You are on page 1of 233

:

. .

IHARD
:

....................................................................................................................................
....................................................................................................................................
...................................................................................................................................
....................................................................................................................................
....................................................................................................................................
...................................................................................................................................
....................................................................................................................................
....................................................................................................................................
...................................................................................................................................
....................................................................................................................................
....................................................................................................................................
...................................................................................................................................
....................................................................................................................................
....................................................................................................................................
...................................................................................................................................

.1
Heavy Equipment Types 1.1
Maintenance Types .1
Non Planned Maintenance 1.2
Planned Maintenance 2.2
Corrective Maintenance 1.2
Preventive Maintenance 2.1
Schedule Maintenance -1-2-2
Service Maintenance -2-2-2
Predictive Maintenance -3-2-2
4
5

8


10

12





Wheel Excavators
Crewel Excavator

16





20
21

22
23



.

24

Types of Cranes
Mobile Cranes
Telescopic Crane
Tower Crane
Rough Terrain Crane
Loader Crane
Overhead Crane
Truck Mounted Crane


:

Earth Moving equipment


Construction vehicle
Material Handling Equipment
Construction Equipment

28

:
-1 .
-2 .
-3
-4
-5
( )


10
.

29
.1

1.1 :


.

30
2.1

31
3.1

32
.2 MAINTENANCE TYPES


Planned
Un- Planned

Preventive Corrective


Predictive


On Condition

Condition Monitoring
: .






2.2 ( )....
Planning Maintenance







37
2.2 ( )....
Planning Maintenance

:

( )





3.2


Planned


Preventive Corrective


Predictive


On Condition

Condition Monitoring CM
PM
).... (3.2

Corrective Maintenance 1.3.2


Preventive Maintenance: 2.3.2
1.3.2 :Corrective Maintenance


() .
2.3.2 :Preventive Maintenance



.
1984
:


-1.2.3.2



Detective maintenance

.
-2.2.3.2 Service Maintenance


.
3.2.3.2 Predictive Maintenance

Condition Based Maintenance


) (CBM ,


.
)5( MAINTENANCE TYPES
3.2.3.2 Predictive Maintenance

.

.
1984 :


Plan Action N
Timing


1



4

MAINTENANCE METHOD SECTION




-:








( )


( , ,)

( , ,)
( )

( , ,)

-:


.


52
()4
MAINTENANCE METHOD SECTION

:

-:




:
-:
-
-
-
-
-
(,) (,) (,)

55
-1


(
) -:



.
-3


-:



)6( MAINTENANCE METHOD SECTION
-2


-:

( ):


.
:


.


-1
-2
-3
-1


:







-2

:




( )

-3

() Condition based
)maintenance-Online (cbm-on
() Condition based
)maintenance-Offline (cbm-off
)Fixed time maintenance (ftm
)Operate-to-failure (otf
design-out maintenance
)(dom

( )

- 1 .
- 2
- 3 .
- 4
.


:
Operation Manual
Service Manual

Operation Manual

.
O\M .
:
Safety for Human & Equipment
Check list
Adjustment & Measurements
Replacement or Change
Operation Hours Requirements
Standards Specification
Martials Capacity ( , , )
Who to Operation the Machine

Service Manual\workshop Manual

:
Troubleshooting
Mounting & Dismounting Spear part
Mounting & Dismounting Spear part Tools
Special Tools for Mounting & Dismounting
Devices & Instrumentation for check the Machine Devices

Diagrams & Schematics of Electrical, Hydraulic


and Pneumatic Systems









( )





( )


()2


-7
-1

-6
-2
-8
( )

-5

-3 -4

72
Inventory

-2 : -1

..
.
.
.


Classification

-2 -1 / /

:
-1
-2
-3



:
:

75
Coding


.

.


.


.
Schedule
-2 ( )
:
.1
.2
.3

:
.1 .
.2 .
.3 .





-1
:
.
.
.
( / / / )



( )

79
-

:


:






+
+
( )







:





:
250 h
500 h
1000 h
2000 h




( )250500- 1000-2000

( )
( )




Coolant
Break fluid





:



( )



Single stage filters

.
Tow (multi )P stage filters
.

-
-
-
-

250







500
:
.1






-2 :



1000
:
.1







-2 :




-3
+
+
-4
2000
:
.1







-2 :




-3
+
+
-4

250 A
500 B1
1000 B2
2000 C


A,B1,B2,C 320C 5000 h

:
:
:
:
:

: :
:
.1 ( )
.2
.3 ( )
.4 ( )
.5
.6
.7

-1 :

-:

() .1
() .2
() .3
() .4
-1 ()

.
.

.
-2 ():

().
.
(
).
-3 ()

().

.
.
.
-4 ()

.
.
( )

()

( )


:



4 , 3 ,2 ,1 :

:


.





:
.
.
.
.
.
.
:

.


:
.
:
,
.
:
.
.
:
.
.
.
:
.
.
.
.
.
.

.
( , , , ).


)1( .
)2( .


:

.




( )

Work Planning and Control .1


Equipment Condition Monitoring .2
Cost Analysis and Control .3
Work Planning and Control

-:




.


.
Equipment Condition Monitoring

-:

.

.
-:Cost Analysis and Control

-:


.
.

)(W.O.

)(W.O.

)(W.O.








)(W.O.



( )











()4


-:
)(Maintenance planning scheduling
)(Work requests
)(Work force controls
)(Maintenance controls
)(Maintenance information
:
( )...



:
()1 ()2






()3

-:

-3 -1




-2









.
:
= +
:
= -

( )

)(8 ) (

( )



:
: :
.
.
.

. .
( )
,








+



)(10 )

(
, .

4 4 4 4
3 3 3 3
2 2 1 1 1
1 1




2
3




3 3
1 1 1

3
)(11 )

(









( )


:
.
.
.
.

.
( )

:
( ).

( ).

( ).

:
:


)(14 )

(

( ).
.

. .
.
:
.

. .

.
-6

.1
.2
.3
.4
-6 ( )


-:
o
o
o
o .

: .1

:
.
.
.
.
.

: . .2

: . .3

: .4
,
.






----------: ---------


31 30 29 28 27 26 25 24 23 10 9 8 7 6 5 4 3 2 1
5 5 5 5 001
4 4 4 002
6 6 6 6 6 6 003
2 2 2 2 2 2 2 2 2 2 004
0
0

,, ---------- --------------- : ----------------- :


-

.1
.2
.3
.4
.5
:

:
-1
-2
-3

-1
-2
-3
-4

-1
-2
-3
.

:
:
:


.
:

.
.
:


.


.

.

System
.

.
:


.

.

.

.

:
.
.
,
, .
, ,
.
.


.

.

..

.3



.4

:
:
:



.
:

.


...

(.)2

.
= +
.
= .
,
.
.
() ( )
(
)
:




.
.

: .

.

.


.
( )
.

.5

:
-

. -
20111


. , , , , 1979.

200

:
Bosch. Batterry ignition .Technical Instruction
Bosch. Batterry ignition systems .Technical Instruction 1967
Ken layne .Engine proformace Diagnosis and Tune up. San Francisco.1978
:
http://www.mdcegypt.com/Site-Arabic/Operations%20Management-Arabic/CMMS-
Arabic/CMMS-6/CMMS-6.asp



mattara880@gmail.com
0123882576

You might also like