suitable policy. Maximizing resource effi-
has much to gain to implement and adapt tech- ciency, and therefore design for resource effi-
niques and thinking of our industry rather than ciency, considers and embraces Figure 2.2 in its
following the conventional bulk flow ap- totality. This requires rigorous modeling tech-
proaches of a material-centric mindset of waste niques to pin-point, understand and minimize
management and derived legislation, which all losses. It also requires a detailed understand-
are often colored by this thinking. ing of the technology of recycling, both physical
Three major factors determine the outcomes and metallurgical, as discussed in detail by
of recycling expressed as a recyclability index Reuter and Van Schaik (2012) and Van Schaik
(RI): (1) the way waste streams are mixed or and Reuter (2012).
pre-sorted during collection; (2) the physical In summary, it is extremely important for
properties and (3) design of the end-of-life prod- resource efficiency to step away from the mate-
ucts in those waste streams. These factors all rial perspective to the product perspective.
affect the final recovery and subsequent produc- A particular focus will be the recycling of the
tion of high quality metal, material and alloy high-value, lower-volume metals that are essen-
products. These factors interrelate in ways that tial elements of today’s and tomorrow’s high
make it impossible to optimize one without tak- tech products, as applied in complex multimate-
ing into account the others. To get the best re- rial design such as electronics and vehicles (also
sults out of recycling, the stakeholders of the aircraft) or generation and storage of renewable
recycling system (e.g. in design, collection, pro- energy. These metals, such as gallium, rare earth
cessing) need to take into account what is elements, platinum group elements and indium,
happening in the other parts of the system. are often scarce, essential to sustainable growth
They also need to consider how to optimize and yet typically lost in current recycling
along the chain the recycling of several metals processes.
found within one product, rather than only
focusing on one or two major metals (and their
alloys and alloying elements) and ignoring the References
rest of the periodic table. Allwood, J., Ashby, M.F., Gutowski, T.G., Worrell, E., 2011.
Figure 1.3, Figure 1.4 and Figure 2.2 provides Material efficiency: a white paper. Resources, Conser-
vation & Recycling 55, 362e381.
an overview of all the actors and aspects that
Laurijssen, J., Marsidi, M., Westenbroek, A., Worrell, E.,
have to be understood in a product-centric sys- Faaij, A., 2010. Paper and biomass for energy? The
temic and physics-based manner in order to impact of paper recycling on biomass availability, energy
optimize resource efficiency. Also a clear under- and CO2 emissions. Resources, Conservation & Recy-
standing of the various losses that occur is cling 54, 1208e1218.
Reuter, M.A., Van Schaik, A., 2012. Opportunities and limits
imperative (many governed by physics, chosen
of recycling: a dynamic-model-based analysis. MRS
technology and linked economics), which also Bulletin 37, 339e347.
requires a deep compositional understanding UNEP, 2011. Recycling Rates of Metals e a Status Report of
of all residues, but also the understanding of the Working Group on the Global Metal Flows to the

I. RECYCLING IN CONTEXT
16 2. DEFINITIONS AND TERMINOLOGY

International Resource Panel. Graedel, T.E., Allwood, J., Electrical and Electronic Equipment (WEEE) Handbook.
Birat, J.-P., Reck, B.K., Sibley, S.F., Sonneman, G., University of Warwick, UK and A Stevels, Delft Uni-
Bucher, M., Hagelüken, C. 44 p. versity of Technology, The Netherlands, pp. 163e211.
UNEP, 2013. Metal Recycling: Opportunities, Limits, Infra- Von Weizsäcker, E., Hargroves, K.C., Smith, M.H.,
structure, a Report of the Working Group on the Global Desha, C., Stasinopoulos, P., 2009. Factor Five: Trans-
Metal Flows to the International Resource Panel. Reuter, forming the Global Economy through 80% Improve-
M.A., Hudson, C., van Schaik, A., Heiskanen, K., ments in Resource Productivity. Earthscan, London, UK.
Meskers, C., Hagelüken, C. 316 p. Worrell, E., Faaij, A.P.C., Phylipsen, G.J.M., Blok, K., 1995.
Van Schaik, A., Reuter, M.A., 2012. Shredding, sorting and An approach for analysing the potential for material
recovery of metals from WEEE: linking design to efficiency improvement. Resources, Conservation &
resource efficiency. In: Goodship, V. (Ed.), Waste Recycling 13 (3/4), 215e232.

I. RECYCLING IN CONTEXT
C H A P T E R

3
Recycling in Context
T.E. Graedel, Barbara K. Reck
Center for Industrial Ecology, Yale University, New Haven, CT, USA

3.1 INTRODUCTION which metal recycling occurs are not very well
characterized, largely because data acquisition
Of the different resources seeing wide use in and dissemination are not vigorously pursued.
modern technology, metals are unusual in that It is worthwhile, however, to review what we
they are inherently recyclable. This means that, do know, and to consider how that information
in principle, they can be used over and over might best be improved.
again, thus minimizing the need to mine and
process virgin materials while saving substantial
amounts of energy and water. These activities 3.2 METAL RECYCLING
also avoid the often significant environmental CONSIDERATIONS AND
impacts connected to virgin materials extraction. TECHNOLOGIES
Recycling indicators have the potential to
demonstrate how efficiently metals are being Figure 3.1 illustrates a simplified metal and
reused, and can thereby serve the following product life cycle. The cycle is initiated by
purposes: choices in product design: which materials are
going to be used, how they will be joined and
• Determine the influence of recycling on
which processes are used for manufacturing.
resource sustainability by providing
Choices made during design have a lasting ef-
information on meeting metal demand from
fect on material and product life cycles. They
secondary sources
drive the demand for specific metals and influ-
• Provide guidance for research needs on
ence the effectiveness of the recycling chain dur-
improving recycling efficiency
ing end-of-life (EOL).
• Provide information for life-cycle assessment
When a product is discarded, it enters the
analyses
EOL phase. It is separated into different metal
• Stimulate informed and improved recycling
streams (recyclates), which have to be suitable
policies
for raw materials production in order to ensure
Notwithstanding these promising attributes that the metals can be successfully reused. The
of recycling, the quantitative efficiencies with cycle is closed if scrap metal, in the form of

Handbook of Recycling
http://dx.doi.org/10.1016/B978-0-12-396459-5.00003-9 17 Copyright Ó 2014 Elsevier Inc. All rights reserved.
18 3. RECYCLING IN CONTEXT

Metal A

a b Fab/ d
Prod Use WM
Mfg
j g e
h
Rec

a: Primary metal input g: EOL metal collected for recycling


b: Refined metal h: Recycled EOL metal (old scrap)
c: Intermediate products (e.g. alloys, semis) j: Scrap from Manufacturing (new scrap)
d: End-of-life (EOL) products (metal content) k: Scrap used in Fabrication (new & old) f
e: EOL metal collected for “downcycling” m: Scrap used in Production (new & old)
f: “Downcycled”metal
Prod: Production, Fab: Fabrication, Mfg: Manufacturing,
WM: Waste Management, Rec: Recycling.
Metal B

FIGURE 3.1 Flows related to a simplified life cycle of metals and the recycling of production scrap and end-of-life
products. Boxes indicate the main processes (life stages): Prod, production; Fab, fabrication; Mfg, manufacturing;
WM&R, waste management and recycling; Coll, collection; Rec, recycling. Yield losses at all life stages are indicated by
dashed lines (in WM referring to landfills). When material is discarded to WM, it may be recycled (e), lost into the cycle of
another metal (f, as with copper wire mixed into steel scrap), or landfilled. The boundary indicates the global industrial
system, not a geographical entity. Reproduced with permission from Graedel et al., 2011a.

reprocessing and reuse. This type of recycling


recyclates, returns as input material to raw ma-
is generally economically beneficial and easy
terials production. The cycle is open if scrap
to accomplish. It may not be identified in
metal is lost to landfills and other repositories
recycling statistics, but can sometimes be
(e.g. tailings, slag).
estimated from process efficiency data.
The different types of recycling are related to
• EOL, metal-specific (“functional”) recycling, in
the type of scrap and its treatment:
which the metal in a discarded product is
• The home scrap portion of new scrap separated and sorted to obtain recyclates that
recycling, in which metal is essentially are returned to metal suppliers for reprocessing
recovered in its pure or alloy form within the and reuse. This type of recycling is generally
facility of the metal supplier. This type of accomplished for high-value metals, especially
recycling tends to be economically beneficial if they are easily accessible (Streicher-Porte
and easy to accomplish. It is generally absent et al., 2005; Dahmus and Gutowski, 2007). The
from recycling statistics, however, because it processes are straightforward if the metal is in
takes place within a single facility or pure form, but are often challenging and
industrial conglomeration. expensive if the metal is a small part of a very
• The prompt scrap portion of new scrap complex product (Chancerel and Rotter, 2009;
recycling, in which metal is essentially Oguchi et al., 2011).
recovered in its pure or alloy form from a • EOL, alloy-specific recycling, in which an
fabrication or manufacturing process and alloy in a discarded product is separated and
returned to the metal supplier for returned to raw materials production for

I. RECYCLING IN CONTEXT
3.3 DEFINING RECYCLING STATISTICS 19
recovery as an alloy. Often it is not the specific 1. How much of the EOL metal (in products) is
alloy that is remelted to make the same alloy, collected and enters the recycling chain (as
but any alloy within a certain class of alloys opposed to metal that is landfilled)? (Old
that is remelted to make one or more specific scrap collection rate)
alloys by adding small amounts of other 2. What is the EOL recycling rate (metal-
alloying elements to achieve the desired specific)? (EOL-RR)
elemental composition. For example, a 3. What is the efficiency in any given recycling
mixture of austenitic stainless steel alloys process (i.e. the yield)? (Recycling process
might be remelted and the resulting efficiency rate)
composition adjusted by addition of reagents 4. What is the nonfunctional EOL recycling rate
or virgin metal to make a specific austenitic (downcycling)? (nonfunctional EOL-RR)
alloy. A similar approach is followed in
aluminum recycling. Figure 3.1 provides an annotated waste man-
• EOL metal-unspecific reuse (nonfunctional agement and recycling system from which the
recycling, or “downcycling”), in which the EOL metrics can be calculated:
metals or alloys in a discarded product are
1. Old scrap collection rate ¼ e/d
downgraded or downcycled by
2. EOL-recycling rate ¼ g/d
incorporation into a large-magnitude
3. Recycling process efficiency rate, example
material stream in which its properties are
EOL ¼ g/e
not required. This prevents the metal or alloy
4. Nonfunctional EOL-recycling rate ¼ f/d
from being dissipated into the environment,
but represents the loss of its function, as it is The recycled content (RC, sometimes termed the
generally impossible to recover it from the “recycling input ratio”) describes the fraction of
large-magnitude stream. The recycled metal recycled metal contained within the total metal
does not replace primary metal in metal flow metal production. In the simplified dia-
production, so that the energy benefits of gram of Figure 3.1, it is defined as (j þ m)/
recycling cannot be taken advantage of. (a þ j þ m). The calculation of the recycled con-
Equally discouraging is the fact that the tent is straightforward at the global level, but
recycled metal potentially lowers the quality difficult if not impossible at the country level.
of the produced metal alloy by becoming an The reason is that information on the recycled
impurity or tramp element. Examples are content of imported produced metals is typi-
small amounts of copper in iron recyclates cally not available (flow b, i.e. the share of
that are incorporated in recycled carbon steel, m/(a þ m) in other countries is unknown), in
or alloying elements being incorporated in turn making a precise calculation of the recycled
slag during final recovery of the major alloy content of flow c impossible.
element. A final metric, the old scrap ratio (OSR), pro-
vides information on the composition of the scrap
used in metal production. It is the fraction of old
scrap g in the recycling flow (g þ h). Recycled con-
3.3 DEFINING RECYCLING tent and OSR are closely linked in that the OSR
STATISTICS reveals the share of old versus new scrap used
in metal production, thus providing information
There are four approaches to measuring the on the efficiencies at different life cycle stages.
efficiency of EOL metal recycling (Graedel In terms of its significance, the most impor-
et al., 2011a): tant metric is the EOL recycling rate, which

I. RECYCLING IN CONTEXT
20 3. RECYCLING IN CONTEXT

indicates how effectively discarded products the United Nations Environment Programme
are recovered and recycled. Of limited rele- (Graedel et al., 2011b). The three periodic table
vance for metals, however, is the widely used displays in Figures 3.2e3.4 illustrate the
metric “recycled content”, for two reasons. consensus results in compact visual display
First, calculations can usually be carried out formats.
only at the global level, leaving little room for The EOL-RR results in Figure 3.2 relate to
incentives at the national level. Second, the whatever form (pure, alloy, etc.) recycling oc-
share of available old scrap depends on the curs. To reflect the level of certainty of the data
level of usage a lifetime ago. As this use rate and the estimates, data are divided into five
was typically much less than today, there is bins: >50%, 25e50%, 10e25%, 1e10% and
not enough old scrap available to allow for a <1%. It is noteworthy that for only 18 of the 60
recycled content close to 100%. Note also that metals are the EOL-RR values above 50%.
a high share of new scrap may be the result of Another three metals are in the 25e50% group,
an inefficient manufacturing process, and is and three more in the 10e25% group. For a
therefore of limited relevance as a measure of very large number, little or no EOL recycling is
recycling merit. occurring.
In order to arrive at and present global esti- Similarly, Figure 3.3 presents the recycled
mates of metal recycling statistics that are as content data. Lead, ruthenium, and niobium
comprehensive as possible, a detailed review are the only metals for which RC >50%, but 16
of the recycling literature was conducted by metals have RC in the >25e50% range. This

1 2
H He
3 4 5 6 7 8 9 10
L
Lii Be
Be B C N O F Ne
11 12 13 14 15 16 17 18
Na Mg Al Si P S Cl Ar
19 20 21
21 22 23 24 25 26 27 28 29 30 31
31 32
32 33
33 34
34 35 36
Sc
K Ca Sc Ti V Cr Mn Fe Co Ni Cu Zn Ga
Ga Ge
Ge As
As Se
S e Br Kr
37 38
38 39
39 40
4 0 41 42 43 44
44 45 46 47 48
48 49
49 50 51
51 52
52 53 54
Rb Srr Y Zr
Zr Nb Mo Tc R
Ruu Rh Pd Ag Cd
Cd In
In Sn Sb Te
Te I Xe
55 56
56 * 72
7 2 73
73 74
7 4 75 76
76 77 78 79 80
80 81
81 82 83
8 3 84 85 86
Ba
Cs Ba H
Hff Ta
Ta W Re O
Oss Ir Pt Au Hg
Hg Tl
Tl Pb Bi
Bi Po At Rn
87 88 ** 104 105 106 107 108 109 110 111 112 113 114 115 116 (117) 118
Fr Ra Rf Db Sg Bh Hs Mt Ds Rg Uub Uut Uuq Uup Uuh (Uus) Uuo

* Lanthanides 5
57
7 58
58 59
59 60
60 61 62
62 63
63 64
64 65
65 66
66 67
67 68
68 69
69 70
70 71
71
La
La Ce
Ce Prr
P Nd
Nd Pm Sm
Sm Eu
Eu Gd
Gd Tb
Tb Dy
Dy Ho
Ho Err
E Tm
Tm Yb
Yb Lu
Lu
** Actinides 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103
Ac Th Pa U Np Pu Am Cm Bk Cf Es Fm Md No Lr

<1% 1–10% >10–25% >25–50% >50%

FIGURE 3.2 The periodic table of end-of-life recycling for 60 metals. White entries indicate that no data or estimates are
available.

I. RECYCLING IN CONTEXT
3.3 DEFINING RECYCLING STATISTICS 21

1 2
H He
3 4 5 6 7 8 9 10
Li
Li Be
Be B C N O F Ne
11 12 13 14 15 16 17 18
Na Mg Al Si P S Cl Ar
19 20 21 22
22 23 24
2 4 25 26 27 28 29
29 30
30 31
31 32 33
33 34
34 35 36
K Ca Sc Ti
Ti V Crr
C Mn Fe Co Ni Cu
Cu Zn
Zn Ga
Ga Ge As
As Se
Se Br Kr
37 38 3
39
9 40
40 41 42 43 44 45 46 47 48
48 49 50
50 51
51 52 53 54
Rb Sr Y Zrr
Z Nb Mo Tc Ru Rh Pd Ag Cd
Cd In Sn
Sn Sb
Sb Te I Xe
55 56
56 * 72 73
73 74 75
75 76
76 77
77 78 79 80 81
81 82 83 84 85 86
Cs Ba
Ba Hf Ta
Ta W Re
Re Os
Os Ir
Ir Pt Au Hg Tl
Tl Pb Bi Po At Rn
87 88 ** 104 105 106 107 108 109 110 111 112 113 114 115 116 (117) 118
Fr Ra Rf Db Sg Bh Hs Mt Ds Rg Uub Uut Uuq Uup Uuh (Uus) Uuo

* Lanthanides 57
57 58 59
59 60
60 61 62
62 63
63 64 65
65 66
66 67
67 68
68 69 70
70 71
71
La
La Ce
Ce Pr Nd Pm Sm
m Eu
Eu Gd T
Tbb Dy
Dy Ho
Ho Er
Er Tm
Tm Yb
Yb Lu
u
** Actinides 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103
Ac Th Pa U Np Pu Am Cm Bk Cf Es Fm Md No Lr

<1% 1–10% >10–25% >25–50% >50%

FIGURE 3.3 The periodic table of recycled content for 60 metals. White entries indicate that no data or estimates are
available.

1 2
H He
3 4 5 6 7 8 9 10
Li
L Be B C N O F Ne
11 12 13 14 15 16 17 18
Na Mg Al Si P S Cl Ar
19 20 21 22 23 24 25 26 27 28 29 30 31
31 32
32 33
33 34 35 36
K Ca Sc Ti
Ti V Cr Mn Fe Co Ni Cu Zn Ga
Ga Ge
Ge As
As Se Br Kr
37 38 39
39 40 41 42 43 44 45 46 47 48 49
4 9 50 51 52 53 54
Rb Sr Y Zr Nb Mo Tc Ru
Ru Rh Pd Ag Cd In
n Sn Sb Te I Xe
56
55 56 * 72 73 74 75 76
76 77 78 79 80 81
8 1 82 83
83 84 85 86
Cs B
Baa Hf Ta W Re Os
Os Ir Pt Au Hg Tl
Tl Pb Bi
Bi Po At Rn
87 88 ** 104 105 106 107 108 109 110 111 112 113 114 115 116 (117) 118
Fr Ra Rf Db Sg Bh Hs Mt Ds Rg Uub Uut Uuq Uup Uuh (Uus) Uuo

* Lanthanides 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71
La Ce Pr Nd Pm Sm Eu Gd Tb Dy Ho Er Tm Yb Lu
** Actinides 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103
Ac Th Pa U Np Pu Am Cm Bk Cf Es Fm Md No Lr

<1% 1–10% >10–25% >25–50% >50%

FIGURE 3.4 The periodic table of old scrap ratios for 60 metals. White entries indicate that no data or estimates are
available.
I. RECYCLING IN CONTEXT
22 3. RECYCLING IN CONTEXT

reflects a combination in several cases of effi- preprocessing (including separation and sort-
cient reuse of new scrap as well as better than ing), and end processing (usually in a smelter).
average EOL recycling. Losses occur at every stage, and generally the
The OSR results (Figure 3.4) tend to be high stage with the lowest recycling efficiency is
for valuable materials, because they are utilized the very first: collection. Higher efficiencies at
with minimal losses in manufacturing processes the subsequent stages cannot make up for low
and collected at EOL with relatively high effi- first-stage performance, as suggested by the effi-
ciency. Collection and recycling at EOL are ciencies shown in Figure 3.5.
high as well for the hazardous metals cadmium, Even if efficient collection occurs, efficiencies
mercury and lead. Overall, 13 metals have OSR lower than 100% (which is always the case)
>50%, and another 10 have OSR in the range combine to generate low EOL-RRs over time.
>25e50%. Figure 3.6 shows the situation. Each stage has
For cases in which relatively high EOL-RR an imperfect process efficiency; if those effi-
are derived, the impression might be given ciencies are multiplied together over several
that the metals in question are being used metal use lifetimes, even well-run recycling pro-
more responsibly than those with lower rates. cesses eventually dissipate the metal. Studies
In reality, rates tend to reflect the degree to have shown that a unit of the common metals
which materials are used in large amounts in iron, copper and nickel is only reused two or
easily recoverable applications (e.g. lead in bat- three times before being lost (Matsuno et al.,
teries, steel in automobiles). In contrast, where 2007; Eckelman and Daigo, 2008; Eckelman
materials are used in small quantities in com- et al., 2012), because no process is completely effi-
plex products (e.g. tantalum in electronics), cient, and losses occur at every step (Figure 3.6).
recycling is much less likely, and the rates will Finally, product design plays an important
reflect this challenge. role in the recycling efficiency of EOL products.
First, does the product design allow for easy
accessibility and disassembly of the relevant
3.4 PROCESS EFFICIENCIES AND components? For example, precious metals con-
RECYCLING RATE CONSTRAINTS tained in personal computer motherboards are
easily accessible for dismantling and will be
A common perception of the recycling situa- recycled, while circuit boards used in car elec-
tion is that if a product is properly sorted into a tronics are typically not accessible for recycling
discard bin it will be properly recycled. This (Hagelüken, 2012). Second, can the diverse mix
turns out never to be even approximately cor- of materials used in complex products be techno-
rect, because the recycling system comprises logically separated at EOL? This challenge of ma-
a number of stages (Figure 3.5): collection, terial liberation goes back to thermodynamic

FIGURE 3.5 The steps involved in the recycling sequence. Adapted from Hagelüken, 2012.

I. RECYCLING IN CONTEXT
3.5 PERSPECTIVES ON CURRENT RECYCLING STATISTICS 23
FIGURE 3.6 The efficiencies in the
initial step of Markov recycling of a
metal cycle. (Reproduced with permis-
sion from Eckelman et al. (2012)). The
efficiency of conversion of stainless
crude steel to hot-rolled stainless steel
is x, and the resulting stainless steel is
divided among five uses, each with its
own conversion efficiency. If the metal
is later recovered as obsolete scrap
when the products are discarded, the
process chain and its inevitable losses
must be revisited.

principles, but also to the fact that material com- dispersive. Collection is thus very difficult
binations in products are often very different (drilling fluid remains in the hole,
from material combinations found in ores preservative remains in wood) or dependent
(Reuter et al., 2013; van Schaik and Reuter, on collection of the product (flame retardants
2004). Well-established technologies from the in electronics), hence the old scrap in the
mining industry can thus be utilized only if ele- recycling flow is very low, as is the recycling
ments not found in the respective ores can be flow itself.
removed beforehand (Nakajima et al., 2010). 2. Mainly new scrap recycling. This designation is
applicable to specialty metals such as indium
and germanium (e.g. Yoshimura et al., 2011).
The recycled content is above 25%, but other
3.5 PERSPECTIVES ON CURRENT recycling statistics are very low. These metals
RECYCLING STATISTICS are largely used in such applications as
(opto)-electronics and photovoltaics. During
As can be seen from the figures, there are
manufacturing, a large amount of new scrap,
large differences in recycling rates among the
such as spent sputtering targets, sawdust or
specialty metals, but differences also exist be-
broken wafers, is created. All of this material
tween the different applications of the metals.
is recycled, and contributes to a high recycled
Some insights into the causes of the relatively
content in the material supply to the
low recycling rates in Figures 3.2e3.4 are dis-
manufacturing stage. Old scrap in
cussed below:
the recycling flow is currently low due to the
1. Hardly any recycling. This designation is difficulty in collecting the products.
applicable to specialty metals such as Furthermore, the metal content in the
antimony, arsenic and barium. These metals products can be low, and recycling
are mainly used in oxide or sulfate form, and technology for these metals in EOL products
many of the applications are highly is often lacking. Yet, research into the

I. RECYCLING IN CONTEXT
24 3. RECYCLING IN CONTEXT

recycling of a variety of specialty metals from


4. Old scrap recyclingdmetal unspecific,
discarded products is increasing, and
beryllium, for example. Berylliumecopper
promising first results exist (Rollat, 2012;
alloys are used in electronic and electric
Yoshida and Monozukuri, 2012).
applications. The collection of these devices is
3. Old scrap recyclingdmetal specific, rhenium, for
generally good, and the Be follows the same
example. Rhenium is used in superalloys and
route as the copper and ends up at copper
as a catalyst in industrial applications, which
smelters/recyclers. During the recycling
together make up most of its total use. This
process, the Be is usually not recovered but is
closed industrial cycle, as well as the high value
diluted in the copper alloy or, most often,
of Re, ensures very good collection (Duclos
transferred to the slag in copper smelters.
et al., 2010). Furthermore, good recycling
Hence the old scrap collection rate is quite
technologies are in place to recover the metal.
high but the EOL recycling rate is low.
New scrap is recycled as well. Because the
rhenium demand is growing, and this is met The way in which a product is designed is
largely by primary production, the share of also a strong factor in whether recycling occurs.
recycled Re in the overall supply is low. Dahmus and Gutowski (2007) have shown that

FIGURE 3.7 The relationship between recycled material value and material mixing, for 20 products in the United States,
c. 2005. The area of the circle around each data point is proportional to the product recycling rate; products with no circle are
generally not recycled. The arrows indicate a trend to increased material mixing, both at the product level (in the case of
automobiles and refrigerators) and through substitution (in the case of computers). Adapted from Dahmus and Gutowski, 2007.

I. RECYCLING IN CONTEXT
REFERENCES 25
the greater the degree of material complexity in Dahmus, J.B., Gutowski, T.G., 2007. What gets recycled: an
a product, the smaller the probability that recy- information theory based model for product recycling.
Environmental Science & Technology 41 (21),
cling will occur (Figure 3.7). In fact, Figure 3.7 7543e7550.
indicates that some products have actually Duclos, S.J., Otto, J.P., Konitzer, D.G., 2010. Design in an era
increased their required level of material of constrained resources. Mechanical Engineering 132
complexity in the past decade, so the product (9), 36e40.
design-recycling situation is trending in the Eckelman, M.J., Daigo, I., 2008. Markov chain modeling of
the global technological lifetime of copper. Ecological
wrong direction. Economics 67 (2), 265e273.
Eckelman, M.J., Reck, B.K., Graedel, T.E., 2012. Exploring
the global journey of nickel with Markov models. Jour-
3.6 SUMMARY nal of Industrial Ecology 16 (3), 334e342.
Graedel, T.E., Allwood, J., Birat, J.-P., Buchert, M.,
Many different approaches have been taken to Hagelüken, C., Reck, B.K., Sibley, S.F., Sonnemann, G.,
2011a. What do we know about metal recycling rates?
quantify the rates at which metals are recycled. Journal of Industrial Ecology 15 (3), 355e366.
Inevitably, recycling rates have been defined in Graedel, T.E., Allwood, J., Birat, J.-P., Buchert, M.,
different ways, and this has made it difficult to Hagelüken, C., Reck, B.K., Sibley, S.F., Sonnemann, G.,
determine how effectively recycling is occurring. 2011b. Recycling Rates of Metals e A Status Report, a
Adopting the recycling rate definitions specified Report of the Working Group on the Global Metal Flows
to UNEP’s International Resource Panel.
in this chapter will deal with this challenge. Hagelüken, C., 2012. Recycling the platinum group metals:
An important realization regarding metal a European perspective. Platinum Metals Review 56 (1),
recycling is that it is a sequence of steps. If any 29e35.
one step is done poorly, the efficiency of the Matsuno, Y., Daigo, I., Adachi, Y., 2007. Application of
entire sequence suffers. Attention needs to be Markov chain model to calculate the average number of
times of use of a material in society e an allocation
paid to each of the steps, because one step methodology for open-loop recycling e part 2: case
may be the most inefficient for some types of study for steel. International Journal of Life Cycle
products, other steps for others. Assessment 12 (1), 34e39.
The key questions, of course, are whether over- Nakajima, K., Takeda, O., Miki, T., Matsubae, K.,
all recycling efficiencies can be improved and, if Nakamura, S., Nagasaka, T., 2010. Thermodynamic
analysis of contamination by alloying elements in
so, by how much? That is, can materials cycles aluminum recycling. Environmental Science & Technol-
be transformed from open (i.e. without compre- ogy 44 (14), 5594e5600.
hensive recycling) to closed (i.e. completely reus- Oguchi, M., Murakami, S., Sakanakura, H., Kida, A.,
able and reused), or at least to less open than they Kameya, T., 2011. A preliminary categorization of end-
are at present? These are issues that turn out to be of-life electrical and electronic equipment as secondary
metal resources. Waste Management 31 (9e10),
quite complex, to involve everything from prod- 2150e2160.
uct designers to policies for pickup of discarded Reuter, M.A., Hudson, C., van Schaik, A., Heiskanen, K.,
electronics. The full range of this detail has Meskers, C., Hagelüken, C., 2013. Metal Recycling. Op-
seldom been presented to those who are most portunities, Limits, Infrastructure. A Report of the
interested, but much of it will be explored in detail Working Group on the Global Metal Flows to UNEP’s
International Resource Panel.
in subsequent chapters of this book. Rollat, A., 2012. How to satisfy the rare earths demand.
Rhodia Rare Earth systems initiatives. In: Déjeuner-
conférence sur “Les défis de l’approvisionnement en
References terres rares”. European Society for Engineers and In-
Chancerel, P., Rotter, S., 2009. Recycling-oriented charac- dustrialists, Brussels.
terization of small waste electrical and electronic Streicher-Porte, M., Widmer, R., Jain, A., Bader, H.P.,
equipment. Waste Management 29 (8), 2336e2352. Scheidegger, R., Kytzia, S., 2005. Key drivers of the

I. RECYCLING IN CONTEXT
26 3. RECYCLING IN CONTEXT

e-waste recycling system: assessing and modelling Yoshida, M., Monozukuri, N., 2012. Mitsubishi develops
e-waste processing in the informal sector in Delhi. eco-friendly, low-cost Ga recycling technology. In:
Environmental Impact Assessment Review 25 (5), Tech-On! Nikkei Business Publications, Inc. (Nik-
472e491. keiBP). http://techon.nikkeibp.co.jp/english/NEWS_
van Schaik, A., Reuter, M.A., 2004. The time-varying EN/20121203/254051/.
factors influencing the recycling rate of products. Yoshimura, A., Daigo, I., Matsuno, Y., 2011. Construction of
Resources Conservation and Recycling 40 (4), global scale substance flow of indium from mining.
301e328. Journal of the Japan Institute of Metals 75 (9), 493e501.

I. RECYCLING IN CONTEXT
C H A P T E R

4
Recycling Rare Metals
Robert U. Ayres1, Gara Villalba Méndez2, Laura Talens Peiró1
1
INSEAD, Fontainebleau, France; 2Universitat Autònoma de Barcelona, Spain

4.1 INTRODUCTION on the mining and smelting of copper (Talens


Peiró et al., 2013). Losses occur initially in the
The application of material flow analysis production process that, for the case of the
(MFA) to trace metals throughout their life cy- hitchhiker metals, includes the mining of
cle is an exercise for quantifying the magnitude the “attractor” ore, mineral processing, and
of the uses and losses and identifying where further extraction, separation, and refining pro-
they occur. Furthermore, by distinguishing be- cesses. A very simple calculation can be per-
tween losses that are dissipative versus losses formed to estimate the theoretical amount of
that are recoverable, the MFA can help us the hitchhiker metal that could be extracted
assess the potential for recycling of the mate- based on the quantity of the metal present in
rial. This is a very practical analysis for geolog- the ore. Even though the potential metal pro-
ically scarce metals used in new technology duction estimated this way does not consider
products such as smartphones, wind turbines, technological limitations and unavoidable
and solar panels. These metals e.g. gallium, losses, it serves to identify which metals offer
germanium, indium, tellurium, tantalum, and opportunities for improved resource manage-
platinum group metals (PGMs), are of special ment and which ones are already being
concern in terms of geological scarcity. They managed efficiently. We have performed these
also pose a problem for recycling due to the calculations for hitchhiker metals for which
trend toward miniaturization in their uses. one might expect revolutionary demand due
Many of these metals are not found anywhere to their use in new technologies. We present
in high concentrations but are distributed as the results in Table 4.1.
contaminants of other “attractor” metals to Metals for which potential mine production
which they are chemically similar. For this is comparable to current (2010) output do not
reason, we call these metals “hitchhikers” have much margin for increasing recovery dur-
when they accompany “attractors”. For ing the production phase. For example, cobalt
example, molybdenum, rhenium, selenium, sil- from nickel ores is extracted efficiently (99%),
ver, and tellurium are hitchhiker metals the whereas recovery from copper sulfide ores
production of which depends to a large extent such as carrolite is less efficient (8%) resulting

Handbook of Recycling
http://dx.doi.org/10.1016/B978-0-12-396459-5.00004-0 27 Copyright Ó 2014 Elsevier Inc. All rights reserved.
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Porträt des Verfassers, farbig (Titelbild)


Askari auf der Rast
Bogenschütze
Affenbrotbaum
Verpflegung bringende Weiber
Kilimandjaro
Verpflegung bringende Eingeborene
Askari (eingeborener Soldat)
Signalschüler (Mustapha bin Mabruf)
Askari (Hamiß)
Askari (Hassan Silal Mohamed)
Askarifrau (Mamatabu)
Träger
Askarifrau (Aidia Binti Abdalla Saidi)
Askarifrau
Verwundet
Gefallen
Operation im Feldlazarett
Trägersafari
Massaiposten
Europäermahlzeit

Inhalt der Kartentasche


1 Übersichtskarte von Afrika (1 : 56000000)
1 Karte mit eingezeichneter Marschroute des Hauptteiles der
Schutztruppe (1 : 8000000)
21 Bewegungs- und Gefechtsskizzen von der Hand des Verfassers
Erstes Buch
Die Ereignisse bis zum Eintreffen
der Südwest-Afrikaner
M.-G. Gruppe

Erster Abschnitt
Vor Kriegsbeginn

A ls ich im Januar 1914 in Daressalam landete, da ahnte ich kaum,


welche Aufgabe an mich nach einigen Monaten herantreten
würde. Aber seit einem Jahrzehnt hatte der Weltkrieg mehr als
einmal so nahe gedroht, daß ich mir ernsthaft die Frage vorlegen
mußte, ob die mir unterstellte Truppe in einem solchen Kriege
überhaupt eine Rolle zu spielen berufen wäre und welches ihre
Aufgabe sein könnte. Nach der Lage der Kolonie und der Stärke der
vorhandenen Kräfte — die Friedenstruppe war nur wenig über 2000
Mann stark — konnte uns nur eine Nebenaufgabe zufallen. Ich
wußte, daß das Schicksal der Kolonien, wie das jedes deutschen
Besitzes, auf den europäischen Schlachtfeldern entschieden werden
würde. Zu dieser Entscheidung mußte jeder Deutsche ohne
Rücksicht darauf, wo er sich gerade befand, das Seinige beitragen.
Auch in der Kolonie hatten wir die Pflicht, im Falle eines Weltkrieges
für das Vaterland zu tun, was in unseren Kräften stand. Die Frage
war, ob wir die Möglichkeit hatten, die große heimische
Entscheidung von unserem Nebenkriegsschauplatze aus zu
beeinflussen. Konnten wir mit unseren geringen Kräften erhebliche
Teile des Feindes vom Eingreifen in Europa oder auf anderen,
wichtigeren Kriegsschauplätzen abhalten oder den Feinden eine
nennenswerte Einbuße an Personal oder Kriegsgerät zufügen? Ich
habe damals diese Frage bejaht. Allerdings ist es nicht gelungen,
alle Instanzen in solchem Maße hierfür zu gewinnen, daß sämtliche
für einen Krieg wünschenswerte Vorbereitungen ausgeführt werden
konnten.
Es war zu überlegen, daß sich feindliche Truppen nur dann
fesseln lassen würden, wenn wir den Feind wirklich an einer für ihn
empfindlichen Stelle angriffen oder zum mindesten bedrohten. Es
war ferner zu bedenken, daß durch eine reine Verteidigungstaktik mit
den vorhandenen Mitteln nicht einmal der Schutz der Kolonie zu
erreichen war. Handelte es sich doch um eine Grenz- und
Küstenlänge ungefähr so groß wie die von Deutschland. Von diesem
Gesichtspunkt aus ergab sich die Notwendigkeit, die geringen
vorhandenen Kräfte nicht zu lokaler Verteidigung zu zersplittern,
sondern im Gegenteil zusammenzuhalten, den Feind an der Kehle
zu packen und ihn dadurch zu zwingen, seine Kräfte zu seinem
eigenen Schutz zu verwenden. Gelang es, diesen Gedanken
auszuführen, so wurde damit zugleich aufs wirksamste unsere Küste
und unsere unendlich lange Landesgrenze beschützt.
Legte man sich nun die Frage vor, wo ein für den Gegner so
empfindlicher Punkt lag, daß er uns Aussicht auf einen erfolgreichen
Angriff oder wenigstens auf ein Drohen mit einem solchen bot, so
kam man von selbst auf die Grenze zwischen Deutsch- und Britisch-
Ostafrika. Längs derselben führt, auf wenige Tagemärsche entfernt,
die Lebensader des britischen Gebietes, die Uganda-Bahn, also ein
Objekt, das bei seiner Länge von gut 700 Kilometer für den Feind
außerordentlich schwer zu schützen war und deshalb bei wirksamer
Bedrohung einen großen Teil seiner Truppen festlegte.
Meine im Januar 1914 angetretene erste Erkundungs- und
Besichtigungsreise führte mich von Daressalam zu Schiff nach
Tanga, von dort nach Usambara und weiter in die Gegend des
Kilimandjaro und Meru-Berges. In Usambara fand ich in dem mir von
der Kriegsschule her gut bekannten Freund, dem Hauptmann a. D.
von Prince, einen begeisterten Anhänger des Gedankens, daß wir
Ostafrikaner bei einem etwaigen Kriege gegen England nicht
stillsitzen dürften, sondern mit zugreifen müßten, falls sich auch nur
die Spur einer Aussicht ergab, dem Kriege in Europa Entlastung zu
verschaffen. Er konnte mich zugleich darüber orientieren, daß in
dem Gebiet von Usambara, am Kilimandjaro und am Meru-Berge
freiwillige Schützenkorps in Bildung waren, die voraussichtlich bald
fast alle waffenfähigen Deutschen dieser Nordgebiete umfassen
würden. Bei der dort dichten Pflanzerbesiedlung war dies von großer
Bedeutung. Wenn wir im Verlaufe des Krieges im ganzen etwa 3000
Europäer haben bei der Schutztruppe in Dienst stellen können, so
lieferten gerade diese Gebiete der Usambarabahn den
Hauptbestandteil. Allerdings war es schwer, eine haltbare
militärische Organisation dieser Freiwilligenvereinigungen zu finden
und den vielen guten Willen auch wirklich nutzbar zu machen.
Immerhin wurde im großen und ganzen erreicht, daß alle, auch die
nicht gesetzlich hierzu Verpflichteten, bereit waren, sich im
Kriegsfalle der Schutztruppe zu unterstellen. Auch bei den
Bezirksämtern fand ich großes Entgegenkommen, leider aber auch
das berechtigte Bedenken, ob solche Freiwilligenorganisationen in
einem Weltkrieg, der uns mit Sicherheit vollständig von der Heimat
abschnitt und auf uns selbst stellte, die nötige Festigkeit haben
würden. Schlecht sah es auch mit der Bewaffnung aus; wenn auch
fast jeder Europäer eine brauchbare Pirschbüchse hatte, so war
doch die Verschiedenartigkeit der Modelle und die entsprechende
Schwierigkeit der Munitionsbeschaffung bisher nicht behoben
worden. Anträge auf gleichmäßige militärische Bewaffnung dieser
Schützenvereine waren noch in der Schwebe und blieben bis zum
Ausbruch des Krieges unerledigt.
In Wilhelmstal traf ich eine schwarze Polizeiabteilung unter ihrem
tüchtigen aus Dithmarschen stammenden Wachtmeister.
Während die eigentliche S c h u t z t r u p p e dem Kommandeur
unterstand, hingen die einzelnen Abteilungen der P o l i z e i t r u p p e n
von den Verwaltungsinstanzen ab, und so hatte jeder
Bezirksamtmann zum Zwecke der Steuererhebung und um seinen
Befehlen die nötige Autorität zu geben, eine Truppe von etwa 100
bis 200 Mann. Es herrschte das Bestreben vor, diese Polizeitruppe
immer mehr auf Kosten der Schutztruppe zu vergrößern. Neben der
Schutztruppe war eine zweite, ebenso starke Truppe entstanden, die
ihrer ganzen Natur nach eine Karikatur militärischen Wesens war
und kaum etwas Besseres sein konnte. Der Bezirksamtmann, ein
Zivilbeamter, verstand von militärischen Dingen häufig wenig und
legte die Ausbildung und Führung seiner Polizei-Askari[1] in die Hand
eines Polizeiwachtmeisters. Dieser arbeitete eifrig mit dem
Pflichtgefühl eines alten Unteroffiziers; aber die Anleitung durch
einen höheren militärischen Vorgesetzten wurde ihm selten zuteil, da
der Polizei-Inspekteur, ein Offizier, jeden Bezirk nur ab und an
bereisen konnte. Die Polizei-Askari verbummelten daher vielfach
und entbehrten der straffen Zucht, die notwendig war, um sie für ihre
Funktionen, die doch Zuverlässigkeit erforderten, geeignet zu
erhalten. Bedauerlicherweise entzog die Polizei der Schutztruppe oft
die alten schwarzen Chargen und damit die besten Elemente,
welche dann bei der Polizei ihre guten militärischen Eigenschaften
verloren. Im großen und ganzen war es so, daß zugunsten einer
Polizeitruppe, aus der bei den gegebenen Grundlagen nie etwas
Brauchbares werden konnte, die Schutztruppe in ihrer Qualität mehr
und mehr verschlechtert wurde.
Von Neu-Moschi, dem Endpunkt der Usambarabahn, begab ich
mich über Marangu, wo ein englischer Pflanzer wohnte, und wo ich
den englischen Konsul King aus Daressalam traf, in die Gegend des
Kilimandjaro und von da nach Aruscha. Mehrere deutsche Pflanzer,
zum Teil ehemalige Offiziere, die ich während des Marsches auf
ihren Besitzungen besuchte, bestätigten mir, daß auch die dortigen
deutschen Ansiedler wertvolles militärisches Material wären.
Ich lernte die reizende Besitzung des Kapitänleutnants a. D.
Niemeyer kennen, dessen Gattin uns mit vortrefflichem,
selbstgezogenem Kaffee bewirtete. Später hat sie uns gelegentlich
ein bißchen gestört; als ihr Mann nämlich im Kriege im Lager von
Engare-Nairobi war, nordwestlich des Kilimandjaroberges, hatten wir
ihr für ein Gespräch mit ihrem Gatten vorübergehend einen
Telephonanschlußapparat geliehen. Unmittelbar darauf stockte der
gesamte Fernsprechverkehr, und nach langem, langem Suchen
kamen wir endlich dahinter, daß unsere anmutige Wirtin von früher
den Apparat nicht wieder ausgeschaltet hatte und auch keine
Absicht zeigte, dies zu tun.
Auf seiner in der Nähe gelegenen Pflanzung bot uns
Korvettenkapitän a. D. Schoenfeld gastlich ein ausgezeichnetes
Glas Moselwein in einem militärischen Kommandoton, der schon
damals auf den energischen Führer hindeutete, welcher später die
Rufijimündung so zähe gegen feindliche Überlegenheit verteidigte.
Kurz vor Aruscha traf ich auf der Kaffeepflanzung meines alten
Kadettenkameraden Freiherrn von Ledebur bei Tisch auch den
liebenswürdigen alten Oberstleutnant a. D. Freiherrn von Bock. Wir
unterhielten uns über die freiwilligen Schützenvereinigungen, die am
Meru-Berge im Entstehen begriffen waren, und ich ahnte nicht, daß
wenige Monate später der über sechzig Jahre alte Herr einer
unserer zähesten Patrouillengänger am Ostrande des Kilimandjaro
sein und oft mit seinen paar Leuten, zum großen Teil Rekruten,
erfolgreich gegen mehrere feindliche Kompagnien fechten würde.
Seine echte Ritterlichkeit und väterliche Fürsorge gewannen ihm
bald die Herzen seiner schwarzen Kameraden in solchem Maße,
daß er in ihren Augen der tapferste aller Deutschen war, und sie mit
rührender Treue an ihm hingen.
In Aruscha fand zum ersten Male die Besichtigung einer
Askarikompagnie statt. Der Geist und die Disziplin der schwarzen
Truppe zeigten die treffliche Erziehung durch meinen Vorgänger, den
Oberst Freiherrn von Schleinitz, aber die Ausbildung im Gefecht
gegen einen modern bewaffneten Gegner war, den bisherigen
Verwendungsgrundsätzen entsprechend, weniger gepflegt worden.
Die Kompagnie war — wie der größte Teil der Askarikompagnien —
noch mit dem alten rauchstarken Gewehr Modell 71 bewaffnet.
Vielfach war die Ansicht vertreten, daß diese Bewaffnung für eine
schwarze Truppe zweckmäßiger wäre als ein modernes
rauchschwaches Gewehr. Die Truppe war bisher niemals gegen
einen modern bewaffneten Gegner, sondern nur in
Eingeborenenkämpfen verwandt worden, wo das größere Kaliber ein
Vorteil ist, die Nachteile der Rauchentwicklung keine Rolle spielen.
Nach Ausbruch des Krieges freilich lernten auch die begeistertesten
Anhänger des Infanteriegewehrs Modell 71 um. Gegen einen
rauchlos-modern bewaffneten Feind war nicht nur bei den weiten
Entfernungen des Gefechts in der freien Ebene, sondern auch im
Buschkrieg, wo die Schützen oft nur wenige Schritte voneinander
entfernt sind, das Modell 71 unbedingt unterlegen. Der rauchlos
schießende Schütze bleibt eben verborgen, während die
Rauchwolke nicht nur dem scharfen Auge des eingeborenen
Askaris, sondern auch dem an Bureauarbeit gewohnten Europäer
den Feind schnell und sicher verrät. So bestand im Anfang des
Krieges die größte Belohnung, die einem Askari zuteil werden
konnte, darin, daß man ihm statt seines alten rauchstarken
Gewehres ein modernes Beutegewehr gab.
Bei der Verteilung der Truppe in einzelnen Kompagnien über das
Schutzgebiet hatte der Nachteil mit in Kauf genommen werden
müssen, daß die Verwendung in großen Verbänden und die
Schulung der älteren Offiziere im Führen derselben nicht geübt
werden konnte. Es war klar, daß im Kriege die Bewegung und
Gefechtsführung von Truppenkörpern über Kompagniestärke auf
große Schwierigkeiten und Reibungen stoßen mußte. Entsprechend
der nach meiner Auffassung doppelten Aufgabe der Truppe, sowohl
gegen einen äußeren, modernen, wie gegen einen inneren,
eingeborenen Feind zum Kampfe bereit zu sein, fiel die
Gefechtsausbildung in zwei verschiedene Gebiete. Die
Gefechtsübungen im Eingeborenenkriege lieferten hierbei ein Bild,
welches von unseren europäischen Besichtigungen stark abwich. In
Aruscha marschierte bei dieser Gelegenheit die Kompagnie durch
dichten Busch, das Pori, und wurde nach Eingeborenenart auf dem
Marsch überfallen. Der Feind wurde dargestellt durch Merukrieger,
die im vollen Kriegsschmuck mit Lanzen und ihrem Kopfputz aus
Straußenfedern sich versteckt hielten und dann auf wenige Schritte
mit ihrem Kriegsgeheul die Safari, die Marschkolonne, überfielen. In
einem solchen Nahkampfe, wie ihm 1891 die Zelewskische
Expedition bei Iringa erlegen war, spielt sich die Entscheidung bei
geringer Entfernung und in wenigen Minuten ab. Die Truppe ballt
sich schnell um die Führer zusammen und geht dem Feind zu Leibe.
Diesem ganzen Charakter des Eingeborenenkampfes entsprechend
war eine sorgfältige und gründliche Schießausbildung der Askari im
modernen Sinne bisher nicht notwendig gewesen. Sie stand daher
auch auf einer ziemlich tiefen Stufe, und für den Soldaten dürfte es
interessant sein, daß beim Schießen stehend-freihändig bei 200
Meter nach der Ringscheibe bei manchen Kompagnien kaum der
Ring 3 im Durchschnitt erreicht wurde; nur ganz wenige Kompagnien
brachten es auf etwas über Ring 5. Auch für eine gründliche
Maschinengewehrausbildung war der Charakter des
Eingeborenenkampfes kein ausreichender Antrieb. Erfreulicherweise
fand ich bei allen Europäern der Truppe aber sehr bald vollstes
Verständnis für die Wichtigkeit gerade dieser Waffe im modernen
Gefecht. Trotz dieses nicht gerade hohen Ausbildungsgrades waren
im Gefechtsschießen auch bei großen Entfernungen die Ergebnisse
nicht unbefriedigend, und dem Askari kam hierbei sein scharfes
Auge, mit dem er die Geschoßeinschläge beobachtete und
dementsprechend seinen Haltepunkt verbesserte, in hohem Maße
zustatten.
Die Reise führte mich weiter über die Mission Ufiome, wo der
treffliche Pater Dürr saß, nach Kondoa-Irangi, Kilimatinde und zurück
nach Daressalam. Der Eindruck dieser ersten Besichtigungsfahrt
war der, daß militärisch noch vielerlei vorzubereiten war, wenn wir für
den Fall eines Krieges der Engländer gegen uns ernsthaft gerüstet
sein wollten. Leider gelang es nicht, die maßgebenden Stellen
hierfür genügend zu erwärmen. Es herrschte die Meinung vor, daß
wir mit England außerordentlich günstig ständen, und daß ein Krieg,
wenn er überhaupt käme, in weiter Ferne läge. So kam es, daß, als
der Krieg nun wirklich nach wenigen Monaten ausbrach, wir
unvorbereitet waren.
Die Reise war für mich, der ich neu nach Ostafrika gekommen
war, nicht nur von militärischem Interesse gewesen. In Boma la
Ngombe, einem Ort zwischen Moschi und Aruscha, war eine Menge
alter Askari noch vom verstorbenen Oberstleutnant Johannes
angesiedelt worden; sie trieben dort meistens Viehhandel und waren
zu Wohlstand gekommen. Die Nachricht von meinem Eintreffen war
mir vorausgeeilt, und die Leute erschienen vollzählig, um mich bei
meiner Ankunft zu begrüßen. Ich habe den Eindruck gewonnen, daß
diese Loyalität nicht rein äußerlich war; die Leute erzählten mir
begeistert von den Deutschen, unter denen sie früher gestanden
hatten, und stellten auch nach Ausbruch des Krieges unaufgefordert
und ohne den geringsten Druck eine große Summe Geldes zur
Unterstützung der Truppe zur Verfügung. In der dortigen Gegend
sah ich auch die ersten Massai, die im Gegensatz zur Mehrzahl der
ostafrikanischen Stämme reine Hamiten sind und in einem
besonderen Reservat leben. Erwähnt mag werden, daß Merker, der
beste Kenner der Massai[2], in ihnen die Urjuden sieht. Sie haben in
ausgesprochenem Maße die Eigenschaften des reinen
Steppenbewohners. Gelegentlich führte mich einer dieser großen,
schlanken und sehr schnellen Leute auf meinen Jagdausflügen; ihr
Sehvermögen, sowie die Fähigkeit, Spuren zu lesen, ist erstaunlich.
Daneben ist der Massai klug und, wenigstens dem Fremden
gegenüber, außerordentlich verlogen. Er lebt in geschlossenen
Dörfern aus Lehmhütten und zieht, wie alle Nomadenvölker, mit
seinen Herden durch die Steppen. Zum Waffendienst bei der Truppe
meldet er sich selten. Ackerbau treibt der Massai so gut wie gar
nicht, während dieser bei den übrigen Stämmen die
Hauptbeschäftigung ist und erst eine dichte Besiedlung ermöglicht.
So ernähren die Bananengebiete am östlichen Abhange des
Kilimandjaro eine eingeborene Wadschaggabevölkerung von rund
25000 Menschen, und diese Zahl könnte leicht weiter vergrößert
werden. Der große Viehreichtum in der Gegend von Aruscha, in der
Massaisteppe und bei Kondoa-Irangi zeigte mir, daß die
Tsetsefliege, dieser Hauptfeind des afrikanischen Viehbestandes,
dort verhältnismäßig selten ist. Vergleichsweise mag angegeben
werden, daß der Rindviehbestand in dem einen Bezirk Aruscha
größer geschätzt wird als derjenige in ganz Südwestafrika. Bei
Kondoa-Irangi und bei Singidda waren die Leute von weit her
gekommen und hatten sich zur Begrüßung am Wege aufgestellt.
Kein Reisender, der diese Gebiete durchmißt, kann sich der
Beobachtung entziehen, daß in dem fruchtbaren und hoch
gelegenen Inneren Raum zur Ansiedlung von Hunderttausenden von
Europäern ist.
Einen Eindruck, den ich erst später, während des Krieges,
gewonnen habe, möchte ich hier einfügen. Wir sind manchmal durch
fruchtbare Gebiete gezogen, die von den Eingeborenen ganz
verlassen, bekannterweise aber noch ein Jahr vorher dicht besiedelt
waren. Die Leute waren einfach fortgezogen, hatten sich in dem
reichlich zur Verfügung stehenden, menschenleeren und fruchtbaren
Lande anderswo niedergelassen und dort neue Äcker angelegt.
Nutzt man das bebauungsfähige Gebiet wirklich aus, so könnte in
dem bisher nur von rund 8 Millionen bewohnten Deutsch-Ostafrika
wohl eine Bevölkerung ernährt werden, die hinter der Einwohnerzahl
Deutschlands kaum zurücksteht. Ein in Mahenge während des
Krieges gefangener Engländer äußerte, daß aus Ostafrika wohl ein
zweites Indien zu machen wäre, und ich glaube, daß er mit dieser
Auffassung recht hatte. Durch die Erfahrungen des Krieges bin ich in
meiner Meinung bestärkt worden, daß viele wirtschaftliche
Entwicklungsmöglichkeiten bestehen, die man vor dem Kriege kaum
geahnt hat.
In Singidda sah ich eines der Gestüte des Landes. Als
Zuchtmaterial befanden sich dort zwei Pferdehengste, keine
Pferdestuten, einige Maskateselhengste und in der Hauptsache
eingeborene Eselstuten. Über die Zuchtziele habe ich keine rechte
Klarheit erlangen können; jedenfalls war es nicht gelungen, von den
Pferdehengsten und Eselstuten Zuchtprodukte zu erzielen. Das
Gebiet ist aber für Pferdezucht außerordentlich günstig, und der dort
stationierende Regierungstierarzt Hoffmeister zeigte große Lust, sich
in dieser Gegend als privater Farmer und Pferdezüchter
niederzulassen. Ähnliche Gestüte befanden sich in Kilimatinde,
Iringa und Ubena. Von Singidda nach Kilimatinde zog ich den
Mpondifluß entlang; es wird den Jäger interessieren, zu hören, daß
diese Gegend als dasjenige Gebiet in Ostafrika gilt, wo die besten
Büffel stehen.
Schon einige Tage vorher hatte ich auf Büffel mit Erfolg gepirscht,
doch war es mir nicht gelungen, einen starken Bullen zum Abschuß
zu bringen, und so war ich, soweit es meine Zeit irgend zuließ, dem
Büffel auf der Spur. Außer einem eingeborenen Jungen hatte ich als
Spurenleser zwei ausgezeichnete Askari der Kondoakompagnie.
Sobald ich nach Schluß eines Marsches in das Lager kam und vom
Maultier stieg, fragte ich Kadunda, einen dieser Askari, der den
Marsch zu Fuß mitgemacht hatte, ob er bereit sei zur Jagd. Er
stimmte jedesmal mit größter Passion zu, und fort ging es auf der
Fährte durch den Busch, der manchmal so dicht war, daß man unter
den Zweigen kriechen mußte, um überhaupt vorwärts zu kommen.
Solch eine Fährtenjagd durch dichten Busch und das
übermannshohe Schilf, stundenlang in der prallen Sonne, ist für den
an afrikanisches Klima zunächst nicht gewohnten Europäer eine
außerordentliche Anstrengung. Der angeschossene Büffel gilt in
Ostafrika als das gefährlichste Jagdtier; er nimmt oft schnell und mit
großer Entschlossenheit an. Am Mpondi hatte einige Zeit vorher ein
angeschossener Büffel einen Jäger so überraschend angegriffen,
daß dieser zwar erfreulicherweise auf dessen Nacken zu sitzen kam,
aber kaum sein Leben gerettet hätte, wenn ihm nicht im kritischen
Moment sein Tropenhut heruntergefallen wäre. Das Untier
attackierte nun diesen Hut, und der Schütze hatte Gelegenheit, ihm
die tödliche Kugel aufs Blatt anzutragen. Aus dieser und ähnlichen
Erzählungen wird man begreifen, daß die Spannung, wenn die
Fährte, der man folgt, wärmer und wärmer wird, außerordentlich
wächst und die Sinne sich schärfen. Aber obgleich ich den Büffel oft
auf wenige Schritte neben mir atmen hörte, war das Dickicht so
groß, daß ich nicht zum Schuß kam. Ich hatte die Erfüllung meines
Wunsches schon aufgegeben und mit meiner Karawane den
endgültigen Abmarsch angetreten, als wir morgens um 7 Uhr eine
ganz frische Büffelfährte kreuzten. Der Wald war an dieser Stelle
lichter, und die Führer zeigten Lust, der Fährte zu folgen. So ließen
wir die Karawane weitermarschieren und bekamen nach
vierstündiger anstrengender Pirsche den Büffel zu Gesicht. Als ich in
einer Lichtung auf 100 Meter den Kolben hob, verbot Kabunda es
und bestand darauf, daß wir den Büffel, der im ganz lichten
Stangenholz an uns vorüberzog, bis auf dreißig Schritt anpirschten.
Zum Glück durchschoß die Kugel die große Schlagader; der Büffel
lag sofort, und etwaige weitere Stadien dieser Episode waren damit
abgeschnitten. Wie es oft vorkommt, fanden wir auch hier eine
steckengebliebene Kugel aus einem Eingeborenengewehr im Innern
des Tieres bereits vor. Im übrigen bestand die Jagdbeute aus einer
großen Anzahl Antilopen und Gazellen verschiedener Gattungen;
Löwen haben wir oft gehört, aber nicht zu Gesicht bekommen.
Auf diesem Zuge durch das „Pori“ lernte ich zu meiner
Verblüffung die Tatsache kennen, daß ein spurloses Verschwinden
selbst im Inneren Afrikas nicht leicht ist. Ich war losgezogen, ohne zu
hinterlassen, welchen Weg ich nehmen würde. Da erschien plötzlich
während des Marsches mitten im Pori ein Eingeborener und brachte
mir die Überseepost. Die gegenseitigen Mitteilungen der
Eingeborenen geben einander eben Kunde von allem, was in ihrer
Nähe vor sich geht. Zurufe, Feuerzeichen und die Signaltrommel
dienen dazu, die Neuigkeiten auszutauschen und schnell zu
verbreiten. Die unglaubliche Ausbreitungsfähigkeit der zahllosen
Gerüchte, die ich späterhin kennenlernen sollte, ist zum großen Teil
auf diese Mitteilsamkeit zurückzuführen.
Nach der Rückkehr nach Daressalam von der ersten
Besichtigungsreise im März wurde sogleich die Umbewaffnung von
drei weiteren Kompagnien — es waren bisher erst drei Kompagnien
mit modernen Gewehren bewaffnet — in die Wege geleitet. Es
wurde von größter Wichtigkeit, daß wenigstens diese Waffen, mit der
dazugehörigen Munition, noch gerade rechtzeitig vor Ausbruch des
Krieges im Schutzgebiet eintrafen.
Bei einer Besichtigungsreise im April nach Lindi, wo ich die dritte
Feldkompagnie sah, hatte ich mir bei einem Fall in ein Steinloch
Kniewasser zugezogen und konnte daher meine nächste große
Reise erst Ende Mai antreten. Obgleich der öffentliche Verkehr der
Zentralbahn erst bis Tabora freigegeben werden konnte, war der Bau
doch so weit gediehen, daß ich bis Kigoma (am Tanganjika-See) mit
der Bahn gelangte und so schon eine oberflächliche Kenntnis dieses
wichtigen Verkehrsmittels gewann, das unsere Küste in unmittelbare
Verbindung mit dem Tanganjika, seinen reichen angrenzenden
Gebieten und weiter mit dem Stromsystem des Kongo brachte. In
Kigoma war der Dampfer „Goetzen“ erst im Bau, und ich fuhr noch
mit dem kleinen Dampfer „Hedwig v. Wißmann“ nach Bismarckburg.
In Baudouinville, im Kongogebiet, machte ich einen kurzen Besuch
bei dem dortigen Bischof der Weißen Väter, ohne eine Ahnung zu
haben, wie bald man mit diesem Gebiet im Kriege sein sollte. Die
wundervolle Kirche würde bei uns ein Schmuck für jede Stadt sein.
Sie war von den Vätern selbst erbaut und im Innern mit reichen
Schnitzereien versehen. Geräumige, prachtvolle Obstgärten
umgeben die Station. Die Löwenplage muß dort sehr groß sein; die
Väter erzählten mir, daß vor kurzem ein Löwe des Nachts über die
Mauer in das Innere des Hofes gesetzt war und ein Rind geschlagen
hatte. Unsere Aufnahme war sehr freundlich und ein Glas schönen
Algier-Weines der Willkommgruß.
Auch in der Mission Mwasije, auf deutschem Gebiet, wo auch
Weiße Väter, zum größten Teil Belgier, lebten, wurden wir gut
aufgenommen. Während des Krieges erbeutete Korrespondenzen
bewiesen aber, daß die französischen Missionare, die gleichfalls aus
Stationen des Tanganjika-Gebietes leben, keineswegs nur das
Christentum zu verbreiten suchten, sondern auch bewußt nationale
Propaganda trieben. Ein Brief eines Missionars enthält einen
Bezeichnungsunterschied zwischen einem „missionaire catholique“
und einem „missionaire français“; der letztere sei verpflichtet, neben
dem Christentum auch französisch-nationale Propaganda zu treiben.
Bekanntlich ist diese nationale Propaganda etwas, von der sich die
deutschen Missionare im allgemeinen fernhielten.
Diese Missionen, die sich naturgemäß in den dicht bevölkerten
gut angebauten Gegenden finden, haben auf die Erziehung der
Eingeborenen einen außerordentlich großen Einfluß. Der Missionar
ist meist der einzige dauernd ansässige Weiße, der Land und Leute
gut kennenlernt und Vertrauen erwirbt. Recht verdient haben sich die
Missionen durch die Einführung der europäischen Handwerke
gemacht; Tischlereien, Schuhmachereien und Ziegeleien findet man
überall eingerichtet.
Die weiteren Reisen zeigten mir, daß das so überaus fruchtbare
Gebiet um Langenburg und Ssongea, wo sich viele Weizenfelder
befinden und dessen dichte Besiedlung sich auf der Karte schon aus
den zahlreich vorhandenen Missionen verrät, nur durch eine einzige
Kompagnie geschützt war, zu der nicht einmal eine unmittelbare
Drahtverbindung bestand. Wollte man Langenburg telegraphisch
erreichen, so war dies von Daressalam nur über Südafrika auf der
englischen Linie möglich. Die vorhandene heliographische
Verbindung von Iringa bis Langenburg war ihrer Unzuverlässigkeit
wegen kein ausreichender Ersatz. Erwähnt mag werden, daß in dem
dortigen Gebiet die Eingeborenen nicht nur durch die Missionen und
die deutsche Verwaltung zur Kulturarbeit herangezogen worden
sind, sondern daß dort auch nennenswerte Eingeborenenindustrien
alteinheimisch bestehen. Bei eisenhaltigem Boden begegnet man
zahlreichen Schmieden, deren Blasebalg in ursprünglicher Weise
aus Fellen und durchbohrten Ästen gebildet ist. Recht schön sind
auch die Webearbeiten der Eingeborenen; Korbflechtereien gibt es
hier wie fast überall im Schutzgebiet. Ihre Erzeugnisse sind
geschmackvoll und so dicht, daß die Eingeborenen zum Trinken
geflochtene Becher benutzen. Die großen Viehbestände einiger
europäischer Farmer — es kommt hier besonders Mbejahof
zwischen Nyassa- und Tanganjika-See in Betracht — litten bei den
unentwickelten Verkehrsmitteln unter der Schwierigkeit des
Absatzes.
Bei der Mission Mbosi lagerte ich, und der dortige Missionar
Bachmann, ein langjähriger und ausgezeichneter Kenner von Land
und Leuten, erzählte mir, daß ein auffallender Wechsel in den
Köpfen der Eingeborenen vor sich ginge. Fremde Araber und
Suaheli zeigten sich im Lande und erzählten den Leuten, daß die
Deutschen nun bald fortgehen und die Engländer das Land in Besitz
nehmen würden; das war im Juni 1914.
Die Weiterreise führte mich bei Iringa auch zu den Stätten, wo
der große Häuptling Kwawa in der ersten Zeit den Deutschen
getrotzt hatte, und bei Rugano konnten mir einzelne der zahlreich
versammelten Eingeborenen ihre eigenen Beobachtungen von der
Vernichtung der Zelewskischen Expedition an Ort und Stelle
mitteilen.
Trotz des Bemühens, mich in den Umkreis meiner
ostafrikanischen Obliegenheiten einzuarbeiten, galt ich bei alten
Afrikanern als Neuling. Immerhin hatte mich meine Dienstlaufbahn in
gewisser Art auf die mir vom Schicksal gestellte Aufgabe vorbereitet.
Es mag ungefähr zu der Zeit gewesen sein, als ich, ein früh aus
der pommerschen Heimat verpflanzter Kadett, Cäsars Bellum
Gallicum studierte, daß dem deutschen Vaterlande durch Bismarck
seine ersten Kolonien geschenkt worden sind. Im Jahr 1899-1900
habe ich im Generalstab unsere eigenen wie viele ausländische
Kolonien bearbeitet. Während der Chinawirren (1900-1901) lernte
ich in Ostasien alle mit uns kämpfenden Truppenkontingente,
besonders auch die Engländer, dienstlich wie kameradschaftlich
kennen. Der Herero- und Hottentottenaufstand in Südwestafrika
führte mich (1904-1906) in die Eigenart des Buschkriegs ein. Nicht
nur mit Eingeborenen, sondern auch mit Buren machte ich damals
im Stabe des Generals v. Trotha wie als selbstständiger Kompagnie-
und Detachementsführer reiche persönliche Erfahrungen. Die
ausgezeichneten Eigenschaften des seit Menschenaltern in der
afrikanischen Steppe heimischen niederdeutschen Volksstammes
gewannen mir Achtung ab. Daß das Burentum später entscheidend
— und in gewissem Sinne tragisch — dabei mitwirken würde, den
deutschen Teil Afrikas englisch zu machen, ahnte ich nicht.
Im Jahre 1906 wurde ich in Südwest verwundet. Dies führte mich
nach Kapstadt, so daß ich auch die Kapkolonie oberflächlich
kennenlernte. Auf der Rückreise streifte ich damals auch die spätere
Stätte meines Wirkens, Deutsch-Ostafrika, zum erstenmal.
Meine spätere Stellung als Kommandeur des 2. Seebataillons in
Wilhelmshaven gab mir Einblicke in das innere Leben unserer kräftig
aufstrebenden Marine, die mit der deutschen Überseearbeit so eng
zusammenhing. Ich nahm an Übungen und Fahrten auf großen und
kleinen Schiffen, an Flottenmanövern und an einer Flottenreise nach
Norwegen teil, wobei sich immer neue Seiten des allgemeinen wie
des militärischen Lebens auftaten.
Auch bei der Rückkehr in die Armee gab mir der Wechsel
zwischen Front- und Stabsdienst viele Anregungen und Gelegenheit
zu Vergleichen. So war ich durch meine Entwicklung darauf geführt
worden, mich rasch in neuen Verhältnissen zurechtzufinden. So
dankbar ich für jede Erweiterung meines Gesichtsfeldes war, das
Beste verdanke ich doch der heimischen Armee, bei der es mir unter
der Anleitung vortrefflicher Kommandeure vergönnt war, den
rechtverstandenen Geist militärischen Lebens und echter Disziplin
kennenzulernen.

[1] Askari heißt „Soldaten“ und bedeutet keinen besonderen


Stamm.
[2] M. Merker, Die Massai, Berlin 1901 (2. Aufl. 1910).

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