Gii thiu chng trnh gia cng

trong CATIA V5

TS. Trng c Phc

B mn Cng ngh ch to my, Vin C kh,
i Hc Bch Khoa H Ni
2014
Ver. 01

Gii thiu chng trnh gia cng trong

CATIA V5

Gia cng trong CATIA V5

Gia cng tin
Gia cng phay
Gia cng b mt
Gia cng nng cao
Lnh NC
Ch to mu nhanh

Gii thiu v gia cng phay

(Prismatic Machining)

Gia cng phay (Prismatic machining)

1. Gia cng phay 2.5 trc v khoan

2. Qun l dng c v catalog dng c
3. Qun l chng trnh gia cng linh hot,
d dng hiu chnh chng trnh gia cng
4. Giao din d s dng.

Giao din gia cng phay (Prismatic machining)

Gia cng phay (Prismatic machining)

Pocketing Operation: Phay hc (c o hoc khng c o)
Facing Operation: Phay mt u
Profile Contouring Operation: Phay teo cng tua

Curve Following Operation: Gia cng theo ng cong

Grooving Milling Operation: Phay rnh dng dao ch T
Trochoid Milling Operation: Gia cng cc rnh, vt liu cng
Point to Point Operation: Gia cng di chuyn dng c theo cc im
Prismatic Roughing Operation: Gia cng phay th

To mt nguyn cng phay (Prismatic machining)

Chn nguyn cng phay cn to
Xc nh cc yu t hnh hc v
cc tham s ca nguyn cng
Kim tra ng chy dao

To nguyn cng

Phay mt u (Facing Operation)

1. Gia cng cc mt phng vi chiu su
ct khng i
2. Trc dao vung gc vi b mt gia cng
3. ng chy dao c th l ng xon
c hoc ng i v

Cc bc to phay mt u (Facing Operation)

1. Nhp tn nguyn cng (ty chn)
2. Nhp m t (ty chn)
3. Nhp cc tham s ca nguyn cng (5

tab)

4. Xc nhn v m phng ng chy dao

Phay mt u (Facing Operation)

Chin lc chy dao: Strategy (1/7)
3 loi ng chy dao

Thay i hng gia cng bng chn mi tn

Phay mt u (Facing Operation)

Chin lc chy dao: Strategy (2/7)
Direction of cut: (Thun & nghch)

Mt trc ca dao ct

Mt sau ca dao ct

vt liu

vt liu

Machining Tolerance:
Khong cch ln nht cho php gia ng chy dao l thuyt & ng chy dao tnh ton
Fixture Accuracy:
chnh xc ca g

Phay mt u (Facing Operation)

Chin lc chy dao: Strategy (3/7)
Compensation
Ch s b dao

Type of contour

Dao quay theo cung

Dao khng tip xc

Dao quay theo cung

trn ti im gc,

vi im gc, i

tip xc lin tuch ti

bn knh bng bn

theo qu o 2 cnh

im gc

knh dao

thng

Phay mt u (Facing Operation)

Chin lc chy dao: Strategy (4/7)
Maximum distance: Khong cch ln
nht gia 2 ng chy dao

Tool diameter ratio: Khong cch xp

chng gia 2 ng chy dao tnh theo
phn trm ng knh

Stepover ratio: Khong cch tch ri

gia 2 ng chy dao tnh theo phn trm
ng knh

Phay mt u (Facing Operation)

Chin lc chy dao: Strategy (5/7)

Overhang: Phn m rng ca ng chy dao tnh

theo phn trm ng knh dao.

Phay mt u (Facing Operation)

Chin lc chy dao: Strategy (6/7)
Maximum depth of cut: Chiu su ct
ln nht gia 2 bc gia cng

Number of levels: S bc (s lp) gia cng

Number of levels without top: Xc nh

chiu su ct theo phng dc trc ko tnh n
mt trn cng

Phay mt u (Facing Operation)

Chin lc chy dao: Strategy (7/7)
Bottom finish path mode:
No finish path: Ko c gia cng tinh
At bottom only: C gia cng tinh, cn nhp
chiu su ct cho bc gia cng di cng
(Bottom finish thickness)

Bottom finish thickness

Phay mt u (Facing Operation)

La chn hnh hc: Geometry
A: Bottom Plane (Mt y)
B: Top Plane (Mt trn cng)
C: Drive Elements (Yu t gii
hn)
D: Check Elements (Yu t kim
tra, ty chn)
E: Start Point (im bt u, ty
T ng
chn)

tnh

ton

ng chy dao theo b

mt hnh ch nht bao
b mt chi tit

Phay mt u (Facing Operation)

La chn dao c: Select Tool
1: Chn loi dao
2: Nhp tn dao
3: Nhn m t dao (ty chn)

4: Ch ra s hiu dao
5: Xc nh cc thng s hnh hc dao

M bng thng s hnh hc dao

Chn dao t catalog

Phay mt u (Facing Operation)

La chn dao c: Select Tool
1: Chn loi dao
2: Nhp tn dao
3: Nhn m t dao (ty chn)

4: Ch ra s hiu dao
5: Xc nh cc thng s hnh hc dao

M bng thng s hnh hc dao

Chn dao t catalog

Phay mt u (Facing Operation)

Chn ch ct: Feeds and speed
A: Chn tc tin dao (mm/min hoc mm/rev)
Approach Feedrate: Tc tin dao khi vo ct
Machining Feedrate: Tc tin dao khi gia cng
Retract Feedrate: Tc li dao khi kt thc gia cng
Finishing Feedrate: Tc tin dao khi gia cng tinh
B: Tc trc chnh (tc ct, mm/min hoc
mm/rev)

C: Chn cht lng gia cng (th hoc tinh)

D: Chn tnh ton t ng tc tin dao v tc
trc chnh t dao (da trn tc ct v tc tin
dao cho php ca dao)

Phay mt u (Facing Operation)

Chn Macro:

La chn cc ch cho tin dao, li

dao, to khong cch b dao, cch
thc di chuyn dao gia cc ng
chy dao

Phay hc (Pocketing Operation)

Phay hc (Pocketing Operation)

Dng to hc c o hoc khng c o
- Vt liu c ct theo 1 hoc nhiu lp

- Dao bt u v kt thc gia cng pha trn ca hc

- ng chy dao: xon c hoc chy i chy li
o
ng
bin mm

ng bin cng
ng
dao

chy

Cc bc to phay hc (Pocketing Operation)

1. Nhp tn nguyn cng (ty chn)
2. Nhp m t (ty chn)
3. Nhp cc tham s ca nguyn cng (5 tab)

4. Xc nhn v m phng ng chy dao

5. Xem trc

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (1/11)

3 loi ng chy dao

Thay i hng gia cng bng chn mi tn

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (2/11)
Direction of cut:

Mt trc ca dao ct

Mt sau ca dao ct

vt liu

vt liu

Machining Tolerance:
Khong cch ln nht cho php gia ng chy dao l thuyt & ng chy dao tnh
ton
Fixture Accuracy:
chnh xc ca g

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (3/11)
Limit machining area with fixtures
Gia cng vng hc khng c chuyn ng
nhy qua quanh yu t kim tra

Compensation
Ch s b dao

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (4/11)
Maximum distance: Khong cch ln
nht gia 2 ng chy dao

Tool diameter ratio: Khong cch xp

chng gia 2 ng chy dao tnh theo
phn trm ng knh

Stepover ratio: Khong cch tch ri

gia 2 ng chy dao tnh theo phn trm
ng knh

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (5/11)

Overhang: Phn m rng ca ng chy dao tnh

theo phn trm ng knh dao. Ch p dng cho phay

hc bin dng h
100% p dng
cho phay hc
bin dng h

Avoid scallop on all

levels: ng chy
dao c tnh ton
trnh nhp nh b
mt

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (5/11)
Back & Forth strategy:
Truncated transition paths: Cho
php dao chy theo bin dng chnh xc

hn bi ct bt phn chuyn ca qu o

Scallop pass: Loi b nhp nh trn bin dng

bi thay i khong cch xp chng

Inward & Outward helical strategy:

Pocket Navigation > Always stay
on bottom: Trnh dao nhy gia cc
vng gia cng khc nhau trong khi gia

cng

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (6/11)
Maximum depth of cut: Chiu su ct
ln nht gia 2 bc gia cng

Number of levels: S bc (s lp) gia cng

Number of levels without top: Xc nh

chiu su ct theo phng dc trc ko tnh n
mt trn cng (cn ch ra mt y, s lp gia
cng v chiu su ct)

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (7/11)
Automatic draft angle: tng chiu dy
thnh ng cc bc to vt

Breakthrough: Dng trong trng hp y khng c nh.

To ra 1 khong cch to y o

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (8/11)
Side finish last level: Gia cng tinh theo
hng knh (thnh bn) duy nht lp gia cng
cui cng.

Side finish thickness: Chiu dy thnh

Number of paths by levels: s ln gia
cng mi bc

Bottom thickness on side finish: Chiu

dy lp y

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (9/11)
Side finish each level: Gia cng tinh theo
hng knh (thnh bn) mi lp gia cng ca
hc.

Finish bottom only: Gia cng tinh mi y

hc lp gia cng cui cng, cn nhp chiu
dy thnh lp cui gia cng v chiu dy lp
y di.

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (10/11)
Side finish last level: Gia cng tinh theo
hng knh (thnh bn) lp gia cng cui
cng.

Side finish thickness: Chiu dy thnh

Number of paths by levels: s ln gia
cng mi bc

Bottom thickness on side finish: Chiu

dy lp y

Phay hc (Pocketing Operation)

Chin lc chy dao: Strategy (11/11)
Spring pass: Gia cng tinh ln cui 2 ln
b bin dng dao
Avoid scallops on bottom: Trnh nhp

nh b mt bi thay i khong cch

gia 2 ln chy dao (khong cch xp
chng)

Phay hc (Pocketing Operation)

La chn hnh hc: Geometry
A: Bottom Plane (Mt y)
B: Top Plane (Mt trn cng)
C: Drive Elements (Yu t gii hn)
D: Check Elements (Yu t kim tra)
E: Islands (cc o)
F: Start Point (im bt u)
G: End point (im kt thc)

Phay hc (Pocketing Operation)

La chn dao c: Select Tool
1: Chn loi dao
2: Nhp tn dao
3: Nhn m t dao (ty chn)

4: Ch ra s hiu dao
5: Xc nh cc thng s hnh hc dao

M bng thng s hnh hc dao

Chn dao t catalog

Phay hc (Pocketing Operation)

La chn dao c: Select Tool
1: Chn loi dao
2: Nhp tn dao
3: Nhn m t dao (ty chn)

4: Ch ra s hiu dao
5: Xc nh cc thng s hnh hc dao

M bng thng s hnh hc dao

Chn dao t catalog

Phay hc (Pocketing Operation)

Chn ch ct: Feeds and speed
Chn tc tin dao (mm/min hoc mm/rev)
Approach Feedrate: Tc tin dao khi vo ct
Machining Feedrate: Tc tin dao khi gia cng
Retract Feedrate: Tc li dao khi kt thc gia cng
Finishing Feedrate: Tc tin dao khi gia cng tinh
Feedrate reduction in corner: Gim tc tin dao

cc gc ca hc.

1: Tc tin dao gia cng hoc

gia cng tinh
2: Tc tin dao gim

Phay hc (Pocketing Operation)

Chn ch ct: Feeds and speed

Slowdown rate: Gim tc tin dao tnh theo phn

trm

Phay ct chm (Plunge Milling)

Phay ct chm (Plunge Milling)

Phay ct chm: Dng trong gia cng th, dng dao phay khot theo
phng thng ng vo vt liu. Thng dng gia cng hc su, lng
khun
Dao phay ct vt liu ti mi v tr theo phng ng ti mi in. Lc
ct ch yu l dc trc, lc un dao l rt nh nn c th ct vi tc
cao.

Cc bc to phay ct chm (Plunge Milling)

1. Nhp tn nguyn cng (ty chn)
2. Nhp m t (ty chn)
3. Nhp cc tham s ca nguyn cng (5 tab)

4. Xc nhn v m phng ng chy dao

5. Xem trc

Phay ct chm (Plunge Milling)

Chin lc chy dao: Strategy (1/11)
4 loi ng chy dao

Phay ct chm (Plunge Milling)

Chin lc chy dao: Strategy (1/11)
Axial safety distance: Khong cch dao tin vo ct
Distance after first cut: Khong cch dao bt u ct
vt liu
Distance before bottom: Khong cch dao mt y
dng cho gia cng tinh
Lateral retract distance: Khong cch dao dch

chuyn ngang sau khi dao rt ln chuyn sang v tr

mi
Rise distance: Khong cch dao rt ln theo phng Z
vi tooics li dao
Axial corner radius: Bn knh gc, dng iu khin
li dao

Phay ct chm (Plunge Milling)

Chin lc chy dao: Strategy (1/11)
Maximum cutting progress: Chiu su ct ln nht
theo phng ngang
Longitudinal step: khong cch gia 2 ng chy
dao theo phng ngang (stepover distance)

Phay ct chm (Plunge Milling)

Chin lc chy dao: Strategy (1/11)
2 ch chy dao

Phay ct chm (Plunge Milling)

Chin lc chy dao: Strategy (1/11)
Finished cutting progress: bc ct dnh dc
bin dng ban u (gia cng tinh)
Plunge on the contour: Phay ct chm theo
bin dng
Contour Number: S bin dng (>=1)
Machine direction: hng gia cng (Inward &
Outward)
Offset: Khong cch gia cc

bin dng