INTEGRAL SCREW INDUSTRIES

PLANT MAINTENANCE REPORT - MARCH 2021

1 MGD WTP CWGV NEAR AKSHARDHAM , NEW DELHI

S NO. DATE LOCATION JOB CARRIED REMARKS

1 28-Feb-21 Plant Plant cleaning and horticulture , tube settler cleaning , aerator cleaning , grass cutting. OK

2 1-Mar-21 Bore well Bore well W3 pump pipe line dismantled. OK

Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing
3 2-Mar-21 Centrifuge check, pulley check, alignment check and lubrication before starting the centrifuge.Centrifuge OK
operated from 01:00 pm to 6;00 pm.
Electrical - PMCC light fitting 1 tubelight (20W) and 1 bulb (9W), PMCC tubelight repaired 36 W .
4 PMCC room OK
1 tubelight 20 W fitting near zero discharge pit.
3-Mar-21
Mechanical- Reaction tank vibration detect in gear box alignment check and work on it now it is
5 Reaction tank OK
working in good condition Coupling alignment check , oil level check , gear box cleaning.

2 tubelight (20W) fitting in pump house,in chemical room 2 exhaust fans repaired. 3 bulb fitting in
6 Pump House OK
chemical house, 2 tubelight and one bulb fitting in UF and one exhaust fan repaired.
4-Mar-21
Mechanical- Lime pump A gland packing change 6mm 12" long , NRV clean line flushing with air
7 Chemical house OK
and water PAC pump B stainer clean line flushing with air and water.

8 5-Mar-21 Compressor room Air blower A and B filter cleaning , belt alignment check, oil level check, foundation bolt check. OK

Feed pump B gland packing change 3" long gear box oil level check, coupling status check ,
9 6-Mar-21 Centrifuge OK
foundation bolt tightening.

10 7-Mar-21 Plant Plant cleaning and horticulture , tube settler cleaning , aerator cleaning , grass cutting. OK

11 8-Mar-21 Chemical house Lime pump A inlet line choaking cleared with air and water , NRV clean, and pump cleaning. OK

HYPO pump outlet line flange leakage 3mm arrested ,2 no. Gasket change PAC pump A and C
12 9-Mar-21 Chemical house OK
,stainer clean , NRV clean and pump cleaning
Treated pump B Stainer clean , coupling status check, foundation bolt tightening, gland cover
13 10-Mar-21 Pump House OK
tightening.
14 11-Mar-21 Chemical house Basket stainers A,B,C,D clean. OK
Compressor A and B belt tightening and alignment check , oil level check, foundation bolt tightening
15 12-Mar-21 Compressor room OK
and filter cleaning.
Backwash pump B and C stainer clean , coupling status check, gear box greasing , foundation bolt
16 13-Mar-21 Pump House OK
tightening . PUMP B inlet line valve greasing.

17 14-Mar-21 Plant Plant cleaning and horticulture , tube settler cleaning , aerator cleaning , grass cutting. OK

Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing
18 15-Mar-21 Centrifuge check, pulley check, alignment check and lubrication before starting the centrifuge.Centrifuge OK
operated from 11:00 am to 6;00 pm.
Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing
19 16-Mar-21 Centrifuge check, pulley check, alignment check and lubrication before starting the centrifuge.Centrifuge OK
operated from 11:00 am to 6;00 pm.
20 17-Mar-21 Clarifier Clarifier gear box oil level check, chain greasing, and channel cleaning. OK
21 18-Mar-21 Outside Borewell flange leakage arrested, 4 new nut bolt replaced , and 3 " gasket also replaced. OK
Dewatering gear box 320 no. Oil filling (250ml), coupling status check, gear box cleaning and line
22 19-Mar-21 Dewatering gear box OK
flushing.
23 20-Mar-21 Centrifuge Feed pump A inlet valve repair , oil greasing, and pin change. OK
24 21-Mar-21 Plant Plant cleaning and horticulture , tube settler cleaning , aerator cleaning , grass cutting. OK

25 22-Mar-21 Chemical house Lime pump A gland packing change 6 mm 3" long., oil level check and NRV clean. OK

26 23-Mar-21 Chemical house HYPO pump B stainer clean , oil level check 1.5" clamp change and pump cleaning. OK
Bearing greasing, pulley belt alignment check, foundation bolt tightening and 2" dia hose pipe 1
27 24-Mar-21 Centrifuge OK
metre long change.
Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing
28 25-Mar-21 Centrifuge check, pulley check, alignment check and lubrication before starting the centrifuge.Centrifuge OK
operated from 10:00 am to 04;00 pm.
Lime pump B line choaking cleaned with air and water, 3" 2no. Gasket change , NRV clean,
29 26-Mar-21 Chemical house OK
coupling status check and pump cleaning.
Pump house cleaning , Service water transfer pump B improper sound fix, coupling alignment check,
30 Pump House OK
gland tightening,
27-Mar-21
31 Chlorination room Chlorination room cleaning. OK

Maintenance Engineer Plant Incharge

 INTEGRAL SCREW INDUSTRIES
PLANT MAINTENANCE REPORT - 28 Mar. to 27 Apr. 2021
1 MGD WTP CWGV NEAR AKSHARDHAM , NEW DELHI
S NO. DATE LOCATION JOB CARRIED REMARKS
Plant cleaning and horticulture cascade aerator clean, tube settler clean , clarifier clean and grass
1 28-Mar-21 Plant OK
cutting.
Thickener feed pump B rotor choaked , cleaning , oil level check, coupling status check and pump
2 29-Mar-21 Thickener OK
cleaning.
3 30-Mar-21 Chemical house PAC dosing pump A stainer clean , NRV clean, and pump cleaning. OK
4 31-Mar-21 Chlorination room 100 Kg chlorine toner change , lead gasket change and rota meter check. OK
Lime pump B inlet line choaking , cleaning with air and water. Gland packing change 6mm , 10"
5 1-Apr-21 Chemical house OK
long.
6 2-Apr-21 UF room Disc filters cleaning with air and water. OK
7 3-Apr-21 Cascade aerator Raw water drain line choaking , cleaning with air and water OK
Plant cleaning and horticulture cascade aerator clean, tube settler clean , clarifier clean and grass
8 4-Apr-21 Plant OK
cutting.
Filter feed pump A coupling status check , stainer clean , foundation bolt tightening, and pump
9 5-Apr-21 Pump House OK
cleaning.
Zero discharge dewatering pump impeller jam attend , 6mm (4no.) nut bolt change and pump
10 6-Apr-21 Pump House OK
cleaning, now it is working in good condition.
Ranney well Ranney well pump B 320 no. Oil filling 100 ml foundation bolt tightening , coupling status check, OK
11 7-Apr-21 Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing
Centrifuge check, pulley check, alignment check and lubrication before starting the centrifuge.Centrifuge OK
operated from 10:30 AM to 05;30 PM.
Preventive Maintenance & Gear Oil (320 no.) filling in gear box of PAC Pumps A,B,C & D (100ml
12 8-Apr-21 Chemical house
in each)
Lime dosing pump A line choking cleaned with air and water, 3" 6mm Gland change , NRV clean,
13 9-Apr-21 Chemical house OK
coupling status check and pump cleaning.
Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing
14 10-Apr-21 Centrifuge check, pulley check, alignment check and lubrication before starting the centrifuge.Centrifuge OK
operated from 11 AM to 5 PM.
Plant cleaning and horticulture cascade aerator clean, tube settler clean , clarifier channel clean and
15 11-Apr-21 Plant OK
grass cutting.
16 12-Apr-21 Compressor Room Preventive maintenance of Air Compressors OK

Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing
17 13-Apr-21 Centrifuge check, pulley check, alignment check and lubrication before starting the centrifuge.Centrifuge OK
operated from 11 AM to 5 PM.
18 14-Apr-21 Clarifier Preventive maintenance of gearbox of Clarifier OK
19 15-Apr-21 Compressor Room Preventive maintenance of Air Blowers OK

20 16-Apr-21 Centrifuge room Preventive maintenance of Inlet valve of Centrifuse feed pump B by greasing and oil. OK

21 17-Apr-21 Chlorine room Preventive maintenance of Booster pumps A & B with greasing and stainer clean. OK

Plant cleaning and horticulture cascade aerator clean, tube settler clean , clarifier channel clean and
22 18-Apr-21 Plant OK
grass cutting.
23 19-Apr-21 Sludge Thickener Preventive maintenance of gearbox of Thickener and filling of 250 ml of Gear oil (320no.) OK

24 20-Apr-21 Clarifier Preventive Maintenance of Clarifier Sampling pumps A & B and Cleaning of Hose pipe. OK
Preventive maintenance of Ejector by complete overhauling by replacing 6mm O-ring and 3mm
25 21-Apr-21 Chlorine room OK
gasket.
26 22-Apr-21 Chlorine room Replacement of O-ring,Spring,Union,Flow meter gauge and line cleaning by air of Dosing System B. OK

UF room Membrane Backwash Flange leakage arrest has been performed by replacing Gasket. OK
27 23-Apr-21
Lime dosing pump A line choking cleaned with air and water, 3" 6mm Gland change , NRV clean,
Chemical house OK
coupling status check and pump cleaning.
28 24-Apr-21 Chemical house PAC dosing pump A stainer clean , NRV clean, and pump cleaning. OK
Plant cleaning and horticulture cascade aerator clean, tube settler clean , clarifier channel clean and
29 25-Apr-21 Plant OK
grass cutting.
30 26-Apr-21 Chlorine room Diapharm changed and preventive maintenance of Chlorine dosing system. OK
Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing
31 27-Apr-21 Centrifuge check, pulley check, alignment check and lubrication before starting the centrifuge.Centrifuge OK
operated from 11 AM to 5 PM.

Maintenance Engineer Plant Incharge

 INTEGRAL SCREW INDUSTRIES
PLANT MAINTENANCE REPORT - 28 Apr. to 27 May 2021
1 MGD WTP CWGV NEAR AKSHARDHAM , NEW DELHI
S NO. DATE LOCATION
1 28-Apr-21 Chemical house
2 29-Apr-21 Chemical house
3 30-Apr-21 Pump House
4 1-May-21 Pump House

5 2-May-21 Plant

6 3-May-21 Centrifuge room

7 4-May-21 Centrifuge

8 5-May-21 Chemical house

9 6-May-21 Sludge Thickener

10 7-May-21 Clarifier

11 8-May-21 Centrifuge

12 9-May-21 Plant
13 10-May-21 UF room
14 11-May-21 UF room
15 12-May-21 Chemical house

16 13-May-21 Chemical house

17 14-May-21 Chemical house

18 15-May-21 Chemical house
19 16-May-21 Plant
20 17-May-21 Chemical house

21 18-May-21 Chlorine room

22 19-May-21 Centrifuge

23 20-May-21 Centrifuge

24 21-May-21 Pump House

25 22-May-21 Pump House

26 23-May-21 Plant

27 24-May-21 Centrifuge

28 25-May-21 Pump House

29 26-May-21 Centrifuge

30 27-May-21 UF room

Maintenance Engineer
INTEGRAL SCREW INDUSTRIES
LANT MAINTENANCE REPORT - 28 Apr. to 27 May 2021
GD WTP CWGV NEAR AKSHARDHAM , NEW DELHI
JOB CARRIED
Inlet line flushing of Lime Dosing pumps A & B with air & water. Inlet line flushing of PAC dosing pumps
Preventive Maintenance of Hypo dosing pump A : Cleaning of Stainer,NRV etc.
Zero discharge pump repaired alongwith cleaning of filter.
Filter feed pump B: Coupling status checked , stainer cleaned , foundation bolt tightening and replacement o
225 spider.
Plant cleaning and horticulture cascade aerator clean, tube settler clean , clarifier clean and grass cutting.

Centrifuge feed pump A : Oil Level check, cleaning and replacement of gland packing(6mm).

Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing check, pulle
check, alignment check and lubrication before starting the centrifuge.Centrifuge operated from 11 AM to 6

Stainer cleaning in PAC pumps A & B,NRV cleaning and Scouring of inlet line using air & Water.

Preventive maintenance of gearbox of Thickener by greasing the chain and cleaning of geabox.

Preventive Maintenance of Sampling pumps A & B and replacement of 1/2 inch dia Flexible pipe.

Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing check, pulle
check, alignment check and lubrication before starting the centrifuge.Centrifuge operated from 11 AM to 05
PM.

Plant cleaning and horticulture cascade aerator clean, tube settler clean , clarifier clean and grass cutting.
Cleaning of Basket Stainers(A&B) with water & diluted solution of HCl.
Cleaning of Basket Stainers(C&D) with water & diluted solution of HCl.
Cleaning of Hypo dosing tank A along with cleaning of Stainer & Preventive Maintenance of Dosing system
Stainer cleaning in PAC pumps A & B,NRV cleaning and Scouring of inlet line using air & Water.250 ml O
filling (46no.) in pumpset B.
Stainer cleaning in PAC pumps C & D,NRV cleaning and Scouring of inlet line using air & Water.200 ml O
filling (320no.)in gearbox of Pumpset C.
Preventive Maintenance of DWPE gearbox of Pumpset B alongwith oil filling(320no.).
Plant cleaning and horticulture cascade aerator clean, tube settler clean , clarifier clean and grass cutting.
Dismantling of Lime dosing pump due to jammed impeller and hence corrective maintenance by replacemen
key,o-ringetc alongwith filling of 500 ml oil (46no.).
Preventive maintenance of Air Blowers A & B with alignment check of belts,greasing ,tightening of founda
bolts and stainer cleaning.
Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing check, pulle
check, alignment check and lubrication before starting the centrifuge.Centrifuge operated from 10 AM to 05
PM.

Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing check, pulle
check, alignment check and lubrication before starting the centrifuge.Centrifuge operated from 11 AM to 6

Preventive Maintenance of Filter feed pump A : Checked the coupling status,Tighting of Bolt, cleaning of S
etc.
Preventive Maintenance of Filter feed pump B : Checked the coupling status,Tighting of Bolt, cleaning of S
etc.
Plant cleaning and horticulture cascade aerator clean, tube settler clean , clarifier clean and grass cutting.

Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing check, pulle
check, alignment check and lubrication before starting the centrifuge.Centrifuge operated from 10 AM to 6

Preventive Maintenance & Replacement of Gland packing(6mm) in Treated water pumpset-B.

Preventive checks of Centrifuge before taking in operation. Preventive checks includes bearing check, pulle
check, alignment check and lubrication before starting the centrifuge.Centrifuge operated from 10 AM to 5:
Cleaning of Disc filters of SKID A,B & C with air & water.
REMARKS
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OK

Plant Incharge