C - Air Swept Raw Mill

RAW MATERIAL GRINDING
CLOSE CIRCUIT BALL MILL SYSTEM
1. Design Basis
a) Limestone
 Grain size 85% passing 25 mm sieve & Rest max. 30mm

 Temperature Ambient
 Bulk Density 1.4 ton M3/hr
 Moisture Normal: 4 & Max. 7
 Bond Index 11 Kwh/Sh.T on Wet Basis
b) Clay

c) Sand Stone

d) Iron Ore
 Grain size 10 mm Max.

 Bulk Density 2 ton M3/hr
e) Mixing Ratio
 Limestone 84.78 %
 Clay 7.78 %
 Sand 6.76 %
 Iron Ore 0.68 %
TECHNICAL SPECIFICATIONS FOR RAW MATERIAL GRINDING SECTION : C
EQPT. QTY. DESCRIPTION UNIT SPECIFICATIONS

NO.
f) Capacity and product quality
 Capacity 80 TPH
 Fineness 15 % R on 90 micron
 Product Moisture Max. 1
______________________________________________________________________________________
CUSTOMER: M/S. GREEN VALLIEY INDUSTRIES PVT. LTD.
PROJECT: 1000 TPD CEMENT PLANT AT MEGHALAYA.
/conversion/tmp/scratch/491571601.doc
Page 2 of 14

NO.
2001 1 FEED HOPPER
DATA
Construction - RCC
Capacity t 250
Material Stored - Limestone
2002 1 LEVEL INDICATOR
DATA:
Type Capacitance type/ R.F. type

Purpose To avoid spillage and over filling
2003 1 ROD GATE
DATA :
Material to be Handled Lime stone

Location Below Lime stone hopper
Size mm 1200 x 1000
2005 1 WEIGH BELT FEEDER-

LIMESTONE
DATA :
Material to be handled Limestone

Capacity tph 9 - 90
Weigh feeder size (width) mm 1000
Conveying length m 3.0
Drive arrangement VVVF
Accuracy on full scale % ± 0.5
Control Range % 10 – 100
2006 1 FEED HOPPER
DATA
Construction RCC
Capacity t 150
Material Stored Clay
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Page 3 of 14

NO.
DATA:

2009 1 ROD GATE
DATA :
Material to be Handled Clay

Location Below Clay hopper
Size mm 1200 x 800
2010 1 WEIGH BELT FEEDER--CLAY
DATA :
Material to be handled clay

Capacity tph 1 - 10
2011 1 FEED HOPPER
DATA
Construction RCC
Capacity t 100
Material Stored Sand Stone
size of the hopper at Feed mm x mm 6500 x 4000
size of the hopper at discharge mm x mm 1200 x 800
Overall Height m 11.45
DATA:
______________________________________________________________________________________
Page 4 of 14

NO.

Purpose To avoid spillage
and over filling
2014 1 MANUAL SLIDE GATE
DATA :
Material to be Handled Sand Stone

Location Below Sand Stone hopper
Size mm 1000 x 800
2015 1 WEIGH BELT FEEDER—SAND

STONE
DATA :
Material to be handled Sand Stone

Capacity tph 1 - 10
2016 1 FEED HOPPER FOR IRON ORE
DATA
Construction RCC
Capacity t 120
Material Stored Iron Ore
size of the hopper at Feed mm x mm 6000 x 4000
size of the hopper at discharge mm x mm 1000 x 800
Overall Height m 11.45
DATA:

2018 1 ROD GATE
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Page 5 of 14

NO.
DATA :
Material to be Handled Iron Ore

Location Below hopper
Size mm 1000 x 800
2019 1 WEIGH BELT FEEDER-MILL

SCALE
DATA :
Material to be handled Iron Ore

Capacity tph 0.15-1.5
2020 1 TROUGHED BELT CONVEYOR

(REVERSIBLE)- HORIZONTAL
DATA. :
Material to be handled Raw Material (Lime stone + Clay +

Sand Stone + Iron ore)
Capacity tph 120
Belt width (min.) mm 650
Conveying length m 20 (To be confirmed after G.A.
finalization)
Conveying layout
- Horizontal distance m 20 (To be confirmed after G.A.
finalization)
- Lift m 0
- Angle of inclination 0
0
Troughing angle 0
30
Speed of belt m/s 1.5
Drive arrangement Gearbox
2025 1 DOUBLE FLAP VALVE
DATA :
Material to be handled Fresh Feed + Rejects

Location Before mill
______________________________________________________________________________________
Page 6 of 14

NO.
No of stages 2
Operation Motorised
Capacity tph 300
Size mm X mm 1000 X 1200
Height mm 1100
2030 1 BALL MILL
DATA:
Type of mill Air Swept, Close circuit

Cylinder Dia x Length mXm 4.2 x 9.25
No. of chambers Unit 1 Grinding + 1 Drying chamber
Grinding media (without reserve) t 102
Mill speed rpm 15.8
Capacity tph 80
Fineness % on 90 µ 15%
Grind ability on Wet Basis kWh/sh.t 11
Type of Mill Liners High chrome
2032-33 2 MILL MAIN DRIVE
DATA
Type Parallel shaft, Helical Two Stage-

Hardened & Ground
Motor power kW 1000 (each)
Gear Box Ratio 8.923:1
Factor of safety 2.5
Type of input coupling Flexible
Type of output coupling Geared Coupling with 5 M long torsion
shaft
2034-35 2 MILL AUXILLARY DRIVE
DATA
Motor power KW 18.5

Gear Box Ratio 63.049:1
Factor of safety 2.5
Motor speed RPM 1500
2036 1 MILL MAIN BEARING
______________________________________________________________________________________
Page 7 of 14

NO.
LUBERICATION &
PREJACKING SYSTEM
2037 1 MILL MAIN BEARING

LUBERICATION &
PREJACKING SYSTEM
2038 1 MILL GEAR BOX LUBE

SYSTEM
2039 1 MILL GIRTH GEAR LUBE

SYSTEM
2040 1 GRINDING MEDIA
DATA
Weight t 102
Type High Chrome
2041 1 ELECTRONIC EAR
(FOR DETECTING GRINDING

SOUND FROM MILL)
A set of microphone, audio
converter (ASC), step down
transformer, screened cable
between microphone & ASC.
2054 1 HIGH EFFICIENCY

SEPARATOR
DATA
Model of the separator AS -110

Cage height mm 1340
Cage Dia mm 2670
Separator Cage Area m2 11.24
Cage Speed rpm 100-250
Liners - Cast Basalt
2055 1 DRIVE UNIT FOR H. E.

SEPARATOR
DATA :
______________________________________________________________________________________
Page 8 of 14

NO.
Type of Motor - VVVF

Type of Drive - Gear Box
Power of motor kW 110
Speed of Motor rpm 1000
Gearbox Ratio - 3.1 : 1
Type of coupling - Flexible
2056 1 DOUBLE FLAP VALVE
DATA :
Material to be handled Grits

Location Below Separator
No of stages 2
Operation Mechanical , counter weight
Capacity tph 120
Inlet & Outlet Size mm 440 x 440
Height mm 1000
2061 1 HORIZONTAL TROUGHED

BELT CONVEYOR
DATA :
Material to be handled Grits

Capacity tph 120
Belt conveyor size (width) mm 800
Conveying length (C-C) m 15 ( To be confirmed after G.A.
finalization)
Drive arrangement Directly Coupled
Belt speed m/sec 0.6
2062 1 BELT WEIGHER
DATA:
Capacity Tph 120

2063 - 66 4 CYCLONES
DATA :
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Page 9 of 14

NO.
Diameter of cyclone mm 2240

Discharge Through Rotary Air Lock
2069 - 72 4 ROTARY AIR LOCK
DATA :
Feed Material Raw Meal Powder

Temperature 0
C 90 (max)
Capacity tph 25
Nature of material Mild Abrasive
Drive Geared Motor
2075 1 MILL FAN INLET DAMPER
DATA :
Location Before mill fan

Purpose Regulating fan flow rate
Type of damper Multilouvre
Operation Auto
Type of actuator Electric
2076 1 MILL (SEPARATOR ) FAN
DATA :
Type Backward curved, High Efficiency.

Arrangement Impeller simply supported, coupled to
motor through flexible coupling.
Volume Rating m3 /hr. 177000
Referred to 0
C 90
Static Pressure mmWG -750
Dust load g/m3 100
Type of drive Direct Coupled
Speed of motor rpm 1000
2080 - 81 2 P G CONVEYOR (BELOW

CYCLONES)
DATA :
Material handled Raw meal

Capacity tph 50
______________________________________________________________________________________
Page 10 of 14

NO.
Trough size mm 250

Trough length m 8
Trough inclination 0
8
Type of cloth Polyester
Permissible temperature C
0
100 – 150
Thickness mm 4.5
2082 - 83 2 FAN FOR P. G. CONVEYOR
DATA :
Capacity m3/min 6
Temperature 0
C 40
Static pressure mmWG 600
Fan speed rpm 3000
2084 1 P G CONVEYOR
DATA :
Material handled Raw Meal

Capacity tph 100
Trough size mm 315
Trough length m 33 (To be confirmed after
G.A.Finalization)
Trough inclination 0
8
Type of cloth Polyester
Permissible temperature C
0
100 – 150
Thickness mm 4.5
2085-85A 2 FAN FOR P. G. CONVEYOR
DATA :
Capacity m3/min 15
Temperature 0
C 40
Static pressure mmWG 600
Fan speed rpm 3000
2086 1 SCREW SAMPLER
DATA :
______________________________________________________________________________________
Page 11 of 14

NO.
Material Bulk Density T/CuM 1.0

Type Motorized
Sampling quantity Gm/hr 500
2087 1 FRESH AIR DAMPER AT RAW

MILL INLET
DATA :
Operation Motorized
Type of damper Butterfly
2088 1 DAMPER ON HOT AIR DUCT

FROM PH TO RM INLET
DATA :
Operation Motorized
2089 1 DAMPER ON RECIRCULATING

DUCT FROM SEPARATOR FAN
TO H.E. SEPERATOR
DATA :
Operation Motorized
2206 1 SUCTION BAG FILTER
DATA:
Amount of dust laden air m3/hr 7500

Temperature of air (operating) 0
C 90
Temperature for mechanical 0
C 120
design
Density of gas (W/o dust) Kg/CuM 0.84
Dust load at inlet g/m3 50
Dust load at outlet mg/Nm3 50
Static pressure at inlet mm WG -100
Type of cleaning Pulse Jet
Material of bag Polyester
Air to cloth ratio (Net basis) m /m .min 1.6
3 2
Type of discharge device Rotary air lock

______________________________________________________________________________________
Page 12 of 14

NO.
Purpose For venting P.G. Conveyors.
2207 1 ROTARY AIR LOCK
DATA:
Feed Material Raw meal dust

Temperature 0
C 90
Capacity tph 1
Fineness % R on 90 10
µ
Size mm 200 NB
Drive Geared Motor
2208 1 DAMPER BEFORE BAG

FILTER FAN
DATA :
Location Before fan for bag filter

Purpose Regulating fan flow rate
Type of damper Butterfly
Operation Manual
2209 1 FAN FOR BAG FILTER
DATA :
Volume rating m3/hr 8500

Temperature(normal) 0
C 90
Mechanical design temperature 0
C 120
Dust load ( normal ) mg/Nm3 50
Static pressure at inlet mmWG -250
Drive arrangement Direct coupled
2301 1 ELECTRIC HOIST

( MONORAIL)
DATA :
Capacity t 5
Lift m 8
Purpose For grinding media loading
2302 1 EOT CRANE
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Page 13 of 14

NO.
DATA :
Capacity t 15
Lift m 8
Span m 12
Travel m 15
Purpose For mill drive maintenance
2304 ELECTRIC HOIST
DATA:
Capacity t 5
Lift m 8
Purpose HE separator maintenance
2500 1set CONNECTING CHUTES,

DUCTS, LADDERS,
PLATFORMS, SUPPORTS
ETC.
______________________________________________________________________________________
Page 14 of 14

C - Air Swept Raw Mill

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C - Air Swept Raw Mill

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RAW MATERIAL GRINDING

CLOSE CIRCUIT BALL MILL SYSTEM

 Grain size 85% passing 25 mm sieve & Rest max. 30mm

 Grain size 85% passing 25 mm sieve & Rest max. 30mm

 Grain size 85% passing 25 mm sieve & Rest max. 30mm

 Grain size 10 mm Max.

EQPT. QTY. DESCRIPTION UNIT SPECIFICATIONS

f) Capacity and product quality

EQPT. QTY. DESCRIPTION UNIT SPECIFICATIONS

2001 1 FEED HOPPER

2002 1 LEVEL INDICATOR

Type Capacitance type/ R.F. type

2003 1 ROD GATE

Material to be Handled Lime stone

2005 1 WEIGH BELT FEEDER-

Material to be handled Limestone

2006 1 FEED HOPPER

EQPT. QTY. DESCRIPTION UNIT SPECIFICATIONS

2007 1 LEVEL INDICATOR

Type Capacitance type/ R.F. type

2009 1 ROD GATE

Material to be Handled Clay

2010 1 WEIGH BELT FEEDER--CLAY

Material to be handled clay

2011 1 FEED HOPPER

2012 1 LEVEL INDICATOR

EQPT. QTY. DESCRIPTION UNIT SPECIFICATIONS

Type Capacitance type/ R.F. type

Material to be Handled Sand Stone

2015 1 WEIGH BELT FEEDER—SAND

Material to be handled Sand Stone

2016 1 FEED HOPPER FOR IRON ORE

2017 1 LEVEL INDICATOR

Type Capacitance type/ R.F. type

2018 1 ROD GATE

EQPT. QTY. DESCRIPTION UNIT SPECIFICATIONS

Material to be Handled Iron Ore

2019 1 WEIGH BELT FEEDER-MILL

Material to be handled Iron Ore

2020 1 TROUGHED BELT CONVEYOR

Material to be handled Raw Material (Lime stone + Clay +

2025 1 DOUBLE FLAP VALVE

Material to be handled Fresh Feed + Rejects

EQPT. QTY. DESCRIPTION UNIT SPECIFICATIONS

2030 1 BALL MILL

Type of mill Air Swept, Close circuit

Type of Mill Liners High chrome

2032-33 2 MILL MAIN DRIVE

Type Parallel shaft, Helical Two Stage-

2034-35 2 MILL AUXILLARY DRIVE

Motor power KW 18.5

2036 1 MILL MAIN BEARING

EQPT. QTY. DESCRIPTION UNIT SPECIFICATIONS

2037 1 MILL MAIN BEARING

2038 1 MILL GEAR BOX LUBE

2039 1 MILL GIRTH GEAR LUBE

2040 1 GRINDING MEDIA

2041 1 ELECTRONIC EAR

(FOR DETECTING GRINDING

2054 1 HIGH EFFICIENCY

Model of the separator AS -110

2055 1 DRIVE UNIT FOR H. E.

EQPT. QTY. DESCRIPTION UNIT SPECIFICATIONS