SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.

00 30-Jun-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
SATR-X-3203
Plant Potential Survey Testing 24-Jul-18 CP-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. Appropriate safety precautions must be followed when making electrical measurements:

Use properly insulated test lead clips and terminals to avoid contact with
unexpected hazardous voltages.
- Test clips should be attached one at a time each time a connection is
SAEP-332
A1 made.
Sec. 4 e
- A single hand should be used to make the connection, in a well balanced
body position, while the other hand should be free from resting on any
surface.

Use caution when long test leads (100 meters or longer) are extended
near overhead high voltage AC power lines, since hazardous voltages can
SAEP-332
A2 be induced into the test leads. Use rubber mats, rubber gloves, or both,
Sec. 4 f
when making measurements if induced AC potentials over 15 volts are
measured on pipelines near high voltage AC power lines.

Use caution when making tests at electrical isolation devices. Appropriate

voltage detection instruments or voltmeters with insulated test leads SAEP-332
A3
should be used to determine if hazardous voltages exist before Sec. 4
proceeding with tests.

Personnel must be knowledgeable and qualified in electrical safety

SAEP-332
A4 precautions prior to installing, adjusting, repairing or removing impressed
Sec. 4 b
current protection equipment.

Testing should be avoided when thunderstorms are in the area. Remote

SAEP-332
A5 lightning strikes can create hazardous voltage surges that travel along the
Sec. 4
pipe under test.

B. CP Test Equipment and Maintenance- Voltmeters, ammeters and Reference Electrodes

Use proper voltmeters and ammeters and suitable reference electrodes

for CP testing. These meters are operated by batteries. Check meter SAEP-332
B1
batteries periodically to ensure they still function properly. Generally, they Sec. 7.1.1
should be replaced every year.

SAEP-332
B2 Calibrate all meters annually.
Sec. 7.1.4

Use high input impedance meters for structure-to-electrolyte potential

measurements, especially in areas of high soil resistivity. Input impedance SAEP-332
B3
should be 20 megohms or greater. Multimeter with various setting levels Sec. 7.1.5
of input impedance are preferred, for example, Miller model LC-4©.

Saudi Aramco: Company General Use

 Use a clamp-on-ammeter for the direct measurements of DC currents.
Meters having current measuring capacity up to 200 amps and a variety of
clamp sizes are preferred. When changing clamp sizes for the same SAEP-332
B4
meter, refer to the manufacturer's instructions for adjusting the readings. Sec. 7.1.6
Currently, the clamp-on ammeters made by William H. Swain company
are widely used in Saudi Aramco facilities.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.00 30-Jun-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
SATR-X-3203
Plant Potential Survey Testing 24-Jul-18 CP-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Properly maintain copper-copper sulfate and silver-silver chloride

reference electrodes, as follows:
1-Clean the tips of the copper-copper sulfate electrodes,
2-Ensure that the electrodes contain an adequate volume of electrolyte
with an excess of copper sulfate crystals. SAEP-332
B5
3-Inspect and test the electrodes one against another or against a Sec. 7.1.7
standard voltage source, periodically.
4-Make sure that the voltage difference shall not exceed a maximum
differential of 10 mV.
5-If this maximum is exceeded, a complete clean-up is needed.

In the clean-up,
-Remove the oxide layer on the copper rod by using fine sand paper
-Renew the copper sulfate electrolyte.
-Fill the electrode half full, as a minimum, with a saturated water solution SAEP-332
B6
of copper sulfate. Sec. 7.1.7
-Use only distilled water and chemically pure copper sulfate.
-add an excess of copper sulfate crystals, equal to approximately 10% (by
weight) of the saturated solution in the cell.

Inspect and test silver-silver chloride electrodes, one against another or

SAEP-332
B7 against a standard voltage source, periodically. A replacement is required
Sec. 7.1.8
if the voltage difference is larger than 20 mV.

Check test leads of voltmeters used for structure-to-electrolyte

SAEP-332
B8 measurements periodically, for continuity and integrity. Repair or replace
Sec. 7.1.3
faulty leads or connections before making measurements.

C. TEST PROCEDURE FOR CATHODIC PROTECTION PLANT POTENTIAL SURVEY

Measure the potential between the Structure to the electrolyte before the SAEP-332
C1
CP system is energized or as found potential. Sec. 11

Measure the potential between the Structure to the electrolyte when the SAEP-332
C2
CP system is turned On.. Sec. 11

Measure the potential between the Structure to the electrolyte when the SAEP-332
C3
CP system is turned Off. Sec. 11

SAEP-332
C4 An evaluation of current distribution in the negative circuits, if applicable
Sec. 1

Commentary Note:
The Saudi Aramco Project Management Team (SAPMT) shall be notified SAEP-332
C5
of the deficiencies detected during the commissioning to ensure corrective Sec. 5
action is taken.

Bond Adjustment: Generally, at the bonding stations, resistors are not

required and direct bonding connections shall be applied. Measure the
magnitude and direction of the CP current flowing through the direct
SAEP-332
C6 bonds. However, if resistors are utilized, also record the magnitude and
Sec. 11
direction of CP currents flowing through the resistors. Measure the
potentials on the bonded piping sections, and record these on the
appropriate commissioning report.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.00 30-Jun-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
SATR-X-3203
Plant Potential Survey Testing 24-Jul-18 CP-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

For structures surrounded by soil, measure the structure potential with a SAEP-332
C7
portable copper-copper sulfate reference electrode. Sec. 9.1.1

With the exception of well casing potential measurements, place the

SAEP-332
C8 reference electrode in close proximity to the structure to minimize
Sec. 11.1.2
measurement error associated with voltage (IR) drop in soil.

Avoid placement of the reference electrode near buried anodes, bare

copper grounding cables, or steel reinforced concrete pilings or SAEP-332
C9
foundations as this may generate erroneous readings and should be Sec. 11.1.4
avoided.

For structures surrounded by water, measure the structure-to-water SAEP-332

C10
potentials with a portable silver-silver chloride reference electrode. Sec. 8.1.1

During the potential measurements, keep the reference electrode as close SAEP-332
C11
as possible to the structures. Sec. 8.1.2

If there are anodes in the area of the potential measurement, locate the
SAEP-332
C12 reference electrode midway between the anodes. Measure potentials at
Sec. 8.1.3
well-defined locations to allow for future monitoring.

If stationary reference electrodes are installed to monitor the protection

levels on a structure, measure the structure potentials with reference to
these electrodes. However, the potentials of the stationary electrodes SAEP-332
C13
shall be compared with the potential of the portable reference electrode Sec. 11
used in the commissioning survey to validate the potential values
measured by these stationary electrodes.

Report Forms: Record all data relative to the commissioning and / or re-
commissioning of cathodic protection systems on the Commissioning SAEP-332
C14
Report forms attached in Appendix A through K of this Engineering Sec. 5
Procedure.

Evaluation of the Surveys: Forward the detailed data including raw data
and as-built data obtained during the commissioning surveys, to the
SAEP-332
C15 appropriate department for review. Determine the anomalies,
Sec. 5
discrepancies, and recommendations for upgrading or improving the
cathodic protection system (if any), and notify the appropriate agencies.

D. TEST EQUIPMENT AND MATERIALS CRITERIA FOR RECTIFIER PRE-COMMISSIONING

Using 5XL Hand-Held, Portable Digital Multimeters by Wavetek

E. TEST RESULTS of Cathodic Protection of Plant Potential Survey

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.00 30-Jun-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
SATR-X-3203
Plant Potential Survey Testing 24-Jul-18 CP-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

F. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

SAEP-332
Result were in accordance with the Appendix A Commissioning
F1 Sec 14
Report.Result.
Appendix A

SAEP-332
Test results are acceptable and in accordance with Saudi Aramco
F2 Sec 1
Engineering Standards and contractural requirements.
Appendix A

Test results are acceptable and in accordance with Saudi Aramco SCH. Q Attch. IV
F3
Engineering Standards and contractual requirements. Sec 3

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule Q -- Quality Requirements (Pro Forma Contract), February 2008
2. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
3. SAEP-332 Cathodic Protection Commissioning , 25 January 2017
4. SAEP-332 A Appendix A through K, 31 May, 2005
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose
listing states that the equipment, material, or services either meets appropriate designated standards or has been tested and found
suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified
organization concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by
manufacturer
whose labeling the manufacturer indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Title, Department,
Name, Initials and Date:
Company, Initials and Date:

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.00 30-Jun-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
SATR-X-3203
Plant Potential Survey Testing 24-Jul-18 CP-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

QC Inspector PID Representative

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.00 30-Jun-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
SATR-X-3203
Plant Potential Survey Testing 24-Jul-18 CP-

Attachment 1-Periodic Impressed Current CP Testing

Saudi Aramco: Company General Use

Bond Drain Data:
Bond Name of Structure Potential (-mV) of Bond As Found/Off Remarks
Cable No Current Flowing Structure Current Current Potential (-mV)
or Flowing (Amp)
Structure
From To From To From To

Saudi Aramco: Company General Use

Isolation Flanges
 Isolation Flanges
Insulation Flange No Location Isolation Test
Pass Fail
1
2
3
4
5
6
7
8

CALIBRATION CERTIFICATE
Certification Agency:
Equipment Type, Model and Serial Number:

Calibration Start Date:

Calibration Expiration Date:
Note: Certification Period is not more than six months.

TEST EQUIUPMENT DATA:

METER TYPE: __________ MODEL NO: _____________ SERIAL NO:___________

SYSTEM DATA:

MANUFACTURER: ______________ MODEL NO:___________SERIAL

NO:_______________

TYPE: _____Air cooled_____Oil cooled PHASE:______ AC INPUT_______V

RATING:________V________A OPERATING OUTPUT :_________V_________A

SETTING TYPE:____Tap____SCR NUMBER OF TAPS:_____ TAP SETTING:

____C____M____F

RATING OF RECTIFIER SHUNT:_____A _____mV

SURVEY DATA:

TEST STRUCTURE-TO-ELECTROLYTE
POINT POTENTIAL (mV)
NO. ON AS-FOUND/OFF REMARK

Saudi Aramco: Company General Use

Saudi Aramco: Company General Use