Professional Documents
Culture Documents
good documentation practice-یادگاری
good documentation practice-یادگاری
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OBJECTIVES
DOCUMENTS IMPORTANCE
PURPOSE OF DOCUMENTS
DOCUMENTATION REQUIREMENTS
RECORDING PRACTICES
TYPE OF DOCUMENTS
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Why are documents so important?
. می باشدGMP کلید انطباق فرایند ها با الزاماتJب بخش اساسی سیستم تضمین کیفیت وJمستندات و مستندسازي خو
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Why are documents so important?
21CFR 211.180(e):
Written records…shall be maintained so that data therein can be used for evaluating…the quality standards
of each drug product…“
.یی استفاده نمودJل داروJ کیفی محصوJند تا بتوان از آنها جهت بررسی و ارزیابی با استاندارهایJکلیه سوابق باید نگهداری شو
Documents provides the route for auditors to assess the overall quality of operations and the final product.
. بازرسین فراهم می کندJ محصول را برایJمستندات امکان ارزیابی همه جانبه کیفیت انجام فرایندها و
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Purpose of documentation
To define specifications and procedures for all materials and methods of manufacture and
control
تعیین و کتبی کردن مشخصات و JدستوJرالعمل های ساخت و تولید براي تمامی مواد و محصوJالت
To ensures all personnel concerned with manufacture, know what to do and when to do it
اطمینان از اینکه پرسنل تولید بدانند چه می کنند؟ و چه زمان باید آن را انجام دهند؟ (مستندسازي وJاضح از اشتباهات ناشی از ارتباطات شفاهی جلوJگیری می کند).
To ensure that authorized persons have all information necessary for release of product
اطمینان از اینکه آیا مسئول فنی و مدیر آزمایشگاه کلیه اطالعات الزم براي آزادسازي یک بچ محصول را براي فروش در اختیار دارند؟
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Purpose of documentation
To ensures documented evidence, traceability, provide records and audit trail for investigation
) یا تحقیق (سیستم ثبت یعنی اثبات انجام فعلی در گذشته با نشان دادن مستنداتJاطمینان از وجود سوابق قابل پیگیری برای بازرسی و
To Ensures the availability of data for needed for validation, review and statistical analysis
بایگانی براي یک مانور یا آزمایش بازرسی و امکان تفحص از مستنداتJموجود بودن سوابق و
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Purpose of documentation
The main objective of the system of documentation utilised must be to establish, control, monitor and
record all activities which directly or indirectly impact on all aspects of the quality of medicinal products.
There are two primary types of documentation used to manage and record GMP compliance: instructions
(directions, requirements) and records/reports.
ه های کیفیJتقیم بر تمام جنبJر مسJا عیJتفیم یJه مسJت کJی اسJت هایJه فعالیJوابق کلیJت سJش و ثبJ پای،یستم کنترلJک سJتندسازی بوجود آوردن یJیستم مسJلی از سJهدف اص
.محصول دارویی تاثیر می گذارند
.گزارشات می باشد/ شامل دستورالعمل ها و سوابقGMP ثبت و و ایجاد سابقه برای اثبات انطباق با الزامات،دو دسته اصلی مستندات برای مدیریت
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Review of warning letters (FDA form 483)
The Top 10 Pharmaceutical Deficiencies Cited by FDA in 2015
Short Description Long Description Frequency
Procedures not in writing, fully The responsibilities and procedures are not [in writing] [fully followed]. 160
1 followed
Scientifically sound laboratory Laboratory controls do not include the establishment of scientifically sound and 130
controls appropriate [specifications] [standards] [sampling plans] [test procedures]
2 designed to assure that [components] [drug product containers] [closures] [in-
process materials
Investigations of discrepancies, There is a failure to thoroughly review [any unexplained discrepancy] [the failure 124
failures of a batch or any of its components to meet any of its specifications] whether or
3 not the batch has been already distributed. Specifically
Procedures for sterile drug Procedures designed to prevent microbiological contamination of drug products 104
products purporting to be sterile are not [established] [written] [followed]. Specifically
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Absence of Written Procedures There are no written procedures for production and process controls designed to 95
assure that the drug products have the identity, strength, quality, and purity they
5 purport or are represented to possess. Specifically
Short Description Long Description Frequency
Environmental Monitoring System Aseptic processing areas are deficient regarding the system for monitoring
6 environmental conditions. Specifically, 83
Testing and release for distribution Testing and release of drug product for distribution do not include appropriate
laboratory determination of satisfactory conformance to the [final
7 specifications] [identity and strength of each active ingredient] prior to 80
release. Specifically,
Control procedures to monitor and Control procedures are not established which [monitor the output] [validate
validate performance the performance] of those manufacturing processes that may be responsible for
causing variability in the characteristics of in-process material and the drug
8 69
product.
Cleaning / Sanitizing / Maintenance Equipment and utensils are not [cleaned] [maintained] [sanitized] at
appropriate intervals to prevent [malfunctions] [contamination] that would
9 alter the safety, identity, strength, quality or purity of the drug product. 68
Specifically,
While the definition of GDPs may be one that is universally understood, the practice itself can often be
confusing.
Your employees did not complete batch production and control records immediately after activities were
performed. When QA reviewers noticed missing entries in the batch records, they made a list of all the
missing items on separate, uncontrolled pieces of paper that were provided to the production manager. Data
were later entered into cGMP documents after operations had already ended as though they had been
entered at the time of the operation.
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Dr Reddy`s laboratories, Nov 2015
Failure to maintain complete data derived from all laboratory tests conducted to ensure compliance with
established specifications and standards.
Your laboratory records did not contain all raw data generated during each test for API batches
manufactured at your firm. The investigator found that batch samples were routinely re-tested following
failing or atypical results until acceptable results were obtained, and that failing or atypical results were
not investigated or included in the official laboratory control records.
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Warning letter -September 2015
1. Failure to document production and analytical testing activities at the time they are performed.
The results and other entries in the production records were not entered while batches were in production.
For example:
a) The start and stop times were not recorded or signed in the batch record contemporaneously.
b) Water testing records for sampling point (b) on March 19, 2014, were incomplete.
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Warning letter -September 2015
2. Failure to prevent unauthorized access or changes to data and to provide adequate controls to
Your laboratory systems lacked access controls to prevent raw data from being deleted or altered. For
example:
a) You had no unique usernames, passwords, or user access levels for analysts. They could delete or alter
chromatograms, methods, integration parameters. You used data generated by these unprotected and
uncontrolled systems to evaluate API quality.
“Our inspection revealed ‘unofficial’ visual inspection records, signed by production personnel, with
data that is different from the official batch records re-viewed by your firm’s quality unit,” the letter
stated. many of the cases reviewed, the unofficial records showed significantly more quality defects
than the official batch records.”
The top most frequently deviations (PIC/s)
Documentation—manufacturing (24)
1- Preparation
تهیه و تدوین مستندات
3- Data entries
ثبت داده ها
4- Retention
نگهداری مستندات
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1- Preparation
To be approved, signed, and dated by the appropriate competent and authorized persons. The effective
To have clear/unambiguous contents and be identifiable. (e.g. title, nature, and purpose)
محتویات مستندات باید واضح باشند و هر سند کد شناسایی اختصاصی داشته باشد.
Documents within the Quality Management System should be regularly reviewed and kept up-to-date.
..ندJن سیستم مدیریت کیفیت تطور منظم و دوره ای مرور و بررسی و بروز رسانی شوJمستندات باید درو
.نه اي باشد که اشتباه ي در کپی بوجود آیدJکپی کردن مستندات کاري از سند اصلی نباید به گو
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3- Data entry
To avoid the use of thermal paper for printing the documents. In case of use, the photocopy to be
attached to the original document.
.تی برای چاپ اسناد مجاز نیست مگر عکس سند اصلی ضمیمه گرددJاستفاده از کاغذهای حرار
No spaces for handwritten entries should be left blank. If unused, they are crossed out or “NA“ for not
applicable (or similar text) entered
.ناد نباید خالی رها شود و باید با عبارت های کاربرد ندارد یا کشیدن خط تیره تکمیل شودJمت های دستنویس اسJهیچ یک از قس
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3- Data entry – cont.
Entries for checks shall be mentioned as complies if within spec limits/ satisfactory in case for
observations. Do not mention as okay / good.
.قسمتهای نیازمند کنترل و یا مشاهده بایستی با عبارت «تطابق دارد» یا «مطلوب» تکمیل شوند
5.96
Limit: 5.50-6.00 Result: 6.0 6.04
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3- Data entry – cont.
Use defined format for date and time 14:35, 1394/12/10, 2016-08-07 (YYY-MM-DD)
.قالب استاندارد برای ثبت تاریخ و ساعت باید مطابق قالب زیر باشد
For electronic data, only authorized persons should be able to enter or modify data in the computer, access should
be restricted by passwords.
.دJ بایستی سطح دسترسی و رمز عبور برای افراد تعریف شو.اصالح نمایند/اردJانند داده های الکترونیک را وJتنها افراد دارای ضالحیت می تو
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4- Retention
To define which record is related to each manufacturing activity and where this record is located
.تعریف ارتباط سوابق به فعالیت های تولید و محل نگهداری آنها باید تعریف شود
Secure controls must be in place to ensure the integrity of the record throughout the retention period and validated where
appropriate.
.بایستی کنترل های ایمن در محل نگهداری فراهم شود تا از دست نخوردن اسناد در طول نگهداری اطمینان حاصل شود
Batch documentation must be kept for one year after expiry of the batch to which it relates or at least five years after
certification of the batch by the Authorized Person, whichever is the longer
. نگهداری شوند-اسناد و سوابق بچ باید تا یک سال بعد از انقضاء بچ یا پنج سال بعد از گواهی آنالیز – هرکدام طوالنی تر باشد
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4- Retention cont.
For investigational medicinal products, the batch documentation must be kept for at least five years after the
completion or formal discontinuation of the last clinical trial in which the batch was used.
سال بعد از تکمیل آخرین مطالعه بالینی یا بعد از خاتمه رسمی آخرین مطالعه بالینی از بچ استفاده شده5 مستندات بچ محصوالت مطالعات بالینی باید
.نگهداری شوند
For other types of documentation, the retention period will depend on the business activity which the documentation
supports.
.دوره نگهداری سایر مستندات به فعالیت مرتبط با آن سند ارتباط دارد
Critical documentation, including raw data (for example relating to validation or stability), which supports
information in the Marketing Authorization should be retained whilst the authorization remains in force.
.معتبرسازی که پستیبان اطالعات پروانه تولید هستند باید تا زمان اعتبار پروانه نگهداری شوند/اسناد مهم همانند اطالعات پایداری
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4- Retention cont.
It may be considered acceptable to retire certain documentation (e.g. raw data supporting validation reports or
stability reports) where the data has been superseded by a full set of new data.
.پایداری هستند به شرط جایگزینی با اسناد جدید قابل قبول است/کنار گذاشتن برخی اطالعات که پستیبان گزارش های معتبرسازی
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Common documentation errors appeared in FDA warning letters
Incorrect ink used for entries causing illegible data when a substance was spilled
Use of pencil
Inaccurate records
Sample sequence table and audit trail not documented (to draw on the commonly used phrase: "if it is not
documented, it didn't happen")
Handwritten changes not dated
Write-overs, multiple line-through, and use of "white-out" or other masking device
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Error Correction
Draw a single line through the error, so that the original records are always visible
. بطوریکه داده اول قابل مشاهده باشد، خط بروی داده غلط بکشیدJیک
65.5 mg Masoud
1394/12/21
Correction performed the day after the error was made.
Masoud 1394/12/22
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Example of date correction
Date Correction
Purpose: to expand the procedure further which was not possible in the title
توضیح بیشتر روش کار:هدف
To provide a procedure for raw materials and packing materials sampling in order to get a
representative sample of the whole lot for analysis.
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Standard Operating Procedure
Scope: Very important section as it informs the person what a particular SOP does and
does not apply to.
For example:
Measurement of absorbance of protein using a colorimetric assay at 590 nm for in process control. (not the
spectrophotometer in the QC laboratory)
This SOP is applicable for estimation of binding potency of Drug Substance and Drug product of AltebrelTM to
TNFα for release and stability testing in quality control department of AryoGen Pharmed.
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Standard Operating Procedure
Preliminary operation:
is optional and may or may not be relevant to the SOP such as:
A check list to ensure all the relevant materials required for the procedure are assembled prior to starting
Reference: Specifies all required and mentioned reference including the other SOPs and
records
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Standard Operating Procedure
Procedure:
A step by step in an orderly / sequential manner ارJJJرتیبکJJJ تJهJJJ و بJ مرحلهJهJJJ بJوضیح مرحلهJJJت
Using picture, tables, and simple diagrams and an example may speak a 1,000 words
Confirm compliance with cGMP GMPصولJا اJJJمطابقتب
Critical Parameter
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Storage condition (container, temperature, time, caution) )JزمJحتیاط هایالJ اJ زمانو،(ظرف دما
، داریJگهJJیط نJراJJش
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Writing style
SOP is directive documents which describe a process with sufficient detail so that someone with limited experience or
knowledge, but with a basic understanding, can successfully reproduce the procedure when unsupervised.
Don`ts Do`s
Enough افی
کـــ X to y minutes/hours ساــعت/ دـقیقهـ
Sufficient افی
کـــ X time
If required اشد
اگر الــزم بــــ When … it is required
b) Dates and times of commencement, of significant intermediate stages and of completion of production
فرایند های حد واسط و محصول نهایی،تاریخ و زمان شروع فرایند اصلی
c) Identification (initials) of the operator(s) who performed each significant step of the process and, where
appropriate, the name of any person who checked these operations;
ابتدای نام کاربرها انجام دهنده فرایندهای مهم و در موارد الزم نام فرد کنترل کننده
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BMRs/BPRs
d) The batch number and/or analytical control number as well as the quantities of each starting material actually
weighed (including the batch number and amount of any recovered or reprocessed material added)
مقادیر واقعی مواد اولیه،کنترل حین تولید/شماره بچ
f) A record of the in-process controls and the initials of the person(s) carrying them out, and the results obtained;
نتایج و ابتدای نام افراد، حین تولیدJثبت کنترل های
h) Notes on special problems including details, with signed authorization for any deviation from the Manufacturing
Formula and Processing Instructions;
ثبت مغایرت ها با جزییات و امضا تایید آن
Logbooks should be kept for major or critical analytical testing, production equipment,
and areas where product has been processed.
They should be used to record in chronological order, as appropriate, any use of the area,
equipment/method, calibrations, maintenance, cleaning or repair operations, including the
dates and identity of people who carried these operations out.
Cleaning process should be checked by witness.
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Labels
Label information
Label to be include:
• Name
• Potency or concentration
• Date of manufacture
• Expiry date
• Date the closure is first opened
• Storage condition
• Control number