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14 NVH V2 PDF
14 NVH V2 PDF
Slide 2 of 63
AIM
• Introduce the basic concepts and importance of
vibration theory to vehicle design
• Consider the role of the designer in vibration
control
• Demonstrate methods for the control of vibration
to help the elimination of noise and harshness
• Indicate methods by which the designer can
control vibration and noise to create an equitable
driving environment
Slide 3 of 63
Basic concepts
• Vibration sources are characterized by their time
and frequency domain characteristics
• Categorized principally as
– Periodic –
• originate from the power unit, ancillaries or transmission
• simplest form of periodic disturbance is harmonic
• In the time domain this is represented by a sinusoid and in
the frequency domain by a single line spectrum
– Random disturbances
• from terrain inputs to wheels
• only statistical representations are possible
• commonly represented by its power spectrum
Slide 4 of 63
Basic concepts
• All mass-elastic systems have natural frequencies
– For linear system these frequencies are constant
• related only to the mass and stiffness distribution
– Non-linear effects require special treatment
• A few of the lower order frequencies are of
interest because the higher ones are more highly
damped.
• For one frequency, a system vibrates in a
particular way, depicted by the relative amplitude
and phase at various locations - mode of vibration
Slide 5 of 63
Mathematical models
• Provide the basis of all vibration studies at the design stage.
• Represent the dynamics of a system by one or more differential equations.
• Distributed-parameter approach - distributed mass and elasticity of some
very simple components such as uniform shafts and plates by partial
differential equations.
– not generally possible to represent typical engineering systems (which tend to
be more complicated) in this way.
• Lumped-parameter approach - a set of discrete mass, elastic and damping
elements, resulting in one or more ordinary differential equations.
– Masses are concentrated at discrete points and are connected together by
mass less elastic and damping elements.
– The number of elements used dictates the accuracy of the model
– To have just sufficient elements for natural vibration modes and frequencies
while avoiding unnecessary computing effort.
Slide 8 of 63
Mathematical models
Slide 9 of 56
Formulation of System
• Equations of motion
determined by applying
Newton’s second law to
each free-body
• For complicated
geometry, the
equations can be
formulated by energy
methods
System characteristics
• Equation of motion
mx˙˙ + cx˙ + kx = F(t ).
• Characteristics taken at
free vibration [F(t) =0]
• x = X cos (ωnt – φ) – no
damping
• Similar formulation of a
SDOF system to obtain
response as given by
graph
A(w) =
Slide 11 of 63
Vibration control
• Control at source
• Engine firing and reciprocating unbalance
combine to produce a complex source of
vibration which varies with engine operating
conditions
• Reciprocating unbalance arises at each
cylinder because of the fluctuating inertia
force associated with the mass at each piston
• no such thing as ‘perfect balance’
Slide 16 of 56
Vibration isolation
• k* = k(1 + ηi)
– where k is the dynamic
stiffness and
– η the loss factor
mx˙˙ + k(1 + i)x =
mer2 sin wt = F f (t )
SDOF vibration isolation model and
free-body diagram
Up to 1.4
Tuned absorbers
• useful for reducing vibration
levels in those systems in
which an excitation
frequency is close to or
coincides with a natural
frequency of the system
• The principles of undamped
and damped tuned
absorbers can be
understood by outlining first
the analysis of the damped
absorber
• Undamped absorber as a
special case
Tuned absorbers
Tuned absorbers
A1 = K *X1 / F
A2 = K *X2 / F
• Dimensionless numbers
• With damping
– Wider operating range
– Reduced fatigue of absorber spring
Un damped
Damped Figure from Smith,2002
Slide 20 of 56
Engine Isolation
• Fluctuating torque at the crankshaft
• Shaking forces and moments
• additional dynamic inertial loads arising from vehicle maneuvering and
terrain inputs to the wheels
• The primary components of engine vibration at idling are integer multiples
of engine speed
– Idle speeds for four cylinder engines range from 8–20 Hz producing dominant
frequency components in the range from 16–40 Hz.
– Since the primary bending mode of passenger cars can be less than 20 Hz it is
obvious that it is easy to excite body resonance at idle if engine isolation is not
carefully designed
• The problem
– isolate the chassis from the excitations and
– restrain the engine against excessive movement due to the engine torque
• Select appropriate mounts and position them correctly
Slide 22 of 56
• For chassis
Slide 24 of 63
Is a non-diagonal matrix
Kinetic energy of the system is
• Lagragne’s Equations
Slide 26 of 63
Engine Mounts
• level isolation for
passenger cars.
• The modern car designs
have a trend for lighter
car bodies and more
power-intensive engines.
• Such a weight reduction
and increased power
requirements often have
adverse effects on
vibratory behavior,
greatly increasing the
vibration and noise level
Elastomeric mounts
• Since 1930s
• represented by familiar Voigt model
• compact, cost-effective and
maintenance free.
• Bonded elastomeric mounts are
known to provide more consistent
performance and longer life
• Dynamic stiffness of an elastomeric
mount will be greater at higher
frequencies due to damping
• Desirable :
– specific nonlinear characteristics to
obtain constant natural frequency in
a broad weight-load range
– use of materials with high internal
damping
– materials with highly amplitude-
dependent damping and stiffness
Crankshaft damping
• Torsional dynamics of
crankshafts dependent on the
distribution of their mass and
elasticity and the excitations
arising from the
torque/cylinder
• Because the torque contains a
number of harmonic
components and engine speed
is variable there is a tendency
to excite a large number of
Torsional resonances as
illustrated by the waterfall plot
(Torsional amplitude plotted as Waterfall plot for a multi-cylinder engine
a function frequency for a (courtesy of Simpson International (UK) Ltd)
range of engine speeds)
Fundamentals of acoustics
General sound propagation
• In an automotive context this is the surrounding air or the vehicle
body structure, giving rise to the term structure-borne sound.
• Produces a propagating (travelling) wave which has a characteristic
velocity c, the velocity of sound in air.
• At some arbitrary point on the path, the air undergoes pressure
fluctuations which are superimposed on the ambient pressure.
• A sound source vibrating at a frequency f, produces sound at this
frequency.
• The distance between pressure peaks is constant and known as the
wavelength λ.
• This is related to c and f by the equation:
Slide 42 of 56
Fundamentals of acoustics
Plane wave propagation
• Wave motion are most easily understood by
considering the propagation of a plane wave
Elastic deformation
Table from Smith,2002
Slide 43 of 56
Sound measurement
Because of the frequency sensitivity of the
Sound level meters human ear, the A-weighting network has
• The most basic instrument the form shown in Figure
for sound measurement is a
sound level meter
comprising a microphone,
r.m.s. detector with fast and
slow time constants.
• A-weighting network to
enable measurements to be
made which relate to
human response to noise,
leading to so called A
weighted noise levels LpA, The A-weighting curve
expressed in dB(A).
Frequency analysers
• Since the frequency spectrum of noise is closely
related to the origins of its production, frequency
analysis is a powerful tool for identifying noise
sources and enables the effectiveness of noise
control measures to be assessed
• Narrow band frequency analyzers are a necessity.
• Simultaneous filtering in multiple narrow band
filters
Slide 54 of 56
Interior Noise
• No legal requirements
• Assessed by experienced assesors
• Ad Hoc Criterion like Articulation Index used
• 200 Hz to 16kHz split into 16 bands
• SPL is measured in each band
Slide 57 of 63
Where,
• A0 = SPL for zero intelligibility of conversation
• A100 = SPL for 100% intelligibility
• Wf = weighting factor for each third octave band
• Overall AI is measured by adding together 16
different indices
Slide 58 of 63
Engine noise
• Engine noise originates from both the
combustion process and mechanical forces
associated with engine dynamics
• Noise control:
– Controlling pressure variations
– Piston slap – mass of piston, gudgeon pin design,
offset
– Noise shields
– Crankshaft – spoked, damper
Slide 59 of 63
Transmission noise
• Misalignment of shafts, single tooth incorrectly cut or
damaged.
fs1, fs2 = ftm ± fss
INTAKE NOISE
• Generated by interruption of airflow at inlet
valves
• Transmitted via air cleaner
• Radiated by air duct
• Noise of 10-15 dB
• Turbo charger compressor noise also radiated
from the air duct
– At blade passing frequency (also higher harmonics)
– Typically 2-4 kHz
Slide 61 of 63
EXHAUST NOISE
• Produced by release of gases as exhaust valves
open and close
• F = engine speed /60 * number of cyls / 2
• Vary with engine load (upto 15 dB)
• Turbo charging reduces engine and exhaust
noise (because of better combustion)
Slide 62 of 63
Catalytic Convertors
• Fitted immediately after exhaust manifold
– For quick heating needed for their functioning
• Have an acoustic attenuation effect
– Gas passes through narrow ceramic pipes
– Attenuation as well as dispersion
• Silencers downstream of catalytic convertors
• Have an acoustic resonant frequency
– Tuned to avoid exciting structural frequencies
• Hence, Often have a double skin and insulation AND
• Isolated from vehicle body by suspending it from
flexible systems
Slide 66 of 63
Aerodynamic noise
• For road vehicles this can be broken down into
three noise generating components:
– Boundary layer distributed over the vehicle body
• Boundary layer noise tends to be random in character
• Absorbent materials
– Edge effects
• noise level higher than boundary layer noise
• Caused by vortices formed at edges
– Vortex shedding (large vortices roll up and break into
smaller ones)
– at various locations on the vehicle body and also at cooling fans
Slide 68 of 63
Tire noise
• Two sources of noise
– Tread pattern excited noise (affected by tire design)
– Road surface excited noise
• Tire designers reduce tire noise
• Chassis designers reduce transmission to occupant
• The mechanism of tire noise generation is due to an
energy release when a small block of tread is released
from the trailing edge of the tire footprint and returns
to its undeformed position.
– Tread patterns designed to control frequencies
– Models of tires with structural dynamic characteristics and
the air contained within them are used at the design stage.
Slide 71 of 63
Brake noise
• Mechanism of noise generation in disc and drum
brakes is still not fully understood
– Complex system of linkages
– Elements of large area held in contact with hydraulic /
friction loading
• Ad hoc / empirical solutions often used
– For low frequency drum brake noise
• Add either a single mass or a combined mass and a visco-elastic
layer applied at anti-nodes of the drum back plate (Fieldhouse et
al., 1996).
– At higher frequencies
• a redistribution of drum mass to eliminate some of the specific
back plate vibration modes.