SAFETY METHOD STATEMENT

PROJECT NAME: CCCL-Karikkali

NAME OF SITE: 4000 TPD Cement Plant
JOB/LOA NO:
NATURE OF WORK: Horizontal Tray Support & Tray Erection on Coal Mill
AREA AND APPROXIMATE HEIGHT: 70M

SL WORK PROCEDURE SAFE PROCEDURE RESPONCIBILITY CHECKED BY REMARKS

NO
Fabrication shall be done a)Hot work permit to be RanjithKumar,(Site
1 from fabrication yard. taken. Incharge),
b)All electrical connections Shanmugam,(Site
must be taken through ELCB Engineer),
only. Govindarajan (Site
c)Proper lugging and earthing Safety Officer)
to be done for all welding (ABB),
machine. Subramaniam,Bencie
d)Flash back arrestors must r (Fathima),
be used at both ends of the Selambrasan(Site
cylinders. Incharge)Sakthivel(S
e)Cylinders should be kept at afety Supervisor)
upright position and tied Winsel.
properly.

f)Hoses should be in good

condition.
 g)Double guage pressure
regulator to be used on both
cylinders.
h)Fire extinguisher to be kept
at work location.
i)Face shield and hand gloves
to be used.
*First aid box is available on
stores(Near fabrication yard).

2 Fabricated materials shall a)Driver should have RanjithKumar,(Site

be shifted to the work valid licence. Incharge),
location by using Pickup b)Fitness certificate and Shanmugam,(Site
van(Small truck). insurance certificates to Engineer),
be submitted. Govindarajan (Site
c)Revers horn must be Safety Officer)
fixed. (ABB),
d)Speed limit(20 k.m/h) Subramaniam,Bencie
to be maintained inside r (Fathima),
the plant Selambrasan(Site
e)Hand gloves must be Incharge)Sakthivel(S
worn during loading and afety Supervisor)
unloading. Winsel.
3 Platform with guardrails a)Height work permit to be RanjithKumar,(Site
and access ladder to be issued. Incharge),
arranged(ie,permenant Shanmugam,(Site
platform and stairecase is Engineer),
available.) Govindarajan (Site
Safety Officer)
(ABB),
Subramaniam,Bencie
 r (Fathima),
Selambrasan(Site
Incharge)Sakthivel(S
afety Supervisor)
Winsel.
4 Horizontal life line to be a)Height work permit to be RanjithKumar,(Site
fixed on rack. issued. Incharge),
b)Full body harness with Shanmugam,(Site
double lanyard to be used. Engineer),
Govindarajan (Site
Safety Officer)
(ABB),
Subramaniam,Bencie
r (Fathima),
Selambrasan(Site
Incharge)Sakthivel(S
afety Supervisor)
Winsel.
5 Pulley to be fixed on a)Test certificates of pulley to RanjithKumar,(Site
strong beam of rack by be submitted. Incharge),
using p.p.rope of 20 mm. b)Good quality rope to be Shanmugam,(Site
used for fixing the pulley. Engineer),
c)Below area to be Govindarajan (Site
barricaded. Safety Officer)
d)Good qulity rope to be used (ABB),
for material handling. Subramaniam,Bencie
(P.P.Rope of 20 mm). r (Fathima),
Selambrasan(Site
Incharge)Sakthivel(S
afety Supervisor)
Winsel.
6 Fabricated channel to be a)Test certificates of pulley to
RanjithKumar,(Site
lifted and fixed where the be submitted. Incharge),
channel need to be (b)Good quality rope to be Shanmugam,(Site
erected. used for fixing the pulley. Engineer),
(c)Below area to be Govindarajan (Site
barricaded. Safety Officer)
(d)Supervision to be (ABB),
provided. Subramaniam,Bencie
(e)Safety harness to be used r (Fathima),
through lifeline. Selambrasan(Site
Incharge)Sakthivel(S
afety Supervisor)
Winsel.
7 Full welding and painting a)Suitable PPEs to be RanjithKumar,(Site
shall be done. used(Face shield,handgloves). Incharge),
b)Electrical connection to be Shanmugam,(Site
taken through ELCB. Engineer),
c)Lugging and earthing to be Govindarajan (Site
done properly. Safety Officer)
d)Cables should be in good (ABB),
condition. Subramaniam,Bencie
e)Fire extinguisher to be kept r (Fathima),
at location. Selambrasan(Site
f)Flammable materials to be Incharge)Sakthivel(S
removed from the spot. afety Supervisor)
Winsel.
8 Tray shall be lifted and a)Supervision to be ensured. RanjithKumar,(Site
laid over the supports. b)Below area to be Incharge),
barricaded. Shanmugam,(Site
c)Safety harness should be Engineer),
used through lifeline while Govindarajan (Site
 moving. Safety Officer)
(ABB),
Subramaniam,Bencie
r (Fathima),
Selambrasan(Site
Incharge)Sakthivel(S
afety Supervisor)
Winsel.
9 Housekeeping shall be a)Hand gloves must be used RanjithKumar,(Site
done and permit will be for housekeeping works. Incharge),
closed. Shanmugam,(Site
Engineer),
Govindarajan (Site
Safety Officer)
(ABB),
Subramaniam,Bencie
r (Fathima),
Selambrasan(Site
Incharge)Sakthivel(S
afety Supervisor)
Winsel.
*Full time supervision must be provided.
*Approval to be taken from BU Manager for night works.
*Proper illumination must be provided for night works.
*First aid kit is available on spot.