S

A 25-03-2024
F Weekly Coordination
E Meeting

T SAFETY ENGINEERING
DEPARTMENT
BHILAI STEEL PLANT

Y
 COMPLIANCE/
NON-COMPLIANCE
PHOTOGRAPH

2
OHP

3
 UNSAFE CONDITION
BEFORE AFTER

DATE 12.03.2024
DEPT OHP-B
LOCATION Bucket wheel reclaimer
6A
BRIEF Nomenclature was found
missing at the operator
cabin panel

ACTION BI Minor Observation

TAKEN

REPORTED SED
BY

4
 UNSAFE CONDITION
BEFORE DATE 22.03.2024 AFTER
DEPT OHP

LOCATION RM 05 belt
BRIEF Non usages of full
bodyharness at +3m.level in
GC1, counter wt in OHP by Shri
Bhagirath Vishwakarma of
Rosy group in spite of warning
given in last week in RM 05
belt.
(REPEAT VIOLATION)

ACTION
TAKEN

REPORTED SED
BY

5
 UNSAFE CONDITION
BEFORE DATE 20.03.2024 AFTER
DEPT OHP-A
LOCATION STACKER-4
BRIEF 1.) Temporary metal sheets
were placed which were being
used as a working platform. It
may not bear the man /
material load and may be
sagged which will lead to the
fall of person & material.
2.) Multiple openings and
loose materials were
observed.

ACTION BI Serious observation

TAKEN

REPORTED SED
BY

6
 UNSAFE CONDITION
BEFORE DATE 20.03.2024 AFTER
DEPT OHP-A
LOCATION STACKER-4
BRIEF Hard barricading /Railing was
found missing around the
working platform.

ACTION BI Serious observation

TAKEN

REPORTED SED
BY

7
 UNSAFE CONDITION
BEFORE DATE 20.03.2024 AFTER
DEPT OHP-A
LOCATION STACKER-4
BRIEF Existing hand railings are not
adequate and have sharp
edges. May lead to
hand/finger cut injuries.

ACTION BI Serious observation

TAKEN

REPORTED SED
BY

8
 UNSAFE CONDITION
BEFORE DATE 20.03.2024 AFTER
DEPT OHP-A
LOCATION STACKER-4
BRIEF Opening was observed
between the staircase step and
platform. Loose material may
fall through it and the worker's
foot may be stuck.

ACTION BI Minor observation

TAKEN

REPORTED SED
BY

9
 UNSAFE CONDITION
BEFORE DATE 20.03.2024 AFTER
DEPT OHP-A
LOCATION STACKER-4
BRIEF Rain water was accumulated
below the welding machines.

ACTION BI Serious observation

TAKEN

REPORTED SED
BY

10
 UNSAFE CONDITION
BEFORE DATE 20.03.2024 AFTER
DEPT OHP-A
LOCATION STACKER-4
BRIEF Welding lug was found in
damaged condition.

ACTION BI Serious observation

TAKEN

REPORTED SED
BY

11
 UNSAFE CONDITION
BEFORE DATE 20.03.2024 AFTER
DEPT OHP-A
LOCATION STACKER-4
BRIEF Two holder connection was
taken from the welding cable
of the single welding machine.

ACTION BI Serious observation

TAKEN

REPORTED SED
BY

12
SP-2
13
 ACCEPTABLE UNSAFE PRACTICE
BEFORE DATE 18.03.2024 AFTER
DEPT SP2
LOCATION Coke crusher area
BRIEF Mr. Bavani Singh and Mr.
Komal Chand from M/s. CB
Patel found doing turning
operation on coke crusher 5 in
running condition such that
they are coming in close
proximity with the running
belt drive

ACTION Informed to HOD & Area

TAKEN Incharge for compliance

REPORTED SED
BY

14
 UNSAFE ACT
BEFORE DATE 18.03.2024 AFTER
DEPT SP2
LOCATION De dusting ESP-1
BRIEF In the work permit of De dusting ESP-1 cleaning & maintenance work, the
following observations were found:
In General Work Permit
- Name of the authorized isolator was not mentioned in isolation details
- Name and signature of initiator is absent in pre-permit checks
- Pre execution checklist was not filled by executing agency
In Work at Height Permit
- Type of fall protection system was not indicated in WAH permit
- Checklist of fall protection system is not filled- Method of access to
work position is not indicated
- Availability of HIRA & JSA not indicated
- Name and signature of permit authorizing person is absent
In Confined Space Permit
- Whether all contractors has taken safety training from SED is not
indicated
- CO level is not mentioned
- Confined space checklist was not filled
ACTION TAKEN Spot correction done & educated the persons regarding filling the permit

REPORTED BY SED

15
 UNSAFE CONDITION
BEFORE DATE 18.03.2024 AFTER
DEPT SP2
LOCATION NC-5 Conveyor gallery, Raw
material area
BRIEF Absence of guarding to the
secondary coupling of NC-5
conveyor drive end

ACTION Informed to HOD & Area

TAKEN Incharge for compliance

REPORTED SED
BY

16
 UNSAFE CONDITION
BEFORE DATE 18.03.2024 AFTER
DEPT SP2
LOCATION FF-2 Conveyor gallery, Raw
material area
BRIEF Absence of guarding to the
tail pulley of FF-2 conveyor

ACTION Informed to HOD & Area

TAKEN Incharge for compliance

REPORTED SED
BY

17
 UNSAFE CONDITION
BEFORE DATE 18.03.2024 AFTER
DEPT SP2
LOCATION FF-2 Conveyor gallery, Raw
material area
BRIEF Absence of guarding to the
head pulley of FF-2 conveyor

ACTION Informed to HOD & Area

TAKEN Incharge for compliance

REPORTED SED
BY

18
COCCD
19
 UNSAFE CONDITION
BEFORE AFTER
DATE 19.03.2024
DEPT CO&CCD
LOCATION Y 9 94 D/E CPP2
BRIEF Rotating parts (Coupling from
motor to reducer) guarding is
not available at Y 9 94 D/E CPP2

ACTION Intimated to respective

TAKEN stakeholders .

REPORTED SED
BY

20
 UNSAFE ACT
BEFORE AFTER
DATE 19.03.2024
DEPT CO&CCD
LOCATION CCD 3 M/M Assembly section
BRIEF For gas cutting set flash back
arrestor is missing in torch end.

ACTION Intimated to respective

TAKEN stakeholders & complied.

REPORTED SED
BY

21
 UNSAFE CONDITION
BEFORE AFTER
DATE 19.03.2024
DEPT CO&CCD
LOCATION CCC 3 B & CCC 3A PBCC plant
BRIEF Guarding is missing for T/E of
conveyor belt. CCC 3 B & CCC 3A
PBCC plant

ACTION Intimated to respective

TAKEN stakeholders .

REPORTED SED
BY

22
 UNSAFE CONDITION
BEFORE AFTER
DATE 19.03.2024
DEPT CO&CCD
LOCATION CCD 3 mechanical assembly
section.
BRIEF Distance between tool rest &
grinding stone is more than 1/8
inch at CCD 3 mechanical
assembly section.
ACTION Intimated to respective
TAKEN stakeholders .

REPORTED SED
BY

23
 UNSAFE CONDITION
BEFORE AFTER
DATE 19.03.2024
DEPT CO&CCD
LOCATION End bench 19 COB 9
BRIEF For gas cutting activity flash
back arrestor was not available
for LPG gas cylinder. Pug cutting
M/C torch end flash back
arrestor & jubilee clamp is
missing. Gas cylinder is laid
down in haphazard manner.
Agency: Universal erectors

ACTION Intimated to respective

TAKEN stakeholders .
REPORTED SED
BY

24
 UNSAFE CONDITION
BEFORE AFTER
DATE 19.03.2024
DEPT CO&CCD
LOCATION End bench 19 COB 9
BRIEF For welding machine cable
joints lug is missing.
(Mechanical maintenance)
Agency: Universal erectors
ACTION Intimated to respective
TAKEN stakeholders .

REPORTED SED
BY

25
 UNSAFE ACT
BEFORE AFTER
DATE 21.03.2024
DEPT CO&CCD
LOCATION COB 11
BRIEF Multiple gas cylinder lifting is
being commenced using chain
sling which is highly unsafe &
ample of chances of slip/fail of
sling is there. (UA) Appropriate
cylinder cage / cradle shall be
used for safe material handling.
Agency: Rosy Enterprises
ACTION Intimated to respective
TAKEN stakeholders .
REPORTED SED
BY

26
 UNSAFE CONDITION
BEFORE AFTER
DATE 21.03.2024
DEPT CO&CCD
LOCATION N1 end bench (COB 11 CRG M)
BRIEF Distance between tool rest &
grinding stone is more than 1/8
inch at N1 end bench (COB 11
CRG M)
ACTION Intimated to respective
TAKEN stakeholders .
REPORTED SED
BY

27
 UNSAFE ACT
BEFORE AFTER
DATE 21.03.2024
DEPT CO&CCD
LOCATION Back end of CHP 1
BRIEF Workman deployed for gas
cutting activity has not worn full
body at height of 5 meters for
fabrication of shed.
(Agency: Rosy enterprises)
ACTION Intimated to respective
TAKEN stakeholders & Fine imposed.
REPORTED SED
BY

28
 UNSAFE CONDITION
BEFORE AFTER
DATE 21.03.2024
DEPT CO&CCD
LOCATION Back end of CHP 1

BRIEF Flash back arrestor is not

equipped with gas cylinder end
as well as torch end.
(Agency: Rosy enterprises)
ACTION Intimated to respective
TAKEN stakeholders .
REPORTED SED
BY

29
 UNSAFE CONDITION
BEFORE AFTER
DATE 21.03.2024
DEPT CO&CCD
LOCATION Back end of CHP 1

BRIEF Full gas cylinders were laid on

ground in haphazard manner.
(Agency: Rosy enterprises)

ACTION Intimated to respective

TAKEN stakeholders .
REPORTED SED
BY

30
 UNSAFE CONDITION
BEFORE AFTER
DATE 21.03.2024
DEPT CO&CCD
LOCATION Back end of CHP 1

BRIEF Lug joint is missing for welding

cable joints.(Agency: Rosy
enterprises)

ACTION Intimated to respective

TAKEN stakeholders .
REPORTED SED
BY

31
 UNSAFE CONDITION
BEFORE AFTER
DATE 21.03.2024
DEPT CO&CCD
LOCATION coke pusher (COB 11)
BRIEF Workman (Suresh Ku verma _
Agency- Rosy enterprises)
deployed for cleaning of coke
pusher at height 2.5 m (COB 11)
has not worn full body harness.

ACTION Intimated to respective

TAKEN stakeholders .

REPORTED SED
BY

32
SMS 2
 UNSAFE CONDITION
BEFORE AFTER
DATE 19.03.2024
DEPT SMS-2
LOCATION Tundish Repair area
BRIEF Welder working at edge
without any protection or
safety harness.

ACTION डिपार्टमेंट द्वारा कार्यवाही करते हुए कर्मचारी

TAKEN को 3 दिन निलंबन के साथ आर्थिक दंड भी
लगाया गया है और अंडरटेकिं ग भी ली गई

REPORTED
BY

34
P MILL
35
 SPOT CORRECTION – UNSAFE CONDITION
BEFORE DATE 20.03.2024
AFTER
DEPT Plate Mill
LOCATION Crane No. 26, Crane Mechanical
Section, Plate Mill.
BRIEF
Unsafe Condition –
No arrangement of fall protection
observed during Crane revamping
work at the level of EOT Crane
track. Point discussed with
Contractor supervisor Mr. Mohan of
M/s Aditya Fabricator also
counseling was being done at site.

ACTION Rope has been installed as a fall

TAKEN protection (temporary).
Safety observation shared to Mr. FD
Dwivedi (Crane – Mech) & DSO
(Plate Mill).

REPORTED SED
BY

36
 SPOT CORRECTION – UNSAFE CONDITION
BEFORE DATE 20.03.2024
AFTER
DEPT Plate Mill
LOCATION In front of Crane Mechanical
Section
BRIEF

Improper/loose electrical
connection was observed in
welding machine.
Good Observation -
Installed ELCBs were
observed in working
condition.
ACTION Rope has been installed as a fall
TAKEN protection.
Safety observation shared to Mr. FD
Dwivedi (Crane – Mech) & DSO
(Plate Mill).

REPORTED SED
BY

37
SPOT CORRECTION - UNSAFE ACT
DATE 18.03.2024

DEPT Plate Mill

LOCATION CP 12, Area 01.
BRIEF

Without safety shoes Operator of

CP 12 was observed. After
instruction he complied the point.

ACTION Green Report

TAKEN Safety observation shared to DSO
(Plate Mill).

REPORTED SED
BY

38
 DATE 18.03.2024

DEPT Plate Mill UNSAFE ACT

BEFORE LOCATION Measuring Post, Area 01.
BRIEF
AFTER
PRW Worker of M/s Rubi Construction
was observed with the following
Safety violations –
1. No use of face shield while
measuring the dimensions of
plate.
2. No ear plugs observed.
3. No hand gloves wore by worker.
Remark - After interaction with
PRW worker it is came to know
that job specific PPEs were not
provided by Contractual Agency
M/s Rubi Construction.
Operating Authority - Hemant Kumar
Bahurupi (GM – Opr).

ACTION Green Report

TAKEN Safety observation shared to DSO &
GM Operation of Plate Mill.

REPORTED BY SED

39
 DATE 18.03.2024
UNSAFE CONDITION
BEFORE DEPT Plate Mill
AFTER
LOCATION Near Measuring Post, Area 01.
BRIEF

Safety observations are as follows –

1. Pedestal Fan didn't contain
chicken mesh.
2. Water accumulation at the
Basement of pedestal fan.
3. Water droplets observed on the
ON/OFF switch button of
pedestal fan (Caution - Risk of
Electric Shock exist).
4. One joint observed in electrical
cable of pedestal fan.

ACTION Green Report

TAKEN Safety observation shared to DSO
(Plate Mill).

REPORTED SED
BY

40
 UNSAFE CONDITION
DATE 18.03.2024
BEFORE AFTER
DEPT Plate Mill

Portable Light LOCATION ECR - 3B, near Hot Transfer Bed.

BRIEF

Two number of joints were

observed in the electrical cable of
portable light.

Cable joint 02
ACTION Green Report
TAKEN Safety observation shared to DSO
(Plate Mill).

REPORTED SED
BY

Cable joint 01
41
 UNSAFE CONDITION
DATE 16.03.2024
BEFORE AFTER
DEPT Plate Mill
LOCATION Reducer 08 & 09, Area 01.
BRIEF

Five number of PRW Workers

(Welder, Gas cutter along with their
helpers) were observed working
near improperly stacked slabs.
Recommendations - Proper stacking
of slabs is necessary before
deploying the workers.

ACTION Green Report

TAKEN Safety observation shared to DSO &
CGM Sir Plate Mill.

REPORTED SED
BY

42
 UNSAFE ACT
DATE 16.03.2024
BEFORE AFTER
DEPT Plate Mill
LOCATION Near CP 24, Area 02.
BRIEF
PRW worker of M/s Sahicon was
observed near CP 24 without
wearing safety helmet.

Action – Safety concern shared

to Mr. Navneet Kumar Saha
(DGM Mech) & Supervisor (Mr.
Zishan) of M/s Sahicon.

Warning letter issued by M/s

Sahicon to it’s worker.

ACTION Safety observation shared to

TAKEN DSO (Plate Mill).

REPORTED SED
BY

43
 UNSAFE CONDITION
BEFORE DATE 21.03.2024
AFTER
DEPT Plate Mill
LOCATION At entrance of Plate Mill, Area
01.
BRIEF

Multiple trip & fall hazards

observed on the floor of walkway
area.

ACTION Safety observation shared to DSO

TAKEN (Plate Mill).

REPORTED SED
BY

44
 UNSAFE CONDITION
BEFORE DATE 21.03.2024
AFTER
DEPT Plate Mill
LOCATION Behind the Canteen of Plate Mill
Area 01.

BRIEF

Burnt ELCB observed into the

electrical panel installation inside
storage shed of Refractory bricks.

ACTION Safety observation shared to DSO

TAKEN (Plate Mill).

REPORTED SED
BY

45
 UNSAFE CONDITION
BEFORE DATE 21.03.2024
AFTER
DEPT Plate Mill
LOCATION Behind the Canteen of Plate Mill
Area 01.
BRIEF

Collapsed shed observed under

which refractory bricks stored.

ACTION Safety observation shared to DSO

TAKEN (Plate Mill).

REPORTED SED
BY

46
 UNSAFE CONDITION
BEFORE DATE 21.03.2024
AFTER
DEPT Plate Mill
LOCATION Behind the Canteen of Plate Mill
Area 01.

BRIEF

Poor housekeeping of Naptha

material observed (Naptha was
dumped while gas line changing
work during Capital Repair work).
Caution – Fire Hazard.

ACTION Safety observation shared to DSO

TAKEN (Plate Mill).

REPORTED SED
BY

47
 UNSAFE CONDITION
BEFORE DATE 21.03.2024
AFTER
DEPT Plate Mill
LOCATION In Between CP 01 & 02, Area 01.

BRIEF

Access towards installed monkey

ladder is blocked (Unwanted
material i.e. channels, drums also
accumulation of water and mud
observed on the pathway).

ACTION Safety observation shared to DSO

TAKEN (Plate Mill).

Monkey REPORTED SED

Ladder BY

48
Thank 49